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    Ball Mill Inspection - Chap 2

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    Min MCL
    This document provides guidelines for monitoring, inspecting, and evaluating a ball cement mill production process. It outlines procedures for monitoring cement mill performance including checking weigh feeders, maintaining targeted fineness, collecting samples of raw materials and cement produced, performing gas and temperature measurements, recording operating parameters and specific electrical energy consumption. A template table is also provided for recording mill inspection data, operating parameters, energy consumption, gas measurements and quality parameters.

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    Ball Mill Inspection - Chap 2

    Uploaded by

    Min MCL
    139 views5 pages
    This document provides guidelines for monitoring, inspecting, and evaluating a ball cement mill production process. It outlines procedures for monitoring cement mill performance including checking weigh feeders, maintaining targeted fineness, collecting samples of raw materials and cement produced, performing gas and temperature measurements, recording operating parameters and specific electrical energy consumption. A template table is also provided for recording mill inspection data, operating parameters, energy consumption, gas measurements and quality parameters.

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    Chap 2

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    Ball Mill Inspection_Chap 2

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    This document provides guidelines for monitoring, inspecting, and evaluating a ball cement mill production process. It outlines procedures for monitoring cement mill performance including checking weigh feeders, maintaining targeted fineness, collecting samples of raw materials and cement produced, performing gas and temperature measurements, recording operating parameters and specific electrical energy consumption. A template table is also provided for recording mill inspection data, operating parameters, energy consumption, gas measurements and quality parameters.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    139 views5 pages

    Ball Mill Inspection - Chap 2

    Uploaded by

    Min MCL
    This document provides guidelines for monitoring, inspecting, and evaluating a ball cement mill production process. It outlines procedures for monitoring cement mill performance including checking weigh feeders, maintaining targeted fineness, collecting samples of raw materials and cement produced, performing gas and temperature measurements, recording operating parameters and specific electrical energy consumption. A template table is also provided for recording mill inspection data, operating parameters, energy consumption, gas measurements and quality parameters.

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    © All Rights Reserved
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    Download as doc, pdf, or txt
    of 5

    VALID PRACTICE

    FOR THE
    PRODUCTION PROCESS

    #10 – BALL CEMENT MILL


    MONITORING, INSPECTION & EVALUATION

    Athens, December 2007


    Valid Practice #10

    16/10/2007 Page 2 of 5
    Valid Practice #10

    BALL CEMENT MILL


    MONITORING, INSPECTION & EVALUATION
    1. BALL CEMENT MILL MONITORING
    1.1. Flow sheet
    Separator Sep.
    Filter Filter
    Fan

    3 CM Filter

    High efficiency
    Dynamic 2
    Clinker Gypsum Separator
    Additives
    CM
    Filter
    Fan
    4
    6

    1 Air
    CM compressor

    16/10/2007 Page 3 of 5
    Valid Practice #10

    1.2. Performance
    Monitoring the Cement Mill (CM) performance is considered the most critical
    aspect of a CM evaluation. The performance monitoring procedure for each
    cement type produced should include:
    i. Checking the weigh feeders on regular basis.
    ii. Operating the mill at the recommended fineness (Blaine) target set by
    quality control.
    iii. Collecting representative spot sample of each raw material used (~30 Kg)
    after any change at the feeding of raw materials. All samples should be
    safely kept for further analysis (Moisture, XRF, wet chemical analyses &
    LOI).
    iv. Collecting samples of the cement produced, as well as from certain
    locations of the grinding circuit (mill outlet, filter outlet, separator inlet,
    separator rejects and separator fines). All samples should be safely kept
    for further analysis (Moisture, fineness (Blaine & sieves), XRF/wet
    chemical analysis, LOI, strength analysis, Water Demand, Setting time
    (early & late), and Granulometry (laser) analysis)
    v. Perform gas measurements (flows & temperatures). Repeat the
    measurements after every permanent change at the process parameters.
    vi. Perform temperature measurements at the mill shell in order to calculate
    the heat loss due to radiation & convection. In case there is necessity to
    implement heat balance with boundaries that include the separator,
    include the separator to the shell temperature measurements for losses
    calculation.
    vii. Record the operating parameters.
    viii. Record the specific electrical energy consumption.
    The following table is submitted as template in case of a mill inspection, while
    part of it could be also used in daily operation logging, for the recording of the
    CM operating parameters, specific electrical energy consumption data, gas
    measurements data as well as quality parameters.

    16/10/2007 Page 4 of 5
    Valid Practice #10

    16/10/2007 Page 5 of 5

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