Nibco Fittings PDF
Nibco Fittings PDF
Nibco Fittings PDF
40 Elkhart Products Corporation †Slight variations from these weights must be expected in practice.
Engineering Data
Soldering and Brazing Copper Tube Cleaning - Cleaning is quickly and easily done. The removal of oxides and surface
Soldering and Brazing with capillary solder joint fittings is the most common soil is crucial if filler metal is to flow properly. Oxides, surface soil and oil can
system for joining copper tube. The American Welding Society defines soldering interfere with the strength of the joint and this may result in the joint’s failure.
as a joining process which takes place below 840° and brazing as a similar Mechanical cleaning is a simple operation. The end of the tube should be cleaned
process which occurs above 840°. using sand cloth or nylon abrasive pads for a distance only slightly more than the
depth of the fitting socket. The socket of the fitting should also be cleaned using
The basic theory and technique of soldering and brazing are the same for all sand cloth, abrasive pads, or properly sized fitting brushes. The same precautions,
diameters...the variables are: the amount of time, heat and filler metal required to as when reaming the tube, should be observed.
complete a designated joint. A good joint is the product of a well trained craftsman
who knows and respects the materials and methods he uses. Copper is a soft metal; if too much material is removed, a loose fit will result and
interfere with satisfactory capillary action in making the joint. The capillary space
Basic Steps in Joining Process between tube and fitting is approximately .004-in. Solder or brazing filler metal can
Measuring - Measuring the length of the tube must be accurate. If the tube is too fill this gap by capillary action. This spacing is critical for the filler metal to flow into
short it will not reach all the way into the socket of the fitting and a proper joint the gap and form a strong joint. Chemical cleaning may be utilized, providing the
cannot be made. tube and fittings are thoroughly rinsed, according to the manufacturer’s
recommendations furnished with the cleaner. This will help neutralize any acidic
Cutting - Cutting tube can be accomplished in a number of different ways to conditions that may exist. The surfaces, once cleaned, should not be touched with
produce a satisfactory, square-end cut. The tube can be cut with a disc type tube bare hands or oily gloves. Skin oils, lubricating oils and grease impair solder flow
cutter, a hacksaw, abrasive wheels, or stationary and portable bandsaws. Care and wetting.
must be taken that the tube is not deformed while being cut. Regardless of the
cutting method used, the cut must be square with the run of the tube so that it will Temperature Ranges
seat properly in the fitting socket. Up to this point, the joining process is the same for both soldering and brazing.
The choice for soldering or brazing will depend upon operating conditions. Solder
Reaming - Most methods of cutting leave a small burr on the end of the tube. joints are generally used where the system temperatures do not exceed 250° F
Unless these rough edges are removed, erosion-corrosion may occur due to local and brazed joints can be used where greater strengths are required, or where
turbulence and increased velocities in the tube. Tools used to ream tube ends system temperatures are as high as 350° F. In actual practice, most soldering is
include the reaming blade on the tube cutter half-round or round files, a pocket done at temperatures about 350° F to 550° F, while brazing is done at
knife, or a suitable deburring tool. With annealed tube, care must be taken not to temperatures ranging from 1100° F to 1550° F.
get the tube end out-of-round by applying too much pressure. Both the inside and
the outside of the tube may require removal of the burr. A properly reamed piece Because of the differences in the soldering and brazing process, each will be
of tube will provide a smooth surface for better flow. discussed separately.
Soldering
Applying Flux - A non-aggressive soldering flux is recommended. Stir the flux surfaces from re-oxidation during heating and they promote the wetting of the
before use. A good flux will dissolve and remove traces of residual oxides from the surfaces to be joined by the brazing filler metal. Fluxes also provide the craftsman
surfaces to be joined, protect the surfaces from re-oxidation during heating and with an indication of temperature. Application of the flux is the same as when
promote the wetting of the surfaces by the solder. A thin, even coating of flux should soldering. If the outside of the fitting and the heat affected area of the
be applied with a brush to both tube and fitting. Avoid the use of fingers to apply flux. tube are covered with flux, it will prevent oxidation and greatly improve the
Chemicals in the flux can be harmful if carried to the eyes or open cuts. appearance of the joint.
Types of Solder - There are a variety of solders available that will produce sound, Brazing Filler Metals - There are two general types of brazing filler metal used for
leak-tight joints. Solders that are used for piping applications contain tin and varying joining copper tube: BCuP (Brazing - Copper - Phosphorus) and BAg (Brazing -
amounts of either antimony, copper, lead or silver. Choice of solder will depend upon Silver). These brazing filler metals are classified according to their components.
application and local codes. For potable water systems, solders which do not contain
lead are the best choice. BCuP filler metals are preferred for joining copper tube and fittings. The phosphorus
in these filler metals acts as a fluxing agent and the lower percentage of silver
Assembly - After both surfaces are properly fluxed, they should be assembled by makes them relatively low cost filler metals. When using copper tube, wrought
placing the fitting on the tube, making sure the tube seats against the base of the copper fittings and BCuP brazing filler metal, fluxing is an option due to the self-
fitting socket. A slight twisting motion is suggested to ensure even coverage by the fluxing action of the phosphorus present in all components of the brazed joint.
flux. Remove the excess flux with a rag. Because of the heat that is required during
soldering and brazing, only cotton rags should be used. Complete all prepared joints The choice of brazing filler metals depends upon four main factors:
within a single work day. Care must be taken to assure that the tube and fittings are • dimensional tolerance of the joint
properly supported with a reasonable, uniform capillary space around the entire • type and material of fitting (cast or wrought)
circumference of the joint. Uniformity of capillary space will ensure good filler metal • desired appearance
penetration if the guidelines of successful joint making are followed. Excessive joint • cost
clearance can cause the filler metal to crack under stress or vibration.
Heating - Oxy/fuel torches are generally used when brazing because of the higher
Heating - Because of the open flame and high temperatures required for soldering temperatures required. Due to recent innovations in air/fuel torch tip design, they can
and the flammability of the gases used, safety precautions must be observed. The now be used on a wider variety of size for soldering and brazing.
heat is generally applied by use of an air/fuel torch. These torches can cause
When working with temperatures this high, safety precautions must be followed and
acetylene or a variety of LP gases. Electric resistance pliers can also be used.
care taken to protect both the operator and the materials being used.
Heating should begin with the flame perpendicular to the tube. This preheat will
The heating operation is the same as for soldering. First preheat the tube and then
conduct the initial heat into the socket for even distribution of heat inside and out.
the tube and fitting. When the brazing filler metal starts to melt, apply the heat at the
Preheating depends upon the size of the joint - experience will indicate the proper
base of the fitting socket to help draw the brazing filler metal in by capillary action.
amount of time. The flame should not be moved onto the fitting. Move the flame from
the fitting socket onto the tube a distance equal to the fitting socket. Touch the solder Applying Brazing Filler Metal - Remember to allow the heat of the joint to melt the
to the joint. If the solder does not melt, remove it and continue the heating process. filler metal. Do not melt the filler metal with the torch. The melted filler metal will be
Be careful not to overheat or direct the flame into the fitting cup. This action can drawn into the joint by capillary action. It is very important that the flame be in
cause the flux to burn and destroy its effectiveness. When the melting temperature continuous motion and should not be allowed to remain on any one point long
has been reached, heat may be applied to the base of the cup to aid capillary action enough to burn through the tube or fitting. When the joint is complete, a continuous
in drawing the solder into the cup. filler should be visible completely around the joint. If the filler metal fails to flow, or
has the tendency to ball-up, it indicates oxidation on the metal surfaces or insufficient
Applying Solder - When the tube is in a horizontal position, start applying the solder
heat on the parts to be joined. If the filler metal refuses to enter the joint and tends to
slightly off-center of the bottom of the joint. Proceed across the bottom of the fitting
flow over the outside of either part of the joint, it indicates that this part is overheated
and up to the top-center position. Return to the point of beginning, overlap the
or that the other part is underheated.
starting point and then proceed up the incompleted side to the top. Again,
overlapping the solder. Molten solder will be drawn into the joint by capillary action Cooling and Cleaning - When the joint is complete, allow it to cool naturally. Flux
regardless if the solder is being fed upward, downward or horizontally. residues can be removed by washing with hot water and brushing with a stainless
steel wire brush.
Cooling & Cleaning - After the joint has been completed, natural cooling is best.
Shock cooling may cause unnecessary stresses on the joint and may result in Summary
eventual failure. Once the fitting is cool, clean off any remaining flux with a wet rag. If the parts to be joined are properly prepared, properly heated and the correct filler
metal is used, the finished joint should be sound. Soldered or brazed copper piping
Brazing systems, when installed properly, will provide years of safe and reliable service.
Applying Flux - The fluxes used for brazing copper joints are different in
Proper training of the correct installation techniques, such as those just covered, will
composition from soldering fluxes. They cannot, and should not, be used
give the craftsman the ability to achieve consistently reliable soldered and brazed
interchangeably.
joints in all diameters.
Brazing fluxes are water based. Similar to soldering fluxes, brazing fluxes dissolve
Prepared with technical assistance from the Copper Development Association.
and remove residual oxides from the metal surfaces, they protect the metal
Rated Internal Working Pressures for Copper Tube Types K, L, M and DWV
Rated Internal Working Pressures, psi.
Size, Type K Type L Type M Type DWV
Inches Annealed Drawn Annealed Drawn Annealed Drawn Annealed Drawn
(Service Temperature up to 150°F (S = 5,100 psi, annealed 9,000 psi, drawn)
1/4 913 2029 775 1722 - - - -
3/8 979 2135 662 1471 485 1077 - -
1/2 769 1683 614 1362 420 932 - -
5/8 633 1389 536 1192 - - - -
3/4 735 1609 495 1099 346 769 - -
1 563 1236 420 933 286 636 - -
1 1/4 456 1003 373 823 287 638 280 621
1 1/2 424 933 347 771 281 625 249 552
2 372 820 309 686 254 563 185 410
2 1/2 341 751 286 633 233 517 - -
3 330 579 269 476 215 380 135 239
3 1/2 313 549 258 456 214 378 - -
4 308 540 249 440 313 377 128 225
5 295 517 229 404 198 349 128 227
6 296 520 213 376 185 328 126 223
8 315 554 230 406 195 344 124 219
10 315 554 230 407 196 345 - -
12 316 555 213 375 196 345 - -
(Service Temperature up to 200°F (S = 4,800 psi, annealed 9,000 psi, drawn)
1/4 860 2029 730 1722 - - - -
3/8 921 2135 623 1471 456 1077 - -
1/2 724 1683 578 1362 395 932 - -
5/8 596 1389 505 1192 - - - -
3/4 691 1609 466 1099 326 769 - -
1 530 1236 395 933 270 636 - -
1 1/4 429 1003 351 828 270 638 264 621
1 1/2 399 933 326 771 265 625 235 552
2 350 820 291 686 239 563 174 410
2 1/2 321 751 269 633 219 517 - -
3 310 579 254 476 202 380 127 239
3 1/2 294 549 243 456 202 378 - -
4 290 540 234 440 201 377 120 225
5 278 517 215 404 186 349 121 227
6 278 520 201 376 174 328 118 223
8 297 554 216 406 183 344 117 219
10 297 554 217 407 184 345 - -
12 298 555 200 375 184 345 - -
(Service Temperature up to 300°F (S = 4,700 psi, annealed 8,700 psi, drawn)
1/4 842 1974 714 1676 - - - -
3/8 902 2077 610 1431 446 1048 - -
1/2 709 1638 565 1325 387 907 - -
5/8 583 1351 494 1160 - - - -
3/4 662 1566 456 1069 319 748 - -
1 520 1203 387 908 264 619 - -
1 1/4 420 976 344 806 265 621 258 604
1 1/2 391 908 319 750 359 608 230 537
2 343 798 285 667 234 548 170 399
2 1/2 314 731 263 616 215 503 - -
3 304 560 248 449 198 367 124 231
3 1/2 288 531 238 441 197 366 - -
4 283 522 229 425 197 365 117 218
5 272 500 211 391 182 337 118 220
6 272 502 197 364 171 317 116 216 Continued on next page
8 290 535 211 393 179 333 114 209
10 290 535 212 394 180 334 - -
12 291 536 196 363 180 334 - -