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    Product Audit Report

    Uploaded by

    Manoharar R
    This document is a product audit report for a rubber vent seal with a part number of 132-999-00002. It was audited on 9/1/2019 and lists observations across 10 production stages: raw material receipt, storage, inspection, mixing, packing and storage, compound testing, cutting, molding, dimensions inspection, and deflashing. For each stage, key characteristics such as specifications, test methods, and results are shown. The audit found that specifications were met at each stage of production for the sampled parts.

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    Product Audit Report

    Uploaded by

    Manoharar R
    791 views2 pages
    This document is a product audit report for a rubber vent seal with a part number of 132-999-00002. It was audited on 9/1/2019 and lists observations across 10 production stages: raw material receipt, storage, inspection, mixing, packing and storage, compound testing, cutting, molding, dimensions inspection, and deflashing. For each stage, key characteristics such as specifications, test methods, and results are shown. The audit found that specifications were met at each stage of production for the sampled parts.

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    Original Title

    PRODUCT AUDIT REPORT

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    This document is a product audit report for a rubber vent seal with a part number of 132-999-00002. It was audited on 9/1/2019 and lists observations across 10 production stages: raw material receipt, storage, inspection, mixing, packing and storage, compound testing, cutting, molding, dimensions inspection, and deflashing. For each stage, key characteristics such as specifications, test methods, and results are shown. The audit found that specifications were met at each stage of production for the sampled parts.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    791 views2 pages

    Product Audit Report

    Uploaded by

    Manoharar R
    This document is a product audit report for a rubber vent seal with a part number of 132-999-00002. It was audited on 9/1/2019 and lists observations across 10 production stages: raw material receipt, storage, inspection, mixing, packing and storage, compound testing, cutting, molding, dimensions inspection, and deflashing. For each stage, key characteristics such as specifications, test methods, and results are shown. The audit found that specifications were met at each stage of production for the sampled parts.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 2

    FORMAT. NO.

    JRPL/MR/31

    PRODUCT AUDIT REPORT REV NO 0

    DATE 9/1/2019

    AUDITOR : PART NAME : Rubber Vent Seal 2PSI

    AUDITEE : PART NO : 132-999-00002

    DATE :
    OBSERVATIONS
    PRODUCTION
    SL.NO. CHARACTERISTICS SPEC. INST. STATUS
    STAGE
    1 2 3 4 5
    Qty Asper the invoice Visual OK OK OK OK OK OK
    1 Raw material reciept
    Packing Condition Gunny bag Visual OK OK OK OK OK OK

    Gunny bag with


    2 Storage Proper storage identification tag on the Visual OK OK OK OK OK OK
    gunny bags

    Material Name EPDM Visual OK OK OK OK OK OK

    Brand (Manufacturer
    Name) LANXESS Visual OK OK OK OK OK OK

    Raw material receiving


    3 Supplier test
    inspection
    Grade 6950C certificate / Inhouse lab Verified the supplier test report and found ok OK
    testing

    Dip the raw material in


    Sulfuric acid test White colour the Sulfuric acid and Tested and found ok OK
    check visully

    As per the Receipe Mixing Visual & weighing OK OK OK OK OK OK


    Mixing Recipe (EPDM)
    Matrix

    Aging 24 hrs max Timer & Identification tag OK OK OK OK OK OK


    4 Raw material mixing
    Sheet out Thickness 4 to 6 mm Vernier caliper 5 OK

    Sheet Cooling Time 10 to 15 Min Clock 15MIN OK

    Rubber sheet Packing & Role in separate Bio-plastic


    5 storage Proper packiing and storage paper sheet & Keep at room Visual OK OK OK OK OK OK
    temperature in racks with Tags

    H.Tester / 0 - 100 points of


    Hardness 47 ± 5 Shore A
    Shore A
    46 45 47 46 46 OK

    Tensile Strength (kg/ cm2) >20 kg /cm2 Tensile Tester 23 24 22 23 24 OK


    Compound testing (Lab
    6 test)
    Elongation % at break
    minimum
    >300% Minimum Tensile Tester 395 390 387 392 394 OK

    Ash Content <5% Muffle Furnace 2.5 2.6 2.4 2.3 2.5 OK

    As per the rubber lengths


    Width Steel Scale OK OK OK OK OK OK
    matrix

    7 Rubber cutting As per the rubber lengths Steel Scale OK OK OK OK OK OK


    Length
    matrix

    As per the rubber Molding


    Weight Weighing Scale OK OK OK OK OK OK
    matrix

    Rubber moulding lengths As per the rubber moulding


    8 Weight
    lengths matrix
    Weighing scale OK OK OK OK OK OK
    weighing

    Inner dia 8.0 ± 0.1mm Profile Projectors 8.03 8.04 8.05 8.06 8.04 OK

    Outer dia 10.0 ± 0.12 mm Profile Projectors 10.04 10.06 10.05 10.03 10.04 OK

    Height 6.0 ± 0.12 mm Profile Projectors 6.04 6.03 6.05 6.07 6.02 OK
    9 Rubber Molding
    H.Tester / 0 - 100 points of
    Hardness 47 ± 5 Shore A 47 43 46 45 46 OK
    Shore A

    Free from bubbles,


    Component appearance holes,flashes, cut marks, color Visual Checking OK OK OK OK OK OK
    varation

    Colour Black Visual OK OK OK OK OK OK

    10 Deflashing Appearance Free from falsh and tearing Visual OK OK OK OK OK OK

    Keep at room temperature in


    11 Storage Proper Storage Bins with Tags
    Visual OK OK OK OK OK OK

    Free from Flashes,Dust,


    12 Visual Inspection Component appearance bubbles, Blow holes, Cut Marks Visual OK OK OK OK OK OK
    & etc.,
    Inner dia 8.0 ± 0.1 mm Profile Projectors 8.04 8.02 8.03 8.05 8.04 OK

    Outer dia 10.0 ± 0.12 mm Profile Projectors 10.05 10.02 10.05 10.03 10.06 OK

    Height 6.0 ± 0.12 mm Profile Projectors 6.03 6.01 6.05 6.04 6.03 OK

    Hardness Tester / 0 - 100


    13 Final Inspection Hardness 47 ± 5 SHA
    points of Shore A
    47 46 45 47 45 OK

    Material EPDM RMTC/Lab test report Verified the supplier test report and found ok

    Colour Black Visual OK OK OK OK OK OK

    Free from bubbles, Blow holes,


    Appearance
    Cut Marks, flashes.
    Visual Checking OK OK OK OK OK OK

    Weighing scale & Visual


    14 Packing Packing Qty As per Packing standard.
    Checking
    OK OK OK OK OK OK

    Keep at room temperature in


    15 FG Storage Proper Storage racks ready to dispatch with Visual OK OK OK OK OK OK
    Box Stickers

    As per Customer Delivery


    16 Dispatch Qty
    Instructions.
    visual OK OK OK OK OK OK

    AUDITOR SIGN AUDITEE SIGN:

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