Side Pocket Mandral PDF
Side Pocket Mandral PDF
Side Pocket Mandral PDF
DESCRIPTION
Side Pocket Mandrel
Side Pocket Mandrel-Round Body
Side Pocket Mandrel-Chemical Injection
Valve Latch
Dummy Valve
Orifice Valve
Retrievable Gas Lift Valve
Retrievable Chemical Injection Gas Lift Valve
Kick Over Tool
Conventional Gas Lift Valve
Check Valve
Conventional Gas Lift Mandrel
Running Tool
Pulling Tool
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MATERIALS:
Generally Low Alloy Steel AISI 4130 is used.
For corrosive application, AISI 410 is used.
Other materials may be used as per
customer’s requirement.
FORGINGS:
Pockets & tool discriminators are closed die forged
and are integral part of the pocket. Swages
are forged from seamless mechanical tubing or it
can be machined from solid bar stock. Forgings
are made by using a precision closed die
process. All forged parts are visually and
dimensionally inspected by Quality Control
before machining. After Heat Treatment,
additional testing i.e. Grain Flow, Micro
Examination, Hardness Testing, Dye Penetrant
Testing Magnetic Particle Testing & Ultra
Sonic Testing are also carried out.
MACHINING:
Pockets are machined using Deep Hole Drilling &
boring process that provides accurate polished
bore diameters, alignment and better surface finish
for packing seals. The swages are machined with
precision accuracy. Threads are machined as per
design specification. All components are
dimensionally inspected.
ASSEMBLED MANDREL:
After heat treatment and threading each mandrel is
tested for hardness, internal and external drift and
pressure test. Additional testing i.e. dye penetrant,
ultrasonic, magnetic particle and radiography can
also be provided as per customer requirement.
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Test Pressure given are for mandrels made of AISI-4130 (9Cr 1Mo, 13Cr)
* materials
heat treated for Standard or Corrosive environments. Test Pressure may be
reduced due to end connection limitations.
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MATERIALS:
Generally Low Alloy Steel AISI 4130 is used.
For corrosive application, AISI 410 is used.
Other materials may be used as per
customer’s requirement.
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Test Pressure given are for mandrels made of AISI-4130 (9Cr 1Mo, 13Cr) materials
* heat treated for Standard or Corrosive environments. Test
Pressure may be reduced due to end connection limitations.
** B1HO Mandrel is equivalent to HO-1/SMOR/SMR/KBTG.
*** Weight & Length may vary depending upon end connection.
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Test Pressure given are for mandrels made of AISI-4130 (9Cr 1Mo, 13Cr) materials
* heat treated for Standard or Corrosive environments. Test
Pressure may be reduced due to end connection limitations.
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BOTIL O Series 1” & 1-1/2” valves are designed for circulating operations
and provide means for communication between the tubing and the
tubing/casing annulus.
APPLICATIONS
The Wireline retrievable orifice valves are used to establish
communication between the tubing & annulus during circulating, gas
VALVE OPEN or fluid injection operations. They are utilized in single point injection
continuous flow completions. These valve have no closing function
and are commonly used to control stable injection at the operating
valve depth.
VALVE CLOSED
GRO-20 1-1/2 1-9/16 1-1/2 1/8 51/64 GRK RK-1 JDS B2M/B2HO
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ADVANTAGES
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DESCRIPTION
ADVANTAGES
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OPERATION
Injected chemicals enter the valves from the injected chemicals compresses the
the annulus in an open injection system. bellow/spring & lift the stem tip of the seat &
Chemicals also may enter the valve from a open the valve. Chemicals then flow
separate injection line as in a closed through the valve into the production
injection system. The hydraulic pressure of conduit.
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ENGINEERING DATA
BCLK-3 1-1/2 1 9/16 1 1/2 GRK BM-1 RK-1 1 5/8 JDS/PTG B2M/TP
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G-40 Gas Lift Valve the seat port area, the more is the tubing
Product No. BI 02-40-1000 sensitive valve.
Valve Specifications:
Introduction
1. Material: Stainless Steel
The G-40 conventional gas lift valve is a Standard.
1” O.D pressure operated valve. It can 2. Pressure Rating: High range as
be used for either continuous or per API 11V1 1200 Psi and
intermitting flow and is installed with a above.
reverse check valve on the conventional 3. Temperature Rating: 300ºF.
tubing retrievable gas lift mandrel. Botil
gas lift valve is available in 1/8” to 3/8”
Port sizes or as required.
Product Description
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TECHNICAL DATA
(Ab
Available TEF = Av/Ab
)Effective Area of Port with
Port Sizes (1- 1-Av/Ab
Bellows Area Bevel (Av) Av/Ab
I. D. Av/Ab) Tubing Effect
(Square (Square Inches)
(Inches) Factor
Inches)
1/8” 0.31 0.0129 0.042 0.958 0.043
5/32” 0.31 0.0201 0.065 0.935 0.069
3/16” 0.31 0.0291 0.094 0.906 0.104
7/32” 0.31 0.0395 0.127 0.873 0.145
1/4” 0.31 0.0511 0.164 0.836 0.196
5/16” 0.31 0.0792 0.255 0.745 0.342
3/8” 0.31 0.1134 0.365 0.635 0.575
ENGINEERING DATA
Maximum outside 1.000 inches
Diameter
Overall length 13.53”
Connecting Thread ײ1/2 -14 NPT
Mandrel series (B Series) JR
required Mandrel
Check Valve G-40/GCF-40
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Valve Specifications:
1. Material: Stainless
Steel Standard.
2. Pressure Rating: High
range as per API 11V1
1200 Psi and above.
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TECHNICAL DATA
Area of TEF =
Ab
Port Av/Ab
Effective
Available with 1-
Bellows (1-
Port Bevel Av/Ab Av/Ab ENGINEERING DATA
Area Av/Ab)
Sizes (Av) Tubing Maximum 1.500”
(Square
(Square Effect outside Diameter
Inches)
Inches) Factor Overall length 14-5/16”
1/8” 0.77 0.0129 0.017 0.983 0.017 Connecting ½” –14 NPT
5/32” 0.77 0.0201 0.026 0.974 0.027 Thread
3/16” 0.77 0.0291 0.038 0.962 0.040 Mandrel series (C Series)
7/32” 0.77 0.0395 0.051 0.949 0.054 required SR Mandrel
1/4” 0.77 0.0395 0.067 0.933 0.072 Check Valve G-20/GCF-20
5/16” 0.77 0.0792 0.104 0.896 0.116
3/8” 0.77 0.1134 0.148 0.852 0.174
7/16” 0.77 0.1532 0.201 0.799 0.252
½” 0.77 0.1955 0.254 0.746 0.342
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G-40 check valves are used with G-40 designed for use with the 1”
conventional gas lift valve to protect the conventional casing flow valve.
casing from backflow, allowing the
tubing to be pressurizing in various
procedures, and prevent any
commingling of fluids in dual
installation. The conventional check
assemblies utilizes the same metal to
metal seal as well as metal dart to soft
hy-car pad seal as does the retrievable
valve checks. The G-40 check is a
velocity type check requiring flow
pressure to force the dart on seat but is
also available in a normally closed
variation with a spring attachment.
G-40 check valves are of the same
design as the G-20 but designed for used
with the 1” conventional G-40 valve the
dart, seal and pad are of the same design
as the K series, retrievable valves.
GCF-40 is a reverse flow check with all
the characteristics of the G-40 check but
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Maximum O.D, thread Connection & other PPF can be furnished as required.
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Maximum O.D, thread Connection & other PPF can be furnished as required.
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PURPOSE:
Running “BK/GBK-2 side pocket
mandrel latches assembled to subsurface
controls.
DESCRIPTION:
The “JK” Running tools are simple in
design, consisting of one part. The inside
is machined with two different inside
diameters allowing the running tool to
shoulder on the side pocket mandrel latch
being run. The upper portion of the body
has a set of 1/8” shear pin holes on the
outer circumference to permit pinning
the running tool to the side pocket control
latch. The “JK” running tool is run in
conjunction with the appropriate kick
over tool.
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Purpose
Description
The “RK” running tools are simple in
design, consisting of one part. The inside
is machined with two different inside
diameters allowing the running tool to
shoulder on the side pocket mandrel latch
being run. The upper portion of the body
has a set of 1/8” shear pin holes on the
outer circumference to permit pinning the
running tool to the side pocket control
latch. The “RK” running tool is run in
conjunction with the appropriate kick
over tool.
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BOTIL MODEL”JDC/JDS”
PULLING TOOL
Product No. BI 811-90 & BI 811-97
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