Wet scrubber

We make air work for you

Wet scrubbers
– the specialists for difficult materials

Various types of wet scrub-

bers are used for a variety of
applications. Especially for
materials which are impos-
sible or very difficult to sepa-
rate out using a conventional
fabric filter. This includes
explosive materials, materials
which present a fire risk, dust
containing flying sparks or
sticky dust, greasy vapours,
smoke or fumes.

For these rather difficult

materials, Venti wet scrubbers
are a prime choice.

The condition for wet scrub-

bing to work is that the liquid
used must be able to wet the
dust concerned. If this is
ensured, then the small dust
particles combine with the
droplets of liquid due to
inertial impaction and can be
separated.

Venti Oelde will check whether

a wet scrubber or another
separating system is best for
your company during an exact
analysis of the process con-
cerned. This helps to choose
the correct type of wet
scrubber, the required sepa-
ration capacity and the type of
sludge removal.
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Grinding

Polishing

Deburring

Cutting

Cooling

Coating

Shredding

Milling

Rolling
The wet scrubbing principle
– great washing capacity within a small space

Venti Oelde wet scrubbers The Venti wet scrubber has a

offer you decisive benefits: cylindrical housing with an
integrated water trap and a
· Compact, space-saving sludge removal system. The
design fan is positioned horizontally
· Economic operation due to on the upper part of the wet
low pressure loss and scrubber, enabling an
carefully adjusted control of extremely compact design.
water level
· Low investment costs The modular all-in-one design
· Maintenance and cleaning does not require much space
are easy thanks to large and installing and setting up
service doors and a rotating are easy, just ‘plug and play’.
droplet eliminator.
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The gas flow then goes Venti wet scrubbers are sup-
through the droplet eliminator plied made of coated materi-
section (expansion chamber als. For higher corrosion
with lamellar vanes). At this protection requirements,
point, tiny water drops hot-dipped galvanised and
carrying dust are separated stainless-steel versions are
out of the gas flow. They flow, also available.
together with the dust they
contain, down the walls of the To guarantee troublefree
housing to the main body of operation, regular inspection
water. After the expansion and maintenance of the wet
chamber, a flow straightener scrubbers is vital. The risk of
The process is well-proven ensures that the flow of air unexpected loss of production
and, with suitable fine through the fan is always can be significantly reduced
adjustment, will always optimised. with a maintenance contract
produce the best results. First with Venti Oelde.
the flow of dusty, untreated Only the small amount of
gas is fed tangentially into the water which is lost through
wet scrubber’s housing. The evaporation and sludge
centrifugal forces immediately removal is replaced.
separate the coarser dust
particles which are wetted by
the water, where they then
form a sediment. The gas flow
with the finer particles is then
fed to the venturi scrubbing
zone inside the unit. The fine
particles here have to pass
through a water fountain or
vortex produced by low
pressure which leads to them
being very intensively washed
out of the gas. This dust also
forms a sediment in the water.
Types of unit and installation options
– suitable for every need

Wet scrubbers from Venti

Oelde are the solution to
removing numerous difficult
types of dust. However, the
resulting sludge must then be
removed at regular intervals,
or even continuously, so as to
guarantee the flawless
functioning of the wet scrub-
ber. The amount of sediment
or sludge to be removed
varies depending on the flow
rate and on the amount of
dust it contains.

Venti Oelde, therefore, offers

different ejector options to
handle the sludge, depending
on the volume of sludge
produced and on the local
situation.

RWA
Removable sludge tank

As required, the sludge

in the tank can be removed
using suction or can be
flushed out via a drain
valve.
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RSA
Sludge settling pool
with a sludge dredger

Sludge is removed using

scraper conveyor paddles
mounted on a chain.
Types of unit and installation options
– suitable for every need

RTA
Sludge hopper with
a shut-off valve

Other sludge removal

systems can be installed
beneath the shut-off valve.

RTA-S
Sludge hopper
with a dredger

Sludge is removed continu-

ously using a dredger
conveyor positioned under-
neath the unit. This type of
removal is also suitable for
long metal turning and milling
swarf.
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RTA-B RTA-C RTA-P

Sludge hopper with shut-off Sludge hopper with shut-off Sludge hopper with a
valve and big bag valve and sludge discharge shut-off valve and pump
into a dewatering container
Sludge is ejected into a The sludge is removed
big-bag. The excess water The dewatering container is non-continuously using a
from the big bag is collected equipped with a screen. An pump. The mixture of sludge
in a tank and is then returned immersion pump is used in and water is fed to an on-site
to the scrubber via a connect- the clear water area to return water treatment plant.
ing line. When its maximum fill the water to the scrubber to
level is reached, the full big be used again in the process.
bag is removed and replaced Once the level in the contain-
by an empty one. er reaches its maximum, the
sludge can be removed via a
simple tilt mechanism.
Optional extras
– you can set your own standards

Water level control Equipment for explosive dust

Mechanical water level control Our wet scrubbers are fitted with the following special
equipment to exhaust and collect explosive dust:

• Ventilation openings prevent the accumulation of danger-

ous hydrogen/air mixtures
• In case of a persistent water shortage, the upstream
Pressure equalizing line machine tool will be automatically switched off via an
electrical water level monitor
Fresh water connection • The air speed is monitored in the pipes carrying dust
Ball float valve
• The components are made in accordance with the ATEX
guidelines for the classification of the zone concerned

In Germany, the rules in BGR 109 are taken into account for
aluminium and aluminium alloy dust.

RWA electrical water level control

Fresh water connection

Pressure equalizing line

Float

RTA/RSA electrical water level control

with a level limit switch

Fresh water connection

Pressure equalizing line

Level control
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Electrical parts
The measuring and control
equipment required for
the operation of the wet
scrubbers will be selected
to meet the requirements
and the customer’s
wishes. Our wet scrubbers
are connected up via
terminal boxes as stan-
Frost protection dard.

If a wet scrubber is used out of doors, it must be protected

from frost to ensure that it works properly. To this
end, Venti Oelde offers suitable thermal insulation and
additional heaters.

Recovery of heat
The use of efficient heat recovery technology in wet
scrubbers is made significantly more difficult due to the
high levels of residual moisture in the exhaust air. Venti
Oelde offers an efficient heat recovery from the exhaust air
from wet scrubbers due to special design modifications on
the inlet of the rotating heat exchanger as well as the use
of cleaning mechanisms for the heat exchanger wheel.

The clean air is fed through the Rotovent rotating heat

exchanger wheel and is then passed via the air discharge
pipe to the outside. The air supply system fitted in front of
the rotating heat exchanger feeds fresh air over the
thermal wheel’s rotary storage unit. The temperature
difference results in a transfer of heat into the airflow.
My enquiry to Venti Oelde

Company name
Street
Post code / Town / Country
Contact person
Phone / Email
General data
Installation location
Height above sea level m Air pressure Pa
Ambient temperature max. °C min. °C
Operating voltage V Frequency Hz
Design data
Application
Flow rate Bm³/h
Operating temperature °C max. temperature °C
Negative pressure Pa at inlet spigot of wet scrubber
Type of dust Amount of dust g/m³ Particle size μm
Noise level requirements Sound pressure level Lp (A) dB (A) at a distance of 1 m or
Sound power level Lw (A) dB (A)
Zoning of hazardous No zone classification 0 1 2
areas where equipment is
to be installed 20 21 22
Other

Type  RSA (sludge settling pool with dredger)

 RTA (sludge hopper with shut-off valve)
 RTA-B (sludge hopper with shut-off valve and big bag)
 RTA-C (sludge hopper with shut-off valve and dewatering container)
 RTA-P (sludge hopper with shut-off valve and pump)
 RTA-S (sludge hopper with dredger)
 RWA (removable sludge tank)
Other

Scope of delivery  Inlet duct  Collection units  Air discharge duct

 Noise insulation  Switchgear assembly
Other

Additional information
By fax, smartphone or computer

Please fill out the form completely,

cut along the perforated line
and send it to:

+49 (0)2522 755 34.

We will send you an answer without delay.

Scan the QR code* with your

smartphone or tablet and you
will be directed straight to our
online form.

*QR code app required.

To enter on a computer, you will find

the online form at:

www.venti-oelde.com/WS_Questionnaire
 A/1/11/10/5.Stu
Subject to alterations
Industrial fans
Dust collection and process air cleaning plants
Exhaust air treatment plants
Ventilating, heating and air conditioning plants
Recycling and waste processing plants
Surface technology

Ventilatorenfabrik Oelde GmbH

P.O. Box 37 09
59286 Oelde, Germany
Phone: +49 (0)2522 750
Fax: +49 (0)2522 752 50
[email protected]
www.venti-oelde.com