BOMAG Original Cutting Tools.

Cost-cutting durability.

[18.7]
(Ø .74)
[8.6]
(Ø .34)
[16.3]
(.64)

[46.9]
(1.85)

[Ø 20.0]
BOMAG SERVICE
2
Contents

Effects on milling performance and penetration ......................... 6

Cutting tool wear patterns ........................................................... 8
BOMAG Original Economy cutting tools for asphalt ...................... 14
BOMAG Original cutting tools for asphalt ..................................... 16
BOMAG Original cutting tools for concrete ................................... 18
Recommendations for use .......................................................... 20
Factors affecting cutting tools selection ..................................... 22
BOMAG Original cutting tool holders for compact milling machines .. 24
BOMAG Original cutting tool holders for large milling machines ........ 26
BOMAG Original cutting tools for recycler/stabilizer ..................... 28
BOMAG Original cutting tool holders for recycler/stabilizer .......... 30
BOMAG Original accessories ...................................................... 32

3
BOMAG Original Cutting Tools

4
The correct cutting tool always delivers more power.

Outstanding technology in even the smallest detail.

The result of intensive innovation and continuous development,
we offer you the optimum cutting tool specifically designed to
excel in each job.

Advantages and special features

n Fracture-proof and wear resistant carbide tip

n High-quality soldered connection between tip and shaft

n Large base diameter to protect the cutting tool holder

n Pre-tensioned spring sleeve to reduce wear in the receiving

bore
n Wear plate to protect the cutting tool holder

n Long shaft to protect the receiving bore

5
Effect of the cutting tool condition on milling perfo

New condition

m/min.

If the tool carbide tip wear is advanced, material penetration

will be reduced due to the increase in the cutting tool

What are the reasons for changing a cutting tool?

n If the operator sees errors in the milling pattern on the street

n If the advance rate can be reduced

Rotation problems are rarely

6
ormance and penetration

T H E E f f ect o f c u tti n g too l co n d itio n o n p er f orma n ce a n d p e n etratio n

worn

m/min.

diameter and shorter length. Low penetration in turn reduces

the advance rate or milling performance.

If the operator detects

n 

• that a cutting tool has almost reached the end of its life
• a cutting tool does not rotate
• a cutting tool is blunt or broken when checking the
milling drum and the cutting tool

caused by the cutting tool

7
Cutting tool wear patterns –

New condition

Reasons for cutting tool wear

No rotation Reasons for ...

... flat spots (cat’s claw)

n Worn holders

n Misaligned holders

n Material build up in bore

n Excessive heat (inside and outside

temperature)
n Insufficient cooling water

8
Causes and solutions

Normal wear

too l w ear p atter n s

Recommendations

n Increase the cooling water volume

– Check the spray pipes and hose down the rotor after
each shift
n Replace worn cutting tool holders/have the rotor repaired

9
Cutting tool wear patterns –

Reasons for cutting tool wear

Washing out the Reasons for …

cutting tool body
... Washing out the cutting tool
body
n Highly abrasive materials

n Worn conveyor belts

n Excess accumulation of material

in rotor housing, carbide tip

breakage

Carbide tip Reasons for …

breakage
... Carbide tip breakage
n Large particle sizes (concrete or
asphalt)
n Lowering the milling drum onto

hard subsoil

Normal wear No rotation Abrasion Carbide tip

breakage

10
Causes and solutions

Recommendations

n New conveyor belts

n Never work with the conveyor belt switched off
n Check the material discharge opening

C u tti n g too l w ear p atter n s

Recommendations

n  Selecting the right cutting tool

11
12
 Run faster ... or save fuel

Every operator knows that a worn cutting tool (slim tool body)
with an intact carbide tip cuts the material better and the
machine speed increases. This new shaping process allows us
to use the shape of a “worn” cutting tool, but with the strength
of an unused one.

Cooling the cutting tool increases

the performance of the carbide tip

Mill faster and longer with less

vibration, and lower fuel con-
sumption

Extended disc life, better blocking

protection and improved cutting tool
rotation

Improved rotation throughout the

life of the cutting tool

Recommendation: Our new Economy series for

asphalt work

Select the best BOMAG Original Economy cutting tools

for your job from the table. Opt for cost-effectiveness and
performance for all your milling applications.

13
NEW! BOMAG Original Economy cutting tool for as

Special features: n better fuel economy n economical n higher

BMT 01E BMT 02E

Overview of cutting tool dimensions

[mm] [mm]
BMT 01E (inch) BMT 02E (inch)

[Ø 15.9] [Ø 18.7]
(Ø .62) (Ø .74)
[Ø 7.8] [Ø 8.6]
(Ø .31) [16.3] (Ø .34)
[16.3]
(.64) (.64)

[46.9] [46.9]
(1.85) (1.85)

[Ø 20.0] [Ø 20.0]

BMT 01E BMT 02E

TN Box (60 pcs.) 300 261 28C60 300 261 29C60
TN Pallet (3,600 pcs.) 300 261 28C3600 300 261 29C3600

Characteristics
Premium carbide tip for longer life
n 

Improved rotational properties

n 

n Improved tool holder life

14
sphalt

performance

B O M A G O rigi n a l E C O N O M y c u tti n g too l s f or as p ha lt

BMT 03E BMT 04E

[mm] [mm]
BMT 03E (inch) BMT 04E (inch)

[Ø 18.7] [Ø 18.7]
(Ø .74) (Ø .74)
[Ø 10.2] [Ø 11.5]
(Ø .40) [18.8] (Ø .45) [19.0]
(.74) (.75)

[49.4] [49.7]
(1.95) (1.96)

[Ø 20.0] [Ø 20.0]

BMT 03E BMT 04E

TN Box (60 pcs.) 300 261 30C60 300 261 31C60
TN Pallet (3,600 pcs.) 300 261 30C3600 300 261 31C3600

15
 BOMAG Original cutting tools for asphalt

BMT 18 BMT 24
Universal Universal

Overview of cutting tool dimensions

[mm] [mm]
BMT 18 (inch) BMT 24 (inch)
Universal Universal
[Ø 15.9] [Ø 18.7]
(Ø .62) (Ø .74)
[Ø 7.8] [Ø 10.2]
(Ø .31) (Ø .40)
[16.3] [17.0]
(.64) (.67)

[49.0] [47.6]
(1.93) (1.87)

[Ø 20.0] [Ø 20.0]

BMT 18 BMT 24
TN Box (50 pcs.) 300 261 18C50 350 100 014C50
TN Pallet (3,000 pcs.) 300 261 18C3000 350 100 014C3000

Characteristics
Universal cutting tool
n 

Robust carbide tip for highest loads

n 

n Pull-out groove for cutting tool change

16
 B O M A G O rigi n a l c u tti n g too l s f or as p ha lt
BMT 16 BMT 20TP
Universal Plus Premium

[mm] [mm]
BMT 16 (inch) BMT 20TP (inch)
Universal Plus Premium
[Ø 18.7] [Ø 18.7]
(Ø .74) (Ø .74)
[Ø 10.2] [Ø 11.5]
(Ø .40) (Ø .45)
[18.0] [19.0]
(.74) (.75)

[49.4] [49.7]
(1.95) (1.96)

[Ø 20.0] [Ø 20.0]

BMT 16 BMT 20TP

TN Box (50 pcs.) 300 261 16C50 300 261 20C50
TN Pallet (3,000 pcs.) 300 261 16C3000 300 261 20C3000

17
 BOMAG Original cutting tools for concrete

BMT 22 BMT 21
Concrete Concrete

Overview of cutting tool dimensions

[mm] [mm]
BMT 22 (inch) BMT 21 (inch)
Concrete Concrete

[Ø 9.1] [Ø 12.2]
(Ø .36) (Ø .48)

[26.1] [26.7]
(1.03) (1.05)

[48.5] [48.6]
(1.91) (1.91)

[Ø 20.0] [Ø 20.0]

BMT 22 BMT 21
TN Box (50 pcs.) 300 261 27C50 300 261 21C50
TN Pallet (3,000 pcs.) 300 261 27C3000 300 261 21C3000

Characteristics
n Extremely robust, cylindrical carbide tip
Reinforced steel body
n 

n Pull-out groove for cutting tool change

18
19
B O M A G O rigi n a l c u tti n g too l s f or co n crete
 Application guide for Bomag Original cutting tools

Carbide Carbide Carbide

Tool type BM 500/15 BM 600/15
diameter foot length

BMT 01E   7,8 mm 15,9 mm 16,3 mm

BMT 18   7,8 mm 15,9 mm 16,3 mm

BMT 02E   8,6 mm 18,7 mm 16,3 mm

BMT 24 10,2 mm 18,7 mm 17,0 mm

Asphalt

BMT 16 10,2 mm 18,7 mm 18,0 mm

BMT 03E 10,2 mm 18,7 mm 18,8 mm

BMT 20TP 11,5 mm 18,7 mm 19,0 mm

BMT 04E 11,5 mm 18,7 mm 19,0 mm

Concrete

BMT 22   9,1 mm   9,1 mm 26,1 mm

BMT 21 12,2 mm 12,2 mm 26,7 mm

BOMAG Original cutting tools suitable for other

20
 BM 1000/30 BM 1200/30 BM 1300/30 BM 1500/50 BM 2000/50 BM 2000/60

Recommended for
Recommended
soft materials

machine types

21
 Factors for best cutting tool selection

Small carbide tip diameter

High penetration performance

n 

Low machine power

n 

n Softness of material

n High area output

Influence of carbide tip diameter on penetration pe

Penetration performance

[Ø 7.8] [Ø 8.6]
(Ø .31) (Ø .34)

Short carbide tip length

High breakage resistance

n 

Low penetration performance

n 
n Low area output

n Low penetration performance

22
 Large carbide tip diameter

Low penetration performance

n 

Higher machine power

n 

n Increasing hardness of material

n Low area output

rformance and breakage resistance.

Breakage resistance

[Ø 10.2] [Ø 11.5]
(Ø .40) (Ø .45)

Long carbide tip length

Low breakage resistance

n 

High penetration performance

n 
n High area output

n Long lifetime

23
 BOMAG Original cutting tool holders for compact
milling machines
Standard milling drum

BMS 03

BMS 05

Fine milling drum

BMS 03

POWER-DRUM milling drum

BMS 05

BMS 03

24
Holder system BMS 05

For all cutting tools with

a 20 mm shank

B O M A G O rigi n a l c u tti n g too l ho l d ers f or com p act mi l l i n g machi n es

Weld-on, high-strength cutting
tool holder

BMS 05
TN (pcs.) 882 222 05

Holder system BMS 03

For all tools with a 20 mm

shank

Weld-on, high-strength cutting

tool holder

BMS 03
TN (pcs.) 882 222 03

25
 Cutting ool holders for large milling machines

NEW!
Exchange holder system BMS 15

For all cutting tools with

a 20 mm shank
Additional, robust interchange-
able holder as wear element

Thread of locking screw in

wear part

Weld-on, high-strength inter-

changeable holder base
Low tightening torque of
100 Nm

BMS 15 BMS 15 BMS 15 BMS 15 BMS 15

4 mm 8 mm Complete Fastening
shorter shorter kit
TN (pcs.) 883 010 33 883 010 34 883 010 35 883 010 37 883 010 36

26
 Cutting tool holders for large milling machines

Interchangeable holder system BTS 303

B O M A G O rigi n a l c u tti n g too l ho l d ers f or l arge mi l l i n g machi n es

For all cutting tools
with a 20 mm shank
Additional, robust interchangea-
ble holder as wear element

No screws needed for

mounting

Weld-on, high-strength inter-

changeable holder base

BTS 303 exchange holder BTS 303 exchange holder base

TN (pcs.) 350 100 020 350 100 030

27
 BOMAG Original cutting tools for recycler/stabilizer

BRT 01 BRT 02
Premium Concrete

Overview of cutting tool dimensions

BRT 01 [mm]
(inch) BRT 02 [mm]
(inch)
Premium Concrete
[Ø 11.2] [Ø 12.2]
[Ø 22.2] (Ø .44) (Ø .48)
(Ø .88)

[19.0] [26.7]
.75 1.05

[52.1]
[52.1]
2.05
2.05

[Ø 22.0] [Ø 22.0]

BRT 01 BRT 02
TN Box (40 pcs.) 300 263 01C40 300 263 02C40
TN Pallet (2,400 pcs.) 300 263 01C2400 300 263 02C2400

Characteristics
Stabilization/asphalt
n  Concrete carriageways
n 

pulverization Ideal for:

n 

n Ideal for: – Concrete

– Cohesive soils
– Gravel/sand
– Asphalt 28
 B O M A G O rigi n a l c u tti n g too l s f or rec y c l er / stabi l i z ers
BRT 03 BRT 04
Universal Standard

BRT 03 [mm]
(inch) BRT 04 [mm]
(inch)
Universal Standard
[Ø 11.5]
[Ø 19.0] (Ø .45)
[15.9]
(Ø .75) (Ø .62)

[13.5]
[21.3] .53
.84

[52.0] [52.1]
2.05 2.05

[Ø 22.0] [Ø 22.0]

BRT 03 BRT 04
TN Box (40 pcs.) 300 263 03C40 300 263 04C40
TN Pallet (2,400 pcs.) 300 263 03C2400 300 263 04C2400

Soil stabilization
n  Soil stabilization
n 

Ideal for:
n  Ideal for:
n 

– Cohesive soils – Cohesive soils

– Gravel/sand

29
 Cutting tool holders for recycler/stabilizer

Holder system BRS 02

1 2

for all tools

with a
22 mm shank

weld-on,
high-strength
steel holder

Nr. 1 Nr. 2
BRS 02 holder BRS 02 repair kit
TN (pcs.) 591 702 81 079 911 03

Exchange holder system BRS 05

3 special holder shape

makes the system
resistant to dirt and
corrosion

Thread in the wear

element
1
Transfer of forces via
positive connection
2

High wear resistant

materials for extra life

Nr. 1 Nr. 2 Nr. 3

BRS 05 BRS 05 BRS 05
Exchange holder Basic holder Screw fitting
TN (pcs.) 591 705 76 591 705 75 071 520 37

30
31
B O M A G O rigi n a l c u tti n g too l ho l d ers f or rec y c l ers / stabi l i z ers
 BOMAG Original accessories ...

BOMAG Original accessory parts are designed for everyday

work and specific machine types. These parts make every-
day work on site easier, prevent expensive consequential
damage and enhance site safety.

TN (pcs.)
Nr. 1 Copper mallet 1000g 079 060 10
Nr. 2 Flat chisel 079 060 11
Nr. 3 Chipping hammer 1500 g 972 019 26
Nr. 4 Impact protection 079 911 21

... for milling machines

2
1 3 4

TN (pcs.)
Nr. 1 Extractor for cutting tool holders - starter 079 911 22
Nr. 2 Extractor for cutting tool holders - finisher 079 911 23
Nr. 3 Extractor for cutting tools 079 911 24
Nr. 4 Extractor for cutting tools 350 220 014
Nr. 5 Knockout punch for cutting tools 836 801 98

32
 3
1
2

4
6
5

B O M A G O rigi n a l accessories
TN (pcs.)
Nr. 1 Torque wrench for BMS 15 079 060 09
Nr. 2 Special tool ring spanner for BMS 15 883 110 76
Nr. 3 Hydraulic cutting tool hammer 836 110 59
Nr. 4 Pointed chisel for hydraulic cutting tool hammer 065 110 16
Nr. 5 Square-nosed chisel for hydraulic cutting tool hammer 065 110 15
Cutting tool knockout punch for hydraulic cutting tool
Nr. 6 883 111 43
hammer

... for recycler/stabilizer

1 2

TN (pcs.)
Nr. 1 Device - welding 591 703 83
Nr. 2 Device - flame cutting 591 703 82
ohne Abb. Hydraulic cutting tool hammer 065 110 17
Square-nosed chisel long for hydraulic cutting tool
ohne Abb. 590 043 68
hammer
Square-nosed chisel short for hydraulic cutting tool
ohne Abb. 065 110 18
hammer
Cutting tool knockout punch for hydraulic cutting tool
ohne Abb. 590 046 06
hammer

33
 Meißelhalter für Recycler/Stabilisierer
Maintenance/parts service
❑ Specialist support teams are available to you in Germany, Europe and
other markets. This highly focused network maintains close contact with
users around the world.

❑ Parts for maintenance, service and repairs are readily available from our
branch offices and dealers.

❑ BOMAG guarantees the long-term availability of standard parts.

❑ Clearly arranged catalogues provide easy orientation, accurate

identification and ordering of parts.

❑ Use only genuine BOMAG spare parts. They are precisely matched to
specific machines to avoid operating problems and unnecessary downtime.
Head Office/Hauptsitz: BOMAG (GREAT BRITAIN), LTD.
BOMAG Sheldon Way
Hellerwald Larkfield, Aylesford
56154 Boppard Kent ME20 6SE
GERMANY GREAT BRITAIN
Tel.: +49 6742 100-0 Tel.: +44 1622 716611
Fax: +49 6742 3090 Fax: +44 1622 718385
e-mail: [email protected] e-mail: [email protected]

BOMAG BOMAG ITALIA Srl.

Maschinenhandelsgesellschaft m.b.H. Via Roma 50
Porschestraße 9 48011 Alfonsine
1230 Wien ITALIA
AUSTRIA Tel.: +39 0544 864235
Tel.: +43 1 69040-0 Fax: +39 0544-864367
Fax: +43 1 69040-20 e-mail: [email protected]
e-mail: [email protected]
FAYAT BOMAG Polska Sp. z o.o.
BOMAG (CANADA), INC. Ul. Szyszkowa 52
3455 Semenyk Court 02-285 Warszawa
Mississauga, Ontario L5C 4P9 POLAND
CANADA Tel.: +48 22 482 0400
Tel.: +1 905 361 9961 Fax: +48 22 482 04 01
Fax: +1 905 361 9962 e-mail: [email protected]
e-mail: [email protected]
FAYAT BOMAG RUS OOO
BOMAG (CHINA) 141400, RF, Moscow region
Compaction Machinery Co. Ltd. Khimki, Klayazma block, h. 1-g
No. 2808 West Huancheng Road RUSSIA
Shanghai Comprehensive Industrial Zone Tel: +7 (495) 287 92 90
(Fengxian) Fax: +7 (495) 287 92 91
Shanghai 201401 e-mail: [email protected]
CHINA
Tel.: +86 21 33655566 BOMAG GmbH
Fax: +86 21 33655508 300 Beach Road
e-mail: [email protected] The Concourse, #18-06
Singapore 199555
BOMA Equipment Hong Kong LTD SINGAPORE
Room 1003, Tel.: +65 6 294 1277
10/F Cham Centre Fax: +65 6 294 1377
700, Castle Peak e-mail: [email protected]
Road, Kowloon
HONG KONG BOMAG Americas Inc.
Tel: +852 2721 6363 2000 Kentville Road
Fax: +852 2721 3212 Kewanee, Illinois 61443
e-mail: [email protected] U.S.A.
Tel.: +1 309 8533571
BOMAG FRANCE S.A.S. Fax: +1 309 8520350
2, avenue du Général de Gaulle e-mail: [email protected]
91170 Viry-Châtillon
FRANCE
Tel.: +33 1 69578600
Fax: +33 1 69962660
e-mail: [email protected]
01/13 PRE 115 007 Errors excepted and subject to change without notice.