Wilden p8 px8 Metal Eom PDF
Wilden p8 px8 Metal Eom PDF
Wilden p8 px8 Metal Eom PDF
Engineering
Operation &
Maintenance
P8/PX8
Original™ Series
Metal Pump
W h e r e I n n o v a t i o n F l o w s
www.wildenpump.com
WIL-10320 -E- 08
REPLACES WIL-10320 -E- 07
TA BL E OF CON T EN T S
SECTION 5 PERFORMANCE
A. P8 Performance Curves
Rubber-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TPE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Reduced-Stroke PTFE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Full-Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ultra-Flex™-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Suction-Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
B. PX8 Performance
Operating Principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
How to Use this EMS Curve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TPE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reduced-Stroke PTFE-Fitted. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Full-Stroke PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Suction-Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CAUTION: Do not apply compressed air to the CAUTION: Do not exceed 8.6 bar (125 psig) air
exhaust port — pump will not function. supply pressure.
CAUTION: Do not, under any circumstance loosen CAUTION: The process fluid and cleaning fluids
the set screw located at the adjuster dial of the Pro- must be chemically compatible with all wetted
Flo X™ pump. If the set screw is loose when the pump components. Consult Chemical Resistance
pump is pressurized, it could eject and cause injury Guide (E4).
to anyone in the area.
CAUTION: Do not exceed 82°C (180°F) air inlet
CAUTION: Do not over-lubricate air supply — temperature for Pro-Flo X™ models.
excess lubrication will reduce pump performance.
Pump is pre-lubed. CAUTION: Pumps should be thoroughly flushed
before installing into process lines. FDA- and
TEMPERATURE LIMITS: USDA-approved pumps should be cleaned and/or
Polypropylene 0°C to 79°C 32°F to 175°F sanitized before being used.
PVDF –12°C to 107°C 10°F to 225°F
PFA 7°C to 107°C 20°F to 225°F CAUTION: Always wear safety glasses when
Neoprene –18°C to 93°C 0°F to 200°F operating pump. If diaphragm rupture occurs,
Buna-N –12°C to 82°C 10°F to 180°F material being pumped may be forced out air
EPDM –51°C to 138°C –60°F to 280°F exhaust.
Viton® FKM –40°C to 177°C –40°F to 350°F
Wil-Flex™ –40°C to 107°C –40°F to 225°F CAUTION: Before any maintenance or repair is
Saniflex™ –29°C to 104°C –20°F to 220°F attempted, the compressed air line to the pump
should be disconnected and all air pressure
Polyurethane –12°C to 66°C 10°F to 150°F
allowed to bleed from pump. Disconnect all intake,
Polytetrafluoroethylene (PTFE)1 4°C to 104°C 40°F to 220°F
discharge and air lines. Drain the pump by turning
Nylon –18°C to 93°C 0°F to 200°F
it upside down and allowing any fluid to flow into a
Acetal –29°C to 82°C –20°F to 180°F
suitable container.
SIPD PTFE with Neoprene-backed 4°C to 104°C 40°F to 220°F
SIPD PTFE with EPDM-backed –10°C to 137°C 14°F to 280°F CAUTION: Blow out air line for 10 to 20 seconds
Polyethylene 0°C to 70°C 32°F to 158°F before attaching to pump to make sure all pipeline
Geolast® –40°C to 82°C –40°F to 180°F debris is clear. Use an in-line air filter. A 5μ (micron)
4°C to 149°C (40°F to 300°F) - 13 mm (1/2") and 25 mm (1") models only.
1 air filter is recommended.
NOTE: Not all materials are available for all models. NOTE: When installing PTFE diaphragms, it is
Refer to Section 2 for material options for your important to tighten outer pistons simultaneously
pump. (turning in opposite directions) to ensure tight fit.
(See torque specifications in Section 7.)
CAUTION: When choosing pump materials, be
sure to check the temperature limits for all wetted NOTE: Cast Iron PTFE-fitted pumps come standard
components. Example: Viton® has a maximum limit from the factory with expanded PTFE gaskets
of 177°C (350°F) but polypropylene has a maximum installed in the diaphragm bead of the liquid
limit of only 79°C (175°F). chamber. PTFE gaskets cannot be re-used.
CAUTION: Maximum temperature limits are based NOTE: Before starting disassembly, mark a line
upon mechanical stress only. Certain chemicals from each liquid chamber to its corresponding air
will significantly reduce maximum safe operating chamber. This line will assist in proper alignment
temperatures. Consult Chemical Resistance Guide during reassembly.
(E4) for chemical compatibility and temperature limits.
CAUTION: Pro-Flo® pumps cannot be used in
WARNING: Prevent static sparking. If static sparking submersible applications. Pro-Flo X™ is available
occurs, fire or explosion could result. Pump, valves, in both submersible and non-submersible options.
and containers must be grounded to a proper Do not use non-submersible Pro-Flo X™ models in
grounding point when handling flammable fluids submersible applications. Turbo-Flo® pumps can
and whenever discharge of static electricity is a also be used in submersible applications.
hazard.
CAUTION: Tighten all hardware prior to installation.
MATERIAL CODES
MODEL AIR VALVE VTU = VITON®, ULTRA-FLEX™ FW = S ANITARY WIL-FLEX™ 1,3
P8 = PRO-FLO ® A = ALUMINUM (PX8 only) VTS = V ITON® (White Dot) [Santoprene® (Two Orange
PX8 = PRO-FLO X™ N = NICKEL-PLATED (PX8 only) WFS = W IL-FLEX™ [Santoprene® Dots)]
XPX8 = PRO-FLO X™ ATEX P = POLYPROPYLENE (Orange Dot)] H = ALLOY C
S = STAINLESS STEEL (PX8 only) TSS = FULL-STROKE PTFE M = MILD STEEL
WETTED PARTS & OUTER PISTON W/SANIFLEX™ BACK-UP 1,2,3 NE = NEOPRENE (Green Dot)
AA = ALUMINUM / ALUMINUM DIAPHRAGMS TWS = FULL-STROKE PTFE PU = POLYURETHANE (Clear)
SS = STAINLESS STEEL / XBS = CONDUCTIVE BUNA-N (Two W/WIL-FLEX™ BACK-UP 1,2,3 S = STAINLESS STEEL
STAINLESS STEEL Red Dots) ZSS = SANIFLEX™ , EZ-INSTALL 1,3 VT = V ITON ® (Silver
WW = CAST IRON / CAST IRON BNS = BUNA-N (Red Dot) or White Dot)
FBS = SANITARY BUNA 1,3 (Two VALVE BALL WF = W
IL-FLEX™
AIR CHAMBERS Yellow Dots) BN = BUNA-N (Red Dot) [Santoprene (Orange Dot)]
A = ALUMINUM FES = S ANITARY EPDM 1,3 (Two FS = S ANIFLEX™ [Hytrel®
Blue Dots) (Cream)] 1,3 VALVE SEAT O-RING
C = PTFE-COATED
N = NICKEL-PLATED FSS = S ANIFLEX™ FW = S ANITARY WIL-FLEX™ 1,3 TF = PTFE 1,2,3
S = S TAINLESS STEEL [Hytrel® (Cream)] 1,3 [Santoprene® (Two Orange
V = H ALAR ® -COATED FWL = SANITARY WIL-FLEX™ IPD1,3 Dots)]
ALUMINUM (P8 only) FWS = S ANITARY WIL-FLEX™, EP = EPDM (Blue Dot)
EZ-INSTALL [Santoprene® NE = NEOPRENE (Green Dot)
CENTER BLOCK (Two Orange Dots)] 1,3 PU = POLYURETHANE (Clear)
EPS = EPDM (Blue Dot) TF = PTFE (White) 1,2,3
A = ALUMINUM (PX8 only)
NES = NEOPRENE (Green Dot) VT = V ITON ® (Silver
N = NICKEL-PLATED (PX8 only)
PUS = POLYURETHANE (Clear) or White Dot)
P = POLYPROPYLENE
TEU = PTFE W/EPDM 1,2,3 WF = W IL-FLEX™
S = STAINLESS STEEL (PX8 only)
BACK-UP (White) [Santoprene (Orange Dot)]
TNU = PTFE W/NEOPRENE
BACK-UP (White) VALVE SEAT
NOTE: TSU = PTFE W/SANIFLEX™ BACK- A = ALUMINUM
1
Meets Requirements of FDA CFR21.177 UP (White) 1,2,3 BN = BUNA-N (Red Dot)
2
Meets Requirements of USP Class VI BNU = BUNA-N, ULTRA-FLEX™ 1,3 EP = EPDM (Blue Dot)
3
Meets Requirements of 1935/2004/EC EPU = EPDM, ULTRA-FLEX™ 1,3 FS = SANIFLEX™ [Hytrel® (Cream)]
NEU = NEOPRENE, ULTRA-FLEX™
FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The diaphragm A, reaches the limit of its discharge the air valve again redirects air to the
compressed air is applied directly to the stroke, the air valve redirects pressurized back side of diaphragm A, which starts
liquid column separated by elastomeric air to the back side of diaphragm B. The diaphragm B on its exhaust stroke. As
diaphragms. The diaphragm acts as pressurized air forces diaphragm B away the pump reaches its original starting
a separation membrane between the from the center while pulling diaphragm A point, each diaphragm has gone through
compressed air and liquid, balancing the to the center. Diaphragm B is now on its one exhaust and one discharge stroke.
load removes mechanical stress from the discharge stroke. Diaphragm B forces the This constitutes one complete pumping
diaphragm. The compressed air moves inlet valve ball onto its seat due to the cycle. The pump may take several cycles
the diaphragm away from the center hydraulic forces developed in the liquid to completely prime depending on the
of the pump. The opposite diaphragm chamber and manifold of the pump. These conditions of the application.
is pulled in by the shaft connected to same hydraulic forces lift the discharge
the pressurized diaphragm. Diaphragm valve ball off its seat, while the opposite
B is on its suction stroke; air behind discharge valve ball is forced onto its seat,
the diaphragm has been forced out to forcing fluid to flow through the pump
atmosphere through the exhaust port of discharge. The movement of diaphragm A
the pump. The movement of diaphragm toward the center of the pump creates a
B toward the center of the pump creates vacuum within liquid chamber A. Atmos
a vacuum within chamber B. Atmospheric pheric pressure forces fluid into the inlet
pressure forces fluid into the inlet manifold of the pump. The inlet valve ball
manifold forcing the inlet valve ball off its is forced off its seat allowing the fluid being
seat. Liquid is free to move past the inlet pumped to fill the liquid chamber.
valve ball and fill the liquid chamber (see
shaded area).
51 mm
M V (2") FNPT
N W LIQUID INLET
ALUMINUM BASE SCREEN MODEL
R S
P 8 M e t a l Sa n i f l o F DA
64 mm (2-1/2")
TRI-CLAMP LIQUID
DISCHARGE F DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 434 17.1
B 64 2.5
13 mm
(1/2") FNPT 19 mm
C 348 13.7
AIR INLET (3/4") FNPT D 625 24.6
AIR EXHAUST
E E 665 26.2
D
F 76 3.0
G 343 13.5
C G H 345 13.6
J 305 12.0
K 254 10.0
B
L 229 9.0
A H M 254 10.0
64 mm (2-1/2") N 15 0.6
TRI-CLAMP
LIQUID INLET
J
K
L M
F
N
WILDEN PUMP & ENGINEERING, LLC 4 WIL-10320-E-08
DIMENSIONAL DR AWINGS DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
PX8 M e t a l A 404 15.9
B 48 1.9
C 345 13.6
D 630 24.8
E 668 26.3
F 58 2.3
G 64 2.5
H 351 13.8
J 48 1.9
K 348 13.7
L 559 22.0
M 315 12.4
N 257 10.1
P 231 9.1
R 257 10.1
S 15 0.6
T 64 2.5
U 51 2.0
V 284 11.2
W 58 2.3
X 279 11.0
Y 396 15.6
Z 15 DIA. 0.6 DIA.
PX8 M e t a l Sa n i f l o F DA
DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 409 16.1
B 64 2.5
C 340 13.4
D 625 24.6
E 665 26.2
F 76 3.0
G 351 13.8
H 48 1.9
J 340 13.4
K 551 21.7
L 305 12.0
M 254 10.0
N 229 9.0
P 254 10.0
R 15 DIA. 0.6 DIA.
P8 METAL
TPE-FITTED
Height................................. 668 mm (26.3”)
Width.................................. 404 mm (15.9”)
Depth...................................343 mm (13.5”)
Ship Weight..........Aluminum 32 kg (70 lb)
316 Stainless Steel 51 kg (112 lb)
Cast Iron 47 kg (104 lb)
Alloy C 52 kg (114 lb)
Air Inlet....................................13 mm (1/2”)
Inlet.............................................51 mm (2”)
Outlet..........................................51 mm (2”)
Suction Lift.......................6.7 m Dry (22.1’)
8.6 m Wet (28.4’)
Disp. per Stroke..................2.8 L (0.75 gal)1
Max. Flow Rate.............630 lpm (166 gpm)
Max. Size Solids................... 6.4 mm (1/4”)
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Flow rates indicated on chart were determined by pumping water.
Example: To pump 227 lpm (60 gpm)
against a discharge head of 3.4 bar (50 For optimum life and performance, pumps should be specified so that daily operation
psig) requires 4.1 bar (60 psig) and 66 parameters will fall in the center of the pump's performance curve.
Nm3 /h (41 scfm) air consumption.
CAUTION: Do not exceed 8.6 bar (125
psig) air supply pressure.
P8 METAL
FULL-STROKE PTFE-FITTED
Height................................. 668 mm (26.3”)
Width.................................. 404 mm (15.9”)
Depth...................................348 mm (13.7”)
Ship Weight.........Aluminum 32 kg (70 lb)
316 Stainless Steel 51 kg (112 lb)
Cast Iron 47 kg (104 lb)
Alloy C 52 kg (114 lb)
Air Inlet....................................13 mm (1/2”)
Inlet.............................................51 mm (2”)
Outlet..........................................51 mm (2”)
Suction Lift.......................6.7 m Dry (22.1’)
9.0 m Wet (29.5’)
Disp. per Stroke..................2.6 L (0.70 gal)1
Max. Flow Rate............. 618 lpm (163 gpm)
Max. Size Solids................... 6.4 mm (1/4”)
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Flow rates indicated on chart were determined by pumping water.
Example: To pump 280 lpm (74 gpm)
against a discharge head of 2.8 bar (40 For optimum life and performance, pumps should be specified so that daily operation
psig) requires 4.1 bar (60 psig) and 87 parameters will fall in the center of the pump's performance curve.
Nm3 /h (54 scfm) air consumption.
CAUTION: Do not exceed 8.6 bar (125
psig) air supply pressure.
P8 METAL
ULTRA-FLEX™-FITTED
Height..................................669 mm (26.3")
Width...................................404 mm (15.9")
Depth...................................343 mm (13.5")
Ship Weight..........Aluminum 32 kg (70 lb)
316 Stainless Steel 51 kg (112 lb)
Cast Iron 47 kg (104 lb)
Alloy C 52 kg (114 lb)
Air Inlet.................................... 13 mm (1/2")
Inlet............................................. 51 mm (2")
Outlet.......................................... 51 mm (2")
Suction Lift.......................4.9 m Dry (16.0')
8.8 m Wet (29.0')
Disp. per Stroke................ 2.12 L (0.56 gal)1
Max. Flow Rate.............526 lpm (139 gpm)
Max. Size Solids....................6.4 mm (1/4")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Flow rates indicated on chart were determined by pumping water.
Example: To pump 201 lpm (53 gpm)
against a discharge pressure head of For optimum life and performance, pumps should be specified so that daily operation
2.1 bar (30 psig) requires 4.1 bar (60 psig) parameters will fall in the center of the pump's performance curve.
and 60 Nm3 /h (35 scfm) air consumption.
CAUTION: Do not exceed 8.6 bar (125
psig) air supply pressure.
P 8 M E TA L S U C T I O N -
L I F T C A PA B I L I T Y
Suction-lift curves are calibrated for pumps operating number of intake and discharge elbows, viscosity of
at 305 m (1,000') above sea level. This chart is meant pumping fluid, elevation (atmospheric pressure) and
to be a guide only. There are many variables that can pipe friction loss all affect the amount of suction lift
affect your pump’s operating characteristics. The your pump will attain.
PX8 PERFORMANCE
Section 5B
AIR CONSUMPTION
$ $$
Turning the dial Each dial setting Pro-Flo X™ pumps Moving the dial When the air
changes the represents an are shipped from from setting 4 consumption
relationship entirely different the factory on causes a decrease decreases more
between air inlet flow curve. setting 4, which in flow and an even than the flow
and exhaust is the highest greater decrease in rate, efficiency
porting. flow rate setting air consumption. is improved and
possible. operating costs
are reduced.
Example 1
SETTING 4 PERFORMANCE CURVE EMS CURVE
Figure 1 Figure 2
0.58 flow multiplier
Example data point = 8.2 GPM Example data point =
0.48 air multiplier
This is an example showing how to determine flow rate and curve, draw vertical lines downward until
air consumption for your Pro-Flo X™ pump using the Efficien- reaching the bottom scale on the chart. This
cy Management System (EMS) curve and the performance
identifies the flow X Factor (in this case, 0.58)
curve. For this example we will be using 4.1 bar (60 psig) inlet
air pressure and 2.8 bar (40 psig) discharge pressure and EMS and air X Factor (in this case, 0.48).
setting 2.
Step 3:
Calculating performance for specific EMS
Step 1: Identifying performance at setting 4. Locate setting. Multiply the flow rate (8.2 gpm)
the curve that represents the flow rate of the obtained in Step 1 by the flow X Factor multi-
pump with 4.1 bar (60 psig) air inlet pressure. plier (0.58) in Step 2 to determine the flow rate
Mark the point where this curve crosses the at EMS setting 2. Multiply the air consump-
horizontal line representing 2.8 bar (40 psig) tion (9.8 scfm) obtained in Step 1 by the air
discharge pressure. (Figure 1). After locating X Factor multiplier (0.48) in Step 2 to deter-
your performance point on the flow curve, mine the air consumption at EMS setting 2
draw a vertical line downward until reaching (Figure 3).
the bottom scale on the chart. Identify the flow
rate (in this case, 8.2 gpm). Observe location 8.2 gpm (flow rate for setting 4)
of performance point relative to air consump-
tion curves and approximate air consumption
.58 (flow X Factor setting 2)
value (in this case, 9.8 scfm). 4.8 gpm (flow rate for setting 2)
Step 2: Determining flow and air X Factors. Locate 9.8 scfm (air consumption for setting 4)
your discharge pressure (40 psig) on the verti-
cal axis of the EMS curve (Figure 2). Follow
.48 (air X Factor setting 2)
along the 2.8 bar (40 psig) horizontal line until 4.7 scfm (air consumption for setting 2)
intersecting both flow and air curves for your
Figure 3
desired EMS setting (in this case, setting 2).
Mark the points where the EMS curves inter- The flow rate and air consumption at Setting
sect the horizontal discharge pressure line. 2 are found to be 18.2 lpm (4.8 gpm) and 7.9
After locating your EMS points on the EMS Nm3/h (4.7 scfm) respectively.
Example 2.1
SETTING 4 PERFORMANCE CURVE EMS CURVE
EMS Flow
Settings 1 & 2
Figure 4 Figure 5
Example data point = 10.2 gpm 0.49 flow multiplier
This is an example showing how to determine the inlet air In our example it is 38.6 lpm (10.2 gpm). This
pressure and the EMS setting for your Pro-Flo X™ pump to is the setting 4 flow rate. Observe the loca-
optimize the pump for a specific application. For this exam- tion of the performance point relative to air
ple we will be using an application requirement of 18.9 lpm
consumption curves and approximate air
(5 gpm) flow rate against 2.8 bar (40 psig) discharge pressure.
This example will illustrate how to calculate the air consump- consumption value. In our example setting
tion that could be expected at this operational point. 4 air consumption is 24 Nm3/h (14 scfm).
(See Figure 4.)
DETERMINE EMS SETTING
Step 3: Determine flow X Factor. Divide the required
Step 1: Establish inlet air pressure. Higher air pres-
flow rate 18.9 lpm (5 gpm) by the setting 4 flow
sures will typically allow the pump to run
rate 38.6 lpm (10.2 gpm) to determine the flow
more efficiently, however, available plant air
X Factor for the application.
pressure can vary greatly. If an operating
pressure of 6.9 bar (100 psig) is chosen when 5 gpm / 10.2 gpm = 0.49 (flow X Factor)
plant air frequently dips to 6.2 bar (90 psig)
pump performance will vary. Choose an oper- Step 4:
Determine EMS setting from the flow
ating pressure that is within your compressed X Factor. Plot the point representing the flow
air system's capabilities. For this example we X Factor (0.49) and the application discharge
will choose 4.1 bar (60 psig). pressure 2.8 bar (40 psig) on the EMS curve.
This is done by following the horizontal 2.8
Step 2: Determine performance point at setting 4. For bar (40 psig) psig discharge pressure line until
this example an inlet air pressure of 4.1 bar it crosses the vertical 0.49 X Factor line. Typi-
(60 psig) inlet air pressure has been chosen. cally, this point lies between two flow EMS
Locate the curve that represents the perfor- setting curves (in this case, the point lies be-
mance of the pump with 4.1 bar (60 psig) inlet tween the flow curves for EMS setting 1 and
air pressure. Mark the point where this curve 2). Observe the location of the point relative
crosses the horizontal line representing 2.8 to the two curves it lies between and approxi-
bar (40 psig) discharge pressure. After locat- mate the EMS setting (Figure 5). For more
ing this point on the flow curve, draw a verti- precise results you can mathematically inter-
cal line downward until reaching the bottom polate between the two curves to determine
scale on the chart and identify the flow rate. the optimal EMS setting.
For this example the EMS setting is 1.8.
WILDEN PUMP & ENGINEERING, LLC 14 PX8 Performance
HOW TO USE THIS EMS CURVE
Example 2.2
SETTING 4 PERFORMANCE CURVE EMS CURVE
EMS Air
Settings 1 & 2
Figure 6 Figure 7
Example data point = 10.2 gpm Example data point = 0.40 air multiplier
Determine air consumption at a specific Step 2: Determine air consumption. Multiply your
EMS setting. setting 4 air consumption (14 scfm) value by
the air X Factor obtained above (0.40) to deter-
Step 1: Determine air X Factor. In order to determine mine your actual air consumption.
the air X Factor, identify the two air EMS set-
ting curves closest to the EMS setting estab- 14 scfm x 0.40 = 5.6 SCFM
lished in example 2.1 (in this case, the point
In summary, for an application requiring 18.9 lpm
lies between the air curves for EMS setting
(5 gpm) against 2.8 bar (40 psig) discharge pressure,
1 and 2). The point representing your EMS
the pump inlet air pressure should be set to 4.1 bar
setting (1.8) must be approximated and plot-
(60 psig) and the EMS dial should be set to 1.8. The
ted on the EMS curve along the horizontal
pump would then consume 9.5 Nm3/h (5.6 scfm) of
line representing your discharge pressure (in
compressed air.
this case, 40 psig). This air point is different
than the flow point plotted in example 2.1. Af-
ter estimating (or interpolating) this point on
the curve, draw a vertical line downward un-
til reaching the bottom scale on the chart and
identify the air X Factor (Figure 7).
16
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 668 mm (26.3”) can be used to optimize the performance of A PX8 metal, rubber-fitted pump operating at EMS setting 4,
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 mm (15.9”) your Wilden pump for specific applications. achieved a flow rate of 416 lpm (110 gpm) using 102 Nm3/h (60 scfm)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 mm (13.4”) The pump is delivered with the EMS adjusted of air when run at 4.1 bar (60 psig) air inlet pressure and 1.4 bar (20
Ship Weight . . . . . . . . . . . . . . . Aluminum 35 kg (78 lb) to setting 4, which allows maximum flow. psig) discharge pressure (see dot on performance curve).
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Alloy C 54 kg (119 lb) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the X factor is used as a multiplier EMS setting 2, the flow X factor is 0.65 and the air X factor is 0.48
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) with the original values from the setting 4 per- (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . . 7.1 m Dry (23.3’) formance curve to calculate the actual flow Multiplying the original setting 4 values by the X factors provides
8.6 m Wet (28.4’) and air consumption values for that specific the setting 2 flow rate of 271 lpm (72 gpm) and an air consumption
Disp. per Stroke . . . . . . . . . . . . . . . . . . 2.7 L (0.72 gal)1 EMS setting. NOTE: You can interpolate be-
Max. Flow Rate . . . . . . . . . . . . . . . . 667 lpm (176 gpm) of 49 Nm3/h (29 scfm). The flow rate was reduced by 35% while
tween the setting curves for operation at in- the air consumption was reduced by 52%, thus providing increased
Max. Size Solids . . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) termediate EMS settings. efficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2.1 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure.
17
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 668 mm (26.3”) can be used to optimize the performance of A PX8 metal, TPE-fitted pump operating at EMS setting 4, achieved
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 mm (15.9”) your Wilden pump for specific applications. a flow rate of 197 lpm (52 gpm) using 59 Nm3/h (35 scfm) of air
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 mm (13.4”) The pump is delivered with the EMS adjusted when run at 4.1 bar (60 psig) air inlet pressure and 3.4 bar (50 psig)
Ship Weight . . . . . . . . . . . . . . . Aluminum 35 kg (78 lb) to setting 4, which allows maximum flow. discharge pressure (see dot on performance curve).
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Alloy C 54 kg (119 lb) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 3.4 bar (50 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the X factor is used as a multiplier EMS setting 2, the flow X factor is 0.63 and the air X factor is 0.48
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) with the original values from the setting 4 per- (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.7 m Dry (22.1’) formance curve to calculate the actual flow Multiplying the original setting 4 values the X factors provides the
8.6 m Wet (28.4’) and air consumption values for that specific setting 2 flow rate of 124 lpm (33 gpm) and an air consumption of
Disp. per Stroke . . . . . . . . . . . . . . . . . . 2.7 L (0.72 gal)1 EMS setting. NOTE: You can interpolate be-
Max. Flow Rate . . . . . . . . . . . . . . . . 675 lpm (178 gpm) 29 Nm3/h (17 scfm). The flow rate was reduced by 37% while the
tween the setting curves for operation at in- air consumption was reduced by 52%, thus providing increased
Max. Size Solids . . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) termediate EMS settings. efficiency.
1Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2.1 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure.
18
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . 668 mm (26.3”) can be used to optimize the performance of A PX8 metal, reduced-stroke PTFE-fitted pump operating at EMS
Width . . . . . . . . . . . . . . . . . . . . . . . . . . 404 mm (15.9”) your Wilden pump for specific applications. setting 4, achieved a flow rate of 401 lpm (106 gpm) using 133 Nm3/h
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . 340 mm (13.4”) The pump is delivered with the EMS adjusted (78 scfm) of air when run at 4.8 bar (70 psig) air inlet pressure and 1.4
Ship Weight . . . . . . . . . . . . . . Aluminum 35 kg (78 lb) to setting 4, which allows maximum flow. bar (20 psig) discharge pressure (see dot on performance curve).
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Alloy C 54 kg (119 lb) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 3
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 1.4 bar (20 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the X factor is used as a multiplier EMS setting 3, the flow X factor is 0.82 and the air X factor is 0.70
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) with the original values from the setting 4 per- (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . 4.5 m Dry (14.8’) formance curve to calculate the actual flow Multiplying the original setting 4 values by the X factors provides
8.7 m Wet (28.4’) and air consumption values for that specific the setting 3 flow rate of 329 lpm (87 gpm) and an air consumption
Disp. per Stroke . . . . . . . . . . . . . . . . . 1.9 L (0.51 gal)1 EMS setting. NOTE: You can interpolate be-
Max. Flow Rate . . . . . . . . . . . . . . . 617 lpm (163 gpm) of 93 Nm3/h (55 scfm). The flow rate was reduced by 18% while the
tween the setting curves for operation at in- air consumption was reduced by 30%, thus providing increased ef-
Max. Size Solids . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) termediate EMS settings. ficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow. CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure.
19
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . 668 mm (26.3”) can be used to optimize the performance of A PX8 metal, full-stroke PTFE fitted pump operating at EMS setting
Width . . . . . . . . . . . . . . . . . . . . . . . . . . 404 mm (15.9”) your Wilden pump for specific applications. 4, achieved a flow rate of 553 lpm (146 gpm) using 156 Nm3/h (92
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . 340 mm (13.4”) The pump is delivered with the EMS adjusted scfm) of air when run at 5.5 bar (80 psig) air inlet pressure and 0.7
Ship Weight . . . . . . . . . Stainless Steel 53 kg (117 lb) to setting 4, which allows maximum flow. bar (10 psig) discharge pressure (see dot on performance curve).
Aluminum 35 kg (78 lb)
Cast Iron 49 kg (109 lb) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Alloy C 54 kg (119 lb) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 0.7 bar (10 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the X factor is used as a multiplier EMS setting 2, the flow X factor is 0.63 and the air X factor is 0.43
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) with the original values from the setting 4 per- (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . 6.7 m Dry (22.1’) formance curve to calculate the actual flow Multiplying the original setting 4 values by the X factors provides
9.0 m Wet (29.5’) and air consumption values for that specific the setting 2 flow rate of 348 lpm (92 gpm) and an air consumption
Disp. per Stroke . . . . . . . . . . . . . . . . . 2.6 L (0.68 gal)1 EMS setting. NOTE: You can interpolate be-
Max. Flow Rate . . . . . . . . . . . . . . 703 lpm (185.6 gpm) of 67 Nm3/h (40 scfm). The flow rate was reduced by 37% while
tween the setting curves for operation at in- the air consumption was reduced by 57%, thus providing increased
Max. Size Solids . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) termediate EMS settings. efficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2.1 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
specific applications. The pump is delivered with the EMS adjusted to setting 4, which allows maximum flow. CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure.
20
TECHNICAL DATA EXAMPLE
The Efficiency Management System (EMS)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 668 mm (26.3”) can be used to optimize the performance of A PX8 metal, Ultra-Flex-fitted pump operating at EMS setting 4,
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 404 mm (15.9”) your Wilden pump for specific applications. achieved a flow rate of 276 lpm (73 gpm) using 93 Nm3/h (55 scfm)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 mm (13.4”) The pump is delivered with the EMS adjusted of air when run at 4.1 bar (60 psig) air inlet pressure and 2.1 bar (30
Ship Weight . . . . . . . . . . . . . . . Aluminum 35 kg (78 lb) to setting 4, which allows maximum flow. psig) discharge pressure (see dot on performance curve).
316 Stainless Steel 53 kg (117 lb)
Cast Iron 49 kg (109 lb) The EMS curve allows the pump user to deter- The end user did not require that much flow and wanted to reduce
Alloy C 54 kg (119 lb) mine flow and air consumption at each EMS air consumption at his facility. He determined that EMS setting 2
Air Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (3/4”) setting. For any EMS setting and discharge would meet his needs. At 2.1 bar (30 psig) discharge pressure and
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) pressure, the X factor is used as a multiplier EMS setting 2, the flow X factor is 0.59 and the air X factor is 0.46
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 mm (2”) with the original values from the setting 4 per- (see dots on EMS curve).
Suction Lift . . . . . . . . . . . . . . . . . . . . . 6.1 m Dry (19.9’) formance curve to calculate the actual flow Multiplying the original setting 4 values by the X factors provides
9.2 m Wet (30.1’) and air consumption values for that specific the setting 2 flow rate of 163 lpm (43 gpm) and an air consumption
Disp. per Stroke . . . . . . . . . . . . . . . . . . 2.1 L (0.56 gal)1 EMS setting. NOTE: You can interpolate be-
Max. Flow Rate . . . . . . . . . . . . . . . . 632 lpm (167 gpm) of 43 Nm3/h (25 scfm). The flow rate was reduced by 41% while
tween the setting curves for operation at in- the air consumption was reduced by 54%, thus providing increased
Max. Size Solids . . . . . . . . . . . . . . . . . . . 6.4 mm (1/4”) termediate EMS settings. efficiency.
1
Displacement per stroke was calculated at 4.8 bar (70 psig)
air inlet pressure against a 2.1 bar (30 psig) head pressure. For a detailed example for how to set your EMS, see beginning of
performance curve section.
The Efficiency Management System (EMS) can be used to optimize the performance of your Wilden pump for
CAUTION: Do not exceed 8.6 bar (125 psig) air supply pressure.
P X 8 M E TA L S U C T I O N -
L I F T C A PA B I L I T Y
Suction-lift curves are calibrated for pumps operating number of intake and discharge elbows, viscosity of
at 305 m (1,000') above sea level. This chart is meant pumping fluid, elevation (atmospheric pressure) and
to be a guide only. There are many variables that can pipe friction loss all affect the amount of suction lift
affect your pump’s operating characteristics. The your pump will attain.
FLEXIBLE
CONNECTION
MUFFLER
FLEXIBLE
CONNECTION
SUCTION
COMBINATION
FILTER & REGULATOR
FOOTPAD
NOTE: In the event of a power failure, the shut-off shut-off valve (user-supplied) installed in the air supply
valve should be closed, if the restarting of the pump is line. A properly functioning valve will stop the air supply
not desirable once power is regained. to the pump, therefore stopping output. This shut-off
valve should be located far enough away from the
AIR-OPERATED PUMPS: To stop the pump from pumping equipment such that it can be reached safely
operating in an emergency situation, simply close the in an emergency situation.
TROUBLESHOOTING
Pump will not run or runs slowly. 2. Verify that vacuum required to lift liquid is not
1. Ensure that the air inlet pressure is at least 0.4 bar greater than the vapor pressure of the material
(5 psig) above startup pressure and that the differential being pumped (cavitation).
pressure (the difference between air inlet and liquid 3. Check for sticking ball check valves. If material being
discharge pressures) is not less than 0.7 bar (10 psig). pumped is not compatible with pump elastomers,
swelling may occur. Replace ball check valves and
2. Check air inlet filter for debris (see SUGGESTED
seats with proper elastomers. Also, as the check
INSTALLATION).
valve balls wear out, they become smaller and can
3. Check for extreme air leakage (blow by) which become stuck in the seats. In this case, replace balls
would indicate worn seals/bores in the air valve, and seats.
pilot spool and main shaft.
4. Disassemble pump and check for obstructions Pump air valve freezes.
in the air passageways or objects which would 1.
Check for excessive moisture in compressed
obstruct the movement of internal parts. air. Either install a dryer or hot air generator for
5. Check for sticking ball check valves. If material being compressed air. Alternatively, a coalescing filter
pumped is not compatible with pump elastomers, may be used to remove the water from the
swelling may occur. Replace ball check valves and compressed air in some applications.
seals with proper elastomers. Also, as the check
valve balls wear out, they become smaller and can Air bubbles in pump discharge.
become stuck in the seats. In this case, replace balls 1. Check for ruptured diaphragm.
and seats. 2. Check tightness of outer pistons (refer to Section 7).
6. Check for broken inner piston which will cause the 3. Check tightness of fasteners and integrity of O-rings
air valve spool to be unable to shift. and seals, especially at intake manifold.
7. Remove plug from pilot spool exhaust. 4. Ensure pipe connections are airtight.
Pump runs but little or no product flows. Product comes out air exhaust.
1.
Check for pump cavitation; slow pump speed 1. Check for diaphragm rupture.
down to allow thick material to flow into liquid 2. Check tightness of outer pistons to shaft.
chambers.
WIL-10320-E-08 25 WILDEN PUMP & ENGINEERING, LLC
Section 7
P U M P DIS A S SE M BLY
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 1/2" Wrench pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it
• 9/16" Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
• 11/16" Wrench
NOTE: The model photographed for these instructions incorporates rubber
• Adjustable Wrench diaphragms, balls and seats. Models with PTFE diaphragms, balls and seats are
• Vise equipped w/ the same except where noted.
soft jaws (such as
plywood, plastic
or other suitable
material)
Step 9B Step 10
2) The outer piston, diaphragm and To remove diaphragm assembly
inner piston separate from the shaft from shaft, secure shaft with soft
which remains connected to the jaws (a vise fitted with plywood,
opposite side diaphragm assembly. plastic or other suitable material)
Repeat disassembly instructions to ensure shaft is not nicked,
for the opposite liquid chamber. scratched or gouged. Using
Inspect diaphragm assembly and an adjustable wrench, remove
shaft for signs of wear or chemical diaphragm assembly from shaft.
attack. Replace all worn parts with
genuine Wilden parts for reliable
performance.
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 3/16" Hex Head Wrench pump. Disconnect all intake, discharge and air lines. Drain the pump by turning it
• 1/4" Hex Head Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
hazardous effects of contact with your process fluid.
• Snap-Ring Pliers
The Wilden P8 metal pump utilizes a revolutionary Pro-Flo® air distribution system.
• O-Ring Pick The PX8 metal pump utilizes the Pro-Flo X™ air distribution system. Proprietary
composite seals reduce the coefficient of friction and allow lube-free operation.
Constructed of polypropylene or aluminum, the Pro-Flo® air distribution system is
designed to perform in on/off, non-freezing, non-stalling, tough duty applications.
Step 9
With O-ring pick, gently remove the
O-ring from the opposite side of the
notched end of the spool. Gently
remove the pilot spool from sleeve
and inspect for nicks or gouges and
other signs of wear. replace pilot sleeve
assembly or outer sleeve O-rings if
Step 7 Step 8
necessary. During re-assembly never
Remove air chamber bolts with Remove pilot spool bushing from insert the pilot spool into the sleeve
1/4" hex head wrench. center block. with the “notched" end side first, this
end incorporates the urethane O-ring
and will be damaged as it slides over
the ports cut in the sleeve.
NOTE: Seals should not be
removed from pilot spool. Seals
are not sold separately.
WILDEN PUMP & ENGINEERING, LLC 30 WIL-10320-E-08
A I R VA LV E / C E N T E R SEC T ION DIS A S SE M BLY
SUBMERSIBLE PRO-FLO X™
Non-Submersible Submersible
Step 1 Step 2
Install a 1/4” NPT pipe plug Next, install an optional submersible air valve gasket
(00-7010-08) into the pilot spool (04-2621-52). The submersible air valve gasket can
bleed port located at the front of the be purchased as a spare part or included with the
center block. purchase of a new Pro-Flo X™ pump.
SHAFT SEAL
TAPE TAPE
WILDEN PUMP & ENGINEERING, LLC 32 WIL-10320-E-08
G ASK E T K I T INS TA L L AT ION
Carefully prepare sealing surfaces by removing all deburr all sealing surfaces. Mating surfaces must
debris and foreign matter from diaphragm bead be properly aligned in order to ensure positive
and all mating surfaces. If necessary, smooth or sealing characteristics.
FULL-STROKE PTFE-FITTED
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see Section 9).
25 21 24 22 20
ULTRA-FLEX™
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see S ection 9).
BSP-fitted pumps are available. Contact your distributor for part numbers.
0070 Specialty Code = SanifloFDA
All bold face items are primary wear parts.
FULL-STROKE PTFE
REDUCED-STROKE PTFE
LW0098, Rev. A
P8/SSAPP/ P8/SSAPP/
1935/2004/EC 1935/2004/EC
Item Description Qty. P/N Item Description Qty. P/N
AIR DISTRIBUTION COMPONENTS ULTRA-FLEX COMPONENTS
1 Air Valve Assembly, Pro-Flo 1 1 04-2000-20-700 35 Shaft, Ultra-Flex 1 08-3841-03
2 End Cap 1 04-2330-20-700 36 Stud, Shaft (3/8”-16 x 1-7/8”) 2 08-6150-08
3 O-Ring (-225), End Cap (Ø1.859” x Ø.139”) 1 04-2390-52-700 37 Piston, Inner 2 08-3761-01
4 Screw, SHC, Air Valve (1/4”-20 x 4-1/2”) 4 01-6000-03 38 Diaphragm, Primary, Pkg 2 1 *
5 Nut, Square (1/4”-20) 4 00-6505-03 40 Piston, Outer 2 08-4550-03P
6 Self Tapping Screw, SHC, Air Valve (#10-16 x 1-3/4”) 2 04-6351-03 REDUCE STROKE PTFE COMPONENTS
7 Muffler Plate, Pro-Flo 1 04-3180-20-700 35 Shaft, Pro-Flo 1 08-3840-09
8 Gasket, Muffler Plate, Pro-Flo 1 04-3500-52-700 36 Stud, Shaft (1/2”-20 x 2-1/8”) 1 08-6152-08
9 Gasket, Air Valve, Pro-Flo 1 04-2600-52-700
37 Piston, Inner 2 08-3750-01
10 Center Block Assembly, Pro-Flo 2 1 04-3110-20
38 Diaphragm, Primary, Pkg 2 1 *
11 Sleeve, Theraded, Pro-Flo Center Block 4 04-7710-08
39 Diaphragm, Back-Up, Pkg 2 1 *
12 Pilot Sleeve Assembly 1 04-3880-99
40 Piston, Outer 2 08-4600-03P
13 O-Ring (-009), Pilot Spool Retaining (Ø.208” x Ø.070”) 2 04-2650-49-700
14 Seal, Shaft 2 08-3210-55-225
FULL STROKE IPD COMPONENTS
35 Shaft, Full Flow PTFE 1 08-3812-03
15 Gasket, Center Block Pro-Flo 2 04-3526-52
37 Piston, Inner 2 08-3700-01
16 Air Chamber, Pro-Flo 2 08-3651-01
38 Diaphragm, Primary, Pkg 2 1 *
17 Screw, HSFHS (3/8”-16 x 1”) 8 71-6250-08
39 Diaphragm, Back-Up, Pkg 2 1 *
18 Retaining Ring 2 04-3890-03
40 Piston, Outer 2 N/A
19 Muffler 3/4” MNPT 1 08-3510-99R
LW0085, Rev. B
20 Bushing, Reducer, 3/4” MNPT to 1/2” FNPT 1 04-6950-20-700 1
Air Valve Assembly includes items 2 and 3.
WETTED PATH COMPONENTS 2
Metal Center Block Assembly includes items 13 and 19.
21 Liquid Chamber 2 08-5000-03P All boldface items are primary wear parts.
22 Manifold, Discharge Tri-Clamp 1 08-5020-03-70P
23 Manifold, Footed Inlet Tri-Clamp 1 08-5080-03-70P
24 Large Clamp Band Assembly 2 08-7300-03-70
25 Screw, HHC Large (3/8”-16 x 3”) 4 08-6120-03
26 Wing Nut, Large Clamp Band (3/8”-16) 4 08-6671-10
27 Washer, Brass Flat (Ø.392” x Ø.875” x .063”) 4 08-6720-07-70
28 Small Clamp Band Assembly 4 08-7100-03-70
29 RHSN Bolt, Small Clamp Band (5/16”-18 x 1-1/2”) 8 08-6050-03
30 Wing Nut, Small Clamp Band (5/16”-18) 8 08-6661-10
31 Washer, Brass Flat (Ø.340” x Ø.750” x .063”) 8 08-6700-07-70
VALVE BALLS/VALVE SEATS/VALVE O-RINGS
32 Ball, Valve, Pkg 4 1 *
33 Seat, Valve, Pkg 4 1 *
Seat, Valve, Stainless Steel 4 08-1121-03E
34 O-Ring (-334), Valve Seat (Ø2.600 x Ø.210), Pkg 4 1 08-1200-55E
FULL-STROKE RUBBER/TPE/PTFE COMPONENTS
35 Shaft, Pro-Flo 1 08-3810-09
Shaft, Pro-Flo (EZ TPE/PTFE) 1 08-3812-03
37 Piston, Inner 2 08-3700-01
38 Diaphragm, Primary, Pkg 2 1 *
39 Diaphragm, Back-Up, Pkg 2 1 *
40 Piston, Outer 2 08-4550-03P
FULL-STROKE PTFE-FITTED
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see Section 9).
21 17 20 18 16
ULTRA-FLEX™- FITTED
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see Section 9).
WILDEN PUMP & ENGINEERING, LLC 42 WIL-10320-E-08
E XPLODED VIE W & PARTS LISTING
21 34
38
37
39
36
FULL-STROKE PTFE
12 8
11
13
6 14 15 26
25
18 34
4 7 16
9
10 37
19 1
53
17 20
2
36
39
28
27
30
29
31 23
34 24
33
38
37 32
36 22
FULL-STROKE IPD
34 35
35 38 36
38
37 40
39
36 37
LW0101, Rev. A
PRO-FLO X™
DESCRIPTION NEOPRENE BUNA-N VITON® EPDM
Pro-Flo X™ Original™ Metal 08-9582-51 08-9582-52 08-9582-53 08-9582-54
Pro-Flo X™ Original™ Metal (Ultra-Flex™) 08-9586-51 08-9586-52 08-9586-53 08-9586-54
DESCRIPTION REDUCED-STROKE PTFE WIL-FLEX™ SANIFLEX™ POLYURETHANE
Pro-Flo X™ Original™ Metal 08-9582-55 08-9582-58 08-9582-56 08-9582-50
Materials used in the equipment that are intended to contact food belong to the groups of materials listed in Annex 1 (EC) 1935/2004.
(List of groups of materials and articles that may be covered by specific measures)
5) Rubbers 8) Metal and Alloy 10) Plastics
®
Compliance is subject to material and equipment storage, handling and usage recommended by Wilden in the engineering
operation and maintenance manual and supplemental technical publications.
®
Wilden will make available to the competent authorities appropriate documentation to demonstrate compliance.
Approved By:
Chris Distaso
Director of Engineering
Date: March 21, 2014
Warr ant y
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of five (5) years from date of installation or
six (6) years from date of manufacture, whichever comes first. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and fitness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.
PLEaSE PrInt or tYPE anD faX to WILDEn
P u m P I n f o r m at I o n
Item # Serial #
Y o u r I n f o r m at I o n
Company Name
Industry
Name Title
Street Address
Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe
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How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor
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