Specification Ig and Packing Material

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.

2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

MW WIRETEC PVT LTD.


SP-159A, KEHRANI INDUSTRIAL
AREA, BHIWADI-301019,
RAJASTHAN (INDIA)

PACKING MATERIAL SPECIFICATION


CONFORMS TO IS 6419:1996 AND
AWS/SFA 5.18
&
MW INTERNAL STANDARD

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

1. Corrugated Box
Spec No. Description Dimension(mm) Total Weight(gm.) Print Color
1.1 For MIG (CO2 Wire) 310 X 310 X 110 250±10 Size 0.80= Blue
RANDOM PACK SD300 1.00= Green
1.20= Red
1.2 For MIG (SS Wire) 310 X 310 X 110 250±10 White Box with
LAYER PACK SD 300 Blue Print
1.3 For SAW (COIL PACK) 395 X 395 X 105 500±15 Brand Name Print
25 KG & 30 KG
1.4 For MIG (CO2 Wire) 280 X 280 X 110 220±10 Size 0.80= Blue
LAYER PACK SD 270 1.00= Green
1.20= Red

Note:
 Printed Matter and Quality of print must be clean and clear.
 ±0.5 mm tolerance is acceptable in the Box’s Dimension.
 Material weight must be within specified range.
 Material must be free from Dust, moisture or any other dirty particle.

2. Polythene
Spec No. Dimension(inch) Pcs/kg Physical Examination Use

2.1 16.5 x 17.5 50-55 pcs minimum Non sticky, Non For Layer
Slippery, Transparent Packing(SD 270)

2.2 18 X 19 50 pcs minimum Non sticky, Non For Random MIG


Slippery, Transparent and SS LAYER
Packing(SD 300)
2.3 20 x 22 35 pcs minimum Non sticky, Non For SAW Coil
Slippery, Transparent

Note:
 Polythene must be sealed at bottom end.
 Polythene must be Non sticky, no slippery and transparent.
 Polythene weight must be within specified range.

Prepared By: QUALITY EXECUTIVE Approved By: MANAGER QUALITY

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

3. Plastic Spool

Spec Description Dimension(mm) Weight(gm./spool) Breaking Load Color


No. Requirement
3.1 LAYER SD 270 d1=270 mm 650±20 6000-10000 BLACK
d2=150 mm Newton
d3=50.5(+2.5)mm
d5=10 mm(+1)mm
d6= 10(+1)mm
L1=89 mm
L2=103(+0,-3) mm
e1=44.5±0.5 mm
3.2 LAYER SD 300 d1=300 mm 800±20 20000-25000 BLACK
d2=208 mm Newton
d3=50.5(+2.5)mm
d5=10 mm(+1)mm
d6= 10(+1)mm
L1=90 mm
L2=132(+0,-3) mm
e1=44.5±0.5 mm
3.3 RANDOM SD d1=300 mm 700±20 16000-20000 BLACK
300 d2=208 mm Newton
d3=50.5(+2.5)mm
d5=10 mm(+1)mm
d6= 10(+1)mm
L1=90 mm
L2=103(+0,-3) mm
e1=44.5±0.5 mm
Note: All above specs for SD 300 is as per IS 6419:1996 and AWS/SFA 5.18.
Prepared By: QUALITY EXECUTIVE Approved By: MANAGER QUALITY

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

4. Vapor Corrosion Inhibitor (VCI Paper)


Spec No. Dimension Paper Quality Passing requirement Use
Width(mm)
4.1 92 mm x 250 meter Free from dust and Minimum 2 days For Layer
moisture wrapping test for Packing(SD 270)
surface check
4.2 98 mm x 250 meter Free from dust and Minimum 2 days For Random
moisture wrapping test for Packing(SD 300)
surface check

Note:
 VCI Paper width must be as mentioned without any tolerance.
 Final report will be submitted after 2 days from the date of sample received.

5. Fiber Board Drum


Spec Description Weight/Drum(kg) Dimension(mm) Color
No.
5.1 BIG DRUM 20 x 32 10.5±1.00 Outer Drum ID=500±5 Brown
250 KG PACK Inner Drum ID=260±5
Outer Drum Height=810±5
Inner Barrel Height=810±5
Gap Between Outer Drum
and Inner Barrel =110±5
5.2 SMALL DRUM 20 x 16 7.5±1.00 Outer Drum ID=500±5 Brown
100 KG PACK Inner Drum ID=260±5
Outer Drum Height=400±5
Inner Barrel Height=400±5
Gap Between Outer Drum
and Inner Barrel =110±5

Note:
 Center Hook must be tightly fixed.
 Polythene inside must be of good quality and properly fixed at bottom.
 Inner Barrel must be at center with equal distance (110 mm) from Outer Drum.
 Barrel Cutting should be done with machine.

Prepared By: QUALITY EXECUTIVE Approved By: MANAGER QUALITY

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

MS WIRE ROD SPECIFICATION


CONFORMS TO IS 6419:1996
CLASSIFICATION S-4
AND AWS/SFA 5.18

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

1. Chemical Requirement:
GRADE-ER 70S-6 MS WIRE ROD, MIG
C% Mn% Si% S% P% Conforms to
0.07-0.15 1.40-1.85 0.80-1.15 0.035 MAX 0.025 MAX AWS/SFA 5.18 & IS
6419:1996 Classification S4
GRADE-ER 70S-2 MS WIRE ROD, MIG
C% Mn% Si% S% P% Conforms to
0.07 MIN 0.90-1.40 0.40-0.70 0.035 MAX 0.025 MAX AWS/SFA 5.18 & IS
6419:1996 Classification S4
GRADE-ER 70S-G MS WIRE ROD, MIG
C% Mn% Si% S% P% Conforms to
Not specified. But there shall be no intentional addition of Ni, Cr, Mo or V. AWS/SFA 5.18 & IS
Requirements are those agreed to by the purchaser and the supplier. 6419:1996 Classification S4
GRADE- EL-08(LOW MANGANESE), SAW
C% Mn% Si% S% P% Conforms to
0.010 MAX 0.25-0.60 0.07 MAX 0.030 MAX 0.030 MAX AWS/SFA 5.18 & IS
6419:1996 Classification S4
GRADE- EM-12K(MEDIUM MANGANESE), SAW
C% Mn% Si% S% P% Conforms to
0.05-0.15 0.80-1.25 0.10-0.35 0.030 MAX 0.030 MAX AWS/SFA 5.18 & IS
6419:1996 Classification S4
GRADE- EH-11K(HIGH MANGANESE), SAW
C% Mn% Si% S% P% Conforms to
0.07-0.15 1.40-1.85 0.80-1.15 0.030 MAX 0.030 MAX AWS/SFA 5.18 & IS
6419:1996 Classification S4

Note:
 Wire Rod shall be free from any grease, oil or chemical.
 Each coil must have Cast No, Size and Grade Identification Tag.
 Material Test Certificate is mandatory with each lot.

Prepared By: QUALITY EXECUTIVE Approved By: MANAGER QUALITY

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

SS WIRE ROD SPECIFICATION


CONFORMS TO AISI

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MW WIRETEC PVT. LTD. Incoming Goods and EFFECTIVE DATE: 20.09.2016
Packing material
DOC NO: RDI-01,8.4-03,Rev 01
Specification

Chemical Composition for Stainless Steel Grade as per AISI(ASTM/ASME)


Grade C%(max) Si%(max) Mn%(max) P%(max) S%(max) Cr%(max) Ni% Mo% Cu%
304 L 0.030 1.00 2.00 0.045 0.030 18 to 20 8 to 12 - -

307 Si 0.200 1.20 5 to 8 0.030 0.030 17 to 20 7 to 10 0.50 0.50

308 L 0.03 0.30-0.65 1.00-2.50 0.03 0.03 19.5 to 22 9.0 to 11.0 0.75 0.75

316 L 0.030 1.00 2.00 0.045 0.030 16 to 18 10 to 14 2 to 3 -

430 L 0.03 1.00 1.00 0.04 0.03 16 to 18 - - -

202 0.15 1.00 7.5 to 10 0.06 0.03 17 to 19 4 to 6 - -

309L 0.03 0.30-0.65 1.00-2.50 0.03 0.03 23 to 25 12 to 14 0.75 0.75

Note:
 Raw material wire received must be free from grease, oil or any other chemical.
 Q.C personnel will check the diameter of the Raw wire as per the suppler TC.
 Raw wire can anytime be tested for its chemical composition and returned if any
discrepancy found.
 Tensile strength must be obtained between 60-65 kg/mm2 for all grades.

Prepared By: QUALITY EXECUTIVE Approved By: MANAGER QUALITY

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