Inspected by QCP Approval 1-APC 1-Employer (APC) 2 - DAR 2 - Engineer (DAR) 3 - Contractor (NEGEMCO) 4 - Vendor 5 - Third Party

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Project: J17082 Employer: ITP Ref No.

ITP-I-10

Engineer: Contractor: Date: August / 2 /2020

PO# 201902600 NEGEMCO Job No.: JV19-016 Rev: 00


Project: Aqaba Screening Project task 5 of APC storing
Inspection test Plan Motor Control Center (MCC)
Inspected By 1- APC Amin Mohammad/Eyad N. Abu Adi
1-Employer (APC) QCP Approval
2- DAR
Motor Control Center 2- Engineer (DAR)
3- Contractor (NEGEMCO) ( )- Approved without Comment
4- Vendor ( )- Approved With Comment- Proceed
5- Third party ( )- Not Approved-Resubmitted
Control Activity
W: Witness
H: Hold
Item Activity Description Inspection/Test method Referance standard I: Inspection Verification Documentation
R: Review
T: Testing
N/A : Not Applicable
1 Documentation ENG CONTTH.P VEN
1_1 HSE Plan Document review HSE Policy R H N/A N/A Project requirment

1_2 Related Installation insturuction Document review Vendor Procedure R H N/A N/A Vendor Procedure

1_3 Installation Method of Statement Document review Contractor Procedure R H N/A N/A Method of Statement

1_4 Shop Drawing Document review Contractor Drawing R H N/A N/A Shop Drawing
2 Execution
Material Receipt Inspection to be Project Requirement and
2_1 done on delivery visual inspection Specifications R+I I N/A N/A Material Receiving Report

Check Entire assembly including Approved Shop Drawings,


2_2 auxilary devices for any apparent visual inspection Specification and I N/A N/A Visual Inspection+RFI
damage or missing parts Submittal

All the components circuits & rating Specification and


2_3 verified. visual inspection approved submittal I I N/A N/A Visual Inspection+RFI

Specification and
2_4 Phasing of buses are correct. visual inspection approved submittal I I N/A N/A Visual Inspection+RFI

Bus bar connections, supports & Specification and


2_5 visual inspection I I N/A N/A Visual Inspection+RFI
tightness is checked. approved submittal

2_6 Space heater installed. visual inspection Specification and Drawings I I N/A N/A Visual Inspection+RFI

2_7 Support & Termination of cables is visual inspection Approved shop drawing I I N/A N/A Visual Inspection+RFI
checked. and approved submittal

Position of control switches, lamps Approved drawing and


2_8 visual inspection I I N/A N/A Visual Inspection+RFI
& push buttons are correct. approved submittal

Grounding connection to grounding Approved shop drawing


2_9 visual inspection I I N/A N/A Visual Inspection+RFI
grid. and approved submittal

Ground bus & Grounding


Specifications and
2_10 connection for electrical & visual inspection I I N/A N/A Visual Inspection+RFI
approved Submittals
mechanical cintinuity is checked.

Check for proper mounting in Approved drawing and


2_11 visual inspection I I N/A N/A Visual Inspection+RFI
foundation. approved submittal
2_12 Check for alignment & levelling. visual inspection specifications I I N/A N/A Visual Inspection+RFI
2_13 Check for cleanliness of Panel. visual inspection Specifications I I N/A N/A Visual Inspection+RFI

Test the Insulation between busbars


and Power Circuit Breakers Phases Project Requirements &
2_14 Megger Tester I+W T N/A N/A Test Report
and Neutral as mentioned in specification
specification Section 262419

Test the fuctionality of the MCC for


Project Requirements &
2_15 the indication and protection AVO METER specification I+W T N/A N/A Test Report
devices

Clean devices internally & externally Project Requirements &


2_16 , using methods and materials visual Inspection I I N/A N/A Visual Inspection+RFI
specification
recommended by manufacturer
INSULATION RESISTANCE TEST REPORT FOR DOCUMENT NUMBERING:
Motors

Project: Aqaba Screening Project task 5 of APC storing Contractor: NEGEMCO

Employer: ARAB POTASH COMPANY (APC)

SYSTEM/SUBSYSTEM No:
EQUIPMENT NO:

DESCRIPTION:

REPORT No:

INSULATION TEST

Motor IDENTIFICATION (TAG): Motor KW Rating: _____________ KW

Motor Type: ____________________________ Serial No.: _____________

Voltage Rating: _________________________

Frequency: ____________________________

TEST VOLTAGE: ____________________________VDC


ACCEPTANCE TEST VALUE: > _________________________________ Mega ohms
Duration: 1 min

Conduct test between winding to earth (Motor's body)

Reference INSULATION RESISTANCE (OHMS)

U - Earth

V - Eearth

W - Eearth

Remarks:

TEST EQUIPMENT:

EQUIPMENT NAME, MANUFACTURER


AND MODEL:

SERIAL NUMBER:

CAL. CERTIFICATE NUMBER.:

CALIBRATION DATE
(FROM-TO):
REMARKS:
WITNESSED/REVIEWED BY: CONTRACTOR (NEGEMCO) ENGINEER (DAR) EMPLOYER (If Requiered)

SIGNATURE:

PRINT NAME:

DATE:

CON-INS-01
This document is property of Técnicas Reunidas. Its reproduction without a written permission is strictly forbidden
PROJECT : TESTING DATE/TIME:

MOTOR DRIVE CIRCUITS LOCATION :

TEST FORM DATE PREPARED :

Functional Description :
Location :
Schematic :

Motor Drive Circuits :


MCC Item Ref. No: Drive Serving:
Type Of Starter: Star-Delta/Autotransformer/DOL/Soft/VSD/Other (specify)
Motor Details :
Manufacturer: FLC:
Model: Voltage: KW:
Serial No: Frequency: RPM:
Enclosure: Frame Size: IP Rating:

For Certified Equipment Only :

Approving Body : Certificate No : Class :

Cable Details :
Motor Cable No: Type:
Cores: Size / Length:
* Cable No: Insulation Resistance. (Incl. Motor) Checked? Yes No

Check List :
* Direction Of rotation (Whilst Looking At Non Drive End): Clockwise Anticlockwise
* Checked Labelling @ MCC: Yes No
Terminations Check
Motor
Control Interfaces
Indication
Emergency Stop

INSTALLATION INSPECTED AND DETAILS RECORDED BY :

CONTRACTOR (NEGEMCO) ENGINEER (DAR) EMPOLYER (IF REQUIRED)


Test Data :
* Local Alarms Indication OK: Yes No * Emergency Stop Operation OK: Yes No
Running Current (Amps) : * General Indication OK: Yes No

Test carried out by: Test witnessed and results acccepted by :

____________________________________________________________ _________________________________________________________________
CONTRACTOR (NEGMCO) ENGINEER (DAR)

COMMENTS :

NOTE : * Delete as applicable.


DOCUMENT NUMBERING:
MOTOR CONTROL CENTER INSPECTION CHECK LIST

Project: Aqaba Screening Project task 5 of APC storing


Contractor: NEGEMCO
Employer: ARAB POTASH COMPANY (APC)

TAG No:
SYSTEM/SUBSYSTEM No:
DESCRIPTION:

REPORT No:

MCC REFERENCE :

ITEM DESCRIPTION ACCEPTED REJECTED N/A

1 Check Entire assembly including auxilary devices for any apparent damage or missing parts.

2 All the components circuits & rating verified.

3 Phasing of buses are correct.

4 Bus bar connections, supports & tightness is checked.

5 Space heater installed.

6 Tagging & Name Plate provided as per approved drawing.

7 Support & Termination of cables is checked.

8 Position of control switches, lamps & push buttons are correct.

9 Grounding connection to grounding grid.

10 Ground bus & Grounding connection for electrical & mechanical cintinuity is checked.

11 Check for proper mounting in foundation.

12 Check for alignment & levelling.

13 Board assembly, Bolting and Levelling.

14 Check for cleanliness of Panel.


WITHOUT
WITH PUNCH
PUNCH
REMARKS:

WITNESSED /
CONTRACTOR (NEGEMCO) ENGINEER (DAR) EMPLOYER (APC)
REVIEWED BY:

SIGNATURE:

PRINT NAME:

DATE:
PROJECT : TESTING DATE/TIME:

MOTOR CONTROL CENTERS LOCATION :


TEST FORM DATE PREPARED :

Functional Description :
Location :
Schematic :

I. Motor Control Centres


1. Manufacturer: 4. Heater Size (W) :
2. Type: 5. Main Fuse Size (A) :
3. Serial No:. 6. Control Fuse Size (A) :

II. Incomer Details


1. Fed From: 6. Ampere Rating:
2. Voltage Rating: 7. Frame:
3. Fault Rating: 8. Thermal:
4. Type No: 9. Cable Size:
5. Earth Connection Type:

III. Control Bus Section


Volts Ratio Primary/Secondary
Transformer KVA Fuse Size Primary/Secondary

No. 1 / /
No. 2 / /

IV. Instrument Details


Voltmeter Range: Ammeter Range:
Protection Detail Incl. CT Ratio: CT Ratio:

V. Check List ( Ö if satisfactory )


Holding Bolts Busbar Chamber Busbar Joints
Insulators in Place Locking Mechanism Mechanical Check OK
Labels To Drawing Detail Shutters Operate Heater Operation OK

VI. Test Data


Insulation Resistance ( MΩ )
R-E S-E T-E
R-S S-T T-R
* Phase Rotation Correct : Yes No

Main Fuse Size, A :


Control Fuse Size, W :

INSTALLATION INSPECTED AND DETAILS RECORDED BY : Employer (If Required)

CONTRACTOR (NEGEMCO) ENGINEER (DAR)

COMMENTS :

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