Remove & Install Cylinder Heads

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3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

Shutdown SIS

Previous Screen

Product: INDUSTRIAL ENGINE


Model: 3412E INDUSTRIAL ENGINE
4CR01415
Configuration: 3412E Industrial Engine
4CR00001-UP

Disassembly and Assembly


3408E & 3412E INDUSTRIAL ENGINES
Media Number -SENR1063-02Publication Date -01/04/1998Date Updated -30/10/2012

SENR10630041

Cylinder Heads
SMCS - 1101-010

Remove & Install Cylinder Heads

Start By:

a. remove water temperature regulators

b. remove fluid manifold

Fluid Spillage Containment


Care must be taken to ensure that fluids are contained during performance of inspection,
maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid
with suitable containers before opening any compartment or disassembling any component
containing fluids. Refer to "Tools And Shop Products Guide", NENG2500 for tools and
supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of fluids
according to local regulations and mandates.

NOTE: The aftercooler housing will have to be removed on some models before the
cylinder heads can be removed.
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3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

1. Loosen clamp (2).

2. Disconnect tube assembly (3) from exhaust manifold (1).

3. Remove one bolt (4).

4. Attach Tool (A), chains and a suitable lifting device to the cylinder head as shown.

5. Remove nine nuts (5) and the cylinder head. The weight of the cylinder head is
approximately 90 kg (198 lb) for the 3408 Engine and 172 kg (380 lb) for the 3412 Engine.

NOTE: To install the cylinder head:

1. Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Be
sure there is no debris in the cylinder bore.

2. Do not use any sealant or gasket compound on the cylinder head gasket. Put the cylinder
head gasket and water seals in position on top of the cylinder block.

NOTICE
A new spacer plate gasket must be used when
the cylinder head is installed. See the topic,

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3/8/2020 3412E Industrial Engine 4CR00001-UP(SEBP2510 - 68) - Systems & Components

"Remove & Install Spacer Plate", in this


Module.

3. Attach Tool (A), chains and a suitable lifting device to the cylinder head as shown.

4. Install the cylinder head to the block. The weight of the cylinder head is approximately
90 kg (198 lb) for the 3408 Engine and 172 kg (380 lb) for the 3412 Engine.

5. Put clean engine oil on the threads of the nine studs. Install nine nuts (5).

6. Install one bolt (4).

7. Connect tube assembly (3) to exhaust manifold (1) and tighten clamp (2).

End By:

a. install fluid manifold

b. install water temperature regulators

Copyright 1993 - 2020 Caterpillar Inc. Sun Mar 08 2020 07:42:53 GMT+0200 (Eastern
All Rights Reserved. European Standard Time)
Private Network For SIS Licensees.

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