Manual de Partes Crown We - WS2000

Parts Manual
WE/WS2000 Series
812687_U1.pmd 1 19.05.2003, 14:05
TABLE OF CONTENT
Printed in Germany
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Printed in Germany
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TABLE OF CONTENT
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General.................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Frame and Pivoting carriage (WE) ......................................... 12 .............................................................. Rev.2 02/01
Frame and Pivoting carriage (WS) ......................................... 14 .............................................................. Rev.3 06/03
Covers ................................................................................... 16 .............................................................. Rev.2 08/01
Covers (Platform) .................................................................. 18 .............................................................. Rev.2 08/01
Wheels .................................................................................. 20 .............................................................. Rev.3 08/01
Caster Wheel (Platform) ........................................................ 22 .............................................................. Rev.1 06/03
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

Power Unit Hydraulic ............................................................. 26 .............................................................. Rev.4 06/03
Hydraulic Accessories Power Unit ......................................... 28 .............................................................. Rev.1 08/01
Hydraulic Tank ....................................................................... 30 .............................................................. Rev.3 08/01
Hydraulic Tank Accessories ................................................... 32
Hydraulic TL Mast (1,25t/1,35t) .............................................. 34 .............................................................. Rev.2 02/01
Hydraulic TL Mast (1,6t/1,8t and Platform) ............................. 36 .............................................................. Rev.2 02/01
Hydraulic Accessories TL Mast ............................................. 38,40 ......................................................... Rev.2 06/03
Hydraulic TF Mast (1,25t/1,35t) ............................................. 42 .............................................................. Rev.3 08/01
Hydraulic TF Mast (1,6t/1,8t and Platform) ............................ 44 .............................................................. Rev.3 08/01
Hydraulic TT Mast (1,6t/1,8t and Platform) ............................ 46 .............................................................. Rev.2 02/01
Hydraulic Accessories TT Mast ............................................. 48,50 ......................................................... Rev.1 08/01
Pump Motor (1,25t/1,35t) ....................................................... 52 .............................................................. Rev.1 02/01
Pump Motor (1,6t/1,8t and Platform) ...................................... 54 .............................................................. Rev.1 02/01
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Drive Unit ............................................................................... 58 .............................................................. Rev.2 02/01
Gearbox ................................................................................. 60 .............................................................. Rev.1 02/01
Drive Motor ............................................................................ 62 .............................................................. Rev.1 02/01
Knuckle .................................................................................. 64 .............................................................. Rev.2 08/01
Knuckle (Platform) ................................................................. 66 .............................................................. Rev.1 08/01
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

Elektrical Parts ...................................................................... 70,72 ......................................................... Rev.4 06/03
Pump Contactor .................................................................... 74 .............................................................. Rev.1 08/01
Forward/Reverse Contactor ................................................... 76
Control Handle ...................................................................... 78 .............................................................. Rev.2 06/03
Control Handle (Hydraulic Accessories) ................................ 80,82 ......................................................... Rev.2 06/03
Emergency Disconnect .......................................................... 84 .............................................................. Rev.2 08/01
Battery Charger ..................................................................... 86 .............................................................. Rev.1 06/03
Mast Wiring TL Mast (Hydraulic Accessories) ...................... 88 .............................................................. Rev.1 08/01
Mast Wiring TT Mast (Hydraulic Accessories) ...................... 90 .............................................................. Rev.1 08/01
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

Brake (1,25t/1,35t) ................................................................. 94 .............................................................. Rev.3 06/03
Brake (1,6t/1,8t and Platform) ................................................ 96 .............................................................. Rev.3 06/03
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany M/P-IDX-4220

REV. 5 06/03
M1.0-0000-0003
33
TABLE OF CONTENT
SECTION 6 – STEERING PAGE SERIAL NR. CUT REV.
Steering Column .................................................................... 100 ............................................................ Rev.4 06/03
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

TL Mast (1,25t/1,35t) ............................................................. 104,106 ..................................................... Rev.2 06/03
TL Mast (1,6t/1,8t) ................................................................. 108,110 ..................................................... Rev.3 06/03
TF Mast (1,25t/1,35t) ............................................................. 112,114 ..................................................... Rev.3 06/03
TF Mast (1,6t/1,8t) ................................................................. 116,118 ..................................................... Rev.2 08/01
TT Mast ................................................................................. 120,122,124,126 ....................................... Rev.4 06/03
Fork Carriage (WE 1,25t) ...................................................... 128 ............................................................ Rev.2 08/01
Fork Carriage (WE 1,6t) ........................................................ 130 ............................................................ Rev.2 08/01
Fork Carriage (WS 1,35t) ...................................................... 132 ............................................................ Rev.3 06/03
Fork Carriage (WS 1,8t) ........................................................ 134
Load Backrest ....................................................................... 136
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder (TL Mast 1,25t/1,35t) .......................................... 140 ............................................................ Rev.1 02/01
Lift Cylinder (TL/TT Mast 1,6t/1,8t) ........................................ 142 ............................................................ Rev.1 02/01
Lift Cylinder (TF Mast 1,25t/1,35t) ......................................... 144 ............................................................ Rev.1 02/01
Lift Cylinder (TF Mast 1,6t/1,8t) ............................................. 146 ............................................................ Rev.1 02/01
Free Lift Cylinder (TF Mast 1,25t/1,35t) ................................. 148 ............................................................ Rev.1 02/01
Free Lift Cylinder (TF/TT Mast 1,6t/1,8t) ................................ 150 ............................................................ Rev.1 02/01
SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

Platform ................................................................................. 154, 156 .................................................... Rev.3 06/03
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. 160 ............................................................ Rev.3 06/03
M/P-IDX-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 5 06/03
4 4M1.0-0000-0004
INTRODUCTION
Printed in Germany
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Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
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INTRODUCTION
Important customer information Ordering Spare Parts

To ensure the safety of the truck, you, the customer, Spare parts can be ordered by quoting:
must only carry out maintenance and repairs as
stipulated in the operator manual. ● The truck specification number
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
Any proposed modification which would

alter the original condition of the truck CROWN Gabelstapler GmbH & CoKG
when delivered, must first be assessed and Moosacher Str. 52
approved in writing by Crown Gabelstapler 80809 Munich
GmbH. GERMANY
Tel.: +49 (0)89 / 93 002 -0
● The net weight and position of Fax: +49 (0)89 / 93 002 -175 oder 133
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany M/P-ITD-4220
M1.0-0000-0007
77
Printed in Germany
8
PARTS
Printed in Germany
9
Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
FRAME AND PIVOTING CARRIAGE
WE
1 1
1 0 8
7
1 0
5 6 3
4 M0602
MP-1.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01
12M1.0-0000-00012
INDEX PART NUMBER PART NAME NUMBER REQUIRED
0 ........................................................................ Frame WE ............................................................................................... 1

1 ........................... 802884-002 ............................. Frame Assembly (1.25t TL/TF) ......................................................... 1
803501-002 ............................. Frame Assembly (1.6t TL/TF) ........................................................... 1
803501-003 ............................. Frame Assembly (1.6t TT) ................................................................ 1
806061-001 ............................. Frame Assembly (1.4t TL/TF - Platform) .......................................... 1
806061-002 ............................. Frame Assembly (1.4t TT - Platform) ............................................... 1
806061-003 ............................. Frame Assembly (1.25t TL/TF - Platform) ........................................ 1
2 ........................... 803027 ..................................... Bracket .............................................................................................. 1
3 ........................... 050005-037 ............................. Screw ................................................................................................ 3
4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2
5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1
6 ........................... 803057 ..................................... Bushing ............................................................................................. 2
7 ........................... 050006-071 ............................. Screw ................................................................................................ 2
8 ........................... 050008-050 ............................. Nut .................................................................................................... 2
9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4
803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4
10 .......................... 050051-004 ............................. Screw ................................................................................................ 4
11 .......................... 803043 ..................................... Shaft (welded on) ............................................................................. 2
053002-001 ............................. Grease .............................................................................................. AR

053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number
MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220

REV. 2 02/01
13
WS
1 1
1 0
1 0
2
5
6 3
4 M0603

REV. 2 02/01
14M1.0-0000-00014
0 ........................................................................ Frame WS ............................................................................................... 1

1 ........................... 802884-001-01 ........................ Frame Assembly (1.35t/width 864 mm) ........................................... 1
802884-001-02 ........................ Frame Assembly (1.35t/width 1067 mm) ......................................... 1
802884-001-03 ........................ Frame Assembly (1.35t/width 1270 mm) ......................................... 1
803501-001-01 ........................ Frame Assembly (1.8t/width 864 mm) ............................................. 1
803501-001-02 ........................ Frame Assembly (1.8t/width 1067 mm) ........................................... 1
803501-001-03 ........................ Frame Assembly (1.8t/width 1270 mm) ........................................... 1
806061-004-01 ........................ Frame Assembly (Platform - width 864 mm) .................................... 1
806061-004-02 ........................ Frame Assembly (Platform - width 1067 mm) .................................. 1
806061-004-03 ........................ Frame Assembly(Platform - width 1270 mm) ................................... 1
2 ........................... 803027 ..................................... Bracket .............................................................................................. 1
3 ........................... 050005-037 ............................. Screw ................................................................................................ 3
4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2
5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1
6 ........................... 803057 ..................................... Bushing ............................................................................................. 2
7 ........................... 050006-071 ............................. Screw ................................................................................................ 2
8 ........................... 050008-050 ............................. Nut .................................................................................................... 2
9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4
803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4
10 .......................... 050051-004 ............................. Screw ................................................................................................ 4
11 .......................... 803043 ..................................... Bolt (welded on) ............................................................................... 2
053002-001 ............................. Grease .............................................................................................. AR


REV. 3 06/03
15
COVERS
26
27
26
27
24
23
25 20
22
10
23
12
22 13
21
11
15 18
8 2
19 14
5
4
27
17 9
18 16
3
14 5
4
27
M0647

REV. 1 02/01
16M1.0-0000-00016
COVERS
1 ..................... 803092 .................................... Cover ...................................................................................................... 1

2 ..................... 803259-001 ............................. Cover ...................................................................................................... 1
3 ..................... 050008-014 ............................. Nut .......................................................................................................... 9
804987-001 ............................. Washer ................................................................................................... 9
4 ..................... 803139 .................................... Nut .......................................................................................................... 2
5 ..................... 050004-041 ............................. Screw ...................................................................................................... 2
6 ..................... 050005-027 ............................. Screw ...................................................................................................... 2
7 ..................... 050005-028 ............................. Screw ...................................................................................................... 1
8 ..................... 803314-001 ............................. Cover ...................................................................................................... 1
9 ..................... 050006-022 ............................. Screw ...................................................................................................... 2
050009-013 ............................. Washer ................................................................................................... 2
10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1
11 .................... 803529 .................................... Support (LH) ........................................................................................... 1
12 .................... 115478 .................................... Lens ........................................................................................................ 1
13 .................... 803544 .................................... Screw ...................................................................................................... 4
14 .................... 050051-001 ............................. Screw ...................................................................................................... 4
15 .................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1
16 .................... 803527 .................................... Support (RH) .......................................................................................... 1
17 .................... 803544 .................................... Screw ...................................................................................................... 4
18 .................... 050009-018 ............................. Washer ................................................................................................... 2
19 .................... 803051-001 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
20 .................... 803051-002 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
21 .................... 803080 .................................... Cover (Anderson) ................................................................................... 1
803876 .................................... Cover (Schaltbau) .................................................................................. 1
22 .................... 050008-014 ............................. Nut .......................................................................................................... 1
050009-014 ............................. Washer ................................................................................................... 3
23 .................... 803139 .................................... Nut .......................................................................................................... 2
24 .................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2
25 .................... 803312-001 ............................. Battery Lid .............................................................................................. 1
26 .................... 050004-041 ............................. Screw ...................................................................................................... 2
27 .................... 050009-004 ............................. Washer ................................................................................................... 4
053002-001 ............................. Grease .................................................................................................... AR

053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

REV. 2 08/01
17
COVERS
Platform
MP1164

REV. 1 02/01
18M1.0-0000-00018
COVERS
1 ..................... 803312-001 ............................. Battery Lid .............................................................................................. 1

2 ..................... 050004-041 ............................. Screw ...................................................................................................... 2
3 ..................... 050009-004 ............................. Washer ................................................................................................... 4
4 ..................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2
5 ..................... 803080 .................................... Cover (Anderson) ................................................................................... 1
803876 .................................... Cover (Schaltbau) .................................................................................. 1
6 ..................... 803139 .................................... Nut .......................................................................................................... 2
7 ..................... 050004-041 ............................. Screw ...................................................................................................... 4
8 ..................... 050008-014 ............................. Nut .......................................................................................................... 1
050009-014 ............................. Washer ................................................................................................... 3
9 ..................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1
10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1
11 .................... 803527 .................................... Support (RH) .......................................................................................... 1
12 .................... 050009-018 ............................. Washer ................................................................................................... 1
13 .................... 050051-001 ............................. Screw ...................................................................................................... 2
14 .................... 803544 .................................... Screw ...................................................................................................... 4
15 .................... 803529 .................................... Support (LH) ........................................................................................... 1
16 .................... 050051-001 ............................. Screw ...................................................................................................... 2
050009-018 ............................. Washer ................................................................................................... 1
17 .................... 803544 .................................... Screw ...................................................................................................... 4
18 .................... 115478 .................................... Lens ........................................................................................................ 1
19 .................... 806048 .................................... Cover ...................................................................................................... 1
20 .................... 050071-006 ............................. Screw ...................................................................................................... 4
21 .................... 803051-002 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
22 .................... 803051-001 ............................. Cover ...................................................................................................... 1
803920 .................................... Noise Cushion ........................................................................................ 1
23 .................... 803259-001 ............................. Cover ...................................................................................................... 1
24 .................... 803139 .................................... Nut .......................................................................................................... 2
25 .................... 050008-014 ............................. Nut .......................................................................................................... 9
804987-001 ............................. Washer ................................................................................................... 9
26 .................... 806038 .................................... Cover ...................................................................................................... 1
27 .................... 050071-034 ............................. Screw ...................................................................................................... 5
28 .................... 807576 .................................... Skirt ........................................................................................................ 1
29 .................... 050006-056 ............................. Screw ...................................................................................................... 4
050009-029 ............................. Washer ................................................................................................... 4
804863-007 ............................. Cage Nut ................................................................................................ 1
30 .................... 050067-047 ............................. Screw ...................................................................................................... 3
31 .................... 050008-038 ............................. Nut .......................................................................................................... 3
053002-001 ............................. Grease .................................................................................................... AR


REV. 2 08/01
19
WHEELS
2 1
2 2
1 8
2
4 1 9
2 0
1 5
3
9
1 6
5
8 1 7
1
6 1 4
1 0
7
6
6
1 2
6 1 1
1 3
1 4
1 0 1 1
M1142

REV. 2 02/01
20M1.0-0000-00020
WHEELS
1* .................... 802739 .................................... Housing .................................................................................................. 1

2* .................... 802743 .................................... Support Plate ......................................................................................... 1
3* .................... 055002-019 ............................. Bearing ................................................................................................... 1
4* .................... 050012-040 ............................. Ring, Retaining ....................................................................................... 1
5* .................... 050012-041 ............................. Ring, Retaining ....................................................................................... 1
6* .................... 802745 .................................... Wheel Assembly .................................................................................... 1
7* .................... 802901-001 ............................. Axle ......................................................................................................... 1
802901-002 ............................. Axle (Freezer/Corrosion) ........................................................................ 1
8* .................... 050007-051 ............................. Screw ...................................................................................................... 1
050008-037 ............................. Nut .......................................................................................................... 1
9* .................... 050005-031 ............................. Screw ...................................................................................................... 4
053050-006 ............................. Adhesive ................................................................................................. AR
10 .................... 803030 .................................... Bushing (WE/ Tandem) .......................................................................... 4
11 .................... 802869 .................................... Rocker (WE/ Tandem) ............................................................................ 4
12 .................... 808981-001 ............................. Load Wheel (WE/ Tandem) .................................................................... 4
13 .................... 802873-001 ............................. Axle (WE/ Tandem) ................................................................................ 4
802873-002 .............................. Axle (WE/ Tandem) ................................................................................ 4
14 .................... 050000-015 ............................. Pin (WE/ Tandem) .................................................................................. 8
15 .................... 808982-001 ............................. Load Wheel (WE/Single) ........................................................................ 2
16 .................... 802801-001 ............................. Axle (WE/Single) .................................................................................... 2
802801-002 ............................. Axle (WE/Single - Freezer/Corrosion) ................................................... 2
17 .................... 050000-023 ............................. Pin (WE/Single) ...................................................................................... 2
18 .................... 808983-001 ............................. Load Wheel (WS) ................................................................................... 4
19 .................... 803107-001 ............................. Axle (WS) ............................................................................................... 4
803107-002 ............................. Axle (WS - Freezer/Corrosion) .............................................................. 4
20 .................... 050000-022 ............................. Pin (WS) ................................................................................................. 4
21 .................... 802846 .................................... Drive Wheel ( Vulkolan) .......................................................................... 1
803586 .................................... Drive Wheel (Rubber) ............................................................................ 1
804950 .................................... Drive Wheel (Tractotan) ......................................................................... 1
805694 .................................... Drive Wheel ( Vulkolan - only for Platform) ............................................ 1
22 .................... 050062-001 ............................. Wheel Nut ............................................................................................... 5
* ..................... 802738-001 ............................. Castor Assembly (included 1-9) ............................................................ 1

* ..................... 802738-002 ............................. Castor Assembly (included 1-9 - Freezer/Corrosion) ............................ 1
053002-001 ............................. Grease .................................................................................................... AR


REV. 3 08/01
21
CASTER WHEEL
Platform
MP1728
22M1.0-0000-00022
CASTER WHEEL
0 ..................... 807704-001 ............................. Caster Wheel Assy (Platform) ............................................................... 1

807704-002 ............................. Caster Wheel Assy (Platform - Freezer/Corrosion) ............................... 1
1* .......................... 050012-040 ............................. Circlip ................................................................................................ 1
2* .......................... 805993 ..................................... Plate .................................................................................................. 1
3 ........................... 050005-068 ............................. Screw ................................................................................................ 4
053050-060 ............................. Adhesive ........................................................................................... AR
4* .......................... 055002-019 ............................. Bearing Ball ...................................................................................... 1
5* .......................... 050012-041 ............................. Circlip ................................................................................................ 1
6* .......................... 807702 ..................................... Washer .............................................................................................. 2
7* .......................... 807701 ..................................... Bearing Ball ...................................................................................... 1
8* .......................... 807700 ..................................... Seal Bonded ..................................................................................... 1
9* .......................... 807910 ..................................... Support ............................................................................................. 1
10* ......................... 805994 ..................................... Axle ................................................................................................... 1
11* ......................... 813130 ..................................... Caster Wheel .................................................................................... 2
12* ......................... 804061 ..................................... Pin ..................................................................................................... 2
13* ......................... 050051-007 ............................. Screw ................................................................................................ 2
* ........................... 805999-001 ............................. Caster Wheel (Platform - included 1-2 & 4-13) ............................... 1
* ........................... 805999-002 ............................. Caster Wheel (Platform - included 1-2 & 4-13 - Freezer/Corrosion) 1
053002-001 ............................. Grease .............................................................................................. AR


REV. 1 06/03
23
Printed in Germany
24M1.0-0000-00024
SECTION 2
Printed in Germany
25
POWER UNIT HYDRAULIC
8
1 9
1 2 1 3
2 1
4
1 3
9
7 3
1 5
2 1 1
1 0
1 7
1 3
1 6
1 6
2 0
1 4
2 0 1 8
2 0
1 6
1 6
1 3
1 3
M1237

REV. 2 02/01
26M1.0-0000-00026
POWER UNIT HYDRAULIC
1 ........................................................................ Pump Motor (see Section 2.13) ............................................................. 1

2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6
053050-006 ............................. Loctite ..................................................................................................... AR
3 ..................... 054004-005 ............................. Washer ................................................................................................... 6
4 ..................... 803446 .................................... Seal ........................................................................................................ 1
5 ..................... 803422 .................................... Plate ....................................................................................................... 1
6 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1
7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4
053050-006 ............................. Adhesive ................................................................................................. AR
050009-012 ............................. Washer ................................................................................................... 8
8 ..................... 803447 .................................... Seal ........................................................................................................ 1
9 ..................... 803624 .................................... Pump (1.25/1.35t) .................................................................................. 1
803679 .................................... Pump (1.6/1.8t & Platform) .................................................................... 1
054002-027 ............................. Seal (only for 803679 ............................................................................. 1
10 .................... 050005-016 ............................. Screw ...................................................................................................... 4
053050-006 ............................. Loctite ..................................................................................................... AR
11 .................... 054002-027 ............................. Seal ........................................................................................................ 1
12 .................... 803389 .................................... Bracket ................................................................................................... 1
13 .................... 050008-024 ............................. Nut .......................................................................................................... 12
050009-018 ............................. Washer ................................................................................................... 11
14 .................... 803373 .................................... Tank ........................................................................................................ 1
15 .................... 803377 .................................... Seal ........................................................................................................ 1
16 .................... 803402 .................................... Buffer ...................................................................................................... 4
17 .................... 050051-007 ............................. Screw ...................................................................................................... 1
18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1
19 .................... 803623 .................................... Dipstick ................................................................................................... 1
20 .................... 050009-026 ............................. Washer ................................................................................................... 11
21 .................... 803812 .................................... Coupling ................................................................................................. 1
053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053001-008 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR
053002-001 ............................. Grease .................................................................................................... AR


REV. 4 06/03
27
HYDRAULIC ACCESSORIES POWER UNIT
8
1 9
1 2 1 3
2 1
1 3
9
7 3
1 5 1 1
2
1 0
1 7
1 3
1 6
1 6
2 0
1 4
2 0
2 0 1 8
1 6
1 6
1 3
1 3 M1143
28M1.0-0000-00028
HYDRAULIC ACCESSORIES POWER UNIT
0 ........................................................................ Hydraulic Power Unit (Auxiliary Function) ............................................. 1

1 ..................... 803494 .................................... Pump Motor ............................................................................................ 1
2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6
053050-006 ............................. Loctite ..................................................................................................... AR
3 ..................... 054004-005 ............................. Washer ................................................................................................... 6
4 ..................... 803446 .................................... Gasket .................................................................................................... 1
5 ..................... 803422 .................................... Tank Lid .................................................................................................. 1
6 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1
7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4
053050-006 ............................. Adhesive ................................................................................................. AR
050009-012 ............................. Washer ................................................................................................... 8
8 ..................... 803447 .................................... Gasket .................................................................................................... 1
9 ..................... 803679 .................................... Pump ...................................................................................................... 1
10 .................... 050005-016 ............................. Screw ...................................................................................................... 4
053050-006 ............................. Loctite ..................................................................................................... AR
11 .................... 054002-027 ............................. Seal ........................................................................................................ 1
12 .................... 803389 .................................... Bracket ................................................................................................... 1
13 .................... 050008-024 ............................. Nut .......................................................................................................... 12
050009-018 ............................. Washer ................................................................................................... 12
14 .................... 803373 .................................... Tank ........................................................................................................ 1
15 .................... 803377 .................................... Seal ........................................................................................................ 1
16 .................... 803402 .................................... Buffer ...................................................................................................... 4
17 .................... 050051-007 ............................. Screw ...................................................................................................... 2
18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1
19 .................... 803623 .................................... Dipstick ................................................................................................... 1
20 .................... 050009-026 ............................. Washer ................................................................................................... 11
21 .................... 803812 .................................... Coupling ................................................................................................. 1
053001-003 ............................. Hydraulic Oil ........................................................................................... AR
053002-001 ............................. Grease .................................................................................................... AR

REV. 1 08/01
29
HYDRAULIC TANK
7
6
5 3
4
2
7
M0607

REV. 2 02/01
30M1.0-0000-00030
HYDRAULIC TANK
1 ..................... 803646 .................................... Return Filter ........................................................................................... 1

2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1
3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2
4 ..................... 803648 .................................... Pipe ........................................................................................................ 1
5 ..................... 804365 .................................... Fitting ...................................................................................................... 1
6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1
7 ..................... 054004-001 ............................. Seal ........................................................................................................ 1
8 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1
9 ..................... 054169-001 ............................. Orifice (1.25/1.35t) ................................................................................. 1
054169-002 ............................. Orifice (1.6/1.8t & Platform) ................................................................... 1

REV. 3 08/01
31
HYDRAULIC TANK ACCESSORIES
7
6
5 3
4
2
7
M0607
32M1.0-0000-00032
HYDRAULIC TANK ACCESSORIES
1 ..................... 803646 .................................... Return Filter ........................................................................................... 1

2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1
3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2
4 ..................... 803648 .................................... Pipe ........................................................................................................ 1
5 ..................... 804365 .................................... Adaptor ................................................................................................... 1
6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1
7 ..................... 054004-001 ............................. Seal ........................................................................................................ 2
8 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1
9 ..................... 054169-002 ............................. Orifice ..................................................................................................... 1
33
HYDRAULIC TL MAST
1,25t/1,35t
1 7
1 5
6
1 2 2
1 4 7
1 1
1 7 1 0 4 5
9
8
1 4
1 3
1 6
M0610

REV. 2 02/01
34M1.0-0000-00034
HYDRAULIC TL MAST
0 ........................................................................ Hydraulic TL Mast (1.25/1.35t) .............................................................. 1

1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2
2 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1
3 ........................... 054165-001 ............................. Hose .................................................................................................. 1
4 ........................... 803266 ..................................... Clamp ............................................................................................... 1
5 ........................... 050005-022 ............................. Screw ................................................................................................ 1
050010-021 ............................. Washer .............................................................................................. 1
6 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1
7 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1
8 ........................... 803227 ..................................... Pipe ................................................................................................... 1
9 ........................... 803220 ..................................... Adapter ............................................................................................. 1
10 .......................... 54164 ....................................... Ring ................................................................................................... 1
11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1
12 .......................... 803202 ..................................... Manifold Block .................................................................................. 1
13 .......................... 054162-001 ............................. Plug ................................................................................................... 1
14 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2
15 .......................... 803228-001 ............................. Pipe ................................................................................................... 1
16 .......................... 803228-002 ............................. Pipe ................................................................................................... 1
17 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2

REV. 2 02/01
35
HYDRAULIC TL MAST
1,6t/1,8t and Platform
1 3
2
5
6
1 4
4
1 7
1 1
1 3
1 0
1 3
9 4
8 1 6
1 3
1 2 7
1 5
M0611

REV. 2 02/01
36M1.0-0000-00036
HYDRAULIC TL MAST
0 ........................................................................ Hydraulic TL Mast (1.6t/1.8t & Platform) ............................................... 1

2 ........................... 054158-001 ............................. Elbow ................................................................................................ 1
3 ........................... 054165-007 ............................. Hose .................................................................................................. 1
4 ........................... 803487 ..................................... Clamp ............................................................................................... 2
5 ........................... 050008-024 ............................. Nut .................................................................................................... 1
050009-018 ............................. Washer .............................................................................................. 1
6 ........................... 803399 ..................................... Pipe ................................................................................................... 1
7 ........................... 803479 ..................................... Pipe ................................................................................................... 1
8 ........................... 803220 ..................................... Adaptor ............................................................................................. 1
9 ........................... 54164 ....................................... Ring ................................................................................................... 1
10 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1
11 .......................... 803475 ..................................... Manifold Block .................................................................................. 1
12 .......................... 054162-001 ............................. Plug ................................................................................................... 1
13 .......................... 054156-003 ............................. Adaptor ............................................................................................. 4
14 .......................... 803477-001 ............................. Pipe ................................................................................................... 1
15 .......................... 803477-002 ............................. Pipe ................................................................................................... 1
16 .......................... 050005-022 ............................. Screw ................................................................................................ 1
050010-021 ............................. Washer .............................................................................................. 1
17 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

REV. 2 02/01
37
HYDRAULIC ACCESSORIES TL MAST
M1910
38M1.0-0000-00038
1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2

2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1
3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 1
4 ..................... 054165-035 ............................. Hose ....................................................................................................... 1
5 ..................... 807159 .................................... Manifold Block ........................................................................................ 1
810821 .................................... Valve ....................................................................................................... 1
6 ..................... 050009-013 ............................. Washer ................................................................................................... 2
7 ..................... 050007-011 ............................. Screw ...................................................................................................... 2
8 ..................... 054157-004 ............................. Elbow ...................................................................................................... 1
9 ..................... 807174 .................................... Pipe ........................................................................................................ 1
10 .................... 054177-001 ............................. Adaptor ................................................................................................... 1
11 .................... 061002-002 ............................. Clamp ..................................................................................................... 3
12 .................... 050005-004 ............................. Screw ...................................................................................................... 3
13 .................... 807178 .................................... Pipe ........................................................................................................ 1
14 .................... 054160-001 ............................. Adaptor ................................................................................................... 1
15 .................... 803479 .................................... Pipe ........................................................................................................ 1
16 .................... 807176 .................................... Pipe ........................................................................................................ 1
17 .................... 807545-002 ............................. Bracket ................................................................................................... 1
18 .................... 050010-015 ............................. Washer ................................................................................................... 1
19 .................... 050005-016 ............................. Screw ...................................................................................................... 1
20 .................... 803220 .................................... Adaptor ................................................................................................... 1
21 .................... 54164 ....................................... Ring ........................................................................................................ 1
22 .................... 054002-026 ............................. O-Ring .................................................................................................... 1
23 .................... 054156-002 ............................. Adaptor ................................................................................................... 4
24 .................... 807162 .................................... Manifold Block ........................................................................................ 1
25 .................... 054162-001 ............................. Plug ........................................................................................................ 3
26 .................... 054156-003 ............................. Adaptor ................................................................................................... 4
27 .................... 807168-002 ............................. Pipe ........................................................................................................ 1
28 .................... 807168-001 ............................. Pipe ........................................................................................................ 1
29 .................... 812104-001-** ......................... Pipe (see next Page) .............................................................................. 1
30 .................... 812104-002-** ......................... Pipe (see next Page) .............................................................................. 1
31 .................... 803927-003 ............................. Clamp ..................................................................................................... 2
32 .................... 050010-021 ............................. Washer ................................................................................................... 2
33 .................... 050005-022 ............................. Screw ...................................................................................................... 2
34 .................... 054167-002 ............................. Adaptor ................................................................................................... 2
35 .................... 054165-*** ............................... Hose (see next Page) ............................................................................ 2
36 .................... 054176-001 ............................. Adaptor ................................................................................................... 2
37 .................... 054159-002 ............................. Elbow ...................................................................................................... 1
38 .................... 807946 .................................... Pipe ........................................................................................................ 1
39 .................... 054156-001 ............................. Adaptor ................................................................................................... 1
40 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1
41 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2
42 .................... 807184-002 ............................. Plate ....................................................................................................... 1
43 .................... 050009-012 ............................. Washer ................................................................................................... 1
44 .................... 050007-015 ............................. Screw ...................................................................................................... 2
45 .................... 054181-001 ............................. Connector ............................................................................................... 2
46 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2
47 .................... 054179-001 ............................. Nut .......................................................................................................... 2
48 .................... 804549 .................................... Coil Solenoid .......................................................................................... 1
49 .................... 054157-005 ............................. Elbow ...................................................................................................... 1
50 .................... 807908 .................................... Pipe ........................................................................................................ 1
51 .................... 050005-048 ............................. Screw ...................................................................................................... 2
52 .................... 807225-002 ............................. Cover ...................................................................................................... 1
53 .................... 050071-035 ............................. Screw ...................................................................................................... 6

REV. 2 06/03
39
Auxiliary TL Mast
Position 29 Position 30 Position 35 Collapsed Height
812104-001-01 812104-002-01 054165-038 2930 mm
812104-001-02 812104-002-02 054165-039 3230 mm
812104-001-03 812104-002-03 054165-040 3530 mm
812104-001-04 812104-002-04 054165-041 3830 mm
812104-001-05 812104-002-05 054165-042 4230 mm
Tab001gb

REV. 2 06/03
40M1.0-0000-00040
Printed in Germany
41
HYDRAULIC TF MAST
1,25t/1,35t
19
20
28 22
23
19 22
21
24
25
26
1
30
29 2
18
4
16
15 7
3
27 8
12
18 5 6
11
10
15 9
13
17
14
M0612

REV. 3 08/01
42M1.0-0000-00042
HYDRAULIC TF MAST
0 ........................................................................ Hydraulic TF Mast (1.25/1.35t) .............................................................. 1

2 .............................................................................. Free Lift Cylinder (see Section 8.3/8.4) ........................................... 1
3 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1
4 ........................... 054165-001 ............................. Hose .................................................................................................. 1
5 ........................... 803266 ..................................... Clamp ............................................................................................... 1
6 ........................... 050005-022 ............................. Screw ................................................................................................ 1
050010-021 ............................. Washer .............................................................................................. 1
7 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1
8 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1
9 ........................... 803227 ..................................... Pipe ................................................................................................... 1
10 .......................... 803220 ..................................... Adaptor ............................................................................................. 1
11 .......................... 54164 ....................................... Ring ................................................................................................... 1
12 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1
13 .......................... 803202 ..................................... Manifold Block .................................................................................. 1
14 .......................... 054162-001 ............................. Plug ................................................................................................... 1
15 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2
16 .......................... 803228-001 ............................. Pipe ................................................................................................... 1
17 .......................... 803228-002 ............................. Pipe ................................................................................................... 1
18 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2
19 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2
20 .......................... 805512 ..................................... Pipe ................................................................................................... 1
21 .......................... 805513 ..................................... Pipe ................................................................................................... 1
22 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2
23 .......................... 803143 ..................................... Manifold Block .................................................................................. 1
24 .......................... 050005-015 ............................. Screw ................................................................................................ 2
050009-012 ............................. Washer .............................................................................................. 2
25 .......................... 054158-001 ............................. Elbow ................................................................................................ 1
26 .......................... 805514-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1
805514-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1
27 .......................... 054157-002 ............................. Elbow ................................................................................................ 1
28 .......................... 054163 ..................................... Plug ................................................................................................... 1
054173 ..................................... Seal ................................................................................................... 1
29 .......................... 803266 ..................................... Clamp ............................................................................................... 1
30 .......................... 050005-022 ............................. Screw ................................................................................................ 1
050010-021 ............................. Washer .............................................................................................. 1

REV. 3 08/01
43
HYDRAULIC TF MAST
1 4
1 9
2 2 1 4
2 1
1 4 1 4
2 0
2 3
2 4
2 5
1
1 8 4
1 7
2
1 4 3
6
7
1 5 5
1 4 2 7
2 6
1 4 1 1
1 0 1 7 1 8
9
1 4 8
1 2
1 6
1 3
M0613

REV. 2 02/01
44M1.0-0000-00044
HYDRAULIC TF MAST
0 ........................................................................ Hydraulic TF Mast (1.6t/1.8t & Platform) ............................................... 1

2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1
3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1
4 ........................... 054165-007 ............................. Hose .................................................................................................. 1
5 ........................... 803487 ..................................... Clamp ............................................................................................... 1
6 ........................... 050008-024 ............................. Nut .................................................................................................... 1
050009-018 ............................. Washer .............................................................................................. 1
7 ........................... 803399 ..................................... Pipe ................................................................................................... 1
8 ........................... 803479 ..................................... Pipe ................................................................................................... 1
9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1
10 .......................... 54164 ....................................... Ring ................................................................................................... 1
11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1
12 .......................... 803475 ..................................... Manifold Block .................................................................................. 1
13 .......................... 054162-001 ............................. Plug ................................................................................................... 1
14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 8
15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1
16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1
17 .......................... 803487 ..................................... Clamp ............................................................................................... 2
18 .......................... 050005-022 ............................. Screw ................................................................................................ 2
050010-021 ............................. Washer .............................................................................................. 2
19 .......................... 805516 ..................................... Pipe ................................................................................................... 1
20 .......................... 805517 ..................................... Pipe ................................................................................................... 1
21 .......................... 803143 ..................................... Manifold Block .................................................................................. 1
22 .......................... 054163 ..................................... Plug ................................................................................................... 1
054173 ..................................... Seal ................................................................................................... 1
23 .......................... 050005-015 ............................. Screw ................................................................................................ 2
050009-012 ............................. Washer .............................................................................................. 2
24 .......................... 054158-001 ............................. Elbow ................................................................................................ 1
25 .......................... 803605-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1
26 .......................... 054157-002 ............................. Elbow ................................................................................................ 1
27 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

REV. 3 08/01
45
HYDRAULIC TT MAST
2 2
2 2
2 3
2 3 1
1 8
2
2 8 2 1
1 8 2 2 1 4
2 4
2 6 2 7 3
1 9 4
1 5
1 4
1 4 6
2 1 2 5
7
2 0 3 0 3 1
5
2 9 1 4 1 7
1 8
1 2
1 0
1 4
1 4
8
1 3
1 1
9
1 4
1 6
M0614

REV. 2 02/01
46M1.0-0000-00046
HYDRAULIC TT MAST
0 ........................................................................ Hydraulic TT Mast (1.6t/1.8t & Platform) ............................................... 1

2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1
3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1
4 ........................... 054165-007 ............................. Hose .................................................................................................. 1
5 ........................... 803487 ..................................... Clamp ............................................................................................... 1
6 ........................... 050008-024 ............................. Nut .................................................................................................... 1
050009-018 ............................. Washer .............................................................................................. 1
7 ........................... 803399 ..................................... Pipe ................................................................................................... 1
8 ........................... 803479 ..................................... Pipe ................................................................................................... 1
9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1
10 .......................... 54164 ....................................... Ring ................................................................................................... 1
11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1
12 .......................... 803870 ..................................... Manifold Block .................................................................................. 1
13 .......................... 054162-001 ............................. Plug ................................................................................................... 1
14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 7
15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1
16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1
17 .......................... 803487 ..................................... Clamp ............................................................................................... 1
18 .......................... 050005-022 ............................. Screw ................................................................................................ 3
050010-021 ............................. Washer .............................................................................................. 3
19 .......................... 803493-001-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1
803493-001-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1
20 .......................... 803493-002-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1
21 .......................... 803927-001 ............................. Clamp ............................................................................................... 2
22 .......................... 054167-001 ............................. Elbow ................................................................................................ 3
23 .......................... 054165-002 ............................. Hose (Lift Height 3630mm) .............................................................. 2
054165-003 ............................. Hose (Lift Height 4030mm) .............................................................. 2
24 .......................... 803358 ..................................... Pipe ................................................................................................... 1
25 .......................... 803490 ..................................... Manifold Block .................................................................................. 1
26 .......................... 050005-047 ............................. Screw ................................................................................................ 2
050010-010 ............................. Washer .............................................................................................. 2
27 .......................... 054156-004 ............................. Adaptor ............................................................................................. 1
28 .......................... 807207 ..................................... Pipe ................................................................................................... 1
29 .......................... 054157-002 ............................. Elbow ................................................................................................ 1
30 .......................... 054157-001 ............................. Elbow ................................................................................................ 1
31 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

REV. 2 02/01
47
HYDRAULIC ACCESSORIES TT MAST
M1918
48M1.0-0000-00048
1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2

2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1
3 ..................... 807159 .................................... Manifold Block ........................................................................................ 1
810821 .................................... Valve ....................................................................................................... 1
4 ..................... 804549 .................................... Coil Solenoid .......................................................................................... 1
5 ..................... 050009-013 ............................. Washer ................................................................................................... 2
6 ..................... 050007-011 ............................. Screw ...................................................................................................... 2
7 ..................... 054177-001 ............................. Adaptor ................................................................................................... 1
8 ..................... 807178 .................................... Pipe ........................................................................................................ 1
9 ..................... 054160-001 ............................. Adaptor ................................................................................................... 1
10 .................... 803479 .................................... Pipe ........................................................................................................ 1
11 .................... 803220 .................................... Adaptor ................................................................................................... 1
12 .................... 54164 ....................................... Ring ........................................................................................................ 1
13 .................... 054002-026 ............................. O-Ring .................................................................................................... 1
14 .................... 803870 .................................... Manifold Block ........................................................................................ 1
15 .................... 054162-001 ............................. Plug ........................................................................................................ 1
16 .................... 054156-003 ............................. Adaptor ................................................................................................... 7
17 .................... 803477-002 ............................. Pipe ........................................................................................................ 1
18 .................... 803477-001 ............................. Pipe ........................................................................................................ 1
19 .................... 803493-002-** ......................... Pipe ........................................................................................................ 1
20 .................... 807154 .................................... Bracket ................................................................................................... 2
21 .................... 050010-021 ............................. Washer ................................................................................................... 2
22 .................... 050005-022 ............................. Screw ...................................................................................................... 2
23 .................... 054167-001 ............................. Elbow ...................................................................................................... 3
24 .................... 054165-*** ............................... Hose ....................................................................................................... 2
25 .................... 803493-001-** ......................... Pipe ........................................................................................................ 1
26 .................... 803358 .................................... Pipe ........................................................................................................ 1
27 .................... 803490 .................................... Manifold Block ........................................................................................ 1
28 .................... 050010-010 ............................. Washer ................................................................................................... 2
29 .................... 050005-047 ............................. Screw ...................................................................................................... 2
30 .................... 054157-001 ............................. Elbow ...................................................................................................... 1
31 .................... 054157-002 ............................. Elbow ...................................................................................................... 1
32 .................... 807207 .................................... Pipe ........................................................................................................ 1
33 .................... 054156-004 ............................. Adaptor ................................................................................................... 1
34 ....................................................................... (see next Page)
Auxiliary TT Mast
Position 19 Position 24 Position 25 Collapsed Height
803493-002-01 054165-002 803493-001-01 3630 mm
803493-002-02 054165-003 803493-001-02 4030 mm
803493-002-03 054165-004 803493-001-03 4395 mm
803493-002-04 054165-005 803493-001-04 4845 mm
803493-002-05 054165-006 803493-001-05 5160 mm
Tab002gb

REV. 1 08/01
49
M1949
50M1.0-0000-00050
1 ..................... 054157-001 ............................. Adaptor ................................................................................................... 1

2 ..................... 054165-035 ............................. Pipe ........................................................................................................ 1
3 ..................... 807176 .................................... Pipe ........................................................................................................ 1
4 ..................... 054157-004 ............................. Adaptor ................................................................................................... 1
5 ..................... 807174 .................................... Pipe ........................................................................................................ 1
6 ..................... 807545-002 ............................. Bracket ................................................................................................... 1
7 ..................... 050010-015 ............................. Washer ................................................................................................... 1
8 ..................... 050005-016 ............................. Screw ...................................................................................................... 1
9 ..................... 061002-002 ............................. Clamp ..................................................................................................... 3
10 .................... 050005-004 ............................. Screw ...................................................................................................... 1
11 .................... 050005-048 ............................. Screw ...................................................................................................... 2
053050-006 ............................. Adhesive ................................................................................................. AR
12 .................... 054167-002 ............................. Elbow ...................................................................................................... 2
13 .................... 807201-002-** ......................... Pipe (see Table) ..................................................................................... 1
14 .................... 807201-001-** ......................... Pipe (see Table) ..................................................................................... 1
15 .................... 807202 .................................... Bracket ................................................................................................... 2
16 .................... 050051-007 ............................. Screw ...................................................................................................... 2
17 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 2
18 .................... 054180-001 ............................. Elbow ...................................................................................................... 2
19 .................... 807205-002-** ......................... Pipe (see Table) ..................................................................................... 1
20 .................... 807205-001-** ......................... Pipe (see Table) ..................................................................................... 1
21 .................... 807157 .................................... Clamp ..................................................................................................... 2
22 .................... 050005-011 ............................. Screw ...................................................................................................... 2
23 .................... 050008-015 ............................. Nut .......................................................................................................... 2
24 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1
25 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1
26 .................... 054176-001 ............................. Adaptor ................................................................................................... 1
27 .................... 807206-001 ............................. Pipe ........................................................................................................ 1
28 .................... 054157-005 ............................. Elbow ...................................................................................................... 2
29 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1
30 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2
31 .................... 807184-001 ............................. Plate ....................................................................................................... 1
32 .................... 050009-012 ............................. Washer ................................................................................................... 1
33 .................... 050007-012 ............................. Screw ...................................................................................................... 2
34 .................... 054181-001 ............................. Connector ............................................................................................... 2
35 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2
36 .................... 054179-001 ............................. Nut .......................................................................................................... 2
37 .................... 807569 .................................... Cover ...................................................................................................... 1
38 .................... 050071-035 ............................. Screw ...................................................................................................... 6
Auxiliary TT Mast
Collapsed
Position 13 Position 14 Position 17 Position 19 Position 20 Position 24 Position 25
Height
807201-002-01 807201-001-01 054165-015 807205-002-01 807205-001-01 054165-020 054165-025 3630 mm
807201-002-02 807201-001-02 054165-016 807205-002-02 807205-001-02 054165-021 054165-026 4030 mm
807201-002-03 807201-001-03 054165-017 807205-002-03 807205-001-03 054165-022 054165-027 4395 mm
807201-002-04 807201-001-04 054165-018 807205-002-04 807205-001-04 054165-023 054165-028 4845 mm
807201-002-05 807201-001-05 054165-019 807205-002-05 807205-001-05 054165-024 054165-029 5160 mm
Tab003gb

REV. 1 08/01
51
PUMP MOTOR
1,25t/1,35t
1 7
2 2
2 7 2 8
2 0
2 5
2 6 2 1 1 7
1 0 1 3
1 6 1 1
1 2
1 9
1 8
1
1 5
1 4
7
3
2 3
2 4 9
M0615

REV. 1 02/01
52M1.0-0000-00052
PUMP MOTOR
0 ..................... 803047 .................................... Pump Motor (1.25t/1.35t) ....................................................................... 1

1 ........................... 803781 ..................................... Armature ........................................................................................... 1
2 ........................... 803782 ..................................... Housing ............................................................................................. 1
3 .............................................................................. Washer .............................................................................................. 1
4 ........................... 803784 ..................................... Bushing ............................................................................................. 4
5 ........................... 803785 ..................................... Nut .................................................................................................... 4
803786 ..................................... Washer .............................................................................................. 4
6 ........................... 803787 ..................................... Drive End Plate ................................................................................. 1
7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1
8 ........................... 803789 ..................................... Washer .............................................................................................. 1
9 ........................... 803790 ..................................... Screw ................................................................................................ 6
803791 ..................................... Washer .............................................................................................. 6
10 .......................... 803792 ..................................... Drive End Plate ................................................................................. 1
11 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4
12 .......................... 803794 ..................................... Spring ............................................................................................... 4
13 .......................... 803795 ..................................... Screw ................................................................................................ 8
803796 ..................................... Washer .............................................................................................. 8
14 .......................... 803797 ..................................... Conecting Cable ............................................................................... 1
15 .......................... 803798 ..................................... Screw ................................................................................................ 2
803799 ..................................... Nut .................................................................................................... 3
803783 ..................................... Washer .............................................................................................. 1
16 .......................... 803800 ..................................... Bearing Ball ...................................................................................... 1
17 .......................... 803801 ..................................... Screw ................................................................................................ 4
803791 ..................................... Washer .............................................................................................. 4
18 .......................... 803803 ..................................... Brushes ............................................................................................. 4
19 .......................... 803804 ..................................... Screw ................................................................................................ 4
803805 ..................................... Washer .............................................................................................. 4
20 .......................... 803806 ..................................... Fan .................................................................................................... 1
21 .......................... 803807 ..................................... Press Fit Brushing ............................................................................ 1
22 .......................... 803808 ..................................... Hood ................................................................................................. 1
23 .......................... 803809 ..................................... Protection Guard .............................................................................. 1
24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1
25 .......................... 803813 ..................................... Washer .............................................................................................. 1
26 .......................... 803814 ..................................... Washer .............................................................................................. 1
27 .......................... 803790 ..................................... Screw ................................................................................................ 1
803816 ..................................... Washer .............................................................................................. 1
28 .......................... 803817 ..................................... Screw ................................................................................................ 2
803818 ..................................... Washer .............................................................................................. 2

REV. 1 02/01
53
PUMP MOTOR
2 1
1 6
9 1 2
1 0
1 5
1 1
1 8
1 7
1
1 4
1 3
3
2 0
1 9
2 2
2 3
2 4
M0616

REV. 1 02/01
54M1.0-0000-00054
PUMP MOTOR
0 ..................... 803494 .................................... Pump Motor (1.6t/1.8t & Platform) ......................................................... 1

1 ........................... 803815 ..................................... Armature ........................................................................................... 1
2 ........................... 803802 ..................................... Housing ............................................................................................. 1
3 ........................... 803952 ..................................... Screw ................................................................................................ 1
4 ........................... 803784 ..................................... Bushing ............................................................................................. 4
5 ........................... 803785 ..................................... Nut .................................................................................................... 4
803786 ..................................... Washer .............................................................................................. 4
6 ........................... 803953 ..................................... Drive End Plate ................................................................................. 1
7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1
8 ........................... 803954 ..................................... Washer .............................................................................................. 6
9 ........................... 803955 ..................................... Drive End Plate ................................................................................. 1
10 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4
11 .......................... 803794 ..................................... Spring ............................................................................................... 4
12 .......................... 803795 ..................................... Screw ................................................................................................ 8
803796 ..................................... Washer .............................................................................................. 8
13 .......................... 803956 ..................................... Conecting Cable ............................................................................... 1
14 .......................... 803798 ..................................... Screw ................................................................................................ 2
803799 ..................................... Nut .................................................................................................... 3
803791 ..................................... Washer .............................................................................................. 4
15 .......................... 803957 ..................................... Bearing Ball ...................................................................................... 1
16 .......................... 803801 ..................................... Screw ................................................................................................ 4
803791 ..................................... Washer .............................................................................................. 4
17 .......................... 803958 ..................................... Brushes ............................................................................................. 4
18 .......................... 803804 ..................................... Screw ................................................................................................ 4
803805 ..................................... Washer .............................................................................................. 4
19 .......................... 803959 ..................................... Fan .................................................................................................... 1
20 .......................... 803960 ..................................... Press Fit Brushing ............................................................................ 1
21 .......................... 803808 ..................................... Cover ................................................................................................ 1
23 .......................... 803963 ..................................... Screw ................................................................................................ 4
803791 ..................................... Washer .............................................................................................. 4
24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1

REV. 1 02/01
55
Printed in Germany
56M1.0-0000-00056
SECTION 3
Printed in Germany
57
DRIVE UNIT
9
3
8
7
1
1 0
1 1
4
6
M0617

REV. 2 02/01
58M1.0-0000-00058
DRIVE UNIT
1 ..................... 802840 .................................... Drive Unit ................................................................................................ 1

2 ..................... 050006-052 ............................. Screw ...................................................................................................... 6
053050-006 ............................. Adhesive ................................................................................................. AR
3 ........................................................................ Brake Assembly (see Section 5.6) ........................................................ 1
4 ........................................................................ Drive Tire Assembly (see Section 1.5) ................................................. 1
5 ..................... 050062-001 ............................. Wheel Nut ............................................................................................... 5
6 ..................... 054011-005 ............................. Grerase Nipple ....................................................................................... 2
7 ..................... 803712 .................................... Circlip ..................................................................................................... 1
8 ..................... 803450-005 ............................. Socket Housing ...................................................................................... 1
9 ..................... 116858 .................................... Socket Insert .......................................................................................... 2
10 .................... 803450-001 ............................. Socket Housing ...................................................................................... 1
11 .................... 803450-010 ............................. Socket Insert .......................................................................................... 2
053002-001 ............................. Grease .................................................................................................... AR

053002-004 ............................. Transmission Oil ..................................................................................... AR

053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR

REV. 2 02/01
59
GEARBOX
3 2
2 9
2 8
2 6
2 7
2 4 9
8
3 1
3 1 9
3 0
1
1 8
3 3 1 0
4 1 1
1 2
1 3
1 4 2 2
2
1 5
1 6 6
2 5
1 7 7
2 3
3
2 1 2 0
M0125

REV. 1 02/01
60M1.0-0000-00060
GEARBOX
0 ..................... 803733 .................................... Gearbox Assembly ................................................................................. 1

1 ........................... 803734 ..................................... Transmission Case ........................................................................... 1
2 ........................... 803735 ..................................... Bearing Ball ...................................................................................... 1
3 ........................... 803736 ..................................... Bearing Ball ...................................................................................... 2
4 ........................... 803737 ..................................... Thread Protection Shield ................................................................. 1
5 ........................... 803738 ..................................... Bevel Gear ........................................................................................ 1
6 ........................... 803739 ..................................... Spacer sleeve ................................................................................... 1
7 ........................... 803740 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR
803741 ..................................... Shim 0.15 .......................................................................................... AR
803742 ..................................... Shim 0.25 .......................................................................................... AR
8 ........................... 803743 ..................................... Helical Gear ...................................................................................... 1
9 ........................... 803744 ..................................... Nut .................................................................................................... 1
10 .......................... 803745 ..................................... Bevel Gear ........................................................................................ 1
11 .......................... 803746 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR
803747 ..................................... Shim 0.15 .......................................................................................... AR
803748 ..................................... Shim 0.25 .......................................................................................... AR
12 .......................... 803749 ..................................... Bearing Ball ...................................................................................... 1
13 .......................... 803750 ..................................... Spacer .............................................................................................. 1
14 .......................... 803751 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR
803752 ..................................... Shim 0.15 .......................................................................................... AR
803753 ..................................... Shim 0.25 .......................................................................................... AR
15 .......................... 803754 ..................................... Seal ................................................................................................... 1
805044 ..................................... Adhesive ........................................................................................... AR
16 .......................... 803755 ..................................... Wheel Shaft ...................................................................................... 1
17 .......................... 803756 ..................................... Stud Wheel ....................................................................................... 5
18 .......................... 803757 ..................................... Washer .............................................................................................. 1
19 .......................... 803758 ..................................... Screw ................................................................................................ 1
805083 ..................................... Adhesive ........................................................................................... AR
20 .......................... 803759 ..................................... Cover ................................................................................................ 1
21 .......................... 803760 ..................................... O-Ring .............................................................................................. 1
22 .......................... 050005-022 ............................. Screw ................................................................................................ 8
803762 ..................................... Washer .............................................................................................. 8
23 .......................... 803763 ..................................... Plug, Drain ........................................................................................ 1
803764 ..................................... Seal ................................................................................................... 1
24 .......................... 803765 ..................................... Cover ................................................................................................ 1
805044 ..................................... Adhesive ........................................................................................... AR
25 .......................... 803766 ..................................... Screw ................................................................................................ 10
803762 ..................................... Washer .............................................................................................. 10
26 .......................... 803769 ..................................... Plug ................................................................................................... 1
27 .......................... 803770 ..................................... Chain Wheel ..................................................................................... 1
28 .......................... 803771 ..................................... Turntable ........................................................................................... 1
29 .......................... 050005-025 ............................. Screw ................................................................................................ 10
803762 ..................................... Washer .............................................................................................. 10
30 .......................... 803774 ..................................... Plug ................................................................................................... 1
803775 ..................................... Seal ................................................................................................... 1
31 .......................... 805085 ..................................... Helical Gear ...................................................................................... 1
32 .......................... 050005-014 ............................. Screw ................................................................................................ 8
803762 ..................................... Washer .............................................................................................. 8
33 .......................... 803767 ..................................... Screw ................................................................................................ 2
803762 ..................................... Washer .............................................................................................. 2

REV. 1 02/01
61
DRIVE MOTOR
2 4
9
1 5
1 7
9
8
1 2 2 0
1 3
1 4 1 9
4
2 2
1 6
1 8
2 3
2 1
5
2 5
7 2
3
4
1 1 8
9
1 0
M0619

REV. 1 02/01
62M1.0-0000-00062
DRIVE MOTOR
0 ..................... 803703 .................................... Drive Motor ............................................................................................. 1

1 ........................... 803704 ..................................... Sleeve ............................................................................................... 1
2 ........................... 803705 ..................................... Bearing Ball ...................................................................................... 1
3 ........................... 803706-001 ............................. Shim 0.1 ............................................................................................ AR
803706-002 ............................. Shim 0.3 ............................................................................................ AR
803706-003 ............................. Shim 0.5 ............................................................................................ AR
4 ........................... 803707 ..................................... Circlip ................................................................................................ 3
5 ........................... 803708 ..................................... Seal ................................................................................................... 1
6 ........................... 803709 ..................................... O-Ring .............................................................................................. 1
7 ........................... 803710 ..................................... Armature ........................................................................................... 1
8 ........................... 803711 ..................................... Washer .............................................................................................. 2
9 ........................... 803712 ..................................... Circlip ................................................................................................ 1
10 .......................... 803713 ..................................... Nut .................................................................................................... 1
11 .......................... 803714 ..................................... Woodruff Key .................................................................................... 1
12 .......................... 803715 ..................................... Motor End Cover .............................................................................. 1
13 .......................... 803716 ..................................... Insulation Bushing ............................................................................ 1
14 .......................... 803717 ..................................... Bearing Ball ...................................................................................... 1
15 .......................... 803718 ..................................... Spacer .............................................................................................. 1
16 .......................... 803719 ..................................... Brush Holder Kit ............................................................................... 1
17 .......................... 803720 ..................................... Screw ................................................................................................ 2
18 .......................... 803721 ..................................... Nut .................................................................................................... 4
19 .......................... 803722 ..................................... Brushes ............................................................................................. 4
20 .......................... 803723 ..................................... Screw ................................................................................................ 8
803724 ..................................... Washer .............................................................................................. 8
21 .......................... 803725 ..................................... Terminal ............................................................................................ 1
22 .......................... 803726 ..................................... Screw ................................................................................................ 4
23 .......................... 803727 ..................................... Nut .................................................................................................... 4
803728 ..................................... Washer .............................................................................................. 8
25 .......................... 803730 ..................................... Woodruff Key .................................................................................... 1

REV. 1 02/01
63
KNUCKLE
8
5
4 1 2
1 0 /B R S
1 1
2
1 7
1 6 3
9
1
1 3
1 1
1 0 /O R S 1 3 1 5
1 2
6
1 4
7
6
1 6
1 7
M0620

REV. 1 02/01
64M1.0-0000-00064
KNUCKLE
0 ..................... 803162-001 ............................. Knuckle Assembly .................................................................................. 1

803162-002 ............................. Knuckle Assembly (Freezer/Corrosion) ................................................. 1
803162-003 ............................. Knuckle Assembly (Auxiliary Function) ................................................. 1
1 ........................... 803180 ..................................... Knuckle ............................................................................................. 1
2 ........................... 803167 ..................................... Stop ................................................................................................... 2
3 ........................... 050004-006 ............................. Screw ................................................................................................ 2
053050-006 ............................. Adhesive ........................................................................................... AR
4 ........................... 803169-001 ............................. Clamp ............................................................................................... 1
803169-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 1
5 ........................... 050008-038 ............................. Nut .................................................................................................... 2
050009-028 ............................. Washer .............................................................................................. 2
6 ........................... 803013 ..................................... Spring ............................................................................................... 3
7 ........................... 803173 ..................................... Spacer Bushing ................................................................................ 1
8 ........................... 802819-001 ............................. Shaft ................................................................................................. 1
802819-002 ............................. Shaft (Freezer/Corrosion) ................................................................. 1
9 ........................... 050000-056 ............................. Pin, Roll ............................................................................................ 1
10 .......................... 803310 ..................................... Aktuator, Switch ................................................................................ 2
11 .......................... 803174 ..................................... Spacer .............................................................................................. 2
12 .......................... 050004-008 ............................. Screw ................................................................................................ 4
13 .......................... 050008-004 ............................. Nut .................................................................................................... 4
050010-014 ............................. Washer .............................................................................................. 4
14 .......................... 803471-001 ............................. Cable Mount ..................................................................................... 1
803471-002 ............................. Cable Mount (Freezer/Corrosion & Auxiliary Function) ................... 1
15 .......................... 050004-021 ............................. Screw ................................................................................................ 1
053050-006 ............................. Adhesive ........................................................................................... AR
16 .......................... 803559-001 ............................. Clamp ............................................................................................... 2
803559-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 2
17 .......................... 050004-022 ............................. Screw ................................................................................................ 2
053002-001 ............................. Grease .............................................................................................. AR


REV. 2 08/01
65
KNUCKLE
Platform
M2002
66M1.0-0000-00066
KNUCKLE
0 ..................... 805960-002 ............................. Knuckle ................................................................................................... 1

805960-004 ............................. Knuckle (Freezer/Corrosion) .................................................................. 1
1 ........................... 807638 ..................................... Knuckle (Base) ................................................................................. 1
2 ........................... 807642-001 ............................. Clamp ............................................................................................... 1
050068-005 ............................. Nut .................................................................................................... 2
3 ........................... 807561 ..................................... Plate .................................................................................................. 1
4 ........................... 45234 ....................................... Cable Protection ............................................................................... 1
5 ........................... 050005-011 ............................. Screw ................................................................................................ 2
6 ........................... 805943 ..................................... Knuckle ............................................................................................. 1
7 ........................... 050005-023 ............................. Screw ................................................................................................ 4
8 ........................... 803651 ..................................... Damper ............................................................................................. 1
9 ........................... 050005-002 ............................. Screw ................................................................................................ 2
10 .......................... 803619-001 ............................. Microswitch Assembly ...................................................................... 1
803310 ..................................... Actuator ............................................................................................ 1
11 .......................... 050004-034 ............................. Screw ................................................................................................ 2
12 .......................... 050008-004 ............................. Nut .................................................................................................... 2
13 .......................... 808039-001 ............................. Axle ................................................................................................... 1
808039-002 ............................. Axle (Freezer/Corrosion) .................................................................. 1
14 .......................... 803353 ..................................... Spacer .............................................................................................. 2
15 .......................... 803013 ..................................... Spring ............................................................................................... 2
16 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 1
17 .......................... 807515 ..................................... Cover ................................................................................................ 1
18 .......................... 050003-020 ............................. Screw ................................................................................................ 2
808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1

.............................................................................................................................................................
.............................................................................................................................................................
053002-001 ............................. Grease .............................................................................................. AR

REV. 1 08/01
67
Printed in Germany
68M1.0-0000-00068
SECTION 4
Printed in Germany
69
ELECTRICAL PARTS
M2030

REV. 2 02/01
70M1.0-0000-00070
ELECTRICAL PARTS
1 ..................... 803136 .................................... Plate ....................................................................................................... 1

055055-002 ............................. Edge Protection ...................................................................................... 1
2 ..................... 804381-002 ............................. Controller (1.25t/1.35t) ........................................................................... 1
804381-003 ............................. Controller (1.4t/1.6t/1.8t & Accessories) ............................................... 1
805324-002 ............................. Controller (1.25t/1.35t - Freezer/Corrosion) .......................................... 1
805324-003 ............................. Controller (1.6t/1.8t - Freezer/Corrosion) .............................................. 1
053051-008 ............................. Heat Paste .............................................................................................. AR
3 ..................... 050006-024 ............................. Screw ...................................................................................................... 3
4 ..................... 050009-014 ............................. Washer ................................................................................................... 3
5 ..................... 050008-014 ............................. Nut .......................................................................................................... 3
6 ..................... 802815 .................................... Contactor (see Section 4.4) ................................................................... 1
7 ..................... 050006-013 ............................. Screw ...................................................................................................... 2
8 ..................... 050009-007 ............................. Washer ................................................................................................... 2
9 ..................... 050008-008 ............................. Nut .......................................................................................................... 2
10 .................... 802817 .................................... Fuse Holder FU1/FU3 ............................................................................ 2
11 .................... 050004-014 ............................. Screw ...................................................................................................... 2
12 .................... 050009-004 ............................. Washer ................................................................................................... 14
13 .................... 050008-001 ............................. Nut .......................................................................................................... 6
14 .................... 802816-001 ............................. Fuse FU1 (125A) .................................................................................... 1
15 .................... 803674 .................................... Busbar .................................................................................................... 1
16 .................... 050006-031 ............................. Screw ...................................................................................................... 1
17 .................... 050009-018 ............................. Washer ................................................................................................... 3
18 .................... 050008-024 ............................. Nut .......................................................................................................... 2
19 .................... 052068-001 ............................. Spacer .................................................................................................... 4
20 .................... 802821 .................................... Distribution Panel ................................................................................... 1
052071-001 ............................. Fuse ........................................................................................................ 1
804988 .................................... Distribution Panel (Platform) .................................................................. 1
21 .................... 052066-002 ............................. Washer ................................................................................................... 4
22 .................... 052067-001 ............................. Spacer .................................................................................................... 4
23 .................... 803913 .................................... Proportional Electronic .......................................................................... 1
806789 .................................... Proportional Electronic (Hydraulic Accessories) .................................. 1
804368 .................................... Wiring Harness (for No. 23) ................................................................... 1
24 .................... 803194 .................................... Hose ....................................................................................................... 1
25 .................... 078708-002 ............................. Horn ........................................................................................................ 1
077732 .................................... Suppressor ............................................................................................. 1
803678-001 ............................. Socket Crimp .......................................................................................... 2
43478 ....................................... Bracket (Suppressor) ............................................................................. 1
050004-015 ............................. Screw ...................................................................................................... 2
050008-001 ............................. Nut .......................................................................................................... 2
26 .................... 050006-037 ............................. Screw ...................................................................................................... 1
27 .................... 802820 .................................... Contactor (see Section 4.4) ................................................................... 1
804387 .................................... Contactor (see Section 4.4 - Freezer/Corrosion) .................................. 1
062007-033 ............................. Terminal (Freezer/Corrosion) ................................................................. 2
28 .................... 050004-010 ............................. Screw ...................................................................................................... 4
050004-011 ............................. Screw (Freezer/Corrosion) ..................................................................... 2
29 .................... 804364 .................................... Busbar .................................................................................................... 1
30 .................... 050004-014 ............................. Screw ...................................................................................................... 2
31 .................... 802816-002 ............................. Fuse FU3 (160A) .................................................................................... 1
32 .................... 802833 .................................... Hour/Discharge Indicator ....................................................................... 1
33 .................... 113773-001 ............................. Hour Meter ............................................................................................. 1
803545 .................................... Wire ........................................................................................................ 1
34 .................... 052071-002 ............................. Fuse FU4/FU5 ........................................................................................ 2
35 .................... 052071-003 ............................. Fuse FU2 ................................................................................................ 1

REV. 4 06/03
71
ELECTRICAL PARTS
5
1 4
M2042

REV. 2 02/01
72M1.0-0000-00072
ELECTRICAL PARTS
1 ..................... 803673 .................................... Battery Connector (Anderson) ............................................................... 1

803546-001 ............................. Battery Connector (Schaltbau) .............................................................. 1
2 ..................... 050007-010 ............................. Screw (Schaltbau) .................................................................................. 4
050006-027 ............................. Screw (Anderson) .................................................................................. 4
050009-012 ............................. Washer ................................................................................................... AR
3 ..................... 803619-001 ............................. Limit Switch, ORS/BRS .......................................................................... 2
802836 .................................... Switch ..................................................................................................... 2
803450-006 ............................. Pin Housing ............................................................................................ 2
116858 .................................... Insert ...................................................................................................... 6
808133 .................................... ORS Bridge (Platform) ........................................................................... 1
803450-006 ............................. Pin Housing (Platform) ........................................................................... 1
116858 .................................... Insert (Platform) ..................................................................................... 2
4 ..................... 803619-002 ............................. Limit Switch, LMS ................................................................................... 1
802836 .................................... Switch ..................................................................................................... 1
803450-006 ............................. Pin Housing ............................................................................................ 1
116858 .................................... Insert ...................................................................................................... 3
050004-033 ............................. Screw ...................................................................................................... 2
050009-001 ............................. Washer ................................................................................................... 2
5 ..................... 72708 ....................................... Key Switch .............................................................................................. 1
107151-001 ............................. Key .......................................................................................................... AR

REV. 2 02/01
73
PUMP CONTACTOR
5
1
M0623

REV. 1 02/01
74M1.0-0000-00074
PUMP CONTACTOR
0 ..................... 802820 .................................... Pump Contactor Assembly .................................................................... 1

1 ........................... 803689 ..................................... Contact ............................................................................................. 2
2 ........................... 803690 ..................................... Moveable contact ............................................................................. 1
3 ........................... 803691 ..................................... Coil .................................................................................................... 1
4 ........................... 803692-001 ............................. Spring ............................................................................................... 1
5 ........................... 803693 ..................................... Cover ................................................................................................ 1
6 ........................... 803694 ..................................... Screw ................................................................................................ 2
804387 .................................... Pump Contactor Assembly (Freezer/Corrosion) ................................... 1

REV. 1 08/01
75
FORWARD/REVERSE CONTACTOR
8
1
6
6
2
2
9
4
M0624

REV. 1 02/01
76M1.0-0000-00076
FORWARD/REVERSE CONTACTOR
0 ..................... 802815 .................................... Forward/Reverse Contactor Assembly .................................................. 1

1 ........................... 803696 ..................................... Contact Assembly ............................................................................. 4
2 ........................... 803697-001 ............................. Moveable contact ............................................................................. 2
3 ........................... 803698 ..................................... Coil .................................................................................................... 1
4 ........................... 803699 ..................................... Pin ..................................................................................................... 2
5 ........................... 803700 ..................................... Contactor .......................................................................................... 1
6 ........................... 803692-001 ............................. Spring Compression ......................................................................... 2
7 ........................... 803701-001 ............................. Cover, Assembly ............................................................................... 1
8 ........................... 803694 ..................................... Screw ................................................................................................ 3
9 ........................... 803702 ..................................... Insolation .......................................................................................... 2
77
CONTROL HANDLE
M2022
78M1.0-0000-00078
CONTROL HANDLE
0 ..................... 803967-002 ............................. Control Handle ....................................................................................... 1

803967-004 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1
805713-005 ............................. Control Handle (Platform) ...................................................................... 1
805713-006 ............................. Control Handle (Freezer/Corrosion-Platform) ....................................... 1
1 ........................... 804343-001 ............................. Grip ................................................................................................... 1
2 ........................... 050005-087 ............................. Screw ................................................................................................ 1
3 ........................... 050005-054 ............................. Screw ................................................................................................ 1
050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1
4 ........................... 050005-066 ............................. Screw ................................................................................................ 2
5 ........................... 803378 ..................................... Handle Arm ....................................................................................... 1
805942 ..................................... Handle Arm (Platform) ..................................................................... 1
6 ........................... 051058-002 ............................. Bushing ............................................................................................. 2
051058-001 ............................. Bushing (Platform) ............................................................................ 2
7 ........................... 803348 ..................................... Stop ................................................................................................... 1
8 ........................... 050004-010 ............................. Screw ................................................................................................ 2
9 ........................... 803918 ..................................... Switch Assembly .............................................................................. 1
802842 ..................................... Switch .......................................................................................... 1
803450-006 .............................. Socket Housing ........................................................................... 1
116858 ..................................... Socket Crimp .............................................................................. 4
10 .......................... 050004-001 ............................. Screw ................................................................................................ 2
11 .......................... 050005-010 ............................. Screw ................................................................................................ 4
12 .......................... 051057-001 ............................. Spring ............................................................................................... 4
13 .......................... 803469-002 ............................. Screw ................................................................................................ 4
14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1
15 .......................... 803325 ..................................... Bellow ............................................................................................... 1
16 .......................... 802852 ..................................... Button ............................................................................................... 1
17 .......................... 803461 ..................................... Wiring/Handle Arm ........................................................................... 1
803889 ..................................... Wiring/Handle Arm (Freezer/Corrosion) .......................................... 1
18 .......................... 803397 ..................................... Cable Holder ..................................................................................... 1
19 .......................... 050003-006 ............................. Screw ................................................................................................ 1
050004-038 ............................. Screw (Platform) ............................................................................... 1
050064-008 ............................. Screw (Freezer/Corrosion-Platform) ................................................ 1
20 .......................... 805868-001 ............................. Hup Cap Assembly (see next Page) ................................................ 1
805868-002 ............................. Hup Cap Assembly (Freezer/Corrosion - see next Page) ............... 1
053002-001 ............................. Grease .............................................................................................. AR


REV. 2 06/03
79
CONTROL HANDLE
Hydraulic Accessories
M1904
80M1.0-0000-00080
CONTROL HANDLE
0 ..................... 803967-007 ............................. Control Handle ....................................................................................... 1

805713-011 ............................. Control Handle (Platform) ...................................................................... 1
1 ........................... 804343-001 ............................. Grip ................................................................................................... 1
2 ........................... 050005-087 ............................. Screw ................................................................................................ 1
3 ........................... 050005-054 ............................. Screw ................................................................................................ 1
4 ........................... 050005-074 ............................. Screw ................................................................................................ 2
050009-018 ............................. Washer .............................................................................................. 4
5 ........................... 807232 ..................................... Handle Arm ....................................................................................... 1
808878 ..................................... Handle Arm (Platform) ..................................................................... 1
6 ........................... 051058-002 ............................. Bushing ............................................................................................. 2
051058-001 ............................. Bushing (Platform) ............................................................................ 2
7 ........................... 803348 ..................................... Stop ................................................................................................... 1
8 ........................... 050004-010 ............................. Screw ................................................................................................ 2
9 ........................... 803918 ..................................... Switch Assembly .............................................................................. 1
802842 ..................................... Switch .......................................................................................... 1
803450-006 .............................. Pin Housing ................................................................................. 1
116858 ..................................... Pin Crimp .................................................................................... 4
10 .......................... 050004-001 ............................. Screw ................................................................................................ 2
11 .......................... 050005-010 ............................. Screw ................................................................................................ 4
12 .......................... 051057-001 ............................. Spring ............................................................................................... 4
13 .......................... 803469-002 ............................. Screw ................................................................................................ 4
14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1
15 .......................... 803325 ..................................... Bellow ............................................................................................... 1
16 .......................... 802852 ..................................... Button ............................................................................................... 1
17 .......................... 807234 ..................................... Wiring/Handle Arm ........................................................................... 1
803397 ..................................... Anti-Backout ..................................................................................... 1
050003-006 ............................. Screw ................................................................................................ 1
050004-038 ............................. Screw (Platform) ............................................................................... 1
18 .......................... 807231-001 ............................. Tin ..................................................................................................... 1
050075-001 ............................. Screw ................................................................................................ 1
19 .......................... 807231-002 ............................. Tin ..................................................................................................... 1
050075-001 ............................. Screw ................................................................................................ 1
20 .......................... 807947 ..................................... Switch ............................................................................................... 2
803450-006 ............................. Pin Housing (male) ........................................................................... 1
803450-010 ............................. Pin Crimp .......................................................................................... 4
803450-002 ............................. Pin Housing (female) ........................................................................ 1
116858 ..................................... Pin Crimp .......................................................................................... 4
21 .......................... 805868-001 ............................. Hup Cap (see next Page) ................................................................. 1
053002-001 ............................. Grease .............................................................................................. AR

REV. 2 06/03
81
CONTROL HANDLE
10
12
14
13
9
12
11
10
34
5
8 29
7
6
4
3
34 2
25 23
22 29
27
28
26 25 26
33 1
31 27
32 18
20
17
24
21
18
30
19
18 15
35
16
19
18
MP-4220-018

REV. 1 06/03
82M1.0-0000-00082
CONTROL HANDLE
0 ..................... 805868-001 ............................. Hup Cap Assembly ................................................................................ 1

805868-002 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1
1 ........................... 807949-002 ............................. Hup Cap ............................................................................................ 1
2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1
3 ........................... 051057-019 ............................. Spring ............................................................................................... 2
4 ........................... 803469-014 ............................. Screw ................................................................................................ 2
5 ........................... 803347 ..................................... Holder ............................................................................................... 1
803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1
6 ........................... 050064-008 ............................. Screw ................................................................................................ 2
7 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1
8 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1
9 ........................... 811903 ..................................... Shaft ................................................................................................. 1
10 .......................... 050065-003 ............................. Washer .............................................................................................. 2
11 .......................... 803393 ..................................... Spring ............................................................................................... 1
12 .......................... 803391 ..................................... Washer .............................................................................................. 2
13 .......................... 805672 ..................................... Potentiometer Assembly .................................................................. 1
803450-003 .............................. Pin Housing ................................................................................. 1
803450-010 .............................. Pin Crimp .................................................................................... 6
14 .......................... 803390 ..................................... Washer .............................................................................................. 1
15 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1
16 .......................... 051057-020 ............................. Spring ............................................................................................... 2
17 .......................... 803640 ..................................... Pin ..................................................................................................... 1
18 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 9
19 .......................... 803641 ..................................... Pin ..................................................................................................... 2
20 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1
21 .......................... 803635-001 ............................. Bushing ............................................................................................. 1
22 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1
23 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1
24 .......................... 050064-003 ............................. Screw ................................................................................................ 4
25 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 4
803676 ..................................... Cable Assembly (Freezer/Corrosion) ............................................... 1
26 .......................... 050065-001 ............................. Washer .............................................................................................. 6
27 .......................... 050066-001 ............................. Nut .................................................................................................... 6
28 .......................... 050064-004 ............................. Screw ................................................................................................ 2
29 .......................... 805607 ..................................... Console ............................................................................................. 2
806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2
30 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1
805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1
31 .......................... 050064-010 ............................. Screw ................................................................................................ 2
32 .......................... 050065-002 ............................. Washer .............................................................................................. 2
33 .......................... 810689 ..................................... Washer .............................................................................................. 2
34 .......................... 803469-015 ............................. Screw ................................................................................................ 4
35 .......................... 050064-002 ............................. Screw ................................................................................................ 3
050066-001 ............................. Nut .................................................................................................... 3
050065-001 ............................. Washer .............................................................................................. 3
093603 ..................................... Insulation (not shown) ...................................................................... 2

083019 ..................................... Jumper (not shown) .......................................................................... 1
053002-001 ............................. Grease .............................................................................................. AR

Not illustrated
803917 .................................... Main Harness ......................................................................................... 1

REV. 2 06/03
83
EMERGENCY DISCONNECT
3
5
6
3
M0623

REV. 1 02/01
84M1.0-0000-00084
EMERGENCY DISCONNECT
1 ..................... 803163 .................................... Plate ....................................................................................................... 1

2 ..................... 050006-008 ............................. Screw ...................................................................................................... 4
3 ..................... 050009-008 ............................. Washer ................................................................................................... 4
4 ..................... 803283-002 ............................. Emergency Disconnect .......................................................................... 1
5 ..................... 050006-032 ............................. Screw ...................................................................................................... 1
6 ..................... 55054 ....................................... Nut .......................................................................................................... 1
Not illustrated
802823 .................................... Emergency Disconnect Switch .............................................................. 1

050006-032 ............................. Screw ...................................................................................................... 2
050009-018 ............................. Washer ................................................................................................... 2
050008-024 ............................. Nut .......................................................................................................... 2

REV. 2 08/01
85
BATTERY CHARGER
MP-4220-002
86M1.0-0000-00086
BATTERY CHARGER
0 ..................... 803585 .................................... Battery Charger Assembly ..................................................................... 1

1 ........................... 804385 ..................................... Housing (Battery Charger) ...............................................................
2 ........................... 050003-016 ............................. Screw ................................................................................................ 4
053050-006 ............................. Adhesive ........................................................................................... AR
3 ........................... 810530 ..................................... Support ............................................................................................. 1
4 ........................... 810532 ..................................... Battery Charger Assembly ............................................................... 1
805834 ..................................... Battery Charger ................................................................................ 1
803448-006 ............................. Terminal M6 ...................................................................................... 1
803448-007 ............................. Terminal M8 ...................................................................................... 1
5 ........................... 050068-001 ............................. Nut .................................................................................................... 5
6 ........................... 050003-014 ............................. Screw ................................................................................................ 1
053050-006 ............................. Adhesive ........................................................................................... AR
7 ........................... 061002-003 ............................. Clamp ............................................................................................... 1
8 ........................... 805835-001 ............................. Plug Holder ....................................................................................... 1
9 ........................... 050004-012 ............................. Screw ................................................................................................ 4
10 .......................... 050008-001 ............................. Nut .................................................................................................... 4
11 .......................... 804386 ..................................... Counterweight .................................................................................. 2

REV. 1 06/03
87
MAST WIRING TL MAST
4
Fork Carriage
M1956
88M1.0-0000-00088
MAST WIRING TL MAST
1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1

2 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1
3 ..................... 807303 .................................... Spring ..................................................................................................... 1
4 ..................... 050008-001 ............................. Nut .......................................................................................................... 1
5 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1
6 ..................... 050005-002 ............................. Screw ...................................................................................................... 1
Auxiliary TL Mast
Position 1 Collapsed Height
807228-001 2930 mm
807228-002 3230 mm
807228-003 3530 mm
807228-004 3830 mm
807228-005 4230 mm
Tab004gb

REV. 1 08/01
89
MAST WIRING TT MAST
Fork Carriage
6
5 4
M1956
90M1.0-0000-00090
MAST WIRING TT MAST
1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1

2 ..................... 807303 .................................... Spring ..................................................................................................... 3
3 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1
4 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1
5 ..................... 050005-002 ............................. Screw ...................................................................................................... 1
6 ..................... 050008-001 ............................. Nut .......................................................................................................... 1
Auxiliary TT Mast
Position 1 Collapsed Height
807228-011 3630 mm
807228-012 4030 mm
807228-013 4395 mm
807228-014 4845 mm
807228-015 5160 mm
Tab005gb

REV. 1 08/01
91
Printed in Germany
92M1.0-0000-00092
SECTION 5
Printed in Germany
93
BRAKE
1,25t/1,35t
5
1 2
1 3
1
1 0
1 1
M0633

REV. 2 01/03
94M1.0-0000-00094
BRAKE
0 ..................... 802848 .................................... Brake (included 1-11) ............................................................................. 1

1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1
803898 ..................................... Magnet 20V ................................................................................. 1
2 ........................... 803899 ..................................... Armature ........................................................................................... 1
3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2
4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2
5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1
6 ........................... 803903 ..................................... Bushing ............................................................................................. 3
7 ........................... 803904-001 ............................. Rotor Friction .................................................................................... 1
8 ........................... 803905 ..................................... Hub ................................................................................................... 1
9 ........................... 803906 ..................................... Screw ................................................................................................ 3
803907 ..................................... Lockwasher ....................................................................................... 3
10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1
11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1
12 .......................... 116858 ..................................... Pins ................................................................................................... 2
13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1

REV. 3 06/03
95
BRAKE
1 2
1 3
1
8
3
1 0
1 1
M0634

REV. 2 01/03
96M1.0-0000-00096
BRAKE
0 ..................... 803998 .................................... Brake (included 1-11) ............................................................................. 1

1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1
803898 ..................................... Magnet 20V ................................................................................. 1
2 ........................... 803899 ..................................... Armature ........................................................................................... 1
3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2
4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2
5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1
6 ........................... 803903 ..................................... Bushing ............................................................................................. 3
7 ........................... 803904-002 ............................. Rotor Friction .................................................................................... 1
8 ........................... 803905 ..................................... Hub ................................................................................................... 1
9 ........................... 803906 ..................................... Screw ................................................................................................ 3
803907 ..................................... Lockwasher ....................................................................................... 3
10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1
11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1
12 .......................... 116858 ..................................... Pins ................................................................................................... 2
13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1

REV. 3 06/03
97
Printed in Germany
98M1.0-0000-00098
SECTION 6
Printed in Germany
99
STEERING COLUMN
3
7
5
8
10
6
7
13
12
11
13
M0635

REV. 1 02/01
M1.0-0000-000100
100
STEERING COLUMN
1 ..................... 802905-001 ............................. Sprocket ................................................................................................. 1

802905-002 ............................. Sprocket (Freezer/Corrosion) ................................................................ 1
2 ..................... 804378 .................................... Chain Tension Block ............................................................................... 1
3 ..................... 055002-014 ............................. Bearing Ball ............................................................................................ 2
4 ..................... 803271-001 ............................. Shaft ....................................................................................................... 1
803271-002 ............................. Shaft (Freezer/Corrosion) ...................................................................... 1
5 ..................... 050012-009 ............................. Circlip ..................................................................................................... 2
6 ..................... 803270-001 ............................. Joint ........................................................................................................ 1
803270-002 ............................. Joint (Freezer/Corrosion) ....................................................................... 1
7 ..................... 050006-039 ............................. Screw ...................................................................................................... 2
8 ..................... 050008-025 ............................. Nut .......................................................................................................... 2
9 ..................... 051056-004 ............................. Chain ...................................................................................................... 1
10 .................... 051056-003 ............................. Link Extended ........................................................................................ 1
11 .................... 803584 .................................... Spring ..................................................................................................... 1
12 .................... 050006-065 ............................. Screw ...................................................................................................... 1
13 .................... 051058-003 ............................. Bushing - metal ...................................................................................... 2
051058-004 ............................. Bushing - plastic ..................................................................................... 2
053002-001 ............................. Grease .................................................................................................... AR

053002-007 ............................. Chain Oil ................................................................................................. AR

053002-008 ............................. Chain Oil (Freezer/Corrosion) ................................................................ AR

REV. 4 06/03
101
Printed in Germany
M1.0-0000-000102
102
SECTION 7
Printed in Germany
103
TL MAST
1,25t/1,35t
1 4
1 1 1 2
2 0
1 3
1 2
1 5 1 9
1 1 1 5
1 2 2 0
1 3 1 8
1 2 2 3
1 4 1 9
2 2
2 4
2 1 2 5
1 8
1 6 2 2
2 1 5
4
4
1 6 5
6
6
2 3
7
8
8
2 4 7
1 7
2 5
2 9
1 0
8
1
9 3 3
3 3
1 0 3
4 2 7
8
2 9 2 8
3 0
2 9 3 2
3 0 3 1
3 2
4 3 1 2 8
3 2 6 2 8
2 8
M0636

REV. 1 02/01
M1.0-0000-000104
104
TL MAST
0 ........................................................................ TL Mast (1.25t/1.35t) .............................................................................. 1

1 ........................... 802723-001-** ......................... Outer Mast (see next Page) ............................................................. 1
2 ........................... 802756-*** ............................... Inner Mast (see next Page) .............................................................. 1
3 ........................... 802728 ..................................... Roller ................................................................................................ 4
4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR
050009-022 ............................. Shim 1.0 ............................................................................................ AR
050009-023 ............................. Shim 1.5 ............................................................................................ AR
5 ........................... 802731 ..................................... Stop ................................................................................................... 2
6 ........................... 050005-007 ............................. Screw ................................................................................................ 4
7 ........................... 050010-038 ............................. Washer .............................................................................................. 4
8 ........................... 124018 ..................................... Buffer ................................................................................................ 2
9 ........................... 050005-023 ............................. Screw ................................................................................................ 2
10 .......................... 050009-018 ............................. Washer .............................................................................................. 2
11 .......................... 803922 ..................................... Pulley Chain Assembly ..................................................................... 2
802761 ..................................... Pulley Chain ................................................................................ 2
12 ................................ 055002-016 .............................. Bearing Ball ................................................................................ 4
13 ................................ 055012-039 .............................. Circlip .......................................................................................... 2
14 .......................... 802765 ..................................... Ring ................................................................................................... 2
15 .......................... 802764-001 ............................. Bolt .................................................................................................... 2
802764-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2
16 .......................... 050012-036 ............................. Circlip ................................................................................................ 2
17 .......................... 051061-*** ............................... Chain (see next Page) ...................................................................... 2
18 .......................... 802766 ..................................... Chain Anchor .................................................................................... 2
19 .......................... 802767-001 ............................. Chain Pin .......................................................................................... 2
20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4
21 .......................... 050008-052 ............................. Nut .................................................................................................... 4
22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2
23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2
24 .......................... 805518 ..................................... Clamp ............................................................................................... 2
25 .......................... 050051-006 ............................. Screw ................................................................................................ 4
26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1
27 .......................... 050051-003 ............................. Screw ................................................................................................ 2
28 .......................... 050051-004 ............................. Screw ................................................................................................ 2
29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2
30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2
31 .......................... 050005-011 ............................. Screw ................................................................................................ 2
32 .......................... 050010-018 ............................. Washer .............................................................................................. 2
33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2
053050-001 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR

053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR
Not illustrated
813455-*** ............................... Safety Screen (see next Page) .............................................................. 1

050009-054 ............................. Washer ................................................................................................... AR
050080-001 ............................. Nut .......................................................................................................... AR

REV. 2 06/03
105
TL MAST
Collapsed Height Collapsed Height

Position 1 Position 2 Position 17 Safety Screen
(WS) (WE)
802723-001-01 802756-001 051061-009 813455-001 2950 mm 3000 mm
802723-001-02 802756-002 051061-007 813455-002 3250 mm 3300 mm
802723-001-03 802756-003 051061-003 813455-003 3550 mm 3600 mm
802723-001-04 802756-004 051061-013 813455-004 3850 mm 3900 mm
802723-001-05 802756-005 051061-005 813455-005 4250 mm 4300 mm
Tab006gb

REV. 1 06/03
M1.0-0000-000106
106
107
TL MAST
1,6t/1,8t
1 4
1 1 1 2
2 0
1 3
1 2
1 5 1 9
1 1 1 5
1 2 2 0
1 3 1 8
1 2 2 3
1 4 1 9
2 2
2 4
2 1 2 5
1 8
1 6 2 2
2 1 5
4
4
1 6 5
6
6
2 3
7
8
8
2 4 7
1 7
2 5
2 9
1 0
8
1
9 3 3
3 3
1 0 3
4 2 7
8
2 9 2 8
3 0
2 9 3 2
3 0 3 1
3 2
4 3 1 2 8
3 2 6 2 8
2 8
M0636

REV. 1 02/01
M1.0-0000-000108
108
TL MAST
0 ........................................................................ TL Mast (1.6t/1.8t) .................................................................................. 1

803436-004-** ......................... Outer Mast (see next Page - Auxiliary Function) ............................. 1
807108-*** ............................... 1st Stage Mast (see next Page - Auxiliary Function) ...................... 1
3 ........................... 803424 ..................................... Roller ................................................................................................ 4
4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR
803915-002 ............................. Shim 1.0 ............................................................................................ AR
803915-003 ............................. Shim 1.5 ............................................................................................ AR
5 ........................... 802731 ..................................... Stop ................................................................................................... 2
6 ........................... 050005-007 ............................. Screw ................................................................................................ 4
7 ........................... 050010-038 ............................. Washer .............................................................................................. 4
8 ........................... 124018 ..................................... Buffer ................................................................................................ 2
9 ........................... 050005-023 ............................. Screw ................................................................................................ 2
10 .......................... 050009-018 ............................. Washer .............................................................................................. 2
802777 ..................................... Pulley Chain ................................................................................ 2
12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4
13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2
14 .......................... 050009-046 ............................. Washer .............................................................................................. 2
15 .......................... 803431-001 ............................. Bolt .................................................................................................... 2
16 .......................... 050012-006 ............................. Circlip ................................................................................................ 2
18 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2
19 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2
20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4
21 .......................... 050008-052 ............................. Nut .................................................................................................... 4
22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2
23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2
24 .......................... 805522 ..................................... Clamp ............................................................................................... 2
25 .......................... 050051-006 ............................. Screw ................................................................................................ 4
26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1
27 .......................... 050051-003 ............................. Screw ................................................................................................ 2
28 .......................... 050051-004 ............................. Screw ................................................................................................ 2
29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2
30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2
31 .......................... 050005-011 ............................. Screw ................................................................................................ 2
32 .......................... 050010-018 ............................. Washer .............................................................................................. 2
33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2
053050-001 ............................. Adhesive ........................................................................................... AR
Not illustrated
050009-054 ............................. Washer ................................................................................................... AR
050080-001 ............................. Nut .......................................................................................................... AR
Not illustrated (Auxiliary Function)

807150-002 ............................. Shaft (RH) ......................................................................................... 1
807152 ..................................... Pulley Hose (RH) .............................................................................. 1
807112 ..................................... Pulley Cable (RH) ............................................................................. 1
807149-002 ............................. Shaft (LH) ......................................................................................... 1
807152 ..................................... Pulley Hose (LH) .............................................................................. 1
050009-021 ............................. Shim .................................................................................................. 2
050012-006 ............................. Ring Retaining .................................................................................. 5
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR


REV. 3 06/03
109
TL MAST
TL Mast
Position 1 Position 2 Position 17 Safety Screen Collapsed Height
803436-001-01 803414-001 051059-006 813455-008 3000 mm
803436-001-02 803414-002 051059-007 813455-009 3300 mm
803436-001-03 803414-003 051059-008 813455-011 3600 mm
803436-001-04 803414-004 051059-009 813455-012 3900 mm
803436-001-05 803414-005 051059-010 813455-013 4300 mm
Tab007gb
Auxiliary TL Mast
803436-004-01 807108-001 051059-006 813455-008 3000 mm
803436-004-02 807108-002 051059-007 813455-009 3300 mm
803436-004-03 807108-003 051059-008 813455-011 3600 mm
803436-004-04 807108-004 051059-009 813455-012 3900 mm
803436-004-05 807108-005 051059-010 813455-013 4300 mm
Tab008gb

REV. 1 06/03
M1.0-0000-000110
110
111
TF MAST
1,25t/1,35t
11 17
16
17
15
13 32
14
13 12
15 29
31
22
4
3
8 10
21 3
19 4
9
5
23
5
20 32
76
29 67
25 18
24
3
31
9
10
8
30
1
40
40
9
10 3 34
8 4
36 35
37
39
26 36 38
37 35
39 33
34 38
35
28
27
35
M0637

REV. 2 08/01
M1.0-0000-000112
112
TF MAST
0 ........................................................................ TF Mast (1.25t/1.35t) ............................................................................. 1

3 ........................... 802728 ..................................... Roller ................................................................................................ 4
4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR
050009-022 ............................. Shim 1.0 ............................................................................................ AR
050009-023 ............................. Shim 1.5 ............................................................................................ AR
5 ........................... 802731 ..................................... Stop ................................................................................................... 2
6 ........................... 050005-007 ............................. Screw ................................................................................................ 4
7 ........................... 050010-038 ............................. Washer .............................................................................................. 4
8 ........................... 124018 ..................................... Buffer ................................................................................................ 4
9 ........................... 050005-023 ............................. Screw ................................................................................................ 4
10 .......................... 050009-018 ............................. Washer .............................................................................................. 4
11 .......................... 802774 ..................................... Yoke .................................................................................................. 1
802777 ..................................... Pulley Chain ................................................................................ 1
13 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 2
14 ................................ 055012-042 .............................. Circlip .......................................................................................... 1
15 .......................... 802778 ..................................... Ring ................................................................................................... 2
16 .......................... 802779-001 ............................. Bolt .................................................................................................... 1
17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2
19 .......................... 802780 ..................................... Chain Anchor .................................................................................... 1
20 .......................... 050008-052 ............................. Nut .................................................................................................... 2
21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2
22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4
23 .......................... 050001-023 ............................. Pin Split ............................................................................................. 1
24 .......................... 803855 ..................................... Clamp ............................................................................................... 1
25 .......................... 050051-005 ............................. Screw ................................................................................................ 2
26 .......................... 802784 ..................................... Button ............................................................................................... 1
27 .......................... 050005-009 ............................. Screw ................................................................................................ 2
28 .......................... 050010-032 ............................. Washer .............................................................................................. 2
29 .......................... 805520 ..................................... Clamp ............................................................................................... 2
30 .......................... 803896-001 ............................. Plate (1mm) ...................................................................................... AR
803896-002 ............................. Plate (2mm) ...................................................................................... AR
31 .......................... 050051-006 ............................. Screw ................................................................................................ 4
32 .......................... 050012-006 ............................. Circlip ................................................................................................ 2
33 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1
34 .......................... 050051-003 ............................. Screw ................................................................................................ 2
35 .......................... 050051-004 ............................. Screw ................................................................................................ 4
36 .......................... 092746-003 ............................. Bracket .............................................................................................. 2
37 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2
38 .......................... 050005-011 ............................. Screw ................................................................................................ 2
39 .......................... 050010-018 ............................. Washer .............................................................................................. 2
40 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2
053050-001 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR

Not illustrated

050009-054 ............................. Washer ................................................................................................... AR
050080-001 ............................. Nut .......................................................................................................... AR

REV. 3 06/03
113
TF MAST

(WS) (WE)
802723-002-01 803996-001 051059-001 813454-001 2950 mm 3000 mm
802723-002-02 803996-002 051059-002 813454-002 3250 mm 3300 mm
802723-002-03 803996-003 051059-003 813454-003 3550 mm 3600 mm
802723-002-04 803996-004 051059-004 813454-004 3850 mm 3900 mm
802723-002-05 803996-005 051059-005 813454-005 4250 mm 4300 mm
Tab009gb

REV. 1 06/03
M1.0-0000-000114
114
115
TF MAST
1,6t/1,8t
11 17
16
17
15
13 31
14
13 12
15 29
30
22
4
3
8 10
21 3
19 4
9
5
23
5
20 31
76
29 67
25 18
24
3
30
9
10
8
1
39
39
9
10 3 33
8 4
35 34
36
38
26 35 37
36 34
38 32
34 37
34
28
27
34
M2026

REV. 1 02/01
M1.0-0000-000116
116
TF MAST
0 ........................................................................ TF Mast (1.6t/1.8t) ................................................................................. 1

3 ........................... 803424 ..................................... Roller ................................................................................................ 4
4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR
803915-002 ............................. Shim 1.0 ............................................................................................ AR
803915-003 ............................. Shim 1.5 ............................................................................................ AR
5 ........................... 802731 ..................................... Stop ................................................................................................... 2
6 ........................... 050005-007 ............................. Screw ................................................................................................ 4
7 ........................... 050010-038 ............................. Washer .............................................................................................. 4
8 ........................... 124018 ..................................... Buffer ................................................................................................ 4
9 ........................... 050005-023 ............................. Screw ................................................................................................ 4
10 .......................... 050009-018 ............................. Washer .............................................................................................. 4
11 .......................... 803543 ..................................... Yoke .................................................................................................. 1
803538 ..................................... Pulley Chain ................................................................................ 1
13 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2
14 ................................ 055012-015 .............................. Circlip .......................................................................................... 1
15 .......................... 050009-046 ............................. Washer .............................................................................................. 2
16 .......................... 803575-001 ............................. Bolt .................................................................................................... 1
17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2
19 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1
20 .......................... 050008-068 ............................. Nut .................................................................................................... 2
21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 2
22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4
23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1
24 .......................... 803574 ..................................... Clamp ............................................................................................... 1
25 .......................... 050051-005 ............................. Screw ................................................................................................ 2
26 .......................... 802784 ..................................... Button ............................................................................................... 1
27 .......................... 050005-009 ............................. Screw ................................................................................................ 2
28 .......................... 050010-032 ............................. Washer .............................................................................................. 2
29 .......................... 805524 ..................................... Clamp ............................................................................................... 2
30 .......................... 050051-006 ............................. Screw ................................................................................................ 4
31 .......................... 050012-006 ............................. Circlip ................................................................................................ 2
32 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1
33 .......................... 050051-003 ............................. Screw ................................................................................................ 2
34 .......................... 050051-004 ............................. Screw ................................................................................................ 4
35 .......................... 092746-003 ............................. Bracket .............................................................................................. 2
36 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2
37 .......................... 050005-011 ............................. Screw ................................................................................................ 2
38 .......................... 050010-018 ............................. Washer .............................................................................................. 2
39 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2
053050-001 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR

053002-009 ............................. Grease (Pulley Chain) ...................................................................... AR
Not illustrated

050009-054 ............................. Washer ................................................................................................... AR
050080-001 ............................. Nut .......................................................................................................... AR

REV. 2 08/01
117
TF MAST

(WS) (WE)
802723-002-01 803567-001 051060-001 813454-006 2950 mm 3000 mm
802723-002-02 803567-002 051060-002 813454-007 3250 mm 3300 mm
802723-002-03 803567-003 051060-003 813454-008 3550 mm 3600 mm
802723-002-04 803567-004 051060-004 813454-009 3850 mm 3900 mm
802723-002-05 803567-005 051060-005 813454-010 4250 mm 4300 mm
Tab010gb

REV. 1 06/03
M1.0-0000-000118
118
119
TT MAST
1 1 1 2
4
3 1 3
1 2
4
1 1
1 2
1 3 1 4 1 7
1 2
1 5 1 6
1 6 1 5
1 8
1 4 1 7
1 7 1 8
2 2
2 1
2 2
1 9
2 4
2 1
2 3
2 0 2 5
1 9 2 6
2 3
2 0
4
3
2
3
4
5
9 5
6
1 0 2 4 7
8
3 7
4 6
2 5
4
3
2 6
1
3 0
2 8 3 0
2 9
2 7 2 9
2 9
2 9
M0638

REV. 2 02/01
M1.0-0000-000120
120
TT MAST
0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1

803436-006-** ......................... Outer Mast (Auxiliary Function - see next Page) ............................. 1
3 ........................... 803424 ..................................... Roller ................................................................................................ 6
4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR
803915-002 ............................. Shim 1.0 ............................................................................................ AR
803915-003 ............................. Shim 1.5 ............................................................................................ AR
5 ........................... 802731 ..................................... Stop ................................................................................................... 2
6 ........................... 050005-007 ............................. Screw ................................................................................................ 4
7 ........................... 050010-038 ............................. Washer .............................................................................................. 4
8 ........................... 124018 ..................................... Buffer ................................................................................................ 2
9 ........................... 050005-023 ............................. Screw ................................................................................................ 2
10 .......................... 050009-018 ............................. Washer .............................................................................................. 2
802777 ..................................... Pulley Chain ................................................................................ 2
12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4
13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2
14 .......................... 050009-046 ............................. Washer .............................................................................................. 2
15 .......................... 803866 ..................................... Hose Pulley ...................................................................................... 2
16 .......................... 803856-001 ............................. Bolt .................................................................................................... 2
17 .......................... 050012-006 ............................. Circlip ................................................................................................ 4
19 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2
20 .......................... 050008-052 ............................. Nut .................................................................................................... 4
21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2
22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4
23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 2
24 .......................... 050012-036 ............................. Circlip ................................................................................................ 2
25 .......................... 805522 ..................................... Clamp ............................................................................................... 2
26 .......................... 050051-006 ............................. Screw ................................................................................................ 4
27 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1
28 .......................... 050051-003 ............................. Screw ................................................................................................ 2
29 .......................... 050051-004 ............................. Screw ................................................................................................ 4
30 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2
053050-001 ............................. Adhesive ........................................................................................... AR
Not illustrated
050009-054 ............................. Washer ................................................................................................... AR
050080-001 ............................. Nut .......................................................................................................... AR
807150-001 ............................. Shaft (RH) ......................................................................................... 1

807152 ..................................... Pulley Hose (RH) .............................................................................. 1
807149-001 ............................. Shaft (LH) ......................................................................................... 1
807153-001 ............................. Pulley Hose (LH) .............................................................................. 1
807152 ..................................... Pulley Hose (LH) .............................................................................. 1
050009-021 ............................. Shim .................................................................................................. 2
050012-006 ............................. Ring Retaining .................................................................................. 4
807781 ..................................... Sheet ................................................................................................ 1
050005-004 ............................. Screw ................................................................................................ 2
050009-008 ............................. Washer .............................................................................................. 2
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR


REV. 4 06/03
121
TT MAST
TT Mast
803436-003-06 803840-001 051059-011 813455-006 3700 mm
803436-003-07 803840-002 051059-012 813455-007 4100 mm
803436-003-01 803840-003 051059-006 813455-008 4465 mm
803436-003-02 803840-004 051059-007 813455-009 4915 mm
803436-003-08 803840-005 051059-013 813455-010 5230 mm
Tab011gb
Auxiliary TT Mast
803436-006-06 803840-001 051059-011 813455-006 3700 mm
803436-006-07 803840-002 051059-012 813455-007 4100 mm
803436-006-01 803840-003 051059-006 813455-008 4465 mm
803436-006-02 803840-004 051059-007 813455-009 4915 mm
803436-006-08 803840-005 051059-013 813455-010 5230 mm
Tab012gb

REV. 1 06/03
M1.0-0000-000122
122
123
TT MAST
2 3 2 8
2 7
2 8
2 6
2 5
3 1
2 5 2 4
2 6
2 0
2 2
3 2
2 9
1 7
3 0
2 1
1 9
1 8
1 5
1 6
1 1
1 0
5
4
1 2 1 1
1 3
1 4
6
1 0 7
6 2
8
7 3
9
8
5 9
4
M0629

REV. 2 02/01
M1.0-0000-000124
124
TT MAST
0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1

1 ........................... 803847-*** ............................... 2nd Stage Mast (see next Page) ...................................................... 1
2 ........................... 804353 ..................................... Bracket .............................................................................................. 1
3 ........................... 050051-009 ............................. Screw ................................................................................................ 1
4 ........................... 803424 ..................................... Roller ................................................................................................ 2
5 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR
803915-002 ............................. Shim 1.0 ............................................................................................ AR
803915-003 ............................. Shim 1.5 ............................................................................................ AR
6 ........................... 092746-003 ............................. Bracket .............................................................................................. 2
7 ........................... 092747-003 ............................. PolyStop ............................................................................................ 2
8 ........................... 050005-011 ............................. Screw ................................................................................................ 2
9 ........................... 050010-018 ............................. Washer .............................................................................................. 2
10 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2
11 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4
12 .......................... 802784 ..................................... Button ............................................................................................... 1
13 .......................... 050010-032 ............................. Washer .............................................................................................. 2
14 .......................... 050005-009 ............................. Screw ................................................................................................ 2
15 .......................... 803855 ..................................... Clamp ............................................................................................... 1
16 .......................... 050051-005 ............................. Screw ................................................................................................ 2
17 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1
18 .......................... 050008-068 ............................. Nut .................................................................................................... 2
19 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1
21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1
22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 2
23 .......................... 803543-001 ............................. Yoke .................................................................................................. 1
803543-002 ............................. Yoke (Auxiliary Function) .................................................................. 1
803538 ..................................... Pulley Chain ................................................................................ 1
25 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2
26 .......................... 050009-046 ............................. Washer .............................................................................................. 2
27 .......................... 803575-001 ............................. Bolt .................................................................................................... 1
28 .......................... 050012-037 ............................. Circlip ................................................................................................ 2
29 .......................... 124018 ..................................... Buffer ................................................................................................ 2
30 .......................... 050005-023 ............................. Screw ................................................................................................ 2
31 .......................... 050012-015 ............................. Circlip ................................................................................................ 1
32 .......................... 050009-018 ............................. Washer .............................................................................................. 2
807151 ..................................... Shaft ................................................................................................. 1

807152 ..................................... Pulley Hose ...................................................................................... 2
807153-002 ............................. Pulley Hose ...................................................................................... 1
050009-021 ............................. Shim .................................................................................................. 2
050012-006 ............................. Ring Retaining .................................................................................. 2
092746-001 ............................. Bracket .............................................................................................. 1
092747-001 ............................. Poly Stop .......................................................................................... 1
050005-011 ............................. Screw ................................................................................................ 1
050010-018 ............................. Washer .............................................................................................. 1
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR

053002-009 ............................. Grease (Yoke) ................................................................................... AR

REV. 2 02/01
125
TT MAST
TT Mast
Position 1 Position 20 Collapsed Height
803847-001 051060-006 3700 mm
803847-002 051060-007 4100 mm
803847-003 051060-001 4465 mm
803847-004 051060-002 4915 mm
803847-005 051060-008 5230 mm
Tab013gb
Auxiliary TT Mast
Position 1 Position 20 Collapsed Height
803847-006 051060-006 3700 mm
803847-007 051060-007 4100 mm
803847-008 051060-001 4465 mm
803847-009 051060-002 4915 mm
803847-010 051060-008 5230 mm
Tab014gb

REV. 1 06/03
M1.0-0000-000126
126
127
FORK CARRIAGE
WE 1,25t
1
6
4
3
4
3
4
3
4
3
M0642

REV. 1 02/01
M1.0-0000-000128
128
FORK CARRIAGE
1 ..................... 802724 .................................... Fork Carriage (TL Mast) ........................................................................ 1

2 ..................... 802980 .................................... Fork Carriage (TF Mast) ........................................................................ 1
3 ..................... 802728 .................................... Roller ...................................................................................................... 4
4 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR
050009-022 ............................. Shim 1.0 ................................................................................................. AR
050009-023 ............................. Shim 1.5 ................................................................................................. AR
5 ..................... 802767-002 ............................. Chain Pin ................................................................................................ 2
6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 4

REV. 2 08/01
129
FORK CARRIAGE
WE 1,6t
1
6
4
3
4
3
6
4
3 7
4
3
M2027

REV. 1 02/01
M1.0-0000-000130
130
FORK CARRIAGE

2 ..................... 804383-001 ............................. Fork Carriage (TF Mast) ........................................................................ 1
804383-002 ............................. Fork Carriage (TT Mast) ........................................................................ 1
3 ..................... 803424 .................................... Roller ...................................................................................................... 4
4 ..................... 803915-001 ............................. Shim 0.5 ................................................................................................. AR
803915-002 ............................. Shim 1.0 ................................................................................................. AR
803915-003 ............................. Shim 1.5 ................................................................................................. AR
5 ..................... 802781 .................................... Chain Pin ................................................................................................ 2
6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 6
7 ..................... 803539 .................................... Chain Pin ................................................................................................ 1

REV. 2 08/01
131
FORK CARRIAGE
WS 1,35t
7
9
8
5
7
9 4
8
1 1 1 0
1 0
4
2
5
3
5
4
1 3
3
1 1
2 1 2
4 1
5
M0640

REV. 1 02/01
M1.0-0000-000132
132
FORK CARRIAGE

803074 .................................... Fork Carriage (TF Mast) ........................................................................ 1
2 ..................... 802728 .................................... Roller ...................................................................................................... 4
3 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR
050009-022 ............................. Shim 1.0 ................................................................................................. AR
050009-023 ............................. Shim 1.5 ................................................................................................. AR
4 ..................... 803914 .................................... Washer ................................................................................................... 4
5 ..................... 050051-008 ............................. Screw ...................................................................................................... 4
6 ..................... 803991-012-01 ........................ Forks ....................................................................................................... 2
7 ..................... 804012 .................................... Handle Assembly (included 8-10) .......................................................... 2
8 ........................................................................ Spring ..................................................................................................... 2
9 ........................................................................ Bolt ......................................................................................................... 2
10 ....................................................................... Detent ..................................................................................................... 2
11 .................... 050005-023 ............................. Screw ...................................................................................................... 1
053050-006 ............................. Loctite ..................................................................................................... AR
12 .................... 802767-002 ............................. Chain Pin ................................................................................................ 2
13 .................... 050000-065 ............................. Pin Roll ................................................................................................... 4
053002-001 ............................. Grease .................................................................................................... AR

053002-007 ............................. Grease (Detent) ..................................................................................... AR

053002-008 ............................. Grease (Detent - Freezer/Corrosion) ..................................................... AR

REV. 3 06/03
133
FORK CARRIAGE
WS 1,8t
M1905
M1.0-0000-000134
134
FORK CARRIAGE
0 ..................... 803612-001 ............................. Fork Carriage 1.8t TL ............................................................................. 1

803612-002 ............................. Fork Carriage 1.8t TF ............................................................................. 1
803612-003 ............................. Fork Carriage 1.8t TT ............................................................................. 1
803612-004 ............................. Fork Carriage 1.8t TL (Freezer/Corrosion) ............................................ 1
803612-005 ............................. Fork Carriage 1.8t TF (Freezer/Corrosion) ............................................ 1
803612-006 ............................. Fork Carriage 1.8t TT (Freezer/Corrosion) ............................................ 1
803612-007 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ............................................ 1
803612-009 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ............................................ 1
1 ........................... 803565-001 ............................. Fork Carriage 1.8t TF ....................................................................... 1
803565-002 ............................. Fork Carriage 1.8t TT ....................................................................... 1
803565-004 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ...................................... 1
2 ........................... 803564-001 ............................. Fork Carriage 1.8t TL ....................................................................... 1
803564-002 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ....................................... 1
3 ........................... 050005-023 ............................. Screw ................................................................................................ 1
053050-006 ............................. Adhesive ........................................................................................... AR
4 ........................... 803915-001 ............................. Shim 0,5mm ...................................................................................... AR
803915-002 ............................. Shim 1,0mm ...................................................................................... AR
803915-003 ............................. Shim 1,5mm ...................................................................................... AR
5 ........................... 803424 ..................................... Roller ................................................................................................ 6
6 ........................... 803914 ..................................... Washer .............................................................................................. 4
7 ........................... 050051-008 ............................. Screw ................................................................................................ 4
8 ........................... 803872 ..................................... Washer .............................................................................................. 2
9 ........................... 050003-032 ............................. Screw ................................................................................................ 2
053050-006 ............................. Loctite ............................................................................................... AR
10 .......................... 806790-002 ............................. Bracket (only for 803564-002) .......................................................... 1
11 .......................... 806790-001 ............................. Bracket (only for 803564-002) .......................................................... 1
12 .......................... 050003-020 ............................. Screw ................................................................................................ 4
053050-006 ............................. Adhesive (only for 803564-002) ....................................................... AR
13 .......................... 803991-012-01 ........................ Fork ................................................................................................... 2
14 .......................... 804012 ..................................... Handle Assembly .............................................................................. 2
15 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1
16 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 6
17 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2
053002-001 ............................. Grease .............................................................................................. AR

053002-007 ............................. Grease (Detent) ................................................................................ AR

053002-008 ............................. Grease (Detent - Freezer/Corrosion) ............................................... AR
135
LOAD BACKREST
M0643
M1.0-0000-000136
136
LOAD BACKREST
1 ..................... 803598 .................................... Laod Backrest (WE) ............................................................................... 1

2 ..................... 050051-008 ............................. Screw ...................................................................................................... 5
3 ..................... 803596 .................................... Laod Backrest (WS) ............................................................................... 1
2 ..................... 050051-008 ............................. Screw ...................................................................................................... 4
137
Printed in Germany
M1.0-0000-000138
138
SECTION 8
Printed in Germany
139
LIFT CYLINDER
TL Mast 1,25t/1,35t
1 2
1 1
1 0
9
2
3 1
5 8
7
6
8
M1145

REV. 1 02/01
M1.0-0000-000140
140
LIFT CYLINDER
0 ..................... 804703-*** ............................... Lift Cylinder Assembly (ø 35) ................................................................ 2

1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2
2 ........................... 804754 ..................................... Seal Wiper ........................................................................................ 2
3 ........................... 804760 ..................................... Seal ................................................................................................... 2
4 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4
5 ........................... 804749 ..................................... Cylinder Cap ..................................................................................... 2
6 ........................... 804773 ..................................... O-Ring .............................................................................................. 2
7 ........................... 804711 ..................................... Piston Button .................................................................................... 2
8 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4
9 ........................... 804721-*** ............................... Piston Rod ........................................................................................ 2
10 .......................... 804742-*** ............................... Cylinder Tube .................................................................................... 2
11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2
12 .......................... 054173 ..................................... Seal ................................................................................................... 2
805485 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

REV. 1 02/01
141
LIFT CYLINDER
TL/TT Mast 1,6t/1,8t
1 2
1 1
1 0
9
2
3 1
5 8
7
6
8
M1145

REV. 1 02/01
M1.0-0000-000142
142
LIFT CYLINDER

1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2
2 ........................... 804755 ..................................... Seal Wiper ........................................................................................ 2
3 ........................... 804761 ..................................... Seal ................................................................................................... 2
4 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4
5 ........................... 804748 ..................................... Cylinder Cap ..................................................................................... 2
6 ........................... 804774 ..................................... O-Ring .............................................................................................. 2
7 ........................... 804710 ..................................... Piston Button .................................................................................... 2
8 ........................... 804770 ..................................... Guide Ring ........................................................................................ 4
9 ........................... 804720-*** ............................... Piston Rod ........................................................................................ 2
10 .......................... 804741-*** ............................... Cylinder Tube .................................................................................... 2
11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2
12 .......................... 054173 ..................................... Seal ................................................................................................... 2

Position 0 Position 9 Position 10
(WS) (WE)
804704-003 804720-003 804741-003 2950 mm 3000 mm
804704-004 804720-004 804741-004 3250 mm 3300 mm
804704-006 804720-006 804741-006 3550 mm 3600 mm
804704-007 804720-007 804741-007 3850 mm 3900 mm
804704-008 804720-008 804741-008 4250 mm 4300 mm
Tab015gb

(WS) (WE)
804704-001 804720-001 804741-001 3650 mm 3700 mm
804704-002 804720-002 804741-002 4050 mm 4100 mm
804704-003 804720-003 804741-003 4415 mm 4465 mm
804704-004 804720-004 804741-004 4865 mm 4915 mm
804704-005 804720-005 804741-005 5180 mm 5230 mm
Tab016gb

REV. 1 02/01
143
LIFT CYLINDER
TF Mast 1,25t/1,35t
1 2
1 1
2 1 0
5
1
9
4
8
M1146

REV. 1 02/01
M1.0-0000-000144
144
LIFT CYLINDER

1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4
2 ........................... 804752 ..................................... Seal Wiper ........................................................................................ 2
3 ........................... 804758 ..................................... Seal ................................................................................................... 2
4 ........................... 804764 ..................................... Guide Ring ........................................................................................ 4
5 ........................... 804751 ..................................... Cylinder Cap ..................................................................................... 2
6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2
7 ........................... 804713 ..................................... Piston Button .................................................................................... 2
8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4
9 ........................... 804727-*** ............................... Piston Rod ........................................................................................ 2
10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2
11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2
12 .......................... 054173 ..................................... Seal ................................................................................................... 2
Position 0 Position 9 Position 10 Bauhöhe (WS) Bauhöhe (WE)
804700-001 804727-001 804745-001 2950 mm 3000 mm
804700-002 804727-002 804745-002 3250 mm 3300 mm
804700-003 804727-003 804745-003 3550 mm 3600 mm
804700-004 804727-004 804745-004 3850 mm 3900 mm
804700-005 804727-005 804745-005 4250 mm 4300 mm
Tab017d

REV. 1 02/01
145
LIFT CYLINDER
TF Mast 1,6t/1,8t
1 2
1 1
2 1 0
5
1
9
4
M1146

REV. 1 02/01
M1.0-0000-000146
146
LIFT CYLINDER

1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4
2 ........................... 804753 ..................................... Seal Wiper ........................................................................................ 2
3 ........................... 804759 ..................................... Seal ................................................................................................... 2
4 ........................... 804765 ..................................... Guide Ring ........................................................................................ 4
5 ........................... 804750 ..................................... Cylinder Cap ..................................................................................... 2
6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2
7 ........................... 804712 ..................................... Piston Button .................................................................................... 2
8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4
9 ........................... 804723-*** ............................... Piston Rod ........................................................................................ 2
10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2
11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2
12 .......................... 054173 ..................................... Seal ................................................................................................... 2

(WS) (WE)
804701-001 804723-001 804745-001 2950 mm 3000 mm
804701-002 804723-002 804745-002 3250 mm 3300 mm
804701-003 804723-003 804745-003 3550 mm 3600 mm
804701-004 804723-004 804745-004 3850 mm 3900 mm
804701-005 804723-005 804745-005 4250 mm 4300 mm
Tab018gb

REV. 1 02/01
147
FREE LIFT CYLINDER
TF Mast 1,25t/1,35t
2 1 2
1 1
4
1 0
8
1
M1242

REV. 1 02/01
M1.0-0000-000148
148
FREE LIFT CYLINDER

1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1
2 ........................... 804756 ..................................... Seal Wiper ........................................................................................ 1
3 ........................... 804762 ..................................... Seal ................................................................................................... 1
4 ........................... 804768 ..................................... Guide Ring ........................................................................................ 2
5 ........................... 804747 ..................................... Cylinder Cap ..................................................................................... 1
6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1
7 ........................... 804709 ..................................... Piston Button .................................................................................... 1
8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2
9 ........................... 804719-*** ............................... Piston Rod ........................................................................................ 1
10 .......................... 804739-*** ............................... Cylinder Tube .................................................................................... 1
11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 1
12 .......................... 054173 ..................................... Seal ................................................................................................... 1

(WS) (WE)
804706-001 804719-001 804739-001 2950 mm 3000 mm
804706-002 804719-002 804739-002 3250 mm 3300 mm
804706-003 804719-003 804739-003 3550 mm 3600 mm
804706-004 804719-004 804739-004 3850 mm 3900 mm
804706-005 804719-005 804739-005 4250 mm 4300 mm
Tab019gb

REV. 1 02/01
149
FREE LIFT CYLINDER
TF/TT Mast 1,6t/1,8t
2 1 2
1 1
4
1 0
8
1
M1147

REV. 1 02/01
M1.0-0000-000150
150
FREE LIFT CYLINDER

1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1
2 ........................... 804757 ..................................... Seal Wiper ........................................................................................ 1
3 ........................... 804763 ..................................... Seal ................................................................................................... 1
4 ........................... 804769 ..................................... Guide Ring ........................................................................................ 2
5 ........................... 804746 ..................................... Cylinder Cap ..................................................................................... 1
6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1
7 ........................... 804708 ..................................... Piston Button .................................................................................... 1
8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2
9 ........................... 804718-*** ............................... Piston Rod ........................................................................................ 1
10 .......................... 804738-*** ............................... Cylinder Tube .................................................................................... 1
11 .......................... 54172 ....................................... Bleed Screw ...................................................................................... 1
12 .......................... 54173 ....................................... Seal ................................................................................................... 1

(WS) (WE)
804707-004 804718-004 804738-004 2950 mm 3000 mm
804707-005-01 804718-005 804738-005 3250 mm 3300 mm
804707-007-01 804718-007 804738-007 3550 mm 3600 mm
804707-008-01 804718-008 804738-008 3850 mm 3900 mm
804707-009-01 804718-009 804738-009 4250 mm 4300 mm
Tab020gb

(WS) (WE)
804707-001-01 804718-001 804738-001 3650 mm 3700 mm
804707-002 804718-002 804738-002 4050 mm 4100 mm
804707-004 804718-004 804738-004 4415 mm 4465 mm
804707-005-01 804718-005 804738-005 4865 mm 4915 mm
804707-006 804718-006 804738-006 5180 mm 5230 mm
Tab021gb

REV. 1 02/01
151
Printed in Germany
M1.0-0000-000152
152
SECTION 9
Printed in Germany
153
PLATFORM
M1550
M1.0-0000-000154
154
PLATFORM
1 ..................... 810703 .................................... Platform Assembly ................................................................................. 1

807712 ..................................... Mat .................................................................................................... 1
053050-009 ............................. Adhesive Tape .................................................................................. AR
811699 ..................................... Pin ..................................................................................................... 4
2 ..................... 806094 .................................... Bush ....................................................................................................... 2
3 ..................... 806083 .................................... Sleeve ..................................................................................................... 1
4 ..................... 050017-008 ............................. Screw ...................................................................................................... 1
5 ..................... 806084-001 ............................. Spring (RH wound) ................................................................................ 1
806084-002 ............................. Spring (LH wound) ................................................................................. 1
6 ..................... 806784 .................................... Tube ........................................................................................................ 2
7 ..................... 050000-045 ............................. Pin .......................................................................................................... 1
8 ..................... 806085 .................................... Spring device ......................................................................................... 1
9 ..................... 050000-025 ............................. Pin .......................................................................................................... 3
10 .................... 806081 .................................... Shaft ....................................................................................................... 1
11* ................... 806023 .................................... Brake Lever ............................................................................................ 1
12* ................... 806024 .................................... Brake lining ............................................................................................. 1
053050-010 ............................. Adhesive ................................................................................................. AR
13 .................... 806025 .................................... Brake Ring .............................................................................................. 1
14 .................... 050017-011 ............................. Screw ...................................................................................................... 1
15 .................... 806089 .................................... Spinner ................................................................................................... 1
16 .................... 806088 .................................... Spring ..................................................................................................... 1
17 .................... 050005-037 ............................. Screw ...................................................................................................... 1
18 .................... 806504 .................................... Pin .......................................................................................................... 2
19 .................... 051053-002 ............................. Spring ..................................................................................................... 38
20 .................... 050000-002 ............................. Pin .......................................................................................................... 2
21 .................... 803619-001 ............................. Switch ..................................................................................................... 1
803310 .................................... Actuator .................................................................................................. 1
22 .................... 050004-009 ............................. Screw ...................................................................................................... 2
...................... 050008-004 ............................. Nut .......................................................................................................... 2
23 .................... 806082 .................................... Cover ...................................................................................................... 1
24 .................... 050071-034 ............................. Screw ...................................................................................................... 4
25 .................... 050006-042 ............................. Screw ...................................................................................................... 2
* ..................... 808097 .................................... Brake Assembly (included 11 & 12) ...................................................... 1

REV. 3 06/03
155
PLATFORM
M1546
M1.0-0000-000156
156
PLATFORM
1 ..................... 807503-001 ............................. Gate (LH) ................................................................................................ 1

807503-002 ............................. Gate (RH) ............................................................................................... 1
807506 .................................... Pad ......................................................................................................... 2
050071-009 ............................. Screw ...................................................................................................... 4
2 ..................... 806095 .................................... Bearing ................................................................................................... 4
3 ..................... 807497-001 ............................. Bushing (LH) .......................................................................................... 1
807497-002 ............................. Bushing (RH) .......................................................................................... 1
811700 .................................... Gong ....................................................................................................... 2
050003-010 ............................. Screw ...................................................................................................... 2
4 ..................... 050000-041 ............................. Pin .......................................................................................................... 4
5 ..................... 807493 .................................... Brake Lever Assembly ........................................................................... 2
806024 ..................................... Brake Lining ...................................................................................... 2
053050-010 ............................. Adhesive ........................................................................................... AR
6 ..................... 050006-054 ............................. Screw ...................................................................................................... 2
7 ..................... 803619-001 ............................. Switch ..................................................................................................... 2
803310 .................................... Actuator .................................................................................................. 2
8 ..................... 050004-034 ............................. Screw ...................................................................................................... 4
9 ..................... 050008-004 ............................. Nut .......................................................................................................... 4
10 .................... 806086-001 ............................. Cover (LH) .............................................................................................. 1
806086-002 ............................. Cover (RH) ............................................................................................. 1
050071-035 ............................. Screw ...................................................................................................... 2
11 .................... 050003-030 ............................. Screw ...................................................................................................... 4
12 .................... 050017-011 ............................. Screw ...................................................................................................... 2
not illustrated
806088 .................................... Spring ..................................................................................................... 2

806089 .................................... Spinner ................................................................................................... 2

REV. 3 06/03
157
Printed in Germany
M1.0-0000-000158
158
SECTION 10
Printed in Germany
159
LABELS AND DECALS
M a s t N u m b e r
Mast
M a s t nNumber
u m m e r
N u m é ro d e m â t
1 2
6
6 1 0
5 1 1
3 ,4
F ra m e N u m b e r 1
Frame Number
F a h r g e s te lln u m m e r
N u m é r o d e c h a s s is
M0648

REV. 2 06/03
M1.0-0000-000160
160
LABELS AND DECALS
1 ..................... 106158-003 ............................. Decal, Crown .......................................................................................... 1

2 ..................... 106158-011 ............................. Decal, Crown .......................................................................................... 1
3 ........................................................................ Capacity Plate (Please contact Service) ............................................... 1
4 ..................... 060027-013 ............................. Rivet, Pop ............................................................................................... 4
5 ..................... 869002-*** ............................... Serial Number Plate ............................................................................... 1
060027-014 ............................. Rivet, Pop ............................................................................................... 4
6 ..................... 869006-*** ............................... Warning Label Pinch Points ................................................................... AR
7 ..................... 869009-*** ............................... Warning Label Forks .............................................................................. 1
8 ..................... 869010-*** ............................... Warning Label Load ............................................................................... 1
9 ..................... 869012-*** ............................... Warning Label Alterations ...................................................................... 1
10 .................... 869020-*** ............................... Decal, Batterie Warning ......................................................................... 1
11 .................... 869036-*** ............................... Decal, No Riding (not for Platform) ........................................................ 1
12 .................... 869054-*** ............................... Decal, Operator Warning ....................................................................... 1
*** ................... xxxxxx-001 .............................. German ..................................................................................................

xxxxxx-002 .............................. French ....................................................................................................
xxxxxx-003 .............................. Spanish ..................................................................................................
xxxxxx-004 .............................. Dutch ......................................................................................................
xxxxxx-005 .............................. Italian ......................................................................................................
xxxxxx-006 .............................. English ....................................................................................................
*** ................... 869002-011 ............................. German ..................................................................................................

869002-012 ............................. French ....................................................................................................
869002-013 ............................. Spanish ..................................................................................................
869002-014 ............................. Dutch ......................................................................................................
869002-015 ............................. Italian ......................................................................................................
869002-016 ............................. English ....................................................................................................

REV. 3 06/03
161
Printed in Germany
M1.0-0000-000162
162
CROWN Gabelstapler GmbH & Co. KG
- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Telephone +49 (0)89 93 00 2 - 0
Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level A

Order Number: 812687-006

Manual de Partes Crown We - WS2000

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Parts Manual

ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany M/P-IDX-4220

SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION 9 – CABIN/PLATFORM PAGE SERIAL NR. CUT REV.

SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

M/P-IDX-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

Important customer information Ordering Spare Parts

Any proposed modification which would

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany M/P-ITD-4220

MP-1.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

0 ........................................................................ Frame WE ............................................................................................... 1

053002-001 ............................. Grease .............................................................................................. AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220

MP-1.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

0 ........................................................................ Frame WS ............................................................................................... 1

053002-001 ............................. Grease .............................................................................................. AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220

MP-1.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

1 ..................... 803092 .................................... Cover ...................................................................................................... 1

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220

MP-1.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

1 ..................... 803312-001 ............................. Battery Lid .............................................................................................. 1

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.0-4220

MP-1.5-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

1* .................... 802739 .................................... Housing .................................................................................................. 1

* ..................... 802738-001 ............................. Castor Assembly (included 1-9) ............................................................ 1

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.5-4220

MP-1.5-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

0 ..................... 807704-001 ............................. Caster Wheel Assy (Platform) ............................................................... 1

053002-001 ............................. Grease .............................................................................................. AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-1.5-4220

MP-2.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

1 ........................................................................ Pump Motor (see Section 2.13) ............................................................. 1

053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-2.0-4220

MP-2.0-4220 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

0 ........................................................................ Hydraulic Power Unit (Auxiliary Function) ............................................. 1

053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany MP-2.0-4220