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PRODUCT INDEX

Gas Lift Equipment

DESCRIPTION
Side Pocket Mandrel
Side Pocket Mandrel-Round Body
Side Pocket Mandrel-Chemical Injection
Valve Latch
Dummy Valve
Orifice Valve
Retrievable Gas Lift Valve
Retrievable Chemical Injection Gas Lift Valve
Kick Over Tool
Conventional Gas Lift Valve
Check Valve
Conventional Gas Lift Mandrel
Running Tool
Pulling Tool
1 GAS LIFT EQUIPMENT

SIDE POCKET MANDREL (WRVM)


Product No. BI 820-02

BOTIL Side Pocket Mandrels allow use of standard


Wireline tools for installation and retrieval of
different types of flow control devices.

MATERIALS:
Generally Low Alloy Steel AISI 4130 is used.
For corrosive application, AISI 410 is used.
Other materials may be used as per
customer’s requirement.

FORGINGS:
Pockets & tool discriminators are closed die forged
and are integral part of the pocket. Swages
are forged from seamless mechanical tubing or it
can be machined from solid bar stock. Forgings
are made by using a precision closed die
process. All forged parts are visually and
dimensionally inspected by Quality Control
before machining. After Heat Treatment,
additional testing i.e. Grain Flow, Micro
Examination, Hardness Testing, Dye Penetrant
Testing Magnetic Particle Testing & Ultra
Sonic Testing are also carried out.

MACHINING:
Pockets are machined using Deep Hole Drilling &
boring process that provides accurate polished
bore diameters, alignment and better surface finish
for packing seals. The swages are machined with
precision accuracy. Threads are machined as per
design specification. All components are
dimensionally inspected.

WELDING HEAT TREATMENT:


Welding is done as per ASME Section VIII &
IX with the use of proper welding electrodes.
Full penetration welds take place when joining
the swages and forged pocket are welded to the
oval pipe. After welding, all external weld
deposits are evenly grounded down to match the
outside profile. All mandrels are heat treated,
Quenched & Tempered to 18-22 HRC, for
corrosive service and
24-33 HRC for standard service application.

ASSEMBLED MANDREL:
After heat treatment and threading each mandrel is
tested for hardness, internal and external drift and
pressure test. Additional testing i.e. dye penetrant,
ultrasonic, magnetic particle and radiography can
also be provided as per customer requirement.

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GAS LIFT EQUIPMENT

ENGINEERING DATA FOR SIDE POCKET MANDREL (WRVM)


Mandrel Dimensions (Inch)
Tubing
Size
Valve OD Major Minor
(Inch) Length I.D. *Drift ØE ØF
(Inch) Type Shape OD OD
A ØD Dia. E F
B C
2 3/8 1.0 B1M OVAL 83 4.25 2.92 2.000 1.901 1.027 1.027
2 3/8 1.5 B2M OVAL 102 4.75 4.00 2.000 1.901 1.600 1.500
2 7/8 1.0 B1M OVAL 85 4.75 4.00 2.441 2.347 1.027 1.027
2 7/8 1.5 B2M OVAL 103 5.50 4.59 2.441 2.347 1.600 1.500
3 1/2 1.0 B1M OVAL 85 5.31 4.12 2.992 2.867 1.027 1.027
3 1/2 1.5 B2M OVAL 104 6.06 5.00 2.992 2.867 1.600 1.500
4.0 1.0 B1M OVAL 86 5.85 5.00 3.476 3.351 1.027 1.027
4.0 1.5 B2M OVAL 107 6.63 5.55 3.476 3.351 1.600 1.500
4 1/2 1.0 B1M OVAL 90 5.86 5.00 3.897 3.790 1.027 1.027
4 1/2 1.0 B1M OVAL 86 6.45 5.50 3.958 3.833 1.027 1.027
4 1/2 1.5 B2M OVAL 107 7.03 5.625 3.958 3.833 1.600 1.500
5.0 1.5 B2M OVAL 116 7.94 6.80 4.408 4.283 1.600 1.500
5 1/2 1.0 B1M OVAL 87 7.94 6.80 4.778 4.653 1.600 1.500
5 1/2 1.5 B2M OVAL 115 7.44 6.05 4.000 3.833 1.600 1.500
5 1/2 1.5 B2M OVAL 115 7.94 6.80 4.778 4.653 1.600 1.500

Other Drift sizes can also be provided upon


* request.

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GAS LIFT EQUIPMENT

PRESSURE RATING FOR SIDE POCKET MANDRELS (WRVM)


Test Pressure (PSI) *
Tubing Valve Weight Volume
Mandrel Standard Corrosive
Size O.D. Lbs - F* (Cubic
Type Services Services
(Inch) (Inch) (Kg - F) Ft.)
Internal External Internal External
2 3/8 1.0 B1M 73 (33) 0.47 8000 7000 6000 5500
2 3/8 1.5 B2M 128 (58) 0.88 7500 6500 6000 5000
2 7/8 1.0 B1M 119 (54) 0.73 8000 7000 6000 5500
2 7/8 1.5 B2M 179 (81) 1.18 7500 6500 6000 5000
3 1/2 1.0 B1M 148 (67) 0.84 8000 6500 6000 5000
3 1/2 1.5 B2M 207 (94) 1.43 8000 6500 7000 5500
4.0 1.0 B1M 203 (92) 1.14 8000 6500 7000 5500
4.0 1.5 B2M 234 (106) 1.78 8000 6500 7000 5500
4 1/2 1.0 B1M 118 (54) 1.38 7500 6000 6000 5000
4 1/2 1.0 B1M 214 (97) 1.38 7500 6000 6000 5000
4 1/2 1.5 B2M 240 (109) 1.92 7500 6000 6000 5000
5.0 1.5 B2M 308 (140) 2.84 8500 7000 6500 5500
5 1/2 1.0 B1M 260 (118) 2.13 7500 6000 6000 5000
5 1/2 1.5 B2M 289 (131) 2.20 7500 6000 6000 5000
5 1/2 1.5 B2M 295 (134) 2.64 8500 7000 6500 5500

Test Pressure given are for mandrels made of AISI-4130 (9Cr 1Mo, 13Cr)
* materials
heat treated for Standard or Corrosive environments. Test Pressure may be
reduced due to end connection limitations.

Weight & Length may vary depending upon end


** connection

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GAS LIFT EQUIPMENT

SIDE POCKET MANDREL-ROUND BODY


Product No. BI 820-07
BOTIL Side Pocket Mandrels allow use of
standard Wireline tools for installation and
retrieval of different types of flow control
devices.

MATERIALS:
Generally Low Alloy Steel AISI 4130 is used.
For corrosive application, AISI 410 is used.
Other materials may be used as per
customer’s requirement.

FEATURES & BENIFITS:

 The high-pressure design allows use of


these mandrels in deep applications
requiring high pressure and/or tensile
ratings.
 The machined pocket and tool guard
protect gas-lift equipment by
preventing tools larger than the
pulling/running tool from damaging the
valve latch.

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GAS LIFT EQUIPMENT

ENGINEERING DATA FOR SIDE POCKET MANDREL


Tubing Valve Mandrel Dimensions (Inch)
Size OD Lengt Major Minor Drift UPPER LOWER
(Inch) (Inch) Type** Shape I.D.
h OD OD Dia. SEAL SEAL
2 3/8 1.0 B1HO ROUND 83 4.60 N/A 2.000 1.901 1.027 1.027
2 7/8 1.0 B1HO ROUND 85 5.00 N/A 2.441 2.347 1.027 1.027
3 1/2 1.0 B1HO ROUND 87 5.750 N/A 2.992 2.867 1.027 1.027
4 1.0 B1HO ROUND 84 5.812 N/A 3.476 3.351 1.027 1.027
4 1/2 1.0 B1HO ROUND 92 5.98 N/A 3.958 3.833 1.027 1.027
** B1HO Mandrel is equivalent to HO-1/SMOR/SMR/KBTG.

PRESSURE RATING FOR SIDE POCKET MANDRELS


Tubing Valve Weight Volume Test Pressure (PSI) *
Mandrel
Size O.D. Lbs - F* (Cubic Standard Services Corrosive Services
Type**
(Inch) (Inch) (Kg - F) Ft.) Internal External Internal External
2 3/8 1.0 B1HO 50 (23) 0.40 13500 13500 12000 11000
2 7/8 1.0 B1HO 70 (32) 0.50 13500 13500 12000 11000
3 1/2 1.0 B1HO 120 (54) 0.73 13500 13500 12000 11000
4 1.0 B1HO 203(92) 1.14 10000 9000 7000 5500
4 1/2 1.0 B1HO 140 (64) 0.84 7400 7000 5650 5400

Test Pressure given are for mandrels made of AISI-4130 (9Cr 1Mo, 13Cr) materials
* heat treated for Standard or Corrosive environments. Test
Pressure may be reduced due to end connection limitations.
** B1HO Mandrel is equivalent to HO-1/SMOR/SMR/KBTG.
*** Weight & Length may vary depending upon end connection.

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GAS LIFT EQUIPMENT

SIDE POCKET MANDREL-CHEMICAL INJECTION


Product No. BI 820-08

Tubing Major Minor Upper


Valve OD Drift Lower
Size Type Latches OD OD Seal
(Inch) Dia. Seal
(Inch)
2 3/8 1.0 B1M-CI GBK-2 4.250 3.410 1.901 1.027 1.027
2 3/8 1.5 B2M-CI GRK 4.750 4.500 1.901 1.600 1.500
2 7/8 1.0 B1M-CI GBK-2 4.750 4.500 2.347 1.027 1.027
2 7/8 1.5 B2M-CI GRK 5.500 5.093 2.347 1.600 1.500
3 1/2 1.0 B1M-CI GBK-2 5.313 4.500 2.867 1.027 1.027
3 1/2 1.5 B2M-CI GRK 5.968 5.500 2.867 1.600 1.500
4 1/2 1.5 B2M-CI GRK 7.063 6.641 3.833 1.600 1.500
5 1/2 1.5 B2M-CI GRK 8.015 7.375 4.653 1.600 1.500

Test Pressure (PSI)*


Tubing Valve Standard Corrosive
Size O.D. Mandrel Services Services
(Inch) (Inch) Type
Internal External Internal External
2 3/8 1.0 B1M-CI 8000 6000 6000 4000
2 3/8 1.5 B2M-CI 7500 5500 5500 3500
2 7/8 1.0 B1M-CI 8000 6000 6000 4000
2 7/8 1.5 B2M-CI 7500 5500 5500 3500
3 1/2 1.0 B1M-CI 8000 6000 6000 4000
3 1/2 1.5 B2M-CI 7500 5500 5500 3500
4 1/2 1.5 B2M-CI 7500 6000 6000 5000
5 1/2 1.5 B2M-CI 8500 7000 6500 5500

Test Pressure given are for mandrels made of AISI-4130 (9Cr 1Mo, 13Cr) materials
* heat treated for Standard or Corrosive environments. Test
Pressure may be reduced due to end connection limitations.

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GAS LIFT EQUIPMENT

GBK-2 (BI 10-01-1000) & GRK (BI 10-25-


1000) LATCHES

BOTIL Wireline retrievable latches 1” GBK-2


and 1 ½” GRK are designed for installation in
G-type pocket profile Side Pocket Mandrels
(B1M & B2M). They utilize a locking ring which
is held in position by spring forces. As the latch
enters the Side Pocket profile, the locking ring
moves up and into the recessed area of the
latch. When the latch seats, the ring is
positioned in the locking recess of the pocket.
To retrieve the latch, a pin is sheared by
upward force allowing the locking ring mandrel
to move up and out of the way. The ring is then
freed to disengage from the locking recess as
the valve and latch are retrieved.
The latch utilizes a rotating spring loaded cam
GRA LATCH (BI 10-20-1000) to lock in place when the latch reaches the
recess in the mandrel receiver pocket. The
The GRA Latch is a cam style latch used to
latch also has 2 O-Rings to provide a better top
secure a 1 ½” O.D. valve (Non- Orienting) or
seal and debris barrier. A pin is sheared to
dummy in “MM” and “MMA” Mandrels.
release the locking mechanism allowing the
cam to rotate inside the latch housing and
permitting the retrieval of the valve or dummy.

ENGINEERING DATA FOR LATCHES


Side
Pulling Running Max Pocket
Running
Type Neck O.D. Neck O.D. O.D. Accessor Pulling Tool
Tool
(Inch) (Inch) (Inch) y O.D.
(Inch)
GRK 1.185 0.936 1.787 1.5 RK-1 1 5/8 JDS/PTG
GBK-2 0.875 0.75 1.358 1 JK 1 1/4 JDC/MP
GRA 1.344 1.359 1.75 1.5 JC-3 2" JDC

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GAS LIFT EQUIPMENT

E DUMMY VALVE (BI 04-01-1000)


RD DUMMY VALVE (BI 04-20-1000)

The RD Dummy Valve is 1 ½” Wireline


Retrievable Isolation Tool which is used to seal The E Dummy Valve is 1 Wireline Retrievable
of the M / TP series Mandrel (B2M) preventing Isolation Tool which is used to seal of the K /
communication between the Casing & Tubing. TMP series Mandrel (B1M) preventing
The Dummy valve with the appropriate Latch communication between the Casing & Tubing.
may be Wireline installed or retrieved prior to or The Dummy valve with the appropriate Latch
after completion for various procedures which may be Wireline installed or retrieved prior to or
include following: after completion for various procedures which
include following:
1. To blank off the tubing for production
until gas lift valves are required. 1. To blank off the tubing for production
2. To allow for pressurizing the tubing in until gas lift valves are required.
various procedures. 2. To allow for pressurizing the tubing in
3. To isolate Tubing & Casing flow during various procedures.
single alternative production and 3. To isolate Tubing & Casing flow during
4. To isolate Tubing & Casing flow for test single alternative production and
purpose during multi-point water or gas 4. To isolate Tubing & Casing flow for test
injection floods. purpose during multi-point water or gas
injection floods.

ENGINEERING DATA FOR E & RD DUMMY VALVES


Nominal Packing O.D. Latch or Kick
Running Pulling Tool Mandrel
Type O.D. (Inch) End Over
Tool Type Type Type
(Inch) Upper Lower Conn. Tool
E 1 1 1/32 1 1/32 GBK-2 BK-5 JK 1 1/4 JDC/MP B1M/TMP
RD 1 1/2 1 9/16 1 1/2 GRK BM-1 RK-1 1 5/8 JDS/PTG B2M/TP

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GAS LIFT EQUIPMENT

‘O’ SERIES ORIFICE VALVES


Product No. BI 820-06

BOTIL O Series 1” & 1-1/2” valves are designed for circulating operations
and provide means for communication between the tubing and the
tubing/casing annulus.

FEATURES & BENEFITS


 Flow capacity determined by orifice sizing.
 Integral reverse flow check valve provides large flow
capacities. Positive sealing feature of back check valve provides
protection from intrusion of production fluids into casing annulus.
 Various orifice materials (SS, Monel, Inconel, tungsten carbide)
available to meet application requirements.
 Temperature rating of 250º F (121º C) (Standard Service).
 Standard Neoprene packing with other materials available.
 Compatible with other manufacturers side Pocket Mandrel
(TMP/TP).

APPLICATIONS
The Wireline retrievable orifice valves are used to establish
communication between the tubing & annulus during circulating, gas
VALVE OPEN or fluid injection operations. They are utilized in single point injection
continuous flow completions. These valve have no closing function
and are commonly used to control stable injection at the operating
valve depth.

VALVE CLOSED

ENGINEERING DATA FOR ORIFICE VALVES


Type Nominal Packing OD Port Size Latch Or Running Pulling Mandrel
OD (inch) (inch) (inch) End Conn. Tool Tool Type
Upper Lower Min. Max. Type Type

GRO-40 1 1-1/32 1-1/32 1/8 7/16 GBK-2 JK JDC B1M/B1HO

GRO-20 1-1/2 1-9/16 1-1/2 1/8 51/64 GRK RK-1 JDS B2M/B2HO
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GAS LIFT EQUIPMENT

GR-40 INJECTION PRESSURE


OPERATED GAS LIFT VALVE
Product No. BI 01-40-1000

BOTIL G Series valve utilizes nitrogen


charged bellow configuration designed for
either continuous or intermittent flow
applications. They are especially suitable
for use as unloading and operating valves
in areas where high gas lift pressures are
available. Since the charge pressure above
the bellows is affected by temperature, it is
important that the operating temperatures
at the valve be known. These valves are
available in Wireline installations.

ADVANTAGES

Vibration protected 3-ply Monel bellow are


designed to withstand hydrostatic pressure
up to 5000 psi. Nitrogen dome charge,
acting on the O.D. of the bellow, permits
bellows to expand uniformly without
stacking, thus prolonging bellow’s life. The
multiple port size availability, make this
valve series appropriate for a wide range of
operating conditions. Reversible seat are
available in several different materials.

ENGINEERING DATA FOR INJECTION PRESSURE OPERATED VALVES


Packing O.D. Port Size
Nominal
(Inch) (Inch) Latch or End Running Pulling Tool Mandrel
Type O.D.
Conn. Tool Type Type Type
(Inch)
Upper Lower Min. Max.
GR-40 1 1 1/32 1 1/32 1/8 3/8 GBK-2 JK/BC-1 1 1/4 JDC/MP B1M/TMP

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GAS LIFT EQUIPMENT

GR-20 INJECTION PRESSURE OPERATED GAS LIFT VALVE


Product No. BI 01-20-1000

DESCRIPTION

BOTIL G Series valve utilizes nitrogen


charged bellow configuration designed for
either continuous or intermittent flow
applications. They are especially suitable
for use as unloading and operating valves
in areas where high gas lift pressures are
available. Since the charge pressure above
the bellows is affected by temperature, it is
important that the operating temperatures
at the valve be known. These valves are
available in Wireline installations.

ADVANTAGES

Vibration protected 3-ply Monel bellow are


designed to withstand hydrostatic pressure
up to 5000 psi. Nitrogen dome charge,
acting on the O.D. of the bellow, permits
bellows to expand uniformly without
stacking, thus prolonging bellow’s life. The
multiple port size availability, make this
valve series appropriate for a wide range of
operating conditions. Reversible seat are
available in several different materials.

ENGINEERING DATA FOR INJECTION PRESSURE OPERATED VALVES


Packing O.D. Port Size
Nominal
(Inch) (Inch) Latch or End Running Pulling Tool Mandrel
Type O.D.
Conn. Tool Type Type Type
(Inch)
Upper Lower Min. Max.
GR-20 1 1/2 1 9/16 1 1/2 1/8 1/2 GRK RK-1/BC-1 1 5/8 JDS/PTG B2M/TP

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GAS LIFT EQUIPMENT

RETRIEVABLE CHEMICAL INJECTION


VALVE
Product No. BI 820-09

BOTIL BCLK & BCLK-1 Chemical injection


valves are 1” OD valve designed to control
chemicals injected in to the production fluid BOTIL also design BCLK-2 & BCLK-3
at valve depth. A Nitrogen charged bellows Chemical injection valve which are Side
provides the force necessary to maintain pocket valves designed to control
each valve in its normally closed position. chemicals injected in to the production fluid
The BCLK contain a 3 ply Inconel bellows, at valve depth. An Inconel spring provides
which suits this valve for high pressure the force necessary to maintain each valves
service. The BCLK-1 contains a 3 ply Monel in its normally closed position. The BCLK-2
bellows and is used for lower pressure is for 1” OD & BCLK-3 is for 1-1/2” OD. The
applications. Bellow area is 0.26 square BCLK-2 to utilize a GBK-2 top latch (B1M
inch for both valves. Valves contain spring SPM) & BCLK-3 to utilize a GR series
loaded reverse flow checks, required GBK- latch(B2M SPM). Reverse flow checks are
2 top latch & are run in the appropriate B1M included as an integral port of these valves.
series mandrels. Port size available for the Port size available for the BCLK-2 & BCLK-
BCLK & BCLK-1 valves are 1/8” & 3/16”. 3 valves are 1/8” & 3/16”.

OPERATION

Injected chemicals enter the valves from the injected chemicals compresses the
the annulus in an open injection system. bellow/spring & lift the stem tip of the seat &
Chemicals also may enter the valve from a open the valve. Chemicals then flow
separate injection line as in a closed through the valve into the production
injection system. The hydraulic pressure of conduit.

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GAS LIFT EQUIPMENT

ENGINEERING DATA

Nomin Packing Latch Kick


O.D. Running Pulling Tool Mandrel
Type al O.D. or End Over
(Inch) Tool Type Typ Type
(Inch) Conn. Tool
e
Upper Lower
BCLK 1 1 1/32 1 1/32 GBK-2 BK-5 JK 1 1/4 JDC/MP B1M/TMP

BCLK-1 1 1 1/32 1 1/32 GBK-2 BK-5 JK 1 1/4 JDC/MP B1M/TMP

BCLK-2 1 1 1/32 1 1/32 GBK-2 BK-5 JK 1 1/4 JDC/MP B1M/TMP

BCLK-3 1-1/2 1 9/16 1 1/2 GRK BM-1 RK-1 1 5/8 JDS/PTG B2M/TP

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GAS LIFT EQUIPMENT

KICKOVER TOOL slot in the orienting sleeve in the


PRODUCT NO. BI 820-01 mandrel, and the kick spring pivots the
lower section of the kickover tool,the
pulling or running tool and the valve into
Introduction and Application the kickover position. The orienting
The BOTIL BK-5 & BM-1 kickover tools sleeve in the mandrel provides positive
are used to install and retrieve 1” and 1- installation and retrieval of the flow
1/2” O.D flow control devices in BOTIL control device by the kickover tool.Once
B1M/B1HO and B2M/B2HO series side the flow control device is installed or
pocket mandrels. retrieved, and the wireline operator
raises the kickover tool the latch spring
The kickover tool is lowered into the well is compressed thus permitting the
by standard wireline techniques until the kickover tool to pass through all
tool is below the selected mandrel.As the mandrels above the one in which the
tool string is raised, the locator finger of wireline operation was performed.
the kickover tool contacts the top of the

SPECIFICATIONS FOR TYPE BK-5


2" 2-1/2" 3" 4-1/2"
FISHNECK OD 1.375 1.375 1.375 1.375
MAX OD 1.75 2.063 2.5 3.5
LENGTH 72.844 72.844 70.031 70.562
TOP PIN
THREAD 15/16-10 15/16-10 15/16-10 15/16-10
VALVE SIZE 1"
MANDREL
TYPE B1M/B1HO/TMP

SPECIFICATIONS FOR TYPE BM-1


2-1/2" 3" 4-1/2" 5-1/2"
FISHNECK OD 1.375 1.375 1.375 2.31
MAX OD 2.218 2.734 3.71 4.25
LENGTH 81.75 81.875 82 78.125
TOP PIN
THREAD 15/16-10 15/16-10 15/16-10 1 9/16-10
VALVE SIZE 1-1/2"
MANDREL
TYPE B2M/TP

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GAS LIFT EQUIPMENT

G-40 Gas Lift Valve the seat port area, the more is the tubing
Product No. BI 02-40-1000 sensitive valve.

Valve Specifications:
Introduction
1. Material: Stainless Steel
The G-40 conventional gas lift valve is a Standard.
1” O.D pressure operated valve. It can 2. Pressure Rating: High range as
be used for either continuous or per API 11V1 1200 Psi and
intermitting flow and is installed with a above.
reverse check valve on the conventional 3. Temperature Rating: 300ºF.
tubing retrievable gas lift mandrel. Botil
gas lift valve is available in 1/8” to 3/8”
Port sizes or as required.

Product Description

The 1” OD (G-40) conventional valves


are Nitrogen charged gas lift valves
which can be used as an intermittent
valve or a continuous flow valve. N2
dome pressure is set in a shop at a
reference temperature and corrected to
an operating depth temperature. The N2
charge inside the bellow provides a
downward force tending to hold the
valve on its seat.
The upward forces necessary to open the
valve are casing pressure acting on the
bellow area is less than seat area &
tubing pressure acting on the seat area.
When these combined pressures are
sufficient, the valve will open. Once
opened it will remain open until casing
and tubing pressure are reduced to/ or
below set dome pressure. The difference
between opening and closing pressure is
called Spread. It is controlled by tubing
pressure sensitivity of the valve. Larger

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GAS LIFT EQUIPMENT

STEM TIP ASSEMBLY


FLOATING SEAT ASSEMBLY
PORT FRACTION PART NUMBER
FRACTION PART
PORT
SIZE EQUIVALENT COMPLETE EQUIVALE NUMBER
SIZE
0.125 1/8” BI 01-10-1111 NT COMPLETE
0.125 1/8” BI 01-10-1114
0.156 5/32” BI 01-10-1211
0.156 5/32” BI 01-10-1214
0.188 3/16” BI 01-10-1311 0.188 3/16” BI 01-01-1314
0.218 7/32” BI-101885-00 0.218 7/32” BI-101866-00
0.250 1/4” BI 01-10-1411 0.250 1/4” BI 01-01-1414
0.313 5/16” BI 01-10-1511 0.313 5/16” BI 01-01-1514
0.375 3/8” BI 01-10-1611 0.375 3/8” BI 01-01-1614

TECHNICAL DATA
(Ab
Available TEF = Av/Ab
)Effective Area of Port with
Port Sizes (1- 1-Av/Ab
Bellows Area Bevel (Av) Av/Ab
I. D. Av/Ab) Tubing Effect
(Square (Square Inches)
(Inches) Factor
Inches)
1/8” 0.31 0.0129 0.042 0.958 0.043
5/32” 0.31 0.0201 0.065 0.935 0.069
3/16” 0.31 0.0291 0.094 0.906 0.104
7/32” 0.31 0.0395 0.127 0.873 0.145
1/4” 0.31 0.0511 0.164 0.836 0.196
5/16” 0.31 0.0792 0.255 0.745 0.342
3/8” 0.31 0.1134 0.365 0.635 0.575

ENGINEERING DATA
Maximum outside 1.000 inches
Diameter
Overall length 13.53”
Connecting Thread ‫ײ‬1/2 -14 NPT
Mandrel series (B Series) JR
required Mandrel
Check Valve G-40/GCF-40

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GAS LIFT EQUIPMENT

G-20 Gas Lift Valve 3. Temperature Rating:


Product No. BI 02-20-1000 300ºF.

The G-20 conventional gas lift valve


is a 1-1/2” O.D Pressure operated
nitrogen charged valve. It can be
used for either continuous or
intermitting flow and is installed with
a reverse check valve on the
conventional tubing retrievable class
mandrels. Port sizes available 1/8”to
1/2” or as required. N2 dome
pressure is set in a shop at a
reference temperature and corrected
to an operating depth temperature.
The N2 charge inside the bellow
provides a downward force tending
to hold the valve on its seat. The
upward forces necessary to open the
valve are casing pressure acting on
the bellow area is less than seat
area & tubing pressure acting on the
seat area. When these combined
pressures are sufficient, the valve
will open. Once opened it will remain
open until casing and tubing
pressure are reduced to/ or below
set dome pressure. The difference
between opening and closing
pressure is called Spread. It is
controlled by tubing pressure
sensitivity of the valve. Larger the
seat port area, the more is the tubing
sensitive valve.

Valve Specifications:
1. Material: Stainless
Steel Standard.
2. Pressure Rating: High
range as per API 11V1
1200 Psi and above.

123
GAS LIFT EQUIPMENT

STEM TIP ASSEMBLY FLOATING SEAT ASSEMBLY


FRACTI FRACTI
PART PART
POR ON PORT ON
NUMBER NUMBER
T EQUIVA SIZE EQUIVA
COMPLETE COMPLETE
SIZE LENT LENT
0.125 1/8” BI 02-20-1212 0.125 1/8” BI 01-20-1215
0.156 5/32” BI-101978-00 0.156 5/32” BI-101980-00
0.188 3/16” BI 02-20-1312 0.188 3/16” BI 01-20-1315
0.218 7/32” BI-101979-00 0.218 7/32” BI-101981-00
0.250 1/4” BI 02-20-1412 0.250 1/4” BI 01-20-1415
0.313 5/16” BI 02-20-1512 0.313 5/16” BI 01-20-1515
0.375 3/8” BI 02-20-1612 0.375 3/8” BI 01-20-1615
0.438 7/16” BI 02-20-1712 0.438 7/16” BI 01-20-1715
0.500 ½” BI-107131-00 0.500 ½” BI-107132-00

TECHNICAL DATA
Area of TEF =
Ab
Port Av/Ab
Effective
Available with 1-
Bellows (1-
Port Bevel Av/Ab Av/Ab ENGINEERING DATA
Area Av/Ab)
Sizes (Av) Tubing Maximum 1.500”
(Square
(Square Effect outside Diameter
Inches)
Inches) Factor Overall length 14-5/16”
1/8” 0.77 0.0129 0.017 0.983 0.017 Connecting ½” –14 NPT
5/32” 0.77 0.0201 0.026 0.974 0.027 Thread
3/16” 0.77 0.0291 0.038 0.962 0.040 Mandrel series (C Series)
7/32” 0.77 0.0395 0.051 0.949 0.054 required SR Mandrel
1/4” 0.77 0.0395 0.067 0.933 0.072 Check Valve G-20/GCF-20
5/16” 0.77 0.0792 0.104 0.896 0.116
3/8” 0.77 0.1134 0.148 0.852 0.174
7/16” 0.77 0.1532 0.201 0.799 0.252
½” 0.77 0.1955 0.254 0.746 0.342

124
GAS LIFT EQUIPMENT

G-40 CHECK VALVE


Product No. BI 02-90-1000

G-40 check valves are used with G-40 designed for use with the 1”
conventional gas lift valve to protect the conventional casing flow valve.
casing from backflow, allowing the
tubing to be pressurizing in various
procedures, and prevent any
commingling of fluids in dual
installation. The conventional check
assemblies utilizes the same metal to
metal seal as well as metal dart to soft
hy-car pad seal as does the retrievable
valve checks. The G-40 check is a
velocity type check requiring flow
pressure to force the dart on seat but is
also available in a normally closed
variation with a spring attachment.
G-40 check valves are of the same
design as the G-20 but designed for used
with the 1” conventional G-40 valve the
dart, seal and pad are of the same design
as the K series, retrievable valves.
GCF-40 is a reverse flow check with all
the characteristics of the G-40 check but

CONVENTIONAL CHECK VALVE


SPECIFICATIONS
Check Equivalent Connecting
Length
Model O.D Port Size Thread
G-40 1" 3- 9/16" 5/16" 1/2" NPT

125
GAS LIFT EQUIPMENT

G-20 CHECK VALVE


Product No. BI 02-70-1000

G-20 Check valves are used with G-


20 conventional gas lift valve to
protect the casing from backflow,
allow for pressurizing the tubing in
various procedures, and prevent any
commingling of flow in dual
installation. The conventional check
assemblies utilize the same metal to
metal seal as well as metal dart to
soft hy – car pad seal as does the
retrievable valve checks. The G-20
check is a velocity type check
requiring flow pressure to force the
dart on seal but is also available in a
normally closed variation with a
spring attachment.

G-20 is a reverse flow check with all


the characteristics of the G-20 check
but designed for use with the 1 ½”
conventional casing flow valve.

CONVENTIONAL CHECK VALVE SPECIFICATIONS


Check
Equivalent Connecting
Model Valve Length
Port Size Thread
O.D
G-20 1- 1/2" 4 -3/4" 9/16" 1/2" NPT

126
GAS LIFT EQUIPMENT

MODEL ‘B’ CONVENTIONAL GAS


LIFT MANDREL
Product No. BI 06-115-601

The Model ‘B’ mandrels are ENGINEERING DATA


designed to accept the 1”
conventional G-40 pressure
Tubing Max.
operated gas lift valve and G-40 I.D. Length
Size O.D.
tubing flow check Valve. The Inch Ft.
Inch Inch
Mandrels are manufactured with side
guards to protect the valve when 1.995
2-3/8 3.781 4
running or pulling the tubing string.
2.441
2-7/8 4.396 4
These mandrels are available in
various tubing grades such as J-55, 2.259
2-7/8 4.396 4
N-80, L-80, P-110 & other grades of
material as per customer 3-1/2 5.062 2.992 4
requirement.

Maximum O.D, thread Connection & other PPF can be furnished as required.

127
GAS LIFT EQUIPMENT

MODEL ‘C’ CONVENTIONAL GAS


LIFT MANDREL
Product No. BI 06-535-501

The Model ‘C’ mandrels are


designed to accept the 1-1/2” ENGINEERING DATA
conventional G-20 pressure
operated gas lift valve and G-20
tubing flow check Valve. The Tubing Max. I.D. Length
Mandrels are manufactured with side Size O.D. Inch Ft.
guards to protect the valve when Inch Inch
running or pulling the tubing string. 1.995
2-3/8 4.375 4

These mandrels are available in 2.441


2-7/8 4.929 4
various tubing grades such as J-55,
N-80, L-80, P-110 & other grades of 2.259
2-7/8 4.929 4
material as per customer
requirement. 3-1/2 5.655 2.992 4

4-1/2 6.875 3.958 4

Maximum O.D, thread Connection & other PPF can be furnished as required.

128
GAS LIFT EQUIPMENT

BOTIL JK RUNNING TOOL


Product No.- BI 820-04

PURPOSE:
Running “BK/GBK-2 side pocket
mandrel latches assembled to subsurface
controls.

DESCRIPTION:
The “JK” Running tools are simple in
design, consisting of one part. The inside
is machined with two different inside
diameters allowing the running tool to
shoulder on the side pocket mandrel latch
being run. The upper portion of the body
has a set of 1/8” shear pin holes on the
outer circumference to permit pinning
the running tool to the side pocket control
latch. The “JK” running tool is run in
conjunction with the appropriate kick
over tool.

Nominal size 1.00”


Upper thread
0.938” – 10 UN
connection
Max O.D. 1.33”
Fishneck Size 1.188”

129
GAS LIFT EQUIPMENT

BOTIL RK-1 RUNNING TOOL


Product No. - BI 820-05

Purpose

Running “RK-1/RKP” side pocket


mandrel latches assembled to sub surface
controls.

Description
The “RK” running tools are simple in
design, consisting of one part. The inside
is machined with two different inside
diameters allowing the running tool to
shoulder on the side pocket mandrel latch
being run. The upper portion of the body
has a set of 1/8” shear pin holes on the
outer circumference to permit pinning the
running tool to the side pocket control
latch. The “RK” running tool is run in
conjunction with the appropriate kick
over tool.

Nominal Size 1.50”


Upper Thread
0.938”-10 UN
Connection
Max. O.D. 1.43”
Fishneck Size 1.188”

130
GAS LIFT EQUIPMENT

BOTIL MODEL”JDC/JDS”
PULLING TOOL
Product No. BI 811-90 & BI 811-97

The “JDC/JDS” Pulling Tool is a wireline


service tool designed to remove
retrievable subsurface devices with
external fishing necks from well. This
tool has collet-type dogs with large
latching area. It is also available with
different length cores which make the
reach of the tool adaptable to retrieve
subsurface devices with fishing necks of
different lengths.

The “JDC/JDS” Pulling Tool utilizes the


top sub which is made up to the skirt of
the tool. The dogs, which are mounted on
the skirt, are inserted into the vertical
openings in the skirt. The “JDC/JDS”
Series Pulling Tool can be released, if
necessary from the retrievable device by
downward jarring. In the Pulling Tool
nomenclature, the second letter is used to
designated the direction of shear release.
A”JDC/JDS” is a “jar down” release tool.
The third letter designates core length
with a “C” being a “long” core and an “S”
core being a “short” core.

131
GAS LIFT EQUIPMENT

SIZE TYP TO REAC MAX TOP


E ENGAGE H O.D. THREAD
FISHING CONNEC
NECK TION
O.D.
1 1/4” JDC .875” 1.937” 1.281” 15/16-10
1 3/8” JDC 1.000” 1.875” 1.375” 15/16-10
1 1/2” JDC 1.187” 1.093” 1.422” 15/16-10
1 1/2” JDS 1.187” 1.843” 1.422” 15/16-10
1 1/2” JUC 1.187” 1.093” 1.422” 15/16-10
1 1/2” JUS 1.187” 1.843” 1.422” 15/16-10
1 5/8” JDC 1.187” 1.093” 1.625” 15/16-10
2” JDC 1.375” 1.437” 1.859” 15/16-10
2” JDS 1.375” 2.125” 1.859” 15/16-10
2” JUC 1.375” 1.437” 1.859” 15/16-10
2” JUS 1.375” 2.125” 1.859” 15/16-10
2 1/2” JDC 1.750” 1.312” 2.250” 15/16-10
2 1/2” JDS 1.750” 2.187” 2.250” 15/16-10
2 1/2” JUC 1.750” 1.312” 2.250” 15/16-10
2 1/2” JUS 1.750” 2.187” 2.250” 15/16-10
3” JDC 2.312” 1.437” 2.796” 1 1/16-10
3” JDS 2.312” 2.125” 2.796” 1 1/16-10
3” JUC 2.312” 1.437” 2.796” 1 1/16-10
3” JUS 2.312” 2.125” 2.796” 1 1/16-10
4” JDC 3.125” 2.312” 3.750” 1 1/16-10
4” JUC 3.125” 2.312” 3.750” 1 1/16-10

132

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