Detail Manual: A Comprehensive Guide To Metal Roofing
Detail Manual: A Comprehensive Guide To Metal Roofing
Detail Manual: A Comprehensive Guide To Metal Roofing
GULFRIB
TM
I-75
state-of-the-art computerized equipment at our facility to Live Oak Ocala
near Horseshoe Beach, Florida, to assure unifor- to Perry, and I-75 Orlando
Tallahassee
mity and consistency in product manufacture. and I-10 Branford to Lake City
Panels are roll-formed to the lengths specified and I-75
®
by customers in either Galvalume or any of 349
m
i Old
14 Town 19
Coast representative is waiting to assist you 351 Chiefland
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Installation of Panels
Roof Pitch
Gulf Coast roofing panels require a certain degree of pitch to ensure proper water drainage.
®
Florida Building Code allows a minimum pitch of 2/12 for Tuff-rib panels as long as lap screws
and sealant are applied to the laps to prevent water from siphoning over the ribs (see Fig. 5 on p. 4).
Lap screws and sealant are optional when the pitch is 4/12 or greater (4/12 pitch means that there is 4
inches of rise for every 12 inches running horizontally). As a general principle, the less steep the roof,
and the more necessary also that sealant be used at all side-laps. Consult our representative for
recommendations for your particular roof pitch, and about roofing options if you have less than a 2/12
pitch.
Roof Preparation
Oil-canning is a wave-like, rippled appearance extending up the length of the panel after it has
been installed on the roof. Any irregularities in the roof, including uneven plywood joints, warped
plywood, uneven trusses, poor application of underlayment, the use of button caps with felt paper, etc.,
can promote oil-canning. Care should be taken to provide a flat, uniform surface on which to attach
the panels. See page 6 for more details.
Roof Application
Panel installation should begin at the gable end of the roof opposite the prevailing rain-bearing
wind (this will provide added assurance against wind-driven rain being forced under the laps). Measure
one panel width in from the roof edge. At this point chalk a line from ridge to eave. Place the leading
edge of the first panel along this line. It is extremely important that this panel be laid square to the eave
and ridge so that the remaining panels will line up square on the roof frame. It is wise to have a person
at the eave and at the ridge to ensure that the proper panel coverage is being maintained across the roof.
Also be sure that the panels are properly side-lapped (see fig. 7 on page 7).
In applications where end-lapping is necessary, the upper panel on the slope should lap over the
panel that is lower on the slope by about 12 inches. Lesser roof pitches require a greater amount of
panel overlap. All end-lap applications should use two horizontal rows of butyl sealant tape across the
panel and proper fastening to provide a maximum water seal.
An overhang of 2 to 3 inches on the eave is recommended to provide a drip edge, while only 1
inch overhang is necessary where gutters are used. The open panel ribs at the eave can be sealed with
inside closures. For maximum weather-tightness, a row of butyl tape can be applied above and beneath
closure material.
Trimming and Cutting Steel Panels
The best device for cutting steel panels across the profile is either hand snips or a nibbler.
Nibblers, and especially Carborundum blades on electric saws, however, do have a tendency to either
leave hot metal particles that can burn paint surfaces or to leave rust marks on panels and trim. The
same is true of any filings left on the roof caused by the application of screws. Care should be taken to
brush all such particles from roof surfaces after application.
To cut panels lengthwise: Note carefully where the panel is to be cut, and, using a straightedge,
score deeply down the length of the panel with a sharp-pointed utility knife. Folding the panel along the
score mark, and bending back again if necessary, should produce a clean break in the panel.
CAUTION! clean all metal shavings and particles off of roof to avoid unsightly rust stains
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Sidewall
Flashing
(p. 11)
Eave drip
(p. 8)
Transition
Flashing purlin-bearing leg decking
(p.10)
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
29 ga. 80 .0142 36 36 .69 40.875 .0232 .0374 .0232 .1786 133 85 59 43 33 100 64 44 33 25 82 42 25 15 10
Zone 2 a
Eave Roof Zones
a
Each “zone” of the roof has its own
screw requirements. Dimension a is
defined as 10% of the minimum width
of the building, or 40% of the mean
height of the roof, whichever is
a smaller; however, a cannot be less
Ridge than either 4% of the minimum width
of the building, or 3 feet.
Gable
Zone 1 Ridge
Eave
Zone 3 r
C engte
On acin
Sp
Figure 7 Screws should be placed on both sides of the ribs at both eave and ridge, Eave
and on the overlap side of the panel lap.
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Eave Drip
& Fascia
3"
7/16"
b
For custom eave drip, specify the
Eave drip a
Eave drip with fascia and inside closure amount of the eave that will be
Figure 8 Eave drip and fascia give a finished look along the drip covered (dimension “a”), and, for
eave of the house, as well as providing protection for the steeper roofs, specify pitch . If
materials they cover. The eave drip should completely cover the Fascia a fascia is desired, be sure that the
top edge of the fascia. Inside closures, which seal off the open dimension you order will be
ribs of the panels, are optional. b hidden by the eave drip.
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Ridge Cap
The Ridge Cap is used to seal the point at
which two upward slopes meet. This can
be both along the ridge of the roof as well
as a covering for a hip. Either woodgrip
or self-drilling lap TEK screws are
applied through the ribs of the metal.
Since debris, insects, and blowing
rain can find easy access under the ridge
cap, closures are required to either
completely or partially seal the opening.
Closures under ridge caps come in 3
types: solid, vented, and hip tape. Figure 9 Ridge cap showing outside closure (left) and profile vent
(right).
Solid closures (“Outside Closures”) are
the same width as the panels. They lock together in a row placed directly
under the screws that attach the ridge cap, and form a solid, water-tight,
air-tight barrier.
Profile Vent® comes in 50 foot rolls, is 3 inches wide, and forms a water-
retardant, insect resistant barrier that allows hot air to escape from the
attic, and is superior to many more elaborate and expensive vent systems.
Any length may be ordered.
Hip closure tape (Peel and Seal®) is a sticky, adhesive-backed metallic tape
that seals the hip roof. It is 6 inches wide and comes in 33½ foot rolls.
Because it must be conformed to the rise and fall of the panel ridges,
approximately 10% extra may be needed beyond the length of the hip
being covered.
Figure 10 Pipe Boots provide a
water-tight seal around roof
Outside Profile Vent ®
vents and come in a variety of
closure 6” or Versa-Vent ® sizes. They seal with caulk and
conform to the shape of the
panel ribs.
l
pane Lap or 2½" Woodgrip
®
screw required
a
6”
RC-2 style over-sized ridge caps
are available with 18-inch coverage, or as a custom trim
RC-1 style 12-inch Ridge Caps item in total widths (2 times “a”) of 14-, 16-, 18-, 20-,
are also available in custom widths 22-, and 24-inch
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
End-wall Flashing
End-wall flashing is applied where the upward
slope of a roof meets a wall. The wall side of
the flashing can be covered with siding or
counter-flashing, and outside closures are
®
necessary to seal
caulk (Solar Seal
recommended) between the
flashing and the
caulk edge (order EW-1C)
(used if endwall not panel. Roof slope
3" covered by siding) should be
mentioned if roof
3½" exceeds 5/12
pitch.
Figure 11 As with the ridge cap, the ENDWALL
FLASHING above is sealed using outside closures. pane
l
EW-1 Stepped
Use EW-2 hemmed endwall when cornering endwalls with sidewall b Endwall EW-2 Hemmed
flashing, such as with dormers or chimneys. b Endwall
For custom end-walls, specify roof pitch and dimensions “a” and “b”. a
a a = 4½"
b = 3"
Transition Flashing
The TRANSITION FLASHING prevents
leakage at the point where two different roof
pitches meet. It must be sealed on the lower
side with outside closures, and can be sealed
underneath the upper panels with inside
closures. The similar GAMBREL
FLASHING is used where the lower pitch is
steeper than the upper.
panel
b
a
Figure 12 The transition flashing
(above) and the GF-1 gambrel
flashing (right) provide a
For custom transition flashing specify the pitches continuous drainage where two
of the two roof slopes and, if necessary, dimensions slopes meet. Both seal with Gambrel flashing
“a” and “b”. outside closures on the lower side.
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Gable Flashing
3"
Butyl tape
3/4"
5" 3"
Side-wall Flashing
®
caulk (Solar Seal recommended)
3"
3" Butyl tape
3/4"
5"
View of standard sidewall trim
Figure 14 Sidewall flashing is applied when the side of the SW-1
roof butts up against an adjacent wall. The wall-side of the
flashing can either be covered over with siding or sealed Custom trim—specify a custom b
with caulk (order SW-1C). Butyl tape should be applied length for a or b. a
where the “foot” of the flashing attaches to the roof. Standard dimensions — a = 3"
b = 3"
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Preformed
Valley
Install panels 4 to 6"
from diverter
panel panel
1"
4" to 6"
9"
PV-1 style a
PV-2 style
®
Gulf Coast Tuff-Rib Siding
Drip Cap
(p. 14)
Sliding
Door
Inside Corner
(p.13) Gutter
J-Channel (p. 15)
(p.14) TC-1 Track
Base Drip Cover(p. 15)
(p. 14)
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
3"
The PC-5 flat corner
panel Figure 17 When used as corner trim, the GR-2 straddles the ribs
works best on smaller
3" structures, and where of the panels where they meet at the corner of the building. The
the panels are running Tuff-Rib outside corner also serves as a gable rake (see below).
outside horizontally. It can be The inside corner (IS-2) has similar dimensions but with a
closure sealed with outside reverse middle bend.
closures.
panel
PC-5
4 5/8"
a
b
GR-2
b
IS-2
Figure 18 When used as a gable rake, the GR-2 runs parallel to the ribs of a
the roof panel, and is attached with screws running through the ribs of
upright siding. As with the EF-1 residential rake, the roof side can be
sealed with butyl sealant.
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
panel
Drip cap
drip cap
2½"
5/8"
j-channel 1
1 16"
capping the panel end
JC-1
J-channel
panel
1"
Figure 19 The drip cap is commonly used to trim out the bottoms of panels
over doorways and windows, and occasionally takes the place of base drip.
panel 7/8 "
J-channel is used to cap raw panel edges where run-off is not a problem, and
is most commonly used to trim around the bottom, sides, and occasionally the
top of windows and doors, and also to cap the top sides of skirting. 2 ¼"
capping the panel edge
Base Drip
panel
2"
7/8 "
BD-1
1¼"
Base drip
Figure 20 Base drip seals off the bottoms of panels at the floor level, where
it helps to prevent the entrance of rodents and insects, as well as a base for
the setting of panels.
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Gutters
Gulf Coast Supply produces 29-, 26-, and 24-
gauge gutters in either 5- or 6-inch widths (depth is
approximately equal to width). All gutters
should be ordered specific to the pitch of the
roof. Downspouts are available in 3"x4" (for 5-
inch gutters) and 4"x4" (for larger gutters). End
caps should be ordered at the same time as the
gutters to assure a custom fit. Special hangers fit
into the panel rib and under the gutter lip. Panels
should extend no more than 1" to 1½" inches
beyond the eave on which gutters are planned.
lap screws Figure 21 Exposed view of gutter showing gutter hanger placement,
l
5 or 6" pane downspouts, and end caps. Hangers employ lap screws, and end
caps are best attached with rivets.
O
O
O
O
I
I
I
of gutter (apply at least
one per panel) and are Inner and outer gutter sections (marked “I” and “O”)
attached with lap screws alternate along the eave to assure ease of application and
or rivets. gutter appearance.
Track Covers
Door
TC-1
panel
header
3¾" sliding door
track cover
2½"
1 5/8"
5"
Door
Figure 22 Sliding door track covers fit over the door track and
under the panels to hide the track, assure a neat appearance, and
shed water over the door.
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GULFRIB TM DETAIL MANUAL
FORMERLY KNOWN AS TUFF-RIB
Ridge caps (pg. 9) Eave drip (pg. 8) Valleys (pg. 12) Gable rakes (pg. 11) Sidewalls (pg. 11) Endwalls (pg. 10)
Inside Closures
® Expanding ®
Outside Closures Versa-Vent® Profile Vent Foam Peel and Seal Touch-up Paint
S/D TEK
Lap TEK
®
Foil-backed thermal ®
Butyl Tape Solar Seal barrier insulation Woodgrip Screws TEK screws ZAC screws
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