JCB 1CX PDF

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Product Catalog \ CONSTRUCTION \ REST OF WORLD \ CONSTRUCTION / INDUSTRIAL \ BACKHOE LOADER 1CX,
208 \ .1CX 00807553-00808999,01050000-01051999,01298000-01299998 9802/6220 \ M ENGINES 404C.22, HP BUILD FROM
M807553 \ M01 ENGINE BLOCK & SUB-ASSEMBLIES
9802/6220 M1-1-1 ENGINE, COMPLETE, 2600RPM, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=93e33e187f... 15/6/2016
Item Part # Change No Description Usage Code QTY

1 01/145132 Superseded Engine 404C-22 complete nat/aspirated, 47bhp 1
Multi Supersession
1 M.S.S <EU924821M 1
No longer available use 1A with item 1B
1A 01/145281 >EU924822M Engine complete 404C-22 2600RPM 65 amp 1
1A 01/145382 >E TBA Engine complete 404C22 nat/asp 2600rpm 1
1B 7207/1215 Ring terminal M5 1.5-2.5 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=93e33e187f... 15/6/2016
9802/6220 M1-3-1 BLOCK ASSEMBLY, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=9f4189f06e... 15/6/2016

1 02/630480 Engine long, 2800rpm HP Build - 50bhp 1
1 02/630481 Engine long, 2600rpm HP Build - 47bhp 1
2 02/634206 Plug core D=25mm 1
3 02/634207 Plug core D=40mm 1
4 02/630392 Plug D=10mm 3
5 02/630702 Plug 10.4mm 2
6 02/630007 Plug 8.4mm 3
7 02/634202 Plug D=6.5mm 2
8 02/630006 Plug 6.5mm 3
9 826/10720 Stud 1
10 02/630022 Stud 1
11 02/630019 Pin 2
12 02/630024 Dowel 2
13 02/630017 Dowel 2
14 02/630018 Dowel 2
15 02/634013 Seal rear oil 1
16 02/634208 Plug 1
17 02/630013 Bearing 1
18 02/634002 Bearing needle 1
19 02/634001 Bearing needle 1
20 02/634204 Shaft 2
Shaft kit oil pump idler
20 332/G0394 Contains idler gear plus oil pump idler assembly kit including the 1
shaft.
21 02/634203 Bush 2
22 826/10719 Stud 3
23 02/634004 Cap bearing assembly 1
24 TBA Part number Not Yet Known 1
25 :02/630024 Dowel 2
26 :02/634005 Screw 2
28 :TBA Part number Not Yet Known 1
29 :02/630024 Dowel 2
30 :02/634005 Screw 2
33 :02/630024 Dowel 2
34 :02/634005 Screw 2
37 :02/630024 Dowel 2
38 :02/634005 Screw 2
40 02/634010 Plate 1
41 826/10731 Screw 2
42 02/634112 Screw 10
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=9f4189f06e... 15/6/2016
9802/6220 M1-4-1 CRANKSHAFT, BEARINGS, PISTONS &

CON-RODS, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4896bf0d49... 15/6/2016

1 02/634020 Crankshaft assembly 1
2 :N.S.P None serviced part 1
3 :02/630716 Gear 1
4 :02/630042 Key 1
5 02/634019 Kit-bearing main standard 1
5 02/634018 Kit-bearing main undersize - 0.25mm 1
5 02/634017 Kit-bearing main undersize - 0.50mm 1

6 02/634016 Kit-bearing big end standard 1
6 02/634015 Kit-bearing big end undersize - 0.25mm 1
6 02/634014 Kit-bearing big end undersize - 0.50mm 1
7 02/634021 Washer thrust 1
9 02/634022 Conrod assembly 4
12 :02/630725 Bush small end 1
13 :02/630726 Screw 2
14 :02/630727 Nut 2
15 02/634135 Piston assembly 4
17 :02/634136 Kit-piston ring 1
18 02/630731 Pin gudgeon 1
19 02/630732 Circlip 2
20 02/630877 Sleeve Sleeve wear 0
9802/6220 M1-5-1 FANS, PULLEYS, & FAN BELT, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f145e11b21... 15/6/2016

1 02/634153 Pulley crankshaft 1
2 02/630778 Nut 1
3 02/630779 Washer 1
4 02/630068 Key 1
5 290/01141 Spacer fan 1
6 1315/0505Z Bolt M12x20 3
7 1425/0009Z Washer Spring M12 3
8 246/01068 Fan cooling 16" pusher 1
9 02/634075 Plate 1
10 1315/0205Z Bolt 4
10A 823/10399 Washer Nord-lock M6 4
11 02/630835 Pulley water pump 1
12 02/634076 Screw 4
13 02/634154 Belt fan L=1010mm 1
14 02/102012 <EU924821M Pulley single D=83mm 1
14 02/202438 >EU924822M Pulley alternator D=73mm single groove 1
15 02/634124 <EU924821M Spacer 5.5mm 1
16 02/200452 <EU924821M Fan alternator 1
17 714/20405 Kit-sundry parts 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f145e11b21... 15/6/2016
9802/6220 M1-6-1 TIMING CASE, CAMSHAFT & GEARS, HP

BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5d205b140... 15/6/2016

1 02/634160 Camshaft 1
2 02/630068 Key 1
3 02/634032 Bearing 1
4 02/630082 Spacer 1
6 02/630768 Gear 1
7 02/630085 Tappet 1
8 02/630767 Plate 1
9 02/634162 Gasket t/case to block 1
10 02/630172 Bolt 2
11 02/634113 Case timing 1
12 02/630089 Pin 1
13 02/630764 Gasket 1
14 02/630763 Seal front oil 1
15 826/10740 Bolt 2
16 826/10730 Screw 7
17 826/10729 Screw 3
18 02/630096 Nut 1
'See Remark'
19 . 1
SEE OIL PUMP, L5-2-1
20 02/634087 Plate 1
21 02/630102 Screw 2
22 02/630097 Plate 2
23 02/630079 O Ring 1
24 826/10735 Bolt 4
25 02/630098 Gasket 1
26 02/630078 Nut 4
9802/6220 M1-6-2 TIMING LEVERS, ARMS & SPRINGS, HP

BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=2a80dbb3a2... 15/6/2016

1 02/634171 Lever timing assembly 1
3 02/634172 Switch 1
4 :02/630113 Arm 1
5 :02/634090 Spring 1
6 :02/630114 O Ring 1
7 02/630107 Circlip 1
8 02/634052 Lever 1
9 02/630116 Screw 1
10 02/630096 Nut 1
11 02/630859 Shaft 1
12 02/630119 O Ring 1
13 02/630120 Circlip 1
14 02/630121 Stay 1
15 02/630122 Screw 2
16 826/10742 Screw 2
17 1370/0101Z Nut 2
18 02/634164 Lever 1
19 02/630125 Spring 1
20 02/630126 Washer 1
21 02/634053 Nut 2
22 02/630128 Arm 1
23 02/630129 O Ring 1
24 02/630130 Circlip 1
25 02/630111 Pin 1
26 02/630112 Spring 1
9802/6220 M1-7-1 FLYWHEEL & HOUSING, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f851749c41... 15/6/2016

1 242/00082 Housing flywheel 1
2 1315/0509Z Screw M12 x 35mm 2
4 1420/0009Z Washer Plain M12 2
5 02/630018 Dowel 1
6 1315/0407Z Bolt M10x25 2
7 1315/3412Z Bolt 4
10 1315/3415Z Bolt 2
11 1315/0408Z Bolt M10 x 30 4
13 1370/0303Z Nut lock M10 6
14 826/10732 Screw 1
15 826/10732 Screw 1
16 02/630108 Washer 1
17 02/630134 Washer spring 2
18 02/634059 Nut 2
19 02/634048 Flywheel 1
20 :02/634049 Gear flywheel ring 1
21 02/630775 Bolt 6
22 835/00174 Plug plastic,black 2
23 835/00158 Plug 5
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f851749c41... 15/6/2016
9802/6220 M1-8-1 ENGINE MOUNTINGS
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=84aff973f86... 15/6/2016

1 246/01106 Superseded Mounting metalastik 2
1 331/20297 Mounting engine 1
2 1315/3721D Bolt M16 x 110 2
3 1420/0011D Washer M16 2
4 120/16902 Plate compression 2
5 1370/0603D Nut M16 2
6 290/01112 Bracket engine mountings left hand 1
7 290/01113 Bracket engine mounting right hand 1
8 826/01288 Bolt M14 x 30 4
9 1425/0010D Washer spring M14 4
10 1420/0010D Washer M14 4
11 246/01107 Mounting metalastik 2
12 1315/3519D Bolt 2
13 1420/0009D Washer M12 2
14 123/02453 Washer rebound 2
15 1370/0403D Nut M12 2
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=84aff973f86... 15/6/2016
M807553 \ M02 CYLINDER HEAD & SUB-ASSEMBLIES
9802/6220 M2-1-1 CYLINDER HEAD, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=ccba9cf6da... 15/6/2016

1 02/634130 Head cylinder assembly 1
3 :02/634027 Insert 4
4 :02/634029 Valve inlet 4
5 :02/634028 Valve exhaust 4
6 :02/630147 Seal exhaust valve 4
7 :02/630142 Seal inlet valve 4
8 :02/630143 Spring valve 8
9 :02/630145 Collet 16
10 :02/630144 Cap 8
11 :02/630149 Plug D=30mm 3
12 :02/630149 Plug D=30mm 3
13 :02/630002 Plug D=25 3
14 :02/630002 Plug D=25 3
15 :02/630148 Plug D=18mm 7
16 :02/630744 Plug D=10mm 3
17 02/634131 Gasket cylinder head 0.4mm 0
17 02/634132 Gasket cylinder head 0.5mm 1
18 02/630847 Stud 2
19 02/634083 Stud 2
20 02/630741 Screw 14
21 02/630856 Screw 4
22 02/630151 Cap 8
23 717/11700 Thermostart 4
24 02/634134 Rail heater connector 1
25 02/630758 Nut 1
26 02/630759 Washer 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=ccba9cf6da... 15/6/2016
9802/6220 M2-2-1 ROCKER ASSEMBLY, PUSH RODS &

TAPPETS, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=144a77dfc5... 15/6/2016

1 02/634133 Shaft rocker assembly 1
3 :02/634039 Shaft rocker 1
4 :02/630202 O Ring 1
5 :02/634037 Lever rocker right hand 4
6 :02/634036 Lever rocker left hand 4
7 :02/634035 Spring 3
8 :02/630167 Screw adjusting 8
9 :02/630168 Nut 8
10 :02/634024 Washer 6
11 02/634129 Gasket rocker bracket 1
12 826/10723 Screw 2
13 02/634023 Stud 4
14 02/634116 Nut 4
15 02/634034 Rod push 8
16 02/630171 Tappet 8
17 02/630392 Plug D=10mm 1
9802/6220 M2-3-1 ROCKER COVER, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=0148612dd... 15/6/2016

1 02/634137 Cover rocker/induction 1
'See Remark'
2 . 1
See frame M3-1-1
3 02/634138 Valve oil breather 1
4 826/10727 Bolt 4
5 02/634147 Plate 1
6 02/630173 Breather gauze 1
7 826/10728 Screw 6
8 02/630455 Cap engine oil filler 1
9 02/630178 Seal 1
10 02/634150 Gasket rocker cover 1
11 02/634104 Washer sealing 1
12 826/10729 Screw 3
13 826/10723 Screw 2
14 02/634069 Nut Dome 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=0148612dd... 15/6/2016
9802/6220 M2-4-1 LIFTING PLATES, ENGINE, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=427750fc6a... 15/6/2016

1 02/634152 Plate engine lifting 1
2 02/634112 Screw 2
3 02/634152 Plate engine lifting 1
4 02/634112 Screw 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=427750fc6a... 15/6/2016
M807553 \ M03 INDUCTION & EXHAUST SYSTEM
9802/6220 M3-1-1 MANIFOLD, INDUCTION, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=cdc7f2ae5e... 15/6/2016

1 02/634148 Pipe air induction 1
2 02/634149 Gasket 1
3 02/634076 Screw 2
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=cdc7f2ae5e... 15/6/2016
9802/6220 M3-2-1 MANIFOLD, EXHAUST, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=c14de2502e... 15/6/2016

1 02/634081 Manifold exhaust 1
2 02/634082 Gasket exhaust manifold 1
3 02/634083 Stud 2
4 02/630078 Nut 2
5 02/634084 Screw 6
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=c14de2502e... 15/6/2016
9802/6220 M3-3-1 FILTER, AIR
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=a2fb453153... 15/6/2016

1 32/916400 Filter air 1
2 :32/905001 Element air primary 1
3 :32/905002 Element air safety 1

4 :32/905303 Nut wing 1
5 :32/911101 Seal moisture 1
6 :32/905304 Valve safety 1
7 701/36500 Switch vacuum sensor 1
8 1315/0308Z Screw M8x30 2
9 1425/0007Z Washer spring 2
10 823/00326 Washer outside 2
11 141/00936 Mounting bonded 2
12 834/00625 Hose air induction 1
13 2201/0014 Clip jubilee 1
15 290/01304 Hose air induction 1
17 290/71100 Tube air induction 1
18 1315/0308Z Screw M8x30 2
20 1420/0007Z Washer plain M8 2
21 826/01102 Nut rivet,M8 open ended 2
22 32/916300 Cap rain 1
Filter pre-cleaner
23 32/910300 1
OPTIONAL EQUIPMENT
24 :32/910301 Cover & wing nut 1
25 ::32/910302 Nut wing 1
26 :32/910303 Bowl 1
27 :32/910304 Tube deflector 1
9802/6220 M3-4-1 EXHAUST SYSTEM
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=b75c76267e... 15/6/2016

1 290/01303 Pipe exhaust 1
2 1315/0308Z Screw M8x30 4

5 02/630338 Gasket 1
6 290/01307 Tube exhaust expansion 1
Clamp
7 821/00522 2
was 821/00476
8 290/70700 <M806303 Silencer exhaust 1
8A 331/14760 Superseded Silencer exhaust 1
8A 331/61325 Silencer exhaust 1
9 1315/0308Z Screw M8x30 4
12 826/01102 Nut rivet,M8 open ended 4
13 331/43399 Pipe exhaust extension STANDARD 1
13 331/43400 Pipe exhaust exstension low 1
14 261/00202 Clamp 'U' 1
Nut 5/16" UNF
14A :1340/0103Z 2
self lock nut
15 331/14917 >M806304 Bracket exhaust mounting 1
16 1315/0303Z >M806304 Screw M8 x 16 4
9802/6220 M3-4-2 EXHAUST, LOW HEIGHT SHIELDED,

(OPTIONAL)
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4e97bfc01d... 15/6/2016

1 332/R8653 Pipe exhaust low height shielded 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=4e97bfc01d... 15/6/2016
M807553 \ M04 COOLING SYSTEM
9802/6220 M4-1-1 PUMP, WATER, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=1af09c054e... 15/6/2016

1 02/634098 Pump water P/Ex 1
2 :02/630189 Plug D=30mm 1
3 :02/630839 Plate 1
4 :02/634078 Gasket w/pump 1
5 :02/630836 Screw 3
6 02/634079 Gasket w/pump to cyl/block 1
7 02/630096 Nut 3
8 02/630188 Screw 4
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=1af09c054e... 15/6/2016
9802/6220 M4-2-1 THERMOSTAT, HOUSING, INLET &

OUTLET, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=d2447f79faf... 15/6/2016

1 02/634110 Housing thermostat 1
2 02/630189 Plug D=30mm 1
3 02/634077 Gasket thermostat housing 1
4 02/630847 Stud 2
5 02/630096 Nut 2
6 826/10730 Screw 2
7 02/632114 Thermostat 1
8 02/630844 Connector water outlet 1
9 02/630843 Gasket 1
10 826/10725 Screw 2
11 02/630845 Hose by-pass 1
12 02/630846 Clip 2
13 701/80308 <EU506220J Switch water temp sender 1
13 701/80434 Sensor water temperature 1
9802/6220 M4-3-1 RADIATOR, FITTINGS & MOUNTINGS,

STANDARD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=5bfa08cf4ee... 15/6/2016

1 290/01133 Bracket radiator mounting 4
2 1315/0407Z Bolt M10x25 8
4 1370/0303Z Nut lock M10 4
5 290/01132 Cowling fan 1
6 1315/0403Z Bolt M10 x 16 4

'See Remark'
8 . 4
Washer large
9 1370/0303Z Nut lock M10 4
10 926/09502 Strip edging L=220mm 2
11 926/20701 Strip foam sealing 2
12 335/01510 Guard fan right hand 1
12A 335/01511 Guard fan left hand 1
13 1315/0305Z Screw Hexagon M8 x 20mm long 2
14 1315/3316Z Bolt M8 x 70 1
15 1315/0308Z Screw M8x30 1
18 1370/0203Z Nut self lock M8 1
9802/6220 M4-4-1 RADIATOR & HOSES, STANDARD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=277081e1e7... 15/6/2016

1 30/917000 Radiator assembly 1
2 834/00697 Hose top 1
3 294/26900 Bottle coolant filler assembly 1
3A :331/26347 Cap coolant filler double seal, 13psi 1
5 834/00704 Hose bottom 1
'See Remark'
7 . 1
Transmission oil cooler, See Section E
9 834/00698 Hose cooler 1
11 121/59800 Bottle expansion, assembly 1
12 :123/03532 Cap expansion bottle 1
13 :121/59803 Hose overflow assembly 1
14 260/26100 Bracket expansion bottle 1
15 1370/0103Z Nut Self lock M6 2
16 1420/0006D Washer M6 plain 2
17 834/00722 Hose expansion 1
19 290/00845 Tube bundy 1
20 121/77603 Tie cable L=300mm x W=7.6mm 2
21 1315/0407Z Bolt M10x25 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=277081e1e7... 15/6/2016
9802/6220 M4-13-1 RADIATOR, FITTINGS & MOUNTINGS,

TEMPERATE
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=3dbcabdc4a... 15/6/2016

22 1370/0203D Nut self lock M8 1
23 4101/0200 Fluid locking 0
24 331/52777 Plate blanking 1
26 1370/0101D Nut plain 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=3dbcabdc4a... 15/6/2016
9802/6220 M4-14-1 RADIATOR & HOSES, TEMPERATE
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=9b50bbb03... 15/6/2016

1 30/917000 Radiator assembly 1
2 834/11170 Hose top radiator 1
3 294/26800 Bottle Filler Bottle 1
3A :331/26347 Cap coolant filler double seal, 13psi 1
5 834/11168 Superseded Hose bottom radiator 1
5 332/V8556 Superseded Hose Bottom - STD 1
5 332/W1285 Superseded Hose bottom radiator. STD 1
5 332/W3827 Hose bottom radiator, Std 1
'See Remark'
7 . 1
Transmission oil cooler, See Section E
9 834/11204 Superseded Hose cooler 1
9 332/V8561 Hose Cooler to Engine 1
11 121/59800 Bottle expansion, assembly 1
12 :123/03532 Cap expansion bottle 1
13 :121/59803 Hose overflow assembly 1
14 260/26100 Bracket expansion bottle 1
15 1370/0103D Nut M6 lock 2
19 1315/0407D Setscrew M10 x 25mm long 1
20 1425/0008D Washer spring M10 1
21 1420/0008D Washer M10 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=9b50bbb03... 15/6/2016
M807553 \ M05 LUBRICATION SYSTEM
9802/6220 M5-1-1 SUMP, OIL, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=edc6cfece7... 15/6/2016

1 02/634146 Sump oil 1
2 826/10726 Screw oil drain 2
3 02/630301 Washer 2
4 02/634063 Gasket oil sump 1
5 02/630197 Screw 30
6 02/634061 Pipe oil suction 1
7 02/630202 O Ring 1
8 02/634062 Strainer oil 1
9 02/630102 Screw 2
10 02/634139 Tube dipstick 1
11 02/630206 O Ring 2
12 02/630172 Bolt 1
13 02/634140 Dipstick oil level 1
14 02/632145 Screw 1
15 816/15124 <M808234 Adapter 16m x 1/2" B.S.P 1
15 816/90089 >M808235 Adapter M16 X 1/2 BSP 1
16 613/33100 <M808234 Hose 1/2in, 600 long 1
16 613/33100 >M808235 Hose 1/2in, 600 long 1
16A :2301/0010 O Ring 1/2"BSP 2
17 G8/0 Plug 1/2"BSP 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=edc6cfece7... 15/6/2016
9802/6220 M5-2-1 PUMP, OIL, & RELIEF VALVE, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=eb3ff577af9... 15/6/2016

1 02/630800 Pump oil idler gear 1
3 :02/630212 Bush 3
4 :02/634165 Rotor 1
5 :02/630208 Dowel 3
6 :02/630207 Spring 1
8 02/630789 Rotor 1
9 02/630214 Cover 1
10 02/630215 Shim oversize - 0.10mm 0
10 02/630216 Shim oversize - 0.15mm 0
10 02/630217 Shim oversize - 0.20mm 0
10 02/630218 Shim oversize - 0.50mm 0
11 02/630219 Spring 1
12 02/630220 Collar 1
13 02/630221 Circlip 1
14 02/634047 Valve oil relief 1
15 TBA Part number Not Yet Known 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=eb3ff577af9... 15/6/2016
9802/6220 M5-4-1 FILTER, OIL, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=cf90e32443... 15/6/2016

1 02/630935 Element engine oil filter 1
2 02/630226 Connector 1
3 02/634066 Pipe oil feed 1
4 02/630228 Bolt banjo 1
5 02/630175 Washer 2
6 02/634155 Adapter banjo bolt 1
7 02/630359 Washer 2
8 701/80307 <EU506220J Switch engine oil pressure 1
8 701/80433 <EU971331K Switch engine oil pressure 1
8 701/80479 >EU971332K Switch engine oil pressure 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=cf90e32443... 15/6/2016
M807553 \ M06 FUEL SYSTEM
9802/6220 M6-1-1 PUMP, FUEL INJECTION, & SHUT-OFF

SOLENOID, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=b5ec3880cb... 15/6/2016

1 17/930600 Pump fuel injection 1
2 :02/631018 Bolt 1
3 02/631019 Connector banjo bolt 1
4 02/631020 Washer seal 2
5 02/630265 Screw 1
6 02/630808 Washer 1
7 02/634046 Screw 3
8 826/10719 Stud 3
9 02/630078 Nut 3
10 02/634054 Shim 0.2mm beaded 0
10 02/634055 Shim 0.3mm beaded 0
10 02/634056 Shim 0.4mm beaded 0
10 02/634057 Shim 0.5mm beaded 0
10 02/634058 Shim 0.5mm flat 0
11 716/30121 <EU506220J Solenoid ESOS 1
11 716/30201 Solenoid engine stop 1
12 02/630301 Washer 2
13 02/634156 Adjuster fuel assembly 1
15 :02/630308 Washer 1
16 :828/10240 O Ring 1
17 :826/10737 Bolt fuel adjusting 1
18 :821/10148 Circlip 1
19 826/10738 Nut 1
20 02/634157 Cap anti-tamper 1
21 02/634158 Cap end 1
22 :826/10739 Bolt adjusting 2
23 02/630308 Washer 1
24 826/10738 Nut 1
26 826/10742 Screw 1
27 826/10743 Nut 1
9802/6220 M6-2-1 INJECTORS, FUEL, & INJECTION PIPES,

HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=27d1d0222... 15/6/2016

1 02/634141 Pipe fuel injector No.1 1
5 02/630314 Damper 6
6 826/10724 Screw 3
7 02/630096 Nut 3
8 02/634145 <EU975006K Pipe fuel leak-off 1
8A 02/634173 >EU975007K Pipe fuel leak-off 1
9 02/630820 Superseded Injector assembly P/Ex 4
9 02/630866 Injector assembly 4
11 :02/630822 Nut 1
12 :02/630823 Washer seal 1
13 :02/630824 Shim 1
14 :02/630825 Spring 1
15 :02/630826 Pin 1
16 :02/630827 Spacer 1
17 :02/630821 Nozzle 1
18 :02/630828 Nut 1
19 02/630804 Washer copper 4
20 02/630806 Bolt banjo 1
21 02/630808 Washer 2
9802/6220 M6-3-1 FUEL SYSTEM
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=a6bd765966... 15/6/2016

Hose 2 metres
1 648/03502 0
2 X 680mm Lengths required

Hose 6.85m length
3 648/01942 0
2 X 75mm Lengths required
Hose 2 metres
4 648/03502 0
1 X 500mm Length required
5 246/00646 Pump hand primer 1
Hose diesel fuel
6 649/51123 1
Filter to Hand Primer
Hose diesel fuel
7 649/51130 1
Filter to Inj/Pump
8 816/60170 Olive 2
10 290/00845 Tube bundy 1
11 821/00493 Clip crimp 2
12 816/60212 Sleeve rubber connector 2
13 1315/0308Z Screw M8x30 2
16 926/09500 Strip edging 0
9802/6220 M6-3-3 FUEL SYSTEM, ELECTRIC FUEL PUMP
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f1877a3a46... 15/6/2016

1 649/51483 Hose diesel fuel 1
4 32/922300 Filter fuel pre-filter 1
6 17/930400 Pump fuel 1
8 816/60170 Olive 2
Filter fuel assembly
9 32/400100 1
See section M6-4-1
10 1370/0203D Nut self lock M8 2
Strip edging
15 926/09500 0
2 x 80mm length required
16 1315/0308D Setscrew M8 x 30mm 1
20 721/12373 Harness electric fuel pump 1
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9802/6220 M6-4-1 FILTER, FUEL
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=af9c7f28d1... 15/6/2016

1 32/400100 Filter fuel assembly 1
2 :32/400101 Head fuel filter 1
3 :200/44613 Plug vent 1
4 :200/44614 Washer 1
5 :200/44611 Plug 2
6 :200/44612 Washer 2
7 :200/44607 Bolt centre 1
8 :32/400508 Washer 1
9 :2401/0006 O Ring 1
10 :32/401102 Kit-element fuel filter, short 1
12 :200/44606 Seal 1
13 :828/00085 O Ring 1
14 :200/44604 Bowl glass 1
15 :828/00086 Seal 2
16 :32/400102 Base Filter 1
17 :32/400505 Plug drain 1
18 :200/44610 Washer 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=af9c7f28d1... 15/6/2016
9802/6220 M6-5-1 PUMP, FUEL LIFT

1 17/912400 Pump fuel lift 1
2 02/630269 O Ring 1
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=7cbefc0a94... 15/6/2016
3 02/634092 Screw M6x16 2
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=7cbefc0a94... 15/6/2016
M807553 \ M07 AUXILIARY EQUIPMENT
9802/6220 M7-7-1 HEATER, ENGINE BLOCK
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f48bed7209... 15/6/2016

1 717/12000 Heater engine block 1
2 331/27685 Bracket heater mounting 1
3 JHN0158 Adapter 1
4 816/17109 Adapter 3/4NPTF x 16 1
5 834/00619 Hose elbow 1
6 650/10166 Adaptor hose connecter 16mm OD 1
7 648/02512 Hose plain 1000 mm long 1
8 648/02541 Hose 1
12 1315/0207D Screw M6 x 25mm 2
13 1370/0101D Nut plain 2
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=f48bed7209... 15/6/2016
M807553 \ M08 GASKET SETS
9802/6220 M8-1-1 GASKET SETS, HP BUILD
http://localhost:8033/ProductCatalog/DrawingPrint.aspx?ServicePartsPageID=549a9087a5... 15/6/2016

Kit-gasket (0.4mm)
1 02/634215 1
See Note 1
Kit-gasket (0.5mm)
1 02/634214 1
See Note 1
Note 1: Before choosing a Gasket set,Please check the Head gasket thickness, 0.4mm or 0.5mm.

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9802/6220 M1-1-1 ENGINE, COMPLETE, 2600RPM, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M1-3-1 BLOCK ASSEMBLY, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M1-4-1 CRANKSHAFT, BEARINGS, PISTONS &

Item Part # Change No Description Usage Code QTY

5 02/634017 Kit-bearing main undersize - 0.50mm 1

9802/6220 M1-5-1 FANS, PULLEYS, & FAN BELT, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M1-6-1 TIMING CASE, CAMSHAFT & GEARS, HP

Item Part # Change No Description Usage Code QTY

9802/6220 M1-6-2 TIMING LEVERS, ARMS & SPRINGS, HP

Item Part # Change No Description Usage Code QTY

9802/6220 M1-7-1 FLYWHEEL & HOUSING, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M1-8-1 ENGINE MOUNTINGS

Item Part # Change No Description Usage Code QTY

9802/6220 M2-1-1 CYLINDER HEAD, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M2-2-1 ROCKER ASSEMBLY, PUSH RODS &

Item Part # Change No Description Usage Code QTY

9802/6220 M2-3-1 ROCKER COVER, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M2-4-1 LIFTING PLATES, ENGINE, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M3-1-1 MANIFOLD, INDUCTION, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M3-2-1 MANIFOLD, EXHAUST, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M3-3-1 FILTER, AIR

Item Part # Change No Description Usage Code QTY

3 :32/905002 Element air safety 1

9802/6220 M3-4-1 EXHAUST SYSTEM

Item Part # Change No Description Usage Code QTY

3 1425/0007Z Washer spring 4

9802/6220 M3-4-2 EXHAUST, LOW HEIGHT SHIELDED,

Item Part # Change No Description Usage Code QTY

9802/6220 M4-1-1 PUMP, WATER, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M4-2-1 THERMOSTAT, HOUSING, INLET &

Item Part # Change No Description Usage Code QTY

9802/6220 M4-3-1 RADIATOR, FITTINGS & MOUNTINGS,

Item Part # Change No Description Usage Code QTY

7 1420/0008Z Washer Plain M10 4

9802/6220 M4-4-1 RADIATOR & HOSES, STANDARD

Item Part # Change No Description Usage Code QTY

9802/6220 M4-13-1 RADIATOR, FITTINGS & MOUNTINGS,

Item Part # Change No Description Usage Code QTY

9802/6220 M4-14-1 RADIATOR & HOSES, TEMPERATE

Item Part # Change No Description Usage Code QTY

9802/6220 M5-1-1 SUMP, OIL, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M5-2-1 PUMP, OIL, & RELIEF VALVE, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M5-4-1 FILTER, OIL, HP BUILD

Item Part # Change No Description Usage Code QTY

9802/6220 M6-1-1 PUMP, FUEL INJECTION, & SHUT-OFF