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FS7M0880
Fairchild Power Switch(FPS)

Features Description
• Precision Fixed Operating Frequency The Fairchild Power Switch(FPS) product family is specially
• FS7M0880(66kHz) designed for an off line SMPS with minimal external
• Pulse By Pulse Over Current Limiting components. The Fairchild Power Switch(FPS) consists of a
• Over Load Protection high voltage power SenseFET and the current mode PWM con-
• Over Voltage Protection (Min. 25V) troller IC. The PWM controller includes an integrated fixed
• Internal Thermal Shutdown Function oscillator, the under voltage lock out, the leading edge blanking
• Under Voltage Lockout block, the optimized gate turn-on/turn-off driver, the thermal
• Internal High Voltage Sense FET shut down protection, the over voltage protection, the tempera-
• Latch Up Mode ture compensated precision current sources for loop compensa-
• Soft Start tion and an fault protection circuit. Compared to just PWM
controller combined MosFET or RCC switching converter solu-
tion, a Fairchild Power Switch(FPS) can reduce total compo-
nent price, design size, and weight,also simultaneously increase
efficiency, productivity, and system reliability. It has a simple
method of application well suited for cost down design in either
a flyback converter or a forward converter.

TO-3P-5L

1
1. DRAIN 2. GND 3. VCC 4. FB 5. S/S

Internal Block Diagram

#3 Vcc

Voltage
UVLO
Ref.

#4
Vcc Vcc
Vck
Good #4
Logic
Feedback 5uA 1mA Drain
OSC

2.5R S
Q
#5 R
R
Soft Start Voffset
LEB
Sense
5V #2
Rsense Source
Reset
SenseFET GND
S
7.5V Q
Reset Thermal
Protection R
OVP
OCL
Control IC

Rev.1.0.1
©2003 Fairchild Semiconductor Corporation
FS7M0880

Absolute Maximum Ratings

Parameter Symbol Value Unit
Drain-Gate Voltage (RGS=1MΩ) VDGR 800 V
Gate-Source (GND) Voltage VGS ±30 V
(2)
Drain Current Pulsed IDM 32.0 ADC
Single Pulsed Avalanche Energy (3) EAS 810 mJ
Avalanche Current (4) IAS 15 A
Continuous Drain Current (TC=25°C) ID 8.0 ADC
Continuous Drain Current (TC=100°C) ID 5.6 ADC
Maximum Supply Voltage VCC,MAX 30 V
Input Voltage Range VFB -0.3 to VSD V
PD 190 W
Total Power Dissipation
Derating 1.54 W/°C
Operating Ambient Temperature TA -25 to +85 °C
Storage Temperature TSTG -55 to +150 °C
Note:
1. Tj = 25°C to 150°C
2. Repetitive rating: Pulse width limited by maximum junction temperature
3. L = 24mH, VDD = 50V, RG = 25Ω, starting Tj =25°C
4. L = 13µH, starting Tj = 25°C

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 FS7M0880

Electrical Characteristics (SFET part)

(Ta=25°C unless otherwise specified)

Parameter Symbol Condition Min. Typ. Max. Unit

Drain-Source Breakdown Voltage BVDSS VGS=0V, ID=50µA 800 - - V
VDS=Max., Rating,
- - 50 µA
VGS=0V
Zero Gate Voltage Drain Current IDSS
VDS=0.8Max., Rating,
- - 200 µA
VGS=0V, TC=125°C
Static Drain-Source On Resistance (note1) RDS(ON) VGS=10V, ID=5.0A - 1.2 1.5 Ω
(note1)
Forward Transconductance gfs VDS=15V, ID=5.0A 1.5 2.5 - S
Input Capacitance Ciss - 2460 -
VGS=0V, VDS=25V,
Output Capacitance Coss - 210 - pF
f=1MHz
Reverse Transfer Capacitance Crss - 64 -
Turn On Delay Time td(on) VDD=0.5BVDSS, ID=8.0A - - 90
Rise Time tr (MOSFET switching - 95 200
time are essentially nS
Turn Off Delay Time td(off) independent of - 150 450
Fall Time tf operating temperature) - 60 150
Total Gate Charge VGS=10V, ID=8.0A,
Qg - - 150
(Gate-Source+Gate-Drain) VDS=0.5BVDSS (MOSFET
Gate-Source Charge Qgs switching time are - 20 - nC
essentially independent of
Gate-Drain (Miller) Charge Qgd operating temperature) - 70 -

Note:
1. Pulse test: Pulse width ≤ 300µS, duty cycle ≤ 2%
1
2. S = ----
R

3
FS7M0880

Electrical Characteristics (CONTROL part) (Continued)

(Ta=25°C unless otherwise specified)

Parameter Symbol Condition Min. Typ. Max. Unit

UVLO SECTION
Start Threshold Voltage VSTART - 14 15 16 V
Stop Threshold Voltage VSTOP After turn on 8 9 10 V
OSCILLATOR SECTION
Initial Frequency FOSC - 60 66 72 kHz
Frequency Change With Temperature (2)
∆F/∆T -25°C ≤ Ta ≤ +85°C - ±5 ±10 %
Maximum Duty Cycle Dmax - 45 50 55 %
FEEDBACK SECTION
Feedback Source Current IFB Ta=25°C, 0V ≤ Vfb ≤ 3V 0.7 0.9 1.1 mA
Shutdown Delay Current Idelay Ta=25°C, 5V ≤ Vfb ≤ VSD 4.0 5.0 6.0 µA
SOFT START SECTION
Soft Start Voltage VSS VFB =2V 4.7 5.0 5.3 V
Soft Start Current ISS Sync & S/S=GND 0.8 1.0 1.2 mA
REFERENCE SECTION
Output Voltage (1) Vref Ta=25°C 4.80 5.00 5.20 V
Temperature Stability (1)(2)
Vref/∆T -25°C ≤ Ta ≤ +85°C - 0.3 0.6 mV/°C
CURRENT LIMIT (SELT-PROTECTION)SECTION
Peak Current Limit IOVER Max. inductor current 4.40 5.00 5.60 A
PROTECTION SECTION
Thermal Shutdown Temperature (Tj) (1) TSD - 140 °C
Over Voltage Protection Voltage VOVP - 25 28 31 V
Over Current Protection Voltage VOCP - 1.05 1.10 1.15 V
TOTAL DEVICE SECTION
Start Up Current ISTART VCC=14V - 40 80 uA
IOP Ta=25°C - 8 12 mA
Operating Supply Current
(Control Part Only) After latch,
Iop(lat) 150 250 350 uA
Vcc=Vstop-0.1V
Shutdown Feedback Voltage VSD - 6.9 7.5 8.1 V

Note:
1. These parameters, although guaranteed, are not 100% tested in production
2. These parameters, although guaranteed, are tested in EDS (wafer test) process

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 FS7M0880

Block Diagram described in Fig 2. Although VCC only needs to be set above
It can be divided into several large, functional sections: 9V during operation, it should be set such that OVP does not
under voltage lockout circuitry (UVLO); reference voltage; execute during an overload condition. For a full load, about
oscillator (OSC); pulse width modulation (PWM) block; 18~20V is appropriate for the VCC voltage and for no load,
protection circuits; and gate driving circuits. about 13~14V.

Start Up Protection
Input voltage range: 85 ~ 265 V (AC) The FPS has several self-protection circuits, which can
When Vac is minimum and it is started by the DC Link bulk operate without additional external components, thereby
capacitor, the starting resistance is calculated as follows: acquiring reliability without increase in cost. After a
85 2 – 15 protection circuit comes on, it can completely stop the SMPS
R start = --------------------------- = 1.3MΩ
80µA until the cutoff AC power is reconnected (Latch Mode
Protection) or it can make the SMPS operate above the
When Vac is maximum and it is started by the DC Link Bulk UVLO by unlatching the control voltage below the ULVO
capacitor, the power loss is calculated as follows: (Auto Restart Mode Protection).
2
( 265 2 – 15 )
Ploss = -------------------------------------- = 0.1 ( W )
1.3MΩ

Va

265V
85V UVLO

Figure 1. Detail of the undervoltage lockout (UVLO)

When it is started by the one-phase of the AC-Lines and Vac circuitry in a Fairchild Power Switch. The gate
is minimum, the starting resistance is calculated as follows: operating circuit holds in a low state during UVL
thereby maintaining the SenseFET at turnoff.

These two operations are user-command operations, so the

2 • 85 2 – 15π user can select the
R = ---------------------------------------- ÷ ( 80µA )
Start 2π operation from the IC or by carefully controlling circuit
= 38MΩ constants. The operation and applications for each protection
are described below.
When it is started bythe one-phase of the AC_Line and Vac
is maximum, the power loss is calculated as follows: Icc
[mA]

1 π
∫
2 20
Va ( rms ) = ------ ( Vp sin t – 15 ) dt
2π o
Power On Reset
7
= 177V ( Vp = 265 2 ) Range

Va ( rms ) 2 ( 177 ) 2
P = --------------------------- = ------------------
loss Rstart 38M 0.1
Vcc
= 82 ( mW ) 6V 9V 15V
Vz [V]

Fig 2 < Start-up Waveform >

The starting current across the starting resistor charges the
SPS VCC capacitor. When the VCC becomes greater than the Figure 2. Start-up Waveform
starting voltage, the SPS starts to switch the built-in
Over Load Protection
MOSFET. Once it starts, the current in the SPS control IC
abruptly is increased to 7mA, makes it difficult to operate In abnormal status of SMPS over load is distinguished from
with the current through the starting resistor. Therefore, after load short. This happens when a load exceeds a pre-set load
it starts, the auxiliary winding of the transformer supplies during normal operation. That is, the FPS overload
most of the power to SPS. It is best to use an appropriate size protection circuit stops the FPS if an instantaneous load
VCC power capacitor, generally about 33µF, because if it is increases and becomes greater than 50W during normal
too large, the starting time can be delayed. This operation is operation, when the maximum SMPS output had been
pre-set to 30W. In this type of protection, the protection

5
FS7M0880

4uA 0 .9 m A
V fb
Vo
#4
D1 D2
C fb
Cd
V fb *

V z = 3 .9 V

K A 431
7 .5 V

7.5V

3 .9V
3 .0V

0V
t
t1 t2 t3
T im e C o n s ta n t 4 u A = C fb * 0 .9 V / t 2
= 3.5R *C fb 4 u A = C d * 3 .6 V / t3
S h u td o w n

Figure 3. SPS Delayed Shutdown

circuit can perform undesired operations even during SPS shutdown. If a part of delay current go through the
transient state, which lasts until normal operation. As a added resistor, the time to shutdown can be lengthened. In
measure against this problem, this protection circuit in the our test the delay shutdown time with Cfb(473) and resistor
SPS operates after a specified period to determine whether (3.9M) is about two times longer than with only Cfb(473).
the condition is a transient or an overload. This is done to When Vfb is 7.5V, the current flowing through this 3.9mΩ
prevent protection circuit operation during a transient state, resistor is approximately 1.9µA. To obtain the same results,
which returns normal after a specified period. This operation if a zener diode (about 3.9 ~ 4.7V) in series connection with
is described as follows. a capacitor is parallel-connected to Cfb, as depicted in Fig 3.,
Because the FPS uses the current control mode, it cannot the desired shutdown delay time could be obtained according
flow current over the set maximum current, and therefore the to the size of the capacitor.
maximum input power is restricted at the characteristic
voltage. Therefore, if the output consumes beyond this Over voltage Protection Circuit
maximum power, VO, shown in the figure below, becomes The FPS has a self-protection feature against malfunctions,
less than the set voltage and only the provided minimum such as feedback circuit open or short-circuit. When the
current can flow through KA431. As a result, the secondary feedback terminal short circuits as seen from the primary
current of the photocoupler becomes almost zero. If all the side, the feedback terminal voltage becomes zero, and
SPS’s 0.9mA current source flows through the internal switching cannot start as a result. If the feedback terminal
resistor (2.5R + R ·=· 3k), Vfb becomes approximately 3V, opens, then the protection circuit initiates as in the overload
and the 4µA current starts to charge Cfb. Because the protection circuit. If the feedback terminal looks open due to
photocoupler secondary current is almost zero, Vfb a malfunction in the secondary side feedback circuit or a
continues to increase until it reaches 7.5V, at which time the non-solder, the primary side continues to switch with the set
SPS shutsdown. The delay time to shutdown is the time maximum current until the protection circuit come on;
required to charge Cfb to 4.5V with 4µA and can be easily therefore, it is normal for the secondary side voltage to
set. When Cfb is 10nF(103), t2 is approximately 11.2mS and become much greater than the rated voltage. If there was no
when 0.1µF(104) approximately 120ms. With this amount of protection circuit guarding against such conditions, the fuse
the SPS does not shutdown for most transient states. Just can blow or, even more serious, a fire can start. Even if it
increasing Cfb to obtain a longer delay time can become a does not lead such dire circumstances, the IC connected to
problem, because Cfb is an important parameter for the secondary side without a regulator could be destroyed
determining the response speed (Dynamic Response) of the (especially the digital IC such as TTL IC etc.) For such
SMPS. Similarly, Vfb exceeds 3V and the 4uA current starts instances, time, the over voltage protection circuit
to charge the Cfb. At this time, Vfb continues to increase (protection against feedback circuit abnormalities) starts to
until it becomes 7.5V, at which time a resistor could be operate in the SPS. In such circumstances, the output
added between the F/B pin and GND to lengthen the time to voltage, which increases tremendously, is made proportional

6
 FS7M0880

to the SPS VCC voltage. If VCC exceeds 24 V, the SPS IC entire

starts the protection circuit. Therefore, VCC should be circuit is seriously stressed. Use of a soft start function
appropriately kept below 24V during normal operation. avoids such stresses. Figure 6 shows how to implement a
soft start for a Fairchild Power Switch(FPS). At turn on, the
soft start capacitor on pin 5 of the Fairchild Power
OCP (Over Current Protection) Switch(FPS) starts to charge through the 1mA current
source. When the voltage across CS reaches 3V, diode DS
turns off. No more current flows to it from the 1mA current
OCP Operating
source. Cs then continues to charge to 5V through the 20kΩ
resistor.
Latch signal
S Q

R
Rsense 10V
200ns
100ns delay
OCP time Fairchild Power
R 4uA 0.9mA Switch(FPS)
PWM
C OCP Level
Comparator
5V
Minimum Turn-on Time
20K
Fiqure 5. OCP Function & Block
#4 #5

The FPS has various built-in, basic protection features. They

are the UVLO (Under Voltage Lock Out), OLP (Over Load CS

Protection) and OCP (Over Current Protection). However, if

a secondary side diode short or load short occur due to a
worst case condition, such as a maximum input voltage
Figure 6. Soft Start Circuit.

putting a large strain on the device, another external

component may need to be added. By adding these Note that when the voltage across CS exceeds 3V, The voltage
requirements in the FPS, superior reliability and at the comparator’s inverting terminal no longer follows the
advantageous cost can be achieved. voltage across CS. Instead, it follows the output voltage
When gate on signal of the SenseFet is received, feedback signal. In shutdown or protection circuit operation,
simultaneously the OCP block senses Ipeak through the capacitor CS is discharged, to enable it to charge from 0V at
sense resistor for 1us. After the OCP block has turned on, restart.
the voltage across the resistor is compared to the pre-set
voltage in the comparator, and, if it takes longer than 200ns
within the allowed comparison time of 1us, then the
comparator produces a high signal, which latches the OCP.
fig 4. shows the OCP latch waveform. When there is a diode
short/load short, the SPS turns on for the minimum turn-on
time. If the instantaneous current is of the form shown in fig
4., the OCP block opens a 1us window to compare the
voltage proportional to the current across the resistor with
the reference voltage and latches. Here, the 100ns delay
after the 200ns is the delay time to SenseFET gate off and is
generated from the comparison of the voltage across the
sense resistor.

Soft start operation

Normally, the SMPS output voltage increases from start up
with a fixed time constant. This is due to the capacitive
component of the load. At start up, therefore, the feedback
signal applied to the PWM comparator's inverting input
reaches its maximum value (1V), This is because the
feedback loop is effectively open. Also at this time, the
drain current is at its peak value (Ipeak) and maximum
allowable power is being delivered to the secondary load.
With that said, note that when the SMPS pushes maximum
power to the secondary side for this initial fixed time, the

7
FS7M0880

3. Application Note using the SPS

-Flyback Application (100W)

HOT
NTC

47nF 47kΩ
Bridge /630V /2W
Diode 220uF
/400V
MBRF2060CT 30uH
5MΩ
UF4007
1KΩ
7.6kΩ
12V / 9A
2200uF DC OUTPUT
2200uF /50V
/50V 2kΩ
Q817A
0.45uF
/275Vac

UF4004 10Ω 0.1uF

Line 4.7nF
Filter 1.2kΩ
4.7nF KA431
3 1
S/S 3.3kΩ 2kΩ
Vcc Drain
4.7nF 4.7nF 5
KA7M0880
GND FB
0.45uF 47uF 2 4
/275Vac /50V

FUSE:
250V2A 22nF
1uF
/50V
10nF
Q817A

PRIMARY
GND
185VAC-265VAC

Transformer Specification
2. Winding Specification
No. PIN(S → F) WIRE TURNS WINDING METHOD
NP/2 1→3 0.4 φ × 1 42 SOLENOID WINDING
INSULATION : POLYESTER TAPE t = 0.050mm, 1Layer
N+12V 12 → 13 14mm × 1 8 COPPER WINDING
INSULATION : POLYESTER TAPE t = 0.050mm, 3Layer
NB 8→7 0.3 φ × 1 9 SOLENOID WINDING
INSULATION : POLYESTER TAPE t = 0.050mm, 1Layer
NP/2 3→4 0.4 φ × 1 42 SOLENOID WINDING
OUTER INSULATION : POLYESTER TAPE t = 0.050mm, 3Layer

3. Electical Characteristic
CLOSURE PIN SPEC. REMARKS
INDUCTANCE 1-4 700uH ±10% 1kHz, 1V
LEAKAGE L 1-4 10uH MAX. 2nd ALL SHORT

4. Core & Bobbin

CORE : EER 4042
BOBBIN : EER4042

8
 FS7M0880

-Forward Application (250W)

223 56KΩ 56KΩ

/630V /2W /2W Line Inductor
T1 UF4007 + 12V / 10A
Line T13,14
NTC FUSE
Inductor
102
472
220kΩ 470uF
/275V /200V
/1W
UF4007 T3 2200uF 2200uF
0.47uF 10Ω
/275V

220kΩ 470uF S30SC4M

L4 + 5V / 26A
472 T8,9
/1W /200V
/275V
33kΩ
/0.5W
2.2kΩ
33kΩ
UF4004
/0.5W T6

10Ω 3300uF 1000uF

UF4007
2.2kΩ

Vcc Drain T10,11,12

T7
SP S
5.6kΩ
1kΩ
GN S.S. F.B.
D
123
Q817 820Ω
33uF 1uF
/35V /50V
333
104
Q817

KA431
103 103

Transformer Specification
2. Winding Specification
No. PIN(S → F) WIRE TURNS WINDING METHOD
NP/2 1→3 0.65 φ × 1 50T SOLENOID WINDING
N+5V 8, 9 → 10, 11, 12 14mm × 1 4T COPPER WINDING
N+12V 13, 14 → 9 0.65 φ × 4 5T SOLENOID WINDING
NP/2 1→3 0.65 φ × 1 50T SOLENOID WINDING
NVCC 7→6 0.65 φ × 1 6T SOLENOID WINDING

3. Electical Characteristic
CLOSURE PIN
INDUCTANCE 1-3
LEAKAGE L 1-3

4. Secondary Inductor(L2) Specipication

Core : Power Core 27 φ 16 Grade
5V : 12T (1 φ × 2)
10V : 27T (1.2 φ × 1)

9
FS7M0880

Package Dimensions

TO-3P-5L

10
 FS7M0880

Package Dimensions (Continued)

TO-3P-5L(Forming)

11
FS7M0880

Ordering Information
Product Number Package Rating Fosc
FS7M0880TU TO-3P-5L
800V, 8A 67kHz
FS7M0880YDTU TO-3P-5L(Forming)
TU : Non Forming Type
YDTU : Forming type

DISCLAIMER
FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY
LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER
DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.

LIFE SUPPORT POLICY

FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES
OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR
CORPORATION. As used herein:
1. Life support devices or systems are devices or systems 2. A critical component in any component of a life support
which, (a) are intended for surgical implant into the body, device or system whose failure to perform can be
or (b) support or sustain life, and (c) whose failure to reasonably expected to cause the failure of the life support
perform when properly used in accordance with device or system, or to affect its safety or effectiveness.
instructions for use provided in the labeling, can be
reasonably expected to result in a significant injury of the
user.

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8/25/03 0.0m 001

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 2003 Fairchild Semiconductor Corporation