D722-E2B Y E3B DLW300ES - ESA - ESA1-rev-3-parts

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PARTS MANUAL

MODEL DLW-300ES
MODEL DLW-300ESA
MODEL DLW-300ESA1
WELDER/GENERATOR
(KUBOTA D722/E2B/E3B DIESEL ENGINE)

Revision #3 (11/04/16)

To find the latest revision of this


publication, visit our website at:
www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.


TABLE OF CONTENTS
DLW300ES/ESA/ESA1 Kubota D722E2B/E3B
Generator Welder Diesel Engine
Table Of Contents..................................................... 2 Crankcase Assembly...............................................44-45
Parts Ordering Procedures....................................... 3 Oil Pan Assembly.....................................................46-47
Explanation Of Code In Remarks Column............... 4 Cylinder Head Assembly........................................48-49
Suggested Spare Parts............................................ 5 Gear Case Assembly..............................................50-51
Head Cover Assembly.............................................52-53
Component Drawings Oil Filter Assembly...................................................54-55
Generator Assembly.............................................. 6-7 Dipstick And Guide Assembly................................56-57
Control Panel Assy. (DLW-300ES)......................... 8-9 Oil Pump Assembly.................................................58-59
Control Panel Assy. (DLW-300ESA/ESA1)........ 10-13 Main Bearing Case Assembly ...............................60-63
Electric Parts 1 Assy. (DLW-300ES).................. 14-15 Camshaft And Idle Gear Assembly........................64-65
Electric Parts 2 Assy. (DLW-300ES).................. 16-17 Piston And Crankshaft Assembly...........................66-67
Electric Parts 3 Assy. (DLW-300ES).................. 18-19 Flywheel Assembly..................................................68-69
Electric Parts 1 Assy. (DLW-300ESA/ESA1)..... 20-21 Fuel Camshaft And Gov. Shaft Assembly ...........70-71
Electric Parts 2 Assy. (DLW-300ESA/ESA1)..... 22-23 Idle Apparatus Assembly........................................72-73
Engine And Radiator Assembly......................... 24-27 Stop Solenoid Assembly.........................................74-75
Battery Assembly.....................................................28-29 Injection Pump Assembly.......................................76-77
Muffler Assembly......................................................30-31 Speed Control Plate Assembly..............................78-79
Fuel Tank Assembly.................................................32-33 Nozzle Holder And Glow Plug Assembly.............80-81
Enclosure Assembly................................................34-37 Nozzle Holder Assembly.........................................82-85
Rubber Seals Assembly.........................................38-39 Fork Lever Governor Assembly.............................86-87
Nameplate And Decals Assembly.........................40-43 Fuel Filter Assembly................................................88-89
Fuel Pump (Mechanical) Assembly................... 90-91
NOTICE Dynamo And Pulley Assembly.......................... 92-93
Specifications and part numbers are subject to change Dynamo Assembly............................................. 94-95
without notice. Starter (Complete) Assembly............................ 96-97
Starter (Parts) Assembly................................... 98-99
Oil Switch Assembly...................................... 100-101
Water Flange And Thermostat Assembly...... 102-103
Water Pump Assembly.................................. 104-105
Water Pipe Assembly.................................... 106-107
Fan Assembly................................................ 108-109
Valve And Rocker Arm Assembly.................. 110-111
Inlet Manifold Assembly................................. 112-113
Exhaust Manifold Assembly.......................... 114-115
Air Cleaner Assembly.................................... 116-117
Glow Lamp And Timer Assembly.................. 118-119
Starter Switch Assembly............................... 120-121
Piston Kit Assembly....................................... 122-123

Terms And Conditions Of Sale — Parts............... 124

PAGE 2 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


PARTS ORDERING PROCEDURES
www.multiquip.com Ordering parts has never been easier!
Choose from three easy options: Effective:
January 1st, 2006
Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username
Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip.
■ View Parts Diagrams com.
■ Order Parts To obtain an MQ Account, contact your
■ Print Specification Information District Sales Manager for more information.

Goto www.multiquip.com and click on Use the internet and qualify for a 5% Discount
Order Parts to log in and save! on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change

Order via Fax (Dealers Only): Fax your order in and qualify for a 2% Discount
All customers are welcome to order parts via Fax. on Standard orders for all orders which include
Domestic (US) Customers dial: complete part numbers.*
1-800-6-PARTS-7 (800-672-7877) Note: Discounts Are Subject To Change

Order via Phone: Domestic (US) Dealers Call:


1-800-427-1244

Non-Dealer Customers:
Contact your local Multiquip Dealer for International Customers should contact
parts or call 800-427-1244 for help in their local Multiquip Representatives for
locating a dealer near you. Parts Ordering information.

When ordering parts, please supply:


❒ Dealer Account Number ❒ Specify Preferred Method of Shipment:
❒ Dealer Name and Address ✓ UPS/Fed Ex ✓ DHL
❒ Shipping Address (if different than billing address) ■ Priority One ✓ Truck
■ Ground
❒ Return Fax Number
■ Next Day
❒ Applicable Model Number ■ Second/Third Day
❒ Quantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will


ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 3


EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there Numbers Used — Item quantity can be indicated by a
are any questions. number, a blank entry, or A/R.

NOTICE A/R (As Required) is generally used for hoses or other


parts that are sold in bulk and cut to length.
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip A blank entry generally indicates that the item is not sold
does not guarantee the availability of the parts listed. separately. Other entries will be clarified in the “Remarks”
Column.
SAMPLE PARTS LIST REMARKS Column
NO. PART NO. PART NAME QTY. REMARKS
Some of the most common notes found in the “Remarks”
1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY Column are listed below. Other additional notes needed
2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY to describe the item can also be shown.
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
NO. Column purchased.
Unique Symbols — All items with same unique symbol Indicated by:
(@, #, +, %, or >) in the number column belong to the “INCLUDES ITEMS W/(unique symbol)”
same assembly or kit, which is indicated by a note in the
“Remarks” column. Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same Indicated by:
general item, such as different size saw blade guards in “S/N XXXXX AND BELOW”
use or a part that has been updated on newer versions “S/N XXXX AND ABOVE”
of the same machine. “S/N XXXX TO S/N XXX”
NOTICE Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
When ordering a part that has more than one item number variant listed. It can also be used to show a
number listed, check the remarks column for help in part is NOT used on a specific model or model number
determining the proper part to order. variant.
PART NO. Column Indicated by:
“XXXXX ONLY”
Numbers Used — Part numbers can be indicated by a “NOT USED ON XXXX”
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
TBD (To Be Determined) is generally used to show a be purchased at any hardware shop or made out of
part that has not been assigned a formal part number available items. Examples include battery cables, shims,
at the time of publication. and certain washers and nuts.
A blank entry generally indicates that the item is not sold “Not Sold Separately” — Indicates that an item cannot
separately or is not sold by Multiquip. Other entries will be purchased as a separate item and is either part of an
be clarified in the “Remarks” Column. assembly/kit that can be purchased, or is not available
for sale through Multiquip.

PAGE 4 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


SUGGESTED SPARE PARTS
DLW-300ES/ESA/ESA1 W/KUBOTA D722-E2B-WDDE-2/D722-E3B-WDDE-2 DIESEL ENGINES
1 to 3 units
Qty. P/N Description
5............0602041270...........CARTRIDGE, OIL FILTER
1............D4311500003........HOSE, RADIATOR, UPPER
1............D4311500103........HOSE, RADIATOR, LOWER
1............0602011064...........CAP, RADIATOR (DLW300ES)
1............0602011079 ..........CAP, RADIATOR (DLW300ESA)
1............0810100813...........CAP, FUEL TANK
1............1522139013...........SWITCH, OIL
6............1553143010...........FILTER, FUEL
6............1523143560...........FILTER, FUEL ELEMENT
3............0602046611...........FILTER, AIR ELEMENT
1............0602011470...........FAN BELT
1............0601808254...........CIRCUIT BREAKER, 2P, @ 42A (DLW300ES)
1............0601806472...........CIRCUIT BREAKER, 2P, @ 40A (DLW300ESA)
1............0601806420...........CIRCUIT BREAKER, 1P, @ 20A (DLW300ES)
1............0601806423...........CIRCUIT BREAKER, 1P, @ 20A(DLW300ESA)
1............0601806421...........CIRCUIT BREAKER, 1P, @ 30A (DLW300ES)
1............0601806424...........CIRCUIT BREAKER, 1P, @ 30A (DL300ESA)
1............0601806422...........CIRCUIT BREAKER, 2P, @ 30A (DLW300ES)
1............0601806425...........CIRCUIT BREAKER, 2P, @ 30A (DLW300ESA)
1............0601820664...........AUTOMATIC VOLTAGE REGULATOR
1............0601840028...........RHEOSTAT (CURRENT/VOLTAGE REGULATOR 500W)
1............0601840103...........KNOB, RHEOSTAT (CURRENT/VOLTAGE REGULATOR)
1............0601840095...........RHEOSTAT (ARC FORCE TRIMMER)
1............0601840170...........KNOB, RHEOSTAT (RHEOSTAT (ARC FORCE TRIMMER)
5............0601806642...........FUSE, 5A
5............0601806643...........FUSE, 15A
5............0601806644...........FUSE, 30A
5............0601806640...........FUSE, 65A
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 5


DLW-300ES/ESA/ESA1 — GENERATOR ASSY.

PAGE 6 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — GENERATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4110000203 ROTOR ASSY.....................................................1................INCLUDES ITEM W/%
1-1% 0601820037 RECTIFIER 1
1-2% 0601822638 SURGE ABSORBER 1
1-3% 0071206307 BEARING 1
1-4% 008000035 SNAP RING 1
2% 0012410030 HEX. HEAD BOLT 4
3 D4111100103 FAN 1
4 0017108025 HEX. HEAD BOLT 6
5 D4153100102 END BRACKET 1
6 D4135000503 ARMATURE ASSY., (DLW-300ES) 1
6 D4135001203 ARMATURE ASSY., (DLW-300ESA/ESA1) 1
7 D4153000202 END BRACKET 1
8 D4139000003 FIELD ASSY., EXCITER 1
9 0017105035 HEX. HEAD BOLT 4
10A D4155300104 BRACKET, (DLW-300ES) 1
10B D4155300104 BRACKET, (DLW-300ESA).................................1................SN 3822710 AND BELOW
10C D4185300004 BRACKET, (DLW-300ESA).................................1................SN 3822711 AND ABOVE
10D D4185300004 BRACKET, (DLW-300ESA1) 1
11 0016908020 HEX. HEAD BOLT 2
12 D4131200004 SET BOLT 4
13 0040012000 WASHER, LOCK 4
14 0041212000 WASHER, FLAT 4
15 0030012000 HEX. NUT 4
16 0012410025 HEX. HEAD BOLT 8
17 D4155400204 COVER, FAN 1
18 0017106040 HEX. HEAD BOLT 1
18A 0037906000 HEX. NUT 1
19 D4132100103 GENERATOR FOOT 1
20 D4132100003 GENERATOR FOOT 1
21 012210025 HEX. HEAD BOLT, (DLW-300ES).......................8................REPLACES P/N 0012310025
21 0011210025 HEX. HEAD BOLT, (DSW-300ESA/ESA1) 8
22 7605419004 RUBBER SUSPENSION 2
23 0207010000 HEX. NUT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 7


DLW-300ES — CONTROL PANEL ASSY.

PAGE 8 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES — CONTROL PANEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4224000503 CONTROL PANEL..............................................1................REPLACES P/N D4511300902
2 0021806030 MACHINE SCREW 6
3 0601840028 RHEOSTAT (CURRENT REGULATOR) 1
4 0601840103 KNOB 1
4A 0023304008 SET SCREW 2
5 0801883003 INSULATOR 1
6 0601840095 RHEOSTAT (ARC FORCE REGULATOR) 1
7 0601840100 KNOB 1
7A 0023303508 SET SCREW 2
8 0801883003 INSULATOR 1
9 0601831309 SWITCH, E-MODE 1
10 0601800281 AC VOLTMETER, 5A 0~150/300V 1
11 0601808254 CIRCUIT BREAKER, 2P, 42A 1
12 0027104070 MACHINE SCREW 2
12A 0038704000 HEX. NUT 2
13 0601810523 INDICATOR ASSY...............................................1................INCLUDES ITEM W/%
13A% 0601810207 BULB 4
14 0602103098 WARNING LAMP................................................1................INCLUDES ITEM W/#
14A# 0601810248 BULB 1
15 0601831620 SWITCH, IDLE CONTROL 1
16 1628663602 STARTER SWITCH ...........................................1................REPLACES P/N 3741059113
17 0601800682 HOUR METER, DC10-32V 1
18 0027103512 MACHINE SCREW 2
18A 0030003500 HEX. NUT 2
18B 0040403500 WASHER 2
19 0601806420 CIRCUIT BREAKER, CB4, 1P, 20A 1
20 0601806421 CIRCUIT BREAKER, CB3, 1P, 30A 1
21 0601806422 CIRCUIT BREAKER, CB2, 2P, 30A 1
22 0027103006 MACHINE SCREW 6
23 0601811033 RECEPTACLE, L6-30R 1
24 0601811035 RECEPTACLE, L5-30R 1
25 0601812565 RECEPTACLE, CS6369 1
26 0601812598 RECEPTACLE, 5-20R 1
27 0038704000 HEX. NUT 8
27A 0027104016 MACHINE SCREW 8
28 0601850290 GROMMET 1
29 0601815109 GROUND TERMINMAL 1
30 0801888204 OUTPUT TERMINAL, WELDING 2
31 0801840104 INSULATOR WASHER 2
32 0801840004 INSULATOR WASHER 2
33 0801841204 SET WASHER, OUTPUT TERMINAL 2
34 0801884004 WING NUT 2
35 0039512000 HEX. NUT 4
36 0042212000 WASHER, LOCK 4
37 0041412000 WASHER, FLAT 6
38 D4268304704 NOISE FILTER 1
39 D4237100203 COVER, OUTPUT TERMINAL 1
39A D4237400204 RUBBER SHEET 1
40 0821800014 COLLAR 1
41 D9311200004 STAY RUBBER 1
42 0016906020 HEX. HEAD BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 9


DLW-300ESA/ESA1 — CONTROL PANEL ASSY.

PAGE 10 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ESA/ESA1 — CONTROL PANEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4224000903 CONTROL PANEL (DLW300ESA)......................1................REPLACES P/N D4511302102
1 D4224000903 CONTROL PANEL (DLW300ESA1)....................1................S/N 5647004 AND BELOW
REPLACES P/N D4511302102
1 D4224000913 CONTROL PANEL (DLW300ESA1)....................1................S/N 5647005 AND ABOVE
REPLACES P/N D4511302112
1-1 D4491400004 RUBBER SEAL (DLW300ESA) 1
1-1 D4491400004 RUBBER SEAL (DLW300ESA1).........................1................S/N 5647004 AND BELOW
2 0021806030 MACHINE SCREW 6
3 0601840028 RHEOSTAT CURRENT REGULATOR 1
4 0601840103 KNOB 1
4A 0023304008 SET SCREW 2
5 0801883003 INSULATOR 1
6 0601840095 RHEOSTAT(ARC FORCE REGULATOR) 1
7 0601840170 KNOB 1
7A 0023303508 SET SCREW 2
8 0801883003 INSULATOR 1
9 D9924800194 DIGITAL MONITOR, DM-51 1
10 0601800281 AC VOLTMETER, 5A 0~150/300V 1
11 0601806472 CIRCUIT BREAKER, 2P, 40A (DLW300ESA) 1
11 0601806472 CIRCUIT BREAKER, 2P, 40A (DLW300ESA1)...1................S/N 5647004 AND BELOW
11 0601870451 CIRCUIT BREAKER, 2P, 40A (DLW300ESA1)...1................S/N 5647005 AND ABOVE
11-1 0317900080 RUBBER SEAL (DLW300ESA) 2
11-1 0317900080 RUBBER SEAL (DLW300ESA1).........................2................S/N 5647004 AND BELOW
12 0027204050 MACHINE SCREW (DLW300ESA) 2
12 0027204050 MACHINE SCREW (DLW300ESA1)...................2................S/N 5647004 AND BELOW
12A 0027104015 MACHINE SCREW (DLW300ESA1)...................2................S/N 5647005 AND ABOVE
13 0601810523 INDICATOR ASSY. 1
13A 0601810207 BULB 4
14 0027103006 MACHINE SCREW 4
15 0601831600 ROCKER SWITCH 3
16 1628663602 STARTER SWITCH............................................1................REPLACES P/N 0602100077
17 0601800682 HOUR METER 2
18 0027403000 MACHINE SCREW 2
18A 0207003000 HEX. NUT 2
19 0601806423 CIRCUIT BREAKER, CB4, 1P, 20A 1
20 0601806424 CIRCUIT BREAKER, CB3, 1P, 30A 1
21 0601806425 CIRCUIT BREAKER, CB2, 2P, 30A 1
22 0027303008 MACHINE SCREW 6
23 0601811033 RECEPTACLE, L6-30R 1
24 0601811035 RECEPTACLE, L5-30R 1
25 0601812565 RECEPTACLE, CS6369 (DLW300ESA) 1
25 0601812565 RECEPTACLE, CS6369 (DLW300ESA1)...........1................S/N 5655215 AND BELOW
25 0601814014 RECEPTACLE, CS6369LM2 (DLW300ESA1)....1................S/N 5655216 AND ABOVE
26 0601812598 RECEPT., 5-20R GF53OEM (DLW300ESA)......1................S/N 5610287 AND BELOW
26 0601814013 RECEPT., 5-20R GF20LA (DLW300ESA1)........1................S/N 5610288 AND ABOVE
27 OEMAA8 HEX. NUT...........................................................8................REPLACES P/N 0207004000
27A 7538070 MACHINE SCREW.............................................8................REPLACES P/N 0027104016

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 11


DLW-300ESA/ESA1 — CONTROL PANEL ASSY. (CONT.)

PAGE 12 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ESA/ESA1 — CONTROL PANEL ASSY. (CONT.)
NO. PART NO. PART NAME QTY. REMARKS
28 0601850290 GROMMET 1
29 0601815109 GROUND TERMINMAL 1
30 0801888204 OUTPUT TERMINAL, WELDING 2
31 0801840104 INSULATOR WASHER 2
32 0801840004 INSULATOR WASHER 2
33 0801841204 SET WASHER, OUTPUT TERMINAL 2
34 0801884004 WING NUT 2
35 0039512000 HEX. NUT 4
36 0042212000 WASHER, LOCK 4
37 0041412000 WASHER, FLAT 6
38 D4268304704 NOISE FILTER 1
39 D4237100203 COVER, OUTPUT TERMINAL 1
39A D4237400204 RUBBER SHEET 1
40 0821800014 COLLAR 1
41 D9311200004 STAY RUBBER 1
42 0016906020 HEX. HEAD BOLT 2
43 D9121000604 BRACKET, CIRCUIT BREAKER (DLW300ESA1)..1................S/N 5647005~5655215
43 D9121000304 BRACKET, CIRCUIT BREAKER (DLW300ESA1)..1................S/N 5655216 AND ABOVE

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 13


DLW-300ES — ELECTRIC PARTS 1 ASSY.

PAGE 14 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES — ELECTRIC PARTS 1 ASSY.

NO. PART NO. PART NAME QTY. REMARKS


1 D4224200003 SET PANEL, ELECTRIC PARTS 1
2 0016906016 HEX. HEAD BOLT 4
3 0601820664 AUTOMATIC VOLTAGE REGULATOR 1
4 0016905016 HEX. HEAD BOLT 4
5 0601842437 RESISTOR, 100W 150W 2
6 0601842349 RESISTOR, 20W 35W 1
7 0027104016 MACHINE SCREW 6
8 0601823204 RECTIFIER, S5VB60 3
9 0027203016 MACHINE SCREW 3
10 D9925800064 IDLE CONTROL UNIT 1
11 0027105016 MACHINE SCREW 2
12 0601815992 TERMINAL BOARD 1
13 0027104025 MACHINE SCREW 2
14 0601824527 RELAY, DC12V 1
15 1569465990 LAMP TIMER......................................................1................REPLACES P/N 1569465992
16 0027105016 MACHINE SCREW 2
17 1747260605 EMERGENCY UNIT...........................................1................REPLACES P/N 0602200475
18 0027105020 MACHINE SCREW 4
19 0601804211 CURRENT TRANSFORMER 1
20 0027104010 MACHINE SCREW» 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 15


DLW-300ES — ELECTRIC PARTS 2 ASSY.

PAGE 16 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES — ELECTRIC PARTS 2 ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4264500503 DC REACTOR 1
2 0016906016 HEX.HEAD BOLT 4
3 D4434000503 SUPPORT, FUEL TANK 1
4 D4434000304 SUPPORT, FUEL TANK 1
5 0016908020 HEX. HEAD BOLT 5
6 D4261700204 BRACKET 1
7 0016904016 HEX. HEAD BOLT 2
8 D4262602004 VR SET PLATE 1
9 0016906016 HEX. HEAD BOLT 2
10 0601840211 RHEOSTAT, 10KW 1
11 0601883003 INSULATOR 1
12 D9924800024 IGBT CONTROL UNIT 1
13 0016905016 HEX. HEAD BOLT 4
14 0601815731 TERMINAL BOARD 1
15 0027104020 MACHINE SCREW 2
16 8701899004 FUSE BOX..........................................................1................INCLUDES ITEMS W/#
16A# 0601806642 FUSE, 5A 4
16B# 0601806643 FUSE, 15A 2
16C# 0601806644 FUSE, 30A 2
17 0016905016 HEX. HEAD BOLT 2
18 8702636004 ROTARY SOLENOID ASSY................................1................INCLUDES ITEMS W/+
18A+ 1620150404 ROTARY SOLENOID 1
19+ 8702631004 ARM, SOLENOID 1
20+ 0010106020 HEX. HEAD BOLT 1
20A+ 0030006000 HEX. NUT 1
21+ 0050403020 SPRING PIN 1
22 0207006000 HEX. NUT 2
23 D4355300004 GOVERNOR ROD 1
24 0041208000 WASHER, FLAT 2
24A 0041208000 SNAP PIN 2
25 B1262800004 PLATE 1
26 0019206020 HEX. HEAD BOLT 4
27 0601806640 FUSE, 65A 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 17


DLW-300ES — ELECTRIC PARTS 3 ASSY.

PAGE 18 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES — ELECTRIC PARTS 3 ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4214100003 COVER, COOLING FIN 1
1-1 0315500140 RUBBER SEAL 4
2 D4214000103 BRACKET, COOLING FIN 1
3 D4268304403 COOLING FIN 1
4 0016906016 HEX.HEAD BOLT 1
5 0016906016 HEX.HEAD BOLT 4
6 0601823256 RECTIFIER 1
7 D42468000403 IGBT MODULE ASSY.........................................1................INCLUDES ITEMS W/#
7-1# 0601821258 IGBT MODULE 1
7-2# D9925800044 PROTECTIVE UNIT 1
8 0027105016 MACHINE SCREW 6
9 0601831053 THERMAL SWITCH 1
10 0021003010 MACHINE SCREW 2
11 0601826188 CAPACITOR 2
12 0027104010 MACHINE SCREW 6
12A 0207204000 HEX. NUT 6
13 D4267301304 PLATE 1
14 D4267301204 PLATE 1
15 D4268304104 PLATE 1
16 D4267301404 PLATE 1
17 0027105016 MACHINE SCREW 2
18 0017806014 HEX.HEAD BOLT 2
19 0017106020 HEX.HEAD BOLT 2
19A 0207206000 HEX. NUT 2
20 D4268600204 RESISTOR ASSY., 510K W 1
21 D4268304604 PLATE 1
22 0601804244 DC CURRENT TRANSFORMER 1
23 D4235400004 INSULATOR 1
24 0027104020 MACHINE SCREW 1
25 0019008016 HEX.HEAD BOLT 2
25A 0040008000 WASHER, LOCK 2
25B 0042708000 WASHER, FLAT 2
26 0601804211 CURRENT TRANSFORMER 1
27 0027104010 MACHINE SCREW 2
29 0601842262 RESISTOR, 20W 1K W 1
30 0027104010 MACHINE SCREW 2
30A 0207204000 HEX. NUT 2
31 D4215600204 COVER, ELECTRIC PARTS 1
32 0605011411 SET SCREW 4
33 0016906016 HEX. HEAD BOLT 4

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 19


DLW-300ESA/ESA1 — ELECTRIC PARTS 1 ASSY.

PAGE 20 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ESA/ESA1 — ELECTRIC PARTS 1 ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4261500603 SET PANEL, ELECTRIC PARTS 1
2 0016906015 HEX. HEAD BOLT 4
3 0601820664 AUTOMATIC VOLTAGE REGULATOR 5W 1
4 0016905015 HEX. HEAD BOLT 4
5 0601820037 RECTIFIER 1
6 0601842349 RESISTOR, 20W 35W 2
7 0027104016 MACHINE SCREW 6
8 0601823204 RECTIFIER 3
9 0027203016 MACHINE SCREW 3
10 0601823857 IDLE CONTROL UNIT 1
11 0027105016 MACHINE SCREW 2
12 0601815422 TERMINAL BOARD 1
13 0027104020 MACHINE SCREW 2
15 1569465992 LAMP TIMER......................................................1................REPLACES P/N 0602201273
16 0027105016 MACHINE SCREW 2
17 1747260605 EMERGENCY UNIT...........................................1................REPLACES P/N 0602200475
18 0027105020 MACHINE SCREW 4
19 0601804211 CURRENT TRANSFORMER 1
20 0027104010 MACHINE SCREW 2
21 D4261600704 BRACKET, COOLING FIN 1
22 D4268303103 COOLING FIN 1
23 0016906015 HEX.HEAD BOLT 8
24 0601823228 RECTIFIER 2
25 D4268000303 IGBT MODULE ASSY.........................................2................INCLUDES ITEMS W/#
25-1# 0601821259 IGBT MODULE 2
25-2# D9925800044 PROTECTIVE UNIT 2
26 0027105016 MACHINE SCREW 12
27 0601831053 THERMAL SWITCH 1
28 0021003010 MACHINE SCREW 2
29 0601826188 CAPACITOR 2
30 0027104010 MACHINE SCREW 6
31 D4262800704 INSULATOR RUBBER 6
32 D4268304004 PLATE 1
33 D4268303904 PLATE 1
34 0017805012 HEX. HEAD BOLT 10
35 0017806012 HEX. HEAD BOLT 4
36 D4268301704 PLATE 2
37 0601804202 DC CURRENT TRANSFORMER 2
37A D4247704204 CORD 2
38 D4235400004 INSULATOR 2
39 0027104020 MACHINE SCREW 2
40 Y0019006010 HEX.HEAD BOLT 2
40A 0040006000 WASHER, LOCK 2
40B 0042706000 WASHER, FLAT 2
41 011206020 HEX. HEAD BOLT...............................................2................REPLACES P/N 0016906020
41A 0176060030 HEX. HEAD NUT................................................2................REPLACES P/N 0207006000
42 0601842467 RESISTOR, 20W 2kW 2
43 0027104010 MACHINE SCREW 4
44 D4262700304 COVER, ELECTRIC PARTS 2
45 0605011412 SET SCREW (DLW-300ESA) 8
45 0605011411 SET SCREW (DLW-300ESA1) 8
46 0016906015 HEX.HEAD BOLT 14

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 21


DLW-300ESA/ESA1 — ELECTRIC PARTS 2 ASSY.

PAGE 22 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ESA/ESA1 — ELECTRIC PARTS 2 ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D5264500103 DC REACTOR 2
2 0016906015 HEX.HEAD BOLT 8
3 D4434000903 SUPPORT, FUEL TANK (DLW-300ESA) 1
3 D4434000903 SUPPORT, FUEL TANK (DLW-300ESA1)..........1................S/N 5655215 AND BELOW
3 D4434000913 SUPPORT, FUEL TANK (DLW-300ESA1)..........1................S/N 5655216 AND ABOVE
4 D4434000804 SUPPORT, FUEL TANK 1
5 011008020 HEX. HEAD BOLT...............................................4................REPLACES P/N 0016908020
6 D4261700404 COVER (DLW-300ESA) 1
6 D4261700404 COVER (DLW-300ESA1)....................................1................S/N 5655215 AND BELOW
6 D4261700414 COVER (DLW-300ESA1)....................................1................S/N 5655216 AND ABOVE
7 0016906015 HEX. HEAD BOLT 6
8 D4261600804 BRACKET, REACTOR 1
8A D4497600004 LINING 1
9 0016906015 HEX. HEAD BOLT 4
12 D9924800204 IGBT CONTROL UNIT, IC CV-12 1
13 Y0207103025 MACHINE SCREW 4
14 0601815731 TERMINAL BOARD, KT30 4P 1
14-1 A9522000104 DECAL: TERMINAL BOARD 1
15 0027104020 MACHINE SCREW 2
16 B0352500104 FUSE BOX..........................................................1................INCLUDES ITEMS W/#
16A# 0601806642 FUSE, 5A 4
16B# 0601806643 FUSE, 15A 2
16C# 0601806644 FUSE, 30A 2
16D# 8700625504 DECAL................................................................1................S-4936
17 Y0016905015 HEX. HEAD BOLT 2
18 8702636004 ROTARY SOLENOID ASSY................................1................INCLUDES ITEMS W/+
18A+ 1620150404 ROTARY SOLENOID 1
19+ 8702631004 ARM, SOLENOID 1
20+ 0010106020 HEX. HEAD BOLT 1
20A+ 020106050 HEX. NUT...........................................................1................REPLACES P/N 0030006000
21+ 0050403020 SPRING PIN 1
22 0176060030 HEX. NUT...........................................................2................REPLACES P/N 0207006000
23 D4355300004 GOVERNOR ROD 1
24 0041208000 WASHER, FLAT 1
24A 0605010503 SNAP PIN 1
25 B1262800004 PLATE 1
26 011206020 HEX. HEAD BOLT...............................................4................REPLACES P/N 0019206020
27 0601806640 FUSE, 65A 1
28 0041206000 WASHER, FLAT 1
28A 0605010502 SNAP PIN 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 23


DLW-300ES/ESA/ESA1 — ENGINE AND RADIATOR ASSY.

PAGE 24 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — ENGINE AND RADIATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4924200014 ENGINE, KUBOTA D722-E2B, (DLW-300ES) 1
1 D4924200064 ENGINE, KUBOTA D722-E3B (DLW-300ESA/ESA1) 1
1A 1747297011 FAN BELT...........................................................1................REPLACES P/N 0602011470
1-1 7000015241 CARTRIDGE, OIL FILTER..................................1................REPLACES P/N 0602041270
2 D4304200304 ENGINE FOOT 1
3 012210020 HEX. HEAD BOLT...............................................8................REPLACES P/N 0010710020
4 0605000066 RUBBER SUSPENSION 2
5 021112140 HEX. NUT...........................................................2................REPLACES P/N 0207010000
6 0602012779 RADIATOR..........................................................1................REPLACES P/N 2951296000
6-1 0602011064 CAP, RADIATOR (DLW-300ES)..........................1................REPLACES P/N 0225101990
6-1 0602011079 CAP, RADIATOR (DLW-300ESA/ESA1)..............1................REPLACES P/N 67130920901
7 D4311100104 BRACKET, RADIATOR 1
8 D4312100813 BRACKET, RADIATOR 1
9 0016906016 HEX. HEAD BOLT (DLW-300ES) 5
9 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 5
10 B1312600004 RUBBER MOUNT 2
11 011206020 HEX. HEAD BOLT (DLW-300ES)........................2................REPLACES P/N 0016906020
11 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 2
12 D4311500003 RADIATOR HOSE 1
13 D4311500103 RADIATOR HOSE 1
14 0605515110 HOSE BAND 2
15 0605515134 HOSE BAND 2
16 0602046266 AIR CLEANER 1
16A 0602046391 ELEMENT, AIR CLEANER 1
17 D4374200203 BRACKET, AIR CLEANER, (DLW-300ES) 1
17 8712031503 BRACKET, AIR CLEANER (DLW-300ESA/ESA1) 1
18 0016908025 HEX.HEAD BOLT 1
18A 0207008000 HEX. NUT, (DLW-300ES) 1
19 0016906016 HEX. HEAD BOLT (DLW-300ES) 2
19 0016908020 HEX. HEAD BOLT (DLW-300ESA/ESA1) 2
20 7812036404 HOSE, AIR CLEANER, (DLW-300ES) 1
20 8702037003 HOSE, AIR CLEANER, (DLW-300ESA/ESA1) 1
21 8702037003 HOSE, AIR CLEANER, (DLW-300ES) 1
21 7812036404 HOSE, AIR CLEANER, (DLW-300ESA/ESA1) 1
22 0605515006 HOSE BAND 1
23 0605515021 HOSE BAND 2
24 1502025103 DRAIN JOINT, OIL 1
25 1622014103 DRAIN JOINT, WATER 1
26 0802011104 PLUG 2
27 0150000018 O-RING 2
28 0016906020 HEX.HEAD BOLT, (DLW-300ES) 4
28 0016906015 HEX.HEAD BOLT, (DLW-300ESA/ESA1) 4
29 D4321100003 DRAIN HOSE 1
30 0605515073 HOSE BAND (DLW-300ES/ESA) 1
30 0605515064 HOSE BAND (DLW-300ESA1) 1
31 0605515158 HOSE BAND (DLW-300ES/ESA) 1
32 0199900390 DRAIN HOSE 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 25


DLW-300ES/ESA/ESA1 — ENG. AND RADIATOR ASSY. (CONT.)

PAGE 26 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — ENG. AND RADIATOR ASSY. (CONT.)
NO. PART NO. PART NAME QTY. REMARKS
33 0199900660 DRAIN HOSE 1
34 0605515094 HOSE BAND 4
35 0802081403 RESERVE TANK 1
36 0802081104 CAP, RESERVE TANK 1
37 0199100215 HOSE 1
38 6262082304 BRACKET, RESERVE TANK 1
39 0016906025 HEX. HEAD BOLT, (DLW300ES) 1
39 0016906015 HEX. HEAD BOLT, (DLW300ESA/ESA1) 1
40 D4304200204 ENGINE FOOT 1
41 0199900500 HOSE 1
42 0605515094 HOSE BAND 2
43 0220300375 RUBBER SEAL 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 27


DLW-300ES/ESA/ESA1 — BATTERY ASSY.

PAGE 28 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — BATTERY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0169105524 BATTERY, 55B24L (DLW-300ES) 1
1 0166105524 BATTERY, 55B24L (DLW-300ESA/ESA1) 1
2 8722251004 BATTERY SHEET 1
3 7552253004 BATTERY BAND 1
4 7872251004 BATTERY BOLT 2
5 0037806000 WING NUT 2
6 0040006000 WASHER, LOCK 2
7 0041606000 WASHER, FLAT 2
8 BATTERY CABLE...............................................1................PURCHASE LOCALLY
9 BATTERY CABLE...............................................1................PURCHASE LOCALLY
10 0602220312 TERMINAL ASSY................................................1................NO. 15L (+)
11 0602220313 TERMINAL ASSY................................................1................NO. 15L (-)
12 0602220600 TERMINAL CAP 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 29


DLW-300ES/ESA/ESA1 — MUFFLER ASSY.

PAGE 30 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4331000003 MUFFLER 1
2 0016908020 HEX.HEAD BOLT 5
3 D4334000003 EXHAUST PIPE 1
4 1526312371 GASKET.............................................................1................REPLACES P/N 0602320153
5 D9304000004 GASKET 1
6 0207008000 HEX. NUT 4
7 0016908030 HEX.HEAD BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 31


DLW-300ES/ESA/ESA1 — FUEL TANK ASSY.

PAGE 32 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4364000003 FUEL TANK, (DLW-300ES).................................1................INCLUDES ITEMS W/$
1 D4364000203 FUEL TANK, (DLW-300ESA/ESA1)....................1................INCLUDES ITEMS W/$
1-1$ 0810100813 CAP AND FILTER, FUEL TANK (DLW-300ES/ESA) 1
1-2 A9924800024 FUEL TANK CAP ASSY., (DLW-300ESA1).........1................INCLUDES ITEMS W/%
1-2A% W0810105800 CAP, FUEL TANK, (DLW-300ESA1) 1
1-2B% W0810105900 FILTER, FUEL TANK, (DLW-300ESA1) 1
2 B9312400004 RUBBER SEAL 1
3 7812014003 DRAIN JOINT 1
4 0802011104 PLUG 1
5 0150000018 O-RING 1
6 0016906020 HEX. HEAD BOLT (DLW-300ES) 2
6 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 2
7 0199901100 DRAIN HOSE 1
8 0605515094 HOSE BAND 6
9 1553143012 FUEL FILTER......................................................1................INCLUDES ITEMS W/#
REPLACES P/N 0602042460
9A# 1523143563 ELEMENT, FUEL FILTER...................................1................REPLACES P/N 0602042171
10 D3368700204 BRACKET, FUEL FILTER 1
11 0016906016 HEX.HEAD BOLT, (DLW-300ES) 1
11 0016906015 HEX.HEAD BOLT, (DLW-300ESA/ESA1) 1
12 0016908065 HEX.HEAD BOLT, (DLW-300ES) 2
12 0016908070 HEX.HEAD BOLT, (DLW-300ESA/ESA1) 2
13 0199900300 SUCTION HOSE 1
14 0199900400 SUCTION HOSE 1
15 0199700400 RETURN HOSE 1
16 0199700260 RETURN HOSE 1
17 0605515093 HOSE BAND 6
18 0264201070 HOSE, FUEL GAUGE 1
19 7815511203 BRACKET, FUEL GAUGE 1
20 0028104012 MACHINE SCREW (DLW-300ES) 2
20 0029104012 MACHINE SCREW (DLW-300ESA/ESA1) 2
21 0016908020 HEX. HEAD BOLT, (DLW-300ESA/ESA1) 4

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 33


DLW-300ES/ESA/ESA1 — ENCLOSURE ASSY.

PAGE 34 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — ENCLOSURE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 D4414000302 BASE (DLW-300ES) 1
1 D4414000702 BASE (DLW-300ESA/ESA1) 1
1A D4494000403 LINING (DLW-300ES) 1
1A D4494000903 LINING (DLW-300ESA/ESA1) 1
2 D3414800104 FLOOR PANEL 1
3 0016906016 HEX. HEAD BOLT (DLW-300ES) 2
3 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 2
4 D4414300603 SPLASHER PANEL (DLW-300ES) 1
4 D4414301003 SPLASHER PANEL (DLW-300ESA/ESA1) 1
5 D4414300303 SPLASHER PANEL (DLW-300ES) 1
5 D4414300903 SPLASHER PANEL (DLW-300ESA/ESA1) 1
6 0016906016 HEX. HEAD BOLT (DLW-300ES) 16
6 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 16
7 D4424000602 FRONT FRAME 1
7A D4494100303 LINING 2
8 0601850239 GROMMET 1
9 0016906016 HEX. HEAD BOLT (DLW-300ES) 2
9 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 2
10 0016908020 HEX. HEAD BOLT 2
11 D4311200103 FAN GUARD 1
12 0016906016 HEX. HEAD BOLT (DLW-300ES) 6
12 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 6
13 D4424200303 COVER, FRONT FRAME 1
13A D4494100303 LINING 1
14 0016906016 HEX. HEAD BOLT (DLW-300ES) 8
14 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 8
15 D4425200804 COVER, RADIATOR CAP 1
16 0016906016 HEX. HEAD BOLT (DLW-300ES) 4
16 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 4
17 D4434300403 HANGER (DLW-300ES) 1
17 D4434300803 HANGER (DLW-300ESA/ESA1) 1
18 D4434300503 HANGER 1
19 0012312030 HEX. HEAD BOLT 2
20 0012312030 HEX. HEAD BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 35


DLW-300ES/ESA/ESA1 — ENCLOSURE ASSY. (CONT.)

PAGE 36 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — ENCLOSURE ASSY. (CONT.)
NO. PART NO. PART NAME QTY. REMARKS
21 D4477000802 REAR FRAME (DLW-300ES) 1
21 D4444001002 REAR FRAME (DLW-300ESA) 1
21 D4444001002 REAR FRAME (DLW-300ESA1).........................1................S/N 5655215 AND BELOW
21 D4444001012 REAR FRAME (DLW-300ESA1).........................1................S/N 5655216 AND ABOVE
21A D4494300604 LINING (DLW-300ES) 1
21A D4494301304 LINING (DLW-300ESA/ESA1) 1
22 0016906016 HEX. HEAD BOLT (DLW-300ES) 4
22 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 4
23 D4444300404 COVER, REAR FRAME 1
23 D4444300604 COVER, REAR FRAME 1
23A D4494300504 LINING (DLW-300ES) 1
23A D4494301404 LINING (DLW-300ESA/ESA1) 1
24 0016906016 HEX. HEAD BOLT (DLW-300ES) 6
24 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 8
25 D4464000302 ROOF PANEL (DLW-300ES) 1
25 D4464000502 ROOF PANEL (DLW-300ESA/ESA1) 1
25A D4494500204 LINING (DLW-300ES) 1
25A D4494500704 LINING (DLW-300ESA/ESA1) 1
26 0016906016 HEX. HEAD BOLT (DLW-300ES) 17
26 0016906015 HEX. HEAD BOLT (DLW-300ESA/ESA1) 21
27 7835186014 DOOR STAY 2
28 7835088004 COLLAR 2
29 0017108030 HEX. HEAD BOLT (DLW-300ES) 1
29 0017108030 HEX. HEAD BOLT (DLW-300ESA/ESA1) 2
30 D4444200203 REAR DOOR (DLW-300ES) 1
30 D4444200303 REAR DOOR (DLW-300ESA/ESA1) 1
31 0601851613 RUBBER STOPPER 2
32 D4454000603 SIDE DOOR 1
32A D4494400604 LINING (DLW-300ES) 1
32A D4494401604 LINING (DLW-300ESA/ESA1) 1
33 D4454000503 SIDE DOOR (DLW-300ES) 1
33 D4454000903 SIDE DOOR (DLW-300ESA/ESA1) 1
33A D4494400604 LINING (DLW-300ES) 1
33A D4494401604 LINING (DLW-300ESA/ESA1) 1
34 B9114000002 DOOR HANDLE 2
35 0021806020 MACHINE SCREW 8
36 D4464400003 DUCT (DLW-300ES) 1
37 0016906016 HEX.HEAD BOLT (DLW-300ES) 6
38 0810014704 PIN 6
39 0080200004 SNAP RING 6

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 37


DLW-300ES/ESA/ESA1 — RUBBER SEALS ASSY.

PAGE 38 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — RUBBER SEALS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
40 0314900680 RUBBER SEAL 2
41 0314602390 RUBBER SEAL (DLW-300ES) 1
41 0314602370 RUBBER SEAL (DLW-300ESA/ESA1) 1
42 0314900550 RUBBER SEAL (DLW-300ES) 2
42 0228300560 RUBBER SEAL (DLW-300ESA/ESA1) 2
43 0314602345 RUBBER SEAL 1
44 0314900620 RUBBER SEAL (DLW-300ES) 1
44 0228300215 RUBBER SEAL (DLW-300ESA/ESA1) 2
45 0226900620 RUBBER SEAL 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 39


DLW-300ES/ESA/ESA1 — NAMEPLATE AND DECALS ASSY.

PAGE 40 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — NAMEPLATE AND DECALS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0800690804 DECAL: WELDING OUTPUT TERMINAL...........1................S-1238A
2 1630645004 DECAL: OIL DRAIN ...........................................1................S-1403
3 1630647004 DECAL: COOLANT DRAIN.................................1................S-1404
4 1630610404 DECAL: CAUTION, FUEL FILTER......................1................S-1406
5 1630680004 DECAL: USE #2 DIESEL FUEL ONLY...............1................S-1408 (DLW-300ES)
5 B9504501204 DECAL: USE #2 DIESEL FUEL ONLY...............1................S-1408 (DLW-300ESA)
5 B9504501204 DECAL: USE #2 DIESEL FUEL ONLY...............1................B90450120, (DLW-300ESA1)
S/N 5647004 AND BELOW
5 B9504501214 DECAL: USE #2 DIESEL FUEL ONLY...............1................B90450121, (DLW-300ESA1)
S/N 5647005 AND ABOVE
6 1630610504 DECAL: CAUTION, DOOR.................................2................S-1409
7 8700611804 DECAL: WARNING, EXHAUST GAS..................1................S-4984
8 0800689404 DECAL: BATTERY CABLE (+)............................1................S-2090
9 0800689504 DECAL: BATTERY CABLE (-).............................1................S-2091
10 6390671104 DECAL: IMPORTANT “CHECK DAILY”...............1................S-2377
11 7810680104 DECAL: FUEL DRAIN ........................................1................S-3060
12 7810680204 DECAL: COOLING WATER................................1................S-3061
13 1630680104 DECAL: FUEL COCK.........................................1................S-1407
14 7670624004 DECAL: GROUND FOR G. F. C. I.......................1................S-3821, (DLW-300ES)
14A D4551002403 DECAL: CONTROL PANEL................................1................(DLW-300ESA/ESA1)
15 8700611524 DECAL: CAUTION, OIL REFUELING.................1................S-4926B
16 8700620113 DECAL: AC POWER OUTPUT...........................1................S-4935A (DLW-300ES)
16 D5551001703 DECAL: AC POWER OUTPUT...........................1................D55100170 (DLW-300ESA)
16 D5551001703 DECAL: AC POWER OUTPUT...........................1................D55100170 (DLW-300ESA1)
1 S/N 5611920 AND BELOW
16 D4551002603 DECAL: AC POWER OUTPUT...........................1................D45100260 (DLW-300ESA1)
1 S/N 5611921 AND ABOVE
17 8700611613 DECAL: OPERATING PROCEDURE.................1................S-4937A
18 0820610404 DECAL: WARNING, GENERATOR.....................1................S-3627
19 0820650604 DECAL: CAUTION, BATTERY (YUASA).............1................ST-CL7B
20 8700615204 DECAL: FUEL GAUGE.......................................1................S-4638A

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 41


DLW-300ES/ESA/ESA1 — NAMEPLATE AND DECALS ASSY.

PAGE 42 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


DLW-300ES/ESA/ESA1 — NAMEPLATE AND DECALS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
21 8700625504 DECAL: FUSE BOX............................................1................S-4936, (DLW-300ES)
22 D4562000502 DECAL: STICKER..............................................1................D46200050 (DLW-300ES)
22 D4561000302 DECAL: STICKER..............................................1................D46100030 (DLW-300ESA/ESA1)
23 D3561000104 STRIPE: MQ POWER 3
24 D4561100303 STRIPE: A...........................................................1................(DLW-300ES)
24 D4561100403 STRIPE: A...........................................................1................(DLW-300ESA/ESA1)
25 D4561100403 STRIPE: B...........................................................1................(DLW-300ES)
25 D4561100303 STRIPE: A...........................................................1................(DLW-300ESA/ESA1)
26 B9514100104 DECAL: RADIATOR CAP....................................1................B91410010 (DLW-300ES)
26 B9504100104 DECAL: RADIATOR CAP....................................1................B90410010 (DLW-300ESA/ESA1)
27 8700611904 DECAL: WARNING ELECT SHOCK HAZARD...1................S-4985
28 0800628504 DECAL: GROUND..............................................1................S-1123
29 D9512100203 DECAL: WARNING (ARC)..................................1................B91210020
30 D9522100204 DECAL: WARNING (PROPOSITION 65)............1................D92210020
31 B9511100304 DECAL: WARNING.............................................1................B91110030
32 B9504000304 DECAL: CAUTION, HOT PARTS........................1................B90400030
33 B9504000404 DECAL: CAUTION, MOVING PARTS.................1................B90400040
34 B9504500004 DECAL: WARNING, DIESEL FUEL....................1................B90450000
35 D4551001204 DECAL: OUTPUT LIMIT.....................................1................D45100120,(DLW-300ES)
35 D4551002304 DECAL: OUTPUT LIMIT.....................................1................D45100230,(DLW-300ESA/ESA1)
36 D9531100004 DECAL: DANGER ELECTROCUTION...............1................D93110000,(DLW-300ESA/ESA1)
37 A9504000014 DECAL: WARNING, EXHAUST GAS..................1................A90400001,(DLW-300ESA/ESA1)
38 M9504200004 DECAL: WARNING START FIRES.....................1................M90420000,(DLW-300ESA1)
S/N 5619868 AND ABOVE

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 43


KUBOTA D722E2B/E3B — CRANKCASE ASSY.

PAGE 44 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — CRANKCASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1687301018 CRANKCASE COMPLETE ................................1................INCLUDES ITEMS W/#
D722-E2B ONLY
010 1687301020 CRANKCASE COMPLETE.................................1................INCLUDES ITEMS W/#
D722-E3B ONLY
020# 1685196260 CAP, SEALING 3
030# 1685196270 CAP, SEALING 5
040# 1545196270 CAP, SEALING 2
050# 1526196010 PLUG 5
060# 1552196020 PLUG 3
070# 1552196030 PLUG 1
080# 1526196160 PLUG, EXPANSION 1
090# 0501200508 PIN, STRAIGHT 2
100# 0501200814 PIN, STRAIGHT 2
110# 1522133650 PIN, PIPE 1
120# 1523133960 PIN, PIPE 2
130# 1733159190 PIN, PIPE 2
140# 1685116212 COVER, FUEL CAMSHAFT 1
150 1522133700 O-RING...............................................................1................D722-E2B ONLY
160 1584773130 JOINT, DRAIN PIPE 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 45


KUBOTA D722E2B/E3B — OIL PAN ASSY.

PAGE 46 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — OIL PAN ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1G31801500 OIL PAN COMPLETE 1
020 1748501620 GASKET, OIL PAN..............................................1................D722-E2B ONLY
030 0102350612 BOLT..................................................................18...............D722-E2B ONLY
030 0102350614 BOLT..................................................................18...............D722-E3B ONLY
050 1685132110 FILTER, OIL 1
060 0481400160 O-RING 1
070 0112360814 BOLT 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 47


KUBOTA D722E2B/E3B — CYLINDER HEAD ASSY.

PAGE 48 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1522101750 HOOK, ENGINE 2
020 0112360816 BOLT 2
030 1G95803040 COMPLETE CYLINDER HEAD..........................1................INCLUDES ITEMS W/#
040# 1532196260 CAP, SEALING 1
050# 1526103370 CAP, SEALING 2
060# 1526196010 PLUG 1
070# 1584113540 GUIDE, INLET VALVE 3
080# 1584113560 GUIDE, EXHAUST VALVE 3
090 1584196020 PLUG 1
100 1460103450 BOLT, CYLINDER HEAD 14
110 1687103310 GASKET, CYLINDER HEAD 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 49


KUBOTA D722E2B/E3B — GEAR CASE ASSY.

PAGE 50 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — GEAR CASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1687504024 GEAR CASE COMPLETE..................................1................INCLUDES ITEMS W/#
D722-E2B ONLY
010 1E05104024 GEAR CASE COMPLETE..................................1................INCLUDES ITEMS W/#
D722-E3B ONLY
020# 1552196030 PLUG 2
030# 1584156280 PIN, START SPRING 2
040 0481406130 O-RING...............................................................3................D722-E2B ONLY
050 1586204132 GASKET, GEAR CASE.......................................1................D722-E2B ONLY
050 1687104130 GASKET, GEAR CASE.......................................1................D722-E3B ONLY
060 0102350618 BOLT 1
070 0102360650 BOLT 8
080 1584191010 BOLT 5
090 0102360670 BOLT 1
100 0102350675 BOLT 1
110 1524132290 JOINT, PIPE 1
120 1584194010 WASHER, FLAT 1
130 1587704140 SEAL, OIL 1
150 1685136950 SPRING 1
160 1584136930 SEAT, VALVE 1
170 0771503211 BALL 1
180 1584633110 FLANGE, OIL FILLER 1
190 1381133140 PLUG, OIL FILLER 1
200 0481706230 O-RING 1
210 1946188132 GASKET, H/M GEAR CASE 1
220 1522188210 STUD 3
230 0205650060 NUT 3
240 0451260060 WASHER, LOCK 3

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 51


KUBOTA D722E2B/E3B — HEAD COVER ASSY.

PAGE 52 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — HEAD COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1G95805512 TUBE, BREATHER 1
020 0931888125 CLAMP, HOSE 2
040 1G95814503 ............................................................................1................INCLUDES ITEMS W/#
..............................................................................................INCLUDES ITEMS W/#
..............................................................................................D722-E2B ONLY
040 1G95814504 COVER CYLINDER HEAD ASSY.......................1................D722-E3B ONLY
050# 1G95805370 SHIELD, BREATHER..........................................1................D722-E2B ONLY
050# 1G95814512 COVER, CYLINDER HEAD................................1................D722-E3B ONLY
060# 1624173370 PIPE, WATER RETURN 1
070# 1G80105120 COVER, BREATHER 1
080# 1G91105203 COMPLETE VALVE BREATHER 1
090# 0302450510 SCREW, W/WASHER 4
100 1G95814520 GASKET, HEAD COVER 1
110 1G91191022 BOLT 4
120 E915133140 PLUG, OIL FILLER 1
130 0481450300 O-RING 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 53


KUBOTA D722E2B/E3B — OIL FILTER ASSY.

PAGE 54 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — OIL FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1524132090 ASSY. CARTRIDGE, OIL 1 D722-E2B ONLY
010 1524132094 ASSY. CARTRIDGE, OIL 1 D722-E3B ONLY

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 55


KUBOTA D722E2B/E3B — DIPSTICK AND GUIDE ASSY.

PAGE 56 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — DIPSTICK AND GUIDE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1K17936410 GAUGE, OIL 1
020 1745636420 GUIDE, OIL GAUGE 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 57


KUBOTA D722E2B/E3B — OIL PUMP ASSY.

PAGE 58 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — OIL PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1685135012 PUMP, OIL ASSY. 1
020 1685135152 GASKET, OIL PUMP NA 1
030 1584191050 BOLT 3
040 1584135660 GEAR, OIL PUMP DRIVE 1
050 0571200408 KEY, FEATHER 1
060 0278350100 NUT, FLANGE 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 59


KUBOTA D722E2B — MAIN BEARING CASE ASSY.

PAGE 60 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B — MAIN BEARING CASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1685104092 CASE MAIN BEARING CASE, ASSY. 1
020 1584104540 BOLT, BEARING CASE 2
030 1585204360 GASKET, BEARING CASE 1
040# 1584104803 COVER, BEARING CASE ASSY. 1
050# 1921599160 SEAL, OIL 1
060 1584104822 GASKET 1
070 0102350620 BOLT 8
080 0102350622 BOLT 8
090 1685104040 CASE, MAIN BEARING ASSY. 1
100 1584104540 BOLT, BEARING CASE 2
110 1686104050 CASE, MAIN BEARING ASSY. 1
120 1584104540 BOLT, BEARING CASE 2
130 1584104562 BOLT, BEARING CASE 2
140 1584104803 COVER, BEARING CASE ASSY........................1................INCLUDES ITEMS W/#

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 61


KUBOTA D722E3B — MAIN BEARING CASE ASSY.

PAGE 62 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E3B — MAIN BEARING CASE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1685107090 CASE MAIN BEARING, ASSY............................1................INCLUDES ITEMS W/$
020$ 1584104540 BOLT, BEARING CASE 2
030$ 1686123480 METAL, CRANKSHAFT M STD.SET 1
040 1585204360 GASKET, BEARING CASE 1
050 1584104803 COVER, BEARING CASE ASSY........................1................INCLUDES ITEMS W/@
060@ 1584104815 COVER, BEARING CASE ASSY. 1
070@ 1921599160 SEAL, OIL 1
080 1584104823 GASKET, CASE COVER 1
090 0102350620 BOLT 8
100 0102350622 BOLT 8
110 1685107040 CASE MAIN BEARING ASSY.............................1................INCLUDES ITEMS W/%
120% 1584104540 BOLT, BEARING CASE 2
130% 1686123490 METAL, CRANKSHAFT M STD.SET 1
140 1685107050 CASE, MAIN BEARING ASSY............................1................INCLUDES ITEMS W/#
150# 1584104540 BOLT, BEARING CASE 2
160# 1686123490 METAL, CRANKSHAFT M STD.SET 1
170 1584104562 BOLT, BEARING CASE 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 63


KUBOTA D722E2B/E3B — CAMSHAFT AND IDLE GEAR ASSY.

PAGE 64 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — CAMSHAFT AND IDLE GEAR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1685115552 TAPPET 6
020 1685115110 PUSH ROD 6
030 1686416015 CAMSHAFT ASSY..............................................1................INCLUDES ITEMS W/%
050% 0771500401 BALL 1
060% 1686416510 GEAR, CAMSHAFT 1
070% 0571200518 KEY, FEATHER 1
080% 1584116270 STOPPER, CAMSHAFT 1
090 0102350612 BOLT 2
100# 1587524013 GEAR, IDLE COMP.............................................1................INCLUDES ITEMS W/$
110#$ 1587524282 BUSH 1
120# 1587524370 COLLAR, IDLE GEAR 1
130# 1587524320 RING, SNAP 1
140# 1587524250 SHAFT, IDLE GEAR 1
150 0102350614 BOLT 3
160 15687599340 IDLE GEAR, ASSY. SER/V.................................1................INCLUDES ITEMS W/#

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 65


KUBOTA D722E2B/E3B — PISTON AND CRANKSHAFT ASSY.

PAGE 66 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — PISTON AND CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1685121112 PISTON, (STD.)..................................................3................D722-E2B ONLY
010 1685121114 PISTON, (STD.)..................................................3................D722-E3B ONLY
010 1685121900 PISTON, (+0.25mm)...........................................3................D722-E2B ONLY
010 1685121903 PISTON, (+0.25mm)...........................................3................D722-E3B ONLY
020 1685321050 PISTON RING, ASSY. (STD.) 3
020 1685321090 PISTON RING, ASSY. (+0.25mm) 3
030 1687121310 PIN, PISTON 3
040 1526121330 CIR. CLIP, PISTON PIN 6
050 1685122015 ROD, CONNECTING ASSY................................3................INCLUDES ITEMS W/#
060# 1685121982 BUSH, PISTON PIN 3
070# 1685122140 BOLT, CONNECTING ROD 6
080# 1685122320 METAL, CRANKPIN M (STD.) 3
080# 1586122970 METAL, CRANKPIN (-0.20mm) SET 3
080# 1586122980 METAL, CRANKPIN (-0.40mm) SET 3
085 1686323030 CRANKSHAFT, ASSY.........................................1................INCLUDES ITEMS W/%
D722-E2B ONLY
085 1686323032 CRANKSHAFT, ASSY.........................................1................INCLUDES ITEMS W/$
D722-E3B ONLY
090% 1686123010 CRANKSHAFT COMPLETE...............................1................D722-E2B ONLY@
090$ 1686123012 CRANKSHAFT COMPLETE...............................1................D722-E3B ONLY@
100@ 0771503207 BALL 3
110% 1921523280 SLEEVE, CRANKSHAFT 1
120 1584124110 GEAR, CRANK 1
130 0571200515 KEY, FEATHER 1
140 1586123470 METAL, CRANKSHAFT (STD.) 1
140 1586123910 METAL, CRANKSHAFT (-0.20mm) 1
140 1586123920 METAL, CRANKSHAFT (-0.40mm) 1
150 1686123490 METAL, CRANKSHAFT M (STD.) 2
150 1586123860 METAL, CRANKSHAFT (-0.20mm) SET 2
150 1586123870 METAL, CRANKSHAFT (-0.40mm) SET 2
160 1686123480 METAL, CRANKSHAFT M (STD.) 1
160 1569423930 METAL, CRANKSHAFT (-0.20mm) 1
160 1569423940 METAL, CRANKSHAFT (-040mm) 1
170 1526123530 METAL, SIDE (STD.) 2
170 1526123950 METAL, SIDE (+0.25.mm) 2
170 1526123960 METAL, SIDE (+0.40.mm) 2
180 1526123540 METAL, SIDE (STD.) 2
180 1526123543 METAL, SIDE (STD.)...........................................2................D722-E3B ONLY
180 1526123970 METAL, SIDE (+0.20.mm)..................................2................D722-E2B ONLY
180 1526123973 METAL, SIDE (+0.20.mm)..................................2................D722-E3B ONLY
180 1526123980 METAL, SIDE (+0.40.mm)..................................2................D722-E2B ONLY
180 1526123983 METAL, SIDE (+0.40.mm)..................................2................D722-E3B ONLY
190 1584123250 COLLAR, CRANKSHAFT 1
200 1588123310 SLINGER, OIL 1
210 0481416220 O-RING

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 67


KUBOTA D722E2B/E3B — FLYWHEEL ASSY.

PAGE 68 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1587825010 FLYWHEEL COMPLETE....................................1................INCLUDES ITEMS W/#
020# 1681363820 GEAR, RING 1
030 1553325162 BOLT, FLYWHEEL 5
050 0112350822 BOLT 10
060 3122014170 COVER 1
070 0115350812 BOLT 1
080 0451260080 WASHER, LOCK 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 69


KUBOTA D722E2B/E3B — FUEL CAMSHAFT & GOV. SHAFT ASSY.

PAGE 70 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — FUEL CAMSHAFT & GOV. SHAFT ASSY.
010 1686116023 CAMSHAFT, FUEL ASSY...................................1................INCLUDES ITEMS W/#
D722-E2B ONLY
010 1686116024 CAMSHAFT, FUEL ASSY...................................1................INCLUDES ITEMS W/#
D722-E3B ONLY
020# 1587516173 CAMSHAFT, FUEL 1
030# 0815306203 BEARING, BALL 1
040# 1685151150 GEAR, INJECTION PUMP 1
050# 0571200515 KEY, FEATHER 1
060# 1584155450 SLEEVE, GOVERNOR.......................................1................D722-E2B ONLY
060# 1584155452 SLEEVE, GOVERNOR.......................................1................D722-E3B ONLY
070# 1584155690 CASE, GOVERNOR BALL 1
080# 077150080 BALL 32
090# 1526155470 CIR-CLIP, GOV. SLEEVE 1
100# 0771503217 BALL 8
110 1687197300 BEARING, BALL 1
120 0461200170 CIR-CLIP, EXTERNAL 1
130 1584116320 STOPPER, FUEL. CAMSHAFT 1
140 0102350612 BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 71


KUBOTA D722E2B/E3B — IDLE APPARATUS ASSY.

PAGE 72 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — IDLE APPARATUS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1584154092 APPARATUS, IDLE ASSY...................................1................INCLUDES ITEMS W/#
020# 1584154100 BOLT, ADJUSTMENT 1
030# 152619202 NUT 1
040# 1584154220 NUT 1
050# 1502133660 GASKET 2
060# 1584154270 CAP 1
070 1584154123 BOLT, ADJUSTING 1
080 1G03154210 NUT, LOCK 1
090 1560196650 GASKET 1
095 1G02196650 GASKET 1
100 1584192330 NUT 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 73


KUBOTA D722E2B/E3B — STOP SOLENOID ASSY.

PAGE 74 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — STOP SOLENOID ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1685160013 SOLENOID, STOP..............................................1................D722-E2B ONLY
010 1685160014 SOLENOID, STOP..............................................1................D722-E3B ONLY
020 0175450612 BOLT, FLANGE 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 75


KUBOTA D722E2B/E3B — INJECTION PUMP ASSY.

PAGE 76 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — INJECTION PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1584195680 JOINT, EYE.........................................................1................INCLUDES ITEMS W/#
020 1600651010 PUMP, INJECTION ASSY. 1
025 1G70052160 SHIM, INJECTION PUMP (0.35mm)..................1................D722-E2B ONLY
027 1G70052200 SHIM, INJECTION PUMP (0.175mm)................1................D722-E3B ONLY
030 1600652092 SHIM, INJECTION PUMP (0.20mm)..................1................D722-E3B ONLY
030 1600652092 SHIM, INJECTION PUMP (0.20mm)..................1................D722-E2B ONLY
030 1600652112 SHIM, INJECTION PUMP (0.25mm)..................1................D722-E2B ONLY
030 1600652122 SHIM, INJECTION PUMP (0.30mm)..................1................D722-E2B ONLY
035 1600652112 SHIM, INJECTION PUMP (0.25mm)..................1................D722-E3B ONLY
037 1600652122 SHIM, INJECTION PUMP (0.30mm)..................1................D722-E3B ONLY
040 0131110620 BOLT, HEX-SOC-HD...........................................2................D722-E2B ONLY
040 1687191060 BOLT, HEX-SOC-HD...........................................2................D722-E3B ONLY
050 1584191500 STUD 2
060 1584192320 NUT 2
070 0451260060 WASHER, LOCK 4
080 1526142010 PIPE, FUEL ASSY. Ø8 X Ø13 X 175L................1................INCLUDES ITEMS W/%
090% 14911142750 CLIP, PIPE 2
100# 1584151320 SCREW, HOLLOW 1
110# 1584196650 GASKET 2
120# 1584151350 SCREW 1
130# 1584196660 GASKET 1
140# 1603096010 PLUG 1
150# 1586196650 GASKET 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 77


KUBOTA D722E2B/E3B — SPEED CONTROL PLATE ASSY.

PAGE 78 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — SPEED CONTROL PLATE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1584157112 PLATE, SPEED CONTROL 1
020# 1584157212 GASKET, CONTROL PLATE 1
030# 0102350618 BOLT 2
040# 0105350618 BOLT...................................................................2................D722-E2B ONLY
040# 1687191050 BOLT...................................................................2................D722-E3B ONLY
050# 1560196650 GASKET.............................................................2................D722-E2B ONLY
060# 1584156112 LEVER, GOVERNOR 1
070# 1928057240 COLLAR 1
080# 0481410160 O-RING 1
090# 1G63957150 LEVER, SPEED CONTROL 1
100# 1686692010 NUT, SPEED CONTROL 1
110# 1687857742 SHAFT, LEVER 1
120# 1685157724 LEVER, ENGINE STOP 1
130# 0541100314 PIN, SPRING 1
140# 0481410070 O-RING 1
150# 1687857920 SPRING, RETURN 1
153# 1920291010 BOLT...................................................................1................D722-E3B ONLY
155# 1920291010 BOLT...................................................................2................D722-E3B ONLY
157# 0205650060 NUT.....................................................................3................D722-E3B ONLY
160# 1686657302 CAP 1
170 1756157013 PLATE, SPEED CONTROL COMPLETE...........1................INCLUDES ITEMS W/#

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 79


KUBOTA D722E2B/E3B — NOZZLE HOLDER & GLOW PLUG ASSY.

PAGE 80 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — NOZZLE HOLDER & GLOW PLUG ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1586242502 PIPE, OVER FLOW ASSY. 1
020 1584142500 PIPE, OVER FLOW ASSY...................................1................INCLUDES ITEMS W/%
025% 1584142520 PIPE, FUEL OVER FLOW 4X8X13 1
030% 149742750 CLIP, PIPE 2
040 1584151360 SCREW, AIR BLEEDER 1
050 1560196650 GASKET 1
055 1600153900 KIT HOLDER, NOZZLE......................................3................INCLUDES ITEMS W/#
060# 1600153000 HOLDER, NOZZLE ASSY. 3
070# 1584153622 GASKET 3
080# 1907753650 SEAL, HEAT 3
090 1685153713 PIPE, INJECTION...............................................1................D722-E2B ONLY
090 1G68653710 PIPE, INJECTION...............................................1................D722-E3B ONLY
100 1685153723 PIPE, INJECTION...............................................1................D722-E2B ONLY
100 1G68653720 PIPE, INJECTION...............................................1................D722-E3B ONLY
110 1687153733 PIPE, INJECTION...............................................1................DD722-E2B ONLY
110 1G68653730 PIPE, INJECTION...............................................1................D722-E3B ONLY
120 1584153850 CLAMP, PIPE 2
130 1584153860 CLAMP, PIPE 2
140 0302450520 SCREW, W/WASHER 2
150 1685165512 GLOW PLUG 3
160 1686165560 CORD, GLOW PLUG 1
170 0276150040 NUT, FLANGE 3

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 81


KUBOTA D722E2B/E3B — NOZZLE HOLDER ASSY.

PAGE 82 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — NOZZLE HOLDER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
005 1600153900 KIT HOLDER, NOZZLE......................................3................INCLUDES ITEMS W/$
D722-E3B ONLY
010$ 1600153000 HOLDER, NOZZLE ASSY...................................3................INCLUDES ITEMS W/#
020# 1584192030 NUT 3
030# 1584153230 WASHER, ADJUSTING 3
040# 1584153170 SPRING, NOZZLE 3
050# 1584153350 PIECE, DISTANCE 3
060# 1584153160 PUSH, ROD 3
070# 1647553280 NUT, NOZZLE 3
080# 1584194040 WASHER 3
090# 1685153610 PIECE, NOZZLE 3
100 1584198100 WASHER, ADJUST ASSY..................................3................INCLUDES ITEMS W/%
110% 1584153230 WASHER, ADJUSTING (0.900 mm) 3
110% 1584198510 WASHER, ADJUSTING (0.925 mm) 3
110% 1584198520 WASHER, ADJUSTING (0.950 mm) 3
110% 1584198530 WASHER, ADJUSTING (0.975 mm) 3
110% 1584198540 WASHER, ADJUSTING (1.000 mm) 3
110% 1584198550 WASHER, ADJUSTING (1.025 mm) 3
110% 1584198560 WASHER, ADJUSTING (1.050 mm) 3
110% 1584198570 WASHER, ADJUSTING (1.075 mm) 3
110% 1584198580 WASHER, ADJUSTING (1.100 mm) 3
110% 1584198590 WASHER, ADJUSTING (1.125 mm) 3
110% 1584198600 WASHER, ADJUSTING (1.150 mm) 3
110% 1584198610 WASHER, ADJUSTING (1.175 mm) 3
110% 1584198620 WASHER, ADJUSTING (1.200 mm) 3
110% 1584198630 WASHER, ADJUSTING (1.225 mm) 3
110% 1584198640 WASHER, ADJUSTING (1.250 mm) 3
110% 1584198650 WASHER, ADJUSTING (1.275 mm) 3
110% 1584198660 WASHER, ADJUSTING (1.300 mm) 3
110% 1584198670 WASHER, ADJUSTING (1.325 mm) 3
110% 1584198680 WASHER, ADJUSTING (1.350 mm) 3
110% 1584198690 WASHER, ADJUSTING (1.375 mm) 3
110% 1584198700 WASHER, ADJUSTING (1.400 mm) 3
110% 1584198710 WASHER, ADJUSTING (1.425 mm) 3
110% 1584198720 WASHER, ADJUSTING (1.450 mm) 3
110% 1584198730 WASHER, ADJUSTING (1.475 mm) 3
110% 1584198740 WASHER, ADJUSTING (1.500 mm) 3
110% 1584198750 WASHER, ADJUSTING (1.525 mm) 3
110% 1584198760 WASHER, ADJUSTING (1.550 mm) 3
110% 1584198770 WASHER, ADJUSTING (1.575 mm) 3
110% 1584198780 WASHER, ADJUSTING (1.600 mm) 3
110% 1584198790 WASHER, ADJUSTING (1.625 mm) 3
110% 1584198800 WASHER, ADJUSTING (1.650 mm) 3
110% 1584198810 WASHER, ADJUSTING (1.675 mm) 3

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 83


KUBOTA D722E2B/E3B — NOZZLE HOLDER ASSY. (CONT.)

PAGE 84 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — NOZZLE HOLDER ASSY. (CONT.)
NO. PART NO. PART NAME QTY. REMARKS
110% 1584198820 WASHER, ADJUSTING (1.700 mm) 3
110% 1584198830 WASHER, ADJUSTING (1.725 mm) 3
110% 1584198840 WASHER, ADJUSTING (1.750 mm) 3
110% 1584198850 WASHER, ADJUSTING (1.775 mm) 3
110% 1584198860 WASHER, ADJUSTING (1.800 mm) 3
110% 1584198870 WASHER, ADJUSTING (1.825 mm) 3
110% 1584198880 WASHER, ADJUSTING (1.850 mm) 3
110% 1584198890 WASHER, ADJUSTING (1.875 mm) 3
110% 1584198900 WASHER, ADJUSTING (1.900 mm) 3
110% 1584198910 WASHER, ADJUSTING (1.925 mm) 3
110% 1584198820 WASHER, ADJUSTING (1.950 mm) 3
120$ 1584153622 GASKET.............................................................3................D722-E3B ONLY
130$ 1907753650 SEAL, HEAT........................................................3................D722-E3B ONLY

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 85


KUBOTA D722E2B/E3B — FORK LEVER (GOV.) ASSY.

PAGE 86 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — FORK LEVER (GOV.) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1584156480 SPRING, START 1
020 1946156410 SPRING, GOVERNOR 1
030 1747256054 LEVER, FORK ASSY..........................................1................INCLUDES ITEMS W/#
040 1600054230 SPRING 1
050# 1584156060 LEVER, FORK ASSY..........................................1................INCLUDES ITEMS W/%
060#% 1584156130 LEVER, FORK 1
070#% 1584156150 SHAFT, FORK LEVER 1
080#% 0541100318 PIN, SPRING 1
090# 1526166410 BOLT 1
100# 0451260050 WASHER, LOCK 1
110# 1584156230 HOLDER, FORK LEVER 1
120 0102350635 BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 87


KUBOTA D722E2B/E3B — FUEL FILTER ASSY.

PAGE 88 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — FUEL FILTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1553143010 FILTER, FUEL ASSY...........................................1................INCLUDES ITEMS W/#
020# 1553143110 COMPLETE BODY, COCK.................................1................INCLUDES ITEMS W/%
030% 1430143522 LEVER, COCK 1
040% 1430143820 SPRING, VALVE 1
050% 1430143830 SCREW, SET 1
060% 1430143840 O-RING, LEVER 1
070# 1539343100 CUP, FILTER ASSY.............................................1................INCLUDES ITEMS W/$
D722-E2B ONLY
070# 1T25143100 CUP, FILTER ASSY.............................................1................INCLUDES ITEMS W/@
D722-E3B ONLY
080#$ 1539343580 CUP, FILTER.......................................................1................D722-E2B ONLY
080#@ 1T02143580 CUP, FILTER.......................................................1................D722-E3B ONLY
090#$@ 1687388430 LABEL, FUEL 1
100# 1430143590 RING, RETAINING..............................................1................D722-E2B ONLY
100# 1T02143590 RING, RETAINING..............................................1................D722-E3B ONLY
110# 1430143650 O-RING, FILTER CUP........................................1................D722-E2B ONLY
110# 0481600390 O-RING, FILTER CUP........................................1................D722-E3B ONLY
120# 1523143560 ELEMENT, ASSY................................................1................D722-E2B ONLY
120# 1T02143560 ELEMENT, ASSY................................................1................D722-E3B ONLY
130# 1430143570 O-RING, FILTER 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 89


KUBOTA D722E2B/E3B — FUEL PUMP (MECHANICAL) ASSY.

PAGE 90 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — FUEL PUMP (MECHANICAL) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1582152030 PUMP, FUEL ASSY. 1
020 1626452140 GASKET, FUEL PUMP 1
030 0102350616 BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 91


KUBOTA D722E2B/E3B — DYNAMO AND PULLEY ASSY.

PAGE 92 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — DYNAMO AND PULLEY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1747264012 DYNAMO COMPLETE 1
020 1747264420 STAY, DYNAMO 1
030 0112350830 BOLT...................................................................1................D722-E2B ONLY
030 1687191030 BOLT...................................................................1................D722-E3B ONLY
040 0115350865 BOLT 1
050 0401360080 WASHER, FLAT 2
060 0215650080 NUT 1
070 0451260080 WASHER, LOCK 1
080 1747264370 COLLAR 1
090 0401560080 WASHER, FLAT..................................................1................D722-E2B ONLY
100 0102350616 BOLT 2
110 1687574280 PULLEY, FAN DRIVE 1
120 1747297010 V-BELT 1
130 1588191030 BOLT 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 93


KUBOTA D722E2B/E3B — DYNAMO ASSY.

PAGE 94 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — DYNAMO ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1747264012 DYNAMO ASSY...................................................1................INCLUDES ITEMS W/#
020# 1747264122 ROTOR COMPLETE..........................................1................INCLUDES ITEMS W/%
030#% 1553164110 PULLEY 1
040#% 1747264042 ROTOR 1
050#% 1747264150 COLLAR 1
070#% 1567974180 BEARING, BALL 1
080#% 1747264552 SHAFT................................................................1................D722-E2B ONLY
080#% 1538174140 SHAFT, FAN........................................................1................D722-E3B ONLY
090# 1747264362 STATOR COMPLETE..........................................1................INCLUDES ITEMS W/@
100#@ 1526193010 SCREW, ROUND HEAD 2
110#@ 1747264292 STATOR 1
120#@ 1747264722 PLATE 1
130#@ 1567974180 BEARING, BALL 1
140#@ 1526164150 COLLAR 1
150#@ 0277160100 NUT, FLANGE.....................................................1................D722-E2B ONLY
150#@ 1526192030 NUT.....................................................................1................D722-E3B ONLY
160#@ 1526194070 WASHER SPRING.............................................1................D722-E3B ONLY
170#@ 1526194020 WASHER, FLAT..................................................1................D722-E3B ONLY
180#@ 1747293020 SCREW, TAPPING 1
190#@ 1747293012 SCREW, TAPPING 2
210#@ 1747264950 COVER, TERMINAL 1
220# 1747264602 REGULATOR ASSY............................................1................INCLUDES ITEMS W/&
230#& 1747265900 COUPLER 1
240#& 1747265920 COUPLER 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 95


KUBOTA D722E2B/E3B — STARTER (COMPLETE) ASSY.

PAGE 96 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — STARTER (COMPLETE) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 6798031150 STARTER, ASSY. 1
020 0112350825 BOLT 2
030 0215650080 NUT 1
040 0451260080 WASHER, LOCK 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 97


KUBOTA D722E2B/E3B — STARTER (PARTS) ASSY.

PAGE 98 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — STARTER (PARTS) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 6798031150 STARTER ASSY..................................................1................INCLUDES ITEMS W/#
020# 6A10031160 YOKE, STARTER ASSY. 1
030# 1495863380 HOLDER ASSY. 1
040# 6A10031170 ARMATURE ASSY. 1
050# K351181430 CLUTCH, STARTER ASSY. 1
060# 6798031180 HOUSING, STARTER ASSY...............................1................INCLUDES ITEMS W/%
070#% 6A10031190 BEARING 1
080# K351181450 FRAME ASSY.....................................................1................INCLUDES ITEMS W/$
090#$ 1218263290 COVER 1
100# 1495863530 BEARING ASSY. 1
110# K351181460 SHAFT, STARTER ASSY. 1
120# 1495863260 GEAR 3
130# 1495863270 GEAR 1
140# 1495863050 LEVER 1
150# 1218163080 SWITCH, MAGNET ASSY. 1
160# 1495863170 RING, SNAP 1
170# 1218163220 RING, SNAP 1
180# 1381663460 COLLAR 1
190# 1495894010 WASHER, FLAT 1
200# 1495894020 WASHER, FLAT 1
210# 1495894030 WASHER, FLAT 1
220# 1495894040 PLATE 1
230# 1661192020 NUT, HEXAGON 1
240# 1427892010 NUT 2
250# 1146063320 BOLT, THROUGH 2
260# 1380194100 WASHER, LOCK 1
270# 1961692010 NUT, HEXAGON 1
280# K351181480 SCREW 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 99


KUBOTA D722E2B/E3B — OIL SWITCH ASSY.

PAGE 100 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — OIL SWITCH ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1522139013 SWITCH, OIL 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 101


KUBOTA D722E2B/E3B — WATER FLANGE & THERMOSTAT ASSY.

PAGE 102 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — WATER FLANGE & THERMOSTAT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1687572704 FLANGE, COMPLETE 1
020 1624173370 PIPE, WATER RETURN 1
030 1584172923 GASKET, WATER FLANGE 1
040 0102350616 BOLT 2
050 0102360650 BOLT 1
060 1685173350 PIPE, WATER RETURN 1
070 1624173360 BAND, PIPE 2
080 1753883040 SWITCH, THERMOMETER 1
090 1920373010 THERMOSTAT ASSY. 1
100 1584173260 COVER, THERMOSTAT 1
110 1685173270 GASKET, THERMOSTAT 1
120 0102350622 BOLT 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 103


KUBOTA D722E2B/E3B — WATER PUMP ASSY.

PAGE 104 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — WATER PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1988373030 PUMP ASSY., WATER........................................1................INCLUDES ITEMS W/#
020# 1585273520 FLANGE, WATER PUMP 1
030# 1585273550 BEARING 1
040# 1548173050 SEAL ASSY., MECHANICAL 1
050# 1988373510 IMPELLER, WATER PUMP................................1................D722-E2B ONLY
060# 1585273340 PIPE, WATER RETURN 1
070 1588173432 GASKET, WATER PUMP 1
080 0102350622 BOLT 4
090 0102350638 BOLT 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 105


KUBOTA D722E2B/E3B — WATER PIPE ASSY.

PAGE 106 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — WATER PIPE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1680572860 PIPE, WATER 1
020 1680572870 HOSE, WATER 1
030 1584191510 STUD 1
040 0275150060 NUT, FLANGE 2

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 107


KUBOTA D722E2B/E3B — FAN ASSY.

PAGE 108 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — FAN ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1K16274110 FAN 1
020 1584174250 PULLEY, FAN 1
030 1567974150 COLLAR, FAN 1
040 0175450640 BOLT, FLANGE 4

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 109


KUBOTA D722E2B/E3B — VALVE AND ROCKER ARM ASSY.

PAGE 110 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — VALVE AND ROCKER ARM ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1460113110 VALVE, INLET 3
020 1460113120 VALVE, EXHAUST 3
030 1460113240 SRING, VALVE 6
040 1460113330 RETAINER, SPRING 6
050 1460113360 COLLET, VALVE SPRING 6
060 1685113280 CAP, VALVE 6
070 1142013150 SEAL, VALVE STEM 6
080 1586114263 SHAFT, ROCKER ARM......................................1................D722E2B ONLY
080 1586114264 SHAFT, ROCKER ARM......................................1................D722E3B ONLY
090 1687114430 WASHER 2
100 1584194022 WASHER, FLAT 2
110 0102350610 BOLT 2
120 1G95814350 BRACKET, ROCKER ARM 3
130 0175450640 BOLT, FLANGE 3
170 0541100420 PIN, SPRING 1
180 1460114310 SPRING, ROCKER ARM....................................2................D722E2B ONLY
180 1460114312 SPRING, ROCKER ARM....................................2................D722E3B ONLY
190 1584114030 ROCKER ARM, ASSY. 6
200 1584114230 SCREW, ADJUSTING 6
210 1460114240 NUT 6

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 111


KUBOTA D722E2B/E3B — INLET MANIFOLD ASSY.

PAGE 112 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — INLET MANIFOLD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1G95811770 MANIFOLD, INLET ASSY...................................1................INCLUDES ITEMS W/#
020# 1G96005550 PIPE, BREATHER 1
030# M586111820 GASKET, IN-MANIFOLD 1
040 0102350618 BOLT 2
050 0102350645 BOLT 3

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 113


KUBOTA D722E2B/E3B — EXHAUST MANIFOLD ASSY.

PAGE 114 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — EXHAUST MANIFOLD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1902412317 MANIFOLD, EXHAUST 1
020 1586212350 GASKET, EXMANIFOLD 1
030 0175950616 BOLT, UBS 3
040 0151350618 STUD 1
050 1569491490 STUD 2
060 0275650060 NUT, UBS 3
070 1526312370 GASKET, MUFFLER NA 1
080 0151350822 STUD 4

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 115


KUBOTA D722E2B/E3B — AIR CLEANER ASSY.

PAGE 116 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1556211010 CLEANER, AIR ASSY.........................................1................INCLUDES ITEMS W/#
020# 1554511150 BODY, AIR CLEANER 1
030# 1558911160 COVER, AIR CLEANER 1
040# 1522111410 COVER, BAFFLE 1
050# 1522192620 BOLT, WING 1
060# 1556211080 ELEMENT, CLEANER ASSY..............................1................INCLUDES ITEMS W/%
070#% 1522787480 LABEL, ELEMENT A/C 1
080#% 1522194430 WASHER, WITH RUBBER 1
090 1538111250 BAND, AIR CLEANER 1
100# 1522187450 LABEL, AIR CLEANER

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 117


KUBOTA D722E2B/E3B — GLOW LAMP AND TIMER ASSY.

PAGE 118 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — GLOW LAMP AND TIMER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1747260604 EMERGENCY UNIT 1
020 1569465990 TIMER, GLOW LAMP 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 119


KUBOTA D722E2B/E3B — STARTER SWITCH ASSY.

PAGE 120 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — STARTER SWITCH ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 3741059110 SWITCH, STARTER ASSY..................................1................INCLUDES ITEMS W/#
020# 3741055 180 CAP, STARTER SWITCH 1
030# 6641655170 WASHER 1
040# 3741055150 KEY, STARTER 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 121


KUBOTA D722E2B/E3B — PISTON KIT ASSY.

PAGE 122 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


KUBOTA D722E2B/E3B — PISTON KIT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
010 1687321000 KIT, PISTON.......................................................1................NCLUDES ITEMS W/#
020# 1685121112 PISTON 3
030# 1685321050 PISTON RING, ASSY 3
040# M526121330 CIR CLIP, PISTON PIN 6
050# 1687103310 GASKET, CYLINDER HEAD 1
060# 1522133700 O-RING 1

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 123


TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS 5. Parts must be in new and resalable Multiquip reserves the right to quote and
Terms of payment for parts are net 30 days. condition, in the original Multiquip sell direct to Government agencies, and to
package (if any), and with Multiquip part Original Equipment Manufacturer accounts
FREIGHT POLICY numbers clearly marked. who use our products as integral parts of their
6. The following items are not returnable: own products.
All parts orders will be shipped collect or
prepaid with the charges added to the invoice. a. Obsolete parts. (If an item is in the SPECIAL EXPEDITING SERVICE
All shipments are F.O.B. point of origin. price book and shows as being
Multiquip’s responsibility ceases when a A $35.00 surcharge will be added to the
replaced by another item, it is
signed manifest has been obtained from the invoice for special handling including bus
obsolete.)
carrier, and any claim for shortage or damage shipments, insured parcel post or in cases
b. Any parts with a limited shelf life where Multiquip must personally deliver the
must be settled between the consignee and
(such as gaskets, seals, “O” rings, parts to the carrier.
the carrier.
and other rubber parts) that were
MINIMUM ORDER purchased more than six months LIMITATIONS OF SELLER’S LIABILITY
prior to the return date. Multiquip shall not be liable hereunder for
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for c. Any line item with an extended damages in excess of the purchase price of
instructions regarding handling of orders not dealer net price of less than the item with respect to which damages are
meeting this requirement. $5.00. claimed, and in no event shall Multiquip be
d. Special order items. liable for loss of profit or good will or for any
RETURNED GOODS POLICY other special, consequential or incidental
e. Electrical components. damages.
Return shipments will be accepted and
credit will be allowed, subject to the following f. Paint, chemicals, and lubricants.
LIMITATION OF WARRANTIES
provisions: g. Decals and paper products.
No warranties, express or implied, are
1. A Returned Material Authorization h. Items purchased in kits. made in connection with the sale of parts or
must be approved by Multiquip prior to 7. The sender will be notified of any material trade accessories nor as to any engine not
shipment. received that is not acceptable. manufactured by Multiquip. Such warranties
2. To obtain a Return Material Authorization, 8. Such material will be held for five made in connection with the sale of new,
a list must be provided to Multiquip working days from notification, pending complete units are made exclusively by a
Parts Sales that defines item numbers, instructions. If a reply is not received statement of warranty packaged with such
quantities, and descriptions of the items within five days, the material will be units, and Multiquip neither assumes nor
to be returned. returned to the sender at his expense. authorizes any person to assume for it
any other obligation or liability whatever in
a. The parts numbers and descriptions 9. Credit on returned parts will be issued
connection with the sale of its products. Apart
must match the current parts price at dealer net price at time of the original
from such written statement of warranty,
list. purchase, less a 15% restocking
there are no warranties, express, implied or
b. The list must be typed or computer charge.
statutory, which extend beyond the description
generated. 10. In cases where an item is accepted, for of the products on the face hereof.
c. The list must state the reason(s) which the original purchase document
for the return. can not be determined, the price will be
based on the list price that was effective Effective: February 22, 2006
d. The list must reference the sales twelve months prior to the RMA date.
order(s) or invoice (s) under
which the items were originally 11. Credit issued will be applied to future
purchased. purchases only.
e. The list must include the name PRICING AND REBATES
and phone number of the person Prices are subject to change without prior
requesting the RMA. notice. Price changes are effective on a
3. A copy of the Return Material Authorization specific date and all orders received on or
must accompany the return shipment. after that date will be billed at the revised price.
Rebates for price declines and added charges
4. Freight is at the sender’s expense. All for price increases will not be made for stock
parts must be returned freight prepaid to on hand at the time of any price change.
Multiquip’s designated receiving point.

PAGE 124 — DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16)


NOTES

DLW300ES/ESA/ESA1 GENERATOR-WELDER • PARTS MANUAL — REV. #3 (11/04/16) — PAGE 125


PARTS MANUAL

HERE’S HOW TO GET HELP


PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877
Carson, CA 90746 Fax (310) 537-3927 310-537-3700 Fax: 310-637-3284
Contact: [email protected]
Service Department Warranty Department
800-421-1244 Fax: 310-537-4259 800-421-1244 Fax: 310-943-2249
310-537-3700 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
CANADA UNITED KINGDOM
Multiquip Multiquip (UK) Limited Head Office
4110 Industriel Boul. Tel: (450) 625-2244 Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Laval, Quebec, Canada H7L 6V3 Tel: (877) 963-4411 Globe Lane, Fax: 0161 339 3226
Contact: [email protected] Fax: (450) 625-8664 Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]

© COPYRIGHT 2016, MULTIQUIP INC.

Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.

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