FM Global Property Loss Prevention Data Sheets: List of Figures
FM Global Property Loss Prevention Data Sheets: List of Figures
FM Global Property Loss Prevention Data Sheets: List of Figures
HAIL DAMAGE
Table of Contents
Page
List of Figures
Fig. 2.1-1. Size comparison of large hail stone to golf ball ........................................................................... 3
Fig. 2.1-2. Size comparison between large hail stone and baseball ............................................................. 4
Fig. 3.1.1-1.Single-ply membrane roof 0.045 in. (1.1 mm) thick cut by hail ................................................. 7
Fig. 3.1.1-2. Close-up of roof in Figure 3.1.1-1 .............................................................................................. 7
Fig. 3.1.1-3. Undamaged single-ply membrane roof cover adjacent to damaged roof in
Figures 3.1.1-1 and 3.1.1-2 ........................................................................................................ 8
Fig. 3.1.1-4. Concrete paver covered roof .................................................................................................... 8
Fig. 3.2.1-1. Holes in acrylic skylights caused by hail .................................................................................. 9
Fig. 3.2.1-2. Embrittled acrylic skylight .......................................................................................................... 9
Fig. 3.2.1-3. Close up of embrittled acrylic skylight in Fig. 3.2.1-2 ............................................................. 10
Fig. 3.2.1-4. Weathered greenhouse roof glass panell ............................................................................... 10
Fig. 3.3.1-1. Hail damaged HVAC unit ........................................................................................................ 11
©2018-2020 Factory Mutual Insurance Company. All rights reserved. No part of this document may be reproduced,
stored in a retrieval system, or transmitted, in whole or in part, in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without written permission of Factory Mutual Insurance Company.
1-34 Hail Damage
Page 2 FM Global Property Loss Prevention Data Sheets
Fig. 3.3.1-2. HVAC unit with hail guard over condenser cooling fins at same location as hail
damaged unit in Figure 3.3.1-1 ............................................................................................... 11
Fig. 3.4.1-1. Glass tube solar heat exchanger damaged by 1.5 in. (38 mm) diameter hail ....................... 12
Fig. 3.4.1-2. Hail damage to plastic drift eliminators ................................................................................... 12
Fig. 3.5.1-1. Hail damage to severely ″alligatored″ roof (built-up roof) ...................................................... 13
Fig. 3.5.1-2. Close-up of hail damage to severely ″alligatored″ roof (built-up roof) ................................... 13
Fig. 3.5.2-1. Hail damage to 15-year old single-ply membrane ................................................................... 14
Fig. 3.5.2-2. Close-up of hail damage in Figure 3.5.2-1 ............................................................................. 14
Fig. 3.5.2-3. Hail at location in Figures 3.5.2-1 and 3.5.2-2 ....................................................................... 15
Fig. 3.5.2-4. Roof cut from hail-damaged roof in Figures 3.5.2-1 and 3.5.2-2 ........................................... 15
Fig. 3.8-1. Hail damage to asbestos cement roof ....................................................................................... 17
Fig. 3.8-2. Hail damage to clay roof tiles .................................................................................................... 17
Fig. C-1. Hailstorm hazard map for the contiguous United States (ρ = 0.7 g/cm3) ................................... 20
Fig. D-1. Contiguous United States hail reports ≥4 in. (102 mm) diameter (2009-2018) ........................... 21
Fig. D-2. Contiguous United States hail reports ≥3 in. (76 mm) and <4 in. (102 mm) diameter (2009-2018) . 22
List of Tables
Table 2.3-1. Hail Ratings for Roof Assemblies ............................................................................................... 6
Table 3.6-1. Hail Impact Energy and Terminal Velocities1 ........................................................................... 16
Table 3.7-1. Minimum Test Impact Energy for FM Approved Roofs ............................................................ 16
1.0 SCOPE
This data sheet provides loss prevention guidelines to aid in minimizing the potential for hail damage to
buildings, roof-mounted equipment, and other outdoor equipment.
This data sheet does not apply to roof- or ground-mounted photovoltaic systems, fabric and membrane
structures, concentrating solar power systems, or wind turbines. Refer to Data Sheet 1-15, Roof-Mounted
Solar Photovoltaic Panels, Data Sheet 1-59, Fabric and Membrane Structures, Data Sheet 7-105,
Concentrating Solar Power; Data Sheet 7-106, Ground Mounted Solar Photovoltaic Power; or Data Sheet
13-10, Wind Turbines, as applicable.
Follow guidance in Data Sheet 1-28, Wind Design, for appropriate wind ratings for roofs and walls, skylights,
and heat and smoke vents, and in Data Sheet 1-29, Roof Deck Securement and Above-Deck Roof
Components, for interior and exterior roof fire ratings.
1.1 Hazards
Hailstorms are a widespread hazard affecting many areas of the world that can severely damage building
roofs, rooftop heating, ventilating, and air conditioning units, and skylights. Cooling towers and the exposed
glass and plastic components of outdoor equipment can also be damaged, while some of the largest hail
losses have been to outdoor storage of vehicles. Providing hail-resistant exterior building components and
equipment can greatly reduce this hazard. Damaging hail as shown in Figures 2.1-1 and 2.1-2 does occur
outside the very severe and severe hail areas, but with lower frequency.
1.2 Changes
February 2020. Interim revision. Minor editorial changes were made.
2.1 Introduction
Hailstorms are widespread, with damaging hail (Figures 2.1-1 and 2.1-2) found in many areas, but with the
highest frequency in severe and very severe hail areas.
2.1.1 Use FM Approved equipment, materials, and services whenever they are applicable and available.
For a list of products and services that are FM Approved, see the Approval Guide and RoofNav, as applicable.
2.1.2 Have the building owner’s qualified representative provide thorough supervision during all roof work
to ensure quality of workmanship and adherence to FM Approved standards and project specifications. Follow
DS 1-52, Field Verification of Roof Wind Uplift Resistance.
2.1.3 When reroofing, remove only that portion of roof covering and insulation that can be replaced the same
day. This will reduce possible wetting of the insulation and limit water damage.
Fig. 2.1-2. Size comparison between large hail stone and baseball
2.1.4 Consult with the membrane manufacturer prior to making repairs. A re-inspection by the manufacturer
may be needed in order to maintain warranty coverage.
2.1.5 Use repair methods that do not require a torch whenever possible, including using cold-applied
adhesives when repairing base flashings. If torch-applied repairs are made, follow DS 1-33, Safeguarding
Torch-Applied Roof Installations.
2.1.6 Provide at least one 10 lb (4.5 kg) ABC multipurpose dry chemical portable fire extinguisher within
20 ft (6.1 m) horizontal travel distance of torch-applied roofing equipment. Use charged hose lines or additional
extinguishers for roof areas larger than 10,000 ft2 (929 m2). Adhere to the recommendations in DS 1-0,
Safeguards During Construction, Alteration, and Demolition, and DS 1-33, Safeguarding Torch-Applied Roof
Coverings.
2.2.3.4 Where the local authority having jurisdiction (AHJ, also referred to as the “code official”) requires
smoke and heat vents, do all of the following:
A. Select vents that are FM Approved.
B. For vents with non-metallic domes, select at least a severe (SH) or moderate (MH) hail raiting.
C. Select units with wind ratings following Data Sheet 1-28, Wind Design.
D. Follow guidance in Data Sheet 1-10, Interaction of Sprinklers, Smoke and Heat Vents, and Draft
Curtains.
2.2.3.5 When using skylights, (includes atriums and greenhouses) select FM Approved skylights with severe
(SH) or moderate (MH) hail rating per FM 4430. Follow DS 1-28, Wind Design, for wind ratings.
Figures 3.1.1-1 and 3.1.1-2 show a 0.045 in. (1.1 mm) thick single-ply membrane over polyisocyanurate
insulation where the membrane was cut throughout by hail, allowing it too “rain” inside a shopping mall. All
interior contents and walls were damaged with stores closed for up to 6 months. Figure 3.1.1-3 shows the
adjacent roof, with a single-ply membrane that was reportedly thicker and was not damaged by the hail storm.
The damaged membrane was also reportedly 15 years old, which is its average life expectancy.
In VSH areas, concrete and concrete pavers as shown in Figure 3.1.1-4 can protect roof covers from hail
larger than 2.5 in. (64 mm) (when close to being solid ice). These are most practical for new and existing
buildings with structural concrete roof decks, which usually can support the additional ballast weight. (A
licensed structural engineer should evaluate the roof’s dead load capacity when ballasted roofs are installed
on existing buildings.)
New steel deck buildings require additional structural steel to support the weight of concrete pavers, and
this must be specified in the earliest design phase. This additional cost can be partially offset by lower roof
material (thinner membrane and no cover board) and labor costs. See Data Sheet 1-54 for roof loads and
Data Sheet 1-29 for wind uplift requirements for ballasted roofs.
Consider local history of hail larger than that to which the roofs have been tested, building values, and the
importance of operations and susceptibility of contents and operations to water damage. See Appendix D for
maps of where hail 3 in. (76 mm) and larger has occurred in the United States. Three (3) inch (76 mm)
diameter hail that is close to being solid ice has an impact energy of 117.8 ft-lb (159.7 J), which is 2.2 times
the 53 ft-lb (76.4J) minimum impact energy that VSH roofs are tested to. See Table 3.7-1 for impact energies
for FM Approved roofs, and Table 3.6.1 for impact energies of various diameter hail.
Fig. 3.1.1-1.Single-ply membrane roof 0.045 in. (1.1 mm) thick cut by hail
Fig. 3.1.1-3. Undamaged single-ply membrane roof cover adjacent to damaged roof in Figures 3.1.1-1 and 3.1.1-2
3.2 Skylights
3.2.1 Properly rated and maintained skylights are needed to reduce interior water damage from hail storms
because hail-punctured skylights are one of the main causes of water damage to buildings and contents.
There have been many instances in which hail has punctured all the skylights in a warehouse, wetting storage
(rain accompanies most hail storms).
Units in VSH areas need separate hail guards because there are no skylights FM Approved for use in VSH
areas. Units that are embrittled are very susceptible to cracking or puncture from small hail. Embrittlement
occurs as these age and can be indicated by discoloration, crazing, or small cracks. See Figure 3.2.1-1 for
acrylic skylights with holes caused by hail, Figures 3.2.1-2 and 3.2.1-3 for embrittled acrylic skylights, and
Figure 3.2.1-4 for a severely weathered greenhouse glass roof panel.
Fig. 3.3.1-2. HVAC unit with hail guard over condenser cooling fins at same location as hail damaged unit in
Figure 3.3.1-1
Fig. 3.4.1-1. Glass tube solar heat exchanger damaged by 1.5 in. (38 mm) diameter hail
0 1inch 2 3 4 5 6
0 1cm 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Fig. 3.5.1-2. Close-up of hail damage to severely ″alligatored″ roof (built-up roof)
This reduction in hail resistance as roofs age can be seen in Figures 3.5.2-1 and 3.5.2.2. This 15-year-old
roof was severely fractured by approximately 1.75 in. (44 mm) hail (see Figure 3.5.2-3), allowing rainwater to
wet the interior. This size hail should not damage a new FM Approved SH-rated roof and did not damage
adjacent roof areas of the same construction that were 10 years old.
Embrittlement was also indicated by the increased flexibility of the unexposed lap section of the roof
membrane compared to the weathered roof shown in Figure 3.5.2-4.
Fig. 3.5.2-4. Roof cut from hail-damaged roof in Figures 3.5.2-1 and 3.5.2-2
4.0 REFERENCES
4.1 FM Global
Data Sheet 1-10, Interaction of Sprinklers, Smoke and Heat Vents, and Draft Curtains
Data Sheet 1-15, Roof Mounted Solar Photovoltaic Panels
Data Sheet 1-28, Wind Design
Data Sheet 1-29, Roof Deck Securement and Above-Deck Roof Components
Data Sheet 1-30, Repair of Wind-Damaged Single- and Multi-Ply Roof Systems
Data Sheet 1-32, Inspection and Repair of Roof Systems
Data Sheet 1-33, Safeguarding Torch-Applied Roof Coverings
Data Sheet 1-35, Green Roofs
Data Sheet 1-49, Perimeter Flashing
Data Sheet 1-54, Roof Loads for New Construction
Data Sheet 1-59, Fabric and Membrane Structures
Data Sheet 7-105, Concentrating Solar Power
Data Sheet 7-106, Ground Mounted Solar Photovoltaic Power
Data Sheet 13-10, Wind Turbines
FM Approvals. Test Procedure, Test Method for Determining the Susceptibility to Hail Damage of Roof
Coverings. June 2017.
FM Approvals. Approval Standard for Skylights, Class Number 4431. September 2006.
4.2 Other
American National Standards Institute (ANSI). ANSI FM 4473, Test Standard for Impact Resistance Testing
of Rigid Roofing Materials by Impacting with Freezer Ice balls. January 2011.
ASTM International. ASTM C1491-18, Standard Specification for Concrete Roof Pavers. 2018.
ASTM International. ASTM G154-05, Standard Practice for Operating Fluorescent Light Apparatus for UV
Exposure for Non-Metallic Materials. 2005.
European Standards. EN 13583:2001, Flexible sheets for waterproofing. Bitumen, plastic and rubber sheets
for roof waterproofing. Determination of hail resistance. November 2001.
Page 21
Fig. D-1. Contiguous United States hail reports ≥4 in. (102 mm) diameter (2009-2018)
1-34
1-34 Hail Damage
Page 22 FM Global Property Loss Prevention Data Sheets
Fig. D-2. Contiguous United States hail reports ≥3 in. (76 mm) and <4 in. (102 mm) diameter (2009-2018)
©2018-2020 Factory Mutual Insurance Company. All rights reserved.