Kubota U17 Excavator Operators Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 97

MODEL U17

English (U.S.A.) U 1BAABBKAP0850


Code No. RA238-8150-7 17

PRINTED IN JAPAN © KUBOTA Corporation 2008


LIST OF ABBREVIATION
Abbreviations Description
API American Petroleum Institute
ASTM American Society for Testing and Materials, USA
CECE Commitee for European Construction Machinery
DIN German Institute for Standards, Federal Republic of
Germany
EN European Standard
Front “Front” means the front view towards the boom and
dozer
Hi High speed
ISO International Organization for Standardization
JIS Japanese Industrial Standard
L Volume (Liter)
Lo Low speed
L/min Liter per minute
MIL Military Standards
OPG Operator Protective Guards of Top Guard Level I
(Top Guard Level I)
ROPS Roll-over Protective Structures
rpm Revolutions Per minute
SAE Society of Automotive Engineering
TPSS Two Pattern Selection System

California Proposition 65

3 WARNING 3
Engine exhaust, some of its constituents,
certain vehicle components and fluids,
contain or emit chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm.

IMPORTANT
The engine in this machine is not equipped by the manufacturer
with a standard spark arrester.
It is a violation of California Public Resource Code Section 4442 to
use or operate this engine on or near any forest-covered, brush-
covered land, or grass- covered land unless the exhaust system is
equipped with a working spark arrester meeting state laws. Other U17
states or federal areas may have similar laws. English (U.S.A.)
AT . K . 12 - 19 . 2 . AK
GENERAL SYMBOLS
The instruments and operation elements have been marked with a series of symbols in order
to simplify the operation of your excavator. These symbols are listed below with the respective
descriptions.

“ Bucket dump
3 Safety alert Symbol
T Warning lamp “Fuel level too low” ” Boom swing (left)
System lamp ’ Boom swing (Right)
Dozer raise
l Warning lamp “Engine Oil pressure”
Dozer lower
g Warning lamp “Battery charge”
Warning lamp “Auto Idle (AI) Lamp” Operation direction of control lever

Indicator lamp “Glow” Operation direction of control lever

7 Working light switch V Read operator’s manual


5 Horn c Engine stop control lamp
Lock
Z Wiper/Washer switch
Unlock
R Diesel
Reducing / Increasing track width
E Hydraulic fluid
W Gear oil
Grease

j Fast
k Slow
Excavator - Overhead movement toward
the front

Excavator - Overhead movement toward


the rear

æ Boom up

… Boom down

≥ Arm up

≤ Arm crowd

‘ Bucket crowd
FOREWORD
You are now the proud owner of a KUBOTA excavator. This excavator
is a product of KUBOTA quality engineering and manufacturing. It is
made of the fine materials and under rigid quality control systems. It
will give you long, satisfactory service. To obtain the best use of your
excavator, please read this manual carefully. It will help you become
familiar with the operation of the excavator and contains many helpful
hints about excavator maintenance. It is KUBOTA’s policy to utilize as
quick as possible every advance in our research. The immediate use of
new techniques in the manufacture of products may cause some small
parts of this manual to be outdated. KUBOTA distributors and dealers
will have the most up-to-date information. Please do not hesitate to
consult with them.
3 SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.

3 DANGER : Indicates an imminently hazardous situation


which, if not avoided, will result in death or
serious injury.

3 WARNING : Indicates a potentially hazardous situation which,


if not avoided, could result in death or serious
injury.

3 CAUTION : Indicates a potentially hazardous situation which,


if not avoided, may result in minor or moderate
injury.

IMPORTANT : Indicates that equipment or property damage


could result if instructions are not followed.

NOTE : Gives helpful information.


CONTENTS
TWO PATTERN SELECTION
3 SAFE OPERATION ..................... 1 SYSTEM (TPSS) ......................35
DEALER SERVICE ...........................13 OPERATION OF THE BOOM .......36
OPERATION OF THE ARM ..........36
TECHNICAL DATA ...........................14 OPERATION OF BUCKET ...........37
SWIVEL (UNIT SWING)
Operating Instructions OPERATION ............................37
BOOM SWING OPERATION ......38
DESCRIPTION OF BOOM SWING PEDAL................38
MACHINE PARTS .........................15 OPERATION OF
TRACK WIDTH CHANGE
INSTRUMENT PANEL AND AND DOZER ...........................39
CONTROL ELEMENTS...................16 SERVICE PORT OPERATION ......41
DRIVING ......................................41
BEFORE START ...............................19 TURNS .......................................43
DAILY CHECKS ............................19 UP AND DOWNHILL
Tilting The Seat ...........................19 TRAVELLING ..........................45
OPENING AND PARKING ON A SLOPE ...............45
CLOSING OF PARTS ..............19 IMPORTANT INFORMATION ON
HANDLING THE SAFETY EXCAVATOR OPERATION .....46
DEVICES .................................22
TRANSPORTING THE EXCAVATOR
OPERATION OF THE ENGINE .........23 ON A TRUCK ................................47
STARTING THE ENGINE .............23
STARTING THE ENGINE LIFTING OF THE EXCAVATOR.........49
UNDER COLD CONDITIONS ...31
STOPPING THE ENGINE .............31 Care and Maintenance
STARTING WITH
AN AUXILIARY BATTERY......32 MAINTENANCE...............................51
MAINTENANCE INTERVALS......51
EXCAVATOR OPERATION ...............33 DAILY CHECKS ............................53
CONTROL OBSERVATIONS REGULAR CHECKS AND
DURING OPERATION .............33 MAINTENANCE WORK ...............58
RUNNING-IN OF EVERY 50 SERVICE HOURS ......58
THE NEW EXCAVATOR ........33 EVERY 200 SERVICE HOURS ....60
STARTING ..................................33 EVERY 250 SERVICE HOURS .....60
EVERY 500 SERVICE HOURS.....61
EVERY 1000 SERVICE HOURS ...66
EVERY 1000 SERVICE HOURS OR
ONCE A YEAR .........................67
EVERY 2000 SERVICE HOURS ....67
ANNUAL SERVICING ................68
BIENNIAL SERVICING ...............68
OTHER SERVICING .....................69

OTHER ADJUSTMENTS AND


REPLACEMENTS........................70
PURGING OF THE FUEL
SYSTEM .................................70
ADJUSTMENT OF TRACKS ........70
EXCHANGE OF BUCKET TEETH
AND SIDE CUTTERS
[JPN BUCKET VERSION] ........72
FUSES .........................................74

TROUBLESHOOTING......................75

OPERATION UNDER COLD


WEATHER CONDITIONS ................82
PREPARATION FOR OPERATION
IN COLD WEATHER ................82
PROCEDURE AFTER
DONE WORK ...........................82

LONG STORAGE .............................83

RECOMMENDED OILS ...................85

MAIN DIMENSIONS .......................87

LIFTING CAPACITY .........................88


1

3 SAFE OPERATION
The best insurance against accidents is to
abide by the safety regulations.
Read and understand this section carefully,
before operating the excavator.
Every user, however experienced, should
carefully read and understand this section
and those of the attachments and accessories
before taking the excavator into operation.
The owner is obliged to inform the operators
of these instruction in detail.
Keep this manual in the storage place. (See
"Keeping the Operator's Manual" in the
BEFORE START section.)
(1) Seat belt
1. BEFORE OPERATION
1. Make yourself acquainted with the
excavator and be aware of its limits.
Read this operator’s manual carefully
before starting the excavator.
2. Obey the danger, warning and caution
labels on the machine.
3. For your safety, a ROPS/OPG (Top Guard
Level I) with a seat belt is installed by
KUBOTA.
A ROPS: Roll-Over Protective Structure
A OPG (Top Guard Level I): Operator
Protective Guards of Top Guard Level I
OPG (Top Guard Level I) in accordance
with ISO10262 is equivalent in definition
to FOPS (Falling Object Protective
Structure).
Always use the seat belt when the
machine is equipped with a ROPS/OPG
(Top Guard Level I) as this combination
will reduce the risk of serious injury or
death, should the excavator be upset or
falling objects occur.
Do not modify any structural members
of the ROPS/OPG (Top Guard Level I)
by welding, drilling, bending, grinding
or cutting, as this may weaken the
structure.
If any component is damaged, replace
it. Do not attempt repairs. If the ROPS/
OPG (Top Guard Level I) is loosened or
removed for any reason, make sure all
parts are reinstalled correctly. Tighten
mounting bolts to proper torque.
4. ROPS meets requirements of ISO 3471.
OPG (Top Guard Level I) meets
requirements of OSHA 1926·1003/ISO
10262.
5. The seat belt must be inspected regularly
and replaced if frayed or damaged.
2

6. Track can be set at the narrow width 39in.


(990mm) and the standard width 49in.
(1240mm).
(for details see “OPERATION OF TRACK
WIDTH CHANGE AND DOZER”)
Do not operate in narrow track width
39in. (990mm), it makes risk of the
excavator tipping over, operate always
in standard track width 49in. (1240mm),
except to pass through narrow space on
a even ground.

 During excavator use do not allow any


persons within the working range.
9. Do not allow other persons to use
the machine before having informed
him on the exact operation and work
instructions, and be assured that the
operator’s manual has been read and
understood.
10. Do not wear baggy, torn or too large
clothing when working with the
excavator. Clothing can get caught in
7. Do not use the excavator under the rotating parts or control elements which
influence of alcohol, medication as well can cause accidents or injuries. Wear
as other substances. Fatigue is also adequate safety clothing, e.g. safety
dangerous. helmet, safety shoes, eye protection,
8. Check the surroundings carefully before ear protection, working gloves, etc., as
using the excavator or when attachments necessary and as prescribed by law or
are being attached. statutes.
 Pay attention to the overhead clearance
with electric wires.

(1) Helmet
(2) Clothing fit for work
 Check for pipes and buried cables. (3) Tight seams
 Check for hidden holes, hindrances, soft (4) Good grip shoewear
underground and overhangs. (5) Well fitting cuffs
(6) Working gloves
(7) Straw hat
(8) Towel
(9) Baggy trousers
(10) Loose cuffs of the shirt
(11) Baggy shirt
(12) Rubber sandals
3

11. Do not allow passengers to get on any 2. STARTING OF THE EXCAVATOR


part of the excavator seat throughout 1. Get into and out of the machine safely.
operation. Always face the machine. Always use
12. Check mechanical parts for correct handrails and available steps and keep
adjustments and wear. Exchange worn yourself well balanced. Do not hold any
or damaged parts immediately. of the control Ievers and switches. Do
13. Keep your excavator clean. Heavy not jump on or off the machine, whether
soiling, grease, dust and grass can stationary or in motion.
inflame and cause accidents or injuries. 2. Start and control the excavator only from
14. Use only KUBOTA authorized the operator’s seat. The driver should not
attachments. lean out of his seat when the engine is
15. Before starting the excavator, be running.
absolutely sure that the excavator has 3. Before starting the engine, make sure
been filled with fuel, lubricated, greased that all control levers (including auxiliary
and undergone other maintenance control levers) are in their neutral
work. positions.
16. Do not modify the excavator, otherwise Before starting the engine, make sure
it could lead to unforeseen safety that the control levers, travel lever,
problems. pedals and other control elements are
17. Make sure attachments, particulary not stuck and can be moved smoothly.
those utilizing quick attach systems, are If stuck, for example, a lever may fail to
securely mounted. return, possibly putting you in danger.
If anything wrong is found, immediately
pinpoint the cause and correct it.
4. Do not start the engine by jumping
the starter connections. Do not try to
circumvent using the starter switch,
otherwise the engine could start suddenly
and the excavator could move.
4

5. Make sure that the dozer is on the front  Safety for children
side. (The dozer must be raised.) If the Tragedy can occur if the operator is not
levers are activated with the dozer on the alert to the presence of children. Children
rear end, the driving direction is in the generally are attached to machines and the
opposite direction of the drive levers. work they do.
1. Never assume that children will remain
where you last saw them.
2. Keep children out of the work area
and under the watchful eye of another
responsible adult.
3. Be alert and shut your machine down if
children enter the work area.
4. Never carry children on your machine.
There is no safe place for them to
ride. They may fall off and be run over
or interfere with your control of the
machine.
6. Do not run the engine in closed or badly 5. Never allow children to operate the
ventilated rooms. Carbon monoxide is machine even under adult supervision.
colourless, odourless and deadly. 6. Never allow children to play on the
machine or on the attachments.
7. Use extra caution when backing up. Look
behind and down to make sure the area
clear before moving.
8. When parking your machine, if at all
possible, park on a firm, flat and level
surface; if not, park across a slope. Lower
the bucket and dozer to the ground,
remove the key place the control lock
levers in the locked position from the
ignition before you leave.

7. Keep all safety equipment and covers


in place. Replace damaged or missing
safety device.
8. Precautions against tipping over. In order
to secure safe operation, keep away from
steep slopes and embankments. Do not
swing the bucket downwards. Lower the
dozer during digging. Keep the bucket as
low as possible while driving upwards.
Turn slowly on slopes (do not fast). Do
not keep the excavator near the edges
of trenches and banks, as the earth
can give away due to the weight of the
excavator.
9. Watch out at all times where the
excavator is being moved to. Keep an
eye out for hindrances.
10. Keep enough distance from trench and
bank edges.
5

3. AFTER OPERATION 4. SAFE LOADING AND TRANSPORT


Before leaving the machine, OF THE EXCAVATOR
 Bring the excavater on a firm, flat and 1. Observe all regulations concerning the
level surface. transport of excavators on public roads.
 Lower the attachments and the dozer 2. Use adequately long and robust ramps
blade on the ground. when loading on a truck. (for details see
 Stop the engine. “TRANSPORTING THE EXCAVATOR ON
 Lock all control levers. A TRUCK”)
 Remove the key. 3. Do not change the running direction
and to avoid a tipping over, do not try to
swing the attachment crosswise to the
loading ramps.
4. After loading of the excavator on a truck,
engage the swing lock pin.
Lower the attachment on the loading
plane and release the pressure from the
hydraulic system.
Block the tracks with blocks and wire
down the excavator. After loading the
excavator on a truck, tie down the
undercarriage of the excavator with a
strong steel wire on the truck.

(1) lock lever for control lever (A) “Lock”


(Left side) (B) “Unlock” (1) Swing lock pin (A)”Unlock”
(B)”Lock”
6

5. Do not brake abruptly with the excavator 6. To avoid short-circuiting the battery,
loaded. Mortal accidents could happen. always remove the earth cable first and
6. If the excavator is used to tow another attach the plus cable first.
machine, the load must be smaller than 7. Keep a first-aid box and a fire extinguisher
the strength of the hook. at hand at all times.
7. Do not use hooks on the roof of canopy 8. Do not open the radiator cap before the
for lifting the excavator. radiator has cooled down sufficiently.
First loosen the cap to the first stop and
Max. drawbar pull at 32.3 kN allow the system enough time to release
coupling hook
the remaining pressure. Then loosen the
Max. vertical load at cap completely.
coupling hook 2.7 kN
9. Leaking hydraulic fluid has enough
pressure to penetrate the skin and cause
serious injuries. Leakages from pin
5. MAINTENANCE holes can be totally invisible. Do not use
Before doing maintenance work on the the bare hand for checking on possible
excavator, place the machine on a firm, flat leakages. Always use a piece of wood or
and level surface, Iower the attachments on cardboard. It is strongly recommended
the ground, stop the engine then remove to use a face mask or eye protection.
the key and release the cylinder pressure Should injuries occur with leaking
by actuating the levers. When dismantling hydraulic fluid, contact a doctor
hydraulic parts, make sure that the hydraulic immediately. This fluid can cause
oil has cooled down sufficiently to avoid gangrene or serious allergic reactions.
burns.
Start maintenance work carefully, e.g. loosen
screws slowly so that oil will not squirt out.
1. Before doing work on the engine, the
exhaust system, the radiator and the
hydraulics, let the excavator cool down
sufficiently.
2. Turn off the engine at all times when
filling with fuel. Avoid spilling and over-
filling of fuel.
3. Smoking is prohibited while tanking
and handling the battery! Keep sparks
and fire away from the fuel tank and
10. To avoid leakage of battery acid which
battery. Flammable gases escape from
contains heavy metals, do not throw the
the battery, especially during charging.
battery away.
4. Do not use or charge the refillable
11. Observe all laws and regulations
type battery if the fluid level is below
concerning the disposal of used oil,
the LOWER (lower limit level) mark.
coolants, solvents, hydraulic fluids,
Otherwise, the battery component parts
battery acids and batteries.
may prematurely deteriorate, which
12. To avoid fire, do not heat the hydraulic
may shorten the battery's service life
components (tanks, pipes, hoses,
or cause an explosion. Check the fluid
cylinders) before they are drained and
level regularly and add distilled water as
washed.
required so that the fluid level is between
the UPPER and LOWER levels.
5. Read and follow “STARTING WITH AN
AUXILIARY BATTERY” in “OPERATION
OF THE ENGINE”, when starting with an
auxiliary battery.
7

13. Use a face mask or eye protection to  Blow off all accumulated debris near
protect the eyes and respiratory system hot engine exhaust components such
against dust and other foreign particles. as turbocharger and exhaust manifold
as well as exhaust pipes and muffler
more frequently when working in severe
conditions.
 Clean out all accumulated flammable
debris such as leaves, straw, pine
needles, branches, bark, small wood
chips and any other combustible
materials from inside the machine belly
pans or lower unit structures as well as
from area in proximity to the engine.
 Inspect all fuel lines and hydraulic hoses
for wear or for deterioration. Replace
14. Securely support excavator with stands them immediately if they begin to leak.
or suitable blocking before working  Examine electrical wiring and connectors
underneath. For your safety, do not frequently for damage. Repair any wires
work under any hydraulically supported that are loose or frayed before operating
devices. They can settle, suddenly leak the machine. Clean all electrical
down, or be accidentally lowered. connections and tighten all electrical
15. Do not crawl under the excavator if the connections as necessary.
excavator is only supported by the boom  Inspect the exhaust system daily for any
and arm or the dozer. The excavator can signs of leakage. Check for broken pipes
tip over or lower itself due to hydraulic and muffler and also for loose or missing
pressure loss. Always use safety struts bolts, nuts and clamps. If any exhaust
or other appropriate supports. leaks or fractured parts are found, repairs
16. KUBOTA uses no parts which are lined must be completed prior to operation.
with asbestos. Do not use these kind of  Always keep a multipurpose fire
parts even if they can be installed. extinguisher on or near the machine.
17. Fire prevention Be familiar with the operation of the fire
Excavator and some attachments extinguisher.
have components that are at high
temperatures under normal operating
conditions. The primary source of
high temperatures is the engine and
exhaust system. The electrical system, if
damaged or incorrectly maintained, can
be a source of arcing or sparks.
The following fire prevention guidelines
will help to keep your equipment up and
running efficiently and keep the risk of
fire to a minimum.
8

6. DANGER, WARNING AND CAUTION LABELS

(1) Code No. RA238-5747-1 (2) Code No. RA228-5733-1


9

(1) Code No. RC418-5753-1 (2) Code No. RA228-5762-1

(3) Code No. RD517-5795-2


[Both sides]
10

(1) Code No. RC418-5728-4

(2) Code No. RC418-5727-4

(3) Code No. RC418-5733-5 (4) Code No. RD809-5738-2 (6) Code No. 6C300-4744-1

(5) Code No. RA228-5751-2

1BAAAARAP1000
11

(1) Code No. RC108-5718-1 (2) Code No. RA228-5728-2


[Both sides]

(3) Code No. RD358-5736-1 (4) Code No. RA228-5776-1 (6) Code No. RC108-5796-1
Diesel fuel only No fire [Both sides]

(5) Code No. 68328-5735-1 [Both sides] (7) Code No. RB419-5796-2
[Both sides]
12

(1) Code No. RB238-5737-1 (2) Code No. RC418-5737-2

(3) Code No. TC030-4958-1

(4) Code No. RC108-5754-1

1BAAAAQAP0860

7. CARE OF DANGER, WARNING AND CAUTION LABELS


(1) Keep danger, warning and caution labels, clean and free from obstructing material.
(2) Clean danger, warning and caution labels with soap and water, dry with a soft cloth.
(3) Replace damaged or missing danger, warning and caution labels with new labels from your
KUBOTA dealer.
(4) If a component with danger, warning and caution label (s) affixed is replaced with new
part, make sure new label (s) is (are) attached in the same location (s) as the replaced
component.
(5) Mount new danger, warning and caution labels by applying on a clean dry surface and
pressing any bubbles to outside edge.
13

DEALER SERVICE
Your KUBOTA dealer is always ready to
help so that your excavator offers the best
performance. After having carefully read
this manual, you will realize that much of
the routine maintenance can be done by
yourself. Your KUBOTA dealer is responsible
for servicing and the delivery of spare
parts. When ordering spare parts from your
KUBOTA dealer, always mention the serial
number of the excavator and the engine.
Note these numbers right away in the
supplied lines.

Model Serial No.


Excavator
Engine
Dealer's name
(To be filled in through the owner)

(1) Serial No.

(1) Engine serial No.


14

TECHNICAL DATA
KUBOTA EXCAVATOR
Model name U17
Type Canopy
Operating weight lbs.(kg) 3704 (1680)
(including operator's)
Type Water cooled 4 cycle diesel engine with 3 cylinder
Model name KUBOTA D902
Total displacement 898 (54.8)
cc (cu.in)
Engine
Engine SAE gross kW(HP) 12.0 (16.1)
power 11.3 (15.1)
SAE NET kW(HP)
Rated speed rpm 2300
Low idle speed rpm 1300 ~ 1400
Unit swing speed rpm 9.1

Travel Fast mph (km/h) 2.6 (4.1)


speed 1.4 (2.1)
Slow mph (km/h)
Performance
Ground psi 3.7
pressure (kPa) 26
(With operator) [kgf/cm2] [0.26]
Climbing angle %(deg) 58 (30)
Dozer Width X Height in.(mm) 39.0/48.8 X 10.2 (990/1240 X 260)
Left deg (rad) 65 (1.13)
Boom swing angle
Right deg (rad) 58 (1.01)
Max. displacement
Pressure (Theoretical) 7.32 (27.7)
connection US gal (L)/min
for psi 2702
attachments Max. pressure
(MPa) (18.6)
[kgf/cm2] [190]
Fuel tank capacity US gal (L) 5.0 (19)

NOTE:
 Above dimensions are based on the machine with rubber trucks and JPN bucket.
JPN = made in Japan
 Specifications subject to change without notice.
∗ With unloaded digging bucket.
∗ Firm compacted soil.
∗ Operators must exercise extra caution and follow instructions in the operator's manual.
∗ Worse condition or heavier attachment to the above will decrease climbing angle.
15

DESCRIPTION OF MACHINE PARTS

DEPICTED CONTENTS
(1) Arm
(2) Bucket cylinder
(3) Bucket link
(4) Bucket
(5) Swing bracket
(6) Dozer cylinder
(7) Dozer
(8) Arm cylinder
(9) Boom
(10) Canopy (Rops / OPG (Top Guard Level I))
(11) Operator’s seat
(12) Boom cylinder
(13) Drive sprocket
(14) Track roller
(15) Front idler
16

INSTRUMENT PANEL AND CONTROL ELEMENTS


 Instrument Panel, Switches

DEPICTED CONTENTS
(1) Horn switch
(2) LCD display
(3) Starter switch
(4) Working light switch
(5) Working light
(6) Working light (Option)
17

 Instrument Panel

DEPICTED CONTENTS
(1) Speed indicator lamp (9) Coolant temperature warning lamp
(2) AUX operation lamp (10) Warning lamp
(3) Periodic check lamp (11) Fuel gauge
(4) Clock setting request lamp (12) Coolant temperature gauge
(5) Glow lamp (13) LCD display
(6) Remaining fuel warning lamp (14) User setting switch (switch 2)
(7) Engine oil pressure warning lamp (15) Display selector switch (switch 3)
(8) Battery charge lamp
18

 Control Pedals and Levers

DEPICTED CONTENTS
(1) Drive lever (left)
(2) Control lever for front attachments (left)
(3) Lock lever for attachment control
(4) Service port pedal
(5) Drive lever (right)
(6) Control lever for front attachments (right)
(7) Two travel speed switch
(8) Control lever for dozer or track width
(9) Throttle lever
(10) Boom swing pedal
(11) Track width change / dozer select lever
19

BEFORE START
DAILY CHECKS TILTING THE SEAT
In order to avoid damage, it is important to CAUTION
check the condition of the excavator before
starting.
3 To avoid personal injury:
 Lock the lever for attachment
control when tilting the seat.
CAUTION
3 To avoid personal injury:
 Do maintenance work on the
To tilt the seat forward, pull the seat tilting
lock lever and tilt the seat forward.
excavator only on even ground
with the engine off and the
safety devices in the “Lock”
position.

Checks
Walk around the excavator and check for
visual damage and wear.
Check coolant level. (See regular checkpoints
in “MAINTENANCE”.)
Check fuel level.
Check engine oil level.
Check hydraulic fluid level. (1) Seat tilting lock lever (A) “Tilting forward”
Check air filter for clogging. (2) Lock lever for (B) “Lock”
Check all control lamps, indicators, engine attachment control
rpm's counter and hour meter.
Check the light system.
Check the seat belt and the Rops/OPG (Top
OPENING AND CLOSING OF
Guard Level I) safety device. PARTS
Check the condition of the danger, warning
and caution labels. (See "DANGER,  Opening / Closing the Rear
WARNING AND CAUTION LABELS" in "SAFE Bonnet
OPERATION" .)
CAUTION
3 To avoid personal injury:
 Do not touch the exhaust
muffler or the exhaust pipe;
serious burns can occur.
1. Put the starter key in the key slot and
turn it clockwise to the vertical position.
The rear bonnet will be unlocked. Press
the button, and the rear bonnet can be
opened sideways.
When the rear bonnet is opened, the rear
bonnet will be locked with the lock lever.
20

2. To close the rear bonnet, make sure the  Opening/closing the left bonnet
left bonnet is locked, unlock the lock 1. Remove the rubber mat off the left
lever and push the rear bonnet until it bonnet side. Then undo the step fixture.
clicks into position. To lock the bonnet,
turn the starter key counterclockwise to
the horizontal position.

(1) Rubber mat


(2) Left bonnet

(1) Key (A) “Lock” 2. To open the left bonnet, do this: open the
(2) Rear bonnet (B) “Unlock” rear bonnet first and then turn the wing
(3) Button nut, located as shown below, to unlock
the left bonnet.

(1) Lock lever (A) “Lock”


(B) “Unlock” (1) Left bonnet
(2) Rear bonnet
IMPORTANT: (3) Wing nut
 Do not run the machine with the bonnet
open. The bonnet may get damaged. 3. To close the left bonnet, do this: push it
back into position, apply the lock fixture
in place and hand-tighten the wing nut.
4. Spread the rubber mat back in its original
place.
21

 Opening and Closing of the Fuel  Keeping the Tools


Tank Cover
To open the tank cover, first insert the key
into the key slot and turn it counterclockwise
to unlock, then open the tank cover upward.
For closing, return the tank cover to original
position and turn the key clockwise to lock,
then remove the key.

(1) Tool Box

 Operator's Manual Storage


Keeping the operator's manual in the tool
box.

(1) Key (A) “Unlock”


(2) Tank cover (B) “Lock”

(1) Air vent


(2) Fuel tank cap
22

HANDLING THE SAFETY DEVICES


 Control lever lock

CAUTION
3  When the excavator is not used
or left unattended, be sure to
place the lock lever in "Lock"
position .

The attachment control lever lock is located


on the left side.

(1) Lock lever for attachment (A) “Lock”


control (B) “Unlock”

 Swing lock pin


This pin is used to lock the swing frame. Set
the lock pin to the “Lock” position and the
swing frame gets locked to the track frame.

IMPORTANT:
 Before locking the lock pin, be sure to
place the swing frame and the track frame
in parallel with each other.

(1) Swing lock pin (A) “Unlock”


(B) “Lock”
23

OPERATION OF THE ENGINE


3 CAUTION
To avoid personal injury:
STARTING THE ENGINE
 Read “SAFE OPERATION” at CAUTION
the beginning of this operator's
manual.
3 To avoid personal injury:
 The operator should not
 Obey the danger, warning and depend solely on the alarm
caution labels on the excavator. lamps, but should always
 Exhaust gases are poisonous. Do conduct the routine checks (see
not let the engine run in closed “MAINTENANCE”).
quarters without sufficient and
adequate ventilation. Start the engine in the following manner:
 Always start the engine from 1. Make sure that the fuel shutoff-valve is in
the operator's seat. Do not start the “Open” position.
the engine while standing next
to the excavator. Before starting
the engine, sound the horn to
get the attention of persons
standing nearby.

IMPORTANT:
 Do not use start help spray or similar
fluids.
 In order not to overload the battery and
starter, avoid start-ups of more than 10
sec.
 When the engine does not start in 10 sec.,
(1) Fuel shutoff-valve (A)”Open”
please set the interval of 20 sec. or more,
and restart.
2. Before starting the engine, make sure
that all control levers are in the neutral
 Horn Switch positions.
When the key in "RUN" position, the horn
sounds by pushing the switch.

(1) Drive lever (left)


(2) Drive lever (right)
(1) Horn switch
(3) Attachment control lever (left)
(4) Attachment control lever (right)
(5) Lock lever
24

3. Pull the lock lever all the way back. (lock  Display Selector Switch
position). Press the display selector switch while the
4. Insert the key into the starter switch and engine is running. The electronic meter’s
turn it to the "RUN" position. LCD display will change from one indication
mode to the other.
Change the three-mode display according
to your jobs.

(1) Starter Switch (A) “STOP”


(B) “RUN”
(C) “START”

5. Turn the key to "START" position and


release after the engine has started; it will
automatically return to the "RUN" position.
6. Check if all warning lamps have gone
out. Should a warning lamp still be lit up,
stop the engine then remove the key and
check for the cause.

NOTE:
 When the lock levers are in "UNLOCK"
position, the engine dose not start.
(1) Display selector switch
(2) LCD display

NOTE:
 With the starter key at the ”STOP”
position, press the electronic meter’s
display selector switch, and the LCD
display shows the hour meter for 10
seconds.
25

 Setting the clock [Setting the year]


[Selecting the clock setting mode]
1. Insert the key into the starter switch and
turn it to the "RUN" position.

Press switch 2 (1) and the numeric setting


will be smaller.
Press switch 3 (2) and the numeric setting
will be larger.
Switch 2 Switch 3
2015 2017

2014 2016
(1) Starter Switch (A) “STOP”
(B) “RUN” 2013 2015
(C) “START”
2. Press the user setting switch (switch 2 NOTE:
(1)).  While setting the clock, the clock setting
3. Select the clock setting mode by pressing request lamp on the instrument panel is
the display selector switch (switch 3 (2)) blinking.
and the clock setting request lamp “ ”
on the instrument panel lights up. [Setting the month]

Press switch 2 and the numeric setting will


be smaller.
Press switch 3 and the numeric setting will
be larger.
Switch 2 Switch 3
(1) User setting switch (switch 2)
10 12
(2) Display selector switch (switch 3)
(3) Clock setting request lamp 11
9

NOTE: 8 10
 Press switch 3 (2) for a long time and the
year, month, day, hour and minute will
be selected in this order.
26

[Setting the day] [Setting the hour]

Press switch 2 and the numeric setting will Press switch 2 and the numeric setting will
be smaller. be smaller.
Press switch 3 and the numeric setting will Press switch 3 and the numeric setting will
be larger. be larger.
Switch 2 Switch 3 Switch 2 Switch 3
09 11 11 13 (or 01)

08 10 10 12

07 09 9 11

[Changing the AM/PM system to the 24-hour [Setting the minute]


system]
Select the AM/PM system or 24-hour system
by pressing switch 3.

Press switch 2 and the numeric setting will


be smaller.
Press switch 3 and the numeric setting will
be larger.
Switch 2 Switch 3
50 52

49 51

48 50

If switch 3 is pressed for a long time, the new


settings will be made.
NOTE:
 If the battery is disconnected, the clock
setting request lamp ” ” (yellow) will
blink for requesting the setting the clock.
27

 LCD Display for Normal Operation  Coolant Temperature Gauge


 Fuel gauge

CAUTION

3 CAUTION
To avoid personal injury:
3 To avoid personal injury:
 Do not open the radiator cap
 Before adding fuel, be sure to during or just after operation.
stop the engine. Hot coolant may gush out and
 Be sure to keep open flame away scald you. Wait for the coolant
from the machine. Otherwise a to cool down before opening
fire may result. the cap.

If the fuel in the tank goes below the With the starter key at the ”RUN” position,
prescribed level, the warning lamp will the cooling water temperature is indicated.
flash.
If this should happen during operation,
refuel as soon as possible.

(1) Coolant temperature gauge (A) ”HOT”


(B) ”COOL”

(1) Fuel gauge (A) ”FULL”  Hour-meter


(2) Remaining fuel warning lamp (B) ”EMPTY” Indicates the total operating hours of the
machine.
IMPORTANT:
 If the fuel gauge indicator is near the How the indicator works
” ”, add fuel as soon as possible. If the  The meter advances one hour after
indicator is near ” ” and the machine an hour of operation regardless of the
operates on a slope, the engine may engine rpm.
run out of fuel.

NOTE:
 To open the fuel cap, keep the starter key
inserted.
 Engine tachometer
Indicates the current rpm of the engine.

NOTE:
 The LCD display may be illegible when
viewed from a certain angle. This is not a
display failure.
28

 LCD Display for Warning  Warning Lamp


 Engine oil pressure warning lamp The warning lamp is used to indicate broken
The engine oil pressure warning lamp lights wire, short-circuit, fuel shortage and other
up due to failure of the lubricating system problems.
with the engine running.
When the starter key is turned to ”RUN” IMPORTANT:
position with the engine off, this engine  Do not just look at the meter, but also
oil pressure lamp lights up, warning lamp carry out the inspection and correction
blinks and when the engine starts, the accordingly.
lamps go out.
If the lamp stays on with the engine NOTE:
running, stop the engine and check the  The warning lamp starts flashing in red if
engine oil level. a serious problem occurs. If the system
gets in warning signal, the warning lamp
starts flashing in yellow.
 Warnings and errors are displayed and
an alarm buzzer beeps.
 Let your KUBOTA dealer inform you of
details concerning care and maintenance.

(1) Engine oil pressure lamp


(2) Warning lamp (red)
(3) Error code

 Battery charge lamp


This battery charge lamp lights up if the
charging system fails with the engine running. (1) Warning lamp
When the starter key is turned to ”RUN” (2) Error code
position with the engine off, the battery
charge lamp lights up, warning lamp blinks  Overheat warning
and when the engine starts, the lamps go out. If the water temperature has risen too high,
If the lamp stays on with the engine running, the water temperature warning lamp lights
stop the engine and check the V-belt. up and the following error code (E:015) gets
displayed.

(1) Battery charge lamp


(2) Warning lamp (red)
(3) Error code (1) Water temperature warning lamp
(2) Error code
29

With the error code displayed, take the  Glow Lamp


procedure below. With the starter key at the ”RUN” position,
1. Bring the machine to a stop on a safe the engine’s preheat status is indicated.
place. (Get the engine unloaded.)
NOTE:
2. Do not yet stop the engine, but allow it  When the starter switch is turned to
to run idle unloaded for 5 minutes or so. the ”RUN” position, the engine will be
Then stop the engine. preheated for a given period of time and
3. Keep yourself away enough from the the indicator will turn on.
machine for another 10 minutes or while  The above indication appears momentarily
the engine is emitting steam. when the engine is started, but it does
4. Make sure there is no risk of getting not indicate trouble. (This is because the
burned. oil charge sensor output fluctuates when
Then remove the cause of overheat, the engine is started.)
referring to “TROUBLESHOOTING”.  The following symbol appears momentarily
Finally get the engine restarted. as the engine starts. This is not an error.
 Checkpoints after Starting the
Engine
After starting the engine, but before starting
operation, check the following points:
1. Put the throttle lever down and let the
engine idle for approx. five minutes. This
allows the engine lubricant to warm up
and penetrate every part of the engine.
2. Once the engine has warmed up, check:
 the warning lamp ”Engine oil
pressure” has gone out.
 the warning lamp ”Battery charge”
(1) Glow lamp
goes out when engine speed is
increased.
 Battery Charge Lamp
 the color of the exhaust is normal This warning lamp lights up if the charging
and no abnormal noises or system fails while the engine is running.
vibrations are heard or felt. When the starter switch is turned ”ON” with
 no fluid is leaking from pipes or the engine off, the lamp lights up, and when
hoses. the engine gets started, the lamp goes out.

 Should any following conditions occur, NOTE:


stop the engine immediately.  If there is disconnection or failure in the
 The engine rpm’s increases or charging system when the key is turned to
decreases suddenly. ”RUN”, the following symbol will appear.
 Sudden abnormal noises are heard.
 Exhaust is black.
 Warning lamp for engine oil lights up
during operation.

IMPORTANT:
 In these cases, the excavator must be
checked and serviced by your local the
KUBOTA dealer.

(1) Battery charge lamp


30

 Engine Oil Pressure Warning Lamp  Should any following conditions occur,
The engine oil pressure warning lamp lights stop the engine immediately.
up due to failure of the lubricating system  The engine rpm's increases or decreases
with the engine running. When the starter suddenly.
switch is turned ”ON” with the engine off,  Sudden abnormal noises are heard.
this lamp lights up, and when the engine  Exhaust is black.
starts, the lamp goes out. If the lamp stays  Alarm lamp for engine oil lights up
on with the engine running, stop the engine during operation.
and check the engine oil level.
IMPORTANT:
NOTE:  In these cases, the excavator must be
 If there is disconnection, failure or checked and serviced by your local
breakdown in the lubricating system KUBOTA dealer.
when the key is turned to ”RUN”, the
following symbol will appear.  Precautions in case of overheat

CAUTION
3  Do not open the radiator cap
during and just after operation.
Hot water may gush out and
get you burned. Wait long
enough until the radiator cools
down.

If by any chance cooling water gets heated


up to the boiling point or over (overheated),
the whistle at the reserve tank drain hose
(1) Engine oil pressure warning lamp end blows. In such case, take the following
steps.
 Checkpoints after Starting the 1. Stop operation in a safe condition.
Engine (Disconnect the engine’s load.)
After starting the engine, but before starting 2. Do not stop the engine suddenly. Keep
operation, check two following points: the engine idling under no load for about
1. Put the throttle lever in "LOW" position 5 minutes and turn it off.
and let the engine idle for approx. 5 3. Keep yourself enough away from the
minutes. This allows the engine lubricant machine for another 10 minutes or while
to warm up and penetrate every part of steam is given off.
the engine. 4. Make sure there is no hazard of
Note: getting burned. Pinpoint and remove
 This idling is usually called "Warm- the cause of overheat, referring to
up". “TROUBLESHOOTING”. Then get the
2. Once the engine has warmed up, check: engine restarted.
 the warning lamp "Engine oil
pressure" has gone out.
 the warning lamp "Battery charge"
goes out when engine speed is
increased.
 the colour of the exhaust is normal
and no abnormal noises or vibrations
are heard or felt.
 no fluid is leaking from pipes or
hoses.
31

STARTING THE ENGINE UNDER STOPPING THE ENGINE


COLD CONDITIONS WARNING
CAUTION
3 To avoid personal injury or death:
3 To avoid personal injury:
 Make sure that the lock lever
 Do not keep the bucket or
dozer in the lifted position, as a
person could accidently touch
is in the lock position during
the levers and cause serious
warm up.
accidents.
Start the engine in the following manner;
1. After slowing the engine to idle, turn the
1. Pull the lock levers all the way back (lock
key to "STOP".
position).
2. Remove the key.
2. Turn the starter switch to the "RUN"
position (glow position) and keep until
the indicator lamp has gone out.
 Emergency Engine Stop Fuse
3. Move the starter switch to the "START"
position; to crank and start the engine. CAUTION
4. Release the starter switch after the
engine has started; it will automatically
3 To avoid personal injury:
 Do not open engine hood
return to the "RUN" position. before stopping engine. Only
IMPORTANT: when engine does not stop by
 Let the engine warm up after start- key, open engine hood and pull
up for approx. 10 minutes under no out the fuse.
load conditions. If the hydraulic fluid
temperature is too low, the operations The engine will stop when the cap is
will be affected. removed and the fuse inside is pulled out.
Do not operate the excavator under full The engine can be restarted when the fuse is
load before the engine has warmed up pushed back into its original position.
enough.

(1) Emergency engine stop fuse (A) “OPEN”


(B) “PULL OUT”
NOTE:
 If the engine does not stop with the key,
contact your KUBOTA dealer.
32

STARTING WITH AN AUXILIARY


BATTERY
CAUTION
3 To avoid personal injury:
 Battery gases can explode.
Do not smoke and keep sparks
and flames away.
 Do not start the engine with
an auxiliary battery if excavator
battery is frozen.
 Do not connect the black (1) Low battery
jumper cable to the negative (2) Auxiliary battery
(—) terminal of the excavator (3) Jumper cables
battery.
IMPORTANT:
 Observe Following Guidelines  This excavator has a negative (—) earthed
when Starting with an Auxiliary 12 Volt starting system.
Battery  Only use the same voltage when using an
1. Bring the helping machine with the same auxiliary battery.
battery voltage as near as possible to the  Using a higher voltage will cause
machine. serious damage to the electrical system.
THE MACHINES MUST NOT COME IN When using an auxiliary battery, only
CONTACT WITH EACH OTHER. the compatible (same) voltage is
2. Bring the levers and pedal of both permissible.
machines in the neutral position.
3. Wear eye protection and rubber gloves.
4. Remove the battery caps from both
batteries. (If present)
5. Connect the terminal of the red jumper
cable with the plus (+) terminal of the
low battery and connect the other end of
the cable to the plus (+) terminal of the
auxiliary battery.
6. Connect the black negative cable to
the minus (—) terminal of the auxiliary
battery.
7. Connect the other end of the black cable
(coming from the auxiliary battery) to the
machine frame as far away as possible
from the low battery.
8. Start the engine of the helping machine
and let it run for a while. Start the
machine with the low battery.
9. Disconnect the jumper cables in the
reverse sequence.
33

EXCAVATOR OPERATION
CONTROL OBSERVATIONS DURING  Oil Change in the Run-in Stage
The lubrication oil plays a specific and
OPERATION important role during the run-in phase of the
excavator. The numerous movable parts are
 Stop the Engine immediately if: not yet run-in, so many fine metal particles
 Sudden increase or decrease in engine are generated and cause damage and
rpm's occurs. shorten the lifetime of many components.
 Sudden abnormal noises occur. Pay attention to the oil-change intervals
 Exhaust gases turn suddenly very dark. and complete them sooner than later.
See the subject "REGULAR CHECKS AND
Make following control observations during MAINTENANCE WORK" for more details on
operation to be sure that everything the oil-change intervals.
functions normally.
 Seat Belt
RUNNING-IN OF THE NEW WARNING
EXCAVATOR 3 To avoid personal injury or death:
 Always use the seat belt with a
The operation and care of the new excavator ROPS/OPG (Top Guard Level I)
influences its life span. Your new excavator protection structure. Adjust the
has been carefully checked and tested seat to the optimal position and
before leaving the factory. In spite of this, buckle up.
all movable components must run-in during
the first 50 work hours. Do not work with
full engine rpm's and full loads during this
period. It is most important to run-in your
excavator properly in order to achieve its
full performance and longevity. During the
running-in, the following points should be
adhered to in all cases.

 Do not Work with Full Engine


Rpm's or Full Loads during the
First 50 Working Hours
 Let the engine warm up sufficiently in (1) Seat belt
the cold season.
 Do not let the engine rev-up more than
necessary. STARTING
CAUTION
3 To avoid personal injury:
 No persons, other than those
familiar with the excavator, are
allowed to use the excavator.
 Do not allow any person other
than the operator to ride on the
excavator.
34

1. Adjusting the Operator’s Seat Move up the lever (2) toward G from the
center (free state), and the spring force
 Operator's Seat gets stronger. Move it down toward F,
and the spring force gets weaker.
CAUTION
3 To avoid personal injury:
 Make sure that the seat is
 Travel adjustment (Horizontal) : (4)
Pull up and unlock the travel adjust lever
completely secured after each (horizontal) (4). Slide the seat back and
adjustment. forth to an optimum position.
 Do not allow any person other Make sure the seat has got locked in the
than the driver to ride on the desired position.
excavator.
 Armrest angle adjustment : (5)
Turn up or down the armrest angle
adjust knob (5) to position the armrests
to an appropriate angle.
Turn up the knob (5) toward (d) to tilt
up the armrests toward E. Turn it down
toward (e) to tilt them down toward D.

2. Bring the lock lever into the


"Unlock" position.

CAUTION
3 To avoid personal injury:
 Check safety features all around
the excavator.

(1) Knob for tilt (A) "FORWARD"


(2) Suspension adjustment (B) "BACK"
lever (C) "UNLOCK"
(3) Travel adjust lever
(1) Lock lever for (A) “Lock”
 Backrest angle adjust knob : (1) attachment control (B) “Unlock”
Pull up and unlock the backrest angle
adjust knob (1). Reposition the backrest
in Direction A or B to an optimum angle.

 Driver's weight adjustment : (2)


Sit on the seat and swing the weight
adjust lever (2) 90º in Direction (c).
Move up or down the lever (2) several
times until the arrow mark comes to the
center of the weight indicator (3).
35

 Working Light Switch TWO PATTERN SELECTION


If the key in “RUN” position, the lights can be
switched on by pressing the switch. SYSTEM (TPSS)
CAUTION
3 To avoid personal injury:
 Study control lever pattern A
and pattern B.
Then choose the one which is
most familiar
 Position the pattern selector
lever in either the left side
position of the machine (pattern
A) or the right side position
(pattern B).
(1) Working light switch  Familiarize yourself with the
pattern selected by operating
 Night operation slowly.

CAUTION  Pattern Change


3 To avoid personal injury:
 Visibility is reduced in darkness,
Position the pattern selector lever to the
desired position.
so that the working light
alone is not enough. Prepare
additional lighting, observe
safety rules as well as special
regulations for night work.

 Travel Buzzer (OPTION)


When you handle the drive levers, the buzzer
sounds at the same time or before the
excavator starts to run.

(1) Pattern selector lever (A) Pattern A


(Two Pattern Selection (B) Pattern B
System: TPSS)
36

IMPORTANT:
Lever Position Pattern A Pattern B
 When lowering the boom, make sure
A Boom down Arm up that it does not hit the dozer and that the
Attachment
B Boom up Arm crowd bucket teeth do not touch the dozer.
Control Lever
C Swing left Swing left
(Left)
D Swing right Swing right

Attachment 1 Arm up Boom down OPERATION OF THE ARM


Control Lever 2 Arm crowd Boom up Pull back the attachment control lever and the
(Right) 3 Bucket crowd Bucket crowd arm will be pulled in. To move the arm out,
4 Bucket dump Bucket dump push the control lever towards the front.

NOTE:
 When pulling in the arm, the movement
OPERATION OF THE BOOM may stop for a short moment when the
To raise the boom, pull the attachment arm is in its vertical position. This is
control lever back. caused by the combined load of the arm
The boom is equipped with a cushion and bucket moving the cylinder piston
cylinder which helps prevents excavated away from the hydraulic flow causing a
material in the bucket from falling out. Low short delay in the cylinder action, until the
hydraulic oil temperature, (e.g. after starting flow catches up with cylinder piston. This
the engine in cold weather) the cushioning is a characteristic of the hydraulic system
function will be effected for a short period of and is no sign of a malfunction.
time (approx. 3 to 5 seconds). This condition
results from the viscosity of the hydraulic oil
and is not a sign of malfunction.
The cushion cylinder will operate normally
as the oil warms up.
37

OPERATION OF BUCKET SWIVEL (UNIT SWING) OPERATION


To dig using the bucket, move the right CAUTION
attachment control lever from the neutral
position left. Moving the control lever right,
moves the bucket outwards and dumps its
3 To avoid personal injury:
 When working in groups,
always let the others know
contents. what you are going to do before
you do it.
 Keep away from the working
area.

IMPORTANT:
 Do not operate the left attachment control
lever abruptly from right to left (or vice
versa). Because of the law of inertia, this
causes an impact load on the swing gear
and the swing motor. Additionally, the life
of the excavator will be shortened.
 Unlock the swing lock pin before doing
swivel operations.

1. Move the control lever to the left and the


upper structure will turn to the left.
2. Move the control lever to the right and
the upper structure will turn to the right.
38

BOOM SWING OPERATION BOOM SWING PEDAL


1. Step on the left side of the pedal to swing WARNING
the boom to the left.
2. Step on the right side of the pedal to
3 To avoid personal injury or death:
 Always keep your toes within
swing the boom to the right. the edge of foot step; otherwise
there is a possibility that your
toes will be caught between
swing frame and boom or
boom cylinder.

CAUTION
3 To avoid personal injury:
 When boom swing operation is
not in use, fold the boom swing
pedal forward to fix the pedal
from unexpected move.

(A) “Fix”

(1) Boom swing pedal (A) Swing to left


(B) Swing to right
39

2. Push the control lever forward.


OPERATION OF TRACK WIDTH ... The track width increases [from 39in.
CHANGE AND DOZER to 49in. (990 mm to 1240 mm)].
Pull the control lever backward.
CAUTION ... The track width reduces [from 49in. to
3 To avoid personal injury:
 Do not operate in narrow track
39in. (1240 mm to 990 mm)].

width [39in. (990mm)], it makes


risk of the excavator tipping
over, operate always in standard
track width [49in. (1240mm)],
except to pass through narrow
space on a even ground.
 For changing the track width
or using the dozer, set
the track width change/
dozer select lever fully.
If not, the excavator may
unintentionaly move. (1) Control lever (A) “Increase”
(B) “Reduce”
 Operation of the Track Width
1. Set the track width change/dozer select
lever to the “Track width change”
position (B).

3. After track width change, be sure to set


the track width change/dozer select lever
to the “Dozer” position (A).

(1) Track width change / (A) ”Dozer”


dozer select lever (B) ”Track width change”
40

 Adjustment of the Dozer Width  Operation of the Dozer


For changing from standard width to narrow
width: NOTE:
1. Pull out the fixing pin (2) and remove the  While operating the dozer, the track width
extension dozer (1). change / dozer select lever must be set
2. Set as under illustration the extension position (A).
dozer (1), insert fixing pin (2).
3. It is the same operations for opposite
side (left or right), and also for changing
from standard width to wide width.

(1) Track width change / (A) “Dozer”


dozer select lever

1. To raise the dozer, pull back the control


lever. Pushing the control lever forwards,
lowers the dozer.

(1) Extension dozer


(2) Fixing pin

(1) Control lever (A) “Lower”


(B) “Raise”

2. While undertaking earth moving work,


control both drive levers with the left
hand and the control lever with the right
hand.
41

NOTE:
SERVICE PORT OPERATION  When the service port is not in use, fold
the service port pedal forward. The pedal
This pedal is used to operate attachments
gets fixed and can be used as footrest.
such as breakers.

(1) Service port pedal (A) “Fix”


(1) Service port (A) Sends oil to the port (A)
pedal (B) Sends oil to the port (B)
DRIVING
WARNING
3 To avoid personal injury or death:
 Before starting the engine,
make sure that no one is near
the excavator.
 Before operating the excavator,
check the track direction. (Idler
and dozer to the front of the
excavator).

(1) Port (A)


(2) Port (B)

 Push the right of the pedal () to send oil


to the port (A).
 Push the left of the pedal () to send oil
to the port (B).

Max. Flow Volume


Theoretical US gal (L)/min. 7.32 (27.7)

Max. Pressure psi 2697


[MPa (kgf/cm2)] [18.6 (190)] (A) ”Front”
 Avoid travelling across a slope
or working sideways on a
IMPORTANT: slope.
 When the service port is not used for a
long period, dirt particles can settle in the
lower part of the service port lines.
When the plugs on the service port lines
are removed to connect attachments,
drain approx. 100 cc of oil per side.
For breaker choices, contact your dealer.
42

1. To lock the swing frame with the track  Drive Levers (Right, Left)
frame, engage the swing lock pin.
2. Adjust the engine speed from idling to WARNING
an intermediate speed.
3. Unlock the lock lever for attachment
control.
3 To avoid personal injury or death:
 If the swing frame has
been turned 180º, i.e. the
4. Raise the dozer and hold the bucket dozer is, seen from the
about 8 to 16 in. (20 to 40 cm) over the operator, “behind”, then the
ground. travel direction is opposite to
the drive direction of the levers
(when activating the drive lever
forwards, the excavator, seen
from the operator, will move
backwards).

Pushing the drive lever forward, moves the


excavator forward, and vice-versa. The front
of the excavator is the direction where the
dozer is present.

(A) 8 to 16 in. (20 to 40 cm)

 Throttle Lever
At the operator’s seat,
1. Move the throttle lever to the
“FAST” position, and the engine speed
increases.
2. To stop the engine, push the throttle
lever fully to the “SLOW” position and
turn the starter switch to the “STOP”
position. (1) Drive lever (left) (A) “Forward”
(2) Drive lever (right) (B) “Backward”

IMPORTANT:
 If the track are clogged with sand or
gravel while working on soft ground, lift
up one track with the help of the boom,
arm and bucket and let the track rotate to
shake off the sand and gravel.

(1)Throttle lever (A) ”FAST”


(B) ”SLOW”

(A) “Rotate to shake off sand and gravel”


43

 Travel Speed Switch TURNS


CAUTION CAUTION
3 To avoid personal injury:
 When activating the travel
3 To avoid personal injury:
 Do not change direction on
speed switch, it must be steep slopes, or the excavator
pushed down completely. could tip over.
 Before changing direction,
Travel speed will increase when the switch is beware of people in the working
pushed down. area.
1. Press the travel speed switch. The travel
speed changes from first speed to  Pivot Turn
second. The j symbol lights up. NOTE:
2. Press the travel speed switch again, and  Movement as illustrated shows the
the travel speed changes from second to turning directions with the dozer in the
first. The j symbol light goes out. front.

When the dozer is in the back, the steering


direction is reversed.
(For example, push the left drive lever
forward and the excavator turns right; the
left track, seen from the operator, will move
backward from the operator.)

 Change of Direction while Stationary


1. Push the left drive lever forward; the
excavator will turn to the right.

(1) Travel speed switch 2. Pull the left drive lever backward; the
(2) j symbol excavator will turn to the left.

NOTE:
 Each time the travel speed switch is
pressed, the travel speed is switched
between first and second.

IMPORTANT:
 Do not activate the travel speed switch
when there is increased drive resistance
(e. g. driving on inclines or on uneven
grounds).
44

 Change of Direction while Travelling  Spin Turn


1. While travelling forwards, bring the left When both drive levers are activated in
(right) drive lever in the neutral position; the opposite directions, both track will
the excavator will turn to the left (right). rotate with the same speed but in opposite
directions. Center of rotation is the center of
the excavator.

(A) ”Travelling forward”


(C) ”Neutral position”
(A) “Left spin turn”
2. While travelling backwords, bring the left
(right) drive lever in the neutral position;
the excavator will turn to the right (left).

(B) “Right spin turn”

(B) “Travelling backward”


(C) ”Neutral position”
45

UP AND DOWNHILL TRAVELLING PARKING ON A SLOPE


CAUTION WARNING
3 To avoid personal injury:
 Before travelling up and
3 To avoid personal injury or death:
 When the excavator is parked
downhill, be sure to be in or left unattended on a slope,
standard track width [49in. be sure to put the bucket on
(1240mm)]. the ground and place all control
 When travelling up or down a levers in neutral position, then
slope for long periods of time, brace the tracks with drags.
be sure to engage the swing
lock pin. Also engage the swing
lock pin when standing on a
slope for a long time or the
excavator is being transported.

While travelling uphill, keep the lower edge


of the bucket approx. 8 to 16in. (20 to 40cm)
above the ground. Although the KUBOTA
excavator will not slip easily because of the
tracks, it is safer to let the bucket slide over
the ground while travelling downhill. Always
choose slow speed for uphill and downhill (1) Drag
travelling.

[UPHILL TRAVELLING]

(A) 8 to 16 in. (20 to 40 cm)


[DOWNHILL TRAVELLING]
46

 If the water or mud level reaches higher


IMPORTANT INFORMATION ON than the top of the tracks, the swivel
EXCAVATOR OPERATION bearing, swivel motor gear and ring gear
may be exposed to mud, water and other
 Do not try to crush concrete or boulders foreign objects.
using side swings with the bucket. Also The excavator must be properly pressure
avoid using side sweeps of the bucket to washed after each use.
move earth piles.  Thoroughly clean the area around
 Under all circumstances avoid the the swivel bearing, swivel motor
following operations: gear and ring gear to remove foreign
 Excavation using the gravitational objects.
impact of the machine.  Inspect the swivel motor oil sump (if
 Compacting of gravel or soil using equipped) for water contamination. If
the dropping action of the bucket. water is present, refer to operator's
 Excavation using the travelling power manual for lubricant replacement
of the machine. procedure.
 Do not try to drop or shake off soil  Refer to operator's manual for proper
adhering to the bucket in the manner swivel bearing, swivel motor gear
given in the points below. This can cause and ring gear lubrication procedures.
damage to the machine.  Reinstall any protective covering if
Adhered soil can be shaken off when removed earier.
the bucket is being emptied by moving
the bucket out to the maximum stroke
of the cylinder. Should this not suffice,
swing out the arm as far as possible and
operate the bucket back and forth.
 Do not hit the dozer with the boom
cylinder!
Make sure that the boom cylinder does
not hit the dozer when doing deep
excavation. If necessary swing around
so that the dozer is in the back of the
machine.
 Pay attention when pulling in the
bucket!
When pulling in the bucket (for driving or
transportation) avoid hitting the dozer.
 Avoid collisions!
When moving the excavator, pay
attention that the dozer does not collide
with obstructions such as boulders etc..
Such collisions shorten the life of the
dozer and the cylinder substantially.
 Support the machine correctly!
When stabilizing the machine with the
dozer, Iower the dozer to engage the full
width on the ground.
47

TRANSPORTING THE EXCAVATOR ON A TRUCK


DANGER  Transporting on a Truck
3 To avoid personal injury or death:
 No directional changes should WARNING
be made when the excavator is
on the ramp. Should a change
3 To avoid personal injury or death:
 After loading the machine on
of direction be necessary, drive the truck, lower the bucket and
off the ramp completely and dozer onto the truck bed. Lock
make the turn. the swing frame with the swing
 When driving forwards or lock pin.
backwards onto the truck, or
when swinging the upper body, Prepare a platform to load or unload the
make sure that neither the excavator. Take following steps when using
cabin or the gates of the truck ramps.
will be damaged.
1. Apply the parking brakes of the truck,
and block the drive wheels from both
sides.

 When the excavator reaches 2. Use mounting brackets to secure the


the point between the ramps ramp properly. Connect the ramps
and the truck bed, halt and directly to the truck bed.
then move very slowly until
the excavator reaches the
horizontal position.
 Move the excavator onto
the truck only with the
arm completely pulled in.
Otherwise the truck cabin could
be damaged when swinging
around the upper body.
 Do not jack up the machine
using its boom to load or
unload the excavator from
the truck. Dangerous situation
could arise.
48

3. For additional safety, use blocks or


supports under the ramps and the truck
bed.

4. Align the ramps and the tracks and


then drive the excavator slowly up the
ramps. After ensuring that the tracks are
completely on the truck bed, swivel the
upper body around to the back of the
truck.
5. Block the tracks and wire down the
excavator.

6. Before unloading, remove the swing lock


pin and then raise the dozer and bucket
from the truck bed.
49

LIFTING OF THE EXCAVATOR


DANGER  Safety Aspects when Lifting with
3 To avoid personal injury or death:
 The correct instructions for
Cables or Straps
Abide by following steps when lifting:
safe handling are described 1. Do not lift loads that exceed the
here. Read these instructions maximum load capacity of the crane.
carefully before moving the 2. Choose correct equipment suitable to
machine. Make sure that the the weight, size and form of the load.
operating personnel read the 3. First assess the center of gravity of the
operator's manual carefully. load, position the hook directly over the
load and lift the load so that the center of
 Basics when Lifting with Cables gravity of the load is as low as possible.
or Straps 4. The steel cables or straps must be fixed
1. The lifting and crane operation is to be in the middle of the hook.
undertaken according to the guidelines 5. The load must be lifted vertically from
described. the ground.
2. The equipment for lifting mentioned 6. Do not enter the working area under
in these instructions are only given as suspended loads and do not move the
reference, the standards concerning load over people. The load must only be
strength, control and other details are moved in an area where the balance can
based on the respective applicable be easily maintained.
guidelines.
50

 Lifting Procedure for the


Excavator

WARNING
3 To avoid personal injury or death.
 Do not use the hooks on the
roof of canopy and cabin for
lifting the excavator.

 General guidelines for lifting


1. Lifting position. (see illustration)
1) Pull in the boom towards rear.
2) Pull in the arm completely.
3) Pull in the bucket completely.
4) Adjust the swing angle to the right
end.
5) Swing frame so that dozer blade is
to the rear and frame is parallel with
tracks.
6) Raise the dozer blade fully.
7) Insert the swing lock pin.
2. Attaching the steel wires.
1) Always hook the excavator at three
points. (one on the boom and right
and left of the dozer)
(A) Approx. 157 in. (4000 mm)
2) Always use a shackle on each lifting
(B) Approx. 98 in. (2500 mm)
hole when attaching the cables or
(C) Approx. 30° (0.52 rad.)
straps.
3) Using protective material at all places
where the cables or straps contact the
machine.
4) Keep the angle between the front and
rear cables or straps within. 30° (0.52
rad.).
3. Tackle
Choose components having enough
strength.
4. Lifting
1) Lift slowly and safely
2) Do not enter the excavator area when
lifting.
3) Lift the excavator horizontally.
(Modify wire connections according
to needs)
51

MAINTENANCE
MAINTENANCE INTERVALS
Hour meter indicator Ref.
No. Checkpoints Measures Interval
50 100 150 200 250 300 350 400 450 500 550 600 1000 2000 page
1 Fuel check Daily check 49
check Daily check 50
2 Engine oil
change every 500 hrs 57
check Daily check 51
3 Hydraulic oil**
change every 1000 hrs 63
check Daily check 49
4 Coolant
change every 2 years 64
5 Lubrication points check Daily check 52
6 Radiator check Daily check 53
7 Battery condition check every 50 hrs 54
8 Electrical lines check Daily check, Annual servicing 53
Greasing of swing
9 every 50 hrs 54
bearing teeth
10 Drive unit oil change every 500 hrs 59
11 Fan belt tension adjust every 200 hrs 56
Radiator hoses check every 200 hrs 57
12
and clamps change every 2 years 64
clean every 200 hrs 55
13 Air filter element* @
change every 1000 hrs 63
Greasing of swing
14 every 200 hrs 56
ball bearings
Fuel pipes and check every 200 hrs
15
hoses change every 2 years 59
16 Engine oil filter change every 500 hrs 58
check every 50 hrs
17 Fuel filter
change every 500 hrs 59 @
Hydraulic return
18 change every 1000 hrs 60
filter element
Hydraulic suction
19 change every 1000 hrs 62
filter element
Front idler and
20 change every 2000 hrs 63
track roller oil
Dynamo and
21 starter motor check every 2000 hrs 63

22 Radiator system rinse every 2 years 64


Fuel injection nozzle
23 (Injection pressure) check every 1500 hrs 59 @

24 Injection pump check every 3000 hrs 60 @


52

IMPORTANT:
 First operation
 * Clean the air filter more frequently if used in dusty conditions. With heavy soiling, replace
the filter.
** When using a hydraulic breaker, change hydraulic oil and return filter according to the table
on “Hydraulic Oil Change(Including Exchange of the Suction Filter in the Hydraulic Tank)”
under “EVERY 1000 SERVICE HOURS” in “REGULAR CHECKS AND MAINTENANCE
WORK”.
 The items listed above (@ marked) are registered as emission related critical parts by KUBOTA
in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the
performance of the required maintenance on the engine according to the above instruction.
Please see the Warranty Statement in detail.
53

NOTE:
DAILY CHECKS  Before delivery coolant were filled with
50 % water and 50 % antifreeze.
For your own safety and to assure the long
life of your machine, a careful check should
be made before each operation.  Check Fuel Level

CAUTION
 Coolant Check
3 To avoid personal injury:
 Stop the engine and remove
CAUTION
3 To avoid personal injury:
 Move the excavator to even
the key before fuelling.
 Do not smoke while fuelling.
ground.
IMPORTANT:
 Make sure that the engine is
 Temperatures over –5ºC, use No.2-D
turned off.
diesel fuel, temperatures are under –5ºC,
 Do not open the radiator cap
use No.1-D diesel fuel.
right after the engine has
 Make sure that the fuel tank is not empty.
been stopped; Serious burns
Air will enter into the fuel system, and
can occur from contact with
must be purged before restarting.
escaping hot coolant fluid.
 Always fill up fuel after a day's work.
 Check the coolant level in the
 See “PURGING OF THE FUEL SYSTEM”
reserve tank only after the
in “OTHER ADJUSTMENTS AND
engine has cooled down.
REPLACEMENTS”.
 Remove the radiator cap only if
absolutely necessary.
If the fuel in the tank goes below the prescribed
level, the warning lamp will flash.
The radiator has a reserve tank. Should the
If this should happen during operation, refuel
coolant level in the radiator sink, the water
as soon as possible.
will be automatically be transfered to the
radiator.
Check the coolant level in the reserve tank
and fill up if necessary. The coolant level
should be between the marks “FULL” and
“LOW”.

(1) Fuel gauge (A) “FULL”


(2) Remaining fuel warning lamp (B) “EMPTY”

(1) Reserve tank (A) “FULL”


(B) “LOW”

IMPORTANT:
 Do not fill the reserve tank over the
“FULL” marking.
 Do not fill with dirty or salty water.
54

If necessary, open the tank cap with the  Check Engine Oil Level
starter key, and add fuel.
CAUTION
3 To avoid personal injury:
 Stop the engine and remove
the key before checking the oil
level.

Insert the engine oil dipstick fully into the


prepared opening, remove again and check
the oil level; if necessary fill with oil. The
machine must be on level ground when
checking the oil level.

(1) Tank cap


(2) Gauge

Fuel tank capacity 5.02 US gal (19 L)

NOTE:
 The gauge is located next to the oil filling
port. When the fuel tank gets nearly full
(about 2 liters more to full), the gauge
needle starts moving up to "F" (Full). Use
this gauge to avoid an overflow. (1) Engine oil dipstick (A) Required level

IMPORTANT:
 Fuel tank cap has an air breather. Make
sure to clean the air breather when filling
up fuel.

If the air breather is clogged with mud, the


fuel tank gets under-pressurized.

(1) Oil filling port

IMPORTANT:
 Use engine oil with the correct viscosity.
(according the outside temperature)
 After stopping the engine and removing
the key, wait five minutes, then check
oil level. (Excavator must be on level
(1) Air breather ground.)
(2) Tank cap
55

 Check Hydraulic Oil Level 4. Should the oil level be too low, fill oil
through the oil port before starting the
CAUTION engine. This step is important for the
3 To avoid personal injury:
 First lower all attachments
protection of the hydraulic system.

on the ground then stop the


engine and remove the key.

IMPORTANT:
 Before filling oil, wipe away all sand and
dust from around the oil port. Make sure
you use an identical type of hydraulic
fluid.
 The excavator has been filled with
hydraulic fluid before delivery. See
“RECOMMENDED OILS”. (Do not mix
different oils!) (1) Specified oil level
(2) Tank cap
1. Park the excavator on a firm, flat and
level surface.  Checking water separator
Adjust the swing angle to the center. 1. Open the engine bonnet.
Pull in the arm completely. 2. When the separated water is being
Pull in the bucket completely. drained, the red float moves upward.
Lower the attachments and dozer blade When the red float has reached the
to the ground and stop the engine. indication line, close the shutoff-valve so
Track width increases [16 in. (1240 that no fuel can run out. Now loosen the
mm)]. ring nut, remove the cup, empty the cup
and clean the cup.
3. Place the cup back into position. Bleed
the fuel system.
4. Finally, do not forget to open the shutoff-
valve.

2. Check the oil level as to whether it lies


on the center of the gauge at normal
temperature (10 to 30ºC).
3. Enough oil is present if the oil level lies
between the markings.
(1) Ring nut (A) “Open”
(2) Float (B) “Closed”
(3) Cup
(4) shutoff-valve
(5) Indication line
56

 Lubrication Points

CAUTION
3 To avoid personal injury:
 First lower all attachments
on the ground then stop the
engine and remove the key.
 While greasing, take care not to
step on the bucket teeth.
 When doing excavation work
in water, generously grease the
following points. After ending
work, grease again.

Grease the marked grease fittings shown by


arrows in the illustration below.
1. Boom bottom linkage ................ 1 place
2. Arm bottom linkage ................... 1 place
3. Boom cylinder boss ................... 2 places
4. Arm cylinder boss ...................... 2 places
5. Bucket cylinder boss .................. 1 place
6. Bucket link pin ............................ 3 places
7. Arm cylinder pin ......................... 1 place
8. Boom swing fulcrum ................. 2 places
9. Swing cylinder boss ................... 2 places
10. Dozer cylinder boss .................... 2 places
11. Dozer linkage boss ..................... 2 places
57

 Check Radiator and Oil Cooler  Cleaning of Engine and Electrical


Wiring
CAUTION
3 To avoid personal injury:
 Always stop the engine and 3 CAUTION
To avoid personal injury:
remove the key before checking  Always stop the engine and
the radiator and the oil cooler. remove the key before cleaning
 Wear eye protection when the wiring, cables and engine.
cleaning with compressed air.
Before starting, check whether flammable
1. Check if the fins and ribs are clogged. substances have gathered on the battery,
If so clean with compressed air or the cables and wiring, the muffler or on the
steam. engine. If so, remove thoroughly.
2. Check the rubber hoses for damage and
replace if cracked or old. Check if the  Checking the Electrical Circuit
hose clamps are tight enough. Check the electrical circuitry for disconnections,
shorts or loose terminals.

 Washing the Whole Machine

IMPORTANT:
 Do not wash the excavator with the
engine running. Water could enter the air
filter and damage the engine.
Make sure that the air filter is kept dry.

(1) Radiator
(2) Oil cooler

(1) Rubber hoses


(2) Clamps

IMPORTANT:
 Radiator and oil cooler fins and ribs must
be clean in order not to overheat the
engine and allow free flow of air through
the cooling elements.
58

REGULAR CHECKS AND MAINTENANCE WORK


4. A boost charge is only for emergencies.
EVERY 50 SERVICE HOURS It will partially charge the battery at a
high rate and in a short time.
 Battery Charging When using a boost-charged battery, it
is necessary to recharge the battery as
CAUTION
3 To avoid personal injury:
 When the battery is being
early as possible.
Failure to do this will shorten the battery’s
service life.
activated, hydrogen and oxygen 5. When the specific gravity of electrolyte
gases in the battery are falls between 1.27 and 1.29 charge has
extremely explosive. Keep completed.
open sparks and flames away 6. When exchanging an old battery for
from the battery at all times, a new one, use a battery of equal
especially when charging the specification.
battery.
 When charging battery, remove
 Greasing of Swing Bearing Teeth
battery vent plugs.
1. Pump greace with the grease gun
 When disconnecting the cable
through the grease fitting.
from the battery, start with
2. Grease at each 90º (1.58 rad.) position of
the negative terminal first.
the swing frame.
When connecting the cable
3. Fill with approx. 50g of grease (approx. 20
to the battery, start with the
pumps with the grease gun). Distribute
positive terminal first.
the grease over the teeth.
 Do not check battery
charge by placing a metal
object across the terminals.
Use a voltmeter or hydrometer.

1. Make sure each electrolyte level is to the


bottom of vent wells, if necessary add
distilled water in a well-ventilated area.
2. The water in the electrolyte evaporates
during recharging. Liquid shortage
damages the battery. Excessive liquid
spills over and damages the excavator
body.
3. To slow charge the battery, connect the (1) Grease fitting (for Bearing teeth)
battery positive terminal to the charge
positive terminal and the negative to the
negative, then recharge in the standard
fashion.
59

 Inspection and Cleaning of the Air  Air Filter Maintenance


Filter Element
Open the engine bonnet and remove the CAUTION
dust-cover. Take out only outer element,
clean the element, case interior and
3 To avoid personal injury:
 Wear eye protection.
reassemble. During reassembly, take care
to install the dust-cover so that its TOP mark
(arrow) faces up-wards. Do not remove the
inner element.

IMPORTANT :
 Should the machine be used in extremely
dusty areas, the air filter element must be
inspected and cleaned more frequently
than in the specified maintenance
periods.
 The air filter has a dry element, keep free
from oil.
 Do not run the engine without the air  Cleaning with compressed air
filter. Pressure of compressed air must be under
30 psi (205 kPa, 2.1 kgf/cm2) and the cartridge
should be blown clean from the inside
to the outside until the dust deposits are
remarkably reduced.

(1) Outer element


(2) Inner element
(3) Dust-cover
(4) Clamps

IMPORTANT:
 If the air suction is still inadequate, or the
colour of the exhaust gases is abnormal
even after the cleaning, the air filter
element must be replaced.
60

EVERY 200 SERVICE HOURS EVERY 250 SERVICE HOURS


Do all 50 and 100 hour servicing at the same Do all 50 hour servicing at the same time.
time.
 Checking the Fan Belt Tension
 Greasing of the Swing Bearing
1. Grease through the respective grease  Check and adjustment of the fan belt
fitting. tension
2. Grease at each 90º (1.58 rad.) position of
the swing frame. CAUTION
Using the grease gun, apply 5 shots at
every position.
3 To avoid personal injury:
 First stop the engine and
remove the key.
 After servicing, make sure to
replace the belt cover in its
original position.

1. Press the fan belt down in the middle,


with a force of approx. 98N (10kgf). The
belt tension is correct if it deflects about
0.3in. (8mm). If otherwise, loosen bolt
(1) and (2) and shift the dynamo in the
direction shown by the arrow.
2. Replace the fan belt if worn out, cracked
(1) Grease fitting or torn.

(1) Bolt (A) about 0.28in. (7 mm)


(2) Bolt
(3) Dynamo
(4) Fan belt
61

IMPORTANT:
 If the engine is run with a loose fan
EVERY 500 SERVICE HOURS
belt, the belt could slip and cause
Do all 50, 100 and 250 hour servicing at the
overheating of the engine or insufficient
same time.
battery charging. Check fan belt tension
regularly.
 Should the fan belt break or jump out, the  Engine Oil Change
indicator light for battery charge will light
CAUTION
up. Stop the engine and remove the key
immediately. 3 To avoid personal injury:
 First stop the engine then
remove the key and wait long
 Checking the Radiator Hoses
enough for the oil to cool
down.
CAUTION
3 To avoid personal injury:
 Wait long enough for the
1. Remove the drain plug on the underside
of the engine and drain all oil.
radiator coolant to cool down. 2. Re-tighten the drain plug.
Check the water hoses for proper fixation.
This check should be carried out every 250
hours or every 6 months, whichever comes
first.
1. Should the hose clamps become loose
or water leaks, tighten the hose clamps
properly.
2. Should the radiator hoses become
swollen, aged or cracked, they must be
replaced and the hose clamps tightened
again properly.
(1) Drain plug

3. Fill with new oil up to the required level.

(1) Radiator hoses


(2) Hose clamps

(1) Oil filling port


62

 Replacing Engine Oil Filter


1. Replace the oil filter cartridge at the
same time as doing engine oil change.
2. Remove the cartridge with the supplied
filter wrench.

(1) Engine oil dipstick (A) Required level

4. Let the engine idle for approx. 5 min.


Check the engine oil level. To check the
engine oil level, insert the engine oil
dipstick completely into the respective (1) Oil filter cartridge
port opening and pull out again. If the oil
level lies between both markings, no oil 3. Oil the O-ring of the new oil filter
must be added. cartridge lightly. Then tighten the oil filter
cartridge by hand.
IMPORTANT: 4. Fill engine oil to the specified level.
 Regardless of the service hours, an engine 5. Let the engine run for approx. 5 min. and
oil change is due every six months. make sure that the engine oil indicator
light does not light up. Then stop the
approx. 0.95 US gal (3.6 L)
Engine oil volumes (with replacing engine and remove the key.
engine oil filter) 6. The engine oil level will sink parallel to
the oil filter capacity after the engine is
started. It is necessary to add oil.

IMPORTANT:
 Always check the oil level when replacing
the filter.
63

 Drive unit Oil Change  Replacing of Fuel Filter


(First Oil Change at 100 hours)
CAUTION

3 CAUTION
To avoid personal injury:
3 To avoid personal injury:
 Keep fire away.
 Lower attachments to the
ground, stop the engine 1. Close the shutoff-valve of the water
and remove the key before separator. Remove the filter with the
undertaking the oil change. supplied fifter wrench.
2. Add fuel to the new filter before
1. Rotate the track so that the drain plug of installing.
the drive unit is in the bottom position. 3. Apply a light film of fuel to the seal of the
2. Remove the drain plug to let the oil run new filter and turn in tightly by hand.
out. Screw in and tighten the drain plug
again and fill with gear oil through the oil
check port.
3. Fill oil until it overflows out of the oil
check port.

Gear oil volumes approx. 0.07 US gal (0.25 L)

Oil change
- first oil change after 100 hrs
- then every 500 hrs
- or at least once a year
(1) Fuel filter
4. Use prescribed gear oil SAE 90.
IMPORTANT:
 After exchange of the filter, the fuel
system must purged.

(1) Oil check port (also serves as oil filling port)


(2) Drain plug
64

 Replacing Hydraulic Return Filter  Battery Service


Element (first replacement after
250 service hours) DANGER
3 To avoid the possibility of a battery
explosion: For refillable type
CAUTION
3 To avoid personal injury:
 Remove the oil filter only after
battery, follow the instructions
below.
 Do not use or charge the
the oil in the hydraulic tank has refillable type battery if the fluid
cooled down. level is below the LOWER (lower
limit level) mark. Otherwise, the
Contact your KUBOTA dealer for details. battery component parts may
prematurely deteriorate, which
may shorten the battery's
service life or cause an
explosion. Check the fluid level
regularly and add distilled
water as required so that the
fluid level is between the
UPPER and LOWER levels.

CAUTION
3 To avoid personal injury:
 Batteries contain sulphuric acid
which can cause severe burns.
(1) Return filter Avoid all contact with skin,
eyes or clothing. Antidote
IMPORTANT: - External: Rinse with plenty
of water. Internal: Drink large
 Always check the oil level when replacing quantities of water or milk.
the filter. Follow with milk of magnesia,
beaten egg or vegetable oil.
Call a physician immediately.
Eyes: Rinse with plenty of
water for 15 minutes and get
prompt medical attention. Keep
batteries out of the reach of
children.
 Before inspection or
dismounting the battery, be
sure to turn of the engine and
turn the starter switch to the
"OFF" position.
 When removing the battery,
always disconnect the negative
ground cable first. The reverse
when installing a battery,
always connect the ground
cable last. This prevents a
possible explosion caused by
sparks.
 Always wear eye protection
when working with the battery.
65

1. Check the battery fluid level and add  Draining water of the Fuel Tank
distilled water if necessary.
2. Clean the battery caps (ventilation CAUTION
holes). 3 To avoid personal injury:
 Before draining water of the
fuel tank, be sure to stop the
engine and remove the key.
 Do not smoke during
inspection.

1. Remove the drain plug on the underside


of the body and drain water.
2. Re-tighten the dran plug.

(1) Drain plug

(1) Battery (A) Battery fluid level


(B) “Too low”
(C) “Correct”
(D) “Too high”
66

2. Remove the drain plug on the underside


EVERY 1000 SERVICE HOURS of the hydraulic tank and drain the oil.
Do all 50, 100, 200, 250 and 500 hour
servicing at the same time.

 Cleaning of the Pipe filter of the


Hydraulic Pilot System
Dust and dirt collect on the concave side of
the filter.
Clean the filter by letting hydraulic oil flow
through from the convex side.

(1) Drain plug

3. Remove the cover of the hydraulic tank.


4. With a fork wrench or similar, remove
and exchange the suction filter.

(A) Oil

 Hydraulic Oil Change (Including


Replacing of the Suction Filter in
the Hydraulic Tank)

CAUTION
3 To avoid personal injury:
 Wait long enough for the
(1) Cover
(2) Suction filter
hydraulic fluid to cool down. (3) Drain plug
Then begin with the change of
the hydraulic fluid. 5. Retighten the drain plug.
6. Fill oil through the oil filling opening on
1. Move the excavator to a level ground the top side of the tank.
and stop the engine. Extend the piston 7. Let the engine run for approx. 5 min. and
rods of the cylinders halfway out and check the oil level again.
lower the bucket on the ground.
Hydraulic
tank 3.44 US gal (13 L)
Hydraulic
oil volumes
Whole oil
volumes 5.55 US gal (21 L)
67

 Hydraulic Oil Check EVERY 1000 SERVICE HOURS OR


with Hydraulic Breakers
The hydraulic oil change after 1000 operating ONCE A YEAR
hours in the operator's manual is based on
normal excavator work. Following inspection  Replacing Air Filter Element
measures are valid when hydraulic breakers Open the engine bonnet and remove the
are used: dust-cover.
1. Changing and filling up of hydraulic oil Remove and replace the outer element and
1) The hydraulic oil must be changed inner element with new elements.
more often when breakers are used When reassembling, install the dust-cover
because the machine is subject to so that its TOP mark (arrow) faces up-wards.
harder conditions than at normal
excavating work.
2) Use only the recommended oils
mentioned in the operator's manual
when changing or fill oil.
3) When filling up oil, do not mix oils of
different makes.
2. Changing the return filter and oil
1) The filter must be changed more
often because of contamination
resulting from the frequent assembly
and disassembly of the hoses.
2) Use the correct replacement filter. (1) Outer element
3) Oil change according to operating (2) Inner element
hours. (3) Dust-cover
(4) Clamps
Hydraulic oil Return Filter

every every 500 Hrs. IMPORTANT:


Normal
(250Hrs. after
excavator work 1000 Hrs.  Shorten the replacement period if the
first operation)
machine is used in dusty or sandy areas.
20% every 800 Hrs.
every 200 Hrs.
Breaker 40% every 400 Hrs.
work EVERY 2000 SERVICE HOURS
portion 60% every 300 Hrs.
every 100 Hrs.
more every 200 Hrs. Do all 50, 200, 250, 500 and 1000 hour
servicing at the same time.

 Chang Front Idler and Track Roller


Oil

NOTE:
Contact your KUBOTA dealer for details.

 Check the Dynamo and Starter


Motor

NOTE:
Contact your KUBOTA dealer for details.
68

ANNUAL SERVICING  Changing Radiator Coolant


(In case of long-life coolant fluid)
 Electrical Wiring and Fuses Stop the engine then remove the key and
Check the terminals periodically for proper wait until it has cooled down completely.
connections. Loose wiring or damaged 1. Open the drain plug on the bottom of the
cables can cause improper functioning or radiator and drain coolant completely.
short circuiting of the electrical system. Check 2. To clean, rinse the radiator with water.
wiring and replace damaged components 3. Close the drain plug and fill the radiator
immediately. If a fuse blows out soon after and the reserve tank with coolant fluid.
having been replaced, contact your nearest Let the engine idle for about 5 min., stop
KUBOTA dealer. Never use a fuse other than the engine and remove the key then
specified. check the coolant level.
4. The machine has been shipped filled
with 50% anti-freeze solution.
BIENNIAL SERVICING
CAUTION
3 To avoid personal injury:
 Do not loosen the radiator
cap before the radiator has
cooled down sufficiently. Then
only loosen the cap and allow
enough time for the pressure in
the system to be released. Now
remove the cap completely.

 Replacement of Radiator Hoses (1) Drain plug


Replace radiator hoses and hose clamps
ever two years. If the hoses are swollen, hard
or cracked, they must be replaced earlier.

(1) Radiator cap

(1) Radiator hoses


(2) Hose clamps

(1) Reserve tank (A) “FULL”


(B) “LOW”
69

approx. 0.71 US gal (2.7 L)


Coolant volumes (Reserve tank:
OTHER SERVICING
approx. 0.16 US gal (0.6 L)
 Cleaning the Track Frame Slide
Pipes

When the slide pipes of the track frame are


IMPORTANT:
clogged or adhered with soil or sand, clean
 Do not operate the engine without
the slide pipes in the following manner
coolant.
according to need.
 To fill the radiator system use fresh water
and anti-freeze fluid.
WARNING
 When the anti-freeze is mixed with water,
the anti-freeze mixing ratio must be less
3 To avoid the personal injury or
death:
than 50%.
 Place the machine on even
 Tighten the radiator cap properly. If the
ground when cleaning the track
cap is loosely or not properly fitted,
frame slide pipes.
overheating of the engine can result due
to coolant fluid loss.
1. First lift the machine off the ground using
the dozer blade and boom functions.
2. Switch the track width change / dozer
select lever to the “Track width change”
position.
3. Push the control lever forward, and
expand the track width to 49 in. (1240
mm).
4. Remove soil and sand adhered to the
slide pipes, then put grease evenly
around the pipes. Make sure all 4 slide
pipes are greased.
5. Retract and expand the track width
repeatedly for a few times by moving the
control lever, so that the grease is spread
adequately.
6. Switch the track width change / dozer
select lever to the “Dozer” position.
7. Place the machine down on the ground
carefully by moving the dozer blade and
the boom.

(1) Track frame slide pipes


70

OTHER ADJUSTMENTS AND REPLACEMENTS


PURGING OF THE FUEL SYSTEM ADJUSTMENT OF TRACKS
1. Fill up the excavator with fuel.  To loosen the tracks, follow the following
2. Turn the starter key to the “RUN” procedure:
position.
3. The air in the fuel system will CAUTION
automatically be purged within one
minute.
3 To avoid personal injury:
 Do not loosen the grease fitting
completely or too quickly.
Otherwise grease under high
pressure in the tension cylinder
could squirt out.
 Do not crawl under the
excavator.

1. Using a socket wrench, loosen the grease


fitting a few turns.
2. When grease oozes out from the thread,
rotate the track and loosen the track in
the lifted position (see illustration).
(1) Starter key (A) “STOP”
(B) “RUN” After adjustment is completed:
(C) “START” Using the socket wrench, tighten the grease
fitting.
IMPORTANT: Tightening torque must be between 72 to 80
 If the purging was insufficient, the engine ft·lbs (98 to 108 N·m, 10 to 11 kgf·m).
dies right after starting. In this case repeat
steps 2 to 3 again. IMPORTANT:
 If the tracks are too tight, wear is
increased.
 If the tracks are too loose, the track pads
may collide with the sprocket, wear is
increased.
The track may dislocate or come off.
 Clean the track after every use.
 Should the track tension be high due to
sticking mud, lift the track with the help
of the boom, arm and bucket, idle the
engine and remove mud from the track
by rotating it.
71

Tension the tracks as specified:


1. Apply grease to the grease fitting (1).

(1) Grease fitting


(2) Grease gun

2. Tension the track in the lifted position, so (1) Seam (Mark “oo”) (A) 0.4 to 0.6 in. (10 to 15 mm)
that the distance "A" (clearance between
the track roller and the inside surface of IMPORTANT:
the track) is 0.4 to 0.6in. (10 to 15mm)  Make sure that no obstacles, such as
(see illustration). In this case, the track stones are caught in the track. Remove
seam is positioned on the top center such obstacles before adjusting the track
between the idler and the sprocket. tension.
 Track seam
DANGER The ends of the rubber track are joined
3 To avoid serious injury or death:
 Do not work under the machine
with a seam. When adjusting the tracks,
the seam must be positioned on the
in this condition. top center between the idler and the
 For your safety do not rely sprocket.
on hydraulically supported
devices, they may leak down If the seam is positioned incorrectly, the
and suddenly drop or be tracks will be tensioned to loosely, and a
accidentally lowered. further readjustment will be necessary.

 Rotate the track after adjustment one to


two times to check the tension.
 Additionally following points are to be
observed when adjusting rubber tracks.
1) If the track slackens more than 0.98 in.
(25mm), readjust them.
2) Check track tension 30 hours after
initial use and readjust if necessary.
Check and adjust thereafter every 50
service hours.
72

 Special Information when Using EXCHANGE OF BUCKET TEETH


Rubber Tracks
1. When turning, make a slow swing turn. AND SIDE CUTTERS [JPN BUCKET
Avoid spin turns to lessen lug wear and
entry of dirt.
VERSION]
2. The relief valve may be activated if too  Bucket Tooth Replacement
much dirt and sand clog the tracks. In
CAUTION
this case move the machine for a short
distance straight backwards to let the
earth and sand fall off, then a turn can be
3 To avoid personal injury:
 Wear eye protection when
made. changing the tooth points.
3. Avoid using rubber track on riverbeds,
stony underground, ferro-concrete and
on iron plates. The rubber can damage as
well as increase wear on the tracks.

1. Position a screw driver or similar tool


above the lock pin and knock out the pin
and rubber plug with a hammer.
2. Remove the worn point from the adapter
by hitting it with a hammer.
3. Clean the adapter.
73

4. Mount a new point on the adapter.  Replacing the Bucket

CAUTION
3 To avoid personal injury:
 The bucket can tilt over and
cause accidents if in an unstable
position.
Therefore:
1) Only change the bucket if
no other persons are in the
area.
2) Lower the bucket on an even
ground and make sure that it
(1) Rubber plug will not tilt when touched.
(2) Lock pin
(3) Point
(4) Tooth adapter

5. Align the holes of the point and adapter


and knock in the rubber plug together
with the lock pin until the top surface of
the pin is flush with the top surface of the
adapter. (It is recommended to replace
the rubber plug and lock pin when
replacing the point.)
74

FUSES  Slow Blow Fuse


Slow blow fuse is provided to protect the
electrical circuits. If the fusible link is blown,
 Replacing Fuses
check the electrical circuits for trouble and
1. Remove the cover of the fuse box.
then replace with a new compatible slow
2. Replace the burnt out fuse with a fuse
blow fuse.
having the same capacity.

 Fuse Capacities and Circuits

(1) Slow blow fuse

Capacity of the slow blow fuse : 50 A


(1) Fuse box
(2 pieces)

 Auxiliary Electric
Max power is less than 110 W including the
equipped light 55 W.

No. Capacity Circuit


(1) 5A HORN SW
(2) 30A ENGINE STOP
(3) 5A METER (+B) (1) Auxiliary electric A
(4) 15A WORK LAMP
(5) 10A HORN
(6) 5A AUXILIARY (+B)
(7) 5A ECU (+B)
(8) 5A STARTER
(9) 5A RELAY
(10) 10A ECU (AC)
(11) 5A FUEL PUMP
(12) 5A LEVER LOCK
(13) 10A ALTERNATOR
(14) 15A P. SOURCE/BEACON
(15) 15A AUXILIARY 2
(16) 15A AUXILIARY 1
75

TROUBLESHOOTING
If the excavator does not show the desired performance, or when trouble arises, refer to the
table below and undertake appropriate measures.
Trouble Cause Countermeasure
* Check fuel tank and filter
Fuel is too viscous * Remove impurities and water
* If necessary, replace filter
* Remove water from the fuel tank
* Check fuel pipe joint bolts and nuts for
looseness
Air or water in the fuel * Purging of the fuel system (for fuel filter and
system injection pump, see "PURGING OF THE FUEL
Starting SYSTEM" in "OTHER ADJUSTMENTS AND
difficulties REPLACEMENTS".)
* Pour hot water over the radiator
Oil viscosity is too high * Use oils of different viscosities depending on
the engine runs the ambient temprature. (Use SAE10W,
sluggishly in winter SAE10W-30 or SAE10W-40)
Battery is almost dead;
insufficient * Recharge battery
compression
Insufficient Low fuel level * Check fuel and add if necessary
engine power Clogged air cleaner * Clean the air filter element
Engine Low fuel level * Check fuel and add if necessary
suddenly stops * Purge the fuel system
Abnormal Poor fuel * Use high quality fuel
exhaust gas
Engine

colour Too much engine oil * Drain engine oil to prescribed oil level
Defective seal of the water pump * Replace
Worn or torn fan belt * Adjust or replace
Thermostat is defect * Replace
Coolant level too low * Fill to prescribed level
Radiator grill or fins
are clogged * Clean
Water
temperature Coolant is
in red zone contaminated with rust
(Overheating) from the cylinder head * Replace coolant fluid and add anti-rust
or crank case
Defective radiator cap
(Evaporation) * Replace

Corroded coolant pipes * Clean


Continuous operation
under full load * Reduce load

Cylinder head gasket is * Replace


damaged (Coolant loss)
Engine oil level too low * Fill to prescribed level
Maladjustment of fuel injection * Readjust ignition timing
Use of poor fuel * Use prescribed fuel
76

Trouble Cause Countermeasure

Boom, arm, Hydraulic oil level too low * Add oil


bucket, drive,
Hydraulic

swing and dozer


System

power is too low Leakages of hoses and / or


* Replace hose or joint
joints
Non-function of Swing lock pin is in lock * Remove swing lock pin in unlock
swing motor position position
System

Deviation of drive Blocked through stones * Remove


Drive

direction Track too loose or too tight * Adjust accordingly


77

KUBOTA I.C.S. NAVIGATION LIST OF ERROR CODE


If an error occurs with the machine, one of the following error codes appears in the LCD display.
In case of a trouble, immediately contact your local dealer for inspection and repair.

LCD display LED Problem / Error Solution #1 Solution #2


The Controller Area
CAN system error Network (CAN) has The machine can
developed a fault. be started and Inform your
1 Measured values driven. Do not KUBOTA dealer
may be incorrect perform any work immediately.
and switches may with the machine.
not function.
This message
Feed fuel appears when the
Refuel the
2 fuel level is low -
excavator.
and prompts the
operator to refuel.
This message
appears 10 hours
Ask your KUBOTA
Periodic check soon before the periodic
dealer about the
(notice) check interval. Operate the
3 relevant parts. Run
This message machine as usual.
the maintenance
means that the
procedure.
regular service is
due shortly.
Ask your KUBOTA
Periodic check passed This message The machine can
dealer about the
(warning) means that the be operated but
4 relevant parts. Run
regular service is service must be
the maintenance
due. carried out urgently.
procedure.
Warning temperature Operate the
rising The temperature machine only with
5 of the coolant is reduced loads until -
higher than normal. the temperature is
normal again.
6 - - - - -
7 - - - - -
8 - - - - -
78

LED Display LED Problem / Error Solution #1 Solution #2


Power was
Clock setting request In order to set the
interrupted and the
9 clock, press the -
clock now has to be
user setting switch.
set again.
10 - - - - -
Raise the control lever This message Raise the lock lever
11 lock indicates a step in (unload lever); the -
(yellow) a procedure. indicator goes out.

Pull out the key The key must be


12 Pull out the key. -
pulled out.

Lower the control lever Lower the lock


This message
lock lever (unload lever);
13 indicates a step in -
the indicator goes
(yellow) a procedure. out.

Oil pressure too low Stop the engine


Inform your
(red) The engine oil immediately. The
14 KUBOTA dealer
+ pressure is too low. engine may have
immediately.
developed a fault.

Clean the radiator


and check the
coolant. Refill
the radiator
with coolant by
its boiled-over
Allow the machine amount. Unclog the
Overheat The machine is to cool off by idling. radiator and other
overheated and Do not switch the components before
15
must cool off by engine off as the use again.
idling. coolant could then Check also the
boil over. hydraulic system
for oil leak and
other troubles.
If an oil leak is
found, immediately
contact your local
dealer for repair.

Charging system error Check the V-belt.


If the indicator does
The charging When the V-belt
(red) not go out, inform
16 system has is OK, let the
+ your KUBOTA
developed a fault. engine run until the
dealer immediately.
indicator goes out.
79

LCD Display LED Problem / Error Solution #1 Solution #2


Fuel sensor error The fuel sensor has
Press the display
developed a fault; Inform your
selector switch to
17 the fuel gauge does KUBOTA dealer
return to the default
(red) not appear in the immediately.
display.
display.
Press the display
The coolant selector switch
Water temperature sensor temperature sensor to return to the
error has developed a default display. Inform your
18 fault; the coolant The functions KUBOTA dealer
(red) temperature gauge of the machine immediately.
does not appear in are stable but
the display. overheating cannot
be excluded.
19 - - - - -
Lever lock system error The electrical
The engine can
system in the lock Inform your
be started but the
20 lever (unload lever) KUBOTA dealer
machine cannot be
(red) has developed a immediately.
set in motion.
fault.
Travel 2 speed system
error The electrical The machine
Inform your
system in the can only be set
21 KUBOTA dealer
travel speed has in motion at low
(red) immediately.
developed a fault. speed.

22 - - - - -
23 - - - - -
24 - - - - -
80

LCD Display LED Problem / Error Solution #1 Solution #2


This is a warning
that a higher volt-
Overvoltage age (from a 24-V Switch the engine If the indicator
battery, for exam- off immediately and lights up again after
25 ple) is being ap- check the battery restarting, inform
(red) plied to the electric and the alternator. your KUBOTA
circuit, or that there Restart the engine. dealer immediately.
is a problem with
the alternator.
26 - - - - -
The 5-V sensor
External 5-V system error The machine can
supply line has de-
be started and Inform your
veloped a system
27 driven. Do not per- KUBOTA dealer
fault. The main
(red) form any work with immediately.
functions are not
the machine.
available.
The 12-V sensor
External 12-V system error The machine can
supply line has de-
be started and Inform your
veloped a system
28 driven. Do not per- KUBOTA dealer
fault. The main
(red) form any work with immediately.
functions are not
the machine.
available.
Starting the engine
This error code Start the engine;
29 indicates a step in the indicator goes -
(yellow) a procedure. out.
81

 Service hour meter


When the hour meter has counted up to the hours circled in the maintenance list below, the
message appears. The message shows up as follows.
Hour meter indicator
No. Check points Intervals Consequently
50 100 250 300 500 550 600 750 800 1000
every 500 hrs
1 Engine oil
change or every 1 year
2 Hydraulic oil every 1000 hrs

Air filter Outer element every 1000 hrs


3 element replace
Inner element every 1000 hrs
4 Drive unit oil change every 500 hrs
every 500 hrs
5 Engine oil filter or every 1 year

Hydraulic return filter every 500 hrs


6
element
replace
Hydraulic breather filter every 1000 hrs
7
element
Hydraulic suction filter every 1000 hrs
8
element

The message appears. The message shows up as follows.

(The message reappears on the hour meter designated next.)

NOTE:
 The maintenance message disappears automatically in about 10 seconds.
 When the key is turned from OFF to RUN, the maintenance message reappears and
disappears again automatically in about 10 seconds.
 When the key is turned from OFF to RUN repeatedly 10 times, the message disappears.

 In case the service hour meter replaced due to any trouble with it, the meter is set to ”0”.
Contact your KUBOTA dealer for details.
82

OPERATION UNDER COLD WEATHER CONDITIONS


PREPARATION FOR OPERATION IN PROCEDURE AFTER DONE WORK
COLD WEATHER Clean the excavator thoroughly after work
and wipe dry. Otherwise mud and earth on
1. Replace engine oil and hydraulic oil with
the tracks could freeze if the temperature
those of viscosities suitable for cold
drops below the 0ºC mark. Operation of the
weather.
excavator is then not possible. Store the
2. In cold weather, battery power drops, and
excavator in a dry place; if not possible, store
the battery fluid may freeze if the battery
on wooden planks or on mats. If the excavator
is not sufficiently charged. To prevent
is kept on damp or muddy ground, the tracks
the battery fluid from freezing, be sure
could freeze overnight. Operation of the
to keep the battery charged at least 75%
excavator is then not possible. Furthermore
or more of its capacity after operation.
the reduction gear may be damaged.
To ease next starting, it is recommended
Additionally, the piston rods of the hydraulic
to keep the battery stored in closed or
cylinders must be rubbed dry. Otherwise
heated rooms. If the battery fluid level is
severe damage could occur if dirty water
too low, do not add after operation, but
seeps through the seals.
add with the engine running before the
next operation.
3. Add anti-freeze to coolant in the
radiator and reserve tank, if the ambient
temperature is expected to drop below
0ºC. Mixing ratio of water and anti-
freeze depends on the expected ambient
temperature.

 Mixing ratio between water and anti-


freeze

Ambient
Temperature –5 –10 –15 –20 –25 –30 –35
°C
Antifreeze % 30 30 30 35 40 45 50
Water % 70 70 70 65 60 55 50

IMPORTANT:
 Use permanent anti-freeze or longlife
coolant.
 Drain the coolant completely and clean
inside of the radiator then fill with the
water and anti-freeze mixture.
 The anti-freeze acts as an anti-corrosive,
it is not necessary to add an additive to
the water and anti-freeze mixture.
 See “Coolant check” under “DAILY
CHECKS” in “MAINTENANCE” for
radiator fill volumes.
83

LONG STORAGE
CAUTION
3 To avoid personal injury:
 Do not clean the excavator with the engine running.
 To avoid the danger of exhaust fume poisoning, do not operate the engine in a
closed building without proper ventilation.
 When storing, remove the key from the starter switch to avoid unauthorized
persons from operating the excavator and getting injured.

 Should the Excavator be Stored for a Longer Period of Time, Observe


Following Procedures:
1. The whole excavator should be cleaned thoroughly and in all cases stored indoors. If
the excavator has to be kept outdoors, Iay out wooden planks on even ground, place the
excavator on the planks and cover completely.
2. Do an oil change and grease the excavator.
3. Heavily grease the visible sections of the cylinder rods.
4. Remove the battery and store indoors.
5. If it is expected that the temperature will sink below the 0ºC mark, add anti-freeze or drain
coolant completely.

IMPORTANT :
 Wash the excavator after stopping the engine.
If you wash the excavator while running the engine, splashing water get into the air cleaner
through its intake and cause engine trouble.
Carefully, wash and do not splash water over the air cleaner.

 Observe Following Procedures when the Machine is to be Operated after


Long Storage
1. Wipe off the grease from the hydraulic cylinder rods.
2. Turn on the engine and operate the attachments and the drive mechanisms under no load in
order to circulate the hydraulic oil . (If the machine is stored for longer than one month, Do
steps (1) and (2) once every month)
84

Periodic replacement of important component parts


To ensure safety in operation, you are strongly requested to inspect and service the machine at
regular intervals. For added safety, ask your KUBOTA dealer to replace the following important
component parts.
These parts are prone to degradation in material or subject to wear and tear with time. It is difficult
to judge how much they have been affected at regular inspection. It is therefore necessary to
replace them with new ones, whether wear is visible or not after a specified time of use.
If any of them is found to be worn before the specified use. They must be repaired or replaced
the same as other parts.
If any of the hose clamps are found deformed or cracked, the hose slamps must also be
replaced.
For the hydraulic hoses other than the ones to be replaced periodically, inspect them for the
following points. If found loose or very worn, tighten and/or replace the hose.
When replacing the hydraulic hoses, change their O rings and sealing components with new
ones.
For replacement of the important parts, contact your KUBOTA dealer.

 At the following periodic inspections, check the fuel hoses and hydraulic hoses as well.

Inspection Interval Check points


Daily Checks Oil leak at fuel and hydraulic hose connections and points
Oil leak at fuel and hydraulic hose connections and points
Every month Damages at fuel and hydraulic hose (cracks, chafing)
Oil leak at fuel and hydraulic hose connections and points
Every year Interference, deformation, degradation, twist and other damages
(cracks, chafing) of fuel and hydraulic hoses

List of important component parts

No. Component parts Q'ty Period


1 Fuel hose (Fuel tank-Fuel filter) 2
2 Fuel hose (Fuel filter-Fuel pump) 2
3 Fuel hose (Fuel pump-Fuel nozzle) 2
4 Fuel hose (Fuel nozzle-Fuel tank) 1
5 Fuel hose (Fuel tank-Fuel drain) 1
6 Hydraulic hose (Main pump suction) 1
Every 2 years or
7 Hydraulic hose (Main pump delivery) 4 4000 hours
8 Hydraulic hose (Boom cylinder) 2
9 Hydraulic hose (Arm cylinder) 2
10 Hydraulic hose (Bucket cylinder) 2
11 Hydraulic hose (Swing cylinder) 2
12 Hydraulic hose (Dozer cylinder) 2
13 Hydraulic hose (Service port) 4
To prevent serious damage to the hydraulic system, use only a KUBOTA genuine hydraulic
hose.
85

RECOMMENDED OILS
IMPORTANT
1. Before delivery, the hydraulic oil used was Shell Tellus S2M46.
2. Use engine oil API service classification CF/CF-4 or better and SAE 10W-30.
3. Use SAE 90 (API, GL-4/GL-5) as drive unit oil for all seasons.
86

For north american market

NOTE:
 Engine Oil:
 Oil used in the engine should have an American Petroleum Institute (API) service
classification and Proper SAE Engine Oil according to the ambient temperatures.

SAE30 or SAE 10W-30


Above 25°C (77°F)
SAE 15W-40
SAE20 or SAE 10W-30
0°C to 25°C (32°F to 77°F)
SAE 15W-40
SAE10W or SAE 10W-30
Below 0°C (32°F)
SAE 15W-40

 Refer to the following table for the suitable API classification engine oil according to the
engine type (with internal EGR, external EGR or non-EGR) and the fuel.

Engine oil classification (API classification)


Fuel used
Oil class of engines except external EGR Oil class of engines with external EGR
Ultra Low Sulfur CF or CI-4
Fuel CF, CF-4, CG-4, CH-4 or CI-4 (Class CF-4, CG-4 and CH-4 engine oils
[<0.0015% (15 ppm)] cannot be used on EGR type engines)

EGR: Exhaust Gas Re-circulation


 The CJ-4 engine oil is intended for DPF (Diesel Particulate Filter) type engines, and cannot
be used on this machine.

except external EGR with external EGR


Model U17 ---

 Fuel:
 Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for
temperatures below -20°C (-4°F) or elevations above 1500 m (5000 ft).
 Diesel fuels specified to EN 590 or ASTM D975 are recommended.
 No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile
service. (SAE J313 JUN87)
87

MAIN DIMENSIONS

in. (mm)
A B C D E F G H I J K L M N O P Q R S
39/ 39/
20.08 15.2 48.8 24.4 39.0 48.8 139.0 96.1 90.9 75.2 56.7 92.1 11.0 7.5 108.3 31.3 139.6 151.2 153.5
(510) (385) 990/ (620) (990) 990/ (3540) (2440) (2310) (1910) (1440) (2340) (280) (190) (2750) (795) (3545) (3840) (3900)
( )
1240 ( )
1240
88

LIFTING CAPACITY
1. The lifting capacities are based on ISO 10567 and do not exceed 75% of the static tilt load of
the machine or 87% of the hydraulic lifting capacity of the machine.
2. The strokes are as follows.
1) The load point corresponds to the front bolt part of the arm.
2) The machine positions are (i) over – front (Blade up), (ii) over – front (Blade down), and
(iii) over – side.
3) The operating cylinder is the boom cylinder.
3. The bucket of the excavator, the hook, the sling and other lifting accessories are taken into
consideration for the loads.

Machine conditions:
No bucket, all others according to the standard regulations.

WARNING
3 To avoid personal injury or death:
 It is forbidden to lift loads greater than those values mentioned in the lifting
capacity tables.
 The values mentioned in the table are valid only on even, hard grounds. When
lifting on soft ground, the machine 'can tilt over due to the fact that the load is
concentrated only on one side of the machine.
 The table values are calculated at the end of the arm without the bucket. In order
to find the allowable loads for machines with bucket, the bucket weight must be
subtracted from the values in the table.

WARNING
3 To avoid personal injury or death:
 In this manual, the machine's
lifting capacity is discussed,
but it does not mean that it
is recommended to use the
machine for lifting jobs.
 It is specified in item 3.4 of ISO
10567:1992 that the following
devices must be additionally
installed if a hydraulic excavator
with the rated lift load of
over 2,205 lbs (1,000 kg) at its
minimum lifting radius or the
tilting moment of over 29,504
ft-lbs (40,000 N-m) is used for
lifting loads.
(1)Lifting hook
(2)Acoustic alarm or warning lamp
for the operator when the rated
load or the corresponding tilting
moment has been exceeded.
(3)Boom decending control device
comforming to ISO 8643:1997
89

U17 ROPS CANOPY


RUBBER TRACK

LIFTING CAPACITY OVER-FRONT BLADE DOWN


Unit=1000 lbs.
LIFT POINT LIFT POINT RADIUS (ft)
HEIGHT (ft) 4 6 8 10
8 0.67
6 0.62 0.70
4 1.17 0.85 0.69
GL 2 1.50 0.96 0.70
0 1.40 0.94 0.67
-2 1.64 1.19 0.82
-4 1.58 0.94 0.63

LIFTING CAPACITY OVER-FRONT BLADE UP


Unit=1000 lbs.
LIFT POINT LIFT POINT RADIUS (ft)
HEIGHT (ft) 4 6 8 10
8 0.57
6 0.62 0.57
4 0.85 0.55 0.39
GL 2 0.78 0.52 0.38
0 0.76 0.50 0.37
-2 1.53 0.76 0.50
-4 1.55 0.77 0.50

LIFTING CAPACITY OVER-SIDE TRACK WIDTH 49.0 in


Unit=1000 lbs.
LIFT POINT LIFT POINT RADIUS (ft)
HEIGHT (ft) 4 6 8 10
8 0.54
6 0.62 0.53
4 0.78 0.51 0.36
GL 2 0.72 0.49 0.35
0 0.70 0.47 0.34
-2 1.37 0.70 0.46
-4 1.38 0.71 0.47

WARNING
3 To avoid personal injury or death:
 Operate always in standard track width 49.0 in(1240mm), except to pass through
narrow space.
 Do not operate in narrow track width 39.0 in(990mm), it makes risk of the
excavator tipping over.
LIFTING CAPACITY OVER-SIDE TRACK WIDTH 39.0 in
ONLY REFERENCE
Unit=1000 lbs.
LIFT POINT LIFT POINT RADIUS (ft)
HEIGHT (ft) 4 6 8 10
8 0.36
6 0.56 0.36
4 0.52 0.34 0.24
GL 2 0.46 0.32 0.23
0 0.44 0.30 0.22
-2 0.81 0.44 0.29
-4 0.83 0.45 0.30

You might also like