Flowserve, Rotary Valve & Actuation Catalogue
Flowserve, Rotary Valve & Actuation Catalogue
Flowserve, Rotary Valve & Actuation Catalogue
Product Catalog
Experience In Motion
Table of Contents
Access to Literature Online Section
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Page
Do This Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
• Go to www.flowserve.com Butterfly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• Click the “Literature” link on the left side of the page
• Find the last box under “Search” that says “Keyword or Lined Valves
Literature Number” Section Page
• Enter the bulletin number of the product you want (found at Butterfly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
bottom of the columns in this brochure) Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
• Click “Search” to find the PDF Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
The most recent version of each product bulletin will be . Sight Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 .
available on this site. Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 .
Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Flowserve rotary
valves offer easy
maintenance
and automation
backed by
market-friendly
expertise and
quality heritage
brands.
Product Index
A D N
AMP3 3-Way Lined Ball . . . . . . . . . . . . . . . . . . . 11 Durco BTV-2000™ Lined Butterfly . . . . . . . . . . 10 Noble Alloy 3D Ball . . . . . . . . . . . . . . . . . . . . . . . 7
Apex 4000 Positioner. . . . . . . . . . . . . . . . . . . . . 20 Durco BX 2001 High Performance. . . . . . . . . . . . 9 Noble Alloy Check Valves. . . . . . . . . . . . . . . . . . . 6
Apex 5000/6000 Positioner . . . . . . . . . . . . . . . . 20 Durco BX 2001 Stuffing Box Packing Options. . . 9 Noble Alloy Custom Ball. . . . . . . . . . . . . . . . . . . . 7
Atomac AKH3 and AKH2A Lined Ball. . . . . . . . . 11 Durco BX 2001 Seat Design Options. . . . . . . . . . 9 Noble Alloy System II Precision Cast Ball. . . . . . 7
Atomac AKH5 Ceramic Lined Ball. . . . . . . . . . . 11 Durco EG4 V-Port Control. . . . . . . . . . . . . . . . . . . 6
Atomac AKH6 Tank Drain . . . . . . . . . . . . . . . . . 12 Durco G4 Sleeved Plug. . . . . . . . . . . . . . . . . . . . . 4
S
Atomac AKH7-KP For Glass Pipe . . . . . . . . . . . 12 Durco G4B Marathon™. . . . . . . . . . . . . . . . . . . . . 5
SoftTools Software Suite . . . . . . . . . . . . . . . . . . 23
Atomac APN Lined Sampling. . . . . . . . . . . . . . . 13 Durco G4Z Fire Sealed . . . . . . . . . . . . . . . . . . . . 4
SuperNova Actuator Accessories. . . . . . . . . . . . 15
Atomac AR Lined Check Valves. . . . . . . . . . . . . 13 Durco G4Z-HF Alkylation . . . . . . . . . . . . . . . . . . . 5
SuperNova B-Series Actuators. . . . . . . . . . . . . . 15
Atomac ASF Lined Strainer . . . . . . . . . . . . . . . . 14 Durco General Purpose WOG
SuperNova Actuator NAMUR Accessories. . . . . 15
Atomac ASG Lined Sight Glass . . . . . . . . . . . . . 13 Threaded End Ball . . . . . . . . . . . . . . . . . . . . . 8
SXL Series Stainless Steel Actuators . . . . . . . . 16
Atomac V-Port Control . . . . . . . . . . . . . . . . . . . . 12 Durco Mach 1™ High Performance. . . . . . . . . . . 6
C
H V
Centura Series Electric Actuators. . . . . . . . . . . . 17
Heavy-Duty R2, R3 and R4 V-Port T-Line Plug . . . . . . . . . . . . . . . . . . . . . . . 10
Series Actuators . . . . . . . . . . . . . . . . . . . . . . 16
Heavy-Duty R5 Series Actuators . . . . . . . . . . . . 17
X
XL90 High Performance Positioner . . . . . . . . . . 21
L
Limit Switches/Positioners. . . . . . . . . . . . . . . . 16
Logix 3200IQ Digital Positioner. . . . . . . . . . . . . 23
Logix 500si Digital Positioner. . . . . . . . . . . . . . 22
Logix 520SI/3200IQ Information Chart . . . . . . . 22
Durco Sleeveline ® Durco G4 Sleeved Plug Durco G4Z Fire Sealed
Non-Lubricated Plug Valves
for Chemical Service
Alloy Valves
See page 2.
Durco G4Z-HF Alkylation Durco G4B Marathon™ Durco TSG4
Severe Service
Alloy Valves
Features Features Features
• Stem seal consists of Grafoil packing, • It is specifically designed for reliable . • Meets/exceeds CAA fugitive emissions .
Monel diaphragm, TM/PFA diaphragm and performance in high cycle on-off or . regulations at one-third to one-half the .
Grafoil gasket modulating services cost of bellows sealed valves
• Grafoil packing rings at the stem and • Fugitive emissions containment often • Triple-sealed valve for lethal, toxic and .
Grafoil gaskets at the top cap reduce equals that of more expensive severe or sub-zero fluid services where an absolute
atmospheric leakage to a negligible amount toxic service valves stem seal is required
should fire destroy the PTFE sleeve and • Three-year performance guarantee provides – Primary: PTFE sleeve provides large,
diaphragm valve repair or replacement if stem seal static seal for positive shut-off and
• A Monel diaphragm keeps the Grafoil . fails within three years after installation extended service life
packing in place if the top seal is destroyed • Unique stem-sealing design consists of the – Secondary: TM/PFA reverse lip dia-
• All Monel construction reverse lip TM/PFA diaphragm, an integral phragm offers static and dynamic .
• Non-lubricated design eliminates fouling of thrust collar/alloy diaphragm and Viton . self-adjusting stem sealing assurance
flow meter and instrumentation O-rings with PTFE – Tertiary: live-loaded PTFE packing set
• PTFE seats/seals provide positive shut-off – Viton O-rings provide full pressure . further prevents potential emissions
- eliminate galling and seat relapping containment stem seal. Protects thrust while addressing possible permeation
• Vented plug accommodates the forces of collar from atmospheric corrosion. related leakage
fluid thermal expansion Kalrez ® and other elastomers available. • Wide range of stuffing box options with
• Quarter-turn operation can be cost - . PTFE backup rings help prevent extrusion independent plug and stem seal adjustments
effectively actuated with rotary actuators of elastomer O-rings under pressure • Belleville washers accommodate extreme
– Hastelloy® diaphragm is welded to an temperature fluctuations
Applications alloy thrust collar. This self-sealing, • Leak-off connections for continuous .
• HF alkylation dynamic bellows-like diaphragm acts as monitoring, inert gas pad or insertion of
• Isomerization an expansion joint by allowing the TM/PFA process compatible lubricants
• Blending diaphragm to adjust to plug movement • Drilled and vented plug balances pressure
• Light ends and pressure changes. The Hastelloy dia- between plug port and body cavity
• Gas plant phragm provides an impenetrable .
• Sulfur plant barrier to chlorine and many other . Applications
• Crude desalting services • Severe chemical processing
• Highly polished sealing surfaces eliminate – Chlorine
Sizes wear and enhance seal integrity – Hydrochloric acid
• 1/2 in (15 mm) thru 18 in (450 mm) – Hydrofluoric acid
Applications
Standards • Chemical processing Sizes
• ASME (ANSI) B16.34 • High cycle services • 1/2 in (15 mm) thru 8 in (200 mm)
• API 607, latest revision
• Phillips Licensing Listed Sizes Standards
• UOP Process Division Approved • 1/2 in (15 mm) thru 18 in (450 mm) • ASME (ANSI) B16.34
See page 2.
® Kalrez is a registered trademarks of the DuPont Company
® Hastelloy is a registered trademark of Haynes International
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Durco Mach 1™ Durco EG4 V-Port Control Noble Alloy Check Valve
Alloy Valves High Performance
Piston Check
See page 2.
Noble Alloy System II Noble Alloy 3D Ball Noble Alloy Custom Ball
Precision Cast Ball
Alloy Valves
Standards Standards Standards
• ASME (ANSI) B16.34 • ASME (ANSI) B16.34 • ASME (ANSI) B16.34
• API 607, latest revision • API 607, latest revision • API 607, latest revision
WOG #1
WOG #2 WOG #3
Durco BX 2001 Durco BX2001 Seat Design Durco BX 2001 Stuffing
High Performance Options Box Packing Options
Alloy Valves
UHMWPE Seats
For abrasive services. BX valves with .
ultra high molecular weight polyethylene
(UHMWPE) seats provide long-lasting .
performance in erosive/abrasive services.
Soft Seated Valves
UHMWPE seats are rated for services to
• Standard is single PTFE cup and cone
200°F (93°C)
(shown above)
Features • Double PTFE cup and cone with .
• PFA/Viton® energized seat provides posi- lantern ring
tive, bi-directional shut-off with long cycle • Live loaded, single PTFE cup and .
life on low pressure and vacuum, and high cone (adjustable)
∆P services
• Double offset disc creates an eccentric
seating action which eliminates seat wear, ® Inconel is a registered
trademark of the
reduces torque and allows disc to “cam” International Nickel
into seat for tight shut off Company, Inc.
• Large diameter, one-piece high strength
Fire Sealed Valves
shaft reduces deflection for positive,
The fire sealed version BX2001 meets API
repeatable shut-off at higher ∆P than .
607 requirements. If a fire destroys the
similar valves
PFA/Viton O-ring energized primary seat, the
• PolyLube® bearings or optional severe .
Inconel ® X750 metal backup seat activates to
service bearings both offer low torque .
provide positive sealing
and high-cycle life
• Wide choice of packing materials including
adjustable and self-adjusting live-loaded
with leak detection port or purge fittings for
lethal, toxic or sub-zero services Fire Sealed
• Independent packing set adjustment . • Standard is single Grafoil
prevents stem seal emissions • Double Grafoil with lantern ring, purge
• Blow-out proof stem complies with API 607 ports optional (shown above)
• Wide range of optional materials includes ® Grafoil is a registered
Alloy 20, Inconel, Monel, Hastelloy B and C tradmark of Union
Carbide
and Nickel
• ASME Class 150 and Class 300; wafer . Apex Metal Seated Valves
and lug body designs Inconel seat assures Class IV shut-off and
abrasion resistance. Grafoil ® gaskets provide
Applications secondary sealing. Viton ring locks retainer
• Chemical processing ring into valve body on designs to 400°F
• Hydrocarbon processing (205°C); Inconel lock wire >400°F (>205°C)
to 600°F (315°C)
Sizes
• 2 in (50 mm) thru 36 in (900 mm)
Standards
• ASME (ANSI) B16.34
• API 607, latest revision
• ISO 5752
TriFlex and Apex BX2 Metal Seated
Other Configurations • To 400°F (205°C) standard single PTFE cup
• Fire sealed and cone (adjustable). Optional live loading
• Apex™ metal seated available
• Triflex™ metal seated TriFlex Metal Seated Valves • To 400°F (205°C) double PTFE cup
TriFlex utilizes various seat designs including and cone with lantern ring (adjustable).
Get Bulletin DVENTB0039. the sleeve and coil action of three individual Optional live loading available
springs and an Inconel spring. The metal • To 600°F (315°C) (TriFlex to 1000°F
See page 2. seat plus the energizing force of process fluid [538°C]) standard single Grafoil .
pressure provide outstanding shut-off service. packing set
® Viton is a registered trademark of the DuPont Company These highly resilient springs also offer • To 600°F (315°C) (TriFlex to 1000°F
excellent corrosion and abrasion resistance [538°C]) double Grafoil with lantern ring
for extended service life to 1000°F (538°C) (shown above)
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Durco BTV-2000™ Lined Durco T-Line ® V-Port T-Line Plug
Lined Valves Butterfly T-41 and T-43 Plug
See page 2.
10
Atomac AKH3 and AKH2A AMP3 Atomac AKH5
Lined Ball 3-Way Lined Ball Ceramic Lined Ball
Lined Valves
Features Features Features
• ANSI dimensional valves • Five ball porting options available with 90° • Lining, ball and stem are made of solid .
– AKH3 regular port or 180° flow combinations. Optional flow Mg-PSZ (transformation toughened .
– AKH2A full port arrangements upon request magnesium partially stabilized zirconia) .
• Solid one piece PFA or FEP lining in the • High flow capacity with minimal pressure for superior abrasion resistance. Excellent
body and on flange faces plus a PFA encap- loss through the valve, thereby reducing strength and thermal shock resistance
sulated ball maximizes corrosion resistance plant operating cost • Wide selection of stem material options,
while eliminating potential leak paths • Compact design permits use where space including 316 SS, Hastelloy C-276 or .
• Adjustable PTFE chevron packing provides is at a premium Mg-PSZ ceramic
stem seal integrity while maintaining low • Lower cost than alloy valves with equal . • Mg-PSZ ceramic can be applied in services
torque. Extended, live-loaded packing for or superior corrosion resistance in difficult to 660° F (350°C). Temperature shock
additional fugitive emission protection services resistant to ∆+ 200° F (93°C). Its equal to
available • PFA standard material for valve lining and the metal hardness of Rockwell 89
• Graphite bearing prevents stem side . encapsulated ball. Rated for services to • PTFE chevron or graphite packing rings
loading and extends seal life 400°F (200°C) and ambient pressures . in the deep stuffing box protects against
• Anti-blowout stem assembly even if top to 285 psi (19.7 bar) external leakage to atmosphere
works disassembled • Floating ball seat design for bubble-tight • Stem sealing requires virtually no .
• Floating ball seat design for bubble-tight shut-off across the pressure range maintenance and provides low stem torque.
shut off across the pressure range • Separate ball/stem connection greatly Adjuster and packing gland feature a ball
• Separate ball/stem connection greatly reduces side loading to extend stem . and socket fit for even stem sealing .
reduces side loading to extend stem . seal life reliability
seal life • Anti-blowout stem assembly even if top • Ball seals against machined seat area for
• Two-piece ductile iron body with B7 fas- works disassembled bubble-tight shut-off
teners is both rugged and rigid. Optional • Adjustable PTFE chevron packing provides • Full port minimizes pressure loss and
Atostar AKH lined valves available in . stem seal integrity while maintaining low increases flow capacity to reduce energy
316 SS bodies, stem and ball inserts. A turning torque and pumping costs
variety of metallic and non-metallic ball • Graphite bearing prevents stem side . • V-port control balls available
material options are available loading and extends seal life • ISO 5211 mounting pad
• Cavity space minimizes retention of pro- • ISO 5211 mounting pad
cess media Applications
• V-port control balls available Applications • Severely abrasive/corrosive chemical .
• ISO 5211 mounting pad • Severely corrosive chemical processing processing at elevated temperatures
See page 2.
12
Atomac APN Lined Atomac ASG Atomac AR Lined
Sampling Lined Sight Glass Check Valves
Lined Valves
Features Features Features
• APN lined sampling valves available in . • Offers clear visual inspection from . • Three check valve configurations available
two models either side – ARV2
– APN/T lined sampling • Integrated drip lip with cast core provides – ARV/SG with sight glass
– APN/SG lined sampling with sight glass visual flow indication even at low velocity – ARL 45° (Y)
• Provides safe sampling of toxic or highly • Highly corrosion resistant liners • Vertical or horizontal installation, depending
corrosive media without interruption . – All internal components (other than the upon application
of process flow glass) have same molded fluorocarbon • Solid PTFE ball has the same properties as
• Manual or automatic operation for . liners the FEP or PFA lining material. Optional .
convenience or safety – FEP or PFA, depending upon the . hollow PTFE ball
• Horizontal or vertical piping installation application, offer long service life and • Full port design offers excellent flow .
• FEP, PFA or conductive linings available high corrosion resistance due to thick, characteristics to minimize pressure loss
• Designed with a minimum of dead space uniform blowhole-free liner • Minimum opening pressure to unseat the
• Sample volumes between 25 and 100 ml – Non-stick and inert properties are ideal ball in the vertical position is 1 psi (0.07 bar)
• Optional connections for sample bottles for highly viscous and high purity . • Borosilicate safety glass, in accordance
• Maximum pressure to 85 psi (6 bar) applications with DIN 7080, withstands high tempera-
• APN/T - 180° turn of the handle captures, • Borosilicate safety glass is utilized to . tures, mechanical stress and corrosion
isolates and discharges a sample into . withstand high temperatures, mechanical
the bottle. The process remains isolated . stress and corrosion
at all times
• APN/SG - all the features of APN/T plus a Applications
borosilicate sight glass for visual monitor- • Chemical processing
ing of the process stream
Sizes
Applications • ASG
• Chemical processing – 1 in (25 mm) ARL 45° (Y)
– 1-1/2 in (40 mm)
Sizes – 2 in (50 mm)
• APN/T - 1 in (25 mm), 2 in (50 mm), . – 3 in (80 mm) ARV/SG with sight glass
3 in (80 mm) – 4 in (100 mm)
• APN/SG - 1 in (25 mm), 1-1/2 in (40 mm), – 6 in (150 mm)
2 in (50 mm), 2 and 3 in (50 and 80 mm) • ASG3 - 3-way Applications
– 1 in (25 mm) • Chemical processing
Standards – 2 in (50 mm)
• ASME (ANSI) B16.5 – 3 in (80 mm) Sizes
• ASME (ANSI) B16.10 – 4 in (100 mm) • ARV2 check valve - 1/2 in (15 mm) thru .
• ASG4 - 4-way 8 in (200 mm); 10 in (250 mm) and 12 in
Get Bulletin ATENTB0010. – 1 in (25 mm) (300 mm) valves available upon request
– 2 in (50 mm) • ARV/SG check valve/sight glass - 1 in .
See page 2. (25 mm) thru 4 in (100 mm)
Standards • ARL 45° (Y) check valve - 1 in (25 mm)
• ASME (ANSI) B16.5 thru 3 in (80 mm)
• ASME (ANSI) B16.10
Standards
Other Configurations • ASME (ANSI) B16.5
• ARV/SG sight glass with integral . • ASME (ANSI) B16.10
check valve
Get Bulletin ATENTB0010.
Get Bulletin ATENTB0010.
See page 2.
See page 2.
13
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Atomac ASF Lined Strainer
Lined Valves
Features
• Corrosion resistant filter insert
– Consists of two perforated PTFE .
cylinders with an ETFE filter screen .
in between
• Same outstanding corrosion resistant .
properties as the FEP or PFA lining material
• Standard mesh is 60 (300 micron) .
Optional mesh: 169 (100 micron)
19 (1000 micron)
Other mesh openings .
on request
• Easy servicing and maintenance as the filter
insert can be changed or cleaned with the
strainer in-line
• Residual fluid in insert area can be evacuated
by means of the PTFE drain plug prior to
removal of the access flange
• Optional ball valve may be specified in
place of PTFE plug for added operator .
safety and convenience
• Flowpath through the filter insert is a larger
area than the original pipe cross-section.
This minimizes pressure loss
Applications
• Chemical processing
Sizes
• 1 in (25 mm)
• 1-1/2 in (40 mm)
• 2 in (50 mm)
• 3 in (80 mm)
• 4 in (100 mm)
• 6 in (150 mm)
• 8 in (200 mm)
Standards
• ASME (ANSI) B16.5
• ASME (ANSI) B16.10
See page 2.
14
SuperNova B-Series SuperNova Actuator SuperNova Actuator
Actuators NAMUR Accessories Accessories
Actuators
Features • S25N Directional Valve • Lockouts
• Twin piston rack and pinion actuator – Mounts directly to SuperNova series – Permits easy mechanical lockout of
• Corrosion and wear resistant hard anodized actuators which eliminates the cost of automated valves. Lockouts can be field
aluminum housing tubing and fittings. The high 1.8 Cv spool retrofitted and are designed to withstand
• Nitride chemical conversion process for valves are available for double . the rated output torque of the actuator,
pinion corrosion resistance acting and spring return actuators with with the intent to meet the requirements
• Field convertible double acting and spring NEMA 4, 7 and 9 or intrinsically-safe and of OSHA Standard 1910.47 (The Control
return models low power solenoid operators. . of Hazardous Energy, Lockout / Tagout)
• 180 degree double acting For more information see bulletins (AUTO-95) • Gear Overrides
• Compliance to NAMUR VDI/VDE 3845 AXENBR0005 and (AUTO-12) AXENIM0012 – Declutchable gear overrides are options
mounting specifications for controls and • APS1 Air Purge Module that allow local manual control of actuated
accessories – Provided with the S25N solenoid valve, valves and dampers. The gear overrides
• Compliance to ISO 5211 mounting . the APS1 diverts instrument quality are sized for easy operation and can be
specifications for actuator to valve interface exhaust air from between the pistons combined with other control accessories
• Field reversible fail action into the spring chamber, preventing . • “Pharos” NAMUR Indicator
• Precision die cast pistons have full length corrosive atmospheres from being pulled – Provides an economical solution for
gear engagement, large cylinder bearings, into the spring chamber. . positive visual indication of the actuator
and piston guide bands to ensure long life For more information see bulletins (AUTO-95) position. The Pharos NAMUR Indicator,
• Flats on pinion drive shaft for manual . AXENBR0005 and (AUTO-15) AXENIM0015 constructed of tough industrial engi-
overrides and accessories
• Upper and lower pinion bearings to ensure • APS2 Air Purge Module neered resin, can be used on actuators
long cycle life – Provided for remote/line mounted solenoid that utilize a NAMUR mounting interface. .
• Integral bi-directional travel stops valves, the APS2 diverts instrument . For more information see bulletins (AUTO-24)
• Concentric-nested spring design ensures quality exhaust air from between the . AXENBR0006 and (AUTO-22) AXENIM0022
extended spring life pistons into the spring chamber, pre- • AutoBrakits
• 11 standard sizes venting corrosive atmospheres from – Heavy-duty mounting kits are designed
being pulled into the spring chamber. . to close tolerances to assure consistency
For more information see bulletins (AUTO-95) and proper alignment, which are essential
Torque Range
AXENBR0005 and (AUTO-16) AXENIM0016 to ensure maximum actuator and valve
Up to 58,232 in-lbs (67,077 cm-kg)
• LV1 Lockout & Vent Valve cycle life .
Temperature Range – May be used with a manual override to .
-55 Deg F to 300 Deg F . shut off supply air and to vent actuator. Get Bulletin AXENBR0005
(-50 Deg C to +150 Deg C) May also be used as a pneumatic lockout
valve which, when properly implement- See page 2.
Maximum Pressure ed, will satisfy OSHA Standard 1910.47.
150 psi (10 bar) May be sandwich mounted with other
Automax NAMUR accessories or may be
Applications used with the NPT1 adaptor. .
• HVAC, Mining, Water For more information see bulletins (AUTO-95)
• Chemical AXENBR0005 and (AUTO-17) AXENIM0017
• Petrochemical & Refining • FC1, FCDA and FCSR
• Process Industries – Flow control modules provide compact
and precise adjustment of SuperNova
Standards actuator speeds. May be sandwich
• ISO 5211 mounted with other Automax .
• NAMUR VDI/VDE 3845 accessories or may be used with .
• ATEX Directive 94/9/EC the NPT1 adaptor.
Get more information: Get Bulletins AXENBR0005
Product catalog: AXENBR0005 and AXENIM0018
Installation instructions: AXENIM0096
See page 2. 15
See page 2. www.flowserve.com
Limit Switches/Positioners SXL Series Stainless Steel Heavy-Duty R2, R3 and R4
Actuators Actuators Scotch Yoke Actuators
See page 2.
16
Heavy-Duty R5 Scotch Centura Series Electric Actuators
Yoke Actuators
Actuators
Features Features Temperature Range
• Pneumatic, gas and hydraulic models • CE Series -40 Deg F (with heater) to 158 Deg F .
• Double acting, spring return and “fail-safe” – Electrical cut-off switch; captive cover (-40 Deg C to +70 Deg C) depending upon
• On-off, multi-position and throttling bolts; Quick-Set cams; simple mounting the model
• Identical mounting pads provide easy arrangements; heavy-duty brake option;
change of fail direction 3/4 NPT conduits standard; massive gear Supply Voltage
• Indicator/Output shaft has NAMUR slot and train; rugged single phase . • 115 VAC 50/60, 12 VDC, 24 VDC, .
optional position indicator permanent split capacitor gearmotor, 230 VAC 50/60, 24 VAC
• Spring module is an easily removable, NEMA 4, 4x, 7, 9 • On-Off, 3-position control, and modulating
welded cartridge • CPL Series options are available
• Heavy-walled, hard chrome plated cylinders – Captive cover bolts; Quick-Set cams; • Fieldbus digital communications available
are honed to a micro finish simple mounting arrangements; 3/4 NPT in AS-i, Foundation Fieldbus, and PROFIBUS
conduits standard; enclosed, permanently DP protocols
Torque Range lubricated gear train; rugged single
Up to 500,000 in-lbs (575,950 cm-kg) phase permanent split capacitor . Applications
gearmotor; corrosion resistant engi- • HVAC, Mining, Water
Temperature Range neered resin housing, NEMA 4, 4x • Power Generation, Nuclear Service
-55 Deg F to 300 Deg F • E Series • Oil & Gas
(-50 Deg C to +150 Deg C) – Captive cover bolts; Quick-Set cams; .
1/2-inch NPT conduits standard; . Standards
Maximum Pressure permanently lubricated, precision cut, • NEMA 4, 4x, 7 and 9
2500 psi (172 bar) heat treated alloy steel gear train; rugged
single phase permanent split capacitor Get more information:
Applications gearmotor; corrosion resistant housing; Product catalog:
• HVAC, Mining, Water manual override standard, NEMA 4 AXENTB0035
• Chemical • Control Boxes Installation instructions:
• Petrochemical & Refining – Available for a variety of local and CE Series AXENIM0037; CPL Series
• Process Industries remote control options, Control Boxes AXENIM0039; E Series AXENIM0040
are available in engineered resin, carbon
Standards steel, and stainless steel enclosures
Flowserve with weatherproof and explosion-proof See page 2.
approvals
Get more information:
Product catalog: Models Available
AXENBR0005 • CE Series
Installation instructions: – the workhorse of the Centura series
AXENIM0008 • CPL Series
– ideal for harsh, corrosive environments
• E Series
See page 2. – combines maximum performance and
corrosion in one package
Torque Range
Up to 3500 in-lbs (4031 cm-kg) depending
upon the model
17
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UltraSwitch GL Series UltraSwitch XCL Series UltraSwitch PL Series
Limit Switches
See page 2.
18
Aviator Integrated BUSwitch Integrated
Valve Controller Valve Controller
Limit Switches
Description Description
Designed for use with pneumatic rotary Designed for use with pneumatic rotary
industrial valve actuators in hazardous . industrial valve actuators in hazardous .
locations. With the same features as the locations with digital fieldbus communications.
UltraSwitch, the Aviator provides actuator/ With the same features as the Aviator, the
valve control by receiving a direct solenoid BUSwitch provides actuator/valve control by
voltage signal. Also provides remote . receiving a direct solenoid voltage signal.
indication of open and closed valve positions Also provides remote indication of open and
by completing separate electrical circuits. closed valve positions by completing separate
electrical circuits. Available in the following
Housing Material fieldbus protocols: AS-i, DeviceNet, .
• Aluminum (XV and CV models) Foundation Fieldbus and PROFIBUS DP.
• Engineered Resin (WR model)
Housing Material
Standards • Aluminum (XV and CV models)
• NEMA 4, 4x, 7, 9 (XV model) • Engineered Resin (WR model)
• ATEX EEx d IIB (CV model)
• NEMA 4, 4x (WR model) Standards
• NEMA 4, 4x, 7, 9 (XV model)
Hazardous Area Classifications • ATEX EEx d IIB (CV model)
• Class 1, Divisions 1 and 2, Groups C, D • NEMA 4, 4x (WR model)
• Class 2, Divisions 1 and 2, Groups E, F, G
• Class 1, Groups A and B Hazardous Area Classifications
• Class 1, Division 2 only, Groups A, B, C . • Class 1, Divisions 1 and 2, Groups C, D
and D when supplied with hermetically • Class 2, Divisions 1 and 2, Groups E, F, G
sealed magnetic proximity switches • Class 1, Groups A and B
• ATEX II 2 GD EEx d IIB T4-T6 • Class 1, Division 2 only, Groups A, B, C .
and D when supplied with hermetically
Get more information: sealed magnetic proximity switches
Product catalog: • Class 1, Divisions 1 and 2, Groups A, B, C .
AXENBR0006 and D Intrinsically safe for Foundation
Installation instructions: Fieldbus protocol only
AXENIM0032 or for • ATEX II 2 GD EEx d IIB T4-T6
non-metallic AXENIM0097
Get more information:
Product specification: Product catalog: AXENBR0006
AXENPS0059 or for Installation instructions:
non-metallic AXENPS0098 AXENIM0032 or for
non-metallic AXENIM0097
See page 2. Product specification:
AXENPS0059 or for
non-metallic AXENPS0098
Installation instructions:
AXENIM0087 for AS-i protocol
Installation instructions:
AXENIM0048 for FOUNDATION Fieldbus
protocol
Installation instructions:
LML0012 for PROFIBUS DP protocol
See page 2. 19
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Apex 4000 Positioner Apex 5000/6000 Positioner
Limit Switches
Limit Switches
Description Standards
The XL90 positioner provides extremely . NEMA 4, 4x, 7 and 9
precise control for a wide range of valve and
damper applications. The two-stage pneumatic Hazardous Area Classifications
relay provides faster, more sensitive response • Class 1, Divisions 1 and 2, Groups C and D
characteristics to meet the most demanding • Class 2, Divisions 1 and 2, Groups E, F .
control objectives. Pneumatic and electro- and G
pneumatic input options available that can • Intrinsically Safe Class 1, Division 1, .
be field retrofitted. Also available with many Groups A, B, C, D
advanced features such as limit switch feed- • ATEX II 2 G EEx d IIC
back, analog feedback and UltraDome visual • Intrinsically Safe ATEX II 2 G EEx ia IIC
position indicators.
Get more information:
Housing Material Product catalog:
Die cast aluminum with electrostatic epoxy AXENBR0006
powder coat Installation instructions:
AXENIM0008
Features
• Optional UltraDome visual position indicator Product specification:
for high contrast, wide-angle viewing of AXENPS0029
valve position
• Compliance to NAMUR VDI/VDE 3845 See page 2.
mounting specifications eliminates coupler
and maximizes interchangeability
• Captive stainless steel cover screws
• Interchangeable I/P Modules allow .
positioner to be field converted for .
3-15 psi or 4-20 mA input signals
• Mulitple cam options allow configuration
of positioner characteristics to match valve
requirements
• Non-interactive zero and span adjustments
with lockable rack and pinion reduces .
calibration time
• Adjustable gain permits positioner sensitivity
adjustment without removing or replacing
components
• Two-stage pneumatic relay permits fast and
extremely precise response to input signals
for optimum control
• Vibration resistance through high natural
frequency and pneumatic dampening make
the XL90 unaffected by vibrations with
accelerations up to 2 G’s and frequencies to
500 Hz
• Optional limit switch and analog feedback
options available
21
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Logix 500si Digital Positioner Logix 520SI/3200IQ
Information Chart
Identification
Spool identification
Air action
Tag number
Spring type
Valve style
Valve material
Valve body size
Valve serial number
Valve manufacturer
Valve pressure class
Description • Jog Calibrate function allows users to easily Valve end connections
The Logix 500si digital positioner combines calibrate the positioner on actuators with- Fail position
state-of-the-art piezo valve technology with out physical stroke stops
Stroke length
inner-loop feedback for extremely precise • AutoTune function and Gain Selector
control for a wide range of valve and damper Switch ensures consistency and optimum Flow direction
applications. The cost competitive package is performance for control applications Trim number/size
ideal for weatherproof, intrinsically safe and • Optional limit switch and analog feedback Trim characteristic
nonincendive digital positioner applications. options available Stem/shaft diameter
The Logix 510si is available as an economical Trim type and material
4-20 mA digital positioner. The Logix 520si Standards Leakage class
is available with the industry standard HART NEMA 4, 4x
Inlet/outlet pressure
protocol with advanced features such as dual
gain tuning, 21-point custom characterization, Hazardous Area Classifications Actuator size and type
and signatures for advanced predictive/ . • Intrinsically Safe Class 1, Division 1, Device name/description
preventive maintenance diagnostics. Also Groups A, B, C and D Embedded software version
available with many advanced features such • Nonincendive Class 1, Division 2, . Electronic serial number
as limit switch feedback, analog feedback Groups A, B, C and D Engineering units
and UltraDome visual position indicators. • Intrinsically Safe ATEX II 2 G EEx ia IIC Message - up to 32 characters
Housing Material Get more information:
Die cast aluminum with electrostatic epoxy Product catalog: Calibration
powder coat AXENBR0006 Stroke
Product specification: 4-20 mA signal
Features AXENPS0012 Pressure sensor
• Optional UltraDome visual position indicator Calibration date
for high contrast, wide-angle viewing of See page 2.
Calibrated by initials
valve position
• Compliance to NAMUR VDI/VDE 3845
mounting specifications eliminates coupler Data Acquisition
and maximizes interchangeability Valve position
• Captive stainless steel cover screws 4-20 mA signal
• Quick-Cal function provides fast, push- . Command signal
button automatic calibration of positioner Clockwise actuator pressure
• Direct User Interface permits local access Counter clockwise actuator pressure
to positioner control and quick commis-
sioning independent of a handheld .
configurator or laptop/PC Diagnostics and Signatures
• Two-Stage control utilizes piezo technology Step test
combined with inner-loop feedback for . Ramp test
precise control Internal power test
• Local Status LED’s provide instant informa-
tion relating to internal diagnostic codes, Preventive Maintenance
indicating 36 different conditions
Actual travel
• 21-Point Custom Characterization permits
the user to control the valve in virtually any Rated travel
position desired for a given input signal Travel alert
Packing style
Cycle counter
Cycle alert
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Logix 3200IQ Digital Positioner SoftTools Software Suite
Limit Switches
Description • 21-Point Custom Characterization permits Description
The Logix 3200IQ digital positioner combines the user to control the valve in virtually any The SoftTools software package provides .
state-of-the-art piezo valve technology with position desired for a given input signal all of the tools necessary to establish .
inner-loop feedback for extremely precise • Jog Calibrate function allows users to easily communications with a Logix 520si or
control for a wide range of valve and damper calibrate the positioner on actuators without 3200IQ digital positioner using a personal
applications. The Logix 3200IQ is available physical stroke stops computer via HART protocol. SoftTools .
in an explosion-proof and intrinsically safe • AutoTune function and Gain Selector introduces the most advanced and .
enclosure for North American and European Switch ensures consistency and optimum comprehensive set of valve and positioner
hazardous locations. With identical calibration performance for control applications diagnostics available today including:
features of the Logix 500si, the Logix 3200IQ • Optional limit switch and analog feedback • Valve/Package identification including tag
utilizes a powerful 16-bit microprocessor and options available number, valve specifications and actuator
state-of-the-art piezo technology to deliver configuration
unparalleled performance. Available in the Standards • 21-Point Custom Characterization .
industry standard HART protocol, the Logix NEMA 4, 4x, 7, 9 allows the user to adjust a 21-point .
3400IQ is available in the Foundation Fieldbus characterization curve to change the
protocol with advanced features such as dual Hazardous Area Classifications response of the positioner to meet .
gain tuning, 21-point custom characterization • Class 1, Division 1, Groups B, C and D process requirements
and signatures for advanced predictive/ . • Intrinsically Safe Class 1, Division 1, • Positioner performance tests measure .
preventive maintenance diagnostics. Also Groups A, B, C and D hysteresis, deadband, linearity and .
available with many advanced features such • ATEX II 2 G EEx d IIC repeatability
as limit switch feedback, analog feedback • Intrinsically Safe ATEX II 2 G EEx ia IIC • Signature comparisons can be preformed
and stainless steel enclosures. by evaluating a stored “installed” signature
Get more information: curve to current performance
Housing Material Product catalog: • Dual gain tuning permits the user to .
Die cast aluminum with electrostatic epoxy AXENBR0006 make large step changes with minimum .
powder coat. Optional 316 stainless steel Installation instructions: overshoot while achieving the resolution .
enclosure AXENIM3200 to respond to very small step changes
23
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Additional Information
Other Flowserve Products
FIGURE .78
60 .Hz 50 Hz
Pump .Size RPM Minimum RPM Minimum
Other Flowserve . Flow Flow
Products . . . . . . . . . . . . . . . . . . . . . . 24-25 (% .of .BEP) (% .of .BEP)
1K3x2V-7 3500 25 2900 21
Global Engineered 2K3x2V-10 3500 30 2900 25
2K4x3V-10 3500 33 2900 28
Services and Support . . . . . . . . . . . . . . . 26
2K3x2V-13 3500 50 2900 42
2K4x3V-13/11* 3500 50 2900 42
Reference Sources . . . . . . . . . . . . . . . . . 272K6x4V-13 1780 50 1450 42
Heritage Names
of Distinction
Flowserve Flow Control is comprised of the
brands listed below. This is our heritage and
the basis for the respect and trust that we
enjoy in the global marketplace.
Accord ®
Anchor Darling®
Argus ®
Atomac ®
Automax ® Valve
Automation Systems
Battig ®
Durco ®
Edward ®
Gestra ®
Kammer ®
Limitorque®
McCANNA®
MARPAC ®
NAF ®
Naval
Noble Alloy ®
Norbro®
Nordstrom Audco ®
P&W
PMV ®
Schmidt Armaturen®
Serck Audco®
Valtek ®
Vogt ®
Worcester Controls ®
24
Providing Complete
Fluid Motion
Control Equipment
and Services
25
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Global Engineered
Services and Support
Installation
Project Supervision
Commissioning
Equipment Upgrades
Condition Monitoring
Systems Analysis
Field Machining
26
Valve Industry Standards AutoSize Sizing and Automax Automated
Selection Software Package Drawing System (ADS)
Reference Resourses
will allow you to electronically submit .
assembly drawing requests to our server.
Your submittal will create a customized .
drawing and return it to you via e-mail in a
matter of minutes. There is no charge for the
software, service, or completed drawings and
the system is available 24 hours a day, 365
days a year.
System Requirements:
• 386 or higher PC
• 4MB of RAM (8 recommended)
To learn about industry standards pertaining • Microsoft Windows 95, 98, NT or XP
to the design and performance of pumps • An Internet e-mail account
contact the following organizations: Flowserve Instrument
• American Petroleum Institute (API) www.
Engineer’s Handbook For technical assistance, please contact Mike
Rusche ([email protected]).
api.org
Flowserve Instrument Engineer’s Handbook
for Durco Quarter-turn Control Valves is a
• American Society of Mechanical Engineers
publication devoted to the proper selection of
(ASME – ANSI) www.asme.org
Durco Valves for control valve applications.
The formulae presented for liquids, gases,
• American Society of Testing and Materials
and steam are based on the ISA standard
(ASTM) www.astm.org
S75.01 and are divided into sections to .
simplify manual calculation for common .
• Istrumentation, Systems and Automation
sizing problems.
Society (ISA) www.isa.org
To obtain a copy of the Flowserve .
• International Standards Organization (ISO)
Instrument Engineer’s Handbook visit www.
www.iso.ch/iso/en/ISOonline.openpage
flowserve.com.
27
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