AN131 - CO2 Sensor Calibration: What You Need To Know: Why Calibrate? ABC Calibration
AN131 - CO2 Sensor Calibration: What You Need To Know: Why Calibrate? ABC Calibration
AN131 - CO2 Sensor Calibration: What You Need To Know: Why Calibrate? ABC Calibration
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Why Calibrate? ABC Calibration
Most of our products use non‐dispersive infrared (NDIR) Manufacturers of early CO2 sensors used in buildings to
carbon dioxide sensors. These rely on an infrared light source measure occupancy or indoor air quality (IAQ) levels realized
and detector to measure the number of CO2 molecules in the
sample gas between them. Over many years, both the light the difficulty of calibrating wall‐mounted units. Removing the
source and the detector deteriorate, resulting in slightly units from the wall to bench calibrate was expensive,
lower CO2 molecule counts. required trained staff, and with budget cuts calibration
To combat sensor drift, during calibration a sensor is exposed schedules were often ignored.
to a known gas source, multiple readings are taken, an
average is calculated, and the difference between the new To solve the problem of CO2 sensor calibration for IAQ,
reading and the original reading when the sensor was SenseAir developed Automatic Baseline Calibration (ABC).
originally calibrated at the factory is stored in EPROM The theory behind ABC calibration is that for IAQ use, at some
memory. This “offset” value is then automatically added or point each day a room is unoccupied, and the CO2 level
subtracted to any subsequent readings taken by the sensor should return to 400ppm, the same as outdoor air. By storing
during use. the lowest CO2 readings taken over time (typically several
days) in EPROM memory, an offset to 400ppm could be
Calibration Using Nitrogen calculated, then added or subtracted from the actual CO2
The most accurate method of CO2 sensor calibration is to readings.
expose it to a known gas (typically 100% nitrogen) in order to
duplicate the conditions under which the sensor was The advantage of ABC is that the CO2 sensor is self‐calibrating
originally calibrated at the factory. ISO certification is over the life of the sensor. The disadvantage is that if the
available on our high‐end sensors to verify this process for sensor never “reads” normal 400ppm air, over time it will
medical or scientific purposes. Nitrogen calibration is also display inaccurate CO2 levels.
required if CO2 levels between 0‐400 ppm will be measured.
When To Use ABC Calibration
The problem with calibrating using nitrogen is the expense. A ABC calibration is best suited for HVAC or any situation where
sealed calibration enclosure, a tank of pure nitrogen, and fresh air CO2 levels can be recorded by the sensor every few
calibration software is required to match the original factory days. Otherwise, known gas (either nitrogen or fresh air)
testing environment. Otherwise, the accuracy of the calibration should be used. Many of our products have the
calibration cannot be ensured. ability to turn ABC on or off in the software, depending on
how the sensor will be used.
Calibration Using Fresh Air
Where maximum accuracy is less important than cost, a CO2 How Often Should A CO2 Sensor Be Calibrated?
sensor can be calibrated in fresh air. Instead of calibrating at The more accurate CO2 level reading required, the more
0ppm CO2 (nitrogen), the sensor is calibrated at 400ppm CO2 often it should be calibrated.
(outdoor air is actually 390ppm), then 400 ppm is subtracted Scientific Experimentation – Before each test
from the newly calculated offset value. Personal Safety – Weekly to monthly
Greenhouse – After each growing season
Fresh air calibration is best for sensors in manufacturing Manufacturing – Bi‐Annually to Annually
settings or greenhouses where the sensor is constantly Indoor Air Quality – Annually, or not required if ABC
exposed to different CO2 levels. It should also be used in is used
products like the TIM10, if the unit is never exposed to fresh
air, and our low‐cost, hand‐held CO2 meters, which can easily These are general guidelines. Calibration schedules may also
be taken outdoors. be dictated by experimental protocols or by particular
industrial standards. Consult your specific sensor
requirements for your application.
AQ500 ‐ MODBUS Revision 1.1 – March 2013 1