Cardio 7: Service Manual

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The document appears to be a service manual for a Cardio 7 device, covering general information, troubleshooting, adjustment, diagrams, disassembly/assembly, part lists, and software upgrade procedures.

The main sections covered include general information, troubleshooting, adjustment, block diagrams, disassembly/assembly, and part lists.

Troubleshooting steps for issues like power, wave printing, diagnosis, filters, and various other problems are described in section 2.

Cardio 7

SERVICE MANUAL
Version 1.01

www.ebionet.com
Service Manual of Cardio 7

Revision History
Edition Date Page Comment

Ver. 1.0 2015-11-26 Initial release


Ver. 1.01 2017-01-20 p. 79
p. 6, 18
p. 17

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- TABLE OF CONTENTS –

Section 1. General Information ............................................................................................... 5

1-1. Introduction...................................................................................................................................................................... 5
1-2. Features of the equipment ...................................................................................................................................... 5
1-3. Equipment description .............................................................................................................................................. 6
1-4. System Installation .....................................................................................................................................................16
1-5. Terms of Warranty .......................................................................................................................................................17
1-6. Specification .................................................................................................................................................................17

Section 2. Troubleshooting .....................................................................................................19

2-1. Power .................................................................................................................................................................................19


2-2. Wave Printing ................................................................................................................................................................20
2-3. Diagnosis .........................................................................................................................................................................23
2-4. Filter ....................................................................................................................................................................................24
2-5. Trouble Shooting Guide ..........................................................................................................................................26

Section 3. Adjustment .............................................................................................................32

3-1. LCD Backlight................................................................................................................................................................32


3-2. Lead Fault ........................................................................................................................................................................33
3-3. Filter Setting ....................................................................................................................................................................34

Section 4. Block Diagram/Description ................................................................................36

4-1. Circuit Block Diagram ..............................................................................................................................................36


4-2. Equipment Overview ................................................................................................................................................37
4-3. Size and Weight ...........................................................................................................................................................40

Section 5. Disassembly and Assembly ................................................................................41

5-1. Module Description ...................................................................................................................................................41


5-2. Internal Cabling ...........................................................................................................................................................47
5-3. Disassembly ...................................................................................................................................................................50
5-4. Assembly .........................................................................................................................................................................62

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Section 6. Replaceable Parts List and Accessory .............................................................63

6-1. Replaceable Part List ................................................................................................................................................63


6-2. Accessory .......................................................................................................................................................................68

Section 7. Connector Pin Assignment .................................................................................70

7-1. Patient Cable Port ......................................................................................................................................................70


7-2. Spirometry Port .............................................................................................................................................................70

Section 8. PCB Part disposition ..............................................................................................71

8-1. Base(Power + Analog) Board ..............................................................................................................................71


8-2. UI Board ............................................................................................................................................................................72
8-3. CPU Board .......................................................................................................................................................................73

Section 9. Software Upgrade .................................................................................................74

9-1. Requirement of Upgrading....................................................................................................................................74


9-2 Procedure of Upgrading ..........................................................................................................................................75
9-3. Integration setup .......................................................................................................................................................78

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Section 1. General Information

1-1. Introduction
Cardio 7 is medical equipment with 12 channels to measure and record the patient‟s
ECG.
It provides parameters for diagnosis and automatic diagnosis, but also is effective to
manage the charts of the user as the user can print out the patient‟s information of the
record of patient‟s ECG. It is also possible to manage the digital files by transferring the
stored data to PC connected to the network.
In addition, for the convenience of the user, it is possible to measure ECG, apply the filter,
save the ECG data, extract the parameter, diagnose automatically and print out the
result with only one click.
If a battery (optional accessory) is inserted, it is possible and easy to carry the product for
mobile examination or emergency.

1-2. Features of the equipment


- 12 channels ECG waveform consists of various channels, such as 3ch+1rhythm,
6ch+1rhythm, 12 ch or 3 ch+3rhythm. The result is printed in the A4 size chart paper.
- 1 channel rhythm is recorded for 60 seconds or 10 minutes and printed in A4 sized report
form.
- 12 channel rhythms are printed simultaneously and continuously in real time.
- Measurement parameters such as heart rate, PR interval, QRS duration, QT/QTc, P-R-T
axes required for diagnosis is printed along with ECGs on the output report after
calculating automatically.
- Auto analysis enables over 130 kinds of interpretation results.
- It helps diagnosis as it is possible to print out the result after changing filter setting, signal
size, printing speed, channel composition or rhythm setting of previously saved ECG data.
- It is effective to manage the patient‟s charts, as the user can input and print out the
patient‟s information.
- It is possible to have a built-in battery, which makes it easy for carrying and moving.
- 200 patient‟s data can be saved and transferred to PC through LAN

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1-3. Equipment description


These are the components of the product. Please make sure that the following
basic components and accessories are supplied. Also, please check whether
the components, including accessories are working well.




Basic components and accessories


① Cardio 7 main unit (1 EA): ECG recording machine
② Patient cable (1 EA): It transfers the patient‟s ECG signal from patient‟s body
③ Limbs electrode (1 SET): It‟s connected with patient‟s body
④ Chest electrode (1 SET): It‟s connected with patient‟s chest
⑤ ECG recording paper (1 EA):It‟s for recording the ECG result
⑥ Power cable (1 EA): It‟s a lead to connect power
⑦ ECG gel (1 EA): It‟s for applying on the patient‟s skin when measuring ECG

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Options

① Battery pack (1 EA)


② Hanger (1 EA)
③ Cart (1 EA)

Warning

Do NOT disassemble the case of the equipment to avoid the electric shock.
Refer servicing to Bionet Co., Ltd. qualified personnel or your local authorized
dealer.

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Main Unit
▣ Top View



② ③
① Handle
② Printer door
③ Printer door release button
④ LCD
⑤ Control panel

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▣ Front view

① Slide knob (Printer cover opening button)

▣ Rear view
① ② ③

④ ⑤ ⑥

① Protective ground terminal


② Power switch
③ RJ45 LAN port
④ AC power connection part
⑤ USB port
⑥ Spirometry port

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▣ Left side view

① Handle

▣ Right side view

① Patient cable connection port

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Initial Screen

After you finished all installation and turn on the power switch, you can see the system
version, the company name, and menu to select „ECG‟ or „SPIROMETER‟ on the screen
To select ECG, locate the menu box on ECG and press the rotary key or touch the
selection box on the screen.

: ECG : File

: Worklist : Spirometer

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LCD display
① ② ③ ④⑤ ⑥ ⑦

⑧ ⑨ ⑩ ⑪

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① ECG recoding mode

② Heart beats

③ Patient information

④ Barcode

⑤ USB memoy

⑥ Wired or Wireless mode


or

or
⑦ Power(AC) or Battery mode

⑧ ECG waveform - Gain

⑨ ECG waveform - Speed

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Control panel
① ② ③ ⑦

④ ⑤ ⑥ ⑧ ⑨

 Push Buttons

① Print out the rhythm data on A4 size or continuous paper.

10sec. and long-term readings (1min., 3min., 5min.,


② 10min.) are saved and are printed as an output form after
processing.

Process the recorded data with or without revision and



print them out.

It operates the product in the most frequently used



operation from the ECG diagnosis test to data saving.

It transfers the test data, or saved data to the server



PC.

Cancel commands or change into the former mode for



main menu printing.

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 Indication lamp

A light indicator lets you know that the battery is on and


shows your current battery charging status. A red light
⑦ indicator lets you know that the battery is charging and a
green light indicator lets you know the batter is fully
charged.

Green light indicates connection with an AC adapter.


 Rotary switch

Use when navigating or selecting menu items


⑨ (Same functionalities can be achieved by touching
menu items on the screen).

AC Power
When AC power is supplied to the equipment, AC power indicator lamp at the
front side is illuminated green and battery is being charged automatically.
When AC power is turned off and system power is turned on, the equipment is
operated from battery power. When battery power in on, battery charge indicator
lamp is illuminated green. When battery power is low, buzzer alarms three times in
series and battery charge indicator lamp is illuminated yellow. In this case, turn the
system power off and connect the AC power source. Then turn the system power on
again.
- Required time for charging : more than 4 hours
- Time to complete full recharge at full discharge: Max. 3 hours

Caution

For the protection of environment, do NOT throw wasted battery away. Please
inquire at the biomedical engineering lab of the hospital and dispose
according to the appropriate procedure to the authorized place.(according to
national regulations)

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1-4. System Installation

Installation precautions
When installing cardio7 system, take the following precautions.
- The equipment should be operated within 5∼40℃ temperature and
10∼90%humidity.
- Check the power cord connection and probe should be handled with care.
- Do not plug several power cords in one electric outlet.
- Main unit should be installed on an even, level place.
- Check that the equipment is properly grounded to avoid noise.
- The entire system settings are stored on the internal memory even when system
power is turned off and on again
- Avoid excessive shock or vibration that could result in equipment damage.
- Avoid using in the vicinity of dust and flammable material.

Power cable connection


The equipment operates when the power cable end connect into the Cardio 7 power cord.
Replace the fuse of the equipment if power is not turned on despite that power cord is
connected and battery power is in normal condition. Contact service dept. of Bionet Co.,
Ltd. if the equipment is not operated after replacing fuse.

Caution

For the continuous protection against the fire hazard, the fuse must be changed to
the same type and rate of fuse by technician (T5A 250V).
For the protection of environment, do NOT throw wasted fuse away in a dangerous
place for the example fire hazard

Patient cable connection


- Connect the patient cable into the connection port at the rear of the equipment.
- Connect the limb electrodes to the N, F, R, L lead and chest electrodes to C1, C2, C3,
C4, C5, and C6 of the patient cable.

Recording paper installation


- Printer door open if printer release button at the side of Cardio 7 is pushed in the right.
Place the recording paper with the signal-recording side up and push back to close.

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1-5. Terms of Warranty


- This product is manufactured and passed through strict quality control and
thorough inspection. Compensation standard concerning repair, replacement,
refund of the product complies with “Consumer‟s protection law” noticed by
ministry of finance and economy.
- Cardio 7 is warranted by Bionet Co., Ltd. to be free from defects in material and
workmanship for one year (two years in Europe) from date of purchase.
- Warranty repair or replacement will be made by Bionet Service Center at no
charge for warranty period if properly used under normal condition in
accordance with the instructions for use.
- In the event of a malfunction or failure during warranty period, customer should
inform Bionet Co., Ltd. of the model name, serial number, date of purchase and
explanation of failure of the defective equipment.

1-6. Specification
ECG Leads Simultaneous 12 leads resting ECG

Recording Channel 3CH+1RHY, 3CH+3RHY, 6CH+1RHY, 12CH,


1CH Long Time(1min, 3min, 5min,10min) and Beat Report

Gain 2.5, 5, 10, 20, Auto (I~aVF: 10, V1~V6: 5) mm/mV

Printing Speed 5, 12.5, 25, 50, 100 mm/sec

Sampling Rate Analysis Sampling Rate - 500


Digital Sampling Rate - 8,000

Filters AC (50/60 Hz, -20dB or better),


Muscle (25~35Hz, -3dB or better),
Base line drift (0.1Hz, -3dB or better),
Low pass filter(off, 40Hz, 100Hz, 150Hz)

Display 800 x 480 pixel resolution, 7” Color TFT wide display


12 channels preview, ID, HR, Gain, Speed, Power status

User Interface Touch screen, Rotary push-knob

Printer Resolution Thermal print head, Roll Paper


Report paper
- width : A4/Letter 215mm(8.5”)
- length : A4 297 mm (11.7”)
Letter 279mm(11”)
Resolution: 8dot/mm(0.125mm pitch)

Patient data ID, name, age, gender, height, weight, smoke, department, room
number, race

Basic Measurement Heart rate, PR, QRS, QT/QTc, P-R-T axis

ECG Data Storage Internal Storage for 200 ECGs : Built- in memory

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Electrical Internal noise: 20uV(p-p)max


Input circuit: floating input
Input impedance: More than 10MΩ
Input voltage range: ±5mV
CMRR: Greater than 100dB
DC offset voltage: ≥ ±300mV
Time constant: 3.2 sec
Patient leakage current: < 10uA
Frequency response: 0.05 ~ 150 with in –3dB
Isolated and defibrillation protected

Signal Quality Pacemaker pulse detection


Control Lead fault detection

Line Power Input:100 ~ 240 VAC, 2-1A, 50/60Hz , Output : 15VDC , 4A 60VA

Battery type Replaceable and rechargeable, Lithium ion , 11.1V , 2600mA


Battery Capacity 360 minutes of continuous operation without recording or
200 ECGs in 12 channel format at 25mm/s and 10mm/mV
with a battery charged during approximately 3 hours from total
discharge(with display off)

Communication LAN, WIFI(option)

Safety Conformity Class I, Type CF defibrillation-proof applied part.

Environmental Operating temperature: 5 ~ 40℃


Operating humidity: 10~90%RH
Atmospheric pressure: 70 ~ 106KPa

Dimensions 300(W) x 299(H) x 123(D) mm , Approx. 3 kg ( Main Body )

Standard Accessory Patient cable (1 EA), AC Power cord (1 EA),


Limbs electrodes (1 SET), Chest electrodes(1 SET),
ECG chart paper(1 EA),

Options Rechargeable battery(1 EA),


Cart(1 EA), Hanger(1 EA)

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Section 2. Troubleshooting
2-1. Power
Problem Solution
< General Checking >
1. Check the power cable is connected with AC Power connection at
the back of the system.
2. Check the power source of the multi-tab with connection to the
power cable. (If power is connected, AC power indicator is lighted.)
3. Check the power switch.
4. Check any of two fuses on the Power Module(SMPS) and on fuse on
the Base board is cut.
If it is, replace Power board.
Case1.
Case1:
The Cardio 7
open will turn Check if the soldering of J1 on the Base board (SMPS + Base board
on and off Connector) is poor.  Re-solder the cable.
frequently.
● When the Cardio 7 is turned on, the pin no. 8‟s voltage has to be
always 14.6V.
Case2. 1) Is the pin no. 1/2‟s voltage is 14.6  Yes  replace the main board.
Power will not 2) Is the pin no 1/2‟s voltage is 14.6  No  replace the power board.
turn on. ● When the REC key is pressed,(during printer is working)
1) Pin no. 12‟s voltage has to be changed from 0V to 24V
 If not, faulty power board, replace the power board.
2) Pin no. 15‟s voltage has to be changed from 3V to 0V.
 If not, faulty CPU, replace the main board.

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2-2. Wave Printing


Problem Solution
1. If the normal wave patterns show up to
the right of chart as shown in
problem1, 2, diagnosis output print too
early.
2. It takes some time to show the normal
wave patterns.
3. The normal wave patterns will show if
output is requested after the system is
stabilized by showing the HR variance
of ±5 on the LCD display.
4. Check connection of the limbs
electrode and the chest electrode to
the body parts.
1-1. The wave pattern changes from the flat 5. If used on the dry skin or in the winter
line on the left to the wave forms on the season, connectivity may be degraded.
right. In that case, used water or ECG gel.
The electrode must be washed after
using ECG gel. Otherwise, the
electrode will be rusted and corroded.
* Connection location of the limbs
electrode and the chest electrode

1-2. Some wave patterns are not shown in


V1~6.
1. Press the menu key, showing the
overlapped circle and triangle, at the
bottom of the Keypad.
2. Press the right arrow button twice to
select PRN and then press the menu key.
3. Press the left arrow button once to select
DIAG and then press the menu key.
4. Press ESC key from the menu to enter
the basic display and then press '0' to
printout.
2. The diagnosis is not shown in print.

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1. This problem occurs when the filter value


is not corrected.
2. Press the menu key, showing the
overlapped circle and triangle, at the
bottom of the Keypad.
3. Press the right arrow key once to select
FLT and then press the menu key.
4. Check if the filter value shows BASE: ON,
MUSC: OFF, AC: 60 Hz, LDF: 150Hz and, if
not, correct it.
5. Since the noise occurs as in problems 2
3-1. There are too many noises in the wave
and 3 if the AC filter is turned off or set at
pattern.
different frequency from the power
source, the system must be set at 50Hz or
60Hz to correspond to the input power.
(It is different each country) The AC filter
status is shown at the left bottom of the
printout as
'CUT OFF (ON) AC'.
6. Problems 3.4 occurs when the BASE is set
at OFF. Change it to ON.

3-2. The noises periodically occur


throughout the wave patterns.

3-3. The thick noise is made on the wave


patterns.

3-4. The wave output looks like the noise


and are not properly shaped.

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1. This problem occurs when the chest


electrode is not properly in contact with
the body.
2. Check with simulator there is any cut on
the patient cable.
3. Check there is any damage to the chest
electrode.
4. Test it again after applying alcohol,
water or ECG gel to the electrode.
* If the problem can not be solved by the
above procedures, please contact us.
4. The wave output looks like the noise and
are not properly shaped.
1. The noise occurs as there is no signal
from the limbs electrode.
2. If the polar plate in the limbs electrode is
blacked or copper colored, or if ECG gel
residue remains, the signal may not be
detected. Replace it.
3. If discoloring is too noticeable in the
limbs electrode, replace it.

5. Heavy noise on the wave forms


1. If some wave patterns are too small as
shown in the problem 6, the problem is
most likely to be with the patient cable,
limbs electrode or chest electrode.
2. If the problem is not with the
accessories, then the main board is the
problem.
3. The main board must be shipped to us
for repair since the condenser of the
6. The wave pattern shows the straight line main board must be replaced.
among V1~6.
7-1. When diagnosis output key is pressed, 1. Replace the main board.
the measurement goes on past 10S. * If the above procedure does not solve
7-2. Operation stops at processing, print the problem, please contact us
after 10S measurement.
8. The backlight on the screen is on, but Check the Key cable which connects Key
there is no display. board and the main board and replace
the main board.

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2-3. Diagnosis
Problem Resolution
1. If disease is diagnosed, abnormal ECG
always appears.

2. LVH occurs when the sum of one of V1 or


V2 and one of V5 or V6 is 3.5 or higher.

3. Upgrade to the latest version of the


software.

1. The diagnosis shows LVH.

1. If MI is diagnosed, it is likely that the print


button was pressed before the wave
patterns are stabilized.

2. Check HR before printout and print it


again.

3. Upgrade to the latest version of the


software.

2. Diagnosis shows MI.

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2-4. Filter

 Base line Filter


Base line drift is caused by a patient‟s breathing. ECG signal is overlapped on a large
parabola. If you want to set Base line drift, select „ON‟. Otherwise, select OFF. The set
value appears on the bottom part of the printed form indicating 0.1HZ- when set to ON,
and 0Hz- when set to OFF.

<BASE FILTER OFF> <BASE FILTER ON>

 AC Filter
In addition to ECG, other signals such as power noise, base line drift by respiration and
electromyogram may be recorded in the output signals.
There are three types of the noise filter; 60Hz, 50Hz and OFF. When set to OFF, noise is not
eliminated. Set to 50Hz, it indicates to filter 50Hz power noise. Set to 60Hz, it means filtering
60Hz power noise.
When the system is powered by battery, power noise is not generated, so you may have
clear ECG signal if set to OFF. In Europe where the power noise is 50Hz, the system is set to
50Hz. In other nations including Korea and the U.S., it is set to 60Hz.
The status of the set filter can be checked on the bottom part of the printout, indicating
AC 60Hz, AC 50Hz or AC OFF.

<AC FILTER OFF>

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 Low pass Filter


When ECG is not clear even after all three filters are set to ON, the use of low frequency
filter will produce clear ECG signal. The low frequency filter can be set to 40Hz, 100Hz, and
150Hz and OFF. Set to 40Hz, it eliminates all signals over 40Hz. The set value is indicated on
the lower part of the printed form. If you set the filter to OFF, -250Hz is indicated. If set to
40Hz, -40Hz is indicated. Set to 100 Hz, -100Hz is indicated. If set to 150Hz, -150Hz is
indicated.

40HZ 100HZ 150HZ 250HZ FREQUENCY

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2-5. Trouble Shooting Guide

1) Power is off

The power is off

Does the
power input Change the power
Yes A
cable break input cable
down?

No
A
Does the
power switch Change the power
Yes A
cable short- switch cable
circuit?
Normal
Yes Use
No operation

Does the main B


power Change the main No
Yes A
connector power connector
break down?

No

Is the fuse Again blown


Yes Change the fuse No
blown? fuse
A

No Yes

Does the main power Repair or change


module produce the No the main power A
power properly? module

Yes

Ask the
manufacturer
about it, then take
action

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2) LCD screen is blank although the power is on

LCD screen is
blank although
the power is on
B

Check the
Does the LCD cable
condition of the
have a poor condition
Yes connection and A
of connection or short-
then change if
circuit? A
it's not good

No

Change the
Broken 34Pin Normal
Yes 34Pin shield A Yes Use
shield cable? operation
cable

No No

Is the LCD B
Change the
module Yes A
LCD Module
unsatisfactory?

No

Ask the
manufacturer
about it, then take
action

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3) Printer is not working properly

When the printer


is not working
properly
B

Does you Make the paper flat and


place on the place it facing up in
No
printer order to let printer
correctly? cover shut?

Does the
Does the
paper come A
No motor work No Change the motor
out while
properly?
printing?

Yes

Have you
Connet the motor A
connected the
No power cable
motor power
correctly
cable correctly?

Yes Yes
A

Is the motor
Change the motor A
power cable No
power cable
satisfactory?

Normal
Yes Use
operation
Does the
Yes Have you
signal come Connect the THP A
connected the
out on the No No power cable
TPH powor
paper while correctly
cable correctly
printing?
B
Yes

Is the TPH
Change the TPH A
power cable is No
Yes power cable
satisfactory?

Yes

Ask the
manufacturer
about it, then take
action

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4) EKG wave does not come out or it's very small

EKG wave does


not come out or
small
B

Is the patient
Reconnect the
cable
No patient cable A
connecter
carefully
correctly?

A
Is the
electrode Cleanse the
connected to electrode with
Yes A
the patient alcohol or water,
cable then it use
correctly?
Normal
No Yes Use
operation
Is the
electrode Reconnected the
connected to electrode to the
No A
the patient patient cable
cable properly
correctly?
B
Yes

Is the patient
Change the
cable short- Yes A
patient cable
circuited?

No

Control the
Is the EKG
volume by setting
signal adjusted No A
a gain on the
properly?
main board

Yes
Ask the
manufacturer
about it, then take
action

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5) USB memory does not working properly


EKG files do not write
to USB memory
properly

Format USB
Is USB memory formatted in FAT
Yes memory in FAT
file system?
file system

No

Remove all files


Is USB memory space full ? Yes
in USB memory

No

Check the condition of


Does the USB sig cable have a
Yes the connection and Re-
poor condition of connection?
connect the cable.

No

Exchange the
Is USB sig cable broken? Yes
USB sig cable

No

Ask the
manufacturer
about it, then
take action

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6) USB barcode reader does not working properly

Does USB Barcode


reader not work
properly?

Check the condition of


Does the USB sig cable have a
Yes the connection and Re-
poor condition of connection?
connect the cable.

No

Exchange the
Is USB sig cable broken? Yes
USB sig cable

No

Ask the
manufacturer
about it, then
take action

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Section 3. Adjustment
3-1. LCD Backlight

There are 27 pieces of LED are connected inside part of LCD as follow. And brightness of
LCD could not be adjustable.

LED Backlight Driver supply power to Backlight Unit as follow picture.

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3-2. Lead Fault

- If „RA‟ Lead becomes Fault, the wave types of all Leads will not be indicated.
- If „LA‟ Lead becomes Fault, the wave types of I and V1-V6 Leads will not be
indicated.
- If „RA‟ Lead becomes Fault, Lead Fault message might not be shown and the
wave types of all Leads might be indicated.
- If „LL‟ Lead becomes Fault, the wave type of II and V1-V6 Leads will not be
indicated.
- If a Lead Fault occurs during monitoring or recording, a buzzer alarm will sound and
the message box will pop up.
- No pacemaker signal may be detected. Additionally, if a Lead Fault occurs,
please re-measure the EKG as it could have affected the measurement by the
device.

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3-3. Filter Setting


To choose device setup, date part in main view of EKG should be selected as follow
picture. Filter could be adjusted by choosing Filter Setup in Basic Setup.

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Section 4. Block Diagram/Description


4-1. Circuit Block Diagram

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4-2. Equipment Overview


1) Top

A: Printer Assembly
B: Lcd Assembly
C: Control Panel

2) Bottom

A: Battery Cover

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3) Front

A B

A: Slide Knob (Printer Cover Opening Button)


B: Top Cover Assembly
C: Bottom Cover Assembly

4) Rear

B C

A D E F

A: AC Power Connection Part


B: Protective Ground Terminal
C: Power Switch
D: USB Port
E: Spirometry Port
F: RJ45 Lan Port

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5) Right Side

A: Patient cable connection port

6) Left Side

A: Handle

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4-3. Size and Weight

 Size: 290(W) X 300(H) X 89.5(D) mm

 Weight: approx. 3 Kg

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Section 5. Disassembly and Assembly


5-1. Module Description

UI Board

Base Board Power Board


(SMPS)

Cpu Board

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1) UI Board

A I
J
H

< Top > < Bottom >

A: 40Pin SMD FFC Cable


B: Lcd Data Connector(Lcd)
C: Lcd Data Connector(Lcd)
D: Touch Panel Connector
E: Touch Panel Connector
F: Touch IC
G: Voltage Regulator
H: Main Cable(Switch, Lcd, Input Voltage)
I: Lcd Data Connector(Base Board)
J: Main Connector(Switch, Lcd, Input Voltage)

It is linked to the Digital board with a 34-pin film cable and consists of 6 hot keys, rotary
key, Power Indicator LED, Battery Indicator LED, ARM9 CPU, SDRAM, NAND Flash Memory,
RTC Circuit, RS232 Driver, Buzzer, LAN Controller, and USB Driver.

- 6 hot keys: RHYTHM, RECORD, COPY, AUTO, NETWORK, ESC.


- Rotary Key: Select more detail menu.
- Power Indicator LED: Show the state of connection with AC adapter and a green light
indicator when plugging AC adapter into device.
- Battery Indicator LED: A light indicator lets you know that there is battery and show your
current battery charge strength. A red light indicator lets you know that the battery is
charging and a green light indicator lets you know the batter is fully charged.

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2) Base(Power + Analog) Board

<TOP> <BOTTOM>

A: USB Port
B: Spirometer Connector
C: Lan Port
D: Siwtch Connector
E: Input DC Connector(SMPS Output)
F: Voltage Regulator
G: Lcd Data Connector
H: Motor Driver
I: Main Connector(UI Main Connector)
J: Transformer
K: Isolation IC
L : Patient Cable Connector
M: MCU
N: Inverter

The digital part consists of MCU, DC/DC Converter, DC/AC Controller and chip, which
are linked to other external modules.

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3) Cpu Board

<TOP>

<BOTTOM>

A: MCU
B: DDR3 SDRAM
C: Power Management
D: eMMC Flash

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4) Power Module ( SNP-H068-M )

< Top >

< Bottom >


It receives 100-240V AC, 50-60Hz signal or battery and supplies 15V to the Base board.

5) Printer

It consists of the TPH (Thermal Printer Head), motor, and paper sensor. And it is linked to
the Base board with 3-pin, 6-pin, and 14-pin cable and approves 24V AC power which will
be approved only if the printer assembly is working.

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6) Battery

It is linked to the Digital board with a 3-pin cable. It is 11V, 2600mA/h and consists of
three 4.2V, 2600mA/h Li-ion Rechargeable battery. It is packed in parallel with 2 sets which
are connected with 3 cells in series and 1 spacer.

The cables of battery consist of 3 pins connector which are +, -, TM (Thermostat) as


follow picture. TM cable should be connected to the board, because the cable is for
checking the status of battery.

(-)
PTC
(+)

7) LCD

TFT Color Lcd (800 X 480): It connects to UI Board Lcd with 50 Pin Lcd Cable and 4 Pin
Touch Cable. It consists of LCD, Touch panel.

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5-2. Internal Cabling

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A: Lcd Assembly

B: 40Pin FFC Cable

C: New Battery Cable Assembly

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E: QN-TPH-Cable

F: Motor Assembly

G: Power Switch Cable Assembly

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5-3. Disassembly

Step1. Removing the Top cover

a. Removing the 5 screws from the bottom cover.

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b. Removing the Top cover.

1) Open the printer cover by pushing slide knob.


2) Disconnect 40Pin FFC cable and Main Cable.
3) Remove Top cover as shown below.

• Pull 40Pin FFC Cable from the connector of Base board.

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< Bottom Cover Assembly >

< Top Cover Assembly >

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Step2. Replacing the Printer Assembly

a. Remove the 4 screws from the bottom cover.

b. Disconnect the 3 printer cables from the Base Board.

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< Printer Assembly >

Step3. Replacing the Base Board

a. Remove the 9 screws from the bottom cover.

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b. Disconnect the power connector and the battery cable.

c. Disconnect the power switch cable and ground cable.

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Step5. Replacing the Power Module(SMPS)

a. Disassemble Ground cable of Power Board(SMPS) and AC Inlet Ground cable from
Protection Grounding Terminal.

b. Remove the 4 screws from SMPS Bracket.

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Step6. Replacing the Key Board

a. Remove the rotary switch from Top cover

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b. Remove the 7 screws from Inside of Top cover

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c. Remove the 4 screws and disconnect the 40Pin SMD FFC cable and Main cable.

d. Disconnect the Lcd data cable and Touch panel cable.

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Step7. Replacing the Lcd

a. Remove the Lcd

Pull out the Lcd assembly from the Lcd frame.

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Step8. Replacing the Battery

a. Remove the 2 screws from Bottom cover

b. Take out Battery from Bottom cover

c. Remove the Battery cable connector

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5-4. Assembly

Assemble the reverse way from Step.8 to Step.1

* Note
Please check whether two parts which is circled in red (rubber handle & printer lock) are
connected correctly.

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Section 6. Replaceable Parts List and Accessory

6-1. Replaceable Part List

< Top cover ass’y >


NO DESCRIPTION Q’TY
1 KNOB_SLIDE 1
2 Screw Tapping 1종 M3XL8 3
3 Screw SEMS_M3XL6 8
4 LCD PANEL ASS'Y NLK(INNOLUX)7" 1
5 BRACKET_LCD NLK(INNOLUX)7" 1
6 SHEET_LCD_NLK(INNOLUX)7" 1
7 UI B/D ASS'Y 1
8 TOP_COVER-Cardio7 1

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< Bottom cover ass’y >


NO DESCRIPTION Q’TY
1 FUSE 1
2 COIN BATTERY 1
3 ASS‟Y COIN BATTERY BOARD 1
4 LABEL_ECG_CONN 1
5 SPACER SUPPORT 2
6 CPU BOARD 1
7 GND POLE ASS‟Y 1
8 POWER SWITCH CABLE ASS‟Y 1
9 Screw SEMS_M3XL6 14
10 AC INLET, CABLE HARNESS 1
11 ASS‟Y BASE BOARD 1
12 POWER MODULE ASS‟Y 1
13 BOTTOM COVER (LG ABS(난연) AF303S/#8H107) 1
14 BRACKET_SMPS 1
15 CONNECTOR LABEL 1

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< Printer module ass’y >


NO DESCRIPTION Q’TY
1 Frame Printer 1
2 MOTOR ASS‟Y 1
3 SCREW BH M3.0 X 8L 2
4 PLATTEN ROLLER ASS‟Y 1
5 BUSHING 2
6 GEAR (A) 1
7 E RING(Φ3용) 3
8 GEAR (B) 1
9 HOOK BRACKET 1
10 HOOK SPRING 1
11 PRINTER COVER 1
12 BRACKET MAIN PRINTER 1
13 BRUSH_TPH 1
14 SCREW Tapping 1종 PWH M3.0 X 10L 1
15 SCREW Tapping 1종 BH M3.0 X 10L 2
16 TPH PRINTER HEAD AOI 1
17 TPH BRACKET (L) 1
18 TPH BRACKET (R) 1
19 SCREW PWH M3.0 X 5L 4
20 TPH COVER 1
21 PAPER SENSOR ASS‟Y 1
22 COVER SPRING (L) 1
23 COVER SPRING (R) 1

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< Cardio7(Q) ass’y >


NO DESCRIPTION Q’TY
1 SCREW Tapping 1종 PWH M4.0 X 16L 5
2 SCREW Tapping 1종 PWH M3.0 X 10L 4
3 Knob Function 1
4 Rubber Handle Black 1
5 Cardio7(Q) MAIN BOTTOM ASS‟Y 1
6 PRINTER MECHA ASSY 1
7 Cardio7(Q) MAIN TOP ASS‟Y 1

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< Battery ass’y >


NO DESCRIPTION Q’TY
1 Screw BH M3XL6 2
2 RUBBER_FOOT 4
3 BATTERY_COVER 1
4 BATTERY COVER CUSHION 1
5 BATTERY GUIDE CUSHION – Small 1
6 BATTERY GUIDE CUSHION – Large 1
7 BATTERY 1
8 Cardio7(Q) System ASS‟Y 1

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6-2. Accessory

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Section 7. Connector Pin Assignment


7-1. Patient Cable Port
Pin Description
Pin Name
1 V2
2 V3
3 V4
4 V5
5 V6
6 GND
7 N.C
8 N.C
9 RA
10 LA
11 LL
12 V1
13 N.C
14 RL
15 N.C

7-2. Spirometry Port


Pin Description
Pin Name
1 N.C
2 RXD
3 TXD
4 SPIRO POWER
5 GND
6 N.C
7 N.C
8 N.C
9 N.C

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Section 8. PCB Part disposition


8-1. Base(Power + Analog) Board

< Top >

< Bottom >

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8-2. UI Board

< Top>

< Bottom >

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8-3. CPU Board

< Top >

< Bottom >

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Section 9. Software Upgrade


9-1. Requirement of Upgrading

[ Advance Preparation ]
1) USB memory(*Note 1)
2) Unzip the bionet.zip file and copy to USB memory the bionet.zip file.
3) Copy to bionet_cardio7\packages folder the bup file.
* Note 1 : File system of USB memory must be the FAT32 or FAT .

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9-2 Procedure of Upgrading

1) Connect to the usb port that upgrade software files are copied to a usb memory.

Setup Path
- Setup → Service → Select to Upgrade icon

2-1) Enter the Password


2-2) Run Upgrade Program that check the password.(*Note 1)
* Note 1 : PASSWORD: Products that display the current date (MMDD) .

- System Setup → Basic → Check the data

- ex) Basic → Data : Aug, 25 → Password : 0825

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3-1) Select the upgrade file.


3-2) Select the Accept icon.

4-1) Select the Start Upgrade icon.


4-2) Run to upgrade.

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5) When the upgrade is complete, turn off and on.

Note
If the UI software problem can't enter the setup menu.
1. Connect the USB memory upgrade for the equipment..
2. When you turn on the power, hold the [ AUTO + COPY ] key to enter the upgrade
mode.

Once entered into the upgrade mode , Proceeds with reference to the above.

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9-3. Integration setup

1) The EKG, Spiro and PACS is setting menu.


2) Password is "56624264"

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International Sales & service


Bionet Co., Ltd. :
5F, Shinsegae I&C Digital Center 61 Digital-ro 31 gil,
Guro-gu, SEOUL 08375, REPUBLIC OF KOREA
Tel : +82-2-6300-6410 / Fax : +82-2-6499-7789 / e-mail: [email protected]
Website: www.ebionet.com

U.S.A sales & service representative


Bionet America, Inc. :
2691, Dow Ave, Suite B
Tustin, CA 92780 U.S.A.
Toll Free: 1-877-924-6638 / Fax: 1-714-734-1761 / e-mail: [email protected]
Website: www.bionetUS.com

European sales & service representative


MGB Endoskopische Gerä te GmbH Berlin :
Schwarzschildstraße 6
D-12489 Berlin, Germany
Tel: +49(0)-30-6392-7000 / Fax: +49(0)-30-6392-7011 / e-mail: [email protected]
Website: www.mgb-berlin.de

Bionet Co., Ltd


Model Name: Cardio7

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