SKF InductionHeaters TCM 12-37444

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SKF Induction Heaters

A comprehensive range for bearings and other workpieces


To reduce the risk of incorrect mounting, SKF helped pioneer the use of
It’s a fact. portable induction heaters for bearing mounting applications in the 1970’s.
Since that time, there have been many advances in technology and SKF has
Incorrect mounting methods account for up to 16% of been at the forefront in developing safer, more efficient and user-friendly
premature bearing failures bearing induction heaters.

SKF Induction Heaters utilise advanced power electronics with application


specific designs for high performance.
Main causes of premature
bearing failures As a result, by using an SKF induction heater, the total cost of ownership
is often significantly lower. Ergonomics and safety are also an important
consideration for operators. SKF induction heaters are equipped with
design features that make them easy to use and safe. Bearing support
arms reduce the risk of the bearing toppling during heating, and
16% ergonomically designed yokes help reduce operator fatigue. In addition,
the unique remote control enables the operator to control the heater at
Poor fitting
a safe distance from the hot bearing, enhancing operator safety.

Induction heating has many advantages over other bearing heating methods

The use of an open flame to heat a bearing is not only inefficient and Ovens and hot plates are often used for batch heating of small bearings
uncontrolled, but often leads to bearing damage. This method should and this is an acceptable technique. However, for larger bearings, the use
not be used. of ovens and hotplates is generally quite inefficient and time consuming
and can present the operator with significant handling hazards.
Oil baths are sometimes used to heat bearings. Oil baths often take
a long time to reach the required temperature and can be difficult Induction heaters are the modern, efficient and safe way to
to control the actual bearing temperature. The energy consumption of heat bearings. In operation, they are generally faster, cleaner,
an oil bath is also significantly greater than using an induction heater. more controllable, and easier to use than other heating methods.
The risk of contaminating the bearing due to dirty oil is significant and can
lead to premature bearing failure. Handling hot, oily and slippery bearings
present significant hazards to the operator and great care must be taken
to avoid potential injuries.

Open flame Oil baths Ovens SKF induction heaters

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Thermostat controlled bearing heating

SKF Electric Hot Plate 729659 C


The SKF 729659 C is a heating device especially designed for pre-heating batches of
small bearings prior to mounting. The temperature of the plate can be adjusted to provide
temperatures between 50 and 200 °C (120 and 390 °F). The flat heating surface ensures
even bearing heating and the cover helps retain heat and keep contaminants out.

Technical data
Designation 729659 C
729659 C/110V
Voltage 729659 C 230 V (50/60 Hz)
729659 C/110 V 115 V (50/60 Hz) Height of cover 50 mm (2 in.)
Power 1 000 W Overall dimensions 390 × 240 × 140 mm
Temperature range 50–200 °C (120–390 °F) (l × w × h) (15.4 × 9.5 × 5.5 in.)
Plate dimensions (l × w) 380 × 178 mm (15 × 7 in.) Weight 4,7 kg (10 lb)

Heater selection tool


The online heater selection tool helps to select the most appropriate
SKF heater for a given hot mounting or dismounting application of
bearings or annular workpieces.

In just three easy steps, you can define your heating application and
receive a list of all suitable heaters for that application, including a
recommendation of the heater that offers the best price-performance
ratio.

The online heater selection tool is available free of charge, just scan
the QR code or visit us on www.mapro.skf.com/heaterselect

The heater selection tool supports all mounting and fixed size EAZ
dismounting heaters and offers additional information such as the
product data sheet, technical data and product websites for each
heater. If you cannot find the right heater for your application or you
need more information, please don’t hesitate to contact SKF.

The online heater selection tool is available in 8 languages: English,


French, German, Spanish, Italian, Portuguese, Russian and Chinese.

www.mapro.skf.com/heaterselect

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A portable solution for bearing heating

Portable induction heater TWIM 15


The SKF portable induction heater TWIM 15 is designed to heat up roller bearings that are mounted
with an interference fit onto a shaft. Heating the bearing causes it to expand, which eliminates the need
to use force during installation. Generally, using the TWIM 15 to generate a 90 °C (162 °F) temperature
difference between the bearing and shaft is sufficient to enable installation. In addition, the TWIM 15
can be used to heat other ring-shaped, metallic components, providing flexibility of use.

Utilizing electrical power, the TWIM 15 features glass-fiber, high-


temperature-resistant plastic construction that allows a low temperature
difference between the inner and outer rings of the bearing. This helps to
reduce internal tensions that are generated due to excessive thermal
expansion of the inner ring compared to the outer ring.

The unit has a user-friendly LED control panel that requires no special training
and is simple to understand. The panel is used to regulate temperature and
also indicates that the TWIM 15 is operational.

TWIM 15 advantages:
• Innovative heating of bearings
• Portable, compact and lightweight
• No support yokes required
• Automatic temperature monitoring
• Detects bearing size and heats appropriately
• Different power levels
• User-friendly LED control panel
• Quiet operation

TWIM 15-BAG
Carry your TWIM 15 induction heater in a convenient way

Features:
z
• Excellent fit for the TWIM 15
• Made of sturdy materials
• Inner pockets for accessory storage
• Shoulder strap for easy carrying
• Compact design

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Versatile Portable Innovative heating
Because of the induction plate’s flat shape, a Due to the medium-frequency technology Utilizing smart construction and operating
support yoke is not needed. This increases the used and choice of materials, the heater is software, the heater produces a low temperature
type of components that can be heated on the lightweight. Also, the built-in handle makes it difference between the inner and outer ring of
plate and also reduces the number of required convenient to transport, and it can be stored the bearing. This reduces the internal tensions
accessories. easily. generated due to excessive thermal expansion
of the inner ring compared to the outer ring.

Power regulation Quiet


Featuring different power settings, the TWIM 15 can heat Using medium-frequency technology to heat components
sensitive components at a slower pace. Also, a non-bearing does not generate noise. An LED indicates when the
power configuration is possible where most of the power is TWIM 15 is heating, even if you cannot hear it!
focused on the bore of the component. In parallel, a cooling fan might be heard to help the
heater’s electronics to stay cool.

Technical data
Designation TWIM 15
Application 1) Max. current consumption TWIM 15/230 V: 10 A
TWIM 15/110 V: 16 A
Bearing weight range 2) 0,5 kg (1,1 lb) - 20 kg (44 lb)
Temperature control 20-200 °C (68-392 °F)
Min. bearing bore diameter 30 mm (1.18 in.)
Demagnetisation The heater does not magnetise
Max. bearing outer diameter 320 mm (12.6 in.)
Dimensions (w x d x h) 450 x 500 x 100 mm (17.7 x 19.7 x 3.9 in.)
Max. bearing width 85 mm (3.35 in.)
Total weight 6,6 kg (14.6 lb)
Performance examples 6320: 7,1 kg (15.7 lb), 110 °C (230 °F),
(bearing, weight, 5 min 20 s
temperature, time) 22320 CC/W33: 12,8 kg (28.2 lb), 110 °C
(230 °F), 12 min 35 s
Maximum power TWIM 15/230 V: 2,3 kVA
TWIM 15/110 V: 1,8 kVA
Voltage and frequency TWIM 15/230 V: 230 V, 50/60 Hz
TWIM 15/110 V: 110 V, 50/60 Hz

1) SKF does not recommend heating bearings capped with seals or shields above 80 °C (175 °F). However, if higher temperatures are necessary, please contact SKF.
2) Depending on the geometry of the bearing, maximum heating temperature and power availability.
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TIH series

Features and benefits


The comprehensive SKF induction heater range can be used for efficiently
heating bearings and workpieces, both large and small. Their innovative
design offers significant advantages to both owners and operators:

• Advanced power electronics, with accurate electric current control, Induction coil located outside the heater’s housing enables
help control the temperature rate increase a shorter heating time and lower energy consumption
• Two step power setting option (50% / 100%), enables small bearings Foldable bearing support arms allow larger diameter bearings
to be heated safely and at a lower power consumption to be heated, and reduce the risk of the bearing toppling
• For heating components other than bearings, all heaters are equipped during heating
with a heating time mode and for large components, optimized Magnetic temperature probe, combined with a temperature mode pre-
TIH MB heaters for solid workpieces are available set at 110 °C (230 °F), helps prevent bearing overheating
• Thermal overheating protection reduces the risk of damage to the Unique SKF remote control, with operating display and control panel,
induction coil and electronics, enhancing reliability and safety makes the heater easy and safe to use
• Automatic demagnetisation reduces the risk of ferrous debris Internal yoke storage, for smaller yoke(s), reduces the risk of yoke dam-
contamination after heating age or loss
• Available in different voltage variants, to suit most operating voltages Integrated carrying handles allow for easy movement of the heater
worldwide in the workshop
• Supplied with heat-resistant gloves for improved operator safety Sliding or swivel arm allows for easy and quick bearing
replacement, reducing operator fatigue (not for TIH 030m)

SKF induction heater range The comprehensive range of SKF induction


heaters is suitable for most bearing heating
applications. The chart gives general
information on choosing an induction
d [mm]
= m20 heater for bearing heating applications 1).

800 The SKF m20 concept represents the weight


TIH L44 TIH L77 (kg) of the heaviest SKF spherical roller
700 bearing of series 231 which can be heated
TIH L33
from 20 to 110 °C (68 to 230 °F) in
600
TIH 220m 20 minutes. This defines the heater’s power
output instead of its power consumption.
400
TIH 100m Unlike other bearing heaters, there is a clear
300 indication of how long it takes to heat a
150 TIH 030m
bearing, rather than just the maximum
100 bearing weight possible.

kg
5 30 40 100 120 220 300 700 1 200

1) For heating components other than bearings, SKF recommends consideration of TIH L MB series heater. Contact SKF to help you select a suitable induction heater for your application.

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Small induction heater with a Medium induction heater with a Large induction heater with a
40 kg bearing heating capacity 120 kg bearing heating capacity 300 kg bearing heating capacity

TIH 030m TIH 100m TIH 220m


• Compact lightweight design; just 21 kg • Capable of heating a 97 kg (213 lb) • Capable of heating a 220 kg (480 lb)
(46 lb), facilitating portability bearing in less than 20 minutes bearing in just 20 minutes
• Capable of heating a 28 kg (62 lb) • Supplied standard with three yokes, • Supplied standard with two yokes, allowing
bearing in just 20 minutes allowing bearings with a bore diameter bearings with a bore diameter from 60 mm
• Supplied standard with three yokes, from 20 mm (0.8 in.) up to a maximum (2.3 in.) up to a maximum weight of 300 kg
allowing bearings with a bore diameter from weight of 120 kg (264 lb) to be heated (660 lb) to be heated
20 mm (0.8 in.) up to a maximum weight of • Swivel arm for large size yoke • Sliding arm for large size yoke
40 kg (90 lb) to be heated

Technical data
Designation TIH 030m TIH 100m TIH 220m
Max. bearing weight 40 kg (88 lb) 120 kg (264 lb) 300 kg (662 lb)
Bore diameter range 20–300 mm (0.8–11.8 in.) 20–400 mm (0.8–15.7 in.) 60–600 mm (2.3–23.6 in.)
Operating area (w × h) 100 × 135 mm (3.9 × 5.3 in.) 155 × 205 mm (6.1 × 8 in.) 250 × 255 mm (9.8 × 10 in.)
Coil diameter 95 mm (3.7 in.) 110 mm (4.3 in.) 140 mm (5.5 in.)
Standard yokes (included) 65 mm (2,6 in.) 80 mm (3.1 in.) 100 mm (3.9 in.)
to suit bearing/workpiece 40 mm (1.6 in.) 40 mm (1.6 in.) 60 mm (2.3 in.)
minimum bore diameter 20 mm (0.8 in.) 20 mm (0.8 in.)
Performance example
(bearing, weight, temperature, time) 23136 CC/W33, 28 kg, 110 °C, 20m 23156 CC/W33, 97 kg, 110 °C, 20m 23172 CC/W33, 220 kg, 110 °C, 20m
Max. power consumption 2,0 kVA 3,6 kVA (230 V) 10,0–11,5 kVA (400–460 V)
4,0–4,6 kVA (400–460 V)
Voltage 1)
100–120 V/50–60 Hz TIH 030m/110 V – –
200–240 V/50–60 Hz TIH 030m/230 V TIH 100m/230 V TIH 220m/LV
400–460 V/50–60 Hz – TIH 100m/MV TIH 220m/MV
Temperature control 2) 20 to 250 °C (68 to 482 °F) 20 to 250 °C (68 to 482 °F) 20 to 250 °C (68 to 482 °F)
Demagnetisation according <2 A/cm <2 A/cm <2 A/cm
to SKF norms
Dimensions (w × d × h) 460 × 200 × 260 mm 570 × 230 × 350 mm 750 × 290 × 440 mm
(18.1 × 7.9 × 10.2 in.) (22.4 × 9 × 13.7 in.) (29.5 × 11.4 × 17.3 in.)
Total weight (incl. yokes) 20,9 kg (46 lb) 42 kg (92 lb) 86 kg (189 lb)

1) Some special voltage versions (e.g. 575V, 60 Hz CSA ready) are available for specific countries. For additional information, please contact your local SKF authorised distributor.
2) Maximum heating temperature capacity depends on the weight and geometry of the bearing or workpiece. The heaters can achieve higher temperatures, please contact SKF for advice.

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TIH L series
The SKF TIH L series heaters are characterized by a high heating power and large size.
They are the continuation of the TIH series for heating large size bearings.
All heaters are equipped with sliding yokes, dual coil design and advanced power
electronics. The frame of the heater allows easy transportation by fork lift. The key
differences between heaters in the TIH L range are heating power and operating area.

Large induction heater with a Extra-large induction heater with a Extra-large induction heater with
700 kg bearing heating capacity 1 200 kg bearing heating capacity expanded operating area

TIH L33 TIH L44 TIH L77


• Using just 15 kVA of electrical power, • Using 20 kVA of electrical power, • Extra-large induction heater with expanded
the TIH L33 can heat large bearings up the TIH L44 can heat large bearings up operating area
to 700 kg (1 543 lb) to 1 200 kg (2 600 lb) • Using 20 kVA of electrical power,
• Two optional yokes available for smaller • One optional yoke available for smaller the TIH L77 can heat large bearings up to
bearing diameters. bearing diameters. 1 200 kg (2 600 lb)
• Available in 230 and 400V executions. • Available in 230 and 400V executions. • Extra-large operating area for special bearing
and component sizes

The sliding yoke is a robust mechanism to easily and safely move the The dual coil design offers high performance for heating
yoke. The sliding rails are very durable and prevent the yoke from bearings in either the horizontal or vertical orientation and
accidentally falling. The sliding yoke can easily be replaced by a gives you the flexibility to heat the bearing in the same
smaller optional yoke. orientation as the shaft for fast and convenient mounting.
By utilizing two coils, the heaters allow more homogeneous
heating and offer additional safety for the hot mounting of
large sized bearings.

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Technical data - TIH L series
Designation TIH L33 TIH L44 TIH L77
Max. bearing weight 700 kg (1 543 lb) 1 200 kg (2 600 lb) 1 200 kg (2 600 lb)
Bore diameter range 115–700 mm (4.5–27.6 in.) 150–800 mm (5.9–31.5 in.) 150–800 mm (5.9–31.5 in.)
Operating area (w × h) 300 × 320 mm (11.8 × 12.6 in.) 425 × 492 mm (16.7 × 19.4 in.) 725 × 792 mm (28.5 × 31.2 in.)
Coil diameter 150 mm (5.9 in.) 175 mm (6.9 in.) 175 mm (6.9 in.)
Standard yokes (included) to suit 115 mm (4.5 in.) 150 mm (5.9 in.) 150 mm (5.9 in.)
bearing minimum bore diameter
Optional yokes to suit bearing 80 mm (3.1 in.) 100 mm (3.9 in.) –
minimum bore diameter 60 mm (2.4 in.)
Performance example
(bearing, weight, 24188ECA/W33, 24188ECA/W33, –
temperature, time) 455 kg, 110 °C, 28m 455 kg, 110 °C, 13m
Max. power consumption TIH L33/LV: 15 kVA TIH L44/MV: 20–23 kVA TIH L77/MV: 20–23 kVA
TIH L33/MV: 15 kVA TIH L44/LV: 20–24 kVA TIH L77/LV: 20–24 kVA
Voltage 1)
200–240 V/50–60 Hz TIH L33/LV TIH L44/LV TIH L77/LV
400–460 V/50–60 Hz TIH L33/MV TIH L44/MV TIH L77/MV
Temperature control 2) 0 to 250 °C (32 to 482 °F) 20 to 250 °C (68 to 482 °F) 20 to 250 °C (68 to 482 °F)
Demagnetisation according to <2 A/cm <2 A/cm <2 A/cm
SKF norms
Dimensions (w × d × h) 400 × 743 × 550 mm 1 200 × 600 × 850 mm 1 320 × 600 × 1 150 mm
(15.8 × 29.3 × 21.7 in.) (47.3 × 23.6 × 33.5 in.) (52 × 23.6 × 45.3 in.)
Total weight (incl. yokes) 140 kg (309 lb) 324 kg (714 lb) 415 kg (915 lb)

1) Some special voltage versions (e.g. 575V, 60 Hz CSA ready) are available for specific countries. For additional information, please contact your local SKF authorised distributor.
2) Maximum heating temperature capacity depends on the weight and geometry of the bearing or workpiece. The heaters can achieve higher temperatures, please contact SKF for advice.

The TIH L series of SKF Induction Heaters is


designed for fast and safe mounting of large
bearings in the workshop or in the field.
The heaters offer great versatility and are
suitable for a large variety of bearing types
and sizes. TIH L series heaters can be found
in almost all industries with large sized
bearings.

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Solid workpiece heaters
The SKF TIH L MB series is specially designed to heat solid workpieces, such as rings, sleeves,
gears, couplings, bushings and pulleys, as well as train wheels, tires or similar components.
Featuring one magnetic coil in the center, these powerful and durable heaters localize the
heating in the workpiece bore for superior performance on solid components.

Induction heaters for non-bearing applications

TIH L MB series
The TIH L MB series provides the following advantages for quick and effective heating
of solid workpieces:

• Simple and safe operation with remote-control and power level selection
• Superior heating performance for solid workpieces with low energy consumption
• Quick and easy placement of solid components with sliding yoke
• Automatic demagnetization reduces risk of ferrous debris contamination
• Easy to transport using standard forklift
• Available in three voltage variants to suit most operating voltages worldwide
• Available with three different operating areas

The TIH L MB heats non-bearing workpieces up


to 600 kg (1 323 lb), depending on the model.

The TIH L MB induction heater is equipped with


a remote control panel for operator safety.

Advice: The SKF TIH L MB series heaters


are designed for induction heating of solid,
non-bearing components. For bearing-heating
applications, we recommend the use of
equivalent SKF TIH L series heaters.

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Technical data
Designation TIH L33MB TIH L44MB TIH L77MB
Maximum workpiece weight 350 kg (772 lb) 600 kg (1 323 lb) 600 kg (1 323 lb)
Bore diameter range 115–700 mm (4.5–27.6 in.) 150–800 mm (5.9–31.5 in.) 150–800 mm (5.9–31.5 in.)
Operating area (w × h) 330 × 320 mm (13.0 × 12.6 in.) 465 × 492mm (18.3 × 19.4 in.) 765 × 792mm (30.1 × 31.2 in.)
Coil diameter 150 mm (5.9 in.) 175 mm (6.9 in.) 175 mm (6.9 in.)
Standard yokes (included) to suit
workpiece minimum bore diameter 115 mm (4.5 in.) 150 mm (5.9 in.) 150 mm (5.9 in.)
Max. power consumption TIH L33MB/MV: 15 kVA TIH L44MB/LV: 20–24 kVA TIH L77MB/LV: 20–24 kVA
TIH L33MB/LV: 15 kVA TIH L44MB/MV: 20–23 kVA TIH L77MB/MV: 20–23 kVA

Voltage 1)
200–240 V/50–60 Hz TIH L33MB/LV TIH L44MB/LV -
400–460 V/50–60 Hz TIH L33MB/MV TIH L44MB/MV TIH L77MB/MV
Temperature control 0–250 °C (32–482 °F); in steps of 1° 0–250 °C (32–482 °F); in steps of 1° 0–250 °C (32–482 °F); in steps of 1°
Time control 0–120 minutes; in steps of 0–120 minutes; in steps of 0–120 minutes; in steps of
0,1 minute 0,1 minute 0,1 minute
Demagnetisation according
to SKF norms <2A/cm <2A/cm <2A/cm
Maximum heating temperature 2) 250 °C (482 °F) 250 °C (482 °F) 250 °C (482 °F)
Dimensions (w × d × h) 400 × 743 × 550 mm 1 200 × 600 × 850 mm 1 320 × 600 × 1 150 mm
(15.8 × 29.3 × 21.7 in.) (47.3 × 23.6 × 33.5 in.) (52 × 23.6 × 45.3 in.)
Weight 140 kg (309 lb) 324 kg (714 lb) 415 kg (915 lb)

1) Some special voltage versions (e.g. 575V, 60Hz CSA ready) are available for specific countries. For additional information, please contact your local SKF authorised distributor.
2) Depending on bearing or workpiece weight. For higher temperatures, please contact SKF.

A unique and flexible heating solution for very large bearings and workpieces

Multi-core induction heaters, TIH MC series


The SKF multi-core induction heaters are energy efficient, custom-made heating solutions.
Compared to other heating methods, they often can significantly save heating time. The TIH MC series
are similar to the standard TIH range, with a few key differences and additional features:

• Flexible design, consisting of a number of induction heating cores and coils controlled
by a single control and power cabinet
• Suitable for heating large thin section workpieces, such as slewing rings and railway wheel tyres
• Heating capacities of several tonnes are possible, depending on application
• Enables a more even temperature gradient across the whole circumference. This is especially
important for components sensitive to uneven induction heating
• Unique design allows for custom-made solutions to be quickly and economically produced

SKF can configure the type of TIH MC series


heater required, depending on the
application. For additional information,
contact your SKF authorised distributor

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Accessories

Technical data Technical data Technical data


Designation TMBA G11 Designation TMBA G11ET Designation TMBA G11H
Material Hytex Material Kevlar Material Polyaramid
Inner lining Cotton Inner lining Cotton Inner lining Nitrile
Size 9 Size 10 (EN 420 size) Size 10
Colour White Colour Yellow Colour Black
Maximum temperature 150 °C (302 °F) Maximum temperature 500 °C (932 °F) Maximum temperature 250 °C (482 °F)
Pack size 1 pair Pack size 1 pair Pack size 1 pair

SKF Heat Resistant SKF Extreme Temperature SKF Heat and Oil Resistant
Gloves TMBA G11 Gloves TMBA G11ET Gloves TMBA G11H

The SKF TMBA G11 are specially designed for The SKF TMBA G11ET are especially designed The SKF TMBA G11H are specially designed
the handling of heated bearings. for the safe handling of heated bearings for the handling of hot and oily bearings.
or other components for prolonged periods.
• Lint free • Offers a high degree of heat, cut, oil and
• Heat resistant up to 150 °C (302 °F) • Withstands extreme temperatures of up to water resistance
• Cut resistant 500 °C (932 °F) • Melt and burn resistant
• Tested and certified for mechanical risks unless in the presence of hot liquid or steam • Maximum temperature: 250 °C (482 °F)
(EN 388) and thermal risks (EN 407) • Allows the safe handling of heated components • Cut resistant
• High-degree of non-flammability reduces • Lint free
the risk of burning • Suitable for submerging in liquids with a
• Extremely tough Kevlar gloves with high cut, temperature up to 120 °C (248 °F)
abrasion, puncture and tear resistance for (e.g. hot oil bath)
increased safety • Remains heat resistant when wet
• Lint free • Tested and certified for mechanical risks
• Tested and certified for mechanical risks (EN 388) and thermal risks (EN 407)
(EN 388) and thermal risks (EN 407)

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® SKF is a registered trademark of the SKF Group.

© SKF Group 2020


The contents of this publication are the copyright of the publisher and may not be reproduced (even
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
of the information contained in this publication but no liability can be accepted for any loss or damage
whether direct, indirect or consequential arising out of the use of the information contained herein.
PUB MP/P8 10921 EN · June 2020

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