Manual Compresor Infusor de Liquidos
Manual Compresor Infusor de Liquidos
Manual Compresor Infusor de Liquidos
OPERATOR’S MANUAL
P/N 4533708GB Rev. 008
s
ii | Operator’s Manual
C o p y r i g h t
Copyright
®
Level 1 H-1200 Fast Flow Fluid Warmer
Part Number: 4533708GB Rev. 008 (2010-02)
Under copyright laws, this manual may not be reproduced in any form, in
whole, or in part, without prior written permission of Smiths Medical ASD,
Inc. (Smiths Medical).
Smiths Medical and Level 1 design marks and Level 1 are trademarks of the
Smiths Medical family of companies. The symbol ® indicates the trademark is
registered in the U. S. Patent and Trademark office and certain other
countries. All other names and marks mentioned are the tradenames,
trademarks, or service marks of their respective owners.
Every effort has been made to ensure that the information in this manual is
accurate and details provided are correct at the time of printing. The
company, however, reserves the right to improve the equipment shown.
For further information, please call your local Smiths Medical distributor or
Smiths Medical direct at 1-800-258-5361
or +1-781-878-8011.
The products described are covered by one or more of the following U.S.
Patent Nos. 5,063,994; 5,097,898; 5,417,274; 5,512,043 and 6,575,935; and
counterpart foreign patent(s); other patent(s) pending.
Contents
1 About this Manual 1
2 Description 3
iv | Operator’s Manual
C o nt en t s
9 Operating Instructions 37
Warnings 37
9.1 Set Up for Use 38
A Install Disposable Administration Set 38
B Prime the Disposable Administration Set 41
C Prime the Patient Line 42
D Test the Audible and Visual Alarms 43
E Test the Air Detector/Clamp 44
9.2 Use of the Fluid Warmer 46
Step 1 Load the Pressure Chambers 46
Step 2 Pressurize the Pressure Chambers 47
Step 3 Make Patient Connection 48
Step 4 Replace the Gas Vent/Filter Assembly 48
Step 5 Change the Fluid Bag 48
9.3 Replace the Gas Vent/Filter Assembly 48
9.4 Activated Alarms 49
9.5 After Use 51
10 Troubleshooting 52
General Troubleshooting Guide 52
Slow Flow Rate Troubleshooting Guide 53
11 Testing 54
Add Recirculating Solution Alarm 54
Check Disposables Alarm 54
Over Temperature Test 55
Fluid Warmer Alarm Signal Test 55
Performance Testing 56
Cold Start Test 56
Calibration Test 56
Alternative Calibration Test 56
Calibration Test with DSTA 40 56
Proper Calibration of Recirculating Solution Temperature 57
Periodic Electrical Testing 58
Earth Leakage 58
Ground Continuity 58
12 Maintenance 59
Maintenance Performed Prior to Every Use 59
Clean the Exterior 59
General Inspection 60
Maintenance Performed Every 30 Days 61
Lubricate O Ring Seals 61
Change Recirculating Solution with Distilled Water 61
Maintenance Performed Every 12 Months 61
Disinfect the Reservoir 61
Change Recirculating Solution with 0.3% Hydrogen
Peroxide/Distilled Water Solution 62
Change O Rings 62
Clean Fan Filter 62
Inspect Air Detector/Clamp 63
Testing Fluid Warmer Operation 63
Maintenance and Calibration Log 64
Scheduled Maintenance and Calibration Checklist 64
| Operator’s Manual v
Con te n ts
13 Limited Warranty 65
14 Service 67
Warranty Service 67
Non-Warranty Work 67
Additional Documentation 67
Disposal Information 68
Service Contacts 68
15 Specifications 69
System Specifications 69
Physical 69
Environmental 69
Thermal 69
Electrical 69
Electromagnetic Environment Recommendations 70
Disposable Administration Set Specifications 70
DI 50 70
D/DI 60HL and D/DI 65HL 70
D/DI 70 and D/DI 75 71
D/DI 100 and D/DI 150 71
D/DI 300 and D/DI 350 71
16 Symbols 72
Index 75
vi | Operator’s Manual
S EC T I O N 1 • A b o ut t his Ma n u a l
SE CTION 1
This Operator’s Manual describes the set-up, use, and maintenance of:
• Level 1® H-1200 Fast Flow Fluid Warmer
• Level 1® H-1000 Fast Flow Fluid Warmer with H-2 Pressure
Chambers (H-1025)
• Level 1® H-1000 Fast Flow Fluid Warmer with H-2 Pressure
Chambers and H-31, Version B, Air Detector/Clamp
Symbol Description
Appears in the margin to identify information
that only applies to the H-1200 Fluid Warmer
and the H-1000 Fluid Warmer equipped with the
H-31, Version B, Air Detector/Clamp
Appears in the margin to identify information
that only applies to the H-1000 Fluid Warmer
(not equipped with the H-31, Version B, Air
Detector/Clamp)
| Operator’s Manual 1
SECTIO N 1 • About this Manu a l
2 | Operator’s Manual
S EC T I O N 2 • D e s crip t i o n
SE CTION 2
Description
The Level 1® H-1200 Fast Flow Fluid Warmer (Fluid Warmer) is an I.V. fluid
warmer with pressure chambers, air detection, and automatic clamping
capability. I.V. fluid and/or blood products are warmed through the use of a
sealed heat exchanger through which a recirculating solution flows. Pressure
Chambers apply pressurization and deliver the fluids at a fast flow rate. This
non-invasive method employs single-use, disposable administration sets that
include a Gas Vent/Filter Assembly and Heat Exchanger.
The Air Detector/Clamp monitors for the presence of air in the disposable
Gas Vent/Filter Assembly. When air is detected in the Gas Vent/Filter
Assembly, the Air Detector/Clamp closes off the patient line and alerts
operators to the presence of air with audible and visual alarms. An ultrasonic
signal continually passes through the fluid filled Gas Vent/Filter Assembly. As
a bolus of air displaces the fluid in the Gas Vent/Filter Assembly, the
ultrasonic signal is broken and the clamp closes, stopping the air before it
enters the patient line. Audible and visual alarms are activated, notifying the
user that the fluid flow has stopped. Clearing the bolus of air and restoring
the fluid flow are quickly accomplished without disconnecting from the
patient.
The installation, set up, and replacement of Level 1® Fast Flow I.V. Disposable
Administration Sets (Disposable Sets) follows a four-step sequence that
corresponds to numbered blocks on the device. Disposable Sets available for
use on the Level 1® H-1200 Fast Flow Fluid Warmer are listed below.
• DI-50
• D-60 / DI-60HL • D-65 / DI-65HL
• D-70 / DI-70 • D-75 / DI-75
• D-100 / DI-100 • D-150 / DI-150
• D-300 / DI-300 • D-350 / DI-350
D-series Disposable Sets are for use in the U.S.A. DI-series Disposable Sets
are for use in markets outside of the U.S.A.
| Operator’s Manual 3
SECTIO N 3 • Indic ations f or U s e
SECTIO N 3
The Fluid Warmer provides fast flow of warmed fluid to re-warm patients
during surgery by trained medical personnel.
4 | Operator’s Manual
S EC T I O N 4 • I m p o rt a nt S a f e t y I nf o rm a t i o n
SE CTION 4
CONTRAINDICATIONS
WARNINGS
• Remove all air from the fluid bags before spiking and the fluid
lines before connecting to the patient. Failure to do so can result
in infusion of air into the patient.
| Operator’s Manual 5
SECTIO N 4 • Important Saf ety I nf o rm a t io n
WARNINGS [continued]
• Do not re-use partially full fluid bags. Fluid bags that have
been partially drained, un-spiked, and then reinstalled may
contain air, which if used can result in infusion of air into the
patient. Use only new fluid bags from which the air has been
removed.
• The Fluid Warmer is not for use with irrigating tubing, which
may not fit into the clamp slot of the Air Detector/Clamp
causing diminished flow or a failure to stop flow.
6 | Operator’s Manual
S EC T I O N 4 • I m p o rt a nt S a f e t y I nf o rm a t i o n
WARNINGS [continued]
• Disposable Sets are supplied with a sterile fluid path which may
be compromised if the caps are not in place. Do not use
Disposable Set if Luer and spike caps are not securely in place,
or if Luer connections are not secure as the fluid path may not
be sterile and may cause death or serious injury to the patient.
• Disposable Sets are for single use only. To reduce the risk of
cross contamination, do not reuse Disposable Sets.
| Operator’s Manual 7
SECTIO N 4 • Important Saf ety I nf o rm a t io n
• Do not turn OFF the Fluid Warmer when the Air Detector alarm
is active. If the Fluid Warmer is powered OFF in an active alarm
state, the Air Detector/Clamp will open and the Air Detector
will become disabled. This could allow any air within the patient
line to be delivered to the patient resulting in serious injury or
death.
CAUTIONS
8 | Operator’s Manual
S EC T I O N 5 • O ut o f t he B o x A s s e m b l y
SE CTION 5
The following steps describe how to assemble and do preliminary set up of the
Level 1® H-1200 Fast Flow Fluid Warmer (Fluid Warmer).
Refer to Step 8 if you need to install the Level 1® H-31, Version B, Air
Detector/Clamp to the Level 1® H-1000 Fast Flow Fluid Warmer.
| Operator’s Manual 9
SECTIO N 5 • Out of the Box A s s e m b ly
Step 1
®
Verify Components of the Level 1 H-1200 Fast Flow Fluid Warmer
Note: The Level 1® H-31, Version B, Air Detector/Clamp is shipped as a separate accessory only for
installation on an existing Level 1® H-1000 Fast Flow Fluid Warmer.
Check the contents of all packaging to verify that the following components are present. If any parts are
missing or damaged, do not use the Fluid Warmer. Do not substitute parts not supplied by Smiths
Medical. Contact Smiths Medical for replacement parts. Below is a listing of the component parts for the
Level 1® H-1200 Fast Flow Fluid Warmer.
Components Checklist
Qty Component
in order of appearance in illustration
2 Pressure Chambers / Contents:
(2) “U” brackets
(4) Thumbscrews
1 Operator's Manual
1 Quick Reference Guide
3 Bolts
3 Washers
10 | Operator’s Manual
S EC T I O N 5 • O ut o f t he B o x A s s e m b l y
Step 2
Assemble I.V. Pole to the Warming Unit
There are three steps involved in assembling the I.V. Pole to the
Warming Unit. The steps are: 1. Assemble the I.V. Pole to the Base,
2. Close the Drain Valve, and 3. Attach the Warming Unit to the
Flanking Brackets. Each step is detailed in a short procedure.
3 Place the I.V. Pole Base upright on its wheels, (c) and lock the
wheels to prevent movement during set up.
d
e 4 Locate three bolts (d) and washers for the pole base.
5 Align the three holes (e) in the I.V. Pole with the three screw
f
holes on the pole base.
g 6 Slide the I.V. Pole down over the pole base, (f) keeping holes
a
aligned.
7 Guide three bolts and washers through the holes (g) at the base
of the pole and tighten.
| Operator’s Manual 11
SECTIO N 5 • Out of the Box A s s e m b ly
1 Align the eight hex screws on the back of the Warming Unit
with the eight keyhole notches on the flanking bracket.
Step 3
4 Slide one Pressure Chamber with attached U-bracket over the top
of each flanking pole.
5 Align the U-bracket slightly below the top of the flanking pole.
Tighten the thumbscrews securely.
12 | Operator’s Manual
S EC T I O N 5 • O ut o f t he B o x A s s e m b l y
Step 4
Attach the I.V. Bag Hanger
Step 5
a AX
6 Insert the power cord into a properly grounded receptacle.
7 Turn the Fluid Warmer ON. Let the solution circulate for a 30-
minute disinfection period.
| Operator’s Manual 13
SECTIO N 5 • Out of the Box A s s e m b ly
Step 6
Preliminary Preparation
1 Remove the fill-port plug (a) on the front of the warming unit and 2 c
fill the reservoir to the maximum level with 1.4 liters of one of the
following solutions:
b
3 Lubricate O-Rings in #1 Block (b) and #2 Block (c). Place a small
amount of silicone lubricant, provided in the supplied O-Ring Kit,
on a cotton swab and apply all around the inside of each O-Ring.
c
Step 7
1 Locate the Accessory Pack with the black pneumatic tubing (a),
two “J” clamps (b), and one “Y” Connector (c).
2 Locate the orange protective plug in the red ring connector (d)
located on the back of the device. Remove the plug by depressing
the red plastic ring as you pull the plug out of the connector.
3 Take the pneumatic tubing and press one end of the tubing firmly
into the ring connector (d) until it can go no further.
4 Take the “Y” connector and press the other end of the pneumatic
tubing into the bottom of the “Y” connector, as shown (e), until it
can go no further.
14 | Operator’s Manual
S EC T I O N 5 • O ut o f t he B o x A s s e m b l y
Step 8
| Operator’s Manual 15
SECTIO N 5 • Out of the Box A s s e m b ly
4 Replace the back panel and insert all but 6 of the screws (a) e
as indicated in Step 1 below. Then proceed to install the a
Air Detector/Clamp.
e
To install the Air Detector/Clamp,
a
1 Remove 6 screws (a) from the rear of the Fluid Warmer,
lower left side, from locations shown in figure.
e
a
2 Plug in the power cord (b) of the Level 1® H-31, Version B,
Air Detector/Clamp into the auxiliary MAINS outlet located
on the bottom of the Fluid Warmer.
Note: If you turn the Fluid Warmer off and the Air
Detector/Clamp does not turn off, contact Smiths Medical b
or your local Smiths Medical distributor.
6 Locate three power cord clips (e) included with the Air
Detector/Clamp and snap onto power cord. Align clips with
the three screw holes as shown, insert screws, and tighten.
16 | Operator’s Manual
S EC T I O N 5 • O ut o f t he B o x A s s e m b l y
Step 9
WARNING!
| Operator’s Manual 17
SECTIO N 6 • Princ iple of Opera t io n
H-1200
18 | Operator’s Manual
S EC T I O N 6 • Princip le o f O p e ra t i o n
SE CTION 6
Principle of Operation
The schematic illustration on the facing page depicts the Level 1® H-1200 Fast
Flow Fluid Warmer’s (Fluid Warmer) operations. The primary operations are
described below.
Fluid Warming
The Fluid Warmer provides pressurized fluid delivery through the use of
an on-board compressor and two Pressure Chambers. The Pressure
Chambers pressurize the fluid bags for fast fluid delivery.
Air Detection/Clamping
| Operator’s Manual 19
SECTIO N X • Title
F-50
Gas Vent/Filter Assembly
20 | Operator’s Manual
SE CTION 7
The Fluid Warmer has five Interlocks, which detect for correct
installation of a Disposable Set, that are also defined this section.
| Operator’s Manual 21
SECTIO N 7 • Controls and Disp la y s
The Power and Alarm Test Panel is located on the front of the Fluid
Warmer directly above the reservoir fill-cap. This panel contains four
pressure-sensitive buttons that are activated when pressed. Refer to the
Power Alarm Test Panel (figure on right) whose numbered call outs
correspond to a description of the button and the function it performs.
Button/Function
1 Power ON Button
The green button on the top-left of the Power and Alarm Test
Panel powers on the device. Power is applied to the on-board
compressor for the pressure chambers and the Air
Detector/Clamp. The green Automatic Operation LED on the
Fluid Warmer Display Panel illuminates when the Power ON
button is activated, with a Disposable Set in place.
5 Reservoir Capacity
Capacity for recirculating solution reservoir is 1.4 liters. Use
recirculating solution. Do not exceed maximum capacity.
22 | Operator’s Manual
S EC T I O N 7 • C o nt ro ls a nd D is p l a y s
| Operator’s Manual 23
SECTIO N 7 • Controls and Disp la y s
3 Clamped LED
The red Clamped LED illuminates and an audible warning signal
beeps when air is detected in the Gas Vent/Filter Assembly. The
patient line is automatically clamped.
24 | Operator’s Manual
S EC T I O N 7 • C o nt ro ls a nd D is p l a y s
2 Pressure Gauge
This gauge indicates the pressure present in the Pressure
Chamber. When the Pressurize lever is in the plus (+)
pressurized position and the Fluid Warmer is ON, this gauge
displays the operating pressure in the Pressure Chamber. The
operating pressure should be 300 mmHg.
| Operator’s Manual 25
SECTIO N 7 • Controls and Disp la y s
Interlocks
The Fluid Warmer has five Interlocks that detect for proper installation
of a Disposable Set’s components. Refer to the figure on the facing page
to identify the positions of interlocks.
Three Interlocks are located on the Fluid Warmer and check for proper
installation of:
2 Heat Exchanger, top end
4 Gas Vent/Filter Assembly
5 Heat Exchanger (guide)
Two Interlocks are located in the Air Detector/Clamp 3 and check for
the proper installation of:
Patient I.V. Line in the Clamp Slot
Door for the Clamp Slot
a Open the door and check the Patient Line for proper installation in
the Clamp Slot at interlock 3.
b Close the door and check that the tab on the top edge of the door is
fully inserted into the Air Detector/Clamp at interlock 3 before
pushing the door down to close it.
26 | Operator’s Manual
S EC T I O N 7 • C o nt ro ls a nd D is p l a y s
| Operator’s Manual 27
SECTIO N 8 • Operation
28 | Operator’s Manual
S EC T I O N 8 • O p e ra t i o n
SE CTION 8
Operation
The Level 1® H-1200 Fast Flow Fluid Warmer (Fluid Warmer) performs three
primary functions; Fluid Warming, Air Detection/Clamping, and Pressurized
Fluid Delivery. Functions are monitored and controlled by four
interfaces/control panels located on the Fluid Warmer.
The four interfaces are:
In the table on the facing page, operation of the device is represented in terms
of the four interfaces that control specific device functions. The numbers call-
out individual Modes of Operation activated or indicated on the interface.
Functions
• Fluid Warming
• Air Detection/Clamping
• Pressurized Fluid Delivery
Operational modes
• OFF Mode
• ON/Automatic Operation for Fluid Warmer
• Alarm Test Mode
• Over Temperature Test Mode
• Check Disposables Mode
• Add Recirculating Solution Mode
• Over Temperature Alarm Mode
• Power ON Test for Air Detector/Clamp
• Automatic Operation Air Detector/Clamp
• Check Tubing Mode
• Air Detected/Clamped Mode
• Pressurized Mode
• Unpressurized Mode
The modes of operation are individually defined in the following section. This
includes a description of each mode, activation and/or monitoring of the
mode, mode characteristics, and clearing of the mode state.
| Operator’s Manual 29
SECTIO N 8 • Operation
Modes of Operation
WARNING!
OFF Mode
Power is off only for a part of the equipment. The MAINS are still a
connected. Press the OFF button (a) on the Power and Control Panel to
turn the device off.
Mode characteristics
• The green Automatic Operating LED on the Display Panel
c
illuminates (c).
• Fluid warming begins.
• Pressure infusion is provided by activating the Pressure Chambers.
• Air Detector/Clamp enters the Power ON Test, then enters default
Automatic Operation mode.
30 | Operator’s Manual
S EC T I O N 8 • O p e ra t i o n
Mode characteristics
• All visual indicators on the Fluid Warmer’s Display Panel (e)
illuminate.
• The Fluid Warmer’s audible alarm beeps.
• When the Alarm Test button is released, the Over Temperature
e
LED and an audible alarm remains active.
• To clear the Over Temperature alarm, turn the Fluid Warmer OFF
and then back ON.
The Over Temperature Test mode is used to test the operation of the
Fluid Warmer’s Over Temperature Circuitry. This mode is entered by
pressing and holding the Over Temperature Test button (f) on the Fluid
f
Warmer Control Panel with the Fluid Warmer at operating temperature
(41°C).
Mode characteristics
g • The red Over Temperature LED (g) on the Display Panel
illuminates.
• An audible warning signal beeps.
Temperature Display
| Operator’s Manual 31
SECTIO N 8 • Operation
Mode characteristics
• The Check Disposables yellow LED (a) on the Fluid Warmer’s a
Display Panel is illuminated.
• An audible attention signal beeps.
• Reservoir solution circulation is stopped; fluid warming stops.
• Pressure Chambers continue to operate.
Mode characteristics b
• The yellow Add Recirculating Solution LED (b), on the Fluid
Warmer’s Display Panel, is illuminated
• An audible warning signal beeps.
• Solution circulation stops, fluid warming stops.
• Pressure Chambers continue to operate.
• Fluid flow to the patient continues.
32 | Operator’s Manual
S EC T I O N 8 • O p e ra t i o n
WARNING!
Mode characteristics
• The Over-Temperature LED warning light illuminates (c).
• An audible warning signal beeps.
c • Solution circulation is stopped; fluid warming stops.
• Pressure Chambers continue to operate.
• Fluid flow to the patient continues.
The Power ON Test for the Air Detector/Clamp is activated when the
the Fluid Warmer is turned ON. This test activates the Air
Detector/Clamp’s visual and audible indicators.
Mode characteristics
• Audible alarm indicator beeps.
• All LED indicators on the Air Detector/ Clamp Control Panel
illuminate:
1 Automatic Operation LED indicator - Green
2 Check Tubing LED indicator - Yellow
3 Clamped LED indicator - Red
| Operator’s Manual 33
SECTIO N 8 • Operation
Mode characteristics
• The green Automatic Operation LED (1) is illuminated.
• Monitoring for air in the Gas Vent/Filter Assembly is active.
• Fluid is ready to be delivered to the patient when in Automatic
Operating mode.
Mode characteristics
• The yellow Check Tubing LED (b) on the Air Detector/Clamp
Control Panel is illuminated.
• An audible low-priority warning signal beeps. b
To Clear this mode
• Place the patient line from the Gas Vent/Filter Assembly in the
#3 Clamp Slot of the Air Detector/Clamp and close the Clamp Slot
door.
34 | Operator’s Manual
S EC T I O N 8 • O p e ra t i o n
Mode characteristics
• The patient line is clamped until alarm condition is removed.
• The red Clamped warning indicator LED (c) illuminates.
• The Air Detector/Clamp warning signal beeps.
Pressure Display
The Pressure Display gauge (a) functions when the device is ON. The
graduated indicator represents the level of pressure applied to the fluid
a bags. Pressure should be in the range of 280-300 mmHg pressure.
Pressurized Mode
Mode characteristics
• The Fluid Warmer must be ON for the Pressure Chamber to work.
• Operating pressure should be between 280-300 mmHg.
• Pressure is not adjustable on the Pressure Chamber.
• Pressure is applied to the fluid bag in the Pressure Chamber.
• Pressure is indicated on the pressure gauge.
| Operator’s Manual 35
SECTIO N 8 • Operation
Unpressurized Mode
Mode characteristics c
• Pressure is released from the Pressure Chamber.
• A fluid bag can be removed or loaded into the Pressure Chamber.
36 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
SE CTION 9
Operating Instructions
The Operating Instructions are grouped into five segments. Read through
each section BEFORE performing a procedure.
WARNINGS
| Operator’s Manual 37
SECTIO N 9 • Operating Instruct io ns
WARNINGS
The installation sequence for the Disposable Administration Set corresponds to the
numbered Blocks marked 1-2-3-4 on the H-1200 Fast Flow Fluid Warmer (Fluid
Warmer) and 1-2-3 on the H-1000 Fluid Warmer.
Remove the Disposable Set from its packaging and review the Instructions for Use
provided. Do not remove spike caps or Luer caps at this time.
Note: Inspect the Disposable Set prior to use and confirm Luer connections are secure.
1 Push the bottom end of the Heat Exchanger (a) [the end near the Gas Vent/Filter
Assembly] into #1 Block (b). Press the Heat Exchanger down firmly to properly seat
in the block.
Note: D/DI-60HL and D/DI-65HL Disposable Sets require the Heat Exchanger to be
placed with the Patient Line extending to the left.
2 Slide #2 Block up (c). Snap Heat Exchanger into guide (d). Press firmly into place to
ensure it is properly seated. Slide #2 Block down (e), push down firmly to secure.
a e
c
a
d
b
38 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
3 Move the pinch clamp on the Patient Line of the Gas Vent/Filter
Assembly next to the Luer connector. Close the pinch clamp.
Note: Disposable Sets use two types of Gas Vent/Filter Assemblies as
shown in the following table. Step 4, which describes how to install the
Gas Vent/Filter Assembly, is different for each type of Disposable Set
and for the H-1200 and H-1000 Fluid Warmers. Continue with the
appropriate step 4 that applies for your specific Disposable Set and
Fluid Warmer.
Types of Gas Vent/Filter Assemblies
Disposable Set Gas Vent/Filter Assembly Type
D/DI 65HL, D/DI 75, F 50
D/DI 150, and D/DI 350
d
h
g
f
| Operator’s Manual 39
SECTIO N 9 • Operating Instruct io ns
d f g
e
40 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
CAUTION
| Operator’s Manual 41
SECTIO N 9 • Operating Instruct io ns
7 Open remaining clamps above the Heat Exchanger. Fluid flows into
the Gas Vent/Filter Assembly.
8 For DI-50, D/DI 60HL, D/DI-70, D/DI 100, and D/DI 300
vigorously tap the Gas Vent/Filter Assembly to dislodge air bubbles
from filter screen.
9 Press the green Power ON button, located on the Power and Alarm
Test Panel, to turn ON the Fluid Warmer.
1 Remove the male Luer cap from the distal end of the Patient Line.
42 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
WARNING!
3 Allow fluid to flow until no air is observed in the Patient Line and
the line is primed with fluid. Then, close the roller clamp on the
Patient Line.
Note: On D/DI-60HL and D/DI-65HL Disposable Sets close roller
clamp below Drip Chamber.
1 Press and hold the Alarm Test button on the Fluid Warmer’s
Power and Alarm Test Panel.
• All Fluid Warmer visual alarm LEDs illuminate
and the audible alarm signal beeps.
2 Release the Alarm Test button; the Over Temperature alarm
continues.
3 Clear the Over Temperature alarm condition.
• Turn the Fluid Warmer OFF, then ON.
• The Air Detector/Clamp runs a Power On Test.
• The Air Detector/Clamp goes into Automatic operation.
| Operator’s Manual 43
SECTIO N 9 • Operating Instruct io ns
WARNING!
Conclusion
This concludes Section 9.1, Set Up for Use. Operators can proceed to
the next Section 9.2, Use of the Fluid Warmer.
44 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
WARNINGS
• Remove all air from the fluid bags before spiking and the fluid
lines before connecting to the patient. Failure to do so can result
in infusion of air into the patient resulting in death or serious
injury to the patient.
• Do not reuse partially full fluid bags. Fluid bags that have
been partially drained, un-spiked, and then reinstalled may
contain air, which if used can result in infusion of air into the
patient resulting in death or serious injury to the patient. Use
only new fluid bags from which the air has been removed.
CAUTION
| Operator’s Manual 45
SECTIO N 9 • Operating Instruct io ns
Overview
Use of the Fluid Warmer involves the following steps:
1—Load the Pressure Chambers
2—Pressurize the Pressure Chambers
3—Make patient connection, begin infusion
4—Replace Gas Vent/Filter Assembly
5—Change fluid bag
a Turn the hinged latch on the right side of the Pressure Chamber
outward. Open the door.
b Hang a solution bag on the appropriate hanging hook inside the
door. The Pressure Chamber can hold bags of varying sizes.
• On the inside of the Pressure Chamber door are hooks for
bags smaller than 1000ml.
• On the top of the Pressure Chamber door are hooks
appropriate for 1000ml bags.
• Bags from different fluid manufacturers vary somewhat in
their dimensions.
• Choose a hanging hook that allows the bag drain port to
hang freely in the indented slot at the bottom of the
Pressure Chamber door.
46 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
WARNING!
Replace the Gas Vent /Filter Assembly every 3 hours, when the
filter becomes clogged, or if air is venting slowly. Refer to Section
9.3, Replace the Gas Vent/Filter Assembly.
b Open door and remove the fluid bag from the Pressure Chamber.
d Remove any air from the new fluid bag and spike the fluid bag.
e Hang the new fluid bag in the Pressure Chamber. Close and latch
the door.
| Operator’s Manual 47
SECTIO N 9 • Operating Instruct io ns
1 Close all clamps above and below the Gas Vent/Filter Assembly on
D/DI-series Disposable Set and on new Gas Vent/Filter Assembly.
Note: Steps 3 and 4 are different for the H-1200 and H-1000 Fluid
Warmers. Continue with the appropriate steps 3 and 4 that apply for
your specific Fluid Warmer.
3 Remove the used Gas Vent/Filter Assembly while still connected to
the Disposable Set:
a Remove the Gas Vent/Filter Assembly from the #4 Block.
For D/DI-65HL, D/DI-75, D/DI-150, and D/DI-350
disconnect the clip from the bottom of the Heat Exchanger.
b Open the #3 Clamp Slot door and remove the patient line from
the Clamp Slot.
48 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
6 With the lower clamp on the new Gas Vent/Filter Assembly closed,
open all clamps above Gas Vent/Filter Assembly.
The Gas Vent/Filter Assembly will self prime.
8 Remove the end cap on the lower patient line of the new Gas
Vent/Filter Assembly. Slowly release the lower clamp and allow the
lower patient line to fill completely.
11 Connect the Luer lock on the lower patient line of the Gas
Vent/Filter Assembly to the Patient Line.
| Operator’s Manual 49
SECTIO N 9 • Operating Instruct io ns
WARNING!
50 | Operator’s Manual
S EC T I O N 9 • O p e ra t ing I ns t ruct i o n s
| Operator’s Manual 51
SECTIO N 10 • Troubleshooting
SECTIO N 10
Troubleshooting
Only competent personnel should perform any routine maintenance and
repairs to the Level 1® H-1200 Fast Flow Fluid Warmer (Fluid Warmer).
Disposables Check to see that the Heat Exchanger and Gas Vent/Filter
Alarm beeps Assembly are properly installed.
Add Recirculating Fill reservoir to the maximum reservoir level with recirculating
Solution Alarm solution.
Hot Cabinet Check the air inlet on the bottom of the unit. Remove any
blockage or dust to insure adequate air flow.
52 | Operator’s Manual
S EC T I O N 1 0 • Tro ub le s ho o t i n g
Fluid bag not fully Make sure the membrane of the fluid bag port is fully
spiked or bag port pierced by the bag spike and that the neck of the bag port
twisted is not twisted.
Non-Level 1® bag 40 to 80 micron filters used between the bag port and
port filters the spikes of the Disposable Set may restrict flow. Consider
using Level 1® PF-1 pre-filters (340 micron).
Clamps left in the Leaving clamps fully clamped for long periods will cause
clamped position the tubing to become deformed. Do not leave clamps
for long periods closed for extended periods of time.
Air trapped on filter Remove Gas Vent/Filter Assembly and tap against the
screen of Gas Vent/ cabinet of the Fluid Warmer to dislodge air bubbles,
Filter Assembly allowing them to vent. If this fails to correct problem, replace
with new Gas Vent/ Filter Assembly.
Small gauge needle Use large bore needles or catheters to maximize flow
or catheter rates.
| Operator’s Manual 53
SECTIO N 11 • Testing
SECTIO N 11
Testing
This unit should be tested by hospital biomedical personnel prior to placing it
in service. All testing and maintenance should be performed by competent
personnel. If competent personnel are not available, contact Smiths Medical.
If the Level 1® H-1200 Fast Flow Fluid Warmer (Fluid Warmer) and installed
accessories do not pass the tests, discontinue use of the medical device and
remove from service. Contact Smiths Medical or your local Smiths Medical
distributor. Testing requires a Level 1® Disposable Administration Set
(Disposable Set) to be installed in the Fluid Warmer.
The Fluid Warmer is equipped with a float switch that senses the level
of the recirculating solution in the reservoir. When the solution level is
too low, an LED on the Display Panel illuminates and an audible alarm
beeps. In the Add Recirculating Solution Alarm mode, the circulating
pump is not running. With a Disposable Set in place and the unit
turned on, test the Add Recirculating Solution Alarm by draining the
solution until the level has dropped below the minimum reservoir level.
The Add Recirculating Solution Alarm should activate. To drain
recirculating solution from the Fluid Warmer, turn the drain valve, on
the bottom of the unit 90 degrees clockwise and allow some of the
recirculating solution to drain into a container.
54 | Operator’s Manual
S EC T I O N 1 1 • Te s t i n g
Do the following
1 Insure that the Fluid Warmer is at operating temperature
(41°C).
2 Press and hold the Over Temperature Test button (a).
3 The Over Temperature LEDs illuminate, and an audible alarm
beeps.
4 Release the Over Temperature Test button.
5 Over Temperature LED and audible alarm signal remains active.
Do the following
1 Press and hold the Alarm Test button (b).
2 The LED illuminates, and an audible alarm beeps.
3 Release the Alarm Test button.
4 Over Temperature LED remains lit, and the audible alarm
continues to beep.
| Operator’s Manual 55
SECTIO N 11 • Testing
Performance Testing
Cold Start Test
Store the Fluid Warmer unit in a room where the room temperature is
approximately 21°C (70°F).
Calibration Test
One approved way to confirm proper calibration of the recirculating
solution temperature is to use the Level 1® Thermal Calibration Well
(TCW) (Part Number 80-03-002). A replacement filter (F-10/30 or
F-50) must be in place to utilize the TCW.
Note: Use of the TCW requires a digital thermometer NIST traceable
and accurate within 0.1°C. Required probe size: 0.099" OD (Outside
Diameter) maximum (0.25 cm) 0.50" — 1.50" long (1.27—3.81cm).
56 | Operator’s Manual
S EC T I O N 1 1 • Te s t i n g
| Operator’s Manual 57
SECTIO N 11 • Testing
Ground Continuity
WARNING!
58 | Operator’s Manual
S EC T I O N 1 2 • Ma int e n a n c e
SE CTION 1 2
Maintenance
Only competent personnel should perform any routine maintenance and
repairs to the Level 1® H-1200 Fast Flow Fluid Warmer (Fluid Warmer).
Maintenance is scheduled prior to each use, every 30 days, and annually. The
tasks are detailed below.
CAUTIONS
| Operator’s Manual 59
SECTIO N 12 • Maintenanc e
General Inspection
60 | Operator’s Manual
S EC T I O N 1 2 • Ma int e n a n c e
| Operator’s Manual 61
SECTIO N 12 • Maintenanc e
The Fan Filter (a) is located on the bottom of the Fluid Warmer.
The fan guard snaps in place. a
1 Remove four screws and unsnap the fan guard from the bottom
of the unit.
2 Clean the filter with warm soapy water.
3 Replace the fan guard and filter.
62 | Operator’s Manual
S EC T I O N 1 2 • Ma int e n a n c e
Perform all the tests described in the testing section of this manual.
See Section 11, Testing.
• Add Recirculating Solution Alarm
• Check Disposables Alarm
• Over Temperature Alarm
• Performance Testing
| Operator’s Manual 63
SECTIO N 12 • Maintenanc e
Clean Exterior 9
General 9
Inspection
Change Distilled 9
Water
Lubricate O Rings 9
Disinfect 9
Recirculating
Solution Reservoir
Change 0.3% 9
Hydrogen
Peroxide Solution
Replace O Rings 9
Clean Fan Filter 9
Test Over 9
Temperature Alarm
Test Add 9
Recirculating
Solution Alarm
Test Disposable 9
Alarm
Verify Temperature 9
Calibration
Electrical Safety 9
Tests
64 | Operator’s Manual
S EC T I O N 1 3 • L im it e d Wa rr a n t y
SE CTION 1 3
Limited Warranty
Smiths Medical ASD, Inc. (the “Manufacturer”) warrants to the Original
Purchaser that the Level 1® H-1200 Fast Flow Fluid Warmer, not including
accessories, shall be free from defects in materials and workmanship under
normal use, if used in accordance with this Operator’s Manual, for a period of
one year from the actual date of sale to the Original Purchaser. THERE ARE
NO OTHER WARRANTIES.
This warranty does not cover normal wear and tear and maintenance items,
and excludes any accessory items or equipment used with the Level 1® H-1200
Fast Flow Fluid Warmer.
Subject to the conditions of and upon compliance with this Limited Warranty,
the Manufacturer will repair or replace at its option without charge (except
for a minimal charge for postage and handling) any Level 1® H-1200 Fast Flow
Fluid Warmer (not including accessories) which is defective if a claim is made
during such one-year period.
| Operator’s Manual 65
SECTIO N 13 • Limited Warrant y
3. The Level 1® H-1200 Fast Flow Fluid Warmer can only be used
under the supervision of medical personnel whose skill and
judgment determine the suitability of the Level 1® H-1200 Fast Flow
Fluid Warmer for any particular medical treatment.
This warranty gives the Original Purchaser specific legal rights, and the
Original Purchaser may have other legal rights which may vary from state to
state.
66 | Operator’s Manual
S EC T I O N 1 4 • S e r v i c e
SE CTION 1 4
Service
WARNING!
Warranty Service
Units received for repair which have not been obviously abused or
impact damaged and are still under warranty will be promptly repaired
and returned at no charge. See the limited warranty section of this
manual. A no-charge purchase order is requested for tracking.
Non-Warranty Work
Units received that are no longer under warranty can be returned for
repair for a cost. The unit will be promptly inspected and a verbal
estimate of the repair cost will be provided. A purchase order will be
required from the original purchaser consistent with the verbal estimate.
A written estimate will be provided upon request.
Before returning your Level 1® H-1200 Fast Flow Fluid Warmer (Fluid
Warmer) or Level 1® H-31, Version B, Air Detector/Clamp for service,
contact Smiths Medical for Returned Goods Authorization. Be sure that
ALL recirculating solution is drained from the unit before packing the
Fluid Warmer for shipment.
Additional Documentation
| Operator’s Manual 67
SECTIO N 14 • Servic e
Service Contacts
Contact your Smiths Medical Technical Service Department or Smiths
Medical distributor at:
USA/Canada
European Representative
Australian Representative
New Zealand
www.smiths-medical.com
68 | Operator’s Manual
S EC T I O N 1 5 • S p e cif ica t i o n s
SE CTION 1 5
Specifications
System Specifications
Physical Measurement
Thermal
Temperature Set Point 41.7°C ± 0.3°C
Over Temperature Set Point 43.9°C ± 0.1°C
Electrical Type
| Operator’s Manual 69
SECTIO N 15 • Spec if ic ations
DI-50
Filter Size 170 Micron
Priming Volume
DI 50 56 ml
System 1200 Normothermic (35 41°C)
Fluid Delivery Range
10°C Input: 40 ml/min. to 300 ml/min.
20°C Input: 40 ml/min. to 400 ml/min.
Maximum Flow Rate 500 ml/min.
(crystalloid, 300 mmHg, 14g catheter)
70 | Operator’s Manual
S EC T I O N 1 5 • S p e cif ica t i o n s
| Operator’s Manual 71
SECTIO N 16 • Symbols
SECTIO N 16
Symbols
72 | Operator’s Manual
S EC T I O N 1 6 • S y m b o l s
| Operator’s Manual 73
SECTIO N 16 • Symbols
Symbol Meaning
Alarm Test
Automatic Operation
Clamped
95%
% Humidity Limitation
5%
‚
Contains or Presence of Phthalate:
bis(2 ethylhexyl) phthalate (DEHP)
74 | Operator’s Manual
In d ex
A D M
Add Recirculating Solution indicator 23 Description 3 Maintenance 59
Add Recirculating Solution Mode 32 Air Detector/Clamp 3 Every 12 months 61
After Use 51 Disposable Administration Set 3 Every 30 days 61
Air Detected Alarm mode Fluid Warmer 3 Log/Schedule 64
Clear 50 Pressure Chambers 3 Prior to every use 59
Detected 49 Disinfect recirculating solution Modes of Operation 30
Air Detected/Clamped Mode 35 reservoir 61 Add Recirculating Solution Mode 32
Air Detection /Clamp During assembly 13 Air Detected/Clamped Mode 35
Description 3 Disposable Administration Set Alarm Test Mode 31
Principles of operation 19 Description 3 Automatic Operation Air
Air Detector/Clamp Control Panel 24 Install 38 Detector/Clamp 34
Alarm Test Mode 31 Prime 41 Check Disposables Mode 32
Alarms Disposal information 68 Check Tubing Mode 34
Add Recirculating Solution 32 Drain valve 11 OFF Mode 30
Air Detected 49 DSTA-40 calibration test 56 ON/Automatic Operation for Fluid
Air detected/Clamped 35 Warmer 30
Check Disposables 32 E Over Temperature Alarm Mode 33
Check Tubing 34 Electrical safety tests 17 Over Temperature Test Mode 31
Over Temperature 33 Electrical testing 58 Power ON Test for Air
Summary table 28 Electromagnetic Environment Detector/Clamp 33
Assembly instructions 9 Recommendations 70 Pressurized Mode 35
Disinfect recirculating solution Unpressurized Mode 36
reservoir 13 F
Fluid Warmer 9 F-50 Gas Vent/Filter Assembly 20 O
H-31, B Air Detector/Clamp 15 Flanking brackets 12 OFF Mode 30
Automatic Operation Air Detector/ Fluid Bag ON/Automatic Operation for Fluid
Clamp 34 Change 47 Warmer 30
Automatic Operation indicator Fluid Warmer Operating Instructions 37
Air Detector/Clamp 23 Description 3 Operation Display/Panel summary 28
Fluid Warmer 24 Principles of operation 19 O-Rings
Use of 46 Lubricate 61
B Fluid Warmer Alarm Signal Test Over Temperature Alarm Mode 33
Button functions 22 button 22 Over Temperature indicator 23
Fluid Warmer Display Panel 23 Over Temperature Test button 22
C Over Temperature Test Mode 31
Calibration of recirculating solution G
temperature 57 Ground continuity 58 P
Change O-Rings 62 Panels
Change recirculating solution H Air Detector/Clamp Control 24
Distilled water 61 H-31, B Air Detector/Clamp Fluid Warmer Display 23
0.3% hydrogen peroxide/distilled Assembly instructions 15 Power and Alarm Test 22
water solution 62 Pressure Chamber control 25
Check Disposables indicator 23 Performance testing 56
I
Check Disposables Mode 32 Pneumatic tubing 14
Indications for use 4
Check Tubing indicator 24 Power and Alarm Test Panel 22
Interlocks for Disposable Set
Check Tubing Mode 34 Power OFF button 22
installation 26
Clamped indicator 24 Power ON button 22
Clean fan filter 62 Power ON Test for Air Detector/Clamp 33
Clean the exterior 59
L Pressure Chamber Control Panel 25
Log
Components list 10 Pressure Chambers
Maintenance and calibration 64
Contraindications 5 Description 3
Lubricate O-Ring seals 61
Controls and displays 21 Install 12
Load for use 46
Pressurize for use 46
Principles of operation 19
| Operator’s Manual 75
In de x
76 | Operator’s Manual
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