Kubota U17 Excavator Operators Manual
Kubota U17 Excavator Operators Manual
Kubota U17 Excavator Operators Manual
California Proposition 65
3 WARNING 3
Engine exhaust, some of its constituents,
certain vehicle components and fluids,
contain or emit chemicals known to the
State of California to cause cancer and birth
defects or other reproductive harm.
IMPORTANT
The engine in this machine is not equipped by the manufacturer
with a standard spark arrester.
It is a violation of California Public Resource Code Section 4442 to
use or operate this engine on or near any forest-covered, brush-
covered land, or grass- covered land unless the exhaust system is
equipped with a working spark arrester meeting state laws. Other U17
states or federal areas may have similar laws. English (U.S.A.)
AT . K . 12 - 19 . 2 . AK
GENERAL SYMBOLS
The instruments and operation elements have been marked with a series of symbols in order
to simplify the operation of your excavator. These symbols are listed below with the respective
descriptions.
“ Bucket dump
3 Safety alert Symbol
T Warning lamp “Fuel level too low” ” Boom swing (left)
System lamp ’ Boom swing (Right)
Dozer raise
l Warning lamp “Engine Oil pressure”
Dozer lower
g Warning lamp “Battery charge”
Warning lamp “Auto Idle (AI) Lamp” Operation direction of control lever
j Fast
k Slow
Excavator - Overhead movement toward
the front
æ Boom up
… Boom down
≥ Arm up
≤ Arm crowd
‘ Bucket crowd
FOREWORD
You are now the proud owner of a KUBOTA excavator. This excavator
is a product of KUBOTA quality engineering and manufacturing. It is
made of the fine materials and under rigid quality control systems. It
will give you long, satisfactory service. To obtain the best use of your
excavator, please read this manual carefully. It will help you become
familiar with the operation of the excavator and contains many helpful
hints about excavator maintenance. It is KUBOTA’s policy to utilize as
quick as possible every advance in our research. The immediate use of
new techniques in the manufacture of products may cause some small
parts of this manual to be outdated. KUBOTA distributors and dealers
will have the most up-to-date information. Please do not hesitate to
consult with them.
3 SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout
this manual and on labels on the machine itself to warn of the
possibility of personal injury. Read these instructions carefully. It is
essential that you read the instructions and safety regulations before
you attempt to assemble or use this unit.
TROUBLESHOOTING......................75
3 SAFE OPERATION
The best insurance against accidents is to
abide by the safety regulations.
Read and understand this section carefully,
before operating the excavator.
Every user, however experienced, should
carefully read and understand this section
and those of the attachments and accessories
before taking the excavator into operation.
The owner is obliged to inform the operators
of these instruction in detail.
Keep this manual in the storage place. (See
"Keeping the Operator's Manual" in the
BEFORE START section.)
(1) Seat belt
1. BEFORE OPERATION
1. Make yourself acquainted with the
excavator and be aware of its limits.
Read this operator’s manual carefully
before starting the excavator.
2. Obey the danger, warning and caution
labels on the machine.
3. For your safety, a ROPS/OPG (Top Guard
Level I) with a seat belt is installed by
KUBOTA.
A ROPS: Roll-Over Protective Structure
A OPG (Top Guard Level I): Operator
Protective Guards of Top Guard Level I
OPG (Top Guard Level I) in accordance
with ISO10262 is equivalent in definition
to FOPS (Falling Object Protective
Structure).
Always use the seat belt when the
machine is equipped with a ROPS/OPG
(Top Guard Level I) as this combination
will reduce the risk of serious injury or
death, should the excavator be upset or
falling objects occur.
Do not modify any structural members
of the ROPS/OPG (Top Guard Level I)
by welding, drilling, bending, grinding
or cutting, as this may weaken the
structure.
If any component is damaged, replace
it. Do not attempt repairs. If the ROPS/
OPG (Top Guard Level I) is loosened or
removed for any reason, make sure all
parts are reinstalled correctly. Tighten
mounting bolts to proper torque.
4. ROPS meets requirements of ISO 3471.
OPG (Top Guard Level I) meets
requirements of OSHA 1926·1003/ISO
10262.
5. The seat belt must be inspected regularly
and replaced if frayed or damaged.
2
(1) Helmet
(2) Clothing fit for work
Check for pipes and buried cables. (3) Tight seams
Check for hidden holes, hindrances, soft (4) Good grip shoewear
underground and overhangs. (5) Well fitting cuffs
(6) Working gloves
(7) Straw hat
(8) Towel
(9) Baggy trousers
(10) Loose cuffs of the shirt
(11) Baggy shirt
(12) Rubber sandals
3
5. Make sure that the dozer is on the front Safety for children
side. (The dozer must be raised.) If the Tragedy can occur if the operator is not
levers are activated with the dozer on the alert to the presence of children. Children
rear end, the driving direction is in the generally are attached to machines and the
opposite direction of the drive levers. work they do.
1. Never assume that children will remain
where you last saw them.
2. Keep children out of the work area
and under the watchful eye of another
responsible adult.
3. Be alert and shut your machine down if
children enter the work area.
4. Never carry children on your machine.
There is no safe place for them to
ride. They may fall off and be run over
or interfere with your control of the
machine.
6. Do not run the engine in closed or badly 5. Never allow children to operate the
ventilated rooms. Carbon monoxide is machine even under adult supervision.
colourless, odourless and deadly. 6. Never allow children to play on the
machine or on the attachments.
7. Use extra caution when backing up. Look
behind and down to make sure the area
clear before moving.
8. When parking your machine, if at all
possible, park on a firm, flat and level
surface; if not, park across a slope. Lower
the bucket and dozer to the ground,
remove the key place the control lock
levers in the locked position from the
ignition before you leave.
5. Do not brake abruptly with the excavator 6. To avoid short-circuiting the battery,
loaded. Mortal accidents could happen. always remove the earth cable first and
6. If the excavator is used to tow another attach the plus cable first.
machine, the load must be smaller than 7. Keep a first-aid box and a fire extinguisher
the strength of the hook. at hand at all times.
7. Do not use hooks on the roof of canopy 8. Do not open the radiator cap before the
for lifting the excavator. radiator has cooled down sufficiently.
First loosen the cap to the first stop and
Max. drawbar pull at 32.3 kN allow the system enough time to release
coupling hook
the remaining pressure. Then loosen the
Max. vertical load at cap completely.
coupling hook 2.7 kN
9. Leaking hydraulic fluid has enough
pressure to penetrate the skin and cause
serious injuries. Leakages from pin
5. MAINTENANCE holes can be totally invisible. Do not use
Before doing maintenance work on the the bare hand for checking on possible
excavator, place the machine on a firm, flat leakages. Always use a piece of wood or
and level surface, Iower the attachments on cardboard. It is strongly recommended
the ground, stop the engine then remove to use a face mask or eye protection.
the key and release the cylinder pressure Should injuries occur with leaking
by actuating the levers. When dismantling hydraulic fluid, contact a doctor
hydraulic parts, make sure that the hydraulic immediately. This fluid can cause
oil has cooled down sufficiently to avoid gangrene or serious allergic reactions.
burns.
Start maintenance work carefully, e.g. loosen
screws slowly so that oil will not squirt out.
1. Before doing work on the engine, the
exhaust system, the radiator and the
hydraulics, let the excavator cool down
sufficiently.
2. Turn off the engine at all times when
filling with fuel. Avoid spilling and over-
filling of fuel.
3. Smoking is prohibited while tanking
and handling the battery! Keep sparks
and fire away from the fuel tank and
10. To avoid leakage of battery acid which
battery. Flammable gases escape from
contains heavy metals, do not throw the
the battery, especially during charging.
battery away.
4. Do not use or charge the refillable
11. Observe all laws and regulations
type battery if the fluid level is below
concerning the disposal of used oil,
the LOWER (lower limit level) mark.
coolants, solvents, hydraulic fluids,
Otherwise, the battery component parts
battery acids and batteries.
may prematurely deteriorate, which
12. To avoid fire, do not heat the hydraulic
may shorten the battery's service life
components (tanks, pipes, hoses,
or cause an explosion. Check the fluid
cylinders) before they are drained and
level regularly and add distilled water as
washed.
required so that the fluid level is between
the UPPER and LOWER levels.
5. Read and follow “STARTING WITH AN
AUXILIARY BATTERY” in “OPERATION
OF THE ENGINE”, when starting with an
auxiliary battery.
7
13. Use a face mask or eye protection to Blow off all accumulated debris near
protect the eyes and respiratory system hot engine exhaust components such
against dust and other foreign particles. as turbocharger and exhaust manifold
as well as exhaust pipes and muffler
more frequently when working in severe
conditions.
Clean out all accumulated flammable
debris such as leaves, straw, pine
needles, branches, bark, small wood
chips and any other combustible
materials from inside the machine belly
pans or lower unit structures as well as
from area in proximity to the engine.
Inspect all fuel lines and hydraulic hoses
for wear or for deterioration. Replace
14. Securely support excavator with stands them immediately if they begin to leak.
or suitable blocking before working Examine electrical wiring and connectors
underneath. For your safety, do not frequently for damage. Repair any wires
work under any hydraulically supported that are loose or frayed before operating
devices. They can settle, suddenly leak the machine. Clean all electrical
down, or be accidentally lowered. connections and tighten all electrical
15. Do not crawl under the excavator if the connections as necessary.
excavator is only supported by the boom Inspect the exhaust system daily for any
and arm or the dozer. The excavator can signs of leakage. Check for broken pipes
tip over or lower itself due to hydraulic and muffler and also for loose or missing
pressure loss. Always use safety struts bolts, nuts and clamps. If any exhaust
or other appropriate supports. leaks or fractured parts are found, repairs
16. KUBOTA uses no parts which are lined must be completed prior to operation.
with asbestos. Do not use these kind of Always keep a multipurpose fire
parts even if they can be installed. extinguisher on or near the machine.
17. Fire prevention Be familiar with the operation of the fire
Excavator and some attachments extinguisher.
have components that are at high
temperatures under normal operating
conditions. The primary source of
high temperatures is the engine and
exhaust system. The electrical system, if
damaged or incorrectly maintained, can
be a source of arcing or sparks.
The following fire prevention guidelines
will help to keep your equipment up and
running efficiently and keep the risk of
fire to a minimum.
8
(3) Code No. RC418-5733-5 (4) Code No. RD809-5738-2 (6) Code No. 6C300-4744-1
1BAAAARAP1000
11
(3) Code No. RD358-5736-1 (4) Code No. RA228-5776-1 (6) Code No. RC108-5796-1
Diesel fuel only No fire [Both sides]
(5) Code No. 68328-5735-1 [Both sides] (7) Code No. RB419-5796-2
[Both sides]
12
1BAAAAQAP0860
DEALER SERVICE
Your KUBOTA dealer is always ready to
help so that your excavator offers the best
performance. After having carefully read
this manual, you will realize that much of
the routine maintenance can be done by
yourself. Your KUBOTA dealer is responsible
for servicing and the delivery of spare
parts. When ordering spare parts from your
KUBOTA dealer, always mention the serial
number of the excavator and the engine.
Note these numbers right away in the
supplied lines.
TECHNICAL DATA
KUBOTA EXCAVATOR
Model name U17
Type Canopy
Operating weight lbs.(kg) 3704 (1680)
(including operator's)
Type Water cooled 4 cycle diesel engine with 3 cylinder
Model name KUBOTA D902
Total displacement 898 (54.8)
cc (cu.in)
Engine
Engine SAE gross kW(HP) 12.0 (16.1)
power 11.3 (15.1)
SAE NET kW(HP)
Rated speed rpm 2300
Low idle speed rpm 1300 ~ 1400
Unit swing speed rpm 9.1
NOTE:
Above dimensions are based on the machine with rubber trucks and JPN bucket.
JPN = made in Japan
Specifications subject to change without notice.
∗ With unloaded digging bucket.
∗ Firm compacted soil.
∗ Operators must exercise extra caution and follow instructions in the operator's manual.
∗ Worse condition or heavier attachment to the above will decrease climbing angle.
15
DEPICTED CONTENTS
(1) Arm
(2) Bucket cylinder
(3) Bucket link
(4) Bucket
(5) Swing bracket
(6) Dozer cylinder
(7) Dozer
(8) Arm cylinder
(9) Boom
(10) Canopy (Rops / OPG (Top Guard Level I))
(11) Operator’s seat
(12) Boom cylinder
(13) Drive sprocket
(14) Track roller
(15) Front idler
16
DEPICTED CONTENTS
(1) Horn switch
(2) LCD display
(3) Starter switch
(4) Working light switch
(5) Working light
(6) Working light (Option)
17
Instrument Panel
DEPICTED CONTENTS
(1) Speed indicator lamp (9) Coolant temperature warning lamp
(2) AUX operation lamp (10) Warning lamp
(3) Periodic check lamp (11) Fuel gauge
(4) Clock setting request lamp (12) Coolant temperature gauge
(5) Glow lamp (13) LCD display
(6) Remaining fuel warning lamp (14) User setting switch (switch 2)
(7) Engine oil pressure warning lamp (15) Display selector switch (switch 3)
(8) Battery charge lamp
18
DEPICTED CONTENTS
(1) Drive lever (left)
(2) Control lever for front attachments (left)
(3) Lock lever for attachment control
(4) Service port pedal
(5) Drive lever (right)
(6) Control lever for front attachments (right)
(7) Two travel speed switch
(8) Control lever for dozer or track width
(9) Throttle lever
(10) Boom swing pedal
(11) Track width change / dozer select lever
19
BEFORE START
DAILY CHECKS TILTING THE SEAT
In order to avoid damage, it is important to CAUTION
check the condition of the excavator before
starting.
3 To avoid personal injury:
Lock the lever for attachment
control when tilting the seat.
CAUTION
3 To avoid personal injury:
Do maintenance work on the
To tilt the seat forward, pull the seat tilting
lock lever and tilt the seat forward.
excavator only on even ground
with the engine off and the
safety devices in the “Lock”
position.
Checks
Walk around the excavator and check for
visual damage and wear.
Check coolant level. (See regular checkpoints
in “MAINTENANCE”.)
Check fuel level.
Check engine oil level.
Check hydraulic fluid level. (1) Seat tilting lock lever (A) “Tilting forward”
Check air filter for clogging. (2) Lock lever for (B) “Lock”
Check all control lamps, indicators, engine attachment control
rpm's counter and hour meter.
Check the light system.
Check the seat belt and the Rops/OPG (Top
OPENING AND CLOSING OF
Guard Level I) safety device. PARTS
Check the condition of the danger, warning
and caution labels. (See "DANGER, Opening / Closing the Rear
WARNING AND CAUTION LABELS" in "SAFE Bonnet
OPERATION" .)
CAUTION
3 To avoid personal injury:
Do not touch the exhaust
muffler or the exhaust pipe;
serious burns can occur.
1. Put the starter key in the key slot and
turn it clockwise to the vertical position.
The rear bonnet will be unlocked. Press
the button, and the rear bonnet can be
opened sideways.
When the rear bonnet is opened, the rear
bonnet will be locked with the lock lever.
20
2. To close the rear bonnet, make sure the Opening/closing the left bonnet
left bonnet is locked, unlock the lock 1. Remove the rubber mat off the left
lever and push the rear bonnet until it bonnet side. Then undo the step fixture.
clicks into position. To lock the bonnet,
turn the starter key counterclockwise to
the horizontal position.
(1) Key (A) “Lock” 2. To open the left bonnet, do this: open the
(2) Rear bonnet (B) “Unlock” rear bonnet first and then turn the wing
(3) Button nut, located as shown below, to unlock
the left bonnet.
CAUTION
3 When the excavator is not used
or left unattended, be sure to
place the lock lever in "Lock"
position .
IMPORTANT:
Before locking the lock pin, be sure to
place the swing frame and the track frame
in parallel with each other.
IMPORTANT:
Do not use start help spray or similar
fluids.
In order not to overload the battery and
starter, avoid start-ups of more than 10
sec.
When the engine does not start in 10 sec.,
(1) Fuel shutoff-valve (A)”Open”
please set the interval of 20 sec. or more,
and restart.
2. Before starting the engine, make sure
that all control levers are in the neutral
Horn Switch positions.
When the key in "RUN" position, the horn
sounds by pushing the switch.
3. Pull the lock lever all the way back. (lock Display Selector Switch
position). Press the display selector switch while the
4. Insert the key into the starter switch and engine is running. The electronic meter’s
turn it to the "RUN" position. LCD display will change from one indication
mode to the other.
Change the three-mode display according
to your jobs.
NOTE:
When the lock levers are in "UNLOCK"
position, the engine dose not start.
(1) Display selector switch
(2) LCD display
NOTE:
With the starter key at the ”STOP”
position, press the electronic meter’s
display selector switch, and the LCD
display shows the hour meter for 10
seconds.
25
2014 2016
(1) Starter Switch (A) “STOP”
(B) “RUN” 2013 2015
(C) “START”
2. Press the user setting switch (switch 2 NOTE:
(1)). While setting the clock, the clock setting
3. Select the clock setting mode by pressing request lamp on the instrument panel is
the display selector switch (switch 3 (2)) blinking.
and the clock setting request lamp “ ”
on the instrument panel lights up. [Setting the month]
NOTE: 8 10
Press switch 3 (2) for a long time and the
year, month, day, hour and minute will
be selected in this order.
26
Press switch 2 and the numeric setting will Press switch 2 and the numeric setting will
be smaller. be smaller.
Press switch 3 and the numeric setting will Press switch 3 and the numeric setting will
be larger. be larger.
Switch 2 Switch 3 Switch 2 Switch 3
09 11 11 13 (or 01)
08 10 10 12
07 09 9 11
49 51
48 50
CAUTION
3 CAUTION
To avoid personal injury:
3 To avoid personal injury:
Do not open the radiator cap
Before adding fuel, be sure to during or just after operation.
stop the engine. Hot coolant may gush out and
Be sure to keep open flame away scald you. Wait for the coolant
from the machine. Otherwise a to cool down before opening
fire may result. the cap.
If the fuel in the tank goes below the With the starter key at the ”RUN” position,
prescribed level, the warning lamp will the cooling water temperature is indicated.
flash.
If this should happen during operation,
refuel as soon as possible.
NOTE:
To open the fuel cap, keep the starter key
inserted.
Engine tachometer
Indicates the current rpm of the engine.
NOTE:
The LCD display may be illegible when
viewed from a certain angle. This is not a
display failure.
28
IMPORTANT:
In these cases, the excavator must be
checked and serviced by your local the
KUBOTA dealer.
Engine Oil Pressure Warning Lamp Should any following conditions occur,
The engine oil pressure warning lamp lights stop the engine immediately.
up due to failure of the lubricating system The engine rpm's increases or decreases
with the engine running. When the starter suddenly.
switch is turned ”ON” with the engine off, Sudden abnormal noises are heard.
this lamp lights up, and when the engine Exhaust is black.
starts, the lamp goes out. If the lamp stays Alarm lamp for engine oil lights up
on with the engine running, stop the engine during operation.
and check the engine oil level.
IMPORTANT:
NOTE: In these cases, the excavator must be
If there is disconnection, failure or checked and serviced by your local
breakdown in the lubricating system KUBOTA dealer.
when the key is turned to ”RUN”, the
following symbol will appear. Precautions in case of overheat
CAUTION
3 Do not open the radiator cap
during and just after operation.
Hot water may gush out and
get you burned. Wait long
enough until the radiator cools
down.
EXCAVATOR OPERATION
CONTROL OBSERVATIONS DURING Oil Change in the Run-in Stage
The lubrication oil plays a specific and
OPERATION important role during the run-in phase of the
excavator. The numerous movable parts are
Stop the Engine immediately if: not yet run-in, so many fine metal particles
Sudden increase or decrease in engine are generated and cause damage and
rpm's occurs. shorten the lifetime of many components.
Sudden abnormal noises occur. Pay attention to the oil-change intervals
Exhaust gases turn suddenly very dark. and complete them sooner than later.
See the subject "REGULAR CHECKS AND
Make following control observations during MAINTENANCE WORK" for more details on
operation to be sure that everything the oil-change intervals.
functions normally.
Seat Belt
RUNNING-IN OF THE NEW WARNING
EXCAVATOR 3 To avoid personal injury or death:
Always use the seat belt with a
The operation and care of the new excavator ROPS/OPG (Top Guard Level I)
influences its life span. Your new excavator protection structure. Adjust the
has been carefully checked and tested seat to the optimal position and
before leaving the factory. In spite of this, buckle up.
all movable components must run-in during
the first 50 work hours. Do not work with
full engine rpm's and full loads during this
period. It is most important to run-in your
excavator properly in order to achieve its
full performance and longevity. During the
running-in, the following points should be
adhered to in all cases.
1. Adjusting the Operator’s Seat Move up the lever (2) toward G from the
center (free state), and the spring force
Operator's Seat gets stronger. Move it down toward F,
and the spring force gets weaker.
CAUTION
3 To avoid personal injury:
Make sure that the seat is
Travel adjustment (Horizontal) : (4)
Pull up and unlock the travel adjust lever
completely secured after each (horizontal) (4). Slide the seat back and
adjustment. forth to an optimum position.
Do not allow any person other Make sure the seat has got locked in the
than the driver to ride on the desired position.
excavator.
Armrest angle adjustment : (5)
Turn up or down the armrest angle
adjust knob (5) to position the armrests
to an appropriate angle.
Turn up the knob (5) toward (d) to tilt
up the armrests toward E. Turn it down
toward (e) to tilt them down toward D.
CAUTION
3 To avoid personal injury:
Check safety features all around
the excavator.
IMPORTANT:
Lever Position Pattern A Pattern B
When lowering the boom, make sure
A Boom down Arm up that it does not hit the dozer and that the
Attachment
B Boom up Arm crowd bucket teeth do not touch the dozer.
Control Lever
C Swing left Swing left
(Left)
D Swing right Swing right
NOTE:
When pulling in the arm, the movement
OPERATION OF THE BOOM may stop for a short moment when the
To raise the boom, pull the attachment arm is in its vertical position. This is
control lever back. caused by the combined load of the arm
The boom is equipped with a cushion and bucket moving the cylinder piston
cylinder which helps prevents excavated away from the hydraulic flow causing a
material in the bucket from falling out. Low short delay in the cylinder action, until the
hydraulic oil temperature, (e.g. after starting flow catches up with cylinder piston. This
the engine in cold weather) the cushioning is a characteristic of the hydraulic system
function will be effected for a short period of and is no sign of a malfunction.
time (approx. 3 to 5 seconds). This condition
results from the viscosity of the hydraulic oil
and is not a sign of malfunction.
The cushion cylinder will operate normally
as the oil warms up.
37
IMPORTANT:
Do not operate the left attachment control
lever abruptly from right to left (or vice
versa). Because of the law of inertia, this
causes an impact load on the swing gear
and the swing motor. Additionally, the life
of the excavator will be shortened.
Unlock the swing lock pin before doing
swivel operations.
CAUTION
3 To avoid personal injury:
When boom swing operation is
not in use, fold the boom swing
pedal forward to fix the pedal
from unexpected move.
(A) “Fix”
NOTE:
SERVICE PORT OPERATION When the service port is not in use, fold
the service port pedal forward. The pedal
This pedal is used to operate attachments
gets fixed and can be used as footrest.
such as breakers.
1. To lock the swing frame with the track Drive Levers (Right, Left)
frame, engage the swing lock pin.
2. Adjust the engine speed from idling to WARNING
an intermediate speed.
3. Unlock the lock lever for attachment
control.
3 To avoid personal injury or death:
If the swing frame has
been turned 180º, i.e. the
4. Raise the dozer and hold the bucket dozer is, seen from the
about 8 to 16 in. (20 to 40 cm) over the operator, “behind”, then the
ground. travel direction is opposite to
the drive direction of the levers
(when activating the drive lever
forwards, the excavator, seen
from the operator, will move
backwards).
Throttle Lever
At the operator’s seat,
1. Move the throttle lever to the
“FAST” position, and the engine speed
increases.
2. To stop the engine, push the throttle
lever fully to the “SLOW” position and
turn the starter switch to the “STOP”
position. (1) Drive lever (left) (A) “Forward”
(2) Drive lever (right) (B) “Backward”
IMPORTANT:
If the track are clogged with sand or
gravel while working on soft ground, lift
up one track with the help of the boom,
arm and bucket and let the track rotate to
shake off the sand and gravel.
(1) Travel speed switch 2. Pull the left drive lever backward; the
(2) j symbol excavator will turn to the left.
NOTE:
Each time the travel speed switch is
pressed, the travel speed is switched
between first and second.
IMPORTANT:
Do not activate the travel speed switch
when there is increased drive resistance
(e. g. driving on inclines or on uneven
grounds).
44
[UPHILL TRAVELLING]
WARNING
3 To avoid personal injury or death.
Do not use the hooks on the
roof of canopy and cabin for
lifting the excavator.
MAINTENANCE
MAINTENANCE INTERVALS
Hour meter indicator Ref.
No. Checkpoints Measures Interval
50 100 150 200 250 300 350 400 450 500 550 600 1000 2000 page
1 Fuel check Daily check 49
check Daily check 50
2 Engine oil
change every 500 hrs 57
check Daily check 51
3 Hydraulic oil**
change every 1000 hrs 63
check Daily check 49
4 Coolant
change every 2 years 64
5 Lubrication points check Daily check 52
6 Radiator check Daily check 53
7 Battery condition check every 50 hrs 54
8 Electrical lines check Daily check, Annual servicing 53
Greasing of swing
9 every 50 hrs 54
bearing teeth
10 Drive unit oil change every 500 hrs 59
11 Fan belt tension adjust every 200 hrs 56
Radiator hoses check every 200 hrs 57
12
and clamps change every 2 years 64
clean every 200 hrs 55
13 Air filter element* @
change every 1000 hrs 63
Greasing of swing
14 every 200 hrs 56
ball bearings
Fuel pipes and check every 200 hrs
15
hoses change every 2 years 59
16 Engine oil filter change every 500 hrs 58
check every 50 hrs
17 Fuel filter
change every 500 hrs 59 @
Hydraulic return
18 change every 1000 hrs 60
filter element
Hydraulic suction
19 change every 1000 hrs 62
filter element
Front idler and
20 change every 2000 hrs 63
track roller oil
Dynamo and
21 starter motor check every 2000 hrs 63
IMPORTANT:
First operation
* Clean the air filter more frequently if used in dusty conditions. With heavy soiling, replace
the filter.
** When using a hydraulic breaker, change hydraulic oil and return filter according to the table
on “Hydraulic Oil Change(Including Exchange of the Suction Filter in the Hydraulic Tank)”
under “EVERY 1000 SERVICE HOURS” in “REGULAR CHECKS AND MAINTENANCE
WORK”.
The items listed above (@ marked) are registered as emission related critical parts by KUBOTA
in the U.S.EPA nonroad emission regulation. As the engine owner, you are responsible for the
performance of the required maintenance on the engine according to the above instruction.
Please see the Warranty Statement in detail.
53
NOTE:
DAILY CHECKS Before delivery coolant were filled with
50 % water and 50 % antifreeze.
For your own safety and to assure the long
life of your machine, a careful check should
be made before each operation. Check Fuel Level
CAUTION
Coolant Check
3 To avoid personal injury:
Stop the engine and remove
CAUTION
3 To avoid personal injury:
Move the excavator to even
the key before fuelling.
Do not smoke while fuelling.
ground.
IMPORTANT:
Make sure that the engine is
Temperatures over –5ºC, use No.2-D
turned off.
diesel fuel, temperatures are under –5ºC,
Do not open the radiator cap
use No.1-D diesel fuel.
right after the engine has
Make sure that the fuel tank is not empty.
been stopped; Serious burns
Air will enter into the fuel system, and
can occur from contact with
must be purged before restarting.
escaping hot coolant fluid.
Always fill up fuel after a day's work.
Check the coolant level in the
See “PURGING OF THE FUEL SYSTEM”
reserve tank only after the
in “OTHER ADJUSTMENTS AND
engine has cooled down.
REPLACEMENTS”.
Remove the radiator cap only if
absolutely necessary.
If the fuel in the tank goes below the prescribed
level, the warning lamp will flash.
The radiator has a reserve tank. Should the
If this should happen during operation, refuel
coolant level in the radiator sink, the water
as soon as possible.
will be automatically be transfered to the
radiator.
Check the coolant level in the reserve tank
and fill up if necessary. The coolant level
should be between the marks “FULL” and
“LOW”.
IMPORTANT:
Do not fill the reserve tank over the
“FULL” marking.
Do not fill with dirty or salty water.
54
If necessary, open the tank cap with the Check Engine Oil Level
starter key, and add fuel.
CAUTION
3 To avoid personal injury:
Stop the engine and remove
the key before checking the oil
level.
NOTE:
The gauge is located next to the oil filling
port. When the fuel tank gets nearly full
(about 2 liters more to full), the gauge
needle starts moving up to "F" (Full). Use
this gauge to avoid an overflow. (1) Engine oil dipstick (A) Required level
IMPORTANT:
Fuel tank cap has an air breather. Make
sure to clean the air breather when filling
up fuel.
IMPORTANT:
Use engine oil with the correct viscosity.
(according the outside temperature)
After stopping the engine and removing
the key, wait five minutes, then check
oil level. (Excavator must be on level
(1) Air breather ground.)
(2) Tank cap
55
Check Hydraulic Oil Level 4. Should the oil level be too low, fill oil
through the oil port before starting the
CAUTION engine. This step is important for the
3 To avoid personal injury:
First lower all attachments
protection of the hydraulic system.
IMPORTANT:
Before filling oil, wipe away all sand and
dust from around the oil port. Make sure
you use an identical type of hydraulic
fluid.
The excavator has been filled with
hydraulic fluid before delivery. See
“RECOMMENDED OILS”. (Do not mix
different oils!) (1) Specified oil level
(2) Tank cap
1. Park the excavator on a firm, flat and
level surface. Checking water separator
Adjust the swing angle to the center. 1. Open the engine bonnet.
Pull in the arm completely. 2. When the separated water is being
Pull in the bucket completely. drained, the red float moves upward.
Lower the attachments and dozer blade When the red float has reached the
to the ground and stop the engine. indication line, close the shutoff-valve so
Track width increases [16 in. (1240 that no fuel can run out. Now loosen the
mm)]. ring nut, remove the cup, empty the cup
and clean the cup.
3. Place the cup back into position. Bleed
the fuel system.
4. Finally, do not forget to open the shutoff-
valve.
Lubrication Points
CAUTION
3 To avoid personal injury:
First lower all attachments
on the ground then stop the
engine and remove the key.
While greasing, take care not to
step on the bucket teeth.
When doing excavation work
in water, generously grease the
following points. After ending
work, grease again.
IMPORTANT:
Do not wash the excavator with the
engine running. Water could enter the air
filter and damage the engine.
Make sure that the air filter is kept dry.
(1) Radiator
(2) Oil cooler
IMPORTANT:
Radiator and oil cooler fins and ribs must
be clean in order not to overheat the
engine and allow free flow of air through
the cooling elements.
58
IMPORTANT :
Should the machine be used in extremely
dusty areas, the air filter element must be
inspected and cleaned more frequently
than in the specified maintenance
periods.
The air filter has a dry element, keep free
from oil.
Do not run the engine without the air Cleaning with compressed air
filter. Pressure of compressed air must be under
30 psi (205 kPa, 2.1 kgf/cm2) and the cartridge
should be blown clean from the inside
to the outside until the dust deposits are
remarkably reduced.
IMPORTANT:
If the air suction is still inadequate, or the
colour of the exhaust gases is abnormal
even after the cleaning, the air filter
element must be replaced.
60
IMPORTANT:
If the engine is run with a loose fan
EVERY 500 SERVICE HOURS
belt, the belt could slip and cause
Do all 50, 100 and 250 hour servicing at the
overheating of the engine or insufficient
same time.
battery charging. Check fan belt tension
regularly.
Should the fan belt break or jump out, the Engine Oil Change
indicator light for battery charge will light
CAUTION
up. Stop the engine and remove the key
immediately. 3 To avoid personal injury:
First stop the engine then
remove the key and wait long
Checking the Radiator Hoses
enough for the oil to cool
down.
CAUTION
3 To avoid personal injury:
Wait long enough for the
1. Remove the drain plug on the underside
of the engine and drain all oil.
radiator coolant to cool down. 2. Re-tighten the drain plug.
Check the water hoses for proper fixation.
This check should be carried out every 250
hours or every 6 months, whichever comes
first.
1. Should the hose clamps become loose
or water leaks, tighten the hose clamps
properly.
2. Should the radiator hoses become
swollen, aged or cracked, they must be
replaced and the hose clamps tightened
again properly.
(1) Drain plug
IMPORTANT:
Always check the oil level when replacing
the filter.
63
3 CAUTION
To avoid personal injury:
3 To avoid personal injury:
Keep fire away.
Lower attachments to the
ground, stop the engine 1. Close the shutoff-valve of the water
and remove the key before separator. Remove the filter with the
undertaking the oil change. supplied fifter wrench.
2. Add fuel to the new filter before
1. Rotate the track so that the drain plug of installing.
the drive unit is in the bottom position. 3. Apply a light film of fuel to the seal of the
2. Remove the drain plug to let the oil run new filter and turn in tightly by hand.
out. Screw in and tighten the drain plug
again and fill with gear oil through the oil
check port.
3. Fill oil until it overflows out of the oil
check port.
Oil change
- first oil change after 100 hrs
- then every 500 hrs
- or at least once a year
(1) Fuel filter
4. Use prescribed gear oil SAE 90.
IMPORTANT:
After exchange of the filter, the fuel
system must purged.
CAUTION
3 To avoid personal injury:
Batteries contain sulphuric acid
which can cause severe burns.
(1) Return filter Avoid all contact with skin,
eyes or clothing. Antidote
IMPORTANT: - External: Rinse with plenty
of water. Internal: Drink large
Always check the oil level when replacing quantities of water or milk.
the filter. Follow with milk of magnesia,
beaten egg or vegetable oil.
Call a physician immediately.
Eyes: Rinse with plenty of
water for 15 minutes and get
prompt medical attention. Keep
batteries out of the reach of
children.
Before inspection or
dismounting the battery, be
sure to turn of the engine and
turn the starter switch to the
"OFF" position.
When removing the battery,
always disconnect the negative
ground cable first. The reverse
when installing a battery,
always connect the ground
cable last. This prevents a
possible explosion caused by
sparks.
Always wear eye protection
when working with the battery.
65
1. Check the battery fluid level and add Draining water of the Fuel Tank
distilled water if necessary.
2. Clean the battery caps (ventilation CAUTION
holes). 3 To avoid personal injury:
Before draining water of the
fuel tank, be sure to stop the
engine and remove the key.
Do not smoke during
inspection.
(A) Oil
CAUTION
3 To avoid personal injury:
Wait long enough for the
(1) Cover
(2) Suction filter
hydraulic fluid to cool down. (3) Drain plug
Then begin with the change of
the hydraulic fluid. 5. Retighten the drain plug.
6. Fill oil through the oil filling opening on
1. Move the excavator to a level ground the top side of the tank.
and stop the engine. Extend the piston 7. Let the engine run for approx. 5 min. and
rods of the cylinders halfway out and check the oil level again.
lower the bucket on the ground.
Hydraulic
tank 3.44 US gal (13 L)
Hydraulic
oil volumes
Whole oil
volumes 5.55 US gal (21 L)
67
NOTE:
Contact your KUBOTA dealer for details.
NOTE:
Contact your KUBOTA dealer for details.
68
2. Tension the track in the lifted position, so (1) Seam (Mark “oo”) (A) 0.4 to 0.6 in. (10 to 15 mm)
that the distance "A" (clearance between
the track roller and the inside surface of IMPORTANT:
the track) is 0.4 to 0.6in. (10 to 15mm) Make sure that no obstacles, such as
(see illustration). In this case, the track stones are caught in the track. Remove
seam is positioned on the top center such obstacles before adjusting the track
between the idler and the sprocket. tension.
Track seam
DANGER The ends of the rubber track are joined
3 To avoid serious injury or death:
Do not work under the machine
with a seam. When adjusting the tracks,
the seam must be positioned on the
in this condition. top center between the idler and the
For your safety do not rely sprocket.
on hydraulically supported
devices, they may leak down If the seam is positioned incorrectly, the
and suddenly drop or be tracks will be tensioned to loosely, and a
accidentally lowered. further readjustment will be necessary.
CAUTION
3 To avoid personal injury:
The bucket can tilt over and
cause accidents if in an unstable
position.
Therefore:
1) Only change the bucket if
no other persons are in the
area.
2) Lower the bucket on an even
ground and make sure that it
(1) Rubber plug will not tilt when touched.
(2) Lock pin
(3) Point
(4) Tooth adapter
Auxiliary Electric
Max power is less than 110 W including the
equipped light 55 W.
TROUBLESHOOTING
If the excavator does not show the desired performance, or when trouble arises, refer to the
table below and undertake appropriate measures.
Trouble Cause Countermeasure
* Check fuel tank and filter
Fuel is too viscous * Remove impurities and water
* If necessary, replace filter
* Remove water from the fuel tank
* Check fuel pipe joint bolts and nuts for
looseness
Air or water in the fuel * Purging of the fuel system (for fuel filter and
system injection pump, see "PURGING OF THE FUEL
Starting SYSTEM" in "OTHER ADJUSTMENTS AND
difficulties REPLACEMENTS".)
* Pour hot water over the radiator
Oil viscosity is too high * Use oils of different viscosities depending on
the engine runs the ambient temprature. (Use SAE10W,
sluggishly in winter SAE10W-30 or SAE10W-40)
Battery is almost dead;
insufficient * Recharge battery
compression
Insufficient Low fuel level * Check fuel and add if necessary
engine power Clogged air cleaner * Clean the air filter element
Engine Low fuel level * Check fuel and add if necessary
suddenly stops * Purge the fuel system
Abnormal Poor fuel * Use high quality fuel
exhaust gas
Engine
colour Too much engine oil * Drain engine oil to prescribed oil level
Defective seal of the water pump * Replace
Worn or torn fan belt * Adjust or replace
Thermostat is defect * Replace
Coolant level too low * Fill to prescribed level
Radiator grill or fins
are clogged * Clean
Water
temperature Coolant is
in red zone contaminated with rust
(Overheating) from the cylinder head * Replace coolant fluid and add anti-rust
or crank case
Defective radiator cap
(Evaporation) * Replace
22 - - - - -
23 - - - - -
24 - - - - -
80
NOTE:
The maintenance message disappears automatically in about 10 seconds.
When the key is turned from OFF to RUN, the maintenance message reappears and
disappears again automatically in about 10 seconds.
When the key is turned from OFF to RUN repeatedly 10 times, the message disappears.
In case the service hour meter replaced due to any trouble with it, the meter is set to ”0”.
Contact your KUBOTA dealer for details.
82
Ambient
Temperature –5 –10 –15 –20 –25 –30 –35
°C
Antifreeze % 30 30 30 35 40 45 50
Water % 70 70 70 65 60 55 50
IMPORTANT:
Use permanent anti-freeze or longlife
coolant.
Drain the coolant completely and clean
inside of the radiator then fill with the
water and anti-freeze mixture.
The anti-freeze acts as an anti-corrosive,
it is not necessary to add an additive to
the water and anti-freeze mixture.
See “Coolant check” under “DAILY
CHECKS” in “MAINTENANCE” for
radiator fill volumes.
83
LONG STORAGE
CAUTION
3 To avoid personal injury:
Do not clean the excavator with the engine running.
To avoid the danger of exhaust fume poisoning, do not operate the engine in a
closed building without proper ventilation.
When storing, remove the key from the starter switch to avoid unauthorized
persons from operating the excavator and getting injured.
IMPORTANT :
Wash the excavator after stopping the engine.
If you wash the excavator while running the engine, splashing water get into the air cleaner
through its intake and cause engine trouble.
Carefully, wash and do not splash water over the air cleaner.
At the following periodic inspections, check the fuel hoses and hydraulic hoses as well.
RECOMMENDED OILS
IMPORTANT
1. Before delivery, the hydraulic oil used was Shell Tellus S2M46.
2. Use engine oil API service classification CF/CF-4 or better and SAE 10W-30.
3. Use SAE 90 (API, GL-4/GL-5) as drive unit oil for all seasons.
86
NOTE:
Engine Oil:
Oil used in the engine should have an American Petroleum Institute (API) service
classification and Proper SAE Engine Oil according to the ambient temperatures.
Refer to the following table for the suitable API classification engine oil according to the
engine type (with internal EGR, external EGR or non-EGR) and the fuel.
Fuel:
Cetane number of 45 minimum. Cetane number greater than 50 is preferred, especially for
temperatures below -20°C (-4°F) or elevations above 1500 m (5000 ft).
Diesel fuels specified to EN 590 or ASTM D975 are recommended.
No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile
service. (SAE J313 JUN87)
87
MAIN DIMENSIONS
in. (mm)
A B C D E F G H I J K L M N O P Q R S
39/ 39/
20.08 15.2 48.8 24.4 39.0 48.8 139.0 96.1 90.9 75.2 56.7 92.1 11.0 7.5 108.3 31.3 139.6 151.2 153.5
(510) (385) 990/ (620) (990) 990/ (3540) (2440) (2310) (1910) (1440) (2340) (280) (190) (2750) (795) (3545) (3840) (3900)
( )
1240 ( )
1240
88
LIFTING CAPACITY
1. The lifting capacities are based on ISO 10567 and do not exceed 75% of the static tilt load of
the machine or 87% of the hydraulic lifting capacity of the machine.
2. The strokes are as follows.
1) The load point corresponds to the front bolt part of the arm.
2) The machine positions are (i) over – front (Blade up), (ii) over – front (Blade down), and
(iii) over – side.
3) The operating cylinder is the boom cylinder.
3. The bucket of the excavator, the hook, the sling and other lifting accessories are taken into
consideration for the loads.
Machine conditions:
No bucket, all others according to the standard regulations.
WARNING
3 To avoid personal injury or death:
It is forbidden to lift loads greater than those values mentioned in the lifting
capacity tables.
The values mentioned in the table are valid only on even, hard grounds. When
lifting on soft ground, the machine 'can tilt over due to the fact that the load is
concentrated only on one side of the machine.
The table values are calculated at the end of the arm without the bucket. In order
to find the allowable loads for machines with bucket, the bucket weight must be
subtracted from the values in the table.
WARNING
3 To avoid personal injury or death:
In this manual, the machine's
lifting capacity is discussed,
but it does not mean that it
is recommended to use the
machine for lifting jobs.
It is specified in item 3.4 of ISO
10567:1992 that the following
devices must be additionally
installed if a hydraulic excavator
with the rated lift load of
over 2,205 lbs (1,000 kg) at its
minimum lifting radius or the
tilting moment of over 29,504
ft-lbs (40,000 N-m) is used for
lifting loads.
(1)Lifting hook
(2)Acoustic alarm or warning lamp
for the operator when the rated
load or the corresponding tilting
moment has been exceeded.
(3)Boom decending control device
comforming to ISO 8643:1997
89
WARNING
3 To avoid personal injury or death:
Operate always in standard track width 49.0 in(1240mm), except to pass through
narrow space.
Do not operate in narrow track width 39.0 in(990mm), it makes risk of the
excavator tipping over.
LIFTING CAPACITY OVER-SIDE TRACK WIDTH 39.0 in
ONLY REFERENCE
Unit=1000 lbs.
LIFT POINT LIFT POINT RADIUS (ft)
HEIGHT (ft) 4 6 8 10
8 0.36
6 0.56 0.36
4 0.52 0.34 0.24
GL 2 0.46 0.32 0.23
0 0.44 0.30 0.22
-2 0.81 0.44 0.29
-4 0.83 0.45 0.30