Investigation of Liquid-Liquid Phase Equilibria For Reactive Extraction of Lactic Acid With Organophosphorus Solvents
Investigation of Liquid-Liquid Phase Equilibria For Reactive Extraction of Lactic Acid With Organophosphorus Solvents
Investigation of Liquid-Liquid Phase Equilibria For Reactive Extraction of Lactic Acid With Organophosphorus Solvents
Received: 4 January 2012 Revised: 14 March 2012 Accepted: 16 April 2012 Published online in Wiley Online Library:
Abstract
BACKGROUND: Lactic acid is a versatile commodity chemical with a variety of applications. Synthesis of lactic acid either through
fermentation of carbohydrates or through chemical synthesis is state of the art. Separation from dilute aqueous solution is
complex and accounts for the major part of production costs. Reactive extraction based on reversible adduct formation is a
promising alternative for the separation of lactic acid.
RESULTS: Extraction was carried out with the organophosphorus solvents tri-n-butyl phosphate, tri-n-octylphosphine oxide
and Cyanex 923. Shellsol T was used as diluent. Partition coefficients increase with increasing extractant content and decreasing
temperature. Cyanex 923 has several advantages compared with tri-n-butyl phosphate and tri-n-octylphosphine oxide with
respect to lactic acid distribution and hydrodynamic properties. Liquid-liquid phase equilibria for lactic acid extraction with
Cyanex 923 were modeled. Selectivity of lactic acid extraction with respect to glycolic acid and formic acid was discussed.
CONCLUSION: The organophosphorus extractant Cyanex 923 was found to be an appropriate solvent for lactic acid extraction
from aqueous solutions. Experimental data and model data based on the Law of Mass Action showed good agreement. Lactic
acid extraction from multi-acid solution showed good selectivity compared with glycolic acid. Lactic acid selectivity is low with
respect to formic acid.
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purification steps are required to produce commercial grade lactic Morales et al.17 investigated extraction equilibria of different
acid.5 monocarboxylic acids, including lactic acid, with tri-n-butyl
Formation of calcium sulfate waste can be avoided by extractive phosphate in dodecane. Extractant concentration was varied
separation of lactic acid. Due to high polarity and the hydrophilic between 10 and 80 vol%. Matsumoto et al.18 investigated the
character of lactic acid, it is poorly extracted with conventional synergistic effect of alkylamine and tri-n-butyl phosphate on lactic
organic extractants. High consumption of solvent is inevitable. acid extraction.
Jenemann6 used iso-propyl ether as solvent. For one volume of Yabannavar and Wang13 used tri-n-octylphosphine oxide
aqueous lactic acid solution 50 volumes of iso-propyl ether were dissolved in dodecane and Isopar-M for lactic acid extraction
applied due to unfavorable distribution. from model solutions and fermentation broths. Feed lactic acid
Addition of reactive components to the organic solvent may concentration was varied between 1 and 6 g L−1 and TOPO content
increase lactic acid distribution. The organic extractant reacts between 5 and 15%. Diluents dodecane and Isopar-M showed a
with the solute at the water/solvent interface. The hydrophobic similar behavior.
reaction adduct formed is then solubilized into the organic phase. Extraction equilibria of lactic acid and other monocarboxylic
Reactive extraction of carboxylic acids may be based on solvation acids with trialkylphosphine oxide CH3 (CH2 )7 – 9 )3 =O in kerosene
with carbon-bonded or phosphorus-bonded oxygen-bearing were studied by Wang et al.11 Extraction equilibrium constant was
extractants and on ion-pairing formation with high-molecular found to be 1.0 mol L−1 .
weight aliphatic amines.7 High partition coefficients are achieved Frieling and Schügerl5 investigated lactic extraction with Cyanex
with secondary and tertiary amines. But re-extraction is often 923 in kerosene. Extraction equilibrium studies were carried out
carried out with bases because of high thermal stability due to the for Cyanex 923 concentration ranging from 0.11 to 0.85 mol L−1 .
ionic character of amine salts.8 With increasing concentration of Lactic acid production through fermentation could benefit
bases the tendency for emulsification increases. from integrated recovery by extraction.19 Biocompatibility of
Extraction with phosphorus-bonded oxygen-bearing extrac- extractants is often unsatisfactory though. Alex et al.20 suggested
tants is promising. Selectivity is affected by strength of the use of hollow fibre liquid–liquid contactors. This membrane
donor–acceptor interaction and solvation. Due to their higher process technology could broaden the use of liquid–liquid
Lewis basicity phosphorus-bonded oxygen donor extractants pro- extraction.
vide better distribution of carboxylic acids than carbon-bonded Main objective of this work was an extensive study on lactic
oxygen donor extractants. Basicity of the phosphoryl group is acid extraction with different organophosphorus extractants. Tri-
determined by its substituents. Alkoxy groups suppress basicity n-butyl phosphate, tri-n-octylphosphine oxide and Cyanex 923
whereas alkyl substituents increase it. Generally, extraction ca- diluted with Shellsol T were used as extactants. Equilibrium
pability of carboxylic acid uptake increases in the order: trialkyl data were given for highly concentrated and also undiluted
phosphate ((RO)3 P=O) < alkyl dialkylphosphinate ((RO)2 P=O) < extractant, which had been scarce in the literature so far. The
trialkylphosphine oxide (R3 P=O). With tributyl- and trioctylphos- effect of extractant content, temperature, and initial lactic acid
phine oxides, higher partition coefficients are achieved than with concentration on lactic acid distribution and water co-extraction
triphenylphosphine oxides.9,10 was investigated. Phase equilibrium data were compared with a
According to Wang et al.11 the degree of extraction is controlled model based on the Law of Mass Action.
by two effects. One is the strength of the acid. The stronger the
acid, the stronger the interaction with the organophosphorus
extractant will be. Second, hydrophobicity of the acid will affect
extraction. Hano et al.12 concluded that the extraction equilibrium MODELING LACTIC ACID EXTRACTION WITH
is only controlled by the hydrophobicity of the acid, not by the ORGANOPHOSPHORUS SOLVENTS
pKa value. As the extractant forms adducts with the carboxylic The extraction equilibrium of lactic acid with organophosphorus
acid, the pH-value of the aqueous solution should be below the compounds can be represented by the general reaction equation
pKa value of the acid.13 Partition coefficients of reactive extraction
with organophosphorus extractants increase with decreasing acid nHAaqu + RPOorg ↔ (RPO(HA)n )org (1)
concentration and decreasing temperature.5,11
Typically, reactive extractants are highly viscous. Tri-n-butyl
phosphate (TBP) is highly viscous at room temperature (3.8 mPas with n representing the number of reacting molecules of lactic
at 20 ◦ C) and density is close to one. Tri-n-octylphosphine oxide acid (HA) per molecule of organophosphorus extractant (RPO).
(TOPO) is in solid state at ambient temperature. Improvement The overall partition coefficient KD of the extracted acid represents
of hydrodynamics is obtained with diluents.14 According to the ratio of the total acid concentration in the solvent phase to the
Yabannavar and Wang13 tri-n-octylphosphine oxide can only total acid concentration in the aqueous phase.
be applied after dissolving in nonpolar diluents. Polar diluents
interfere with the extraction step by disintegrating the laden cHA,org
KD = (2)
solvent phase. A liquid phosphine oxide (Cyanex 923) was cHA,aqu
developed by Watson et al.15 It consists of a mixture of four
trialkylphoshine oxides with n-hexyl-and n-octyl substituents. Deviation from ideal (Nernst) partition has to be assumed in acid
Use of tri-n-butyl phosphate for the extraction of carboxylic acids extraction with organophosphorus based solvents. This includes
was already reported by Pagel and McLafferty16 in 1948. Decrease dissociation of the acid in the aqueous phase and association
of extraction behavior with increasing acid concentration was in the solvent phase. Distribution equilibria of carboxylic acids
observed. But due to minor change of partition coefficients it was with organophosphorus extractants are therefore analytically best
concluded that TBP does not associate with the acid. described by an algorithm according to the Law of Mass Action
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Degree of dissociation a
cRPO(HA)n ,org · γRPO(HA)n ,org 0.1
= n (3)
cHA,aqu · γHA,aqu
n
· cRPO,org · γRPO,org
0.08
Whereas the thermodynamic equilibrium constant Kth is inde-
pendent of acid concentration, the stoichiometric equilibrium 0.06
constant Kst may change with increasing acid concentration, since
the activity coefficients are likely to change as well. 0.04
Sample analysis Partition coefficients of lactic acid extraction with TBP are low
Lactic acid was analyzed by high-performance liquid chromatogra- with KD = 0.30 for 50 wt% TBP and KD = 0.85 for undiluted TBP
phy (HPLC). The HPLC system Ultimate 3000 (Dionex) was equipped at 25 ◦ C. Further decrease of partition coefficients to 0.16 and 0.63
with the column Acclaim OA (Dionex). Detection was carried out is observed with increasing temperature to 60 ◦ C. Similar results
with a UV/VIS detector (Dionex) at 210 nm. Elution of substances were obtained by Matsumoto et al.18 for lactic acid extraction
from the column was carried out with 0.1 mol L−1 Na2 SO4 in ul- (0.1 mol L−1 ) with TBP in hexane. Partition coefficients were 0.4
trapure water at 30 ◦ C. The pH-value of 2.65 was adjusted with with 50 wt% TBP (2 mol L−1 ) and 0.7 when using 80 wt% TBP
methanesulfonic acid. (3 mol L−1 ) at 25 ◦ C.
For Karl Fischer titration the titration manager Radiometer Highest partition coefficients are achieved with Cyanex 923. At
Copenhagen equipped with VIT 90 video titrator, ABU 93 triburette 25 ◦ C partition coefficients increase from 2.14 (50 wt% Cyanex 923)
and SAM 90 sample station was used. Mean deviation of lactic acid to 4.46 (undiluted Cyanex 923). Partition coefficients decrease to
concentration and water content was determined to be 3%. Mean 1.69 (50 wt% Cyanex 923) and 3.27 (undiluted Cyanex 923) with
error for KD values was 0.05. increasing temperature to 60 ◦ C.
Partition coefficients as a function of extractant content are
comparable for TOPO and Cyanex 923, expected due to the similar
RESULTS AND DISCUSSION hydrocarbon substituents of both extractants. All extractants show
Screening of extractants TBP, TOPO and Cyanex 923 linear correlation of partition coefficients and extractant content,
Extractability of the extractants TBP, TOPO and Cyanex 923 for confirming that the diluent Shellsol T has no impact on lactic acid
lactic acid extraction was compared at different temperatures distribution.
(25 ◦ C, 40 ◦ C and 60 ◦ C) and feed extractant contents (Fig. 2). TBP The amount of water dissolved and co-extracted into the organic
and Cyanex 923 were used in the concentration range 30 to 70 phase is shown in Fig. 3 for various extractant contents at 25 ◦ C,
wt% in Shellsol T, and without dilution. Mass fraction of TOPO in 40 ◦ C and 60 ◦ C. Maximum water content is 8.7 wt% when using
Shellsol T was varied between 5 and 20% due to limited solubility undiluted Cyanex 923 at 25 ◦ C.
of TOPO at ambient temperature. Feed lactic acid concentration
was 2 g L−1 . Extraction with Cyanex 923
Partition coefficients for reactive extraction of carboxylic acids For lactic acid extraction from dilute aqueous solution Cyanex
with organophosphorus compounds increase from phosphate 923 shows several advantages over TBP and TOPO. Apart from
via phosphonate to phosphine oxide.9,10 Increasing temperature achieving higher partition coefficients compared with TBP, Cyanex
results in a decrease of partition coefficients.5,11 Both trends 923 does not tend to form emulsions. In contrast to TOPO
are confirmed for lactic acid extraction with TBP, TOPO and the liquid phosphine oxide Cyanex 923 can be used at high
Cyanex 923. concentration and even without dilution. Cyanex 923 can be used
Extraction capacity of TOPO based solvents is low due to its at elevated temperature as well as ambient temperature. All further
poor solubility in Shellsol T resulting in low TOPO concentration investigation of extraction equilibria was carried out with Cyanex
in the solvent phase. At 25 ◦ C partition coefficients increase from 923 at 20 ◦ C.
0.20 to 0.86 with increasing TOPO content from 5 wt% to 20 wt%. As may be concluded from Equation (9) partition coefficients
Increasing temperature results in decrease of partition coefficients for acid extraction with organophosphorus compounds are
to 0.10 and 0.64, respectively. Partition coefficients derived in this influenced by the initial acid concentration. The higher the
work are comparable to those given by Yabannavar and Wang13 initial acid concentration in the aqueous phase, the smaller is
for lactic acid extraction with TOPO in dodecane. For a feed lactic the partition coefficient.
acid concentration of 1 g L−1 partition coefficients were reported Liquid–liquid phase equilibria for different concentrations of
to be 0.35 and 0.95 with 5 wt% and 15 wt% TOPO extractant. Cyanex 923 in the solvent phase are given in Table 1. As may be
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9 120
Water content of the organic phase (%)
8
Cyanex 923 100
7 TBP
TOPO
6 80
corg-1 (kg/mol)
5
60
4
3 40
30%
2 50%
70%
20
1 100%
0
0 20 40 60 80 100 0
0 100 200 300 400
Extractant content (%) (caqun·(1-α)n)-1 (kg/mol)
Figure 3. Equilibrium water contents of solvent phases for lactic acid
extraction with Cyanex 923, TBP and TOPO for different extractant contents Figure 4. Determination of the association factor n, representing the
at 25 ◦ C (black), 40 ◦ C (grey) and 60 ◦ C (white) (clactic acid,0 = 2 g L−1 , number of molecules of lactic acid reacting per molecule of phosphine
Vorg : Vaqu = 1 : 2). oxide, and the stoichiometric equilibrium constant Kst according to
Equation (10).
Determination of the association factor n wCyanex 923 (%) n Kst (kg mol−1 )
The association factor n represents the number of reacting 30 0.93 1.51
molecules of lactic acid per molecule of organophosphorus 50 0.96 1.49
compound. For determination of the association factor n the 70 0.94 1.58
inverse concentration of lactic acid in the organic phase is plotted 100 0.95 1.51
over the inverse concentration of non-dissociated lactic acid in the
mean: 0.95 ± 0.01 1.52 ± 0.04
aqueous phase according to Equation (10) (Fig. 4). The assumption
γ = 1 for all substances involved was taken as a basis, and proven
as valid.
Association factors n for different extractant contents were The total water content of the organic phase arises both from
derived from best fit data. The association factors are given in water dissolution in the organic phase and water co-extraction
Table 2, indicating that 1 : 1 adducts of lactic acid and Cyanex with the lactic acid extraction. The amount of water co-extracted
923 are formed. The stoichiometric equilibrium constant is then into the organic phase is given by subtraction of the amount
obtained from the slope with Kst = 1.52 ± 0.04 kg mol−1 . of water dissolved in the organic phase from the total water
content. 1 mole of water is co-extracted per mole of lactic acid
Investigation of water co-extraction when using 30 wt% of Cyanex 923 in Shellsol T. With increasing
Water co-extraction into the organic phase was investigated for Cyanex 923 content the amount of lactic acid extracted into the
Cyanex 923 at 25 ◦ C. Feed lactic acid concentration was 2 g L−1 . organic phase increases. Higher concentration of lactic acid in the
Table 1. Liquid–liquid phase equilibria for lactic acid (LA) extraction with Cyanex 923 at 20 ◦ C (Vorg : Vaqu = 1 : 2; mean deviation 3%)
cLA,aqu 0.007 0.014 0.069 0.102 0.161 0.199 0.290 0.378 0.608
cLA,org 0.010 0.019 0.090 0.119 0.133 0.188 0.239 0.280 0.350
50% Cyanex 923
cLA,aqu 0.006 0.011 0.056 0.081 0.124 0.169 0.264 0.315 0.525
cLA,org 0.013 0.025 0.119 0.166 0.219 0.255 0.308 0.427 0.545
70% Cyanex 923
cLA,aqu 0.004 0.009 0.044 0.067 0.102 0.157 0.131 0.200 0.266 0.358
cLA,org 0.012 0.030 0.130 0.193 0.270 0.290 0.392 0.440 0.526 0.603
100% Cyanex 923
cLA,aqu 0.004 0.007 0.036 0.054 0.079 0.104 0.099 0.159 0.214 0.374
cLA,org 0.016 0.031 0.149 0.212 0.302 0.374 0.433 0.549 0.597 0.931
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