En 12215
En 12215
En 12215
ICS 87.100
English version
This draft European Standard is submitted to CEN members for formal vote. It has been drawn up by the Technical Committee CEN/TC
271.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which
stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language
made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,
Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,
Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
© 2004 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 12215:2004: E
worldwide for CEN national Members.
prEN 12215:2004 (E)
Contents
page
Foreword......................................................................................................................................................................4
Introduction .................................................................................................................................................................5
1 Scope ..............................................................................................................................................................5
2 Normative references ....................................................................................................................................6
3 Terms and definitions....................................................................................................................................7
4 List of significant hazards...........................................................................................................................11
4.1 General..........................................................................................................................................................11
4.2 Mechanical hazards .....................................................................................................................................11
4.3 Electrical hazards ........................................................................................................................................12
4.4 Thermal hazards...........................................................................................................................................12
4.5 Hazards generated by noise .......................................................................................................................12
4.6 Hazards resulting from dangerous substances .......................................................................................12
4.7 Fire and explosion hazards.........................................................................................................................13
4.8 Hazards caused by failure of energy supply.............................................................................................14
4.9 Hazards generated by unhealthy postures ...............................................................................................14
5 Safety requirements and/or measures ......................................................................................................14
5.1 General..........................................................................................................................................................14
5.2 Mechanical safety requirements ................................................................................................................14
5.3 Electrical safety requirements....................................................................................................................16
5.4 Safety requirements and measures against thermal hazards.................................................................16
5.5 Safety requirements and measures against noise ...................................................................................16
5.6 Safety requirements against dangerous substances ..............................................................................17
5.7 Safety requirements and measures against fire and explosion .............................................................20
5.8 Safety requirements and measures against failure of energy supply....................................................23
5.9 Safety requirements and measures against unhealthy postures ...........................................................23
6 Verification of the safety requirements and/or measures .......................................................................23
6.1 General..........................................................................................................................................................23
6.2 Verification of the mechanical safety requirements.................................................................................23
6.3 Verification of the electrical safety requirements.....................................................................................23
6.4 Verification of the safety requirements and measures against thermal hazards ................................23
6.5 Verification of the safety requirements and measures against noise....................................................24
6.6 Verification of the safety requirements against dangerous substances ...............................................24
6.7 Air flow direction..........................................................................................................................................24
6.8 Verification of the safety requirements and measures against fire and explosion ..............................24
6.9 Verification of the safety requirements and measures against failure of energy supply ....................26
6.10 Verification of the safety requirements and measures against unhealthy postures............................26
7 Information for use ......................................................................................................................................26
7.1 General..........................................................................................................................................................26
7.2 Instruction handbook ..................................................................................................................................26
7.3 Marking .........................................................................................................................................................28
Annex A (normative) Diagrams relative to hazardous zones of potentially explosive atmosphere................30
Annex B (normative) Determination of concentration of flammable solvents in terms of LEL .......................33
Annex C (normative) Noise test code.....................................................................................................................36
Annex D (normative) Measurement of air velocities.............................................................................................40
Annex E (informative) Classification of material's reaction to the fire - National standards ...........................44
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Foreword
This document (prEN 12215:2004) has been prepared by Technical Committee CEN/TC 271 “Surface treatment
equipment — Safety”, the secretariat of which is held by DIN.
This document is one of a set of standards devoted to the health and safety requirements of coating plants for the
application and drying of organic liquid coating material and varnishes.
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EU-directives 98/37/EC and 94/9/EC.
NOTE Although a spray booth, as an integral whole, formally does not fall under the scope of the ATEX Directive 94/9/EC,
the standard is based upon a fundamental risk analysis according to this directive.
For relationship with EU Directives, see informative annex ZA, which is an integral part of this document.
The annexes A, B, C and D are informative. The annexes E, F and G are informative.
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Introduction
This document is a type C standard as stated in EN 1070.
The equipment concerned and the extent to which hazards, hazardous situation and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards, for machines that
have been designed and built according to the provisions of this type C standard.
The specific requirements which manufacturers are included in the information for use are given in clause 7.
1 Scope
This European Standard is applicable to spray booths as well as multizone spray booths for the application of
organic liquid coating materials (paints, varnishes....), and deals with all significant hazards relevant to spray
booths or multizone spray booths, when they are used as intended and under the conditions foreseen by the
manufacturer (see clause 4).
A spray booth is an assembly of the following linked components: forced ventilation by one or more fans; dry air
filtering and/or wet air washing systems, measuring and control devices, ventilation air heating system, automatic
fire extinguishing equipment, warning devices, electrical apparatus, joined together within or at a partially or totally
enclosed structure (limited by walls, called space) for the controlled processing of spray application of organic liquid
coating material.
This standard describes methods of verification of safety measures, information labels to be affixed to the spray
booth and minimum usage requirements contained within the operators handbook.
spraying areas (spaces for application of organic liquid coating materials which are limited only by one side
wall used for extraction of exhaust ventilation).
the limiting walls of spray booths if they are constituent parts of a building are not to be considered part of the
machinery assembly;
the workroom or building used for the spraying of large size items (example: air-liner);
spraying equipment used in spray booths which is covered by EN 1953, EN 50050, and EN 50176.
This standard is not applicable to spray boots which are manufactured before the date of publication of this
standard by CEN.
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2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text, and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).
EN 292-1:1991, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology,
methodology.
EN 292-2:1991 + EN 292-2/A1:1995, Safety of machinery — Basic concepts, general principles for design — Part
2: Technical principles and specifications.
EN 525:1997, Non-domestic direct gas-fired forced convection air heaters for space heating not exceeding a net
heat input of 300 kW.
EN 746-1:1997, Industrial thermoprocessing equipment — Part 1: Common safety requirements for industrial
thermoprocessing equipment.
EN 746-2:1997, Industrial thermoprocessing equipment — Part 2: Safety requirements for combustion and fuel
handling systems.
EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design.
EN 971-1:1996, Paints and varnishes — Terms and definitions for coating materials — Part 1: General terms.
EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components —
Hydraulics.
EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components —
Pneumatics.
EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and
selection.
EN 1127-1:1997, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts and
methodology.
EN 1953:1998, Atomising and spraying equipment for coating materials — Safety requirements.
EN ISO 3746:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure —
Survey method using an enveloping measurement surface over a reflecting plane (ISO 3764:1995).
EN ISO 4871:1996, Acoustics — Declaration and verification of noise emission values of machinery and equipment
(ISO 4871:1996).
EN ISO 11202:1996, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound
pressure levels at the work station and at other specified positions — Survey method in situ (ISO 11202:1995).
EN 13463-1:2001, Non-electrical equipment for potentially explosive atmospheres — Part 1: Basic method and
requirements.
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EN 13463-5:2003, Non-electrical equipment intended for use in potentially explosive atmospheres — Part 5:
Protection by constructional safety “c”.
EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working
platforms and walkways (ISO 14122-2:2001).
EN ISO 14122-3:2001, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,
stepladders and guard-rails (ISO 14122-3:2001).
EN ISO 14122-4:2004, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
(ISO 14122-4:2004).
EN 50015:1998, Electrical apparatus for potentially explosive atmospheres — Oil immersion "o",
EN 50016:2002, Electrical apparatus for potentially explosive atmospheres — Pressurised apparatus "p".
EN 50017:1998, Electrical apparatus for potentially explosive atmospheres — Powder filling "q".
EN 50018:2000, Electrical apparatus for potentially explosive atmospheres — Flameproof enclosure "d".
EN 50019:2000, Electrical apparatus for potentially explosive atmospheres — Increased safety "e".
EN 50020:2002, Electrical apparatus for potentially explosive atmospheres — Intrinsic safety "i".
EN 50021:1999, Electrical apparatus for potentially explosive atmospheres — Type of protection "n".
EN 50039:1987, Electrical apparatus for potentially explosive atmospheres — Intrinsic safety "i" systems.
EN 50050:2001, Electrical apparatus for potentially explosive atmospheres — Electrostatic hand-held spraying
equipment.
EN 50176:1996, Automatic electrostatic spraying installations for flammable liquid spraying material.
3.1
spray booth
assembly of linked components such as forced ventilation by one or more fans; dry air filtering and/or wet air
washing systems, measuring and control devices (e.g. interlocking of forced ventilation and spraying device),
1 To be published.
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ventilation air heating system (e.g. burner), automatic fire extinguishing equipment, warning devices, electrical
apparatus, joined together within or at a partially or totally enclosed structure (limited by walls, called space) for the
controlled processing of spray application of organic liquid coating material
3.1.1
enclosed spray booth (see annex G – Figures G.1 and G.3)
spray booth enclosed on all sides during spray process except the openings for ingress and egress of workpieces
and ducts for ventilation
3.1.2
open top spray booth (see annex G - Figure G.2)
spray booth enclosed on all sides during spray process except the top entrance side for ventilation air, the
openings for ingress and egress of workpieces and ducts for exhaust ventilation
3.1.3
open fronted spray booth (see annex G – Figure G.4)
spray booth enclosed on all sides during spray process except openings provided in the side walls for ingress and
egress of workpieces and ducts for exhaust ventilation. The open front side is used as entrance of ventilation air
and access for operator
3.2
combined spraying and drying booth
assembly of linked components such as fan(s), ventilation air heating system (e.g. heat exchanger or burner),
power driven dampers, forced ventilation ducting, dry air filtering and/or wet air washing systems, automatic fire
extinguishing equipment and additional specific electrical equipment, control and power circuits joined together for
the spraying and drying process of liquid coating material in a space totally enclosed provided with a forced
ventilation
3.3
organic liquid coating material
organic product, in liquid form, that when applied to a substrate forms a film possessing protective, decorative
and/or other specific technical properties, e.g. paints, varnishes, including their solvents and thinners
(see EN 971-1)
3.4
binder
non-volatile part of the medium which forms the film (see 1.6 of EN 971-1:1996)
3.5
solvent
single liquid, or blends of liquid, volatile under specified drying conditions, and in which the binder is completely
soluble (see 1.4.5 of EN 971-1:1996)
NOTE Solvents are also contained in liquids used as cleaning or washing agents.
3.6
application
action of putting organic liquid coating material on a substrate so that it adheres to the surface to be coated
3.7
spray processes
atomisation of liquid organic coating materials by different means
3.7.1
pneumatic process
sprayed organic coating material by a flow of compressed air
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3.7.2
airless or under hydrostatic pressure processed
sprayed organic coating material through a suitable nozzle under high pressure
3.7.3
combined process
combination of several processes such as hydrostatic pressure associated with compressed air
3.7.4
electrostatic process
sprayed organic coating material electrostatically charged and attracted by the surface of the earthed workpiece
3.8
flammable (combustible) substance
substance in the form of gas, vapour, liquid, solid or mixtures of these, able to undergo an exothermic reaction with
air when ignited (see 3.1 of EN 1127-1:1997)
NOTE "Combustible materials" and "flammable substances" are equivalently used terms in this standard. Examples are
paint aerosols and solvents.
3.9
drying
evaporation of liquids from the materials being processed (see 3.5 of EN 1539:2000)
3.10
forced ventilation
air circulation achieved by one or several fans
3.11
fresh air
air drawn from a clean source inside or outside the building into the spray booth
3.12
circulated air
air extracted from the volume and reintroduced into it
3.13
explosive atmosphere
mixture with air, under atmospheric conditions, of flammable substance(s) in the form of gas, vapour, mist or dust,
in which after ignition has occurred, combustion spreads to the entire unburned mixture (see 3.17 of
EN 1127-1:1997)
3.14
lower explosion limit (LEL)
lower limit of explosion range (see 3.8 and 3.13 of EN 1127-1:1997)
NOTE “Explosion limit” and “Ignition limit” are equivalent. In accordance with international usage, only the term “Explosion
limit" is used in this standard.
3.15
exposure limits
concentration limits of hazardous substances in air required by worker health legislation
NOTE Limits are different according to the countries (see annex F).
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3.16
hazardous areas
areas where hazards due to explosive atmosphere may exist. The probability of occurrence of explosive
atmosphere is classified in zones.
Limit of hazardous zones are given in annex A
3.16.1
zone 0
place in which an explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas,
vapour or mist is present continuously or for long periods or frequently (see 6.3.2 of EN 1127-1:1997)
3.16.2
zone 1
place in which an explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas,
vapour or mist is likely to occur in normal operation occasionally (see 6.3.2 of EN 1127-1:1997)
3.16.3
zone 2
place in which an explosive atmosphere consisting of a mixture with air of flammable substances in the form of gas,
vapour or mist is not likely to occur in normal operation but, if it does occur, will persist for a short period only
(see 6.3.2 of EN 1127-1:1997)
3.17
Equipment category
3.17.1
Equipment Group II Category 1
equipment in this category is intended for use in areas in which explosive atmospheres caused by mixtures of air
and gases, vapours or mists are present continuously for long periods or frequently
(see 3.2.3 of EN 13463-1:2001)
3.17.2
equipment Group II Category 2
Equipment in this category is intended for use in areas in which explosive atmospheres caused by mixtures of air
and gases, vapours or mists are likely to occur (see 3.2.4 of EN 13463-1:2001)
3.17.3
Equipment Group II Category 3
equipment in this category is intended for use in areas in which explosive atmospheres cause by mixtures of air
and gases, vapours or mists are unlikely to occur, or, if they do occur, are likely to do so only in frequently and for a
short period only (see 3.2.5 of EN 13463-1:2001)
3.18
pit
ground excavation covered or open. For example a suction pit, a working pit
3.19
working pit
ground excavation, illuminated and ventilated in which the operator works while painting the underside of an item
3.20
multizone spray booth
spray booth including a number of sections for manual and/or automatic spraying and forced ventilated flash off
space
4.1 General
This clause contains all significant hazards, hazardous situation and events, as far as they are dealt with in this
standard, identified by risk assessment as significant for one or more, or all types of spray booths included in the
scope and which require action to eliminate or reduce the risk.
NOTE 2 Hazards can occur from combinations of ancillary equipment (e.g. atomising and spraying equipment, paint heaters,
pumps, pipes for coating materials, robots, reciprocators, conveyors, platforms) and other parts of the spray booth.
These hazards may occur especially in spray booths for automatic spraying equipment/systems, e.g. by means of:
fans and automated damper adjusters (e.g. injuries caused by over-running of fan blades during maintenance);
installed automatic spraying equipment or system (e.g.; spraying reciprocator, atomising and spraying system
and revolving tables for workpieces).
when obstacles or obstructions can impede a quick evacuation by the operator(s) from the spray booth in case
of mechanical accident or fire;
when there is an accidental significant lowering of pressure inside an enclosed spray booth (i.e.: obstruction of
air inlet) capable:
of clamping the doors by mechanical deformation of the structure of the spray booth;
Such hazard can occur, for instance, in case of the failure of high pressure equipment.
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electrically live parts that are non insulated for operational reasons;
conductive parts which are not at a dangerous voltage under normal operation, but in the case of failure could
be;
electrically live parts when the insulation is damaged by contact with solvents or by mechanical parts.
Such hazards can occur, for instance when interaction of the electrostatic high voltage equipment with construction
elements of the control and safety systems can cause dangerous malfunctions for instance, short circuits on
electronic safety circuits, entrance guards, alarm units.
These hazards may occur inside and outside the spray booth.
fans;
air operated equipment (nozzles of atomising and spraying equipment, pumps, valves, etc.).
Noise hazards are only partly dealt with. They will be fully covered in a future revision of the standard.
4.6.1 Hazards resulting from contact with/or absorption of organic liquid coating materials
Such hazards can be generated by contact with/or absorption of organic liquid coating materials, solvents, cleaning
agents causing skin and eye damage, dermatitis or allergies.
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Such hazards can be generated by inhalation of aerosols and solvent vapours released by organic liquid coating
materials.
Such hazards can be generated by inhalation of toxic gases released by the heating device (heating gases, gases
from combustion).
Such hazards can be generated by inhalation of dangerous gases and vapours emitted by automatic fire
extinguishing equipment.
ignition of flammable paint and varnish deposits inside the spray booth, in exhaust ducts and filtration units;
when the spray booth is in operation a misuse or mechanical or electrical defects can cause ignition of
these deposits. This is especially valid in electrostatic spray booths;
in maintenance operations requiring use of cutting or welding tools, energy released can also initiate a
combustion;
The fast propagation of fire induces a risk for the neighbouring areas.
failure of liquid coating material or solvent or combustible liquid pipes or fittings with exit of flammable liquids
inside the spray booth;
auto-ignition created from chemical reactions between different types of liquid coating materials;
electrostatic equipment, badly driven items or control system malfunction causing electric arcs between items
to be painted and machinery parts at high voltage. Hence electric arcs can provoke the ignition of the paint
aerosol. This can especially occur in plant using robots or automated machines;
Such hazards can occur when the concentration of the flammable substances in air exceeds the lower explosion
limit (LEL) and if an effective ignition source is present.
NOTE 1 Examples of flammable substances which increase concentration above the normal:
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failure of ventilation resulting in a rapid increase of flammable substances vapour concentration requiring
immediate evacuation by the operator;
Such hazards can be caused in the working pit if its dimensions are not suitable for operator’s ergonomics.
5.1 General
Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the
machine shall be designed according to the principles of EN 292 for hazards relevant but not significant which are
not dealt with by this document (e.g. sharp edges).
NOTE Hazards generated by spraying equipment for organic liquid coating materials and their ancillary devices are
covered by EN 1953.
The design shall avoid injury due to shearing, crushing or drawing-in by movement of machinery and/or parts of
equipment. Contact with dangerous moving parts shall be prevented by the following measures:
fitting of distance guards (e.g. for fans and automated dampers adjusters);
NOTE 1 If automatic devices for spraying systems like robots or reciprocators or similar systems are installed, access to
dangerous areas requires interlocking with doors or protective devices (e.g. mechanical, light sensitive) see also 5.6.2.4.
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This section is restricted to spray booths operated with an operator inside. Enclosed spray booths shall be
designed so that in case of an emergency an operator can find his way out of the spray booth in a minimum time,
without obstacles or obstructions on his way.
shall be capable of being opened from inside by a push, independent of the air pressure (high or low) within
the spray booth;
shall not be locked by bolts or locks but can be lockable from outside provided that the doors can be opened
from inside by a mere push;
For access and egress of persons, spray booths for manual application shall be designed so that the operator does
not need to travel more than 10 m to an operator door.
Spray booths of which examples are given as Figures G.1, G.2 and G.3 of annex G shall be equipped at least with
two accessible doors as far apart as possible and not adjacent. If the operator has less than 5 m to reach an exit,
taking into account any obstacles, a single door is permitted.
If the loading door complies with the requirements for doors provided for operator, a single personnel door is
sufficient.
If a permanent opening for loading workpieces is used as well as operator door, a clearance of 800 mm exceeding
maximum workpiece width shall be provided.
Spray booths of which examples are given as Figures G.1 and G.3 of annex G shall be designed to prevent an
accidental severe lowering of pressure inside the spray booth, capable of hindering the opening of the doors either
by increase of opening effort or by deformation of the structure.
Fluid piping and pressurised systems shall comply with the requirements of EN 982 and EN 983.
Spraying equipment shall comply with the specifications laid down by EN 1953.
Ladders, gangways and railings that equip the spray booths shall comply with the standards EN ISO 14122-2,
EN ISO 14122-3 and EN ISO 14122-4.
Floor grating joints shall not have projections or cavities capable of hindering the operator.
The spray booth shall be provided with adequate lighting, with 600 lux minimum.
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5.3.1 General
Protection against electrical shock shall comply with requirements of clause 6 of EN 60204-1:1997.
The insulation of electrical equipment shall be resistant against solvents and other fluids. Electrical equipment shall
be protected against outside mechanical influence.
Access to dangerous areas where automatic electrostatic equipment is located shall be prevented during
operation. This can be achieved by e.g.:
Interlocking device
or
with the high voltage energy supply of the automatic spraying equipment (see EN 50176).
NOTE 1 For requirements against electrostatic hazards of atomising and spraying equipment, see EN 1953, EN 50050 and
EN 50176.
All systems and apparatus relevant for safety shall be constructed in such way that they cannot be influenced by
interaction with electromagnetic fields.
According to 4.4 of EN 60204-1:1997, physical effects of environmental and operating conditions have to be taken
into account.
The protection against burns by contact with very hot surfaces easy to reach shall be assured by insulation or by
guards. According to EN 563 every exposed hot surface likely to be touched shall be less than 60 °C. For very
small surfaces exceptions are possible (see EN 563).
In case of flames or explosion the operator shall be able to quickly evacuate the spray booth in complete safety.
Doors for operator shall be in compliance with the requirements of 5.2.2.
A spray booth as defined in 3.1 shall be so designed and constructed that risks resulting from the emission of
airborne noise are reduced to the lowest level taking account of technical progress and the availability of means of
reducing noise, in particular at source.
flexible connections between the ducts and especially between fans and ducts;
ducts soundproofing;
other means able to avoid vibrations, resonances and any other noise generated by ancillary equipment
permanently installed and connected to the spray booth that should not propagate to the spray booth structure.
NOTE 1 EN ISO 11688-1 gives general technical information on widely recognised technical rules and means to design low-
noise machinery. EN ISO 11688-2 gives useful information on noise generation mechanisms in machinery.
NOTE 2 Concerning noise emitted by air compressors and spraying equipment refer to EN 1012-1 and EN 1953.
5.6.1 Measures against contact with/or absorption of organic liquid coating materials, solvents, cleaning
agents
Contact with or absorption of dangerous substances sprayed shall be reduced by forced ventilation as far as
possible (see 5.6.2). See also further requirement on instruction handbook in 7.2.2.
5.6.2.1 General
In spray booths for manual application, prevention of inhalation of aerosols and solvent vapours shall be performed
by reducing the concentration in the operator working area below exposure limits (see annex F). This shall be
achieved by a forced ventilation to the spray booth adequate to type of application, size and shape of workpiece to
be coated, amount of dangerous substance sprayed, their exposure limits, and all application conditions.
In spray booths without operator inhalation hazards exist only when the operator shall enter inside the spray booth
for adjustment, control or maintenance purposes. Adequate safety devices shall be provided (see 5.6.2.3 c)).
Air escaping containing solvent vapours in hazardous amounts or concentrations from the spray booth to the
workshop shall be avoided.
The following requirements shall be applied to spray booths for manual application:
the air flow shall be directed to ensure that the operator does not inhale air contaminated by organic liquid
coating materials at dangerous levels. If technical measures do not meet these requirements, refer to clause 7;
the air flow shall be as homogeneous as possible over the whole working area of the operator;
when it is required that the operator has to move around an workpiece positioned at a fixed spot, the
ventilation shall be vertical;
to avoid turbulence, the length and the width of vertically ventilated spray booths with operator shall be at least
1 m more on each side than the length and the width of the biggest object or workpiece to be painted. The size
of the latter shall be indicated by the manufacturer in the instruction handbook (7.2);
regarding vertically ventilated spray booths, the air flow shall be downwards.
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Spray booths for manual application shall be designed for air velocities specified for empty booth conditions
under a), b), c) and d).
single measured values shall be at least 0,25 m/s. Corresponding measurement points are specified
in D.2.1.
single measured values shall be at least 0,25 m/s. Corresponding measurement points are specified
in D.2.1.
single measured values shall be at least 0,25 m/s. Corresponding measurement points are specified
in D.2.2.
single measured values shall be at least 0,40 m/s. Corresponding measurement points are specified
in D.2.2.
e) Vertically ventilated spray booth to spray only one large well-defined workpiece at a time (for instance:
wagon, container).
If the workpiece reduces the air flow measurement plan by more than 30 %, minimum values as required under
above a) and b) shall be maintained for loaded spray booth.
Air velocities specified below shall be measured with a well-defined workpiece inside the spray booth over the
working pit:
the average of measured air velocities inside the working pit shall be at least 0,30 m/s;
single measured values inside the working pit shall be at least 0,25 m/s. Corresponding measurement
points are specified in annex D.
g) Special processes
Lower air velocities than those required above in a), b), c), d) e) and f) should be accepted in any case when it is
proved that the health of the operator is ensured.
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if the organic liquid coating material used does not contain any toxic substances;
if high air velocities are in contradiction with technical application process requirements.
In these cases the conditions for the health of the operator inside the spray booth shall be evaluated. The use of
breathing protective device may be necessary.
Electrical control, monitoring and measurement systems which are used in safety related functions to avoid the
formation of
and
shall fulfil the requirements of EN 954-1 category 3 and EN 1088. When using computers (e.g. Process computer)
or PLC (Programmable Logic Control) for safety-related functions all malfunctions shall be detected and lead to a
power cut off which leaves the spray booth in a safe condition.
Spray booths shall be provided with a device to detect any deterioration in the ventilation system performance, e.g.:
differential pressure switch
The device with audible and visual alarm shall indicate any performance loss (such as that caused by clogging of
filters) below the forced ventilation velocity specified in 5.6.2.3. Performance loss shall not exceed 10%.
The spray booth shall be provided with a device which interlocks the forced ventilation, heating and spraying
operations.
the spraying device can operate only if forced ventilation is working effectively;
in the event of forced ventilation failure the spraying operation is stopped immediately and can only be reset
when the forced ventilation is restored;
the heating device can operate only if the forced ventilation is working effectively unless the heating is
provided by hot water radiators, heat transfer fluid radiators or catalytic heating systems which are proved to
be unable to ignite paints and solvents;
if the forced ventilation fails, the heating device (specified in above paragraph) stops immediately and cannot
be reactivated unless the forced ventilation is made fully operational.
The interlocking device shall not prevent the forced ventilation from running after normal coating until the exposure-
or explosion limits have been reached, to allow exchangers to cool and exhaust any residual solvent vapours.
Adequate devices shall allow access for adjustment, maintenance and verification of equipment such as:
timer set to provide a period of continued forced ventilation after spraying stops until the internal atmosphere is
safe;
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5.6.3 Measures against inhalation of dangerous gases released by the heating device
Heating devices using combustible substances shall comply with specific standards EN 746-1, EN 746-2, and
EN 525.
Fresh air intake and combustion gas exhaust ducts shall be located so that any risk of circulation is avoided.
A device which interlocks ventilation and gas admission to the burner shall be provided.
If a direct make-up heating system is used, the dangerous gas concentration from combustion shall be below the
exposure limits required by worker health legislation.
Circulation air ducts shall be connected down-stream of the burner to avoid the formation of dangerous combustion
gases.
5.6.4 Measures against inhalation of dangerous gases and vapours emitted by fire extinguishing
equipment
When an automatic fire extinguishing system is installed, a warning device shall be provided, which sounds before
discharge of dangerous fire extinguishing materials.
5.7.1 Fire
All spray booths processing organic flammable substances shall be equipped with a manually operated or
automatic fire extinguishing system.
heating devices located in the spray booth shall not ignite the paint aerosol and solvent vapours (e.g. the
burner flame shall be installed outside of the spraying area and outside of zone 2);
air generator parts shall be installed outside the spraying area (including the ducts for exhaust air containing
paint aerosols).
Installation of automatic fire extinguishing equipment depends on the size of the spray booth, the presence of
operator and the risk of fire (nature of coating material, spray processes). EN 13478 shall be taken into account.
All automatic spray booths shall be equipped with an automatic fire warning system. In case of fire, forced
ventilation shall be automatically stopped, the liquid coating material supply shall be interrupted, and, when
applicable, the fire dampers shall be closed.
Automatic spray booths where electrostatic spray application is performed shall be equipped with an automatic fire
extinguishing system (see EN 50176).
To preclude the fast propagation of fire, all elements of construction of the spray booth and its equipment shall
comply with the requirements for fire prevention and protection of machine as described in EN 13478.
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ventilation ducts and chimneys which shall not affect the fire resistance of any wall traversed.
The heat insulation and small components parts material properties shall not support a fire or increase the risk of
fire.
Materials for filters for air inlet and cleaning of exhaust air, flexible connections and sealing mastics shall at least be
non easily flammable.
5.7.2 Explosion
5.7.2.1 General
Furthermore, precautions shall be taken to eliminate combustible gases leakages to avoid possibilities of
explosions for instance: natural convection, pre or post ventilation, leak testing on gas train.
The limit values of concentration given hereafter in a) and b) shall only be used for classification in hazardous
zones (see 5.7.2.3) and determination of electrical equipment (see 5.7.2.4 and 5.7.2.5).
For calculation (see annex B), if the LEL of solvents is unknown, a value of 40 g/m3 shall be used.
a) In spray booths with operator the concentration of flammable substances shall be limited to a value of 25 %
LEL maximum;
b) In spray booths without operator the concentration of flammable substances shall be limited to a value of 50 %
LEL maximum; this also applies to circulated air systems.
a) In case of values of flammable substances concentration below 25 % of LEL in the internal volume of this spray
booth including ducts for recirculated and exhaust air and in external volumes but within a distance up to 1 m
from permanent openings, are classified as zone 2.
b) In case of values of flammable substances concentration between 25 % and 50 % of LEL the internal volume
of the spray booth including ducts for recirculated and exhaust air, are classified as zone 1;
c) In case of values of flammable substances concentration between 25 % and 50 % of LEL, external volumes,
but within a distance up to 1 m from permanent openings, are classified as zone 2.
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5.7.2.4 Spray booth with flammable solvents concentration equal or above 25 % of LEL
If the calculated concentration of flammable solvents, according to annex B, is equal or above 25 % of LEL, the
spray booth shall be equipped:
or with a device for concentration measurement shutting down the supply of flammable substances if the
concentration is equal or above 50 % of LEL.
5.7.2.5.1 General
In order to prevent hazards by explosive atmospheres, the design and selection of electrical and non-electrical
equipment shall ensure that ignition sources are avoided in any part of the system, where areas with explosion
hazard are classified (see 5.7.2.3). If electrical and non-electrical equipment is implemented according to their
manufacturer’s instruction, then the completed system is of the same category of protection.
Electrical equipment installed and located in zone 1 shall be at least of category 2 complying with EN 50014,
EN 50015, EN 50016, EN 50017, EN 50018, EN 50019, EN 50020, EN 50028 and EN 50039 as appropriate.
Electrical equipment installed and located in zone 2 shall be at least of category 3 complying with EN 50014 and
EN 50021.
for lighting devices fitted behind transparent impact resistant panels sealed to the booth structure, so that
solvent vapour inside the booth cannot ingress, IP 54 of EN 60529 is sufficient;
For motor outside the spray booths at least IP44 of EN 60529 shall be used. Motors shall not be positioned
within an exhaust air duct;
Undesirable static discharges shall be avoided by adopting the earthing and interconnecting measures
specified in EN 50176.
All non electrical equipment and components installed and located in potentially explosive atmosphere shall be
designed and constructed according to good engineering practice and shall be subjected to an ignition hazard
assessment in accordance with 5.2 of EN 13463-1:2001 to provide the protection required. The equipment shall
satisfy the requirements of EN 13463-1 and EN 13463-5.
Category 3 equipment for installation in zone 2 shall not contain any effective ignition source in normal operation.
Category 2 equipment for installation in zone 1 shall not contain any effective ignition source in normal operation or
expected malfunction.
hot surfaces of all apparatus inside the spray booth shall not be able to ignite paint aerosols and solvent
vapours. The admissible temperatures of these hot surfaces are described in 6.4.2 of EN 1127-1:1997;
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prEN 12215:2004 (E)
fans for exhaust and recirculation air shall be protected in accordance with WI 00305066 ”Design of fans
working in potentially explosive atmospheres".
All spray booths shall be equipped with luminous warnings and lighting for emergency exit and automatic fire
extinguishing system (when appropriate) and shall fulfil the requirements of EN 1838.
depth: 1,4 m;
width: 0,8 m.
6.1 General
Safety requirements detailed in clause 5 shall be checked by testing, calculation, inspection or other methods
according the following clauses.
The provision and efficiency of protection devices, according to standards and specifications relevant to this type of
spray booth for application of organic liquid coating materials will be made by checking their presence and function.
The requirement of 600 lux minimum described in 5.2.4 can be checked by measurement. This measurement may,
for instance, be taken at the point of 1 m above the centre of the spray booth’s floor with the luxmeter reading
vertically upwards.
Make sure that guards are fitted to prevent access to dangerous zones and that interlocking devices are
functioning.
Check if electronic and electrical parts are installed according to the manufacturers specifications.
The functions of electrical equipment shall be tested, particularly those related to safety and safeguarding, see 19.6
of EN 60204-1:1997.
6.4 Verification of the safety requirements and measures against thermal hazards
Verification of these requirements shall be made by measuring temperatures of touchable surfaces with calibrated
contact thermometer.
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The measurement of emission sound pressure levels at operator’s positions and of sound power level shall be
carried out according to annex C.
6.6.1 Measures against contact with/or absorption of liquid coating materials, solvents, cleaning agents
Place a smoke generator in the paint application zone and check that all the smoke is extracted by the equipment
provided for this purpose.
The presence of function and labelling of safety device shall be checked by visual inspection.
6.7.2 Measures against inhalation of toxic gases released by the heating device
Verification of compliance of heating devices with specific standards shall be done before start-up.
The direct gas fired air heater manufacturer shall provide a declaration of conformity with tests required in
EN 746-2 for the burner.
Visual inspection and testing shall be carried out to ensure that an effective interlock is fitted between the forced
ventilation and gas admission to the burner.
Verification of the correct position of the recirculated air duct in relation to the burner.
6.7.3 Measures against inhalation of dangerous gases, vapours emitted by fire extinguishing equipment
Correct functioning of the warning system is to be checked to ensure sufficient time is available to allow the
operator to exit from the spray booth before activation of automatic fire extinguishing system when existing.
6.8 Verification of the safety requirements and measures against fire and explosion
6.8.1 Fire
materials used for the construction of the spray booth comply with the requirements defined in 5.7.1;
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6.8.2 Explosion
In spray booths with an operator, compliance with air velocity requirements (5.6.2.3 a), b), c), d), e) and f) shall be
checked:
when air velocities are in contradiction with technical application process (5.6.2.3 g)), the measurement of
flammable substances concentration may be needed.
In spray booths without an operator, the concentration of flammable solvents expressed in percentage of LEL
(CLEL) shall be calculated according to annex B.
According to the calculated value of CLEL the following concentration measurements shall be performed:
if 10 % < calculated CLEL ≤ 25%: the measurement(s) shall be effected into the air exhaust duct(s);
inside the spray booth at the points defined for air velocity measurement (see annex D );
If the spray booth is a multizone spray booth, each section shall be considered separately for calculation of CLEL.
The concentration of the most unfavourable section shall be used.
the explosimeter shall be safe type complying with use in explosive atmosphere according to the current
requirements;
Measurements shall be performed in the conditions on use (temperature, pressure, humidity...) as specified by the
manufacturer of the apparatus.
Measurements shall not be performed between spray gun and workpiece and in its vicinity.
If technical reasons do not allow the concentration measurement as defined above, procedures by calculation and
air flow verification shall be followed.
To verify characteristics of used solvents during commissioning comply with assumption data.
6.8.2.3 Spray booth with flammable solvents concentration equal or above 25 % of LEL
Compliance of electrical and non-electrical equipment with required categories for ignition protection shall be
checked before commissioning.
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6.9 Verification of the safety requirements and measures against failure of energy supply
The presence of luminous warnings and lighting for emergency exits shall be checked visually.
6.10 Verification of the safety requirements and measures against unhealthy postures
7.1 General
Information for use shall be drawn up in accordance with clause 5 and in particular with 5.5 of EN 292-2:1991 +
EN 292-2:1991/A1:1995 for instruction handbook.
It shall be written in the user's language and shall preferably be accompanied by the same manual written in the
language of the country where the manufacturer is located.
It shall provide specifications for the commissioning, the use and the maintenance of the spray booth and include,
as the case may be, information and safety instructions to the user for the correct and safe use of the spray booth,
and notably the following:
7.2.1 General
When application is manual or an operator is present inside the booth, solid particles and dangerous substances
concentration shall be, in any moment and any position of the breathing organs of the worker, below exposure
limits requested by worker health legislation.
User's attention is drawn to the problem of choosing the type of ventilation according to the shape of the workpiece
to be painted. Some workpieces cause the paint jet to reverse towards the operator. The working conditions are
rarely improved when only ventilation is applied (especially air velocity). It is necessary to modify the coating
process at the working conditions to resolve the problem, for example by putting the workpiece on a turntable or by
using a positioning or rocking device.
to prohibit any storage of flammable substances or their empty containers or any other materials which have
been in contact with these products (rags, paper, etc) in the spray booth and in front of the doors;
to prohibit any use in the spray booth of halogenated products for the cleaning;
to prohibit any use in the spray booth of naked flames, incandescent objects, equipment or items capable to
generate sparks (tools, equipment, etc);
to display a "No smoking" placard on all entrance doors of the spray booth, inside and outside, or on external
walls of open front spray booths;
to use qualified and authorised personnel to realise the adjustments concerning the spray booth for the
operating conditions according to the manufacturer's specifications;
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prEN 12215:2004 (E)
to locate the operator's workplaces in the non-contaminated atmosphere (in the case of spray booths with
horizontal ventilation);
to use positioning devices for workpieces in order to keep the operator in a healthy atmosphere when
necessary;
to adopt guards, protection and/or other safety measures to avoid falling of personnel in the pits;
to get portable and suitably sized fire extinguishing equipment, easy to reach and safe;
in case of beginning of fire, stop immediately the forced ventilation and (if fitted) close the fire dampers;
types and maximum amounts of flammable solvents contained in the coating material applied in one hour and
any other safety requirements limiting the use. In case of changing use, the users shall verify that additional
hazards do not occur;
temperature limits of the air inside the spray booth during the application step;
noise emission values according to EN 292-2:1991 + EN 292-2/A1:1995, annex A, 1.7.4 f, i.e. the A-weighted
emission sound pressure level at the operator’s position and, if relevant, the A-weighted sound power level,
both determined according to the method given in annex C.
maximum allowed pressure drop through filtration system (e.g. waterwash type, dry filter type ...).
the forced ventilation shall be maintained until dangerous substances concentration is below exposure limits
before entering an automatic spray booth for any adjustment, repair or maintenance works;
the forced ventilation shall be maintained during cleaning operation with dangerous solvents;
a personal protection or a breathing mask connected to fresh air shall be worn when an operator shall work in
an insufficient purified atmosphere (for instance working pit, inside of container...);
when contact with materials used for spraying or cleaning can cause dermatitis or other skin complaints,
appropriate arrangements shall be made for example provision of suitable protective clothing;
when equipment used in the construction or materials used in the spraying process are able to create
microbiological problems, particularly humidity control, appropriate arrangements shall be made, for example:
chemical water treatment or water change to be adopted as laid out in manufacturers instructions;
7.2.3 Maintenance
a) Prevention maintenance
check at regular intervals the clogging of filtration and exhaust systems as well as the deposits of coating
materials on equipment, walls and floor of the spray booth;
check at regular intervals the earthing of the spray booth and workpieces;
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apply the safety precautions to be taken in non-operating steps if a naked flame, incandescent object or
equipment or item capable of generating sparks is brought into the spray booth for maintenance work, (for
instance entire cleaning of the spray booth to remove paint deposits);
be in accordance with precise instructions for maintenance of heating devices and notably the periodicity of
maintenance;
be in accordance with indication about the periodicity of filter replacement and exhaust ducts cleaning;
check the compliance with the requirements for water treatment and with the instructions for correct use of
products for the waterwash system or damper adjusters;
b) Corrective maintenance
Corrective maintenance shall only be carried out by a competent, qualified person following the specifications of
the manufacturer. The specification shall mention:
means to detect and correct breakdowns and failures which might occur;
provision to switch off the power circuit before working on the ventilation system or automated damper
adjusters with security measures according to EN 60204;
7.3 Marking
Whatever the type of spray booth, the following information shall be mentioned on an indelible identification placard
fixed in a permanent way on one of the booth walls.
This information shall be written in one of the languages of the user’s country.
Serial number.
Method of paint application for which the spray booth is designed (example: compressed air, electrostatic, etc.,
automatic or manual shall be mentioned).
Power installed:
Other .....................
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Maximum amount of flammable solvent contained in the coating material applied in one hour with indication of
LEL of solvent taken in reference in annex B.
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Annex A
(normative)
Key
Figure A.1 — Example for classification of zones in open fronted spray booth
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Key
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NOTE The zone classification for areas with potentially explosive atmosphere is corresponding to categories of ignition
protection according EN 13643-1.
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Annex B
(normative)
B.1 Equations
In order to simplify the comparison with the lower explosion limit (LEL), the concentration is expressed as CLEL
(percentage of LEL):
100 × C
C LEL = (1)
LEL
The average concentration (mass) inside the spray booth depends on solvents input and air flow:
M max × k1 × k 2 × k 3
C= (2)
Qmin
where
C Average concentration of flammable solvents (in air) in the spray booth in g/m3
M max Maximum quantity of liquid organic coating material sprayed per hour in g/h
k3 Safety factor taking into account the solvents concentration heterogeneity and,
in particular, the high concentration between spray gun and workpiece and its
vicinity
Qmin Minimum fresh air flow drawn in the spray booth which dilutes the released in m3/h
flammable solvents to the required concentration level
NOTE If the spray booth is a multizone spray booth, each section shall be considered separately for the CLEL calculation
(see 6.7.2.1).
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B.2.1 Determination of concentration of flammable solvents on base of a given mean design air
velocity
Assumptions:
Spray booth (or section of application) parameters for air flow (vertically ventilated):
width w = 4m
length l = 8m
mean design air velocity v = 0,35 m/s.
coating material input M max = 20 000 g/h
safety factor k3 = 3
The minimum air flow Qmin can be calculated from the air velocity v and the width w and length l of the cross
section of air flow:
Qmin = v × w × l (3)
according to (3):
according to (2):
according to (1):
1,01g / m³
C LEL = 100 × = 2,53%
40 g / m³
Result: If the forced ventilation of a spray booth is designed for a mean air velocity of v = 0,35 m/s, (and further
assumptions described above are valid) then a nominal concentration of CLEL = 2,53 % is maintained. However the
safety factor used in the calculation may lead to a true average concentration of 1/3 of that nominal value.
Comparison of the nominal value with threshold values of concentrations 10 %, 25 % or 50 % of LEL given in
5.7.2.3 to 5.7.2.5 and 6.7.2.1 then selects further requirements.
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Equations (1) and (2) of B.2.1 can also be used for calculations of fresh air flow.
If:
Qnew , min : minimum fresh air flow drawn in the spray booth to maintain C max inside,
according to (1):
M max × k 1 × k 2 × k 3
Q new, min = (5)
C max
Assumptions:
design value of
maximum concentration C LEL, max = 25 % LEL
coating material input M max = 25 000 g/h
according to (4):
25 × 40 g / m³
C max = = 10g/m 3
100
according to (5):
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Annex C
(normative)
C.1 General
Applicable requirements are:
equivalent continuous A-weighted sound pressure level measurement shall be effected according to
specifications given in C.2 or C.3;
peak C-weighted instantaneous sound pressure level is not taken into account in this standard because spray
booths do not generate impulsive noise capable of reaching the level indicated in EN 292-2:1991 + EN 292-
2/A1:1995;
sound power level determination shall be carried out only if the A-weighted sound pressure level at the
operator’s position determined according to C.2 exceeds 85 dB.
C.2.1 General
The measurement method shall be that provided by EN ISO 11202 with the following deviations. The requirement
on the environmental factor K2 shall not be considered and the local environmental correction K3 shall not be
applied.
the heating and ventilation systems in compliance with this standard (especially for air velocities) shall be in
normal operation, as well as any other additional equipment such as those defined in 3.1 and needed for the
normal operation of the spray booth;
Background noise levels shall be measured with ventilation, heating and additional equipment such as those
defined in 3.1 switched off.
C.2.3.1 General
For spray booths with an operator’s position inside the booth, A-weighted sound pressure levels shall be measured
in a section of the horizontal plane at 1,6 m above the floor and at more than 1 m from the walls of the spray booth
as well as from any large noise reflecting surface:
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or, at one or more points in the central zone of the spray booth as defined in C.2.3.2 and in C.2.3.3.
For open fronted spray booths with no operator’s position inside the booth, measurements shall be carried out at
the position defined in C.2.3.2.
In all cases, measurements shall be carried out with the booth empty and with no operator present.
The position(s) where measurements have been carried out shall be indicated in the test report and in the noise
emission declaration.
A single measurement point in the opening plane of the spray booth along the vertical symmetrical axis of the spray
booth at a height of 1,6 m + 0,03 m, see Figure C.1.
Key
Opening plane
Measuring point
For spray booth not exceeding 16 m length, measurements shall be carried out at one single point located at the
centre of the spray booth, 1,6 m ± 0,03 m above the floor (see Figure C.2). For booth exceeding 16 m length
additional measurement points shall be located on each direction every 7 m from the central point. The highest
measured value and the measuring position shall be reported.
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prEN 12215:2004 (E)
Key
Opening plane
Measuring point
Figure C.2 — Measurement point in open top and enclosed booth (not exceeding 16 m length)
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prEN 12215:2004 (E)
Key
Opening plane
Measuring point
Figure C.3 —Measurement points in open top and enclosed booth (exceeding 16 m length)
NOTE EN ISO 3746 provides data with grade 3 of accuracy. This is the lowest grade of accuracy. Grade 2 methods given
by EN ISO 3743-1, EN ISO 3744, EN ISO 3747 and EN ISO 9614-1 and EN ISO 9614-2 give more accurate data and can be
used whenever practical.
If the largest dimension of the spray booth exceeds 7 m, the determination of the sound power level shall be
replaced by that of equivalent continuous A-weighted sound pressure levels at a set of points located on a path at
1,6 m ± 0,03 m above the floor and 1 m from the external surface of the booth. The location of these points and the
sound pressure levels measured shall be indicated in the test report and in the noise declaration.
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Annex D
(normative)
D.1 Instrumentation
The chosen equipment shall be directional and shall allow a measurement with an incertitude below or equal to
0,05 m/s of the measurement in the range from 0,25 m/s to 0,50 m/s.
a temperature compensation system for apparatus affected by temperature variations (e.g. thermal
anemometer).
In addition, the apparatus used shall have been calibrated around the measuring range within the past year.
Only the read and corrected value using the calibration graph shall be taken into account.
D.2.1 General
Measurements shall be performed in empty spray booth without workpieces to be coated, except in e) and f) of
5.6.2.3.
When recording measurements the spray booth shall be in its normal operating state (heating in operation during
cold periods).
All doors and windows opening on to the outside, capable of altering the ventilation shall be closed.
The duration of measurement for the average air velocity at each point shall be at least 30 s.
Applicable to all downwards air flow directions from ± 45 ° to the vertical direction.
The measurement plane is an horizontal plane located at 1 m from the ground of the spray booth, whose
dimensions are equal to the ground dimensions of the spray booth decreased by 0,25 m on all sides (see
Figure D.1).
The measurement plane is divided in N equal rectangular areas (area over or equal to a 1 m square side and less
than or equal to a 1,5 m square side).
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prEN 12215:2004 (E)
The distance between measurement points of two adjacent areas shall be less than or equal to 1,5 m.
For small spray booth, the number of measurement points shall be at least two in the length and two in the width.
Key
1 Measurement points
Figure D.1 —Measurement points for air velocity of vertically ventilated spray booth
At each measurement point, air velocity shall be measured in the air flow direction, seeking the maximum value
which shall be retained.
In the case of an operator inside the spray booth, average and single measured values shall comply with
requirement given in 5.6.2.3 a) and b).
D.2.3 Measurement points for horizontally ventilated spray booth (Figures G.3 and G.4, annex G)
at the entrance of fresh air plane when the operator does not work into the spray booth;
or in a vertical plane located at 0,5 m from the entrance of fresh air plane when the operator works inside the
spray booth; this vertical plane is parallel to the actual surface of exhausted air.
The dimensions of this vertical plane are equal to the internal dimensions of the spray booth decreased by 0,25 m
on all sides.
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The measurement plane is divided in N equal rectangular areas (area over or equal to 1 m square side and less
than or equal to 1,5 m square side).
The distance between measurement points of two adjacent areas shall be less than or equal to 1,5 m.
For small spray booths where calculation gives only one measurement point, the number of measurement points
shall be minimum two in the height and two in the width.
Key
1 Entrance of fresh air plane 6 Workpiece be coated
2 Measurement plane 7 Measurement plane
3 Measurement points 8 Operator
4 Exhaust fan 9 Entrance of fresh air plane
5 Actual surface of exhausted air
Figure D.2 —Measurement points for air velocity of horizontally ventilated spray booth
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prEN 12215:2004 (E)
At each measurement point, air velocity shall be measured in the air flow direction, seeking the maximum value
which shall be retained.
In the case of an operator inside the spray booth, average and punctual measured values shall comply with
requirement given in 5.6.2.3 c) and d).
D.2.4 Measurement points for vertically ventilated spray booth used for spraying only one large
well-defined workpiece at a time
Air flow direction shall be vertical.
They are located as indicated in Figure D.3 and at 1 m above floor.
Key
1 Spray booth wall
2 Well defined workpiece
3 Measurement points
Figure D.3 —Measurement points for vertically ventilated spray booth used for spraying only one large
well-defined workpiece at a time
In the case of an operator inside the spray booth, average and single measured values shall comply with
requirement given in 5.6.2.3 e).
D.2.5 Measurement points for vertically ventilated spray booth with working pit
Measurement points shall be distributed along the longitudinal working pit axis.
The distance between measurement points shall be less than or equal to 1,5 m.
Measurement points shall be more than, or equal to 0,5 m from the working pit useful ends (access stairs
excluded).
Average and single measured values shall comply with requirements given in 5.6.2.3 f).
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Annex E
(informative)
According to 5.7.1 of this standard, the specific properties for the materials of construction are necessary for fire
prevention and protection.
Currently, there are no harmonised EN-standards for the fire behaviour of materials for construction for the fire
prevention and protection of machines.
They are:
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Annex F
(informative)
Exposure limit values are commonly defined by member states regulations. The national references - as far as
known - are as follows:
Technical
References to national exposure limit values for hazardous
Country terms for
substances
limits
A Amtliche Mitteilungen des Bundesministeriums für soziale Verwaltung (2/93) MAK, TRK
Koninklijk Besluit tot wijziging van Bijlage II van Titel II, Hoofdstruk II bis van het VLE
ARAB wat de vaststelling van de grenswaarden voor blootstelling aan
chemische agentina betreft
Order in council on the modification of annex II of title II, chapter II bis from the VLE
B
ARAB that stablishes the limit of exposure to chemical agents
Ordonnance prise en conseil prive sur la modification de l’annexe II du titre II, VLE
chapitre II bis de l’ARAB qui établit les limites d’exposition des agents
chiminiques
CzR Directive of Ministry of Health No. 58/1981 Coll., about principal hygienic NPK
requirements for maximum permitted concentration of the most important NPK-P
injurants in air and assessment of Level of pollution
DK Instruction No 3.1.0.2., December 1996, Exposure Limit Values for Substances GV
and Materials
SF At present unknown
Ministère du Travail: Décret 84-1093: aération et assainissement des locaux de VME
travail
F
INRS ED 633: Guide pratique de ventilation — 9.Ventilation des cabines et VLE
postes de peinture
Technische Regeln für Gefahrstoffe MAK, TRK
D
TRGS 900 "Luftgrenzwerte" BAT
G At present unknown
ISL At present unknown
IRL At present unknown
Threshold Limit Values and Biological Exposure Indices published by (ACGIH) TLV
I
American Conference of Governmental Industrial Hygienists
L At present unknown
NL Min. v. sociale Zaken en Werkgelegenheid P145: de nationale MAC-lijst 1996 MAC
N Administrative normer for forurensing i arbeidsatmosfaere 1996 AT 361
P At present unknown
ES At present unknown
(Threshold Limit values) AFS 1996:2 NGV, TGV
S
Hygieniska Gränsverden KTV
CH Suva Publikation: Grenzwerte am Arbeitsplatz 1997; Maximale MAK
Arbeitsplatzkonzentrationswerte gesundheitsgefährdender Stoffe. Biologische BAT
Arbeitsplatztoleranzwerte – Arbeitshygienische Grenzwerte für physikalische
Einwirkungen
Health and Safety Executive MEL,
GB
H&SE EH 40/97, Part 2: "List of occupational exposure limits and other tables" OES
45
prEN 12215:2004 (E)
Annex G
(informative)
The figures only describe examples for spray booths. Different air flow directions (arrows) are possible.
Figure G.1 — Enclosed spray booth Figure G.2 —Open top spray booth
(vertically ventilated) (vertically ventilated)
Figure G.3 —Enclosed spray booth Figure G.4 —Open fronted spray booth
(horizontally ventilated) (horizontally ventilated)
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prEN 12215:2004 (E)
Annex ZA
(informative)
This European Standard has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association to provide a means of conforming to Essential Requirements of the New
Approach Directive Machinery 98/37/EC, amended by 98/79/EC.
Once this standard is cited in the Official Journal of the European Communities under that Directive and has been
implemented as a national standard in at least one Member State, compliance with the normative clauses of this
standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant
Essential Requirements of that Directive and associated EFTA regulations.
WARNING — Other requirements and other EU Directives may be applicable to the product(s) falling within the
scope of this standard.
47
prEN 12215:2004 (E)
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48
prEN 12215:2004 (E)
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49