MiCOM P591, P592,

P593
Communication Interface Units for
Optical/Electrical Signal Conversion
P59x/EN M/A11

Hardware Version B

Technical Manual
CONTENTS

Safety Section P59x/EN SS/G11 SS

Chapter 1 Introduction P59x/EN IT/A11
IT
Chapter 2 Technical Data P59x/EN TD/A11
TD
Chapter 3 Operation P59x/EN OP/A11
OP
Chapter 4 Commissioning P59x/EN CM/A11
CM
Chapter 5 Troubleshooting P59x/EN TS/A11
TS
Chapter 6 Installation P59x/EN IN/A11
IN
Safety Section P59x/EN SS/G11

SS

SAFETY SECTION
 P59x/EN SS/G11 Safety Section

SS
Safety Section P59x/EN SS/G11

(SS) - 1

CONTENTS

1. INTRODUCTION 3 SS
2. HEALTH AND SAFETY 3

3. SYMBOLS AND EXTERNAL LABELS ON THE EQUIPMENT 4

3.1 Symbols 4

3.2 Labels 4

4. INSTALLING, COMMISSIONING AND SERVICING 4

5. DE-COMMISSIONING AND DISPOSAL 7

6. TECHNICAL SPECIFICATIONS FOR SAFETY 7

6.1 Protective fuse rating 7

6.2 Protective class 7

6.3 Installation category 7

6.4 Environment 7
 P59x/EN SS/G11 Safety Section

(SS) - 2

SS
Safety Section P59x/EN SS/G11

(SS) - 3

STANDARD SAFETY STATEMENTS FOR SCHNEIDER ELECTRIC EQUIPMENT

1. INTRODUCTION
This Safety Section and the relevant equipment documentation provide full information on
safe handling, commissioning and testing of this equipment. This Safety Section also SS
includes reference to typical equipment label markings.
The technical data in this Safety Section is typical only, see the technical data section of the
relevant equipment documentation for data specific to a particular equipment.

Before carrying out any work on the equipment the user should be familiar with
the contents of this Safety Section and the ratings on the equipment’s rating
label.

Reference should be made to the external connection diagram before the equipment is
installed, commissioned or serviced.
Language specific, self-adhesive User Interface labels are provided in a bag for some
equipment.

2. HEALTH AND SAFETY

The information in the Safety Section of the equipment documentation is intended to ensure
that equipment is properly installed and handled in order to maintain it in a safe condition.
It is assumed that everyone who will be associated with the equipment will be familiar with
the contents of this Safety Section, or the Safety Guide (SFTY/4L M).
When electrical equipment is in operation, dangerous voltages will be present in certain parts
of the equipment. Failure to observe warning notices, incorrect use, or improper use may
endanger personnel and equipment and also cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:

• Are familiar with the installation, commissioning, and operation of the equipment and of
the system to which it is being connected;

• Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;

• Are trained in the care and use of safety apparatus in accordance with safety
engineering practices;

• Are trained in emergency procedures (first aid).

The equipment documentation gives instructions for its installation, commissioning, and
operation. However, the manuals cannot cover all conceivable circumstances or include
detailed information on all topics. In the event of questions or specific problems, do not take
any action without proper authorization. Contact the appropriate Schneider Electric technical
sales office and request the necessary information.
 P59x/EN SS/G11 Safety Section

(SS) - 4

3. SYMBOLS AND LABELS ON THE EQUIPMENT

For safety reasons the following symbols which may be used on the equipment or referred to
in the equipment documentation, should be understood before it is installed or
commissioned.
SS
3.1 Symbols

Caution: refer to equipment documentation Caution: risk of electric shock

Functional/Protective Conductor (*Earth)

terminal.
Protective Conductor (*Earth) terminal
Note: This symbol may also be used for a
Protective Conductor (Earth) Terminal if that
terminal is part of a terminal block or sub-
assembly e.g. power supply.

*NOTE: THE TERM EARTH USED THROUGHOUT THIS TECHNICAL

MANUAL IS THE DIRECT EQUIVALENT OF THE NORTH
AMERICAN TERM GROUND.

3.2 Labels
See Safety Guide (SFTY/4L M) for typical equipment labeling information.

4. INSTALLING, COMMISSIONING AND SERVICING

Equipment connections
Personnel undertaking installation, commissioning or servicing work for this
equipment should be aware of the correct working procedures to ensure safety.
The equipment documentation should be consulted before installing,
commissioning, or servicing the equipment.
Terminals exposed during installation, commissioning and maintenance may
present a hazardous voltage unless the equipment is electrically isolated.
The clamping screws of all terminal block connectors, for field wiring, using M4
screws shall be tightened to a nominal torque of 1.3 Nm.
Equipment intended for rack or panel mounting is for use on a flat surface of a
Type 1 enclosure, as defined by Underwriters Laboratories (UL).
Any disassembly of the equipment may expose parts at hazardous voltage, also
electronic parts may be damaged if suitable electrostatic voltage discharge (ESD)
precautions are not taken.
If there is unlocked access to the rear of the equipment, care should be taken by
all personnel to avoid electric shock or energy hazards.
Voltage and current connections shall be made using insulated crimp terminations
to ensure that terminal block insulation requirements are maintained for safety.
Watchdog (self-monitoring) contacts are provided in numerical relays to indicate the
health of the device. Schneider Electric strongly recommends that these contacts are
hardwired into the substation's automation system, for alarm purposes.
To ensure that wires are correctly terminated the correct crimp terminal and tool
for the wire size should be used.
Safety Section P59x/EN SS/G11

(SS) - 5

The equipment must be connected in accordance with the appropriate connection

diagram.
Protection Class I Equipment
- Before energizing the equipment it must be earthed using the protective
conductor terminal, if provided, or the appropriate termination of the SS
supply plug in the case of plug connected equipment.
- The protective conductor (earth) connection must not be removed since
the protection against electric shock provided by the equipment would be
lost.
- When the protective (earth) conductor terminal (PCT) is also used to
terminate cable screens, etc., it is essential that the integrity of the
protective (earth) conductor is checked after the addition or removal of
such functional earth connections. For M4 stud PCTs the integrity of the
protective (earth) connections should be ensured by use of a locknut or
similar.
The recommended minimum protective conductor (earth) wire size is 2.5 mm²
(3.3 mm² for North America) unless otherwise stated in the technical data section
of the equipment documentation, or otherwise required by local or country wiring
regulations.
The protective conductor (earth) connection must be low-inductance and as short
as possible.
All connections to the equipment must have a defined potential. Connections that
are pre-wired, but not used, should preferably be grounded when binary inputs
and output relays are isolated. When binary inputs and output relays are
connected to common potential, the pre-wired but unused connections should be
connected to the common potential of the grouped connections.
Before energizing the equipment, the following should be checked:
- Voltage rating/polarity (rating label/equipment documentation);
- CT circuit rating (rating label) and integrity of connections;
- Protective fuse rating;
- Integrity of the protective conductor (earth) connection (where
applicable);
- Voltage and current rating of external wiring, applicable to the application.
Accidental touching of exposed terminals
If working in an area of restricted space, such as a cubicle, where there is a risk of
electric shock due to accidental touching of terminals which do not comply with
IP20 rating, then a suitable protective barrier should be provided.
Equipment use
If the equipment is used in a manner not specified by the manufacturer, the
protection provided by the equipment may be impaired.
Removal of the equipment front panel/cover
Removal of the equipment front panel/cover may expose hazardous live parts,
which must not be touched until the electrical power is removed.
UL and CSA/CUL Listed or Recognized equipment
To maintain UL and CSA/CUL Listing/Recognized status for North America the
equipment should be installed using UL or CSA Listed or Recognized parts for the
following items: connection cables, protective fuses/fuseholders or circuit
breakers, insulation crimp terminals and replacement internal battery, as specified
in the equipment documentation.
For external protective fuses a UL or CSA Listed fuse shall be used. The Listed
type shall be a Class J time delay fuse, with a maximum current rating of 15 A and
a minimum d.c. rating of 250 Vd.c., for example type AJT15.
 P59x/EN SS/G11 Safety Section

(SS) - 6

Where UL or CSA Listing of the equipment is not required, a high rupture capacity
(HRC) fuse type with a maximum current rating of 16 Amps and a minimum d.c.
rating of 250 Vd.c. may be used, for example Red Spot type NIT or TIA.
Equipment operating conditions
SS The equipment should be operated within the specified electrical and
environmental limits.
Current transformer circuits
Do not open the secondary circuit of a live CT since the high voltage produced may
be lethal to personnel and could damage insulation. Generally, for safety, the
secondary of the line CT must be shorted before opening any connections to it.
For most equipment with ring-terminal connections, the threaded terminal block
for current transformer termination has automatic CT shorting on removal of the
module. Therefore external shorting of the CTs may not be required, the
equipment documentation should be checked to see if this applies.
For equipment with pin-terminal connections, the threaded terminal block for
current transformer termination does NOT have automatic CT shorting on removal
of the module.
External resistors, including voltage dependent resistors (VDRs)
Where external resistors, including voltage dependent resistors (VDRs), are fitted
to the equipment, these may present a risk of electric shock or burns, if touched.
Battery replacement
Where internal batteries are fitted they should be replaced with the recommended
type and be installed with the correct polarity to avoid possible damage to the
equipment, buildings and persons.
Insulation and dielectric strength testing
Insulation testing may leave capacitors charged up to a hazardous voltage. At the
end of each part of the test, the voltage should be gradually reduced to zero, to
discharge capacitors, before the test leads are disconnected.
Insertion of modules and pcb cards
Modules and PCB cards must not be inserted into or withdrawn from the
equipment whilst it is energized, since this may result in damage.
Insertion and withdrawal of extender cards
Extender cards are available for some equipment. If an extender card is used,
this should not be inserted or withdrawn from the equipment whilst it is energized.
This is to avoid possible shock or damage hazards. Hazardous live voltages may
be accessible on the extender card.
External test blocks and test plugs
Great care should be taken when using external test blocks and test plugs such
as the MMLG, MMLB and MiCOM P990 types, hazardous voltages may be
accessible when using these. *CT shorting links must be in place before the
insertion or removal of MMLB test plugs, to avoid potentially lethal voltages.
*Note: When a MiCOM P992 Test Plug is inserted into the MiCOM P991 Test
Block, the secondaries of the line CTs are automatically shorted, making
them safe.
Fiber optic communication
Where fiber optic communication devices are fitted, these should not be viewed
directly. Optical power meters should be used to determine the operation or
signal level of the device.
Cleaning
The equipment may be cleaned using a lint free cloth dampened with clean water,
when no connections are energized. Contact fingers of test plugs are normally
protected by petroleum jelly, which should not be removed.
Safety Section P59x/EN SS/G11

(SS) - 7

5. DE-COMMISSIONING AND DISPOSAL

De-commissioning
The supply input (auxiliary) for the equipment may include capacitors across the
supply or to earth. To avoid electric shock or energy hazards, after completely
isolating the supplies to the equipment (both poles of any dc supply), the
SS
capacitors should be safely discharged via the external terminals prior to
de-commissioning.

Disposal
It is recommended that incineration and disposal to water courses is avoided.
The equipment should be disposed of in a safe manner. Any equipment
containing batteries should have them removed before disposal, taking
precautions to avoid short circuits. Particular regulations within the country of
operation, may apply to the disposal of the equipment.

6. TECHNICAL SPECIFICATIONS FOR SAFETY

Unless otherwise stated in the equipment technical manual, the following data is applicable.
6.1 Protective fuse rating
The recommended maximum rating of the external protective fuse for equipments is 16A,
high rupture capacity (HRC) Red Spot type NIT, or TIA, or equivalent. The protective fuse
should be located as close to the unit as possible.

DANGER - CTs must NOT be fused since open circuiting them may
produce lethal hazardous voltages.

6.2 Protective class

IEC 60255-27: 2005 Class I (unless otherwise specified in the
EN 60255-27: 2005 equipment documentation). This equipment
requires a protective conductor (earth) connection
to ensure user safety.

6.3 Installation category

IEC 60255-27: 2005 Installation category III (Overvoltage Category III):
EN 60255-27: 2005 Distribution level, fixed installation.
Equipment in this category is qualification tested at
5 kV peak, 1.2/50 µs, 500 Ω, 0.5 J, between all
supply circuits and earth and also between
independent circuits.

6.4 Environment
The equipment is intended for indoor installation and use only. If it is required for use in an
outdoor environment then it must be mounted in a specific cabinet of housing which will
enable it to meet the requirements of IEC 60529 with the classification of degree of
protection IP54 (dust and splashing water protected).
Pollution Degree - Pollution Degree 2 Compliance is demonstrated by reference to safety
Altitude - Operation up to 2000m standards.
IEC 60255-27:2005
EN 60255-27: 2005
 P59x/EN SS/G11 Safety Section

(SS) - 8

SS
Introduction P59x/EN IT/A11

MiCOM P591, P592, P593 (IT) 1-1

IT

INTRODUCTION

Date: 9th October 2009

Hardware Suffix: B
Software Version:
Connection Diagrams: 10P59x02
x = 1 to 3
 P59x/EN IT/A11 Introduction

(IT) 1-2 MiCOM P591, P592, P593

IT
Introduction P59x/EN IT/A11

MiCOM P591, P592, P593 (IT) 1-3

CONTENTS

1 MICOM P59X DOCUMENTATION STRUCTURE 4

2 INTRODUCTION TO MICOM 5
IT
3 PRODUCT SCOPE 6
4 ORDERING OPTIONS 7

FIGURES
Figure 1: P591, P592, P593 Application overview 6

TABLES
Table 1: P591, P592, P593 Cortec 7
 P59x/EN IT/A11 Introduction

(IT) 1-4 MiCOM P591, P592, P593

1 MICOM P59X DOCUMENTATION STRUCTURE

This manual provides a functional and technical description of the MiCOM P591, P592 and
P593 interface units, and a comprehensive set of instructions for the units’ use and
application.
The chapter contents are summarized as follows.
IT P59x/EN IT Introduction P591, P592, P593
A guide to the MiCOM range of equipment and the documentation structure. General safety
aspects of handling Electronic Equipment are discussed with particular reference to safety
symbols. Also a general functional overview of the unit and brief application summary is
given.
P59x/EN TD Technical Data
Technical data including setting ranges, accuracy limits, recommended operating conditions,
ratings and performance data. Compliance with norms and international standards is quoted
where appropriate.
P59x/EN OP Operation
A comprehensive and detailed functional description of the unit’s functionality.
P59x/EN CM Commissioning
Instructions on how to commission the unit, including checks on the functionality of the unit.
P59x/EN TS Troubleshooting
Advice on how to recognize failure modes and the recommended course of action. Includes
guidance on whom in Schneider Electric to contact for advice.
P59x/EN IN Installation
Recommendations on unpacking, handling, inspection and storage of the unit. A guide to
the mechanical and electrical installation of the unit is provided, incorporating grounding
(earthing) recommendations. All external wiring connections to the unit are shown.
Introduction P59x/EN IT/A11

MiCOM P591, P592, P593 (IT) 1-5

2 INTRODUCTION TO MiCOM
MiCOM is a comprehensive solution capable of meeting all electricity supply requirements.
It comprises a range of components, systems and services from Schneider Electric.
Central to the MiCOM concept is flexibility.
MiCOM allows you to define an application solution and integrate it with your power supply
control system with extensive communication capabilities. IT
The components within the MiCOM range are:

• P range protection relays;

• C range control products;
• M range measurement products for accurate metering and monitoring;
• S range versatile PC support and substation control packages.

MiCOM products include extensive facilities for recording information on the state and
behavior of the power system using disturbance and fault records. At regular intervals they
can provide measurements of the system to a control center, allowing remote monitoring and
control.
For up-to-date information on any MiCOM product, visit our website:
www.schneider-electric.com
 P59x/EN IT/A11 Introduction

(IT) 1-6 MiCOM P591, P592, P593

3 PRODUCT SCOPE
The MiCOM P591, P592 and P593 are stand-alone fiber optic to electrical communications
interface units. They can be used with the MiCOM P54x and P521 current differential relays
or other MiCOM protection relays that support InterMiCOM64 communications.
The P591, P592 and P593 interface units allow the relays to be connected to remote
multiplexing equipment or other communication network equipment.
IT
The MiCOM P591conforms to the ITU-T G.703 co-directional interface at up to 64 kbit/s.
The MiCOM P592 conforms to the ITU-T V.35 interface at up to 64 kbit/s.
The MiCOM P593 conforms to the ITU-T X.21 interface at up to 64 kbit/s.
The interface units are usually located close to the PCM multiplexer and provide signal
conversion between the relay and the PCM multiplexer. The interface units are housed in a
MiCOM 10TE case and are suitable for flush mounting. The communication connections of
the devices are shown in Figure 1.

Figure 1: P591, P592, P593 Application overview

Introduction P59x/EN IT/A11

MiCOM P591, P592, P593 (IT) 1-7

4 ORDERING OPTIONS
Information Required with Order
Information required with order:

P591, P592, P593 CORTEC

Order
Variants Number IT
P59_ Differential Current 1 1 1 1 1 1
Communications Interface 1-3 4 5 6 7 8 9 0 1 2 3 4 5
(for use with MICOM Current
Differential Relays) P59
G.703 Interface 1
V.35 Interface 2
X.21 Interface 3

Vx Auxiliary Rating
19.5 - 300 Vdc 6

Inom = Not Applicable 0

Hardware Options
64 kbps 1

Product Specific = NONE A

Protocol Options = Not Applicable 0

Mounting
Flush Rack / Panel
(Schneider Electric Livery available from 01/11/04) M
Language:
Multilingual
(Internationally Recognised Symbols) 0
Software
Standard - (Not Applicable) 0 0

Setting Files
Standard - (Not Applicable) 0

Design Suffix
Factory Defined *

Optional Extras

Table 1: P591, P592, P593 Cortec

 P59x/EN IT/A11 Introduction

(IT) 1-8 MiCOM P591, P592, P593

IT
Technical Data P59x/EN TD/A11

MiCOM P591, P592, P593 (TD) 1-1

TD

TECHNICAL DATA

Date: 9th October 2009

Hardware Suffix: B
Software Version:
Connection Diagrams: 10P59x02
x = 1 to 3
 P59x/EN TD/A11 Technical Data

(TD) 1-2 MiCOM P591, P592, P593

TD
Technical Data P59x/EN TD/A11

MiCOM P591, P592, P593 (TD) 1-3

Environmental conditions
Mechanical specifications
Ambient temperature range
Design
Per EN 60068-2-1:2007 and
Modular MiCOM, 10TE case.
EN 60068-2-2:2007:
Mounting is front of panel Flush / Rack
Operating temperature range:
mounting
-25°C to +55°C (or -13°F to +131°F)
Enclosure protection Storage and transit:
Per EN 60529: 1992: -25°C to +70°C (or -13°F to +158°F)
IP 52 Protection (front panel) against dust and Per EN 60068-2-14:2000
dripping water, 5 cycles, -25°C to +55°C, 1°C/min rate of
change
TD
IP 50 Protection for sides of the case,
IP 20 Protection for the rear. Ambient humidity range
Weight Per EN 60068-2-78: 2002:
1.5 kg 56 days at 93% relative humidity and
+40 °C
Terminals
Type tests
General input/output terminals
Insulation
P591 Power and G.703 connectors (green
blocks) on the rear. Per EN 60255-27: 2005
P592 Power (green blocks) and V.35 Insulation resistance > 100 MΩ at 500 Vdc
(25-way connector) on the rear. (Using only electronic / brushless
P593 Power (green blocks) and X.21 insulation tester).
(25-way connector) on the rear. Creepage distances and clearances
Case protective earth connection EN 60255-27: 2005
Ground tag, M4 hole. Pollution degree 3,
Must be earthed (grounded) for safety, Overvoltage category III,
minimum earth wire size 2.5 mm2. Impulse test voltage 5 kV.

Optical interface High voltage (dielectric) withstand

BFOC 2.5 -(ST®)-interface for glass fiber, as Per EN 60255-27: 2005, 2 kV rms AC,
per EN 874-10. 1 minute:
820 nm short-haul fibers, one Tx and one Rx. Between all independent circuits.
Operating distance: <2 km. Between independent circuits and protective
Typical Tx output level: -14 dBm (launched into (earth) conductor terminal.
1 m of 50/125 µm fiber at 25°C ambient temp). Impulse voltage withstand test
Transmitter type: LED
Per EN 60255-27: 2005
Maximum Rx level: -10 dBm
Front time: 1.2 µs, Time to half-value: 50 µs,
Receiver type: Photodetector PIN diode
Peak value: 5 kV, 0.5 J
Rx sensitivity: -18 to -32 dBm
Between all independent circuits.
Optical budget 0 to 8 dBm
Between all independent circuits and
Ratings protective (earth) conductor terminal.
Between the terminals of independent circuits.
Burden: 4.5 W
Electromagnetic compatibility (EMC)
Power supply
Auxiliary voltage (Vx dc) 1 MHz burst high frequency disturbance
Nominal supply rating: 24 V to 250 V test
Operating range: 19.5 V to 300 V Per EN 60255-22-1: 2008, Class III,
Common-mode test voltage: 2.5 kV,
Power supply interruption: Differential test voltage: 1.0 kV,
per IEC 0255-11: 1979 Test duration: 2 s, Source impedance: 200 Ω
The interface units will withstand 200 ms EIA(RS)232 ports excepted.
interruption in the dc auxiliary supply, without
de-energizing. 100 kHz / 1 MHz damped oscillatory test
Per EN61000-4-18: 2007: Level 3 Common
mode test voltage: 2.5 kV Differential mode
test voltage: 1 kV
 P59x/EN TD/A11 Technical Data

(TD) 1-4 MiCOM P591, P592, P593

Immunity to electrostatic discharge Immunity to conducted disturbances

Per EN 60255-22-2: 1997, Class IV or induced by radio frequency fields
EN 61000-4-2: 1995, Class IV, Per EN 61000-4-6: 2009, Level 3,
15 kV discharge in air to user interface, Disturbing test voltage: 10 V.
display, communication port and exposed
Power frequency magnetic field immunity
metalwork.
8 kV point contact discharge to any part of the Per EN 61000-4-8: 2001, Level 5,
front of the product. 100 A/m applied continuously,
1000 A/m applied for 3 s.
Electrical fast transient or burst Per EN 61000-4-9: 2001, Level 5,
requirements 1000 A/m applied in all planes.
TD Per EN 60255-22-4: 2002, Class A and Per EN 61000-4-10: 2001, Level 5,
EN61000-4-4:2004. Test severity Class IV: 100 A/m applied in all planes at
Amplitude: 2 kV, burst frequency 5 kHz 100 kHz/1 MHz with a burst duration of
(Class IV) Applied to communications port. 2 s.
Amplitude: 4 kV, burst frequency 2.5 kHz
Conducted emissions
(Class IV). Applied directly to auxiliary supply
and communications port. Per EN 55022: 2006 Class A:
Amplitude: 4 kV, burst frequency 5 kHz 0.15 - 0.5 MHz, 79 dBμV (quasi peak)
(Class IV) applied directly to auxiliary supply. 66 dBμV (average)
0.5 – 30 MHz, 73 dBμV (quasi peak)
Surge withstand capability
60 dBμV (average).
Per IEEE/ANSI C37.90.1: 2002:
4 kV fast transient and 2.5 kV oscillatory Radiated emissions
applied directly across the power supply Per EN 55022: 2006 Class A:
circuit. 30 – 230 MHz, 40 dBμV/m at 10 m
4 kV fast transient and 2.5 kV oscillatory measurement distance
applied common mode to communications 230 – 1 GHz, 47 dBμV/m at 10 m
port. measurement distance.
Surge immunity test Power frequency interference
Per EN 61000-4-5: 2006 Level 4, Per EN 60255-22-7: 2003 Class A.
Time to half-value: 1.2 / 50 µs,
Amplitude: 4 kV between all groups and EU directives
protective (earth) conductor terminal,
Amplitude: 4 kV between terminals of each EMC compliance
group.
Per 2004/108/EC:
Immunity to radiated electromagnetic Compliance to the European Commission
energy Directive on EMC is demonstrated using a
Per EN 60255-22-3: 2008, Class III: Technical File. Product Specific Standards
Test field strength, frequency band 80 to 1000 were used to establish conformity:
MHz and 1.4 to 2.7 GHz: EN 50263: 2000
10 V/m, Product safety
Test using AM: 1 kHz / 80%,
Per 2006/95/EC:
Spot tests at 80, 160, 450, 900, 1850,
Compliance to the European Commission Low
2150 MHz
Voltage Directive. (LVD) is demonstrated
Per IEEE/ANSI C37.90.2: 2004:
using a Technical File. A product specific
80 MHz to 1000 MHz, 1 kHz 80% am and am
standard was used to establish conformity:
pulsed modulated.
EN 60255-27: 2005
Field strength of 35 V/m.
Radiated immunity from digital
communications
Per EN 61000-4-3: 2006, Level 4: R&TTE compliance
Test field strength, frequency band 800 to 960 Radio and Telecommunications Terminal
MHz, and 1.4 to 2.0 GHz: Equipment (R & TTE) directive 99/5/EC.
30 V/m, Compliance demonstrated by compliance to
Test using AM: 1 kHz/80%. both the EMC directive and the Low voltage
Radiated immunity from digital radio directive, down to zero volts.
telephones Applicable to rear communications ports.
Per EN 61000-4-3: 2006:
10 V/m, 900 MHz and 1.89 GHz.
Technical Data P59x/EN TD/A11

MiCOM P591, P592, P593 (TD) 1-5

Mechanical robustness

Vibration test
Per EN 60255-21-1: 1996:
Response Class 2
Endurance Class 2
Shock and bump
Per EN 60255-21-2: 1996:
Shock response Class 2
Shock withstand Class 1 TD
Bump Class 1
Seismic test
Per EN 60255-21-3: 1995:
Class 2

Energy Networks Association (ENA)

Certificate Number: 155 Issue 1

Assessment Date: 17-06-2009
 P59x/EN TD/A11 Technical Data

(TD) 1-6 MiCOM P591, P592, P593

TD
Operation P59x/EN OP/A11

MiCOM P591, P592, P593 (OP) 1-1

OP

OPERATION

Date: 9th October 2009

Hardware Suffix: B
Software Version:
Connection Diagrams: 10P59x02
x = 1 to 3
 P59x/EN OP/A11 Operation

(OP) 1-2 MiCOM P591, P592, P593

OP
Operation P59x/EN OP/A11

MiCOM P591, P592, P593 (OP) 1-3

CONTENTS

1 INTRODUCTION TO P591, P592, P593 4

1.1 G.703, V.35 and X.21 Interfaces 5
1.1.1 ITU-T G.703 5
1.1.2 ITU-T V.35 5
1.1.3 ITU-T X.21 5

2 OPERATION OF THE P591, P592 AND P593 6

2.1 P591 7
OP
2.2 P592 9
2.3 P593 11

FIGURES
Figure 1: Interfacing to PCM multiplexers 4
Figure 2: P591, P592, P593 front panels 6
Figure 3: P591, P592, P593 rear panel 6
Figure 4: P591 connections to ITU-T G.703 8
Figure 5: P592 connections to ITU-T V.35 10
Figure 6: P593 connections ITU-T X.21 12
 P59x/EN OP/A11 Operation

(OP) 1-4 MiCOM P591, P592, P593

1 INTRODUCTION TO P591, P592, P593

The MiCOM P591, P592 and P593 are stand-alone fiber optic to electrical communications
interface units. They can be used with the P54x and P521 Current Differential Relays, or
other MiCOM protection relays that support InterMiCOM64 teleprotection signaling.
These interface units allow the relays to be connected to remote pulse code modulation
(PCM) multiplexing equipment or other communication network equipment, using 56 or
64 kb/s data channels conforming to ITU-T recommendations G.703, V.35 or X.21, which
reside on layer 1 of the OSI 7-layer model.
The interface units are usually located close to the PCM multiplexer and provide optical-to-
electrical and electrical-to-optical signal conversion between a MiCOM P54x or P521 relay
and the PCM multiplexer. The relay and the P591, P592 or P593 unit can be up to 1 km
OP apart, connected by 850 nm multi-mode fiber cables.
The MiCOM P591, P592 and P593 with model numbers ending in ‘B’ use a 10TE MiCOM
case and are suitable for flush mounting. Figure 1 shows the connection of the P591, P592
and P593 between the P54x or P521 relay and the PCM multiplexer.

Figure 1: Interfacing to PCM multiplexers

Operation P59x/EN OP/A11

MiCOM P591, P592, P593 (OP) 1-5

1.1 G.703, V.35 and X.21 Interfaces

The following interfaces reside on the physical layer (layer 1) of the OSI 7-layer model. They
are all ITU-T (formerly CCITT) synchronous serial interface standards and are used in this
case at 56 to 64 kb/s. They all use differential signalling over twisted pairs.
Twisted pair cabling twists together the forward and return conductors of a single circuit. This
cancels out electromagnetic interference such as noise, interference from Unshielded
Twisted Pair (UTP) cables, and crosstalk between unshielded neighbouring pairs.
It is recommended to use Braided Shielded Twisted Pairs because they give better noise
immunity and better mechanical strength compared to foils.

1.1.1 ITU-T G.703

G.703 is used over balanced 120 ohm twisted pair cables. In the 4-wire version there are
two twisted pairs, each pair consisting of Transmit Data and Receive Data. OP
It is called co-directional because the data and timing are sent in the same direction over the
same wires.

1.1.2 ITU-T V.35

V.35 is often used on wide area networking and telecommunications equipment. V.35 uses
differential signalling on the data and clock lines in a twisted pair, however, the handshake
leads are single-ended. Between two devices, connections A connect to A, and B connect
to B.
When connecting a DTE to a DCE, the DCE normally supplies the clock. The DCE is
normally a multiplexer or modem.

1.1.3 ITU-T X.21

X.21 is a circuit-switching state protocol and is often used on wide area networking and
telecommunications equipment. Between two devices, connections A connect to A, and B
connect to B. Hardware handshaking is done by the Control and Indication lines. The
Control line is used by the DTE and the Indication line is used by the DCE
The Signal Element Timing is the clock signal, which is provided by the DCE. The DCE is
normally a multiplexer or modem.
 P59x/EN OP/A11 Operation

(OP) 1-6 MiCOM P591, P592, P593

2 OPERATION OF THE P591, P592 AND P593

The P591, P592 and P593 are interface units which convert the optical output of the P54x
relay to an electrical signal for a PCM multiplexer with G.703, V.35 or X.21 interfaces. The
unit is housed in a size 10TE case and should be located near to the multiplexer.

OP

Figure 2: P591, P592, P593 front panels

Chassis ground

G.703 interface

Opto Rx

Opto Tx

V.35 or X.21
interface

Chassis ground

DC power

P4418ENa

Figure 3: P591, P592, P593 rear panel

Operation P59x/EN OP/A11

MiCOM P591, P592, P593 (OP) 1-7

2.1 P591
The MiCOM P591 is stand-alone fiber optic to electrical communications interface unit. It
allows a digital current differential relay to be connected through optical cables to remote
PCM multiplexing equipment that has an ITU-T G.703 co-directional interface.
The front panel has three LEDs to show the status of the unit.
POWER is green and shows that the unit is correctly powered.
Opto Loopback is red if there is a communication loopback condition. Check for a break in
the communications path between the two current differential relays.
G.703 interface loopback is red if there is a communication loopback condition. Check for
a break in the communications path between the two current differential relays.
There are also two switches on the front panel:
OP
Opto loopback enable/disable. This switch breaks the signal path between the optical
received data and the optical transmitted data. The Opto Loopback switch also connects the
signal from the optical receiver back to the optical transmitter, allowing the communication
signal from the local current differential relay to be looped back for system testing. The red
Opto Loopback LED is ON when this option is selected.
G.703 loopback enable/disable This switch breaks the signal path between the optical
received data and the G.703 transmitted data. The G.703 Loopback switch also connects
the signal from the G.703 receiver stage to the G.703 transmitter stage, allowing the G.703
data from the remote current differential relay to be looped back for system testing. The red
G.703 Loopback LED is ON when this option is selected.

Note: The 25-pin connector is disabled.

The P591 connected to the fiber optic link must use the same timing for the transmit and
receive signal. To ensure this, set the P54x Clock Source parameter to External Clock.
The data bit is read on the clock rising edge.
 P59x/EN OP/A11 Operation

(OP) 1-8 MiCOM P591, P592, P593

OP

Figure 4: P591 connections to ITU-T G.703

Operation P59x/EN OP/A11

MiCOM P591, P592, P593 (OP) 1-9

2.2 P592
The P592 is stand-alone fiber optic to electrical communications interface unit. It allows a
digital current differential relay to be connected through optical cables to a remote
telecommunications multiplexing equipment that has an ITU-T V.35 interface at 56 or
64 kb/s.
The front panel has five LEDs to show the status of the unit.
POWER is green and shows that the unit is correctly powered.
Opto Loopback is red if there is a communication loopback condition. Check for a break in
the communications path between the two current differential relays.
V.35 interface loopback is red if there is a communication loopback condition. Check for a
break in the communications path between the two current differential relays.
OP
DSR OFF is red if the DSR override switch is set to Disable. DSR is normally asserted by
the DCE to show the DCE is powered on and is ready to receive commands or data for
transmission from the DTE.
CTS OFF is red if the CTS override switch is set to Disable. CTS is asserted by the DCE to
acknowledge the RTS signal and allow the DTE to transmit.
The current differential relay requires an uninterrupted communication link, therefore in
normal operation, all LEDs should be OFF except for the green power LED.
There are also six switches on the front panel.
Opto loopback, enable/disable. This switch breaks the signal path between the optical
received data and the optical transmitted data. The Opto Loopback switch also connects the
signal from the optical receiver back to the optical transmitter, allowing the communication
signal from the local current differential relay to be looped back for system testing. The red
Opto Loopback LED is ON when this option is selected.
V.35 loopback, enable/disable. This switch breaks the signal path between the optical
received data and the V.35 transmitted data. The V.35 Loopback switch also connects the
signal from the V.35 receiver stage to the V.35 transmitter stage, allowing the V.35 data from
the remote current differential relay to be looped back for system testing. The red V.35
Loopback LED is ON when this option is selected.
DTE/DCE mode. Switches between the two modes. Data Communications Equipment
(DCE) is typically a modem, multiplexer, router or switch. Data Terminal Equipment (DTE) is
typically a user interface to a network such as a terminal or computer.
DSR override, enable/disable. This should only be enabled if the multiplexer or modem is
not providing the DSR signal.
CTS override, enable/disable. This should only be enabled if the multiplexer or modem is
not providing the DSR signal.
56/64 kb/s. Switches between the two data rates.

Note: The G.703 connector is disabled.

The P592 connected to the fiber optic link must use the same timing for the transmit and
receive signal. To ensure this, set the P54x Clock Source parameter to External Clock.
The data bit is read on the clock rising edge.
 P59x/EN OP/A11 Operation

(OP) 1-10 MiCOM P591, P592, P593

POWER LED

G.703
communication Opto loopback LED
Not connected
interface

V.35 interface
loopback LED

Tx
Optical DSR OFF LED
interface Rx

OP 2 Transmit data (A) Signal CTS OFF LED

15 Transmit data (B) conversion
3 Receive data (A)
16 Receive data (B)
circuits
4 RTS Opto loopback
5 CTS enable
V.35
6 DSR
communication V.35 loopback
21 Transmit timing (A)
interface enable
9 Transmit timing (B)
23 Terminal timing (A)
10 Terminal timing (B) DTE/DCE
11 Receive timing (A)
24 Receive timing (B) DSR OFF enable
7 GND

CTS OFF enable

+
Power input 19.5 V
to 300 V dc 56/64 kbps
-

P4419ENa

Figure 5: P592 connections to ITU-T V.35

Operation P59x/EN OP/A11

MiCOM P591, P592, P593 (OP) 1-11

2.3 P593
The P593 is a stand-alone fiber optic to electrical communications interface unit. It allows a
digital current differential protection relay, which has a fiber-optic communication interface, to
be connected over digital communication links, conforming to the ITU-T recommendation
X.21.
The front panel has four LEDs to show the status of the unit.
POWER is green and shows that the unit is correctly powered.
Opto Loopback is red if there is a communication loopback condition. Check for a break in
the communications path between the two current differential relays.
X.21 interface loopback is red if there is a communication loopback condition. Check for a
break in the communications path between the two current differential relays.
OP
CLOCK is green and shows that the P593 is receiving the correct X.21 timing signal.
There are also two switches on the front panel.
Opto loopback, enable/disable. This switch breaks the signal path between the optical
received data and the optical transmitted data. The Opto Loopback switch also connects the
signal from the optical receiver back to the optical transmitter, allowing the communication
signal from the local current differential relay to be looped back for system testing. The red
Opto Loopback LED is ON when this option is selected.
X.21 loopback, enable/disable. This switch breaks the signal path between the optical
received data and the X.21 transmitted data. The X.21 Loopback switch also connects the
signal from the X.21 receiver stage to the X.21 transmitter stage, allowing the X.21 data from
the remote current differential relay to be looped back for system testing. The red X.21
Loopback LED is ON when this option is selected.

Note: The G.703 connector is disabled.

The Signal Element Timing (input to P593 on pins 6 and 13) is used to clock both the
transmit data and the receive data.
The P593 connected to the fiber optic link must use the same timing for the transmit and
receive signal. To ensure this, set the P54x Clock Source parameter to External Clock.
The data bit is read on the clock rising edge.
Ensure that the end-to-end polarity is consistent for the Signal Element Timing, Receive and
Transmit lines.
Connect the Control (RTS) and Indication (CTS) lines to 0V.
 P59x/EN OP/A11 Operation

(OP) 1-12 MiCOM P591, P592, P593

OP

Figure 6: P593 connections ITU-T X.21

Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-1

CM

COMMISSIONING

Date: 9th October 2009

Hardware Suffix: B
Software Version:
Connection Diagrams: 10P59x02
x = 1 to 3
 P59x/EN CM/A11 Commissioning

(CM) 1-2 MiCOM P591, P592, P593

CM
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-3

CONTENTS

1 INTRODUCTION 4
2 EQUIPMENT REQUIRED FOR COMMISSIONING 5
3 PRODUCT CHECKS 6
3.1 Visual inspection 6
3.2 Insulation 6
3.3 External wiring 6
3.4 Auxiliary supply 6
3.5 Light emitting diodes 7
CM
4 FIBER COMMUNICATIONS 8
4.1 Communications using the P591 interface units 8
4.1.1 Light Emitting Diodes (LEDs) 8
4.1.2 Loopback test 8
4.2 Communications using the P592 interface units 10
4.2.1 Light Emitting Diodes 10
4.2.2 Loopback Test 10
4.3 Communications using the P593 interface units 11
4.3.1 Light Emitting Diodes 11
4.3.2 Loopback Test 11

5 FINAL CHECKS 12
6 COMMISSIONING TEST RECORD 13
7 SETTINGS RECORD 16

FIGURES
Figure 1 P591, P592, P593 front panels 7
Figure 2 P591, P592, P593 rear panel 7
Figure 3: P591 connections to ITU-T G.703 9

TABLES
Table 1 Operational range of auxiliary supply Vx 6
 P59x/EN CM/A11 Commissioning

(CM) 1-4 MiCOM P591, P592, P593

1 INTRODUCTION
To commission the P59x, it is only necessary to verify that the hardware is functioning
correctly.
Unless previously agreed to the contrary, the customer is responsible for determining the
application specific switch settings to be applied to the unit.
Blank commissioning test and setting records are provided at the end of this chapter for
completion as required.

Before carrying out any work on the equipment, the user should be familiar with the contents of the
Safety Section or Safety Guide SFTY/4LM/G11 or later issue, the Technical Data chapter and the
ratings on the equipment’s rating label.

CM
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-5

2 EQUIPMENT REQUIRED FOR COMMISSIONING

Minimum equipment required:

• Optical power meter

• P54x or P521 relays

CM
 P59x/EN CM/A11 Commissioning

(CM) 1-6 MiCOM P591, P592, P593

3 PRODUCT CHECKS
These product checks cover all aspects of the unit that need to be checked to ensure that it
has not been physically damaged before commissioning and is functioning correctly. It may
not be necessary to perform all output tests, depending on the application for which the P59x
is used.
If the application-specific switch settings have been applied to the unit before
commissioning, make a copy of the settings so they can be restored later. This is done by
manually creating a setting record, using the copy at the end of this chapter.

3.1 Visual inspection

Check the rating information under the top access cover on the front of the relay to ensure that it is
the correct model for the particular installation. Ensure that the circuit reference and system details
are entered onto the setting record sheet.

Carefully examine the unit to see that no physical damage has occurred since installation.
CM
Ensure that the case earth (ground) connection, at the top of the rear of the case, is used to
connect the unit to a local earthing bar using an adequate conductor.

3.2 Insulation
Insulation resistance tests are only necessary during commissioning if it is required for them
to be done and they have not been performed during installation.
Isolate all wiring from the earth and test the insulation with an electronic or brushless
insulation tester at a dc voltage not exceeding 500 V. The auxiliary dc supply terminals
should be temporarily connected together.

The insulation resistance should be greater than 100 MΩ at 500 V.

On completion of the insulation resistance tests, ensure that all external wiring is correctly
reconnected to the P59x.

3.3 External wiring

Check the external wiring is correct according to the connection diagram in section 6 of the
Installation chapter P59x/EN IN.

Check the dc supplies are wired with the correct polarity.

3.4 Auxiliary supply

The P59x is operated from a dc only auxiliary supply, depending on the unit’s nominal supply
rating. The incoming voltage must be within the operating range specified in Table 1.
Without energizing the unit, measure the auxiliary supply to ensure it is within the operating
range.

MiCOM interface unit Nominal dc Supply Rating dc operating range

P591, P592, P593 24 to 250 V 19.5 to 300 V
Table 1 Operational range of auxiliary supply Vx
The P59x unit is designed to withstand an ac ripple component of up to 12% of the normal
dc auxiliary supply. However, in all cases the peak value of the dc supply must not exceed
the maximum specified operating limit.

Do not energize the P59x using the battery charger with the battery disconnected as this can
irreparably damage the unit’s power supply circuitry.

Energize the P59x only if the auxiliary supply is within the specified operating ranges. If a P991 test
block is provided, it may be necessary to link across the front of the test plug to connect the
auxiliary supply to the P59x.
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-7

3.5 Light emitting diodes

The MiCOM P591, P592 and P593 have several LEDs on the front panel to show the status
of the unit.
The POWER LED is green and should normally be ON to indicate a healthy power supply.
The other LEDs are red and are normally OFF.

MiCOM MiCOM MiCOM

P591 P592 P593

POWER POWER POWER

Opto loopback Opto loopback Opto loopback

G.703 interface V.35 interface X.21 interface

loopback loopback loopback

DSR OFF CLOCK

CTS OFF
CM
EN EN EN
Opto loopback Opto loopback Opto loopback
enable/disable enable/disable enable/disable
G.703 loopback V.35 loopback X.21 loopback
enable/disable DTE/DCE
enable/disable enable/disable
DCE

DSR
CTS
56-64 kbps

64

P4417ENa

Figure 1 P591, P592, P593 front panels

Chassis ground

G.703 interface

Opto Rx

Opto Tx

V.35 or X.21
interface

Chassis ground

DC power

P4418ENa

Figure 2 P591, P592, P593 rear panel

 P59x/EN CM/A11 Commissioning

(CM) 1-8 MiCOM P591, P592, P593

4 FIBER COMMUNICATIONS

4.1 Communications using the P591 interface units

The P591 converts the optical output of the P54x relay to an electrical signal for a PCM
multiplexer with G.703 interfaces.

4.1.1 Light Emitting Diodes (LEDs)

At power up the green POWER LED goes ON and stays ON, showing that the P591 is
healthy. See Figure 1.
To test the other two LEDs, use the switches on the unit’s front panel.
1. To switch ON the OPTO LOOPBACK and G.703 LOOPBACK LEDs, set their
corresponding switches to Enable.
2. Once operation of the LEDs has been established, set all front panel switches to
Disable.
CM 4.1.2 Loopback test
1. Remove any external wiring from the G.703 terminals at the rear of each P591 unit.
Loopback the G.703 signals on each unit by connecting a wire link between terminals
Transmit data (A) and Receive data (A), and a second wire between terminals Transmit
data (B) and Receive data (B). See Figure 3.
2. To measure and record the optical signal strength received by the P591, disconnect the
optical fiber from the receive port on the rear of the unit and connect it to an optical
power meter. The mean level should be from -18 dBm to -32 dBm. If the mean level is
outside this range, check the size and type of fiber used.
3. Measure and record the optical output power of the transmit port of the P591 using the
optical power meter and length of 50/125 μm optical fiber. The mean value should be
from -14 dBm.
4. Ensure that the transmit (Tx) and receive (Rx) optical fibers between the P54x relay and
P591 unit are connected. See Figure 2.
5. On the P54x relay, set cell [0F13 Test Loopback] to External. The relay then responds
as if it is connected to a remote relay with the current at the remote end equal to and in
phase with the current injected at the local end (no currents in the case of fiber
InterMiCOM64).
6. Reset alarm indications. The relay then indicates a loopback alarm which can only be
cleared by setting the loopback to Disabled. Channel status, propagation delays and
communication statistics should be checked in the [MEASUREMENTS 4] column.
7. Set cell [0F15 IM64 Test Mode] to Enabled, cell [0F14 IM64 Test Pattern] to Enabled
and set any Test Pattern. To verify the correct operation of loopback test, check in the
[MEASUREMENTS 4] column that cell IM64 Rx Status matches the Test Pattern. The
communication statistics indicate the number of valid and any error messages received.
The propagation delay measurement is not valid in this mode of operation.
8. Alternatively use the internal loopback feature by setting cell [0F13 Test Loopback] to
Internal loop and repeat the above test. In this mode it is not necessary to change the
fiber.

Note: In loopback mode, the signals through the InterMiCOM64 interface are the
signals defined in the programmable logic.

Note: To test the whole InterMiCOM64 communication path, set [0F15 IM64 Test
Mode] to Enable and connect two ends. This sends a test pattern to the
remote end. However, the test pattern will be excluded using a PSL at the
remote end.
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-9

CM

Figure 3: P591 connections to ITU-T G.703

 P59x/EN CM/A11 Commissioning

(CM) 1-10 MiCOM P591, P592, P593

4.2 Communications using the P592 interface units

The P592 converts the optical output of the P54x relay to an electrical signal for a PCM
multiplexer with V35 interfaces.

4.2.1 Light Emitting Diodes

At power up, the green POWER LED goes ON and stays ON, showing the P592 is healthy.
To test the other four LEDs, use the switches on the unit’s front panel. See Figure 1.
1. Set the data rate switch according to the communication channel bandwidth available.
Set all the other switches to Disable.
2. To switch ON the DSR OFF and CTS OFF LEDs, disconnect the V.35 connector from
the rear of the P592 and set the DSR and CTS switches to Disable.
3. To switch ON the OPTO LOOPBACK and V.35 LOOPBACK LEDs, set their
corresponding switches to Enable.
4. Once operation of the LEDs has been established, set all front panel switches to
CM Disable, except for the OPTO LOOPBACK switch. Reconnect the V.35 connector.

4.2.2 Loopback Test

1. To electrically connect the receive and transmit optical ports, set the OPTO
LOOPBACK switch to Enable. This allows the optical fiber communications between
the P54x relay and the P592 to be tested, but not the internal circuitry of the P592. See
Figure 1.
2. To measure the optical signal strength received by the P592, disconnect the optical
fiber from the receive port on the rear of the unit and connect it to an optical power
meter. The mean level should be from -18 dBm to -32 dBm. If the mean level is outside
this range, check the size and type of fiber used.
3. Measure and record the optical output power of the transmit port of the P592 using the
optical power meter and length of 50/125 μm optical fiber. The mean value should be
from -14 dBm.
4. Ensure that the transmit (Tx) and receive (Rx) optical fibers between the P54x relay and
P592 unit are connected. See Figure 2.
5. On the P54x relay, set cell [0F13 Test Loopback] to External. The relay then
responds as if it is connected to a remote relay with the current at the remote end equal
to and in phase with the current injected at the local end (no currents in the case of fiber
InterMiCOM64).
6. Reset alarm indications. The relay then indicates a loopback alarm which can only be
cleared by setting the loopback to Disabled. Check the channel status, propagation
delays and communication statistics in the [MEASUREMENTS 4] column.
7. Set cell [0F15 IM64 Test Mode] to Enabled, cell [0F14 IM64 Test Pattern] to Enabled
and set any Test Pattern. To verify the correct operation of the loopback test, check in
the [MEASUREMENTS 4] column that cell IM64 Rx Status matches the Test Pattern.
The communication statistics indicate the number of valid and any error messages
received. The propagation delay measurement is not valid in this mode of operation.
8. Alternatively use the internal loopback feature by setting cell [0F13 Test Loopback] to
Internal Loop and repeat the above test. In this mode it is not necessary to change the
fiber.

Note: In loopback mode the signals through the InterMiCOM64 interface are the
signals defined in the programmable logic.

Note: To test the whole InterMiCOM64 communication path, set [0F15 IM64 Test
Mode] to Enable and connect two ends. This sends a test pattern to the
remote end. However, the test pattern will be excluded using a PSL at the
remote end.
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-11

4.3 Communications using the P593 interface units

The P593 converts the optical output of the P54x relay to an electrical signal for a PCM
multiplexer with X.21 interfaces.

4.3.1 Light Emitting Diodes

At power up, the green POWER LED goes ON and stays ON, showing the P593 is healthy.
To test the other three LEDs, use the switches on the unit’s front panel. See Figure 1.
1. Set the data rate switch to 56 or 64 kb/s, depending on the communication channel
bandwidth available. Set all the other switches to Disable.
2. To switch off the CLOCK LED, disconnect the X.21 connector from the rear of the
P592, so that the timing signal is lost.
3. To switch on the OPTO LOOPBACK and X.21 LOOPBACK LEDs, set their
corresponding switches to Enable.
4. Once operation of the LEDs has been established, set all front panel switches to
Disable, except for the OPTO LOOPBACK. Reconnect the V.35 connector.
CM
4.3.2 Loopback Test
1. To electrically connect the receive and transmit optical ports, set the OPTO
LOOPBACK switch to Enable. This allows the optical fiber communications between
the P54x relay and the P593 to be tested, but not the internal circuitry of the P593. See
Figure 1.
2. To measure and record the optical signal strength received by the P593, disconnect the
optical fiber from the receive port on the rear of the unit and connect it to an optical
power meter. The mean level should be from -18 dBm to -32 dBm. If the mean level is
outside this range, check the size and type of fiber being used.
3. Measure and record the optical output power of the transmit port of the P593 using the
optical power meter and length of 50/125 μm optical fiber. The mean value should be
from -14 dBm.
4. Ensure that the transmit (Tx) and receive (Rx) optical fibers between the P54x relay and
P593 unit are connected. See Figure 2.
5. Set the OPTO LOOPACK switch to Disable and the X.21 LOOPBACK switch to
Enable. With the X.21 LOOPBACK switch in this position, the Receive Data and
Transmit Data lines of the X.21 communication interface are connected together. This
allows the optical fiber communications between the P54x relay and the P593, and the
internal circuitry of the P593, to be tested.
6. On the P54x relay, set cell [0F13 Test Loopback] to External. The relay responds as
if connected to a remote relay with the current at the remote end equal to and in phase
with the current injected at the local end (no currents if using fiber InterMiCOM64).
7. Reset alarm indications. The relay shows a loopback alarm which can only be cleared
by setting the loopback to Disabled. Check the channel status, propagation delays and
communication statistics in the [MEASUREMENTS 4] column.
8. Set cell [0F15 IM64 Test Mode] to Enabled, cell [0F14 IM64 Test Pattern] to Enabled
and set any Test Pattern. To verify the correct operation of loopback test, check in the
[MEASUREMENTS 4] column that cell IM64 Rx Status matches the Test Pattern. The
communication statistics indicate the number of valid and any error messages received.
The propagation delay measurement is not valid in this mode of operation.
9. Alternatively use the internal loopback feature by setting cell [0F13 Test Loopback] to
Internal Loop and repeat the above test. In this mode it is not necessary to change the
fiber.

Note: In loopback mode the signals through the InterMiCOM64 interface are the
signals defined in the programmable logic.

Note: To test the whole InterMiCOM64 communication path, set [0F15 IM64 Test
Mode] to Enable and connect two ends. This sends a test pattern to the
remote end. However, the test pattern will be excluded using a PSL at the
remote end.
 P59x/EN CM/A11 Commissioning

(CM) 1-12 MiCOM P591, P592, P593

5 FINAL CHECKS
The tests are now complete.
Remove all test or temporary shorting leads. If it has been necessary to disconnect any of
the external wiring from the unit to perform the wiring verification tests, make sure all
connections are replaced according to the relevant external connection or scheme
diagram.

CM
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-13

6 COMMISSIONING TEST RECORD

Date: Engineer:
Station: Circuit:
Front Plate Information
Interface unit MiCOM P591
Model number
Serial number
Auxiliary voltage Vx

Interface unit MiCOM P592

Model number
Serial number
Auxiliary voltage Vx

Interface unit MiCOM P593 CM

Model number
Serial number
Auxiliary voltage Vx
Test Equipment Used
This section should be completed to allow future identification of protective devices that have
been commissioned using equipment that is later found to be defective or incompatible but
may not be detected during the commissioning procedure.
P54x or P521 relay Model:
Serial No:
 P59x/EN CM/A11 Commissioning

(CM) 1-14 MiCOM P591, P592, P593

*Delete as appropriate
Have all relevant safety instructions been followed?
Yes* No*

3.1 Product visual inspection

Unit damaged? Yes* No*
Rating information correct? Yes* No*
Case earth installed? Yes* No*
Yes* No*
3.2 Insulation resistance
Not Tested* N/A*
Yes* No*
3.3 External wiring checked against diagram? N/A*

3.4 Measured auxiliary supply Vdc/ac N/A*

CM 4.1.1 All P591 LEDs working? Yes* No*

4.2.1 All P592 LEDs working? Yes* No*
4.3.1 All P593 LEDs working? Yes* No*
4.1.2 P591 loopback tests
Optical signal strength output dB
Optical signal strength received dB
4.2.2 P592 loopback tests
Optical signal strength output dB
Optical signal strength received dB
4.3.2 P593 loopback tests
Optical signal strength output dB
Optical signal strength received dB
Commissioning P59x/EN CM/A11

MiCOM P591, P592, P593 (CM) 1-15

COMMENTS #

CM

(# Optional, for site observations or utility-specific notes).

Commissioning Engineer Customer Witness

Date: Date:
 P59x/EN CM/A11 Commissioning

(CM) 1-16 MiCOM P591, P592, P593

7 SETTINGS RECORD
Date: Engineer:
Station: Circuit:

Front plate information

Interface units MiCOM P591, P592, P593
Model number
Serial number
Auxiliary voltage Vx

SWITCH SETTING
P591
Opto loopback Off On
G.703 loopback Off On
CM
P592
Opto loopback Off On
V.35 loopback Off On
DSR Off On
CTS Off On
Data rate 56* 64*

P593
Opto loopback Off On
X.21 loopback Off On

Commissioning Engineer Customer Witness

Date: Date:
Troubleshooting P59x/EN TS/A11

MiCOM P591, P592, P593 (TS) 1-1

TS

TROUBLESHOOTING

Date: 9th October 2009

Hardware Suffix: B
Software Version:
Connection Diagrams: 10P59x02
x = 1 to 3
 P59x/EN TS/A11 Troubleshooting

(TS) 1-2 MiCOM P591, P592, P593

TS
Troubleshooting P59x/EN TS/A11

MiCOM P591, P592, P593 (TS) 1-3

CONTENTS

1 INTRODUCTION 4
2 PROBLEM IDENTIFICATION 5
2.1 P591 5
2.2 P592 6
2.3 P593 7

3 REPAIR AND MODIFICATION PROCEDURE 8

FIGURES
Figure 1: P591 problem identification 5
Figure 2: P592 problem identification 6
TS
Figure 3: P593 problem identification 7
 P59x/EN TS/A11 Troubleshooting

(TS) 1-4 MiCOM P591, P592, P593

1 INTRODUCTION

Before carrying out any work on the equipment, the user should be familiar with the contents of the
Safety Section or Safety Guide SFTY/4LM/G11 or later issue, the Technical Data chapter and the
ratings on the equipment’s rating label.

The purpose of this chapter is to identify an error condition on the P59x unit so that
appropriate corrective action can be taken.
If a faulty P59x unit is returned to the manufacturer or one of their approved service centers,
include a completed copy of the Repair or Modification Return Authorization (RMA) form at
the end of this chapter.

TS
Troubleshooting P59x/EN TS/A11

MiCOM P591, P592, P593 (TS) 1-5

2 PROBLEM IDENTIFICATION

2.1 P591

Comms not
working

N Check aux power

POWER LED
supply voltage,
on?
wiring and fuses

G703 loopback N Switch G703

LED on? loopback on

Y
TS
Comms N Switch fibre optic
working? Loopback on

Check G703 Comms N

comms equipment working?
or wiring to G703
connector Y

Check fibre optic

interface of P591
and IED, and fibre
optic cables. Use
power meter and
test cable

P591 ok P591 faulty

P4426ENa

Figure 1: P591 problem identification

 P59x/EN TS/A11 Troubleshooting

(TS) 1-6 MiCOM P591, P592, P593

2.2 P592

TS

Figure 2: P592 problem identification

Troubleshooting P59x/EN TS/A11

MiCOM P591, P592, P593 (TS) 1-7

2.3 P593

Comms not
working

N Check aux power

POWER LED
supply voltage,
on?
wiring and fuses

CLOCK LED N Switch X21

on? loopback on

X21 loopback N
LED on?
TS
Y

Comms N Switch fibre optic

working? Loopback on

Check X21
comms equipment Comms N
or wiring to X21 working?
connector
Y

Check fibre optic

interface of P593
and IED, and fibre
optic cables. Use
power meter and
test cable

P593 ok P593 faulty

P4428ENa

Figure 3: P593 problem identification

 P59x/EN TS/A11 Troubleshooting

(TS) 1-8 MiCOM P591, P592, P593

3 REPAIR AND MODIFICATION PROCEDURE

Please follow these 5 steps to return an Automation product to us:
1. Get the Repair and Modification Authorization Form (RMA)
Find a copy of the RMA form at the end of this section.
¾ To obtain an electronic version of the RMA form for e-mailing, please contact your
local Schneider Electric service.

2. Fill
Fill in only the white part of the form.
Please ensure that all fields marked (M) are completed such as:
¾ Equipment model
¾ Model No. and Serial No.
¾ Description of failure or modification required (please be specific)
TS ¾ Value for customs (in case the product requires export)
¾ Delivery and invoice addresses
¾ Contact details

3. Send RMA form to your local Schneider Electric contact

4. Receive from local service contact, the information required to ship the product
Your local service contact will provide you with all the information:
¾ Pricing details
¾ RMA n°
¾ Repair centre address
If required, an acceptance of the quote must be delivered before going to next stage.

5. Send the product to the repair centre

¾ Address the shipment to the repair centre specified by your local contact
¾ Ensure all items are protected by appropriate packaging: anti-static bag and foam
protection
¾ Ensure a copy of the import invoice is attached with the unit being returned
¾ Ensure a copy of the RMA form is attached with the unit being returned
¾ E-mail or fax a copy of the import invoice and airway bill document to your local
contact.
Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-1

IN

INSTALLATION

Date: 9th October 2009

Hardware Suffix: B
Software Version:
Connection Diagrams: 10P59x02
x = 1 to 3
 P59x/EN IN/A11 Installation

(IN) 1-2 MiCOM P591, P592, P593

IN
Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-3

CONTENTS

1 RECEIPT OF UNITS 4
2 HANDLING OF ELECTRONIC EQUIPMENT 5
3 STORAGE 6
4 UNPACKING 7
5 P59X CASE DIMENSIONS 8
6 CONNECTION DIAGRAMS 9

FIGURES
Figure 1: P59x case dimensions 8
Figure 2: P591 connections to ITU-T G.703 9
Figure 3: P592 connections to ITU-T V.35 10 IN
Figure 4: V.35 DCE external clock 11
Figure 5: V.35 DTE internal clock 12
Figure 6: V.35 cable connections for 34-pin to 25-pin connectors 13
Figure 7: P593 connections to ITU-T X.21 14
Figure 8: X.21 cable connections 15
Figure 9: X.21 cable connections for 25-pin to 15-pin connectors 15
 P59x/EN IN/A11 Installation

(IN) 1-4 MiCOM P591, P592, P593

1 RECEIPT OF UNITS
On receipt, examine units immediately to ensure there has been no external damage in
transit. If the unit has been damaged, make a claim to the transport contractor and notify
Schneider Electric promptly.

IN
Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-5

2 HANDLING OF ELECTRONIC EQUIPMENT

Before carrying out any work on the equipment, the user should be familiar with the contents of the
Safety Section or Safety Guide SFTY/4LM/G11 or later issue, the Technical Data chapter and the
ratings on the equipment’s rating label.

A person’s normal movements can easily generate electrostatic potentials of several

thousand volts. Discharge of these voltages into semiconductor devices when handling
electronic circuits can cause serious damage that, although not always immediately
apparent, reduces the reliability of the circuit. The unit’s electronic circuits are protected from
electrostatic discharge when housed in the case. Do not expose them to risk by removing
the front panel or printed circuit boards unnecessarily.
Each printed circuit board incorporates the highest practicable protection for its
semiconductor devices. However, if it becomes necessary to remove a printed circuit board,
the following precautions should be taken to preserve the high reliability and long life for
which the unit has been designed and manufactured.

• Before removing a printed board, ensure that you are at the same electrostatic potential
as the equipment by touching the case.
• Handle analog input modules by the front panel, frame or edges of the circuit boards.
Printed circuit boards should only be handled by their edges. Avoid touching the
electronic components, printed circuit tracks or connectors.
• Do not pass the module to another person without first ensuring you are both at the same IN
electrostatic potential. Shaking hands achieves this.
• Place the module on an anti-static surface, or on a conducting surface that is at the same
potential as yourself.
• If it is necessary to store or transport printed circuit boards removed from the case, place
them individually in electrically conducting anti-static bags.
In the unlikely event that you make measurements on the internal electronic circuitry of a unit
in service, it is preferable that you are earthed (grounded) to the case with a conductive wrist
strap. Wrist straps should have a resistance to ground of 500kΩ to 10MΩ. If a wrist strap is
not available, keep frequent contact with the case to prevent a build-up of electrostatic
potential. Instrumentation which may be used for making measurements should also be
earthed (grounded) to the case.
Detailed investigations on electronic circuitry or modification work should be carried out in a
special handling area. For more information on safe working procedures for all electronic
equipment, see BS EN 100015: Part 1:1992.
 P59x/EN IN/A11 Installation

(IN) 1-6 MiCOM P591, P592, P593

3 STORAGE
If units are not installed immediately on receipt, store them in a place free from dust and
moisture in their original cartons. Keep any de-humidifier bags included in the packing.
On subsequent unpacking, make sure that any dust on the carton does not fall inside. In
locations of high humidity the carton and packing may become impregnated with moisture
and de-humidifier crystals will lose their efficiency.
Before installation, store units between -25˚C to +70˚C (-13˚F to + 158˚F).

IN
Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-7

4 UNPACKING
When unpacking and installing the units, take care not to damage any of the parts and make
sure that additional components are not accidentally left in the packing or lost. Do not
discard any technical documentation – this should accompany the unit to its destination
substation.
Units must only be handled by skilled persons.
The site should be well lit to aid inspection, clean, dry and reasonably free from dust and
excessive vibration. This particularly applies to installations that are being carried out at the
same time as construction work.

IN
 IN
25.9 5
(IN) 1-8
P59x/EN IN/A11

Figure 1:
1.59
1.68
51 45

238
MOUNTING HOLE PITCH
P59X CASE DIMENSIONS

25
25.9 PANEL DETAILS
3.40

P59x case dimensions

177 151

PANEL ASSEMBLY

FLUSH MOUNTING

CASE OUTLINE - TOIF

Title:

Issue: Revision: Name: AREVA T&D UK Ltd Drg Sht:

Date:
DO NOT SCALE CAD DATA 1:1 DIMENSIONS mm Automation & Information Systems No: Next
Date: Chkd: (STAFFORD) Sht
MiCOM P591, P592, P593
Installation
Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-9

6 CONNECTION DIAGRAMS
P591, P592 and P593
The case ground must be connected to the protective ground connector.
Optical connections are of BFOC 2.5 type unless otherwise specified.
For the communications cables it is recommended to use Braided Shielded Twisted Pairs
because they give better noise immunity and better mechanical strength compared to foils.
P592 and 3
Equipment is normally supplied with 0 V common return signal and case ground electrically
bonded. An internal soldered link can be removed to allow electrical isolation if required.

IN

Figure 2: P591 connections to ITU-T G.703

 P59x/EN IN/A11 Installation

(IN) 1-10 MiCOM P591, P592, P593

IN

Figure 3: P592 connections to ITU-T V.35

Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-11

IN

Figure 4: V.35 DCE external clock

 P59x/EN IN/A11 Installation

(IN) 1-12 MiCOM P591, P592, P593

IN

Figure 5: V.35 DTE internal clock

Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-13

IN

Figure 6: V.35 cable connections for 34-pin to 25-pin connectors

 P59x/EN IN/A11 Installation

(IN) 1-14 MiCOM P591, P592, P593

IN

Figure 7: P593 connections to ITU-T X.21

The Signal Element Timing (clock) is provided by the DCE. Hardware handshaking is done
by the Control and Indication lines. The Control is used by the DTE and the Indication is
used by the DCE.
Installation P59x/EN IN/A11

MiCOM P591, P592, P593 (IN) 1-15

IN

Figure 8: X.21 cable connections

Figure 9: X.21 cable connections for 25-pin to 15-pin connectors

 P59x/EN IN/A11 Installation

(IN) 1-16 MiCOM P591, P592, P593

IN
 Customer Care Centre
http://www.schneider-electric.com/CCC

© 2011 Schneider Electric. All rights reserved.

Schneider Electric
35 rue Joseph Monier
92506 Rueil-Malmaison
FRANCE
Phone: +33 (0) 1 41 29 70 00
Fax: +33 (0) 1 41 29 71 00
www.schneider-electric.com Publishing: Schneider Electric
Publication: P59x/EN M/A11 05/2011