Fatty Alcohol Manufacturing Business-381786 PDF
Fatty Alcohol Manufacturing Business-381786 PDF
Fatty Alcohol Manufacturing Business-381786 PDF
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Introduction
Fatty alcohols are commonly derived from natural oil and fat found in
animals and plants or prepared synthetically. They are aliphatic
alcohols used in detergents, cosmetics, pharmaceuticals, etc. In
cosmetics formulations fatty alcohol is used as a thickener, emulsifier,
and emollients. Fatty alcohols can be divided into natural and
artificial. All natural fatty alcohols are based on soya bean oil, palm oil,
coconut oil, and others. For production of fatty alcohol - three methods
can be used such as wax Easter route, Easter route, and acid route.
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The fatty alcohol is derived from fatty acids and forms the basic
building blocks of products like soaps, shampoos, and cosmetics among
others. The fatty alcohols are colorless oily liquids or solid wax
substances that are widely used in making cleaning products. They are
amphipathic in nature and act as non-ionic surfactants. The fatty
alcohols are mainly being used as emulsifiers, thickeners, emollients,
and lubricating agents across different industries.
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The main application areas for fatty alcohols are detergents and soaps,
personal care and others. Increasing concerns regarding the effect of
petrochemicals use on the environment have driven the use of bio-
based, sustainable chemicals. The industry has started adopting
biodegradable products and base chemicals through bio-based raw
materials for the reduction of its reliance on petrochemicals and to
decrease carbon footprint. Regulations regarding the environmental
hazards associated with petrochemical-based products are expected to
drive the market adoption. Also, increasing demand for personal care
products and detergents & soaps in developing regions is estimated to
drive the adoption of fatty alcohols during the forecast period.
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Fatty alcohol is used as an emulsifier, thickeners, emollients and
lubricating agent. These vital features and aspects of fatty alcohol
increases it overall market value as a chemical product. Applications
segment the global fatty alcohol market into personal care, amines,
soaps & detergents, lubricants and others. Global fatty alcohol market
is further classified by products into C6-C10 fatty alcohols, C11-C14
fatty alcohols and C15-C22 fatty alcohols.
Market Outlook
Fatty alcohol market size is anticipated to be valued at over USD 7.5
billion by 2023. Favorable government initiatives accompanied by
consumer shift towards natural products is likely to fuel demand over
the forecast period.
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Increasing demand for fatty acids, coupled with increasing number of
surfactant based industries are major factors driving growth of the
global fatty alcohol market. Increasing number of personal care
products, detergents, soaps, oil, etc. companies is also resulting into
increasing usage of fatty alcohols. Abundant availability of raw
materials at low cost in emerging economies is another factor fueling
growth of the global market. Furthermore, increasing population and
rising demand for cosmetics, cleaning products, gas, etc. are factors
expected to boost growth of the global fatty alcohols market in the
near future.
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The various application areas, the segment of detergents and soaps is
expected to account for a massive, dominating share in the global fatty
alcohols market during the assessment period. However, the uptake of
fatty alcohols is likely to rise at substantial pace in the personal care
industry. This is attributed to the rising use of emollients and
emulsifiers in personal care products.
The demand for fatty alcohols has witnessed a rapid worldwide demand
by the rising use of fatty alcohols in the making of soaps and
detergents. Rapid strides being made by the personal care and
cosmetics industries in emerging economies have been imparting a big
impetus to the expansion of the fatty alcohols market. Moreover, the
rising use of fatty alcohols in manufacturing plasticizers, flavors and
fragrance, and lubricants, is accentuating the growth.
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In this regard, C15-C22 fatty alcohols are extensively used in lubricants
and moisturizers. In addition, C11-C14 type is used in the making of
key foaming agents, notably sodium lauryl ether sulfates.
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Global Fatty Alcohols Market Volume by Product,
2012 - 2022 (Kilo Tons)
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Modern lifestyle and awareness among consumer groups in developed as
well as developing economies regarding the use of personal care
products is a prominent factor to upsurge the growth of global fatty
alcohol market. Biodegradable nature of fatty alcohol which helps
maintain ecological balance is a significant factor empowering the
global fatty acid market. Rising demand for detergents, surfactants and
lubricants is expected to drive this market for the forecast period. End
user industries like food and oil industries are expected to open new
opportunities for the global fatty alcohol market. Expensive raw
material cost is holding up the growth of global fatty alcohol market.
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The global fatty alcohol market is divided based on type, application,
and region. Type is segmented into the short chain, long chain, pure &
mid-cut, and higher chain. Based on application, the market is
segmented into personal care, plasticizers, industrial & domestic
cleaning, lubricants, pharmaceutical formulation, food & nutrition, and
others.
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Fatty Alcohol Market Revenue, 2015-2021 ($
Million)
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Geographically, the market has been segmented into Asia-Pacific, North
America, South America, Middle East & Africa and Europe. Asia-Pacific
is expected to dominate the market in the forecast period, due to the
rising disposable income, increasing population and growing demand for
fatty alcohols in various industries.
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Global Fatty Alcohol Market, By Region, By Value, 2013-
2023F
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Major leaders of the world Fatty Alcohols market
are:
Wilmar International Ltd., Kuala Lumpur Kepong Berhad, Musim Mas
Holdings Pte. Ltd., Godrej Industries Limited, The Procter & Gamble
Company, VVF Limited, Sasol Limited, Kao Corporation, Emery
Oleochemicals (M) Sdn Bhd, Royal Dutch Shell plc.
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Oleochemicals Industry in India
Fatty acids control a lion’s share in the India oleochemicals market on
account of large requirement for distilled fatty acids and
polyunsaturated acids, which are essential in the production of soaps,
personal care products, detergents, lubricants, surfactants, etc.
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India oleochemicals market is projected to cross US$2.6 billion by
2025. India oleochemicals market has been segmented into five
categories namely - fatty acids, fatty alcohols, glycerin, fatty acid
methyl esters and fatty amines. Robust growth in India oleochemicals
market can be attributed to the increasing demand for naturally
derived raw materials for personal care and soaps industry. Rising
consumer spending on green products and increasing awareness
regarding the harmful effects of chemicals used in cosmetic products
has resulted in an upsurge in preference for oleochemicals in the
country, especially over the last few years.
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However, the fastest growth in India oleochemicals market over the
next ten years is anticipated to be exhibited by methyl esters and fatty
amines, which are increasingly being used in the agrochemicals sector.
West region controls the largest share in India oleochemicals market
on account of strong presence of soaps and detergent manufacturing
industries in the region.
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Machinery Photographs
Reaction Kettle
Agitator
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Heat Exchanger
Pressure Filter
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Project at a Glance
COST OF PROJECT MEANS OF FINANCE
Existin Propose Existin Propose
Particulars g d Total Particulars g d Total
Land & Site 1067.6
Development Exp. 0.00 200.00 200.00Capital 0.00 1067.60 0
Buildings 0.00 487.00 487.00Share Premium 0.00 0.00 0.00
Other Type Share
Plant & Machineries 0.00 1287.001287.00 Capital 0.00 0.00 0.00
Motor Vehicles 0.00 25.00 25.00 Reserves & Surplus 0.00 0.00 0.00
Office Automation
Equipments 0.00 72.50 72.50 Cash Subsidy 0.00 0.00 0.00
Technical Knowhow Internal Cash
Fees & Exp. 0.00 50.00 50.00 Accruals 0.00 0.00 0.00
Franchise & Other Long/Medium Term 3202.7
Deposits 0.00 0.00 0.00 Borrowings 0.00 3202.79 9
Preliminary& Pre-
operative Exp 0.00 10.00 10.00 Debentures / Bonds 0.00 0.00 0.00
Provision for Unsecured
Contingencies 0.00 126.00 126.00 Loans/Deposits 0.00 0.00 0.00
Margin Money -
Working Capital 0.00 2012.892012.89
4270.3
TOTAL 0.00 4270.394270.39TOTAL 0.00 4270.39 9
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Project at a Glance
Yea Annualised Boo Debt Divid Retained Payo Proba P/E Yield
r k end Earnings ut ble Rati Price/
Valu Mark o Book
e et Value
Price
Per No.of
EPS CEPS Per Share Share Per Share Time
` ` ` ` ` % ` % ` s %
17.6 100.
1-2 7.68 10.25 8 24.00 0.00 00 7.68 0.00 7.68 1.00 0.00
2- 27.6 100.
3 9.93 12.15 1 18.00 0.00 00 9.93 0.00 9.93 1.00 0.00
3- 40.1 100. 12.5
4 12.50 14.42 0 12.00 0.00 00 0 0.00 12.50 1.00 0.00
55.1 100. 15.0
4-5 15.05 16.71 5 6.00 0.00 00 5 0.00 15.05 1.00 0.00
72.7 100. 17.5
5-6 17.56 18.99 1 0.00 0.00 00 6 0.00 17.56 1.00 0.00
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Project at a Glance
Yea D. S. C. R. Debt Equit Total Retur Profitability Ratio Assets Curre
r /- y as- Net n on Turno nt
Depos Equit Wort Net ver Ratio
its y h Wort Ratio
Debt h
Indivi Cumul Over GPM PBT PAT Net P/V
dual ative all Contr Ratio
ibutio
n
(Number of
(Number of times) times) % % % % % %
Initi
al 3.00 3.00
1- 4061. 3.83
2 1.46 1.46 1.36 1.36 9.56 2.41% 1.15% 0.77% 36 % 5.33 1.11
2- 4442. 3.59
3 1.71 1.58 0.65 0.65 6.71 2.52% 1.32% 0.86% 51 % 5.45 1.13
3- 5070. 3.59
4 2.07 1.73 2.08 0.30 0.30 5.07 2.60% 1.47% 0.94% 09 % 5.44 1.16
5697. 3.58
4-5 2.49 1.89 0.11 0.11 4.01 2.66% 1.59% 1.01% 71 % 5.39 1.19
6325. 3.58
5-6 3.01 2.08 0.00 0.00 3.29 2.69% 1.68% 1.06% 31 % 5.31 1.26
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Project at a Glance
BEP
BEP - Maximum Utilisation Year 5
Cash BEP (% of Installed Capacity) 49.95%
Total BEP (% of Installed Capacity) 52.38%
IRR, PAYBACK and FACR
Internal Rate of Return .. ( In %age ) 33.47%
2 Years 3
Payback Period of the Project is ( In Years ) Months
Fixed Assets Coverage Ratio ( No. of times ) 140.341
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Major Queries/Questions Answered in the
Report?
1. What is Fatty Alcohol Manufacturing industry ?
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5. What is the structure of the Fatty Alcohol
Manufacturing Business and who are the
key/major players ?
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9. Who are the Suppliers and Manufacturers of Plant
& Machinery for setting up Fatty Alcohol
Manufacturing plant ?
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13. What is the total size of land required for setting up
Fatty Alcohol Manufacturing plant ?
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18. What are the Personnel (Manpower)
Requirements for setting up Fatty Alcohol
Manufacturing Business?
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23. What are the Profitability Ratios of Fatty Alcohol
Manufacturing Project?
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27. What are the Market Opportunities for setting
up Fatty Alcohol Manufacturing plant?
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Table of Contents
of the
Project Report
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1. PROJECT LOCATION
1.1. STATE PROFILE & GEOTECHNICAL SITE CHARACTERIZATION
1.1.1. General
1.1.2. Culture & Lifestyle
1.1.3. Music & Dance
1.1.4. Festivals
1.1.5. Land
1.1.6. Map
1.1.7. Plant and Animal Life
1.1.8. Population
1.1.9. Economy
1.1.10. Resources and Power
1.1.11. Health and Welfare
1.1.12. Transport
2. INTRODUCTION
4. PROPERTIES
4.1. CHEMICAL PROPERTIES
4.2. PHYSICAL PROPERTIES
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6. ADVANTAGES OF METHYL ESTERS
8. B.I.S. SPECIFICATION
8.1. IS 12069: COCONUT FATTY ACIDS
8.2. IS 13370: LINEAR FATTY ALCOHOLS FOR SURFACE ACTIVE AGENTS
8.3. IS 13658: POLYGLYCEROL ESTERS OF FATTY ACIDS, FOOD GRADE
8.4. IS 16079: PART 1-ANIMAL FEEDING STUFFS- DETERMINATION OF THE CONTENT
OF FATTY ACIDS PART 1 PREPARATION OF METHYL ESTERS
8.5. IS 6797: METHYL ESTER OF BETA-APO-8-CAROTENOIC ACID
8.6. IS 4737: CHROMITE FOR CHEMICAL INDUSTRIES
9. MARKET SURVEY
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11.6.2. Name of Director(S)
11.6.3. Plant Capacity
11.6.4. Credit Ratings
11.6.5. Location of Plant
11.6.6. Name of Raw Material(S) Consumed With Quantity & Cost
11.7. SECTION – II
11.7.1. Assets
11.7.2. Cash Flow
11.7.3. Cost as % Ge of Sales
11.7.4. Growth in Assets & Liabilities
11.7.5. Growth in Income & Expenditure
11.7.6. Income & Expenditure
11.7.7. Liabilities
11.7.8. Liquidity Ratios
11.7.9. Profitability Ratio
11.7.10. Profits
11.7.11. Return Ratios
11.7.12. Structure of Assets & Liabilities (%)
11.7.13. Working Capital & Turnover Ratios
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15. HEALTH & SAFETY
15.1. HUMAN HEALTH
15.2. ENVIRONMENT
15.3. AQUATIC ORGANISMS
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21. ECOTOXICOLOGY AND TOXICOLOGY
21.1. ECOTOXICOLOGY/ENVIRONMENTAL PROPERTIES
21.2. TOXICOLOGY
21.3. SAFETY
21.3.1. Hazards identification
21.3.2. First Aid Measures
21.3.3. Fire Fighting Measures
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Project Financials
• Project at a Glance Annexure
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• Plant & Machinery……………………………………………..……..5
Indigenous Machineries
Other Machineries (Miscellaneous, Laboratory etc.)
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• Overheads Required Per Month and Per Annum………….…….…8
Utilities & Overheads (Power, Water and Fuel Expenses etc.)
Royalty and Other Charges
Selling and Distribution Expenses
• Share Capital…………………………………………………….....11
Equity Capital
Preference Share Capital
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• Annexure 1 :: Cost of Project and Means of Finance
Revenue/Income/Realisation
Expenses/Cost of Products/Services/Items
Gross Profit
Financial Charges
Total Cost of Sales
Net Profit After Taxes
Net Cash Accruals
• Annexure 3 :: Assessment of Working Capital requirements
Current Assets
Gross Working Capital
Current Liabilities
Net Working Capital
Working Note for Calculation of Work-in-process
D.S.C.R
Earnings Per Share (EPS)
Debt Equity Ratio
• Annexure 7 :: Break-Even Analysis
Resultant N.P.B.T
Resultant D.S.C.R
Resultant PV Ratio
Resultant DER
Resultant ROI
Resultant BEP
• Annexure 12 :: Shareholding Pattern and Stake Status
Equity Capital
Preference Share Capital
• Annexure 13 :: Quantitative Details-Output/Sales/Stocks
Determined Capacity P.A of Products/Services
Achievable Efficiency/Yield % of Products/Services/Items
Net Usable Load/Capacity of Products/Services/Items
Expected Sales/ Revenue/ Income of Products/ Services/
Items
• Annexure 14 :: Product wise Domestic Sales
Realisation
size, market potential of the product and reasons for investing in the
product
• This report helps you market and place the product correctly by
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• This report helps you understand the viability of the project by
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Scope of the Report
The report titled “Market Survey cum Detailed Techno Economic
Feasibility Report on Fatty Alcohol.” provides an insight into
Fatty Alcohol market in India with focus on uses and
applications, Manufacturing Process, Process Flow Sheets, Plant
Layout and Project Financials of Fatty Alcohol project. The
report assesses the market sizing and growth of the Indian Fatty
Alcohol Industry. While expanding a current business or while
venturing into new business, entrepreneurs are often faced with
the dilemma of zeroing in on a suitable product/line. And before
diversifying/venturing into any product, they wish to study the
following aspects of the identified product:
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• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period
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Fatty Alcohol Manufacturing Business.
Production of Long-chain alcohol (Fatty
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Profitable Business Opportunities in
Oleochemicals Business
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