En

Operating Instructions

Temperature Control Unit

90smart RT33
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Documentation Temperature Control Unit 90 Smart RT33

This documentation is copyrighted. Unauthorised duplication is prohibited

by law. To the best of our knowledge and belief, the information con-
tained in this documentation is true and correct as of the date of publica-
tion. The contents, however, do not constitute a binding obligation on the
part of Regloplas AG and are subject to change without notice.

© Copyright 2011 Regloplas AG

All rights reserved

Printed in Switzerland

Regloplas AG
Flurhofstrasse 158
9006 St. Gallen
Switzerland
Tel.: +41-71-282 58 00
Fax.: +41-71-282 58 40
e-mail: [email protected]
Website: www.regloplas.com
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Contents
General Safety Information 1
Safety Symbols .......................................................................................................1
Range of Application...............................................................................................2
Intended Use...........................................................................................................2
Safety Information ...................................................................................................2
General Information ...................................................................................2
Process Monitoring ....................................................................................2
Information for Operators and Personnel ..................................................3
Changing the Parameter Settings..............................................................3
Residual Risks ...........................................................................................3
Using This Documentation......................................................................................4
Additional Documentation ..........................................................................4

Operating Instructions 5
General ...................................................................................................................5
Introduction ................................................................................................5
Operating Range........................................................................................5
Start-up ...................................................................................................................6
Setting up the temperature control unit......................................................6
Operating Instructions................................................................................6
Inspection of Consumers ...........................................................................7
Water Quality .............................................................................................7
Connecting Lines .......................................................................................7
Electrical Connections ...............................................................................8
Operation of the Temperature Control Unit ............................................................8
RT33 Control System.................................................................................8
Powering Up...............................................................................................8
Operating mode switch ..............................................................................9
Displays....................................................................................................10
Setting the set-point value .......................................................................10
Changing the parameter ..........................................................................10
Switch off..................................................................................................10
Malfunctions ..........................................................................................................11
Error messages on the device .................................................................11
Device malfunctions.................................................................................11
Changing Consumer/Decommissioning ...............................................................12
Maintenance..........................................................................................................12
Periodic Inspections and Maintenance Procedures ................................12
Replacing the heat carrier........................................................................13
Cleaning ...................................................................................................13
Repairs.....................................................................................................14
Transport...............................................................................................................15
Disposal ................................................................................................................15

Maintenance 17
Guidelines for Connecting Hoses .........................................................................17
Technical Data 90smart ........................................................................................18
Block Diagram 90smart.........................................................................................19

Temperature Control Unit 90smart RT33 Contents • i

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Graph (pump capacity) ......................................................................................... 20

Graph (cooling capacity)....................................................................................... 20
Components/Spare parts 90smart ....................................................................... 21
Components/Spare parts 90smart ....................................................................... 23
Dimension Sheet 90smart .................................................................................... 24
Level Switch.......................................................................................................... 25
Dismantling/Replacement........................................................................ 25

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General Safety Information

Safety Symbols

DANGER
Denotes imminent danger.
Failure to heed the information can result in death or severe personal injury (di-
sability).

WARNING
Denotes a dangerous situation.
Failure to heed the information can result in death or severe personal injury (di-
sability).

CAUTION
Denotes a potentially dangerous situation.
Failure to heed the information can result in property damage as well as minor
or moderate personal injury.

NOTE
Denotes general information, useful advice to users and work recommenda-
tions, which, however, do not have any influence on the safety and health of
personnel.

Temperature Control Unit 90smart RT33 General Safety Information • 1

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Range of Application
This general safety information is generally valid for all temperature con-
trollers and control systems from Regloplas.

Intended Use
The Regloplas temperature control unit is built according to the current
state of the art and the generally accepted principles of safety engineer-
ing. The temperature control unit is intended solely for normal use in the
heating and/or cooling of injection moulds and die casting dies, extruders,
calenders, mixers and other energy-consuming loads ("consumers") in
areas where there is no risk of explosion.
Any use beyond this shall be deemed to constitute improper use. The
manufacturer is not responsible for damage resulting from improper use;
the user is solely responsible for such risks. The temperature control unit
may not be used under operating conditions and/or with media deviating
from our specifications without the prior consent of Regloplas AG.
The intended use also entails compliance with the operating, servicing
and maintenance conditions stipulated by the manufacturer. The tem-
perature control unit may only be operated, serviced and maintained by
personnel that are familiar with these tasks and have been instructed as
to the risks.

Safety Information

General Information
The Regloplas temperature control unit is safe to operate but can cause
danger if it is used incorrectly or for a purpose other than its intended
use. It should be noted that any such incorrect use or non-compliance
with the intended use can cause risks to the life and limb of the operator
or third parties, adverse effects on the equipment and other material as-
sets belonging to the user, and risks to the efficient operation of the
equipment.
Start-up (i.e., commencement of intended use) is prohibited until certifica-
tion that the temperature control unit has been set up and wired in accor-
dance with the Machinery Directive (2006/42/EC). EN 60204-1 (Safety of
Machinery) must also be observed.
These Operating Instructions must be read carefully before switching on
and operating the temperature control unit. The information regarding the
intended use and foreseeable misuse must be observed. Local safety re-
gulations must also be obeyed.
If the temperature control unit is used in combination with products made
by other manufacturers, the notices and safety regulations of these ma-
nufacturers must also be obeyed.

Process Monitoring
In plants in which a malfunction of the temperature control system leads
to endangerment of the operating personnel or destruction of the plant,
an independent process monitor that reliably shuts down the plant must
be used.

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Information for Operators and Personnel

The operator and all persons who are tasked with working on the tem-
perature control unit must obey the fundamental regulations regarding
work safety and accident prevention. The operator must ensure that only
persons who have read and understood these Operating Instructions, in
particular the chapter on safety, may work on the temperature control
unit.
Any working methods that have a negative effect on the technical safety
of the temperature control unit must not be used. The operator must en-
sure that the temperature control unit is operated only in flawless condi-
tion. If necessary, the company using the equipment must obligate the
operating personnel to wear protective clothing.
For all tasks relating to set-up, start-up, operating, modification of operat-
ing conditions and operational methods, maintenance, inspection and re-
pair, any shut-down procedures stated to be necessary in the Operating
Instructions must be followed.

Changing the Parameter Settings

The parameterisation of the control system may only be carried out by
personnel trained by Regloplas. In particular, no parameters in the device
configuration may be changed without consulting Regloplas.
The relevant accident prevention regulations and the generally accepted
principles of safety engineering, occupational medicine and structural en-
gineering must be observed. The national safety regulations must also be
obeyed.

Residual Risks
Any unauthorised modifications and changes to the temperature control
unit as well as unauthorised changes to the parameterisation of the con-
trol system are prohibited for reasons of safety.
If the temperature control unit is damaged, it must not remain in use; the
defective part must be replaced or repaired immediately. Only original
Regloplas replacement parts may be used. Damage due to the use of
third-party parts renders any and all warranty claims null and void.

DANGER
The temperature control unit must be disconnected from the electrical power
supply before it is opened (unplug the mains plug and, if fitted, press the main
switch on the temperature control unit). Danger of electric shock!

Any leaks in the temperature control circuit (control unit, connecting lines,
consumers, etc.) must be repaired immediately.
In the case of temperature control units that use oil as the heat transfer
medium, please remember that oil is flammable under certain conditions.
For this reason, the temperature control unit must not be located close to
heat sources. The thermal insulation in the device must always be kept
clean. Insulation that is soaked with thermal oil poses an increased risk of
fire.
Burning thermal oil can be extinguished using an AFFF spray foam fire
extinguisher, a powder fire extinguisher (to be avoided in the case of
dust-sensitive plants, control systems, EDP, etc.) or a CO2 fire extin-

Temperature Control Unit 90smart RT33 General Safety Information • 3

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guisher. The appropriate fire extinguisher must be provided by the opera-

tor, taking into account the equipment located in the room and the man-
datory safety regulations.
The temperature control unit may only be operated when all safety sys-
tems are completely installed and intact.
The temperature control unit must be protected against sprays and clean-
ing agents.
Before detaching connecting lines from the temperature control circuit,
first allow the temperature control unit to cool down, as a function of the
outlet temperature, and then switch it off. Check that the pump is no lon-
ger running.

WARNING

Important - danger of injury in the event of escaping water or oil!

Using This Documentation

This documentation contains important information for safe and economi-
cal operation and proper maintenance of the device.
Compliance with this documentation helps to avoid danger, minimise re-
pair costs and downtime, and increase the dependability and service life
of the device/system.

NOTE
The operating instructions should be kept near the corresponding de-
vice/system and always be accessible to operating and maintenance personnel.

Additional Documentation
The included documentation is completely correct for the basic versions
of devices. Components that do not belong to the basic hardware are no-
ted as extra equipment. The corresponding additional documents are in-
cluded with special versions of devices. Any additional documents sup-
plement and/or replace the descriptions contained in this documentation,
which are then either invalid or only conditionally valid.

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Operating Instructions

General

Introduction
These Operating Instructions contain a detailed description of the
Temperature Control Unit 90smart RT33 as well as important information
for safe operation and optimal maintenance.
The Operating Instructions must be kept near the temperature control
unit and must always be accessible to operating and maintenance per-
sonnel.

Operating Range
The operating range and the heat transfer fluid of the temperature control
unit are shown in the following table (see also the chapter "Technical Da-
ta" in the Maintenance section).

Temperature Control Unit Type 90smart RT33

Temperature range up to 90 °C
Heat transfer medium Water

NOTE
The technical data and information for installation, start-up and maintenance of
the temperature control unit can be found in the maintenance section of these
operating instructions. The Operating Instructions must be kept near the de-
vice/system and must always be accessible to operating and maintenance per-
sonnel.

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Start-up

Setting up the temperature control unit

The temperature control unit is designed for an ambient temperature ran-
ge of 10-40 °C. Sufficient ventilation must be provided during setup. The
distance between the devices and/or between the temperature control
unit and a wall must be at least 10 cm. The ventilation slits must not be
covered.
• Check the temperature control unit to ensure that it is undam-
aged and complete
• Do not tip the temperature control unit! Heat transfer medium
remaining in the unit from the test run could spill, and there is a
risk that the thermal insulation could become soaked with the flu-
id (medium)
• Position the temperature control unit on a horizontal surface and
engage the wheel brake

WARNING
The temperature control unit may be pressurised - danger of injury in the event
of escaping hot water or steam.
Never start up the temperature control unit without the side panels and hous-
ing.
Never use the temperature control unit in potentially explosive environments
and protect it against sprays and cleaning agents that contain solvents.
Any leaks in the temperature control circuit (temperature control unit, connect-
ing lines, consumers, etc.) must be repaired immediately.
Observe local laws during set-up.

CAUTION
Before detaching connecting lines in the temperature control circuit, the tem-
perature control unit must first be allowed to cool down. The cooling time will
depend on the outlet temperature. The shutdown procedure is initiated by
pressing the ON/OFF button. The pump continues to run. The temperature con-
trol unit cools down until the temperature of the heat transfer medium has
reached the programmed coastdown temperature (factory default 80 ). The
pump and the control system are then switched off.
Check that the pump is no longer running (indicator in the display = OFF).
The corresponding chapters of the Operating Instructions must be read before
starting up the temperature control unit.

Operating Instructions
The Operating Instructions for the temperature control unit must be kept
at all times close at hand for the personnel responsible for start-up and
operation. Please ensure that the operating instructions are read. By do-
ing so, you will avoid unnecessary expense and problems during start-up
as well as production downtime.

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Inspection of Consumers
Before installing the connecting lines between consumer and tempera-
ture control unit, the consumer must be subjected to the following inspec-
tions:
• Verify that channels are unobstructed
• Remove residual fluid and dirt with compressed air (foreign ob-
jects such as shavings etc. can damage the pump)
• Rust and scale deposits must be removed because they greatly
interfere with the heat exchange between consumer and heat
transfer medium and increase the pressure drop in the con-
sumer. Descaling can be carried out using the Regloplas REG
descaling unit (see the "Regloplas Temperature Control Tech-
nology" brochure, REG data sheet)

Water Quality
The water used must meet the following requirements to avoid damage
to the cooler of the temperature control unit:

Criterion Requirement
Appearance clear/without sediment
Cloud < 0.5 NTU (very light cloud)
Total hardness < 10 °dH
pH-value 6.5-8.5
Conductivity max. 500 µS/cm
Carbonate hard-
< 5 °dH
ness

Addition of RK93 corrosion inhibitor is urgently recommended (see the

"Regloplas Temperature Control Technology" brochure, RK93 data
sheet).

Connecting Lines
The connecting lines must consist only of pressure-resistant and tem-
perature-resistant hoses and screw fittings. The cross-section of the con-
necting lines may not be reduced (see maintenance section).
• Outlet and inlet - The connecting lines must be routed so that
they are protected against unintentional contact. Thermal expan-
sion must be taken into account in pipe joints
• Water mains - When connecting to the public water mains, the
applicable laws and safety regulations must be observed (e.g.,
connection of the unit via backflow preventer). The water mains
pressure must be within the range of 2-6 bar
• Water drain - The water drain must prevent reverse flow and
must always be open
• For reasons of safety, the cooling system must always be con-
nected.
• Overflow pipe - The overflow pipe must always be open

Temperature Control Unit 90smart RT33 Operating Instructions • 7

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CAUTION

When escaping, the temperature of the cooling water can increase to the same
temperature as the heat transfer medium!

Electrical Connections
The temperature control unit may only be connected by a qualified elec-
trician.
• Compare supply voltage and frequency with the information on
the rating plate of the temperature control unit
• Verify the rating of the preliminary fuse according to the informa-
tion in the electrical diagram, and check that the power consump-
tion conforms to the value on the rating plate of the temperature
control unit
• Observe the applicable local laws and safety regulations when
connecting to the mains

Operation of the Temperature Control Unit

RT33 Control System

RT33 Control System - front panel

Powering Up
After carrying out the checks on the consumer, connecting the hoses and
electrical connections, proceed as follows:
• Open the vent valve on the consumer, and also the shut-off valve
(if fitted)

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• Switch on the control unit/pump with the I/O switch

• The operating mode switch on the front panel must be at position
+ (normal mode). After switching on, a function test runs in the
RT33 controller for about 5 seconds. All displays flash during the
test. After successful conclusion of the test, the actual value ap-
pears in the upper display field and the set-point value in the lo-
wer display field
• The water is now automatically refilled. This process can take 2-4
minutes depending on the water mains pressure. An alarm rings
during this time. The control unit can also be filled manually via
the filling opening on the filler cap
• Check direction of rotation of the pump following the arrows on
the fan shroud (remove side panels). If the direction of rotation is
incorrect, two phases must be reversed on the unit plug

NOTE
Important - The operating mode switch must be at position +, i.e. pressure
mode!

• Check the temperature control circuit (control unit, connecting li-

nes, consumers, etc.) for leaks
• Do not close the vent valve on the consumer until water is flow-
ing out of the consumer at a regular rate

Operating mode switch

Pressure mode
Normal mode - The heat carrier is pumped through the consumer by
pressure (switch position +)

Leak stop mode

The heat carrier is drawn by the consumer (reduced pump capacity,
switch position -)

Suction
The heat carrier is drained out of the consumer by suction, switch posi-
tion A. Cool down device and switch off, turn switch to position - and
switch device on again. Turn switch to position A and hold down until fully
drained (observe maximum expansion volume!)

NOTE
Important - When switching between the operating modes Pressure and Leak
stop mode, the temperature control unit must be switched off at the I/O switch!

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Displays
Display Remark
OUT 1 The heating is switched on when the LED is on
ALM The cooler is switched on when the LED is on
Level The light is on if there is insufficient heat carrier
Motor The light is on if the thermal relay has been triggered

Setting the set-point value

• Press SET, Sv flashes

• Set the set-point value using the or button

• Press SET, the new value is activated

Changing the parameter

• Press SET for a few seconds until Pv appears
• Pv value flashes
• Tap SET until Lkv appears
• Set Lkv to 1 (clearance)
• Tap SET until the desired parameter appears

• Set the value using the or button

• Press SET for a few seconds - End (set-point value/actual value
is displayed)

Switch off
• Cool down device or temperature control circuit to a minimum of
80 °C

• Switch off the device/pump with the I/O switch

WARNING
Danger of injury from escaping hot cooling water!
Before detaching connecting lines from the temperature control circuit, first al-
low the temperature control unit to cool down, as a function of the outlet tem-
perature, and then switch it off!
Check that the pump is no longer running!

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Malfunctions

WARNING

Unplug the mains plug before performing troubleshooting!

Error messages on the device

Display Remark
The light is on if there is insufficient heat carrier - possible cau-
ses:
− Device is refilled
− Cooling water supply not connected or shut off (shut-
off valve)
− Filter dirty
− Solenoid valve water filling (Y2) dirty
− Level switch defective
This light is on if the thermal relay has been triggered - possi-
ble causes:
− Pump overheated (lines blocked)
− Incorrect value set on thermal relay (see information
on electrical wiring diagram and rating plate on the
pump)
− Switch thermal relay on again using the reset button
(S5) on the back of the control unit

Device malfunctions
Malfunc-
Remark
tion
Safety thermostat (F5) triggered:
Device − Check level control (water level in the device) and
does not switch safety thermostat (F5) on again using reset
heat up button on the heating
− Heating contactor defective
Water flow in cooler too low - possible causes:
Device − Solenoid valve cooling defective or dirty
does not
− Filter dirty
cool
down − Cooler coated with lime
− Replace cooler or clean using descaling unit
Automatic water filling does not switch off. Possible causes:
− Float switch defective
Device
− Solenoid valve water filling (Y2) defective or dirty
overfilled
− Leak in cooler
− Clean or replace defective parts

Temperature Control Unit 90smart RT33 Operating Instructions • 11

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Changing Consumer/Decommissioning
Before detaching the connecting lines, it is necessary to verify that the
temperature control unit is turned off and that all circuits are depressur-
ised (see the chapter "Switching off the Temperature Control Unit"). The
temperature control unit must be drained completely and stored in a dry
place at 10-40 °C when not in use. To restart the unit, proceed as in-
structed in the "Start-up" chapter.

Maintenance

WARNING
The temperature control unit must be switched off before carrying out any
maintenance work - press the main switch and disconnect from the mains!
The temperature control unit may still be pressurised - Danger of injury from
escaping hot cooling water or steam!
Before disconnecting the feed lines to the temperature control unit/consumer,
first allow the temperature control unit to cool down!

Periodic Inspections and Maintenance Proce-

dures
Please note that the instructions below are based on a daily operating
time of 8 hours. In multi-shift operation, the inspections and maintenance
procedures must be carried out at correspondingly shorter intervals. De-
fective parts must be repaired or replaced immediately.
• Temperature control unit inspections and maintenance proce-
dures must be carried out by an expert
• Maintenance procedures involving electrical equipment may only
be carried out by qualified electricians
• Only replace control system unit if device is switched off

WARNING
Danger of magnetic fields in the case of feed pumps with magnetic drive!
Persons with pacemakers and surgically implanted metal parts must remain at
a safe distance or should not be required to perform maintenance and repairs
on these pumps!
When assembling the magnetic drive, the motor must be securely retained to
prevent any possibility of fingers being crushed between components due to
the magnetic forces!
All computers, data media, credit cards, electronic watches etc. must be kept at
a safe distance!

Daily Inspections/Maintenance Procedures

• Check the entire temperature control circuit (temperature control
unit, connecting lines, consumers, etc.) for leakage and repair
any leaks immediately

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Monthly Inspections/Maintenance Procedures

• Inspect the cooling air inlet port of the pump motor to ensure that
it is free of obstructions. Clean the port by blowing compressed
air from inside to outside
• Check filters and clean if necessary

Semi-annual Inspections/Maintenance Procedures

• Functional test of level control (drain device through discharge
port and switch on in accordance with the chapter "Operation of
the Temperature Control Unit")
• Inspect the electrical equipment such as grounding wires, plug,
secure connection of power supply cord and connecting lines,
etc.
• Dismantle solenoid valve (inspect diaphragms for scale deposits
and damage, check the core and spring bolt for free movement.
Clean or replace parts if necessary)
• Descale cooler

Annual Inspections/Maintenance Procedures

• Replace the heat transfer medium (water and corrosion inhibitor)
after approx. 2000 working hours (equivalent to approx. one year
in single-shift operation). In the event of poor water quality or
multi-shift operation (contamination, etc.), the medium must be
replaced correspondingly earlier

Replacing the heat carrier

When replacing the heat carrier, proceed as follows:
• Completely drain the device and consumer through the corre-
sponding discharge ports
• Clean the device and consumer depending on the number of op-
erating hours
• Switch device on again

Cleaning
CAUTION
Always allow the temperature control unit to cool down!
Switch off the temperature control unit: press the main switch and unplug from
the mains!
When using a solvent for cleaning - do not blow out the tank and the cooler, but
flush them instead (explosion hazard)!
When using a solvent, the manufacturer's instructions for use must be ob-
served. Solvents are flammable under certain conditions. For this reason,
cleaning must never take place near heat sources!
In the event of unfavourable operating conditions, the procedures listed
below must be carried out correspondingly earlier.
1) Drain the temperature control unit through the discharge port
2) Clean the filters in the circuit

Temperature Control Unit 90smart RT33 Operating Instructions • 13

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3) Dismantle the device

4) Remove the filler cap and clean the tank
5) Inspect the cooler for scale deposits and clean using the REG
Descaling Unit if necessary
6) Clean the heating elements
7) Level control - remove and clean the level switches. Important -
reinstall level switch correctly (NO marking must be on top, see
Maintenance section)
8) Dismantle solenoid valves (see Maintenance section), inspect
diaphragms for scale deposits and damage. Check the core and
spring bolt for free movement. Clean or replace parts if neces-
sary
9) Inspect pump for corrosion and replace if necessary
10) It is also advisable to inspect the consumers for contamination.
Impurities lead to a sharp reduction in heat exchange between
consumer and heat transfer medium. Deposits increase the
pressure drop in the consumer, so that, over time, the pump ca-
pacity of the temperature control unit is no longer sufficient to
handle the necessary heating or cooling load

Repairs
CAUTION
Allow the temperature control unit to cool down and, if necessary, drain it be-
fore any repair!
Switch off the temperature control unit: press the main switch and unplug from
the mains!
Disconnect all hose couplings from the temperature control unit!
To carry out repair work quickly and easily, the device can be dismantled
as follows:
1) Remove side cover
2) Remove filter
3) Disconnect the housing from the sub floor using the 4 screws
and pull away backwards via the hydraulic connections. The tank
unit is now free
4) Remove pump and heating
5) Loosen filler cap from the tank using the 4 screws
6) Remove cooler and float switch
Reassemble in reverse order.

CAUTION
Only authentic (OEM) Regloplas spare parts may be used!
In case of damage from the use of non-OEM parts, the warranty will be rendered
null and void!

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Transport

CAUTION
Allow the temperature control unit to cool down, turn it off, press the main
switch and unplug the mains plug!
Disconnect all hose couplings from the temperature control unit!

Before shipping, the temperature control unit must be drained through the
discharge port on the delivery pump (see maintenance section). Because
of the danger of freezing (bursting of the cooling pipes) at low tempera-
tures, the cooler must be blown out as follows:
1) Set the set-point value on the control system to 0 °C.
2) Check that the ALM light is on, i.e. that the cooler solenoid valve
(Y6) is open
3) Blow out the cooler with compressed air (max. 6 bar)
4) Do not tip the temperature control unit - heat transfer medium
remaining in the unit could spill out
5) Use the original packaging and mark the top side clearly

Disposal
The temperature control unit must be drained completely and disposed of
in accordance with local regulations.
The temperature control unit can also be returned to Regloplas AG, Swit-
zerland, for disposal.

Temperature Control Unit 90smart RT33 Operating Instructions • 15

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Maintenance

Guidelines for Connecting Hoses

Wrong Right

Provide sufficiently long

Hose too short - hose is
neutral hose ends (3-5 x
bent at the connections
DN)

Wrong Right

Excessive bending load

Pipe elbows fitted
at the connections

Wrong Right

Incorrect installation -
compression along the Pipe elbows fitted
longitudinal axis

Wrong Right

The pipe axes must be

Torsion - hose axis and
parallel and in the same
direction of movement
plane as the direction of
not in the same plane
movement

When attach-
Important - twisting of the
ing/detaching a hose, al-
hoses can also be cau-
ways hold it in place with
sed during installation.
a second wrench

Temperature Control Unit 90smart RT33 Maintenance • 17

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Technical Data 90smart

Temperature Control Unit Type 90smart

Max. outlet temperature 90 °C / 194 °F
Heat carrier/medium Water
Filling capacity 6.5 l
Expansion volume 3.2 l
Heating capacity 9 kW
Heating switch Contactor/SSR
Cooling capacity 24 kW, 76 kW
at outlet temperature 90 °C
at cooling water temperature 15 °C
Pump type TP20/TP20V (60 Hz)
Motor power (pump) 0.5 kW
Motor current (pump), 400 V/50 Hz 1.6 A
Max. delivery rate 60 l/min
Max. delivery pressure 3.8 bar
Control System RT33 Control System
Measurement type (standard) Pt100
Control voltage 24 VDC
400 V
Input supply voltages
50 Hz
Total power at 400 V/50 Hz 9.5 kW
Outlet/inlet connections (standard) G 1/2"
Cooling water supply connections
G 3/8"
(standard)
Degree of protection IP54
Dimensions W/H/D 230/568/610 mm
Weight approx. 34 kg
Colour RAL 9006/7016
Ambient temperature 10 °C - 40°C
Continuous sound pressure level < 70 dB(A)

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Block Diagram 90smart

Block Diagram 90smart

Item Designation Item Designation

38 Tank F5 Safety thermostat
41 Cooler M10 Pump
60 Filter - cooling circuit S1 Level control
99 Consumer Y2 Solenoid valve (auto. water refill)
B1 Temperature probe, inner Y6 Solenoid valve - cooling
E21 Heating Y13 Solenoid valve - suction

Temperature Control Unit 90smart RT33 Maintenance • 19

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Graph (pump capacity)

1 - Pump curve TP20/TP20V

Pump capacity - Delivery rate V as a

function of pressure (p), bypass not ta-
ken into account

Graph (cooling capacity)

1 - Cooling curve with 1K

2 - Cooling curve with 2K

Cooling capacity (P) as a function of out-

let temperature ( )
Cooling water temperature 10 °C
Flow rate 20 l/min

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Components/Spare parts 90smart

P1 Q10
73
Q2
H4
H3 72

H5
66 67

F1
70
60

68

75

Y2

A1 Y6

43
E21
60

35
S5

38

30

68
9

Temperature Control Unit 90smart RT33 Maintenance • 21

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M10 Q10

Y2

Y13

F5

54

S3
B1

75
9

M10

Y6
E21

Y2
F5

Y13

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Components/Spare parts 90smart

Item Designation Item Designation

9 Castor with wheel lock A1 Control system (control unit)
30 Power cable B1 Temperature probe (internal)
35 Pump E21 Heating
38 Tank with insulation F1 Control fuse
54 Filler cap F5 Safety thermostat
60 Filter - cooling water H3 Light (level)
66 Cooling water ON H4 Horn (level)
67 Cooling water OFF H5 Light (motor protection)
68 Discharge port M10 Pump motor
70 Overflow pipe P1 RT33 Control System
72 Outlet Q2 Engine switch
73 Inlet Q10 Operating mode switch
75 Castor S3 Level switch
S5 Switch (engine protection)
Y2 Solenoid valve (auto. water refill)
Y6 Solenoid valve (cooling)
Y13 Solenoid valve (suction)

NOTE
See electrical wiring diagram of the temperature control unit for additional elec-
trical components.

CAUTION
Only authentic (OEM) Regloplas spare parts may be used.
In case of damage from the use of non-OEM parts, the warranty will be rendered
null and void.

Temperature Control Unit 90smart RT33 Maintenance • 23

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Dimension Sheet 90smart

Item Designation Item Designation

1 Control system 5 Cooling water OFF
2 Outlet 6 Discharge port
3 Inlet 7 Overflow
4 Cooling water ON

24 • Maintenance Temperature Control Unit 90smart RT33

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Level Switch

Dismantling/Replacement

When replacing the level switch, the NO marking must

be on top as pictured, otherwise the level control will
not function properly!

Temperature Control Unit 90smart RT33 Maintenance • 25