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MVI56E-MCM

ControlLogix Platform
Modbus Communication Module

July 12, 2019

USER MANUAL
Your Feedback Please
We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,
compliments or complaints about our products, documentation, or support, please write or call us.
ProSoft Technology, Inc.
+1 (661) 716-5100
+1 (661) 716-5101 (Fax)
www.prosoft-technology.com
[email protected]

© 2019 ProSoft Technology, Inc. All rights reserved.

MVI56E-MCM User Manual

July 12, 2019

ProSoft Technology®, is a registered copyright of ProSoft Technology, Inc. All other brand or product names are or
may be trademarks of, and are used to identify products and services of, their respective owners.

Content Disclaimer
This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of
these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate
and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or
use thereof. Neither ProSoft Technology nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. Information in this document including illustrations, specifications and
dimensions may contain technical inaccuracies or typographical errors. ProSoft Technology makes no warranty or
representation as to its accuracy and assumes no liability for and reserves the right to correct such inaccuracies or
errors at any time without notice. If you have any suggestions for improvements or amendments or have found errors
in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including
photocopying, without express written permission of ProSoft Technology. All pertinent state, regional, and local safety
regulations must be observed when installing and using this product. For reasons of safety and to help ensure
compliance with documented system data, only the manufacturer should perform repairs to components. When
devices are used for applications with technical safety requirements, the relevant instructions must be followed.
Failure to use ProSoft Technology software or approved software with our hardware products may result in injury,
harm, or improper operating results. Failure to observe this information can result in injury or equipment damage.
© 2019 ProSoft Technology. All Rights Reserved.

Printed documentation is available for purchase. Contact ProSoft Technology for pricing and availability.

For professional users in the European Union


If you wish to discard electrical and electronic equipment (EEE), please contact your dealer or supplier
for further information.

Warning – Cancer and Reproductive Harm – www.P65Warnings.ca.gov

Agency Approvals and Certifications


Please visit our website: www.prosoft-technology.com
Important Safety Information

North America Warnings


A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.
B Warning - Explosion Hazard - When in Hazardous Locations, turn off power before replacing or rewiring
modules.
C Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be nonhazardous.
D Class 2 Power

ATEX Warnings and Conditions of Safe Usage:


Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.

<Ex>
II 3 G
Ex nA T5
0°C <= Ta <= 60°C
-25°C <= Ta <= 70°C (XT models only)
II – Equipment intended for above ground use (not for use in mines).
3 – Category 3 equipment, investigated for normal operation only.
G – Equipment protected against explosive gasses.
<cULus>
E183151
Class I, DIV 2, groups A,B,C,D
T5 for all models
0°C to +60°C
-25°C to +70°C (XT models only)

Battery Life Advisory

Note: Modules manufactured after April 1st, 2011 do not contain a battery. For modules manufactured before that
date the following applies:

The module uses a rechargeable Lithium Vanadium Pentoxide battery to back up the real-time clock and CMOS
settings. The battery itself should last for the life of the module. However, if left in an unpowered state for 14 to 21
days, the battery may become fully discharged and require recharging by being placed in a powered-up ControlLogix
chassis. The time required to fully recharge the battery may be as long as 24 hours.
Once it is fully charged, the battery provides backup power for the CMOS setup and the real-time clock for
approximately 21 days. Before you remove a module from its power source, ensure that the battery within the module
is fully charged (the BATT LED on the front of the module goes OFF when the battery is fully charged). If the battery
is allowed to become fully discharged, the module will revert to the default BIOS and clock settings.

Note: The battery is not user-replaceable or serviceable.


MVI56E-MCM ♦ ControlLogix Platform Contents
Modbus Communication Module User Manual

Contents
Your Feedback Please ........................................................................................................................ 2
Content Disclaimer .............................................................................................................................. 2
Important Safety Information ............................................................................................................... 3
Battery Life Advisory ........................................................................................................................... 3

1 Start Here 9
1.1 System Requirements ............................................................................................... 9
1.2 Deployment Checklist.............................................................................................. 10
1.3 Package Contents ................................................................................................... 12
1.4 Setting Jumpers ...................................................................................................... 12
1.5 Installing the Module in the Rack ............................................................................ 13
1.6 Creating a New RSLogix 5000 Project .................................................................... 15
1.6.1 Before You Import the Add-On Instruction .............................................................. 16
1.6.2 Creating the Module ................................................................................................ 17
1.6.3 Import the Ladder Rung .......................................................................................... 20
1.6.4 Adding Multiple Modules (Optional) ........................................................................ 23
1.6.5 Adjust the Input and Output Array Sizes (Optional) ................................................ 28
1.7 Connecting Your PC to the ControlLogix Processor ............................................... 30
1.8 Downloading the Sample Program to the Processor .............................................. 31
1.8.1 Configuring the RSLinx Driver for the PC COM Port .............................................. 32

2 Configuration as a Modbus Master 35


2.1 Overview.................................................................................................................. 35
2.2 ModDef Settings ...................................................................................................... 36
2.2.1 Port Configuration ................................................................................................... 37
2.2.2 Master Command Configuration ............................................................................. 39
2.2.3 Other Modbus Addressing Schemes ...................................................................... 42
2.3 Master Command Examples ................................................................................... 44
2.3.1 Read Holding Registers 4x (Modbus Function Code 3) .......................................... 44
2.3.2 Read Input Registers 3x (Modbus Function Code 4) .............................................. 44
2.3.3 Read Coil Status 0x (Modbus Function Code 1) ..................................................... 45
2.3.4 Read Input Status 1x (Modbus Function Code 2) ................................................... 46
2.3.5 Force (Write) Single Coil 0x (Modbus Function Code 5) ........................................ 46
2.3.6 Force (Write) Multiple Coils 0x (Modbus Function Code 15) .................................. 47
2.3.7 Preset (Write) Single Register 4x (Modbus Function Code 6) ................................ 48
2.3.8 Preset (Write) Multiple Registers 4x (Modbus Function Code 16) .......................... 48
2.4 Floating-Point Data Handling (Modbus Master) ...................................................... 49
2.4.1 Read Floating-Point Data ........................................................................................ 49
2.4.2 Read Multiple Floating-Point Registers ................................................................... 51
2.4.3 Write Floats to Slave Device ................................................................................... 52
2.4.4 Read Floats with Single Modbus Register Address (Enron/Daniel Float) .............. 53
2.4.5 Write to Enron/Daniel Floats ................................................................................... 54
2.5 Command Control and Event Command ................................................................ 55
2.5.1 Command Control ................................................................................................... 56
2.5.2 Event Command ...................................................................................................... 57

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User Manual Modbus Communication Module

3 Configuration as a Modbus Slave 59


3.1 Overview ................................................................................................................. 59
3.2 ModDef Settings ..................................................................................................... 60
3.2.1 Modbus Memory Map ............................................................................................. 61
3.2.2 Customizing the Memory Map ................................................................................ 63
3.3 Slave Configuration ................................................................................................ 65
3.4 Floating-Point Data Handling (Modbus Slave) ....................................................... 65
3.4.1 Enron/Daniel Float Configuration............................................................................ 66
3.5 Read and Write Same Modbus Address (Pass Through) ...................................... 68

4 Verify Communication 69
4.1 Verifying Master Communications .......................................................................... 69
4.1.1 MVI56E-MCM Status Data Definition as a Master ................................................. 70
4.1.2 Command Error Codes ........................................................................................... 71
4.1.3 MCM Status Data ................................................................................................... 75
4.2 Verify Slave Communications ................................................................................. 76
4.2.1 MVI56E-MCM Status Data Definition as a Slave ................................................... 76

5 Diagnostics and Troubleshooting 79


5.1 Ethernet LED Indicators .......................................................................................... 79
5.1.1 Scrolling LED Status Indicators .............................................................................. 80
5.1.2 Non-Scrolling LED Status Indicators ...................................................................... 81
5.2 Clearing a Fault Condition ...................................................................................... 81
5.3 Troubleshooting the LEDs ...................................................................................... 82
5.4 Setting Up ProSoft Configuration Builder ............................................................... 83
5.4.1 Installing ProSoft Configuration Builder .................................................................. 83
5.4.2 Setting Up the Project ............................................................................................. 84
5.4.3 Assigning an IP Address in the Project .................................................................. 85
5.5 Connecting Your PC to the Module ........................................................................ 87
5.5.1 Download the IP Address through CIPconnect ...................................................... 87
5.5.2 Using RSWho to Connect to the Module ................................................................ 98
5.5.3 Connecting Your PC to the Module's Ethernet Port ............................................... 99
5.6 Downloading the Project to the Module ................................................................ 103
5.7 Using the Diagnostics Menu in ProSoft Configuration Builder ............................. 104
5.7.1 The Diagnostics Menu .......................................................................................... 108
5.7.2 Monitoring Backplane Information ........................................................................ 108
5.7.3 Monitoring Database Information.......................................................................... 109
5.7.4 Monitoring General Information ............................................................................ 110
5.7.5 Monitoring Modbus Port Information .................................................................... 111
5.7.6 Data Analyzer ....................................................................................................... 112
5.8 Reading Status Data from the Module ................................................................. 116
5.8.1 Viewing the Error Status Table ............................................................................. 116
5.9 Configuration Error Codes .................................................................................... 117
5.10 Connect to the Module’s Web Page ..................................................................... 119

6 Reference 121
6.1 Product Specifications .......................................................................................... 121
6.1.1 General Specifications .......................................................................................... 122
6.1.2 General Specifications - Modbus Master/Slave .................................................... 122
6.1.3 Functional Specifications ...................................................................................... 122

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Modbus Communication Module User Manual

6.1.4 Hardware Specifications........................................................................................ 123


6.2 Functional Overview .............................................................................................. 124
6.2.1 About the Modbus Protocol ................................................................................... 124
6.2.2 Backplane Data Transfer....................................................................................... 124
6.2.3 Normal Data Transfer ............................................................................................ 126
6.2.4 Special Function Blocks ........................................................................................ 128
6.2.5 Data Flow Between MVI56E-MCM Module and ControlLogix Processor ............. 141
6.3 Cable Connections ................................................................................................ 144
6.3.1 Ethernet Cable Specifications ............................................................................... 144
6.3.2 Ethernet Cable Configuration ................................................................................ 145
6.3.3 Ethernet Performance ........................................................................................... 145
6.3.4 RS-232 Application Port(s) .................................................................................... 146
6.3.5 RS-422 .................................................................................................................. 148
6.3.6 RS-485 Application Port(s) .................................................................................... 148
6.3.7 DB9 to RJ45 Adaptor (Cable 14) .......................................................................... 149
6.4 MVI56E-MCM Database Definition ....................................................................... 150
6.5 MVI56E-MCM Configuration Data ......................................................................... 151
6.5.1 Backplane Setup ................................................................................................... 151
6.5.2 Port 1 Setup .......................................................................................................... 152
6.5.3 Port 2 Setup .......................................................................................................... 155
6.5.4 Port 1 Commands ................................................................................................. 157
6.5.5 Port 2 Commands ................................................................................................. 158
6.5.6 Misc. Status ........................................................................................................... 158
6.5.7 Command Control ................................................................................................. 160
6.6 MVI56E-MCM Status Data Definition .................................................................... 160
6.7 MVI56E-MCM User Defined Data Types .............................................................. 161
6.7.1 MCMModuleDef .................................................................................................... 161
6.7.2 MCMCONFIG ........................................................................................................ 162
6.7.3 MCMDATA ............................................................................................................ 164
6.7.4 MCMSTATUS ........................................................................................................ 164
6.7.5 MCMCONTROL .................................................................................................... 166
6.7.6 MCMUTIL .............................................................................................................. 168
6.8 Modbus Protocol Specification .............................................................................. 168
6.8.1 Commands Supported by the Module ................................................................... 168
6.8.2 Read Coil Status (Function Code 01) ................................................................... 169
6.8.3 Read Input Status (Function Code 02) .................................................................. 170
6.8.4 Read Holding Registers (Function Code 03) ........................................................ 171
6.8.5 Read Input Registers (Function Code 04)............................................................. 172
6.8.6 Force Single Coil (Function Code 05) ................................................................... 173
6.8.7 Preset Single Register (Function Code 06) ........................................................... 174
6.8.8 Diagnostics (Function Code 08) ............................................................................ 174
6.8.9 Force Multiple Coils (Function Code 15) ............................................................... 176
6.8.10 Preset Multiple Registers (Function Code 16) ...................................................... 177
6.8.11 Modbus Exception Responses .............................................................................. 178
6.9 Using the Optional Add-On Instruction .................................................................. 180
6.9.1 Before You Begin .................................................................................................. 180
6.9.2 Overview................................................................................................................ 180
6.9.3 Importing the Utility Add-On Instruction ................................................................ 181
6.9.4 Reading the Ethernet Settings from the Module ................................................... 184
6.9.5 Writing the Ethernet Settings to the Module.......................................................... 186
6.9.6 Reading the Clock Value from the Module ............................................................ 187
6.9.7 Writing the Clock Value to the Module .................................................................. 188
6.10 Using the Sample Program - RSLogix 5000 Version 15 and earlier ..................... 189
6.10.1 Using the Sample Program in a New Application ................................................. 189
6.10.2 Using the Sample Program in an Existing Application .......................................... 195

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Contents MVI56E-MCM ♦ ControlLogix Platform
User Manual Modbus Communication Module

7 Support, Service & Warranty 203


7.1 Contacting Technical Support............................................................................... 203
7.2 Warranty Information ............................................................................................ 205

Index 207

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Modbus Communication Module User Manual

1 Start Here

In This Chapter
 System Requirements ............................................................................. 9
 Deployment Checklist ............................................................................ 10
 Package Contents ................................................................................. 12
 Setting Jumpers .................................................................................... 12
 Installing the Module in the Rack ........................................................... 13
 Creating a New RSLogix 5000 Project .................................................. 15
 Connecting Your PC to the ControlLogix Processor .............................. 30
 Downloading the Sample Program to the Processor ............................. 31

To get the most benefit from this User Manual, you should have the following
skills:
 Rockwell Automation® RSLogix™ software: launch the program, configure
ladder logic, and transfer the ladder logic to the processor
 Microsoft Windows®: install and launch programs, execute menu
commands, navigate dialog boxes, and enter data
 Hardware installation and wiring: install the module, and safely connect
Modbus and ControlLogix devices to a power source and to the MVI56E-
MCM module’s application port(s)

1.1 System Requirements


The MVI56E-MCM module requires the following minimum hardware and
software components:
 Rockwell Automation ControlLogix® processor (firmware version 10 or higher)
with compatible limited voltage power supply and one free slot in the rack for
the MVI56E-MCM module. The module requires 800mA of available 5 VDC
and 3 mA of available 24 VDC power.

 Rockwell Automation RSLogix 5000 programming software


o Version 16 or higher required for Add-On Instruction
o Version 15 or lower must use Sample Ladder, available from
www.prosoft-technology.com
 Rockwell Automation RSLinx® communication software version 2.51 or higher
 ProSoft Configuration Builder (PCB) (included)

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User Manual Modbus Communication Module

 Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
 Supported operating systems:
o Microsoft Windows 10
o Microsoft Windows 7 Professional (32-or 64-bit)
o Microsoft Windows XP Professional with Service Pack 1 or 2
o Microsoft Windows Vista
o Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3
o Microsoft Windows Server 2003
 128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended
 100 Mbytes of free hard disk space (or more based on application
requirements)
 256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024  768 recommended)

Note: The Hardware and Operating System requirements in this list are the minimum
recommended to install and run software provided by ProSoft Technology®. Other third party
applications may have different minimum requirements. Refer to the documentation for any third
party applications for system requirements.

Note: You can install the module in a local or remote rack. For remote rack installation, the module
requires EtherNet/IP or ControlNet communication with the processor.

1.2 Deployment Checklist


Before you begin configuring the module, consider the following questions. Your
answers will help you determine the scope of your project, and the configuration
requirements for a successful deployment.
1 ____________ Are you creating a new application or integrating the module
into an existing application?
Most applications can use the Sample Add-On Instruction or Sample Ladder
Logic without any edits to the Sample Program.
2 ____________ Which slot number in the chassis will the MVI56E-MCM
module occupy?
For communication to occur, you must enter the correct slot number in the
sample program.
3 ____________ Are RSLogix 5000 and RSLinx software installed?
RSLogix and RSLinx are required to communicate to the ControlLogix
processor (1756-L1, L55, L61 & L63). Sample Ladder programs are available
for different versions of RSLogix 5000.

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Modbus Communication Module User Manual

4 ____________ How many words of data do you need to transfer in your


application (from ControlLogix to Module / to ControlLogix from Module)?
The MVI56E-MCM module can transfer a maximum of 10,000 (16-bit)
registers to and from the ControlLogix processor. The Sample Ladder
transfers 600 words to the ControlLogix processor (into the Read Data array),
and obtains 600 words from the ControlLogix processor (from the Write Data
array)
5 ____________ Will you be using the module as a Modbus Master or Modbus
Slave? Will you be transferring data using Modbus RTU or Modbus ASCII?
Modbus is a Master/Slave network. Only one Master is allowed on the serial
communications line (max 32 devices/RS485). The Master is responsible for
polling data from the Slaves on the network.
6 ____________ For a Modbus Master, what Slave Device Addresses and
Modbus Data Addresses do you need to exchange data with on the Modbus
network?
For a Modbus Master, you must know the Slave Device Address number of
each Slave device to poll. You also need the Modbus address (for example,
coil 00001, register 40001) of the data to read from or write to each Slave
device.
7 ____________ For a Modbus Slave, how many words or bits of data do you
need to send to the Master device?
The MVI56E-MCM module can send data to a Modbus Master as 0x coil
data, 1x input coil data, 3x input registers, and 4x holding registers. The
sample program transfers 600 (16-bit) words or 9600 bits to the ControlLogix
processor, and 600 (16-bit) words or 9600 bits from the ControlLogix
processor.
8 Serial Communication Parameters for the Modbus network:
____________ Baud rate?
____________ Data bits?
____________ Parity?
____________ Stop bits?
Required for both Master and Slave configurations.
9 ____________ Wiring type to use (RS232, 422 or 485). Configured by
Setting Jumpers.
Required for proper implementation of the module in Master and Slave
configurations.

Note: If you are using RSLogix 5000 version 16 or newer, refer to Before You Import the Add-On
Instruction (page 16).
For RSLogix 5000 version 15 and earlier, refer to Using the Sample Program - RSLogix 5000
Version 15 and earlier (page 189).

Most applications can use the Sample Ladder Logic without modification.

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User Manual Modbus Communication Module

1.3 Package Contents


The following components are included with your MVI56E-MCM module, and are
all required for installation and configuration.

Important: Before beginning the installation, please verify that all of the following items are
present.

Qty. Part Name Part Number Part Description


1 MVI56E-MCM Module MVI56E-MCM Modbus Communication Module
2 Cable Cable #14, RJ45 to For DB9 Connection to Module’s
DB9 Male Adapter Application Serial Port
cable
2 Adapter 1454-9F Two Adapters, DB9 Female to Screw
Terminal. For RS422 or RS485
Connections to Port 1 and 2 of the Module
If any of these components are missing, please contact ProSoft Technology
Support for replacement parts.

1.4 Setting Jumpers


There are three jumpers located at the bottom of the module. The first two
jumpers (P1 and P2) set the serial communication mode: RS-232, RS-422 or RS-
485.
The following illustration shows the MVI56E-MCM jumper configuration, with the
Setup Jumper OFF.

The Setup Jumper acts as "write protection" for the module’s firmware. In "write
protected" mode, the Setup pins are not connected, and the module’s firmware
cannot be overwritten. The module is shipped with the Setup jumper OFF. Do not
jumper the Setup pins together unless you are directed to do so by ProSoft
Technical Support (or you want to update the module firmware).
The following illustration shows the jumper configuration with the Setup Jumper
OFF.

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MVI56E-MCM ♦ ControlLogix Platform Start Here
Modbus Communication Module User Manual

Note: If you are installing the module in a remote rack, you may prefer to leave the Setup pins
jumpered. That way, you can update the module’s firmware without requiring physical access to
the module.

Security considerations:

Leaving the Setup pin jumpered leaves the module open to unexpected firmware updates.

You should consider segmenting the data flow for security reasons. Per IEC 62443-1-1, you should
align with IEC 62443 and implement segmentation of the control system. Relevant capabilities are
firewalls, unidirectional communication, DMZ. Oil and Gas customers should also see DNVGL-RP-
G108 for guidance on partitioning.

You should practice security by design, per IEC 62443-4-1, including layers of security and
detection. The module relies on overall network security design, as it is only one component of
what should be a defined zone or subnet.

1.5 Installing the Module in the Rack


Make sure your ControlLogix processor and power supply are installed and
configured, before installing the MVI56E-MCM module. Refer to your Rockwell
Automation product documentation for installation instructions.

Warning: You must follow all safety instructions when installing this or any other electronic
devices. Failure to follow safety procedures could result in damage to hardware or data, or even
serious injury or death to personnel. Refer to the documentation for each device you plan to
connect to verify that suitable safety procedures are in place before installing or servicing the
device.

After you have checked the placement of the jumpers, insert the MVI56E-MCM
into the ControlLogix chassis. Use the same technique recommended by
Rockwell Automation to remove and install ControlLogix modules.
You can install or remove ControlLogix system components while chassis power
is applied and the system is operating. However, please note the following
warning.

Warning: When you insert or remove the module while backplane power is on, an electrical arc
can occur. An electrical arc can cause personal injury or property damage by sending an
erroneous signal to the system’s actuators. This can cause unintended machine motion or loss of
process control. Electrical arcs may also cause an explosion when they happen in a hazardous
environment. Verify that power is removed or the area is non-hazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module and its mating
connector. Worn contacts may create electrical resistance that can affect module operation.

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User Manual Modbus Communication Module

1 Align the module with the top and bottom guides, and then slide it into the
rack until the module is firmly against the backplane connector.

2 With a firm, steady push, snap the module into place.


3 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
4 Make a note of the slot location. You must identify the slot in which the
module is installed in order for the sample program to work correctly. Slot
numbers are identified on the green circuit board (backplane) of the
ControlLogix rack.
5 Turn power ON.

Note: If you insert the module improperly, the system may stop working or may behave
unpredictably.

Note: When using the MVI56E-MCMXT, you must use the 1756-A5XT or 1756-A7LXT chassis. In
these chassis, modules are spaced further apart than in standard ControlLogix chassis. Blank
spacers are inserted between active modules.

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Modbus Communication Module User Manual

1.6 Creating a New RSLogix 5000 Project


1 Open the FILE menu, and then choose NEW.

2 Select your ControlLogix controller model.


3 Select the REVISION of your controller. Depending on the revision, there may
be some small differences in the appearance of dialog boxes from the ones
shown in this Guide.
4 Enter a name for your controller, such as My_Controller.
5 Select your ControlLogix chassis type.
6 Select SLOT 0 for the controller.
7 Click OK

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1.6.1 Before You Import the Add-On Instruction

Note: This section only applies if your processor is using RSLogix 5000 version 16 or higher. If you
have an earlier version, please see Using the Sample Program - RSLogix 5000 Version 15 and
earlier (page 189).

Two Add-On Instructions are provided for the MVI56E-MCM module. The first is
required for setting up the module; the second is optional.
Download them from www.prosoft-technology.com. Save them to a convenient
location in your PC, such as Desktop or My Documents.

File Name Description


MVI56EMCM_AddOn_Rung_v2_8.L5X. A L5X file containing Add-On Instruction, user defined
newer version may be available at data types, controller tags and ladder logic required
www.prosoft-technology.com to configure the MVI56E-MCM module
MVI56(E)MCM_Optional_AddOn_Rung_v1_2 Optional L5X file containing additional Add-On
.L5X. A newer version may be available at Instruction with logic for changing Ethernet
www.prosoft-technology.com configuration and clock settings.

About the Optional Add-On Instruction


The Optional Add-On Instruction performs the following tasks:
 Read/Write Ethernet Configuration
Allows the processor to read or write the module IP address, subnet mask,
and network gateway IP address.
 Read/Write Module Clock Value
Allows the processor to read and write the module clock settings. The
module's free-running clock also stores the last time that the Ethernet
configuration was changed or the last time the module was restarted or
rebooted. The date and time of the last change or restart is displayed on the
scrolling LED during module power-up/start-up sequence.
For more information, see Using the Optional Add-On Instruction (page 180).

Note: You can also set the date and time from the module's Connect to the Module’s Web Page
(page 118).

Important: The Optional Add-On Instruction supports only the two features listed above. You must
use the regular MVI56E-MCM Add-On Instruction for all other features including backplane transfer
and Modbus data communication.

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Modbus Communication Module User Manual

1.6.2 Creating the Module


1 Add the MVI56E-MCM module to the project.
In the CONTROLLER ORGANIZATION window, select I/O CONFIGURATION and
click the right mouse button to open a shortcut menu. On the shortcut menu,
choose NEW MODULE...

This action opens the SELECT MODULE dialog box. Enter generic in the text
box and select the GENERIC 1756 MODULE. If you're using a controller
revision of 15 or less, expand OTHER in the SELECT MODULE dialog box,
and then select the GENERIC 1756 MODULE.

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2 Click CREATE. This action opens the NEW MODULE dialog box.

3 In the NEW MODULE dialog box, enter the following values.


Parameter Value
NAME MCM
DESCRIPTION Enter a description for the module. Example: Modbus
Communication Module
COMM FORMAT Select DATA-INT
SLOT Enter the slot number in the rack where the MVI56E-MCM
module is located
INPUT ASSEMBLY INSTANCE 1
INPUT SIZE 250
OUTPUT ASSEMBLY INSTANCE 2
OUTPUT SIZE 248
CONFIGURATION ASSEMBLY INSTANCE 4
CONFIGURATION SIZE 0

Important: You must select the COMM FORMAT as DATA - INT in the dialog box, otherwise the
module will not communicate over the backplane of the ControlLogix rack.

4 Click OK to continue.
5 Edit the Module Properties.

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Select the REQUESTED PACKET INTERVAl value for scanning the I/O on the
module. This value represents the minimum frequency at which the module
will handle scheduled events. This value should not be set to less than 1
millisecond. The default value is 5 milliseconds. Values between 1 and 10
milliseconds should work with most applications.

6 Click OK to save the module and close the dialog box. Notice that the module
now appears in the CONTROLLER ORGANIZATION window.

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1.6.3 Import the Ladder Rung


1 In the CONTROLLER ORGANIZATION window, expand the TASKS folder and
subfolders until you reach the MAINPROGRAM folder.
2 In the MAINPROGRAM folder, double-click to open the MAINROUTINE ladder.
3 Select an empty rung in the routine, and then click the right mouse button to
open a shortcut menu. On the shortcut menu, choose IMPORT RUNGS…

4 Navigate to the location on your PC where you Before You Begin (page 16)
the Add-On Instruction (for example, My Documents or Desktop). Select the
MVI56EMCM_ADDON_RUNG_V2.8.L5X file.

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This action opens the IMPORT CONFIGURATION dialog box. Click TAGS under
MAINROUTINE to show the controller tags that will be created. Note that if you
are using a controller revision number of 16 or less, the IMPORT
CONFIGURATION dialog box does not show the IMPORT CONTENT tree.

5 If you are using the module in a different slot (or remote rack), edit the
connection input and output variables that define the path to the module. Edit
the text in the FINAL NAME column (NAME column for controller revision 16 or
less). For example, if your module is located in slot 3, change Local:1:I in the
above picture to Local:3:I. Do the same for Local:1:O. If your module is
located in Slot 1 of the local rack, this step is not required.
6 Click OK to confirm the import. RSLogix will indicate that the import is in
progress:

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When the import is completed, the new rung with the Add-On Instruction will
be visible as shown in the following illustration.

The procedure has also imported new User Defined Data Types, Controller
Tags, and the Add-On Instruction for your project.

7 Save the application and then download the sample ladder logic into the
processor.

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1.6.4 Adding Multiple Modules (Optional)

Important: If your application requires more than one MVI56E-MCM module in the same project,
follow the steps below.

1 In the I/O CONFIGURATION folder, click the right mouse button to open a
shortcut menu, and then choose NEW MODULE.

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2 Select 1756-MODULE. If you're using a controller revision of 16 or less,


expand OTHER in the SELECT MODULE dialog box, and then select the 1756-
MODULE.

3 Fill the module properties as follows:


Parameter Value
NAME Enter a module identification string. Example: MCM_2.
DESCRIPTION Enter a description for the module. Example: ProSoft Modbus
Communication Module.
COMM FORMAT Select DATA-INT.
SLOT Enter the slot number in the rack where the MVI56E-MCM
module is located.
INPUT ASSEMBLY INSTANCE 1
INPUT SIZE 250
OUTPUT ASSEMBLY INSTANCE 2
OUTPUT SIZE 248
CONFIGURATION ASSEMBLY INSTANCE 4
CONFIGURATION SIZE 0
4 Click OK to confirm. The new module is now visible:

5 Expand the TASKS folder, and then expand the MAINTASK folder.
6 In the MAINPROGRAM folder, double-click to open the MAINROUTINE ladder.

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7 Select an empty rung in the routine, and then click the right mouse button to
open a shortcut menu. On the shortcut menu, choose IMPORT RUNGS…

8 Select the MVI56EMCM_ADDON_RUNG_V2_8.L5X file, and then click


IMPORT.

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9 This action opens the IMPORT CONFIGURATION window. Click TAGS under
MAINROUTINE to show the tags that will be imported.

10 Associate the I/O connection variables to the correct module. The default
values are Local:1:I and Local:1:O so you may have to edit the FINAL NAME
field to change the values. You can also click the drop-down arrow to select
the correct name.

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11 Change the default tags MCM and AOI56MCM to avoid conflict with existing
tags. In this step, append the string "_2", as shown in the following
illustration.

12 Click OK to confirm.

The setup procedure is now complete. Save the project and download the
application to your ControlLogix processor.

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1.6.5 Adjust the Input and Output Array Sizes (Optional)


The module internal database is divided into two user-configurable areas:
 Read Data
 Write Data.
The Read Data area is moved from the module to the processor, while the Write
Data area is moved from the processor to the module. You can configure the
start register and size of each area. The size of each area you configure must
match the Add-On Instruction controller tag array sizes for the READDATA and
WRITEDATA arrays.
The MVI56E-MCM sample program is configured for 600 registers of READDATA
and 600 registers of WRITEDATA, which is sufficient for most application. This
topic describes how to configure user data for applications requiring more than
600 registers of ReadData and WriteData. In this example, we will expand both
the Read and Write Data sizes to 1000.

Important: Because the module pages data in blocks of 200 registers at a time, you must
configure your user data in multiples of 200 registers.

Caution: When you change the array size, RSLogix may reset the MCM tag values to zero. To
avoid data loss, be sure to save your settings before continuing.

1 In the CONTROLLER ORGANIZATION window, expand the DATA TYPES and


USER-DEFINED folders, and then double-click MCMDATA. This action opens
an edit window for the MCMDATA data type.

2 In the edit window, change the value of the READDATA array from INT[600] to
INT[1000] as shown, and then click APPLY.

Note: If RSLogix resets your data values, refer to the backup copy of your program to re-enter your
configuration parameters.

3 Next, navigate to CONTROLLER TAGS and double click to open an edit


window. Click the MONITOR TAGS tab at the bottom of the edit window.

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4 Click [+] to expand the MCM.CONFIG.MODDEF section, and then change the
READREGCNT parameter from 600 to 1000.

5 Save and download the sample program to the processor.


6 Go Online with the ControlLogix processor, and then toggle the
MCM.CONTROL.WARMBOOT bit to download the configuration to the
MVI56E-MCM module.

Note: Any changes made to the MCM.CONFIG or WriteData arrays must be downloaded to the
MVI56E-MCM module. The use of the MCM.CONTROL.WarmBoot or MCM.CONTROL.ColdBoot
bit will cause the MVI56E-MCM module to re- read the configuration from the ControlLogix
processor.

To modify the WRITEDATA array, follow the steps in this topic, but substitute
WRITEDATA for ReadData throughout. Also, make sure that the READDATA and
WRITEDATA arrays do not overlap in the module memory. For example, if your
application requires 2000 words of WriteData starting at register 0, then your
MCM.CONFIG.MODDEF.READSTARTREG must be set to a value of 2000 or
greater.

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1.7 Connecting Your PC to the ControlLogix Processor


There are several ways to establish communication between your PC and the
ControlLogix processor. The following steps show how to establish
communication through the serial interface.

Note: It is not mandatory that you use the processor's serial interface. You may access the
processor through whatever network interface is available on your system. Refer to your Rockwell
Automation documentation for information on other connection methods

1 Connect the right-angle connector end of the cable to your controller at the
communications port.

2 Connect the straight connector end of the cable to the serial port on your
computer.

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1.8 Downloading the Sample Program to the Processor

Note: The key switch on the front of the ControlLogix processor must be in the REM or PROG
position.

1 If you are not already online with the processor, in RSLogix 5000 open the
Communications menu, and then choose DOWNLOAD. RSLogix 5000 will
establish communication with the processor. You do not have to download
through the processor's serial port, as shown here. You may download
through any available network connection.
2 When communication is established, RSLogix 5000 will open a confirmation
dialog box. Click the DOWNLOAD button to transfer the sample program to the
processor.

3 RSLogix 5000 will compile the program and transfer it to the processor. This
process may take a few minutes.
4 When the download is complete, RSLogix 5000 will open another
confirmation dialog box. If the key switch is in the REM position, click OK to
switch the processor from PROGRAM mode to RUN mode.

Note: If you receive an error message during these steps, refer to your RSLogix documentation to
interpret and correct the error.

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1.8.1 Configuring the RSLinx Driver for the PC COM Port


When trying to connect serially, if RSLogix is unable to establish communication
with the processor, follow these steps.
1 Open RSLinx.
2 Open the COMMUNICATIONS menu, and click CONFIGURE DRIVERS.

This action opens the Configure Drivers dialog box.

Note: If the list of configured drivers is blank, you must first choose and configure a driver from the
Available Driver Types list. The recommended driver type to choose for serial communication with
the processor is RS-232 DF1 Devices.

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3 Click to select the driver, and then click CONFIGURE. This action opens the
Configure RS-232 DF1 Devices dialog box.

4 Click the AUTO-CONFIGURE button. RSLinx will attempt to configure your


serial port to work with the selected driver.
5 When you see the message Auto Configuration Successful, click the OK
button to dismiss the dialog box.

Note: If the auto-configuration procedure fails, verify that the cables are connected correctly
between the processor and the serial port on your computer, and then try again. If you are still
unable to auto-configure the port, refer to your RSLinx documentation for further troubleshooting
steps.

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2 Configuration as a Modbus Master

In This Chapter
 Overview ............................................................................................... 35
 ModDef Settings .................................................................................... 36
 Master Command Examples ................................................................. 44
 Floating-Point Data Handling (Modbus Master) ..................................... 49
 Command Control and Event Command ............................................... 55

2.1 Overview
This section describes how to configure the module as a MODBUS MASTER
device. The Master is the only device on a Modbus network that can initiate
communications. A Master device issues a request message, and then waits for
the Slave to respond. When the Slave responds, or when a timeout has
occurred, the Modbus Master will then execute the next command in the list.
The following RSLogix controller tags contain the Modbus Master configuration.
You must configure all three sets of controller tags.
1 The MODDEF controller tags set up the backplane communication between
the MVI56E-MCM module and the ControlLogix processor. These settings
include register addresses for ReadData and WriteData. You can configure
up to 10,000 data registers in the module to exchange data with the
ControlLogix processor.
2 The PORT1 and PORT 2 controller tags configure the Modbus application
serial port. This set of controller tags configures serial communication
parameters such as baud rate, data bits, and stop bits. They also contain
settings to configure the port as a Modbus Master or a Modbus Slave.
3 The PORT1MASTERCOMMAND and PORT2MASTERCOMMAND controller tags
define a polling table (command list) for the Modbus Master. This set of tags
contains the addresses for devices on the network, the types of data (Modbus
Function Codes) to read and write with those devices, and the location to
store the data within the module’s 10,000 data registers.

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2.2 ModDef Settings


The MCM.CONFIG.MODDEF tag defines the 10,000 data registers to use for read
and write data within the MVI56E-MCM module. You will use these data read and
write locations in the IntAddress tag within each Master Command Configuration
(page 39). The following illustration shows the values from the sample program.

The WRITESTARTREG tag determines the starting register location for the
WRITEDATA[0 to 599] array. The WRITEREGCNT tag determines how many of the
10,000 registers to use to send data to the module. The sample ladder file uses
600 registers for write data, labeled MCM.WRITEDATA[0 to 599].
Label Description
WRITESTARTREG Specifies where in the 10,000 register module memory to place data
sent from the WriteData tags in the ControlLogix processor.
WRITEREGCNT Specifies how many registers of data the MVI56E-MCM module will
request from the ControlLogix processor. Because the module pages
data in blocks of 200 words, this number must be evenly divisible by
200.
READSTARTREG Specifies which registers in the module’s read data area to send to the
ReadData tags in the ControlLogix processor.
READREGCNT Sets how many registers of data the MVI56E-MCM module will send to
the ControlLogix processor. This value should also be a multiple of 200.
BPFAIL Sets the consecutive number of backplane failures that will cause the
module to stop communications on the Modbus network. Typically used
when the module is configured as a Slave.
ERRSTATPTR Also used mainly when the module is configured as a Slave. This
parameter places the STATUS data into the database of the module.

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The sample configuration values configure the module database to store


WRITEDATA[0 to 599] in registers 0 to 599, and READDATA[0 TO 599] in registers
1000 to 1599, as shown in the following illustration.

2.2.1 Port Configuration


The MCM.CONFIG.PORTX controller tags are used when the module is
configured as a Modbus Master device. Port 1 and Port 2 each have their own
set of parameters to configure.

Note: Any changes made within the MCM.CONFIG array must be downloaded to the MVI56E-
MCM module by setting the WARMBOOT or COLDBOOT bit, or cycling power to the module.

Any parameters not mentioned in this section are not used when the module is
configured as a Modbus Master.
Verify that you are in MONITOR TAGS mode. Then use the scroll bar at the bottom
of the window to view a description of each parameter. The following table uses
that information.

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Parameter Description
Enabled 1 = ENABLE PORT, 0 = DISABLE PORT
Type 0=MASTER, 1=SLAVE, 2=SLAVE WITH UNFORMATTED PASS-THROUGH,
3=SLAVE, FORMATTED PASS-THROUGH WITH DATA SWAPPING, 4= SLAVE,
FORMATTED PASS-THROUGH WITH NO DATA SWAPPING.

Protocol 0 = MODBUS RTU MODE, 1 = MODBUS ASCII MODE


Baudrate Sets the baud rate for the port. Valid values for this field are 110, 150,
300, 600, 1200, 2400, 4800, 9600, 19200, 384 or 3840 (for 38,400
baud), 576 or 5760 (for 57,600 baud) and 115,1152, or 11520 (for
115,200 baud)
Parity 0 = None, 1 = Odd, 2 = Even
DataBits Modbus RTU mode = 8 Modbus ASCII mode = 8 or 7
StopBits Valid values are 1 or 2.
RTS On 0 to 65535 milliseconds to delay after RTS line is asserted on the port
before data message transmission begins. This delay can be used to
allow for radio keying or modem dialing before data transmission
begins.
RTS Off 0 to 65535 milliseconds to delay after data message is complete
before RTS line is dropped on the port.
Use CTS Line No or Yes
This parameter is used to enable or disable hardware handshaking.
The default setting is No hardware handshaking, CTS Line not used.
Set to No if the connected devices do not need hardware
handshaking. Set to Yes if the device(s) connected to the port require
hardware handshaking (most modern devices do not) If you set this
parameter to Yes, be sure to pay attention to the pinout and wiring
requirements to be sure the hardware handshaking signal lines are
properly connected; otherwise communication will fail.
CmdCount 0-325 commands
This parameter sets the number of commands to execute from the
command list. Setting to zero (0) will disable all command polling.
Setting to a value less than the number of configured commands will
limit polling to the number of commands specified by this parameter.
Setting to a value greater than the number of configured commands
will cause invalid command errors to be reported for the unconfigured
commands.
Minimum Command Delay 0-65535 milliseconds
The amount of delay in milliseconds to be inserted after receiving a
Slave response or encountering a response timeout before retrying
the command or sending the next command on the list. Use this
parameter to slow down overall polling speed and spread out
commands on networks with Slaves that require additional gaps
between messages.
CmdErrPtr Internal DB location to place command error list
Each command will reserve one word for the command error code for
that command. See Verify Communication (page 69). CMDERRPTR
value should be within the range of the READDATA array. See
Backplane Configuration (page 108).

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Parameter Description
Error Delay Counter This parameter specifies the number of poll attempts to be skipped
before trying to re-establish communications with a slave that has
failed to respond to a command within the time limit set by the
Response Timeout parameter. After the slave fails to respond, the
master will skip sending commands that should have been sent to the
slave until the number of skipped commands matches the value
entered in this parameter. This creates a sort of slow poll mode for
slaves that are experiencing communication problems.
RespTO 0 to 65535 milliseconds response timeout for command before it will
either reissue the command, if RETRYCOUNT > 0.
If the RetryCount =0 or if the designated number of retries have been
accomplished, then the Master will move on to the next command in
the list.
RetryCount Number of times to retry a failed command request before moving to
the next command on the list.

Note: To use up to 325 commands, your MVI56E-MCM module needs to have firmware version
3.01 or higher, and your MVI56E-MCM Add-On Instruction needs to be version 2.8 or higher.
Earlier versions support up to 100 commands.

2.2.2 Master Command Configuration


This topic describes the communications with the Master Port and the Slave
devices that are connected to that port.
Verify you are in MONITOR TAGS mode. Then use the scroll bar at the bottom of
the window to view a description of each parameter.

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Label Description
Enable 0 = Disabled
Command will not be executed, but can be enabled using command
control option in ladder logic.
1 = Enabled
Command is enabled and will be sent out to the target device.
2 = Conditional Write
Only for Func 5, 15, 6, or 16 data will be sent to the target device only
when the data to be written has changed.
IntAddress Determines where in the module’s 10,000-register database the data
will be stored to or written from. For a Read command, this will
determine, after information has been read from a Slave, where it will
be placed in the module database. For read commands, you should
configure this for a location that is configured for READDATA. The
internal database location for the READDATA and WRITEDATA tags is
determined by the configuration in the MCM.ModDef tag location.
For write data, the INTADDRESS determines where to obtain the
information to write to the Slave device. This must be a location that is
configured as WRITEDATA.
Note: When using a bit level command, you must define this field at the
bit level. For example, when using a function code 1, 2 for a Read
command, you must have a value of 16000 to place the data in
MCM.ReadData[0] (register 1000 * 16 bits per register = 16000).
This controller tag is a 16bit signed integer. This means you can only
enter values of -32768 to 32767 in the tag. If a value to be entered is
above the 32767 (but below 65535) threshold, it will display as a
negative value in the tag. Simply subtract 65536 from the value to get
the 'acceptable' value to enter into the tag.
Example: You need to use an Internal bit Address of 48000, but you
cannot enter '48000' into the tag because it causes an error.
48000 - 65536 = -17536
You need to enter -17536 in the Internal Address parameter for this
command.
PollInt The Poll Interval (PollInt) is the number of seconds that a Master device
will wait before issuing this command.
Count Sets how many continuous words (Function Codes 3, 4, and 16) or bits
(Function Codes 1, 2, and 15) to request from the Slave device.
Valid values are 1 to 125 words for function codes 3, 4, and 16, while
you can specify a range of 1 to 2000 for function codes 1, 2, and 15.
Note: These values are the maximum allowed in the Modbus protocol.
Some devices may support fewer words or bits than the maximum
allowed.
Swap Typically used when reading floating-point data, swaps the data read
from the Slave device before it is placed into the module memory. For
example, you receive 4 bytes of data from the Slave (ABCD).
0 = No swapping (ABCD)
1 = Word pairs switched (CDAB)
2 = Bytes and words switched (DCBA)
3 = Bytes swapped (BADC)
Node Node address of the device on the network to read data from, or write
data to. Valid addresses are 1 to 247. Address 0 is reserved for
broadcast write commands (will broadcast a Write command to all
devices on the network).

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Label Description
Func Determines the Modbus function code that to issue in the command to
the Slave device. Valid values for this field are as follows:
1 = Read Coil Status
This will read Modbus addresses 0001 to 9999. These bit values
indicate coil status. Use Function Code 5 or 15 to write to these
registers
2 = Read Input Coils
This will read Modbus addresses 10001 to 29999. Like Function Code
1, these are also bit values, but Function Code 2 values are Read Only
data values. Use Function Code 5 or 15 to write to these registers
3 = Read Holding Registers
This will read Modbus addresses 40001 to 47999. This is a 16-bit word
value. Use Function Codes of 6 and 16 to write to these registers.
4 = Read Input Registers
This will read Modbus addresses 30001 to 39999. These are also 16-bit
word values, but are Read Only data. The Modbus Master cannot write
to these registers.
5 = Force (Write) Single Coil Status
This will write to Modbus addresses 0001 to 9999. This command will
write to only one coil. Use Function Code 15 to write to multiple coils.
6 = Preset (Write) Single Register
This will write to Modbus addresses 40001 to 47999. This command
writes a single register value out to a Slave device. Use Function Code
16 to write to multiple registers.
15 = Force (Write) Multiple Coil
This will write multiple coil values to the Slave addresses 0001 to 9999.
16 = Preset (Write) Multiple Register
This will write multiple register values to the Slave device at addresses
40001 to 49999.

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Label Description
DevAddress Specifies the Modbus Slave address for the registers associated with
that command. This is the offset address for the Modbus Slave device.
With Modbus, to read an address of 40001, what will actually be
transmitted out port is Function Code 03 (one byte) with an address of
00 00 (two bytes). This means that to read an address of 40501, use
Func 3 with a DevAddress of 500.
This applies to Modbus addresses 10001 to 47999.
Below is a definition that will help with your DevAddress configuration:
Function Codes 1, 5, or 15
 DevAddress = Modbus address in device - 0001
Example: Modbus address 0001 = DevAddress 0
 Modbus address 1378 = DevAddress 1377
Function Code 2
 DevAddress = Modbus address in device - 10001
Example: Modbus address 10001 = DevAddress 0
 Modbus address 10345 = DevAddress 344
Function Codes 3, 6, or 16
 DevAddress = Modbus address in device - 40001
Example: Modbus address 40001 = DevAddress 0
 Modbus address 40591 = DevAddress 590
Function Code 4
 DevAddress = Modbus address in device - 30001
Example: Modbus address 30001 = DevAddress 0
 Modbus address 34290 = DevAddress 4289

2.2.3 Other Modbus Addressing Schemes


While the above information will handle most devices, some device
manufacturers show their Modbus addressing differently.
The two most common schemes are six-digit addressing (400101, 301000,
etc…) and some devices show their addressing already as an offset address (the
address that actually goes out on the Modbus communication line). This is an
example.

Actual Values (Input Registers) Addresses: 0200 to 0E1F


STATUS 0200 Switch Input Status
0201 LED Status Flags
0202 LED Attribute Flags
0203 Output Relay Status Flags
If your device manufacturer gives you addressing like this, "Input Registers" then
you will use Function Code 4, and then place the address shown in the
DevAddress field. Also, most manufacturers that show this type of addressing will
list the address in hex, as is the case with the device shown above. So for this
example device, use Func = 4 (Input Registers) with a DevAddress of 512
decimal (200h) to read the "Switch Input Status" value.

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Why does my Slave show addressing such as 400,001 or 301,345?


For the 6 digit addressing, use the same function codes and configuration as
configured above, just the starting address has changed.
Below is a definition that will help with your DevAddress configuration:
Function Codes 1, 5, or 15 DevAddress = Modbus address in device - 0001
 Example: Modbus address 0001 = DevAddress 0
 Modbus address 1378 = DevAddress 1377
Function Code 2 DevAddress = Modbus address in device - 100001
 Example: Modbus address 100001 = DevAddress 0
 Modbus address 100345 = DevAddress 344
Function Codes 3, 6, or 16 DevAddress = Modbus address in device - 400001
 Example: Modbus address 400001 = DevAddress 0
 Modbus address 400591 = DevAddress 590
Function Code 4 DevAddress = Modbus address in device - 300001
 Example: Modbus address 300001 = DevAddress 0
 Modbus address 304290 = DevAddress 4289
For example, our device listed above could show their addressing as follows.

To read the same parameter "Switch_Input_Status", you would still issue a


Function Code 4, and use a DevAddress of 512 decimal.

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2.3 Master Command Examples

2.3.1 Read Holding Registers 4x (Modbus Function Code 3)


The 4x holding registers are used for Analog Values such as Pressure,
Temperature, Current, and so on. These are 16-bit register values, but they can
also store Floating-Point Data Handling (Modbus Master) (page 49). You can
also write to these Modbus addresses using Modbus Function Codes 6 or 16.
Below is a sample command to read Modbus addresses 40001 to 40010 of node
1 on the Modbus network.

Label Description
Enable = 1 The module will send the command every time it goes through the
command list.
IntAddress = 1000 Places the data read from the Slave device into the module at address
1000. IntAddress 1000 of the module memory will be copied into the tag
MCM.DATA.READDATA[0].
Count = 10 Reads 10 consecutive registers from the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 3 Issues Modbus Function Code 3 to Read Holding Registers.
DevAddress = 0 Function Code 3, DevAddress of 0 will read address 40001
Along with a count of 10, this command reads 40001 to 40010.

2.3.2 Read Input Registers 3x (Modbus Function Code 4)


Like the 4x holding registers, 3x input registers are used for reading analog
values that are 16-bit register values. You can also use these registers to store
Floating-Point Data Handling (Modbus Master) (page 49). Unlike the 4x registers,
3x registers are Read Only.
Below is a sample command to read Modbus addresses 30021 to 30030 of node
1 on the Modbus network.

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Label Description
Enable = 1 The module will send the command every time it goes through the
command list.
IntAddress = 1010 Places the data read from the Slave device into the module at address
1010. IntAddress 1010 of the module memory will be copied into the tag
MCM.DATA.READDATA[10].
Count = 10 Reads 10 consecutive registers from the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 4 Issues Modbus Function Code 4 to Read Input Registers.
DevAddress =20 Function Code 4 DevAddress of 20 will read address 30021
Along with a count of 10, this command reads 30021 to 30030.

2.3.3 Read Coil Status 0x (Modbus Function Code 1)


Modbus Function Code 1 reads the Coils addressed at 0001 to 9999 from a
Slave device. These are bit values that are read using Modbus Function Code 1,
and can be written to using Function Code 5 or 15. Within a Slave device, this is
an individual bit value. Thus, the IntAddress field must be defined down to the bit
level within your MasterCmd.
Below is a sample command to read Modbus addresses 0321 to 0480 of node 1
on the Modbus network.

Label Description
Enable = 1 The module will send the command every time it goes through the
command list.
IntAddress = 16320 Places the data read from the Slave device into the module at address
16320. IntAddress 16320 of the module memory will be copied into the
tag MCM.DATA.READDATA[20] because 16320 represents a bit
address within the memory of the MVI56E-MCM module (16320 / 16 =
register 1020).
Count = 160 Reads 160 consecutive bits from the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 1 Issues Modbus Function Code 1 to Read Coils.
DevAddress = 320 Function Code 1, DevAddress of 320 will read address 0321
Along with a count of 160, this command reads 0321 to 0480.

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2.3.4 Read Input Status 1x (Modbus Function Code 2)


Use this command to read Input Coils from a Slave device. These are single bit
addresses within a Modbus Slave device. Unlike Coils 0xxx, the Input Coils are
Read Only values and cannot be written to by a Modbus Master device. Also like
the Coils 0xxx, the IntAddress field of this command is defined down to the bit
level within the module memory.
Below is a sample command to read Modbus addresses 10081 to 10096 of node
1 on the Modbus network.

Label Description
Enable = 1 The module will send the command every time it goes through the
command list.
IntAddress = 16480 Places the data read from the Slave device into the module at address
16480. IntAddress 16480 of the module memory will be copied into the
tag MCM.DATA.READDATA[30] (bit16480 / 16 = register 1030).
Count = 16 Reads 16 consecutive registers from the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 2 Issues Modbus Function Code 2 to Read Input Coils.
DevAddress = 80 Function Code 2, DevAddress of 80 will read address 10081
Along with a count of 16, this command reads 10081 to 10096.

2.3.5 Force (Write) Single Coil 0x (Modbus Function Code 5)


Used to write a Coil of a Slave device, these are single bit addresses within a
Modbus Slave device. The IntAddress field of this command is defined down to
the bit level within the module memory, and should come from an area of
memory that has been defined within the MCM.DATA.WRITEDATA area (this is
configured within MCM.CONFIG.MODDEF.
Below is a sample command to write Modbus addresses 0513 of node 1 on the
Modbus network, only when the data associated with the IntAddress has
changed.

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Label Description
Enable = 2 The module will send the command only when the data within the
IntAddress field of the module has changed.
IntAddress = 160 Will write the data to the Slave device when the value at
WriteData[10].0 has changed. Because this is a bit level command, the
IntAddress field must be defined down to the bit level.
Count = 1 Will write a single bit to the device (Function Code 5 will 1 support a
count of 1).
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 5 Issues Modbus Function Code 5 to write a single coil.
DevAddress = 512 Function Code 5, DevAddress of 512 will read address 0513

2.3.6 Force (Write) Multiple Coils 0x (Modbus Function Code 15)


Use this function code to write multiple Coils in the 0xxx address range. This
function code sets multiple Coils within a Slave device using the same Modbus
command. Not all devices support this function code. Refer to your Slave device
documentation before implementing this function code.
This function code will also support the Enable code of 2, to write the data to the
Slave device only when the data associated within the IntAddress field of the
module has changed. The IntAddress is once again defined down to the bit level
as a Function Code 15 is a bit level Modbus function.
Below is a sample command to write Modbus addresses 0001 to 0016 of node 1
on the Modbus network.

Label Description
Enable = 2 The module will send the command to the Slave device only when the
data associated within the IntAddress of the MVI56E-MCM module
memory has changed.
IntAddress = 320 Writes the data in bit 320 of the module memory to the Slave device.
Based on the MCM.CONFIG.MODDEF setting, this would be the data in
MCM.DATA.WRITEDATA[20].0 to [20].15 in the ladder logic.
Count = 16 Writes 16 consecutive bits to the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 15 Issues Modbus Function Code 15 to write multiple coils.
DevAddress = 0 Function Code 15, DevAddress of 0 will read address 0001
Along with a count of 16, this command writes to 0001 to 0016.

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2.3.7 Preset (Write) Single Register 4x (Modbus Function Code 6)


Used to write to Modbus Holding Registers 4xxxx, this function code will write a
single register to the Slave device. The Enable code can be set to a value of 1 for
a continuous write, or a value of 2 to write the data to the Slave device only when
the data associated with the IntAddress field has changed.
Below is a sample command to write Modbus addresses 41041 of node 1 on the
Modbus network.

Label Description
Enable = 1 The module will send the command every time it goes through the
command list.
IntAddress = 5 Writes the data from address 5 of the module memory to the Slave
device. Based on the MCM.CONFIG.MODDEF configuration, this will
take the data from MCM.DATA.WRITEDATA[5] and write that information
out to the Slave device.
Count = 1 Writes 1 register (16-bit) to the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 2 Issues Modbus Function Code 6 to write a single register.
DevAddress = 1040 Function Code 6, DevAddress of 1040 will write to address 41041 of the
Modbus Slave device.

2.3.8 Preset (Write) Multiple Registers 4x (Modbus Function Code


16)
Used to write to Modbus Holding Registers 4xxxx, this function code will write
multiple registers to the Slave device. The Enable code can be set to a value of 1
for a continuous write, or a value of 2 to write the data to the Slave device only
when the data associated with the IntAddress field has changed.
Below is a sample command to write Modbus addresses 41051 to 41060 of node
1 on the Modbus network.

Label Description
Enable = 2 The module will send the command only when the data associated with
the IntAddress of the module has changed.

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Label Description
IntAddress =30 Writes the data from Internal Address 30 of the module memory to the
Slave device. Based on the MCM.CONFIG.MODDEF configuration, this
will write the data from MCM.DATA.WRITEDATA[30] TO [39] to the Slave
device.
Count = 10 Writes 10 consecutive registers to the Slave device.
Node = 1 Issues the Modbus command to node 1 on the network.
Func = 16 Issues Modbus Function Code 16 to write Holding Registers.
DevAddress = 1050 Function Code 16, DevAddress of 1050 will write address 41051.
Along with a count of 10, this command writes 41051 to 41060 of the
Slave device.

2.4 Floating-Point Data Handling (Modbus Master)


In many applications, it is necessary to read or write floating-point data to the
Slave device. The sample program only provides an INT array for the ReadData
and Write Data array (16-bit signed integer value). In order to read/write floating-
point data to and from the Slave device, you must add additional ladder to handle
the conversion of the data to a REAL data type within the ControlLogix
processor. This is very easy to accomplish.
The following topics show how to read or write data to a Slave device. These
topics also show when to use the Float Flag and Float Start parameters within
the module configuration. For all applications, floating-point data can be read
from a device without any changes to the Float Flag and Float Start parameters.
You only need to configure these parameters to issue a Write command to a
device that uses a single Modbus address, such as 47001, to represent a single
floating-point value.

2.4.1 Read Floating-Point Data


Here is the addressing of a Slave device, with a parameter "Energy
Consumption" that is shown as two registers 40257 and 40258.
Value Description Type
40257 -------- KWH Energy Consumption Float, lower 16 bits
40258 KWH Energy Consumption Float, upper 16 bits
To issue a Read command to this parameter, use the following configuration.
Parameter Value Description
Enable 1 Sends the command every time through the command list.
IntAddress 1000 Places data at address 1000 of the module memory. Based on the
configuration in ModDef this will put the data at the tag
MCM.DATA.READDATA[0].
PollInt 0 No delay for this command.
Count 2 Reads 2 consecutive registers from the Slave device. These 2
Modbus registers will make up the "Energy Consumption" floating-
point value.

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Parameter Value Description


Swap 0 Swap Code Description
0 None - No Change is made in the byte ordering
(1234 = 1234)
1 Words - The words are swapped (1234=3412)
2 Words & Bytes - The words are swapped then
the bytes in each word are swapped
(1234=4321)
3 Bytes - The bytes in each word are swapped
(1234=2143)
Node 1 Sends the command to Node #1.
Func 3 Issues a Modbus Function Code 3 to "Read Holding registers."
DevAddress 256 Along with the Function Code 3, DevAddress 256 will read
Modbus address 40257 of the Slave device.
Along with the Function Code 3, DevAddress 256 will read Modbus address
40257 of the Slave device. The above command will read 40257 and 40258 of
the Modbus Slave #1 and place that data in MCM.DATA.READDATA[0] and [1].
Within the controller tags section of the ControlLogix processor, it is necessary to
configure a tag with the data type of "REAL" as shown in the following illustration.
[+] Energy_Consumption REAL[1] Float
Copy data from the MCM.DATA.READDATA[0] and [1] into the tag
ENERGY_CONSUMPTION that has a data type of REAL. Use a COP statement
within the ladder logic. Here is an example.

Because the tag MCM.DATA.READDATA[0] should only be used within the above
command, an unconditional COP statement can be used.
Notice the length of the COP statement is a value of 1. Within a Rockwell
Automation processor, a COP statement will copy the required amount of
"Source" values to fill the "Dest" tag for the Length specified.
Therefore, the above statement will copy ReadData[0] and [1] to fill the 32 bits
required for the tag "Energy_Consumption".

Note: Do not use a MOV statement. A MOV will convert the data from the Source register to the
destination register data type. This would create a data casting statement and will result in the loss
or corruption of the original data.

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2.4.2 Read Multiple Floating-Point Registers


The following table is an example to read Multiple Floating-Point values and
device addresses. The table shows 7 consecutive floating-point values (14
Modbus addresses).
Value Description Type
40261 KW Demand (power) Float. upper 16 bits
40263 VAR Reactive Power Float. upper 16 bits
40265 VA Apparent Power Float. upper 16 bits
40267 Power Factor Float. upper 16 bits
40269 VOLTS Voltage, line to line Float. upper 16 bits
40271 VOLTS Voltage, line to neutral Float. upper 16 bits
40273 AMPS Current Float. upper 16 bits
Configure the command to read these 7 floats as follows.

Configure an array of 7 floats within the ControlLogix processor as shown in the


following illustration.

The following COP statement will copy the data from MCM.DATA.READDATA[0]
TO [13] into the array MCM_FLOAT_DATA[0] TO [6].

The "Length" parameter is set to the number of Floating-Point values that must
be copied from the MCM.DATA.READDATA array.

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2.4.3 Write Floats to Slave Device


To issue a Write command to Floating-Point addresses, use the configuration in
the following table. The table describes the Modbus Map for the Slave device.
Value Description Type
40261 KW Demand (power) Float. upper 16 bits
40263 VAR Reactive Power Float. upper 16 bits
40265 VA Apparent Power Float. upper 16 bits
40267 Power Factor Float. upper 16 bits
40269 VOLTS Voltage, line to line Float. upper 16 bits
40271 VOLTS Voltage, line to neutral Float. upper 16 bits
40273 AMPS Current Float. upper 16 bits
You must use a COP statement to copy the data from floating-point data tags
within the ControlLogix processor, into the MCM.DATA.WRITEDATA array used
by the MVI56E-MCM module. Below is an example.

The length of this COP statement must now be 14. This will COP as many of the
MCM_FLOAT_DATA values required to occupy the MCM.DATA.WRITEDATA array
for a length of 14. This will take 7 registers, MCM_FLOAT_DATA[0] TO [6], and
place that data into MCM.DATA.WRITEDATA[0] TO [13].
You must configure the command to write all 7 floats (14 Modbus addresses) as
follows.

The above command will take the data from MCM.DATA.WRITEDATA[0] TO [13]
and write this information to the Slave device node #1 addresses 40261 to
40274.

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2.4.4 Read Floats with Single Modbus Register Address


(Enron/Daniel Float)
Some Modbus Slave devices use a single Modbus address to store 32 bits of
data. This type of data is typically referred to as Enron or Daniel Floating-Point.
A device that uses this addressing method may have the following Modbus
Memory Map.
Address Data Type Parameter
47001 32 bit REAL Demand
47002 32 bit REAL Reactive Power
47003 32 bit REAL Apparent Power
47004 32 bit REAL Power Factor
47005 32 bit REAL Voltage: Line to Line
47006 32 bit REAL Voltage: Line to Neutral
47007 32 bit REAL Current
This type of device uses one Modbus address per floating-point register. To read
these values from the Slave device, configure the following command within the
module.

Notice that the count is now set to a value of 7. Because the Slave device utilizes
only 7 Modbus addresses, a count of 7 will cause the Slave to respond with 14
registers (28 bytes) of information.

Important: This command will still occupy 14 register within the MCM.DATA.READDATA array. You
must not use addresses 1000 to 1013 in the IntAddress field for any other Modbus Master
commands.

The COP statement for this type of data is the same as shown in Read Multiple
Floating-Point Registers (page 51).

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2.4.5 Write to Enron/Daniel Floats


To issue a Write command to Enron/Daniel Floats, use the Float Flag and Float
Start parameters within the ModDef controller tags.
The following table describes the addresses that will be written to by the module.
Address Data Type Parameter
47001 32 bit REAL Demand
47002 32 bit REAL Reactive Power
47003 32 bit REAL Apparent Power
47004 32 bit REAL Power Factor
47005 32 bit REAL Voltage: Line to Line
47006 32 bit REAL Voltage: Line to Neutral
47007 32 bit REAL Current
Configure the Float Start and Float Flag parameters as shown.

The Float Flag causes the module to use the FloatStart parameter to determine
which DevAddress requires a write command to issue double the number of
bytes.
With the above configuration, any DevAddress > 7000 is known to be floating-
point data. Therefore, a count of 1 will send 4 bytes of data, instead of the normal
2 bytes of data to a non Enron/Daniel floating-point register.
1 First, copy the floating-point data from the ControlLogix processor into the
MCM.DATA.WRITEDATA array used by the MVI56E-MCM module. Below is
an example.

2 The length of this COP statement must now be 14. This will COP as many of
the MCM_FLOAT_DATA values required to occupy the
MCM.DATA.WRITEDATA array for a length of 14. This will take 7 registers,
MCM_FLOAT_DATA[0] TO [6], and place that data into
MCM.DATA.WRITEDATA[0] TO [13].
The following illustration shows the command required to write these 7 Floating-
Point values.

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Based on the IntAddress and the configuration within the


MCM.CONFIG.MODDEF section for WriteStartReg and WriteRegCount, the data
from the tag MCM.DATA.WRITEDATA[0] TO [6] will be written to Modbus
addresses 47001 to 47007 of the Slave device node #1.

Note: A swap code may be required to put the data in the proper format for the Slave device.

2.5 Command Control and Event Command


You can use Command Control and Event Commands in Modbus Master mode
to change the command execution based on some conditions in ladder. The
module goes through the command list sequentially. For example:
 The module executes MCM.CONFIG.PORT1MASTERCMD[0]
 After completing that command, it will then execute
MCM.CONFIG.PORT1MASTERCMD[1], then
MCM.CONFIG.PORT1MASTERCMD[2], and so on.
You can use Command Control and Event Command to issue a command at the
top of the command queue, interrupting the regular command list execution.
You would typically use Command Control and Event Command to
 issue a reset to a device on a once a day basis
 poll for end of hour data
 issue special commands on the startup of a process or the changing of a
batch

Important: Because these special command blocks will interrupt the normal polling list, you should
use them sparingly, to avoid interrupting your normal data transfer. Make sure that the data to be
written to the device contains the latest value from the WriteData tag that corresponds to the
Command Control or Event Command.

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2.5.1 Command Control


Command Control allows you to issue a command already defined in the Master
command list (but disabled) and enable that command for a single pass.
Command Control has a distinct advantage over Event Command in that it will
still return an error code for that command as configured in
MCM.CONFIG.PORTX.CMDERRPTR. Up to 6 commands may be enabled at the
same time.
The following illustration shows how to configure Command Control using the
MCM.UTIL.CMDCONTROL object in the ladder logic.

The following configuration will place 6 commands into the command queue.
MCM.CONFIG.PORT1MASTERCMD[0] to MCM.CONFIG.PORT1MASTERCMD[5]
will be enabled with this configuration. Error codes for each command are placed
in the Error Status table.
Tag Value Description
TriggerCmdCntrl 1 1 will execute the Command Control
NumberOfCommands 6 Number of commands per block
PortNumber 1 MVI56E-MCM Port number (Master)
CommandIndex[0] to [324] 0 to 324 Stores the command index for Command Control
block
CmdsAddedToQueue Number of commands added to queue. This is the
confirmation that the Command Control block has
completed successfully
CmdControlBlockID Temporary variable to calculate control block ID
number
CmdCntrolPending Aux. control command - prevents a second request
before acknowledgement is received

Note: For RSLogix version 15 and lower, the ladder logic necessary for the successful execution of
this block is contained in the _WriteControl ladder file, rung 4, and in the _ReadControl ladder file,
rung 2.

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2.5.2 Event Command


Event Command allows you to add commands directly to the command queue,
interrupting the normal polling sequence of the module. Unlike Command
Control, Event Commands do not return an error code into the location defined
by the MCM.CONFIG.PORTX.CMDERRPTR value.
You do not need to define Event Commands in the regular command list. Event
Command adds a command to the top of the MVI56E-MCM module’s command
queue that is not defined within the command list.
Within an Event Command block, you define a Modbus command to add to the
queue.

Important: Because these special command blocks will interrupt the normal polling list, you should
use them sparingly, to avoid interrupting your normal data transfer. Make sure that the data to be
written to the Slave contains the latest value from the WriteData tag that corresponds to the Event
Command.

The following illustration describes the structure of the EventCmd block.

Parameter Value Description


EventCmdTrigger 1 1 = trigger the Event Command
EventCmdPending Used = EventCommand is executed once
PortNumber 1 Module Port # to send command out to
SlaveAddress 1 Modbus Slave ID command to be issued to
InternalDBAddress 1100 1100 will place the data read into
MCM.DATA.ReadData[100]
PointCount 10 Consecutive register/bits to read or write with the
command
SwapCode 0 Swap code used with command
ModbusFunctionCode 3 Function Code 3 is read 4xxxx holding registers
DeviceDBAddress 276 Address in the Slave device to read. With Function
Code 3, DeviceDBAddress of 276, the module will
read starting at address 40277 in the Slave device
EventCmdStatusReturned Return value of 0 = Fail, 1 = Success
EventBlockID Block ID number for the module to recognize the
Event Command, Slave address, and Port number
to send the command out

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Note: For RSLogix version 15 and lower, the ladder logic used for the Event Command blocks is
contained in _WriteControl rung 5 and _ReadControl rung 4 within the sample ladder file.

Note: Event Command blocks can only send 1 command to the command queue per block.

Note: Event Commands (like Command Control) take priority over commands in the normal
command list.

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3 Configuration as a Modbus Slave

In This Chapter
 Overview ............................................................................................... 59
 ModDef Settings .................................................................................... 60
 Slave Configuration ............................................................................... 65
 Floating-Point Data Handling (Modbus Slave)....................................... 65
 Read and Write Same Modbus Address (Pass Through) ...................... 67

3.1 Overview
When configuring the module as a Slave, you will be providing whoever is
programming the Master side of the communications with a Modbus Memory
Map.

Note: If you are using the Sample Ladder Logic, the transfer of data is already done.

Information that is to be read by the Modbus Master device will be placed in the
MCM.DATA.WRITEDATA array as this will be pushed out to the module so that
values from the ControlLogix processor can be read by the Modbus Master.
Information that must be written to the ControlLogix processor from the Modbus
Master device will be placed into the MCM.DATA.READDATA array.
To configure module as a Modbus Slave you must determine how much data you
must transfer to and from the module, to the Modbus Master.
The sample ladder file is configured to transfer 600 16-bit registers in each
direction. If more than that is required, please see Adjust the Input and Output
Array Sizes (Optional) (page 28).
Find out if the Master can read from one Modbus address and write to another
Modbus address, or, if the Master must use the same address to read and write
data points.
If a Modbus command must bypass the read and write areas of the slave's
memory area and send Modbus commands directly to another device on the
Modbus network (for example, to a PLC), you must use Pass-Through mode.
This allows the MCM.DATA.WRITEDATA array to be used for all data transfer to
the Master. Because the data transfer of the MVI56E-MCM module cannot be
bidirectional, when the Master issues a Modbus Write command in Pass-Through
mode, the MVI56E-MCM module builds a special block of information. This block
is then parsed by the ladder logic, and the value written from the Modbus Master
is then updated in the MCM.DATA.WRITEDATA array.

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Note: You should only use Pass-Through mode when there is no other option, as there is a
drawback to this mode that is not present in the standard mode.

Because the module must wait for the ladder logic to confirm receiving the new data from the
Master, if the Master issues consecutive write commands, the module cannot process the second
write command until it has finished with the first command. This will cause the module to respond
with an error code of 6 (module busy) on the Modbus network.

3.2 ModDef Settings


To configure Modbus Slave mode, use the MCM.CONFIG.MODDEF settings.
This section specifies which of the MVI56E-MCM module’s 10,000 registers of
memory to send from the ControlLogix processor to the MVI56E-MCM module
(WriteData) and which registers to send from the MVI56E-MCM module to the
ControlLogix processor (ReadData).

The WRITESTARTREG determines the starting register location for WRITEDATA [0


TO 599] and the WRITEREGCNT determines how many of the 10,000 registers to
use for information to be written out to the module. The sample ladder file will
configure 600 registers for Write Data, labeled MCM.WRITEDATA[0 TO 599].
Value Description
WriteStartReg Determines where in the 10,000 register module memory to place the
data obtained from the ControlLogix processor from the WriteData
tags.
WriteRegCnt Sets how many registers of data the MVI56E-MCM module will
request from the ControlLogix processor. Because the module pages
data in blocks of 200 words, this number must be evenly divisible by
200.
ReadStartReg Determines where in the 10,000 register module memory to begin
obtaining data to present to the ControlLogix processor in the
ReadData tags.
ReadRegCnt Sets how many registers of data the MVI56E-MCM module will send
to the ControlLogix processor. This value should also be a multiple of
200.
BPFail Sets the consecutive number of backplane failures that will cause the
module to stop communications on the Modbus network.
ErrStatPtr This parameter places the STATUS data into the database of the
module. This information can be read be the Modbus Master to know
the status of the module.

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With the sample configuration, the following is the layout of the tags and
addressing.

The sample configuration values configure the module database for


WRITEDATA[0 TO 599] to be stored in the module memory at register 0 to 599,
and READDATA[0 TO 599] to be stored in the module memory at registers 1000 to
1599 as shown above.

3.2.1 Modbus Memory Map


Based on the configuration described above, below is the default Modbus
address for the module. Each register within the module can be accessed as a
0xxx bit address, 1xxxx bit address, 3xxxx register address, or 4xxxx register
address.
MVI Address 0xxx 1xxxx 3xxxx 4xxxx Tag Address
0 0001 to 0016 10001 to 10016 30001 40001 WriteData[0]
1 0017 to 0032 10017 to 10032 30002 40002 WriteData[1]
2 0033 to 0048 10033 to 10048 30003 40003 WriteData[2]
3 0049 to 0064 10049 to 10064 30004 40004 WriteData[3]
4 0065 to 0080 10065 to 10080 30005 40005 WriteData[4]
5 0081 to 0096 10081 to 10096 30006 40006 WriteData[5]
6 0097 to 0112 10097 to 10112 30007 40007 WriteData[6]
7 0113 to 0128 10113 to 10128 30008 40008 WriteData[7]
8 0129 to 0144 10129 to 10144 30009 40009 WriteData[8]
9 0145 to 0160 10145 to 10160 30010 40010 WriteData[9]
10 0161 to 0176 10161 to 10176 30011 40011 WriteData[10]

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MVI Address 0xxx 1xxxx 3xxxx 4xxxx Tag Address


50 0801 to 0816 10801 to 10816 30051 40051 WriteData[50]
100 1601 to 1616 11601 to 11616 30101 40101 WriteData[100]
200 3201 to 3216 13201 to 13216 30201 40201 WriteData[200]
500 8001 to 8016 18001 to 18016 30501 40501 WriteData[500]
598 9569 to 9584 19569 to 19584 30599 40599 WriteData[598]
599 9585 to 9600 19585 to 19600 30600 40600 WriteData[599]
600 to 999 N/A N/A N/A N/A Reserved
1000 31001* 41001 ReadData[0]
1001 31002* 41002 ReadData[1]
1002 31003* 41003 ReadData[2]
1003 31004* 41004 ReadData[3]
1004 31005* 41005 ReadData[4]
1005 31006* 41006 ReadData[5]
1006 31007* 41007 ReadData[6]
1007 31008* 41008 ReadData[7]
1008 31009* 41009 ReadData[8]
1009 31010* 41010 ReadData[9]
1010 31011* 41011 ReadData[10]
1050 31051* 41051 ReadData[50]
1100 31101* 41101 ReadData[100]
1200 31201* 41201 ReadData[200]
1500 31501* 41501 ReadData[500]
1598 31599* 41599 ReadData[598]
1599 31600* 41600 ReadData[599]
The above addressing chart will work with many Modbus applications. Values
listed in the READDATA array for 31001 to 31600 are shown with an * beside
them.
Although these are valid addresses, they will not work in the application. The
Master must issue a Write command to the addresses that correspond to the
READDATA array. For Modbus addresses 3xxxx these are considered Input
registers, and a Modbus Master does not have a function code for this type of
data.

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3.2.2 Customizing the Memory Map


In some cases, the above memory map will not work for the application.
Sometimes a Master must read bits starting at address 0001, and also read a
register starting at 40001. With the memory map in this Modbus Memory Map
(page 61), this is not possible, as WRITEDATA[0] is seen as both 0001 to 0016,
and 40001. To accommodate this, you can customize the starting location within
the module for each device using the parameters shown below.

Parameter Value Description


BitInOffset 0 Defines the starting address within the module for 1xxxx
Modbus addressing. A value of 0 sets 10001 to 10016 as
address 0 in the MVI56E-MCM module.
WordInOffset 10 Defines the starting address within the module memory for
3xxxx registers.
OutOffset 1000 Defines the starting address within the module for 0xxx coils.
HoldOffset 1010 Defines the starting address within the module for 4xxxx
addressing.

Based on the configuration described above for the ModDef section of the
module and the values specified for the offset parameters, below is the Modbus
addressing map for the module.
MVI Address 0xxx 1xxxx 3xxxx 4xxxx Tag Address
0 10001 to 10016 WriteData[0]
1 10017 to 10032 WriteData[1]
9 10145 to 10160 WriteData[9]
10 10161 to 10176 30001 WriteData[10]
11 10177 to 10192 30002 WriteData[11]
100 11601 to 11616 30091 WriteData[100]
200 13201 to 13216 30191 WriteData[200]
500 18001 to 18016 30491 WriteData[500]
598 19569 to 19584 30489 WriteData[598]
599 19585 to 19600 30490 WriteData[599]
600 to 999 N/A N/A N/A N/A Reserved
1000 0001 to 0016 ReadData[0]
1001 0017 to 0032 ReadData[1]
1009 0145 to 0160 ReadData[9]
1010 0161 to 0176 40001 ReadData[10]
1011 0177 to 0192 40002 ReadData[11]
1050 0801 to 0816 40041 ReadData[50]
1100 1601 to 1616 40091 ReadData[100]

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MVI Address 0xxx 1xxxx 3xxxx 4xxxx Tag Address


1200 3201 to 3216 40191 ReadData[200]
1500 8001 to 8016 40491 ReadData[500]
1598 9569 to 9584 40589 ReadData[598]
1599 9585 to 9600 40590 ReadData[599]
With the offset parameters listed above, the Modbus Master could read from coils
10001 to 10176 using the tags MCM.DATA.WRITEDATA[0] TO [9]. The Master
could also read from address 30001 to 30490, and the data contained in those
Modbus addresses would come from the tags MCM.DATA.WRITEDATA[10] TO
[499] within the ControlLogix program.
The Master could then write to coils addressing 0001 to 0160 and this data would
reside within the ControlLogix program in tags MCM.DATA.READDATA[0] TO [9].
The Master could then write to registers using Modbus addresses 40001 to
40590, and this information would reside in addresses
MCM.DATA.READDATA[10] TO [599].

Note: The offset parameter only sets the starting location for the data. As shown above, if the
Master issues a Write command to address 40001, the data will go into the ControlLogix processor
at address MCM.DATA.READDATA[10].

Likewise, a Write To bit address 0161 will also change to address


MCM.DATA.READDATA[10].0 within the program. Be careful not to overlap your
data. You may want leave additional registers/bits unused to allow for future
expansion in the program.

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3.3 Slave Configuration


Any parameters not mentioned in this section are not used when the module is
configured as a Modbus Master.
Value Description
Enabled 1= enable port, 0 = disable port
Type 1= Modbus Slave Port
The module also supports a variety of Pass-Through modes. See
Pass-Through Blocks (page 135) for more information.
FloatFlag As a Slave, emulates Enron/Daniel style floats. See Floating-Point
Data Handling (Modbus Slave) (page 65) for more information.
FloatStart Register offset in message for floating data point. See Floating-
Point Data Handling (Modbus Slave) (page 65) for more
information.
Protocol 0 = Modbus RTU mode, 1 = Modbus ASCII mode
Baudrate Sets the baud rate for the port. Valid values for this field are 110,
150, 300, 600, 1200, 2400, 4800, 9600, 19200, 384 or 3840 (for
38,400 baud), 576 or 5760 (for 57,600 baud) and 115,1152, or
11520 (for 115,200 baud)
Parity 0 = None, 1 = Odd, 2 = Even
DataBits 8 = Modbus RTU mode, 8 or 7 = Modbus ASCII mode
StopBits Valid values are 1 or 2
SlaveID Valid values are 1 to 247

3.4 Floating-Point Data Handling (Modbus Slave)


In most applications, the use of floating-point data requires no special handling.
1 Copy the data to and from the MVI56E-MCM module with a tag configured as
a data type REAL in the ControlLogix processor.
Each floating-point value will occupy 2 registers on the Modbus network.
Some Master devices use Enron or Daniel Float data. These types of floats
require one Modbus register for each float in the module memory. If your
Master requires this addressing, refer to the following section.
For standard floating-point data handling, the following is an example of
copying 10 floats to the module.
2 First, configure a tag within the ControlLogix processor.

3 Then configure a COP statement within the main routine to copy this tag to
the module's MCM.DATA.WRITEDATA array.

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The length of the copy statement is determined by the Dest file size. To copy 10
floats from the MCM_Write_Floats array to the MCM.DATA.WRITEDATA array,
the length of the COP statement must be set to a value of 20.

To copy data from the MVI56E-MCM module to a floating-point tag within the
ControlLogix processor
1 Configure a tag within the ControlLogix processor as shown.

2 Then configure the COP statement to move data from the


MCM.DATA.READDATA array, and over to the new tag MCM_READ_FLOATS
tag as shown here.

Once again, the COP statement will take as many of the Source elements
required to fill the Dest tag for the length specified. Therefore, the COP statement
will take MCM.DATA.READDATA[0] TO [19] to fill the MCM_READ_FLOATS[0] TO
[9].

3.4.1 Enron/Daniel Float Configuration


Sometimes it is necessary for the module to emulate Enron or Daniel floating-
point addressing.
Copying the data to the MCM.DATA.WRITEDATA array and from the
MCM.DATA.READDATA array is the same as described in the section above. The
main difference is the addressing of the module.
For example, an Enron Float device is required to access address 47001 for
floating-point data, and each Modbus register would emulate a single float value
(does not require 2 Modbus addresses for 1 float value).
A Master device requiring this type of addressing, would require that for every
count of 1, the MVI56E-MCM module responds to the request message with 4
bytes (one 32-bit REAL) value.
To emulate this addressing, the module has the parameters
MCM.CONFIG.PORTX.FLOATFLAG, FLOATSTART, and FLOATOFFSET.
Value Description
FloatFlag Tells the module to use the FloatStart and FloatOffset parameters
listed below
FloatStart Determines what starting address on the Modbus network to treat
as floating-point data. A value of 7000 will signal the module that
address 47001 on the Modbus network is the starting location for
Modbus floating-point data. Every address will occupy 2 registers
within the modules database
FloatOffset Determines the address within the module to which to associate
the data from the FloatStart section.

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Here is a sample configuration for the module.

With the above configuration, this would be the addressing for the module.
Module Address Modbus Address Tag Address
100 47001 MCM.DATA.WriteData[100]
102 47002 MCM.DATA.WriteData[102]
104 47003 MCM.DATA.WriteData[104]
110 47006 MCM.DATA.WriteData[110]
120 47011 MCM.DATA.WriteData[120]
200 47051 MCM.DATA.WriteData[200]
300 47101 MCM.DATA.WriteData[300]
500 47201 MCM.DATA.WriteData[500]

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3.5 Read and Write Same Modbus Address (Pass Through)


In some applications, the Modbus Master must be able to read and write to the
same Modbus address within the module. This is not possible for normal Slave
communication, as data can either be read from the WriteData array, or written to
the ReadData array, but not both.
Pass Through mode allows the Modbus Master to bypass the module's internal
memory, and then read and write directly to the processor, using only the
WriteData array. The basic theory of pass through is that the ladder logic will
constantly be updating values in the MVI56E-MCM module memory using the
WriteData array. When the Master issues a Write command, the module will build
a special block of data. This block of data is then presented to the ladder logic
and then copied back into the WriteData array. The following illustration shows
Pass Through operation of the module.

Note: For RSLogix version 15 and lower, the ladder logic necessary for the successful execution of
this block is contained in the subroutine _PassThru.

Pass Through should only be used when required. If a Master issues a Write command to the
module, the module must build a special block of information. Then, it waits for confirmation from
the ladder logic that the block has been processed.

Note: If the module is waiting for the block to be processed by the ladder, and the Master device
issues another Write command, the module will return an Error Code of 6 (module busy). This error
causes the ladder not to process data written by the Master.

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4 Verify Communication

In This Chapter
 Verifying Master Communications ......................................................... 69
 Verify Slave Communications................................................................ 76

There are several ways to verify that the MVI56E-MCM module is communicating
with the processor and with the Modbus network.
 View the LED Status Indicators
 View the Module Status in the MVI56E-MCM Status Data Definition (page
160).
 View Diagnostics in Diagnostics and Troubleshooting (page 78)

4.1 Verifying Master Communications


The Modbus Master commands are configured, now it is time to verify that these
commands are working correctly.
Within the MVI56E-MCM module, there are a couple of ways of checking to see if
the commands that have been configured in the previous location are working
correctly.
The most common, and detailed method of checking the communications is
using the MCM.CONFIG.PORTX.CMDERRPTR parameter. This parameter will tell
you the individual status of each command that is issued by the module. Another
method is by checking the MCM.STATUS.PRTXERRS location for total
commands issued, responses received, errors, and so on.

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4.1.1 MVI56E-MCM Status Data Definition as a Master


This section contains a description of the members present in the MCM.STATUS
object. This data is transferred from the module to the processor as part of each
read block using the module's input image. Sample Ladder Logic will copy this
information from the LOCAL: X: I.DATA {OFFSET} tag into the MCM.STATUS
array.
Offset Content Description
202 Program Scan Count This value is incremented each time a complete program
cycle occurs in the module.
203 to 204 Product Code These two registers contain the product code of "MCM".
205 to 206 Product Version These two registers contain the product version for the
current running software.
207 to 208 Operating System These two registers contain the month and year values for
the program operating system.
209 to 210 Run Number These two registers contain the run number value for the
currently running software.
211 Port 1 Command List This field contains the number of requests made from this
Requests port to Slave devices on the network.
212 Port 1 Command List This field contains the number of Slave response messages
Response received on the port.
213 Port 1 Command List This field contains the number of command errors processed
Errors on the port. These errors could be due to a bad response or
command.
214 Port 1 Requests This field contains the total number of messages sent from
the port.
215 Port 1 Responses This field contains the total number of messages received on
the port.
216 Port 1 Errors Sent This field contains the total number of message errors sent
from the port.
217 Port 1 Errors This field contains the total number of message errors
Received received on the port.
218 Port 2 Command List This field contains the number of requests made from this
Requests port to Slave devices on the network.
219 Port 2 Command List This field contains the number of Slave response messages
Response received on the port.
220 Port 2 Command List This field contains the number of command errors processed
Errors on the port. These errors could be due to a bad response or
command.
221 Port 2 Requests This field contains the total number of messages sent out the
port.
222 Port 2 Responses This field contains the total number of messages received on
the port.
223 Port 2 Errors Sent This field contains the total number of message errors sent
out the port.
224 Port 2 Errors This field contains the total number of message errors
Received received on the port.
225 Read Block Count This field contains the total number of read blocks
transferred from the module to the processor.

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Offset Content Description


226 Write Block Count This field contains the total number of write blocks
transferred from the module to the processor.
227 Parse Block Count This field contains the total number of blocks successfully
parsed that were received from the processor.
228 Command Event This field contains the total number of command event
Block Count blocks received from the processor.
229 Command Block This field contains the total number of command blocks
Count received from the processor.
230 Error Block Count This field contains the total number of block errors
recognized by the module.
231 Port 1 Current Error For a Master Port, this field contains the command index
number of the most recently executed command that failed.
To find what kind of error occurred, see the Command Error
List entry for this command index number.
232 Port 1 Last Error For a Master Port, this field contains the command index
number of the previous most recently executed command
that failed. To find what kind of error occurred, see the
Command Error List entry for this command index number.
233 Port 2 Current Error For a Master Port, this field contains the command index
number of the most recently executed command that failed.
To find what kind of error occurred, see the Command Error
List entry for this command index number.
234 Port 2 Last Error For a Master Port, this field contains the command index
number of the previous most recently executed command
that failed. To find what kind of error occurred, see the
Command Error List entry for this command index number.

4.1.2 Command Error Codes


The MVI56E-MCM module will return an individual error code for every command
configured within the MCM.CONFIG.PORTXMASTERCMD section. The location of
these error codes are determined by the parameter
MCM.CONFIG.PORTX.CMDERRPTR. This parameter determines where in the
module's 10,000-register database the error codes for each command will be
placed. The amount of error codes returned into the database is determined by
the MCM.CONFIG.PORTX.CMDCOUNT parameter, therefore if the maximum
number of commands have been selected (325), then 325 registers will be
placed into the module memory.

Note: To use up to 325 commands, your MVI56E-MCM module needs to have firmware version
3.01 or higher, and your MVI56E-MCM Add-On Instruction needs to be version 2.8 or higher.
Earlier versions support up to 100 commands.

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To be useful in the application, these error codes must be placed within the
MCM.DATA.READDATA array.
Once again, the configuration in the MCM.CONFIG.MODDEF section for
READSTARTREG, and READREGCOUNT determine which of the 10,000 registers
will be presented to the ControlLogix processor and placed in the tag
MCM.DATA.READDATA array.
Based on the sample configuration values for READSTARTREG and
READREGCNT, this will be addresses 1000 to 1599 of the module memory. Below
are the sample configuration values.

Based on these values shown above, a good place for the


MCM.CONFIG.PORTX.CMDERRPTR is address 1500, as shown.

With the CMDERRPTR pointer set to address 1500 and the CMDCOUNT set to a
value of 100, this will place your Command Error Data at addresses 1500 to
1599 of the module memory, and because of the before mentioned configuration
of the MCM.CONFIG.MODDEF READSTARTREG and READREGCNT parameters,
the command error data will be placed into the tags MCM.DATA.READDATA[500]
TO [599].
Each command configured in the MCM.CONFIG.PORTX.MASTERCMD will occupy
one register within the READDATA array. Based on the sample configuration
values, the following table is true.
Error Code for Command ReadData Location
MCM.CONFIG.Port1MasterCmd[0] MCM.DATA.ReadData[500]
MCM.CONFIG.Port1MasterCmd[1] MCM.DATA.ReadData[501]
MCM.CONFIG.Port1MasterCmd[2] MCM.DATA.ReadData[502]
MCM.CONFIG.Port1MasterCmd[3] MCM.DATA.ReadData[503]
MCM.CONFIG.Port1MasterCmd[4] MCM.DATA.ReadData[504]
MCM.CONFIG.Port1MasterCmd[98] MCM.DATA.ReadData[598]
MCM.CONFIG.Port1MasterCmd[99] MCM.DATA.ReadData[599]

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To know where to look for the error data, you need to know what the individual
error codes are.
The following tables describe the possible error codes for the module:

Standard Modbus Protocol Errors


Code Description
1 Illegal Function
2 Illegal Data Address
3 Illegal Data Value
4 Failure in Associated Device
5 Acknowledge
6 Busy, Rejected Message
The "Standard Modbus Protocol Errors" are error codes returned by the device
itself. This means that the Slave device understood the command, but replied
with an Exception Response, which indicates that the command could not be
executed. These responses typically do not indicate a problem with port settings
or wiring.
The most common values are Error Code 2 and Error Code 3.
Error Code 2 means that the module is trying to read an address in the device
that the Slave does not recognize as a valid address. This is typically caused by
the Slave device skipping some registers. If you have a Slave device that has
address 40001 to 40005, and 40007 to 40010, you cannot issue a read
command for addresses 40001 to 40010 (function code 3, DevAddress 0, Count
10) because address 40006 is not a valid address for this Slave.
Instead, try reading just one register, and see if the error code goes away. You
can also try adjusting your DevAddress -1, as some devices have a 1 offset.
An Error Code of 3 is common on Modbus Write Commands (Function Codes
5,6,15, or 16). Typically, this is because you are trying to write to a parameter
that is configured as read only in the Slave device, or the range of the data you
are writing does not match the valid range for that device.
Refer to the documentation for your Slave device, or contact ProSoft Technical
Support for more help with these types of error codes.

Module Communication Error Codes


Code Description
-1 CTS modem control line not set before transmit
-2 Timeout while transmitting message
-11 Timeout waiting for response after request
253 Incorrect Slave address in response
254 Incorrect function code in response
255 Invalid CRC/LRC value in response
"Module Communication Errors" are generated by the MVI56E-MCM module,
and indicate communication errors with the Slave device.

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Error Code -11 indicates that the module is transmitting a message on the
communications wire. However, it is not receiving a response from the addressed
Slave. This error is typically caused by one or more of the following conditions.
 Parameter mismatch, for example the module is set for 9600 baud, Slave is
set for 19,200, parity is set to none, Slave is expecting even, and so on.
 Wiring problem, for example the port jumper on the module is set incorrectly,
or + and - lines on RS485 are switched)
 The Slave device is not set to the correct address, for example the Master is
sending a command to Slave 1 and the Slave device is configured as device
10.
With a -11 error code, check all of the above parameters, wiring, and settings on
the Slave device. Also make sure that you cycle power to the module, or toggle
the MCM.CONTROL.WARMBOOT or COLDBOOT bit to transfer the values in the
MCM.CONFIG array to the module.
Error codes of 253 to 255 typically indicate noise on RS485 lines. Make sure that
you are using the proper RS485 cable, with termination resistors installed
properly on the line. If termination resistors are installed, try removing them as
they are usually only required on cable lengths of more than 1000 feet.

Command List Entry Errors


Code Description
-41 Invalid enable code
-42 Internal address > maximum address
-43 Invalid node address (< 0 or > 255)
-44 Count parameter set to 0
-45 Invalid function code
-46 Invalid swap code
The above error codes indicate that the module has detected an error when
parsing the command.
For all commands that have not been configured (all parameters set to a value of
0) you will receive an error code of -44. To remove this error code, you can
change your MCM.CONFIG.PORTX.CMDCOUNT parameter to the number of
commands that are actually configured, cycle power to the module, or toggle the
MCM.CONTROL.WARMBOOT or COLDBOOT bit to transfer the new values to the
module.

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Transferring the Command Error List to the Processor


You can transfer the command error list to the processor from the module
database. To place the table in the database, set the Command Error Pointer
(MCM.PORT1.CMDERRPTR) parameter to the database location desired.
In the sample ladder, the MCM.PORT1.CMDERRPTR tag is set to a value of 1100.
This will cause the error value of command 0 to be placed at database address
1100. Each command error value occupies one database word. The error value
for command 1 will be in location 1101 and the remaining values in consecutive
database locations.
To transfer this table to the processor, refer to Command Error Codes (page 71).
Make sure that the Command Error table is in the database area covered by the
Read Data (MCM.MODDEF.READSTARTREG and MCM.MODDEF.READREGCNT).

4.1.3 MCM Status Data


Status information can also be obtained from the MVI56E-MCM module by
checking the MCM.STATUS.PRTXERRS location. Below is a sample.

If your system is working correctly, you will see CMDREQ, CMDRESP, REQUESTS,
and RESPONSES all incrementing together. If you see that CMDERR is
incrementing, determine what command is causing the error (using the error
code defined in the previous Command Error Codes (page 71)) and correct the
issue causing the error.

Note: This information is not as detailed as the individual error codes, but they can help to
troubleshoot your application.

Also within the MCM.STATUS location is the parameters for Last Error and
Previous Error, shown below.

This indicates the command index that last generated an error and does not
indicate a command currently in error. In the above example, a value of 2 in
PORT1LASTERR indicates that the last error was generated by
MCM.PORT1MASTERCMD[2]. This does not indicate that this command is
currently in error. The value in MCM.STATUS.PORT1PREVIOUSERR indicates that
before MASTERCMD[2] generated an error, MCM.PORT1.MASTERCMD[1] posted
an error.

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4.2 Verify Slave Communications


For verifying the communications to the module as a Slave you can monitor the
STATUS tags under the PRTXERRS section.
Below is an example.

The REQUESTS field shows the number of request messages sent to the module
as a Slave. The RESPONSES field shows how many times the module has
responded to a request message from the Modbus Master.

4.2.1 MVI56E-MCM Status Data Definition as a Slave


This section contains a description of the members present in the MCM.STATUS
object. This data is transferred from the module to the processor as part of each
read block using the module's input image. Sample Ladder Logic will copy this
information from the LOCAL: X: I.DATA {OFFSET} tag into the MCM.STATUS
array.
Offset Content Description
202 Program Scan Count This value is incremented each time a complete program
cycle occurs in the module.
203 to 204 Product Code These two registers contain the product code of "MCM".
205 to 206 Product Version These two registers contain the product version for the
current running software.
207 to 208 Operating System These two registers contain the month and year values for
the program operating system.
209 to 210 Run Number These two registers contain the run number value for the
currently running software.
214 Port 1 Requests This field contains the total number of messages sent from
the port.
215 Port 1 Responses This field contains the total number of messages received
on the port.
216 Port 1 Errors Sent This field contains the total number of message errors sent
from the port.
217 Port 1 Errors This field contains the total number of message errors
Received received on the port.
221 Port 2 Requests This field contains the total number of messages sent out
the port.
222 Port 2 Responses This field contains the total number of messages received
on the port.
223 Port 2 Errors Sent This field contains the total number of message errors sent
out the port.
224 Port 2 Errors This field contains the total number of message errors
Received received on the port.
225 Read Block Count This field contains the total number of read blocks
transferred from the module to the processor.
226 Write Block Count This field contains the total number of write blocks
transferred from the module to the processor.

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Offset Content Description


227 Parse Block Count This field contains the total number of blocks successfully
parsed that were received from the processor.
228 Command Event This field contains the total number of command event
Block Count blocks received from the processor.
229 Command Block This field contains the total number of command blocks
Count received from the processor.
230 Error Block Count This field contains the total number of block errors
recognized by the module.
231 Port 1 Current Error For a Slave Port, this field contains the value of the most
recently returned error code.
232 Port 1 Last Error For a Slave Port, this field contains the value of the previous
most recently returned error code.
233 Port 2 Current Error For a Slave Port, this field contains the value of the most
recently returned error code.
234 Port 2 Last Error For a Slave Port, this field contains the value of the previous
most recently returned error code.

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5 Diagnostics and Troubleshooting

In This Chapter
 Ethernet LED Indicators ........................................................................ 79
 Clearing a Fault Condition ..................................................................... 81
 Troubleshooting the LEDs ..................................................................... 82
 Setting Up ProSoft Configuration Builder .............................................. 83
 Connecting Your PC to the Module ....................................................... 87
 Downloading the Project to the Module ............................................... 103
 Using the Diagnostics Menu in ProSoft Configuration Builder ............. 104
 Reading Status Data from the Module ................................................ 116
 Configuration Error Codes ................................................................... 117
 Connect to the Module’s Web Page .................................................... 118

The module provides information on diagnostics and troubleshooting in the


following forms:
 LED status indicators on the front of the module provide information on the
module’s status.
 Status data contained in the module can be viewed in ProSoft Configuration
Builder through the Ethernet port.
 Status data values are transferred from the module to the processor.

5.1 Ethernet LED Indicators


The Ethernet LEDs indicate the module's Ethernet port status as follows:

LED State Description


Data OFF Ethernet connected at 10Mbps duplex speed
AMBER Solid Ethernet connected at 100Mbps duplex speed
Link OFF No physical network connection is detected. No Ethernet
communication is possible. Check wiring and cables.
GREEN Solid Physical network connection detected. This LED must be ON solid
or Blinking for Ethernet communication to be possible.

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5.1.1 Scrolling LED Status Indicators


The scrolling LED display indicates the module’s operating status as follows:

Initialization Messages
Code Message
Boot / DDOK Module is initializing
Ladd Module is waiting for required module configuration data from
ladder logic to configure the Modbus ports
Waiting for Processor Connection Module did not connect to processor during initialization
 Sample ladder logic or AOI is not loaded on processor
 Module is located in a different slot than the one
configured in the ladder logic/AOI
 Processor is not in RUN or REM RUN mode
Last config: <date> Indicates the last date when the module changed its IP
address. You can update the module date and time through
the module’s web page, or with the MVI56E Optional Add-On
Instruction.
Config P1/P2 <Modbus mode> After power up and every reconfiguration, the module will
<Port type> <Baud> <Parity> display the configuration of both ports. The information
<Data bits> <Stop Bits> <RS consists of:
Interface> <ID (Slave)> <Cmds:  Modbus mode: RTU/ASCII
(Master)>  Port type: Master/Slave
 Baud: 115200 / 57600 / 38400 / 19200 / 9600/ 4800 /
2400 / 1200 / 600 / 300
 Parity: None / Even / Odd
 Data bits: 7 / 8
 Stop bits: 1 / 2
 RS Interface: RS-232 / RS-422 / RS-485
 ID: Slave Modbus Address
 Cmds: Configured Modbus Master Commands

Operation Messages
After the initialization step, the following message pattern will be repeated.
<Backplane Status> <IP Address> <Backplane Status> <Port Status>
Code Message
<Backplane Status> OK: Module is communicating with processor
ERR: Module is unable to communicate with processor. For
this scenario, the <Port Status> message above is replaced
with "Processor faulted or is in program mode".
<IP Address> Module IP address
<Port Status> OK: Port is communicating without error
Master/Slave Communication Errors: port is having
communication errors. Refer to Diagnostics and
Troubleshooting (page 78) for further information about the
error.

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5.1.2 Non-Scrolling LED Status Indicators


The non-scrolling LEDs indicate the module’s operating status as follows:
LED Label Color Status Indication
APP Red or OFF The module is not receiving adequate power or is not securely
Green plugged into the rack. May also be OFF during configuration
download.
GREEN The MVI56E-MCM is working normally.
RED The most common cause is that the module has detected a
communication error during operation of an application port.
The following conditions may also cause a RED LED:
 The firmware is initializing during startup
 The firmware detects an on-board hardware problem
during startup
 Failure of application port hardware during startup
 The module is shutting down
 The module is rebooting due to a ColdBoot or WarmBoot
request from the ladder logic or Debug Menu
OK Red or OFF The module is not receiving adequate power or is not securely
Green plugged into the rack.
GREEN The module is operating normally.

RED The module has detected an internal error or is being


initialized. If the LED remains RED for over 10 seconds, the
module is not working. Remove it from the rack and re-insert it
to restart its internal program.
ERR Red Not used.

5.2 Clearing a Fault Condition


Typically, if the OK LED on the front of the module turns RED for more than ten
seconds, a hardware problem has been detected in the module or the program
has exited.
To clear the condition, follow these steps:
1 Turn off power to the rack.
2 Remove the card from the rack.
3 Verify that all jumpers are set correctly.
4 If the module requires a Compact Flash card, verify that the card is installed
correctly.
5 Re-insert the card in the rack and turn the power back on.
6 Verify correct configuration data is being transferred to the module from the
ControlLogix controller.
If the module's OK LED does not turn GREEN, verify that the module is inserted
completely into the rack. If this does not cure the problem, contact ProSoft
Technology Technical Support.

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5.3 Troubleshooting the LEDs


Use the following troubleshooting steps if problems occur when the module is
powered up. If these steps do not resolve the problem, please contact ProSoft
Technology Technical Support.

Processor Errors
Problem Description Steps to take
Processor Fault Verify the module is securely plugged into the slot that has been
configured for the module in the I/O Configuration of RSLogix.
Verify the slot location in the rack has been configured correctly in the
ladder logic.
Processor I/O LED This indicates a problem with backplane communications. A problem could
flashes exist between the processor and any installed I/O module, not just the
MVI56E-DNPNET. Verify all modules in the rack are configured correctly.

Module Errors
Problem Description Steps to take
Module Scrolling LED This indicates that backplane transfer operations are failing. Connect to
display: <Backplane the module’s Configuration/Debug port to check this.
Status> condition To establish backplane communications, verify the following items:
reads ERR  The processor is in RUN or REM RUN mode.
 The backplane driver is loaded in the module.
 The module is configured for read and write data block transfer.
 The ladder logic handles all read and write block situations.
 The module is properly configured in the processor I/O configuration
and ladder logic.

OK LED remains RED The program has halted or a critical error has occurred. Connect to the
communication port to see if the module is running. If the program has
halted, turn off power to the rack, remove the card from the rack and re-
insert the card in the rack, and then restore power to the rack.

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5.4 Setting Up ProSoft Configuration Builder


ProSoft Configuration Builder (PCB) provides a convenient way to configure,
diagnose, and troubleshoot your MVI56E-MCM module.

5.4.1 Installing ProSoft Configuration Builder


The ProSoft Configuration Builder (PCB) software is used to configure the
module. You can find the latest version of the ProSoft Configuration Builder
(PCB) on our web site: http://www.prosoft-technology.com. The installation
filename contains the PCB version number. For example,
PCB_4.1.0.4.0206.EXE.

If you are installing PCB from the ProSoft website:


1 Open a browser window and navigate to
http://www.prosoft-technology.com/pcb.
2 Click the download link for ProSoft Configuration Builder, and save the file to
your Windows desktop.
3 After the download completes, double-click the file to install. If you are using
Windows 7, right-click on the PCB installation file and click RUN AS
ADMINISTRATOR. Follow the instructions that appear on the screen.
4 If you want to find additional software specific to your MVI56E-MCM, enter
the model number into the website search box and press the Enter key.

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5.4.2 Setting Up the Project


To begin, start PROSOFT CONFIGURATION BUILDER (PCB).

If you have used other Windows configuration tools before, you will find the
screen layout familiar. PCB’s window consists of a tree view on the left, and an
information pane and a configuration pane on the right side of the window. When
you first start PCB, the tree view consists of folders for Default Project and
Default Location, with a Default Module in the Default Location folder. The
following illustration shows the PCB window with a new project.

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Your first task is to add the MVI56E-MCM module to the project.


1 Use the mouse to select DEFAULT MODULE in the tree view, and then click the
right mouse button to open a shortcut menu.
2 On the shortcut menu, select CHOOSE MODULE TYPE. This action opens the
Choose Module Type dialog box.

3 In the Product Line Filter area of the dialog box, select MVI56E. In the Select
Module Type dropdown list, select MVI56E-MCM, and then click OK to save
your settings and return to the ProSoft Configuration Builder window.

5.4.3 Assigning an IP Address in the Project


In this step, you assign an IP address for the MVI56E-MCM module using
ProSoft Configuration Builder. This becomes the permanent IP address for the
module after you download the configuration to the module (refer to Downloading
the Project to the Module (page 103)).
The module’s default IP address is 192.168.0.250.
1 Determine the network settings for your module, with the help of your network
administrator if necessary. You will need the following information:
o IP address (fixed IP required) _____ . _____ . _____ . _____
o Subnet mask _____ . _____ . _____ . _____
o Gateway address _____ . _____ . _____ . _____

Note: The gateway address is optional, and is not required for networks that do not use a default
gateway.

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2 Start ProSoft Configuration Builder.


3 Select the MVI56E-MCM icon, and then click the [+] symbol to expand the
MVI56E-MCM tree.
4 Right-click ETHERNET CONFIGURATION to open the shortcut menu.

5 On the shortcut menu, select CONFIGURE. This opens the EDIT-WATTCP


dialog box.

6 Use this dialog box to enter the MVI56E-MCM module’s permanent IP


Address (MY_IP), subnet mask (NETMASK) and default gateway
(GATEWAY).
7 Click OK to save the updated Ethernet configuration in the project.

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5.5 Connecting Your PC to the Module

5.5.1 Download the IP Address through CIPconnect


You can use CIPconnect® to connect a PC to the ProSoft Technology MVI56E-
MCM module over Ethernet using Rockwell Automation’s 1756-ENBT
EtherNet/IP® module. This allows you to configure the MVI56E-MCM network
settings and view module diagnostics from a PC. RSLinx is not required when
you use CIPconnect. All you need are:
 The IP addresses and slot numbers of any 1756-ENBT modules in the path
 The slot number of the MVI56E-MCM in the destination ControlLogix chassis
(the last ENBTx and chassis in the path).
If you do not have this information, you can still assign the IP address to the
module (refer to Assigning a Temporary IP Address (page 99)).
To use CIPconnect, follow these steps.
1 In the tree view in ProSoft Configuration Builder, right-click the MVI56E-MCM
icon to open a shortcut menu.
2 On the shortcut menu, choose DIAGNOSTICS.

3 In the Diagnostics window, click the SET UP CONNECTION button.

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4 In the Select Connection Type dropdown list, choose 1756-ENBT. The


default path appears in the text box, as shown in the following illustration.

5 Click CIP PATH EDIT to open the CIPconnect Path Editor dialog box.

The CIPconnect Path Editor allows you to define the path between the PC and
the MVI56E-MCM module. The first connection from the PC is always a 1756-
ENBT (Ethernet/IP) module.
Each row corresponds to a physical rack in the CIP path.
 If the MVI56E-MCM module is located in the same rack as the first 1756-
ENBT module, select RACK NO. 1 and configure the associated parameters.

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 If the MVI56E-MCM is available in a remote rack (accessible through


ControlNet or Ethernet/IP), include all racks (by using the ADD RACK button).

Parameter Description
Source Module Source module type. This field is automatically selected
depending on the destination module of the last rack
(1756-CNB or 1756-ENBT).
Source Module IP Address IP address of the source module (only applicable for
1756-ENBT)
Source Module Node Address Node address of the source module (only applicable for
1756-CNB)
Destination Module Select the destination module associated to the source module
in the rack. The connection between the source and destination
modules is performed through the backplane.
Destination Module Slot Number The slot number where the destination MVI56E module is
located.

To use the CIPconnect Path Editor, follow these steps.


1 Configure the path between the 1756-ENBT connected to your PC and the
MVI56E-MCM module.
o If the module is located in a remote rack, add more racks to configure the
full path.
o The path can only contain ControlNet or Ethernet/IP networks.
o The maximum number of supported racks is six.
2 Click CONSTRUCT CIP PATH to build the path in text format.
3 Click OK to confirm the configured path.

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Example 1: Local Rack Application


For this example, the MVI56E-MCM module is located in the same rack as the
1756-ENBT that is connected to the PC.

MVI56E Module 1756-ENBT


Rack 1

0 1 2 3
Ethernet

Rack 1
Slot Module Network Address
0 ControlLogix Processor -
1 Any -
2 MVI56E-MCM -
3 1756-ENBT IP=192.168.0.100

1 In ProSoft Configuration Builder, right-click the MVI56E-MCM icon to open a


shortcut menu.
2 On the shortcut menu, choose DIAGNOSTICS.

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3 In the Diagnostics window, click the SET UP CONNECTION button.

4 In the Select Connection Type dropdown list, choose 1756-ENBT. The


default path appears in the text box, as shown in the following illustration.

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5 Configure the path as shown in the following illustration, and click


CONSTRUCT CIP PATH to build the path in text format.

6 Click OK to close the CIPconnect Path Editor and return to the Connection
Setup dialog box.
7 Check the new path in the Connection Setup dialog box.

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8 Click TEST CONNECTION to verify that the physical path is available. The
following message should be displayed upon success.

9 Click OK to close the Test Connection pop-up and then click CONNECT to
close the Connection Set up dialog box. The Diagnostics menu is now
connected through CIPconnect.

Example 2: Remote Rack Application


For this example, the MVI56E-MCM module is located in a remote rack
accessible through ControlNet, as shown in the following illustration.

1756-CNB 1756-ENBT
Rack 1

0 1 2 3
Ethernet

ControlNet

1756-CNB MVI56E Module


Rack 2

0 1 2 3 4 5 6

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Rack 1
Slot Module Network Address
0 ControlLogix Processor -
1 1756-CNB Node = 1
2 1756-ENBT IP=192.168.0.100
3 Any -

Rack 2
Slot Module Network Address
0 Any -
1 Any -
2 Any -
3 Any -
4 Any -
5 1756-CNB Node = 2
6 MVI56E-MCM -

1 In ProSoft Configuration Builder, right-click the MVI56E-MCM icon to open a


shortcut menu.
2 On the shortcut menu, choose DIAGNOSTICS.

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3 In the Diagnostics window, click the SET UP CONNECTION button.

4 In the Select Connection Type dropdown list, choose 1756-ENBT. The


default path appears in the text box, as shown in the following illustration.

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5 Configure the path as shown in the following illustration, and click


CONSTRUCT CIP PATH to build the path in text format.

6 Click OK to close the CIPconnect Path Editor and return to the Connection
Setup dialog box.
7 Check the new path in the Connection Setup dialog box.

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8 Click TEST CONNECTION to verify that the physical path is available. The
following message should be displayed upon success.

9 Click OK to close the Test Connection pop-up and then click CONNECT to
close the Connection Set up dialog box. The Diagnostics menu is now
connected through CIPconnect.

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5.5.2 Using RSWho to Connect to the Module

You need to have RSLinx installed on your PC to use this feature. You also need an ENBT module
set up in the rack. For information on setting up the ENBT module, see Using CIPconnect to
Connect to the Module.

1 In the tree view in ProSoft Configuration Builder, right-click the MVI56E-MCM


module.
2 From the shortcut menu, choose DOWNLOAD FROM PC TO DEVICE.
3 In the Download dialog box, choose 1756 ENBT from the Select Connection
Type dropdown box.

4 Click RSWHO to display modules on the network. The MVI56E-MCM module


will automatically be identified on the network.

5 Select the module, and then click OK.

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5.5.3 Connecting Your PC to the Module's Ethernet Port


With the module securely mounted, connect one end of the Ethernet cable to the
CONFIG (E1) Port, and the other end to an Ethernet hub or switch accessible from
the same network as your PC. Or, you can connect directly from the Ethernet
Port on your PC to the CONFIG (E1) Port on the module.

Assigning a Temporary IP Address


This procedure assigns a temporary IP address so that you can use the ProSoft
Configuration Builder to download a configuration file containing the permanent
IP address.

Important: ProSoft Configuration Builder locates MVI56E-MCM modules through UDP broadcast
messages. These messages may be blocked by routers or layer 3 switches. In that case, ProSoft
Discovery Service will be unable to locate the modules.

To use ProSoft Configuration Builder, arrange the Ethernet connection so that there is no router/
layer 3 switch between the computer and the module OR reconfigure the router/ layer 3 switch to
allow routing of the UDP broadcast messages.

1 In the tree view in ProSoft Configuration Builder, select the MVI56E-MCM


module.

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2 Click the right mouse button to open a shortcut menu. On the shortcut menu,
choose DIAGNOSTICS.

3 In the Diagnostics window, click the SET UP CONNECTION button.

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4 In the Connection Setup dialog box, click the BROWSE DEVICE(S) button to
open the ProSoft Discovery Service. Right-click the module icon, and then
choose ASSIGN TEMPORARY IP.

5 The module’s default IP address is usually 192.168.0.250. Choose an unused


IP within your subnet, and then click OK.

Important: The temporary IP address is only valid until the next time the module is initialized. For
information on how to set the module’s permanent IP address, see Assigning an IP Address in the
Project (page 85).

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6 Close the ProSoft Discovery Service window. Enter the temporary IP in the
Ethernet address field of the Connection Setup dialog box, then click the
TEST CONNECTION button to verify that the module is accessible with the
current settings.

7 If the Test Connection is successful, click CONNECT. The Diagnostics menu


displays in the Diagnostics window.

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5.6 Downloading the Project to the Module

Note: For alternative methods of connecting to the module with your PC, refer to Connecting Your
PC to the Module (page 87).

In order for the module to use the settings you configured, you must download
(copy) the updated Project file from your PC to the module.
1 In the tree view in ProSoft Configuration Builder, right-click the MVI56E-MCM
icon to open a shortcut menu.
2 Choose DOWNLOAD FROM PC TO DEVICE. This opens the Download dialog
box.
3 In the Download dialog box, choose the connection type in the Select
Connection Type dropdown box:
o Choose ETHERNET if you are connecting to the module through the
Ethernet cable.
o Choose 1756 ENBT if you are connecting to the module through
CIPconnect or RSWho.
Refer to Connecting Your PC to the Module (page 87) for more
information.
Note: If you connected to the module using an Ethernet cable and set a
temporary IP address, the Ethernet address field contains that temporary IP
address. ProSoft Configuration Builder uses this temporary IP address to
connect to the module.

4 Click TEST CONNECTION to verify that the IP address allows access to the
module.
5 If the connection succeeds, click DOWNLOAD to transfer the Ethernet
configuration to the module.

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If the Test Connection procedure fails, you will see an error message. To correct
the error, follow these steps.
1 Click OK to dismiss the error message.
2 In the Download dialog box, click BROWSE DEVICE(S) to open ProSoft
Discovery Service.

3 Select the module, and then click the right mouse button to open a shortcut
menu. On the shortcut menu, choose SELECT FOR PCB.
4 Close ProSoft Discovery Service.
5 Click DOWNLOAD to transfer the configuration to the module.

5.7 Using the Diagnostics Menu in ProSoft Configuration Builder


The Diagnostics menu, available through the Ethernet configuration port for this
module, is arranged as a tree structure, with the Main menu at the top of the tree,
and one or more submenus for each menu command. The first menu you see
when you connect to the module is the Main menu.

Tip: You can have a ProSoft Configuration Builder Diagnostics window open for more than one
module at a time.

To connect to the module’s Configuration/Debug Ethernet port:


1 In ProSoft Configuration Builder, select the module, and then click the right
mouse button to open a shortcut menu.

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2 On the shortcut menu, choose DIAGNOSTICS.

3 In the Diagnostics window, click the SET UP CONNECTION button.

4 In the Connection Setup dialog box, click the TEST CONNECTION button to
verify that the module is accessible with the current settings.

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You can also use CIPconnect® to connect to the module through a 1756-
ENBT card by choosing 1756-ENBT in the SELECT CONNECTION TYPE list
Refer to Using CIPconnect to Connect to the Module for information on how
to construct a CIP path.

5 If the Test Connection is successful, click CONNECT to display the


Diagnostics menu in the Diagnostics Window.

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If PCB is unable to connect to the module:


1 Click the BROWSE DEVICE(S) button to open the ProSoft Discovery Service.
Select the module, then right-click and choose SELECT FOR PCB.

2 Close ProSoft Discovery Service, and click the CONNECT button again.
3 If these troubleshooting steps fail, verify that the Ethernet cable is connected
properly between your computer and the module, either through a hub or
switch (using the grey cable) or directly between your computer and the
module (using the red cable).

If you are still not able to establish a connection, contact ProSoft Technology for
assistance.

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5.7.1 The Diagnostics Menu


The Diagnostics menu, available through the Ethernet configuration port for this
module, is arranged as a tree structure, with the Main menu at the top of the tree,
and one or more submenus for each menu command. The first menu you see
when you connect to the module is the Main menu.

5.7.2 Monitoring Backplane Information


Use the BACKPLANE menu to view the backplane status information for the
MVI56E-MCM module.

Backplane Configuration
Click Config to view current backplane configuration settings, including
 Read Start
 Read Count
 Write Start
 Write Count
 Error Status Pointer
The settings on this menu correspond with the MCM.CONFIG.MODDEF controller
tags in the ModDef Settings (page 60).

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Backplane Status
Use the Status menu to view current backplane status, including
 Number of retries
 Backplane status
 Fail count
 Number of words read
 Number of words written
 Number of words parsed
 Error count
 Event count
 Command count
During normal operation, the read, write, and parsing values should increment
continuously, while the error value should not increment.
The status values on this menu correspond with members of the MVI56E-MCM
Status Data Definition (page 160).

5.7.3 Monitoring Database Information


Use the Database menu to view the contents of the MVI56E-MCM module’s
internal database. The data locations on this menu corresponds with the
MVI56E-MCM Database Definition (page 150)
You can view data in the following formats:

ASCII

Decimal

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Float

Hexadecimal

Use the scroll bar on the right edge of the window to view each page (100 words)
of data.

5.7.4 Monitoring General Information


Use the General Menu to view module version information.

The values on this menu correspond with the contents of the module’s Misc.
Status (page 158).

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5.7.5 Monitoring Modbus Port Information


Use the Modbus Port 1 and Modbus Port 2 menus to view the information for
each of the MVI56E-MCM module’s Modbus application ports.

Port Configuration
Use the Port Configuration menu to view configuration settings for Modbus Port 1
and Modbus Port 2. The values on this menu correspond with the controller tags
MCM.CONFIG.Port1 and MCMPort (page 162).

Master Command List


Use the Master Command List menu to view the command list settings for
Modbus Port 1 and Modbus Port 2. The values on this menu correspond with the
controller tags MCM.CONFIG.PORT1MASTERCMD and
MCM.CONFIG.Port2MasterCmd.
Use the scroll bar on the right edge of the window to view each Modbus Master
command.

Note: The Master Command List is available only if the port is configured as a Modbus Master.

Master Command Status


Use the Master Command Status menu to view Master command status for
Modbus Port 1 and Modbus Port 2.
A zero indicates no error.
A non-zero value indicates an error. Refer to Command Error Codes (page 71)
for an explanation of each value.

Slave Status List


Use the Slave Status List menu to view the status of each Slave connected to the
Modbus Master port.
Slaves attached to the Master Port can have one of the following states:
0 The Slave is inactive and not defined in the command list for the Master Port.
1 The Slave is actively being polled or controlled by the Master Port. This does not
indicate that the Slave has responded to this message.
2 The Master Port has failed to communicate with the Slave device. Communications
with the Slave is suspended for a user defined period based on the scanning of the
command list.
3 Communications with the Slave has been disabled by the ladder logic. No
communication will occur with the Slave until this state is cleared by the ladder
logic.
Refer to Slave Status Blocks (3000 to 3003 or 3100 to 3103) (page 129) for more
information.

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Port Status
Use the Port Status menu to view status for Modbus Port 1 and Modbus Port 2.
During normal operation, the number of requests and responses should
increment, while the number of errors should not change.

5.7.6 Data Analyzer


The Data Analyzer mode allows you to view all bytes of data transferred on each
port. Both the transmitted and received data bytes are displayed. Use of this
feature is limited without a thorough understanding of the protocol.

Configuring the Data Analyzer

Select Timing Interval


Time Ticks help you visualize how much data is transmitted on the port for a
specified interval. Select the interval to display, or choose No Ticks to turn off
timing marks.

Select the Communication Port to Analyze


You can view incoming and outgoing data for one application port at a time.
Choose the application port to analyze.

Select the Data Format


You can view incoming and outgoing data in Hexadecimal (HEX) or
Alphanumeric (ASCII) format.

Starting the Data Analyzer

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The following illustration shows an example of the Data Analyzer output.

The Data Analyzer can display the following special characters.


Character Definition
[] Data enclosed in these characters represent data received on the port.
<> Data enclosed in these characters represent data transmitted on the port.
<R+> These characters are inserted when the RTS line is driven high on the port.
<R-> These characters are inserted when the RTS line is dropped low on the port.
<CS> These characters are displayed when the CTS line is recognized high.
_TT_ These characters are displayed when the "Time Tick" is set to any value other than
"No Ticks".

Stopping the Data Analyzer

Important: When in analyzer mode, program execution will slow down. Only use this tool during a
troubleshooting session. Before disconnecting from the Config/Debug port, please stop the data
analyzer. This action will allow the module to resume its normal high speed operating mode.

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Data Analyzer Tips


For most applications, HEX is the best format to view the data, and this does
include ASCII based messages (because some characters will not display in the
Diagnostics window, and by capturing the data in HEX, we can figure out what
the corresponding ASCII characters are supposed to be).
The Tick value is a timing mark. The module will print a _TT for every xx
milliseconds of no data on the line. Usually 10milliseconds is the best value to
start with.
To save a capture file of your Diagnostics session
1 After you have selected the Port, Format, and Tick, we are now ready to start
a capture of this data.

2 When you have captured the data you want to save, click again to stop
capturing data.

You have now captured, and saved the file to your PC. This file can now be used
in analyzing the communications traffic on the line, and assist in determining
communication errors. The log file name is PCB-Log.txt, located in the root
directory of your hard drive (normally Drive C).
Now you have everything that shows up on the Diagnostics screen being logged
to a file called PCB-Log.txt. You can email this file to ProSoft Technical Support
for help with issues on the communications network.

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To begin the display of the communications data, start the Data Analyzer. When
the Data Analyzer is running, you should see something like this.

The <R+> means that the module is transitioning the communications line to a
transmit state.
All characters shown in <> brackets are characters being sent out by the module.
The <R-> shows when the module is done transmitting data, and is now ready to
receive information back.
And finally, all characters shown in the [ ] brackets is information being received
from another device by the module.
After taking a minute or two of traffic capture, stop the Data Analyzer.

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5.8 Reading Status Data from the Module


The MVI56E-MCM module returns a 33-word Status Data block that can be used
to determine the module’s operating status. This data is located in the module’s
database at registers 15270 to 15302 and at the location specified in the
configuration. This data is transferred to the ControlLogix processor continuously
with each read block. For a complete listing of the status data object, refer to
MVI56E-MCM Status Data Definition (page 160).

5.8.1 Viewing the Error Status Table


Command execution status and error codes for each individual command are
stored in a Master Command Status/Error List, held in the module’s internal
memory. There are several ways to view this data.
 View Command Status, Slave Status and Port Status in the Monitoring
Modbus Port Information (page 111).
 Configure the Command Error Pointer parameter (<CmdErrPtr>) to copy the
status/error values into the User Database area of module memory.
 Copy this table to a section of the ReadData area, where you can view it in
the <READDATAARRAY> tag array in the ControlLogix controller tag database.
You can use these values for communications status monitoring and
alarming.
o <CMDERRPTR> = "MCM.CONFIG.PORTX.CMDERRPTR"
o <READDATAARRAY> = "MCM.DATA.READDATA[X]"
These variables would hold the literal tag names in the sample program or
Add-On Instruction. Use these variables to accommodate future ladder or tag
changes while maintaining backward compatibility.

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5.9 Configuration Error Codes


During module configuration download, the OK and APP LEDs will cycle through
various states. If the OK LED remains RED and the APP LED remains OFF or
RED for a long period of time, look at the configuration error words in the
configuration request block. The structure of the block is shown in the following
table.
Offset Description Length
0 Reserved 1
1 9000 1
2 Module Configuration Errors 1
3 Port 1 Configuration Errors 1
4 Port 2 Configuration Errors 1
5 to 248 Spare 244
249 -2 or -3 1
The bits in each configuration word are shown in the following table. The module
configuration error word has the following definition:
Bit Description Value
0 Read block start value is greater than the database size. 0x0001
1 Read block start value is less than zero. 0x0002
2 Read block count value is less than zero. 0x0004
3 Read block count + start is greater than the database size. 0x0008
4 Write block start value is greater than the database size. 0x0010
5 Write block start value is less than zero. 0x0020
6 Write block count value is less than zero. 0x0040
7 Write block count + start is greater than the database size. 0x0080
8 0x0100
9 0x0200
10 0x0400
11 0x0800
12 0x1000
13 0x2000
14 0x4000
15 0x8000
The port configuration error words have the following definitions:
Bit Description Value
0 Type code is not valid. Enter a value from 0 (Master) to 1 0x0001
(Slave).
1 The float flag parameter is not valid. 0x0002
2 The float start parameter is not valid. 0x0004
3 The float offset parameter is not valid. 0x0008
4 Protocol parameter is not valid. 0x0010

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Bit Description Value


5 Baud rate parameter is not valid. 0x0020
6 Parity parameter is not valid. 0x0040
7 Data bits parameter is not valid. 0x0080
8 Stop bits parameter is not valid. 0x0100
9 Slave ID is not valid. 0x0200
10 Input bit or word, output word and/or holding register 0x0400
offset(s) are not valid.
11 Command count parameter is not valid. 0x0800
12 Spare 0x1000
13 Spare 0x2000
14 Spare 0x4000
15 Spare 0x8000
Correct any invalid data in the configuration for proper module operation. When
the configuration contains a valid parameter set, all the bits in the configuration
words will be clear. This does not indicate that the configuration is valid for the
user application. Make sure each parameter is set correctly for the specific
application.

Note: If the APP, BP ACT and OK LEDs blink at a rate of every one-second, this indicates a
serious problem with the module. Call ProSoft Technology Support to arrange for repairs.

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5.10 Connect to the Module’s Web Page


The module's internal web server provides access to module status, diagnostics,
and firmware updates.
1 In ProSoft Discovery Service, select the module to configure, and then click
the right mouse button to open a shortcut menu.

2 On the shortcut menu, choose VIEW MODULE’S WEBPAGE.

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6 Reference

In This Chapter
 Product Specifications ......................................................................... 121
 Functional Overview ............................................................................ 124
 Cable Connections .............................................................................. 144
 MVI56E-MCM Database Definition...................................................... 150
 MVI56E-MCM Configuration Data ....................................................... 151
 MVI56E-MCM Status Data Definition .................................................. 160
 MVI56E-MCM User Defined Data Types ............................................. 161
 Modbus Protocol Specification ............................................................ 168
 Using the Optional Add-On Instruction ................................................ 180
 Using the Sample Program - RSLogix 5000 Version 15 and earlier .... 189

6.1 Product Specifications


The MVI56E Enhanced Modbus Master/Slave Communication Modules allow
Rockwell Automation® ControlLogix® processors to easily interface with devices
using the Modbus RTU/ASCII serial communications protocol.
The MVI56E-MCM and MVI56E-MCMXT act as input/output modules on the
ControlLogix backplane, making Modbus data appear as I/O data to the
processor. Data transfer to and from the processor is asynchronous from the
communications on the Modbus network. Two independently configurable serial
ports can operate on the same or different Modbus networks. Each port can be
configured as a Modbus Master or Slave, sharing the same user-controlled,
10,000-word database.
The two modules are functionally the same. The MVI56E-MCM is designed for
standard process applications. The MVI56E-MCMXT is designed for the Logix-
XT™ control platform, allowing it to operate in extreme environments. It can
tolerate higher operating temperatures, and it also has a conformal coating to
protect it from harsh or caustic conditions.

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6.1.1 General Specifications


 Backward-compatible with previous MVI56-MCM version
 Single Slot - 1756 ControlLogix® backplane compatible
 10/100 MB Ethernet port for network configuration and diagnostics with Auto
Cable Crossover Detection
 User-definable module data memory mapping of up to 10,000 16-bit registers
 CIPconnect®-enabled network diagnostics and monitoring using ControlLogix
1756-ENxT modules and EtherNet/IP® pass-thru communications
 Sample Ladder Logic or Add-On Instruction (AOI) used for data transfers
between module and processor and for module configuration
 4-character, scrolling, alphanumeric LED display of status and diagnostic
data in plain English
 ProSoft Discovery Service (PDS) software finds the module on the network
and assigns a temporary IP address to facilitate module access

6.1.2 General Specifications - Modbus Master/Slave


Communication Baud rate: 110 to 115K baud
Parameters Stop bits: 1 or 2
Data size: 7 or 8 bits
Parity: None, Even, Odd
RTS timing delays: 0 to 65535 milliseconds
Modbus Modes RTU mode (binary) with CRC-16
ASCII mode with LRC error checking
Floating-Point Floating-point data movement supported, including configurable
Data support for Enron, Daniel®, and other implementations
Modbus Function 1: Read Coil Status 15: Force( Write) Multiple Coils
Codes Supported 2: Read Input Status 16: Preset (Write) Multiple
3: Read Holding Registers Holding Registers
4: Read Input Registers 17: Report Slave ID (Slave Only)
5: Force (Write) Single Coil 22: Mask Write Holding
6: Preset (Write) Single Register (Slave Only)
Holding Register 23: Read/Write Holding
8: Diagnostics (Slave Only, Registers (Slave Only)
Responds to
Subfunction 00)

6.1.3 Functional Specifications


The MVI56E-MCM will operate on a Local or Remote rack (For remote rack
applications with smaller data packet size please refer to the MVI56E-MCMR
product)
 CIPconnect® enabled for module and network configuration using 1756-ENxT
module with EtherNet/IP pass-through communications
 Supports Enron version of Modbus protocol for floating-point data
transactions
 4-digit LED Display for English based status and diagnostics information
 PCB includes powerful Modbus network analyzer
 Error codes, network error counters, and port status data available in user
data memory

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Slave Specifications
The MVI56E-MCM module accepts Modbus function code commands of 1, 2, 3,
4, 5, 6, 8, 15, 16, 17, 22, and 23 from an attached Modbus Master unit. A port
configured as a Modbus Slave permits a remote Master to interact with all data
contained in the module. This data can be derived from other Modbus Slave
devices on the network, through a Master port, or from the ControlLogix
processor.

Master Specifications
A port configured as a virtual Modbus Master device on the MVI56E-MCM
module actively issues Modbus commands to other nodes on the Modbus
network. 325 commands are supported on each port. Additionally, the Master
ports have an optimized polling characteristic that polls slaves with
communication problems less frequently. The ControlLogix processor ladder
logic can issue commands directly from ladder logic or actively select commands
from the command list to execute under ladder logic control.

Note: To use up to 325 commands, your MVI56E-MCM module needs to have firmware version
3.01 or higher, and your MVI56E-MCM Add-On Instruction needs to be version 2.8 or higher.
Earlier versions support up to 100 commands.

6.1.4 Hardware Specifications


General
Specification Description
Backplane Current Load 800 mA @ 5 VDC
3 mA @ 24 VDC
Operating Temperature 0°C to 60°C (32°F to 140°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Extreme/Harsh Environment MVI56E-MCMXT comes with conformal coating
Shock 30 g operational
50 g non-operational
Vibration: 5 g from 10 to 150 Hz
Relative Humidity 5% to 95% (without condensation)
LED Indicators Battery Status (ERR)
Application Status (APP)
Module Status (OK)
4-Character, Scrolling, Alpha- Shows Module, Version, IP, Port Client/Server
Numeric LED Display Setting, Port Status, and Error Information
Communication Ethernet port
Ethernet Port 10/100 Base-T, RJ45 Connector, for CAT5 cable
Link and Activity LED indicators
Auto-crossover cable detection
Shipped with Unit 5 foot Ethernet Straight-Thru Cable (Gray)

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6.2 Functional Overview

6.2.1 About the Modbus Protocol


Modbus is a widely-used protocol originally developed by Modicon in 1978. Since
that time, the protocol has been adopted as a standard throughout the
automation industry.
The original Modbus specification uses a serial connection to communicate
commands and data between Master and Slave devices on a network. Later
enhancements to the protocol allow communication over other types of networks.
Modbus is a Master/Slave protocol. The Master establishes a connection to the
remote Slave. When the connection is established, the Master sends the Modbus
commands to the Slave. The MVI56E-MCM module can work as a Master and as
a Slave.
The MVI56E-MCM module also works as an input/output module between itself
and the Rockwell Automation backplane and ControlLogix processor. The
module uses an internal database to pass data and commands between the
processor and Master and Slave devices on Modbus networks.

6.2.2 Backplane Data Transfer


The MVI56E-MCM module communicates directly over the ControlLogix
backplane. Data is paged between the module and the ControlLogix processor
across the backplane using the module's input and output images. The update
frequency of the images is determined by the scheduled scan rate defined by the
user for the module and the communication load on the module. Typical updates
are in the range of 2 to 10 milliseconds.
This bi-directional transference of data is accomplished by the module filling in
data in the module's input image to send to the processor. Data in the input
image is placed in the Controller Tags in the processor by the ladder logic. The
input image for the module is set to 250 words. This large data area permits fast
throughput of data between the module and the processor.
The processor inserts data to the module's output image to transfer to the
module. The module's program extracts the data and places it in the module's
internal database. The output image for the module is set to 248 words. This
large data area permits fast throughput of data from the processor to the module.

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The following illustration shows the data transfer method used to move data
between the ControlLogix processor, the MVI56E-MCM module and the Modbus
Network.

As shown in the illustration above, all data transferred between the module and
the processor over the backplane is through the input and output images. Ladder
logic must be written in the ControlLogix processor to interface the input and
output image data with data defined in the Controller Tags. All data used by the
module is stored in its internal database. This database is defined as a virtual
Modbus data table with addresses from 0 to 15999.
The database is translated into a Modbus data table, according to which a
Modbus command is received or sent. Refer to Modbus Memory Map (page 61)
for more information.

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The following illustration shows the layout of the module’s internal database
structure:

10,000 registers for user data 0

Register Data
9999

6000 words of configuration and 10000


status data
Status and Config
15999

Data contained in this database is paged through the input and output images by
coordination of the ControlLogix ladder logic and the MVI56E-MCM module's
program. Up to 248 words of data can be transferred from the module to the
processor at a time. Up to 247 words of data can be transferred from the
processor to the module. Each image has a defined structure depending on the
data content and the function of the data transfer as defined below.

6.2.3 Normal Data Transfer


Normal data transfer includes the paging of the user data found in the module’s
internal database in registers 0 to 9999 and the status data. These data are
transferred through read (input image) and write (output image) blocks. Refer to
Using the Sample Program in an Existing Application (page 195) for a description
of the data objects used with the blocks and the ladder logic required. The
structure and function of each block is discussed below.

Read Block
These blocks of data transfer information from the module to the ControlLogix
processor. The following table describes the structure of the input image.

Read Block from Module to Processor


Word Offset Description Length
0 Reserved 1
1 Write Block ID: -1 to 50 1
2 to 201 Read Data 200
202 Program Scan Counter 1
203 to 204 Product Code 2
205 to 206 Product Version 2
207 to 208 Operating System 2

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Word Offset Description Length


209 to 210 Run Number 2
211 to 217 Port 1 Error Status 7
218 to 224 Port 2 Error Status 7
225 to 230 Data Transfer Status 6
231 Port 1 Current Error/Index 1
232 Port 1 Last Error/Index 1
233 Port 2 Current Error/Index 1
234 Port 2 Last Error/Index 1
235 to 248 Spare 14
249 Read Block ID 1

The Read Block ID is an index value used to determine the location of where the
data will be placed in the ControlLogix processor controller tag array of module
read data. Each transfer can move up to 200 words (block offsets 2 to 201) of
data. In addition to moving user data, the block also contains status data for the
module. This last set of data is transferred with each new block of data and is
used for high-speed data movement.
The Write Block ID associated with the block requests data from the ControlLogix
processor. Under normal program operation, the module sequentially sends read
blocks and requests write blocks. For example, if the application uses three read
and two write blocks, the sequence will be as follows:
R1W1R2W2R3W1R1W2R2W1R3W2R1W1
This sequence will continue until interrupted by other write block numbers sent by
the controller or by a command request from a node on the Modbus network or
operator control through the module’s Configuration/Debug port.

Write Block
These blocks of data transfer information from the ControlLogix processor to the
module. The following table describes the structure of the output image.

Write Block from Processor to Module


Word Offset Description Length
0 Write Block ID: -1 to 50 1
1 to 200 Write Data 200
201 to 247 Spare 47
The Write Block ID is an index value used to determine the location in the
module’s database where the data will be placed. Each transfer can move up to
200 words (block offsets 1 to 200) of data.

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6.2.4 Special Function Blocks


Special function blocks are optional blocks used to control the module or request
special data from the module. The current version of the software supports the
following special function blocks:
 Event Command
 Slave Status
 Command Control
 Module Configuration
 Master Command Data List
 Pass-Through
 Warm Boot
 Cold Boot
 Write Configuration

Event Command Blocks (1000 to 1255 or 2000 to 2255)


Event Command blocks send Modbus commands directly from the ladder logic to
one of the Master Ports. The following table describes the format for these
blocks.

Block Request from Processor to Module


Word Offset Description Length
0 1000 to 1255 or 2000 to 2255 1
1 Internal DB Address 1
2 Point Count 1
3 Swap Code 1
4 Modbus Function Code 1
5 Device Database Address 1
6 to 247 Spare 242
The block number defines the Modbus Port that will send the command, and the
Slave node that will respond to the command. Blocks in the 1000 range are
directed to Modbus Port 1, and blocks in the 2000 range are directed to Modbus
Port 2. The Slave address is represented in the block number in the range of 0 to
255. The sum of these two values determines the block number. The other
parameters passed with the block are used to construct the command.
 The Internal DB Address parameter specifies the module’s database
location to associate with the command
 The Point Count parameter defines the number of points or registers for the
command
 The Swap Code is used with Modbus function 3 requests to change the word
or byte order
 The Modbus Function Code has one of the following values 1, 2, 3, 4, 5, 6,
15, or 16
 The Device Database Address is the Modbus register or point in the remote
Slave device to be associated with the command

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When the command receives the block, it will process it and place it in the
command queue. The module will respond to each command block with a read
block. The following table describes the format of this block.

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 Write Block ID 1
2 0 = Fail, 1 = Success 1
3 to 248 Spare 246
249 1000 to 1255 or 2000 to 2255 1
Word two of the block can be used by the ladder logic to determine if the
command was added to the command queue of the module. The command will
only fail if the command queue for the port is full (325 commands for each queue
for modules with firmware version 3.01 or higher and Add-on-Instruction version
2.8 or higher).

Slave Status Blocks (3000 to 3003 or 3100 to 3103)


Slave status blocks send status information of each Slave device on a Master
Port. Slaves attached to the Master Port can have one of the following states:
0 The Slave is inactive and not defined in the command list for the Master Port.
1 The Slave is actively being polled or controlled by the Master Port. This does not
indicate that the Slave has responded to this message.
2 The Master Port has failed to communicate with the Slave device. Communications
with the Slave is suspended for a user defined period based on the scanning of the
command list.
3 Communications with the Slave has been disabled by the ladder logic. No
communication will occur with the Slave until this state is cleared by the ladder
logic.
Slaves are defined to the system when the module initializes the Master
command list. Each Slave defined will be set to a state of one in this initial step. If
the Master Port fails to communicate with a Slave device (retry count expired on
a command), the Master will set the state of the Slave to a value of 2 in the
status table. This suspends communication with the Slave device for a user
specified scan count (ERRORDELAYCNTR value in the MCMPORT object for each
port). Each time a command in the list is scanned that has the address of a
suspended Slave, the delay counter value will be decremented. When the value
reaches zero, the Slave state will be set to one. This will enable polling of the
Slave.
Block ID Description
3002 Request for first 128 Slave status values for Modbus Port 1
3003 Request for last 128 Slave status values for Modbus Port 1
3102 Request for first 128 Slave status values for Modbus Port 2
3103 Request for last 128 Slave status values for Modbus Port 2
The following table describes the format of these blocks.

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Block Request from Processor to Module


Word Offset Description Length
0 3002 to 3003 or 3102 to 3103 1
1 to 247 Spare 246
The module will recognize the request by receiving the special write block code
and respond with a read block with the following format:

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 Write Block ID 1
2 to 129 Slave Poll Status Data 128
130 to 248 Spare 119
249 3002 to 3003 or 3102 to 3103 1
Ladder logic can be written to override the value in the Slave status table. It can
disable (state value of 3) by sending a special block of data from the processor to
the Slave. Port 1 Slaves are disabled using block 3000, and Port 2 Slaves are
disabled using block 3100. Each block contains the Slave node addresses to
disable. The following table describes the structure of the block.

Block Request from Processor to Module


Word Offset Description Length
0 3000 or 3100 1
1 Number of Slaves in Block 1
2 to 201 Slave indexes 200
202 to 247 Spare 46
The module will respond with a block with the same identification code received
and indicate the number of Slaves acted on with the block. The following table
describes the format of the response block.

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 Write Block ID 1
2 Number of Slaves processed 1
3 to 248 Spare 246
249 3000 or 3100 1
Ladder logic can be written to override the value in the Slave status table to
enable the Slave (state value of 1) by sending a special block. Port 1 Slaves are
enabled using block 3001, and Port 2 Slaves are enabled using block 3101. Each
block contains the Slave node addresses to enable. The following table
describes the format for this block.

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Block Request from Processor to Module


Word Offset Description Length
0 3001 or 3101 1
1 Number of Slaves in Block 1
2 to 201 Slave indexes 200
202 to 247 Spare 46
The module will respond with a block with the same identification code received
and indicate the number of Slaves acted on with the block. The following table
describes the format of this response block.

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 Write Block ID 1
2 Number of Slaves processed 1
3 to 248 Spare 246
249 3001 or 3101 1

Command Control Blocks (5001 to 5006 or 5101 to 5106)


Command Control blocks place commands in the command list into the
command queue. Each port has a command queue of up to 325 commands (for
modules with firmware version 3.01 or higher and Add-on-Instruction version 2.8
or higher). The module services commands in the queue before the Master
command list. This gives high priority to commands in the queue. Commands
placed in the queue through this mechanism must be defined in the Master
command list. Under normal command list execution, the module will only
execute commands with the Enable parameter set to one or two. If the value is
set to zero, the command is skipped. Commands may be placed in the command
list with an Enable parameter set to zero. These commands can then be
executed using the Command Control blocks.
One to six commands can be placed in the command queue with a single
request. The following table describes the format for this block.

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Block Request from Processor to Module


Word Offset Description Length
0 5001 to 5006 or 5101 to 5106 1
1 Command index (MCM.CONFIG.PORTXMASTERCMD [command 1
index value])
2 Command index (MCM.CONFIG.PORTXMASTERCMD [command 1
index value])
3 Command index (MCM.CONFIG.PORTXMASTERCMD [command 1
index value])
4 Command index (MCM.CONFIG.PORTXMASTERCMD [command 1
index value])
5 Command index (MCM.CONFIG.PORTXMASTERCMD [command 1
index value])
6 Command index (MCM.CONFIG.PORTXMASTERCMD [command 1
index value])
7 to 247 Spare 241
Blocks in the range of 5001 to 5006 are used for Modbus Port 1, and blocks in
the range of 5101 to 5106 are used for Modbus Port 2. The last digit in the block
code defines the number of commands to process in the block. For example, a
block code of 5003 contains 3 command indexes for Modbus Port 1. The
Command index parameters in the block have a range of 0 to 99 and correspond
to the Master command list entries.
The module responds to a Command Control block with a block containing the
number of commands added to the command queue for the port. The following
table describes the format for this block.

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 Write Block ID 1
2 Number of commands added to command queue 1
3 to 248 Spare 246
249 5000 to 5006 or 5100 to 5106 1

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Configuration Data Transfer


When the module performs a restart operation, it will request configuration
information from the ControlLogix processor. This data is transferred to the
module in specially formatted write blocks (output image). The module will poll for
each block by setting the required write block number in a read block (input
image). Refer to Using the Sample Program in an Existing Application (page 195)
for a description of the data objects used with the blocks and the ladder logic
required. The format of the blocks for configuration is given in the following
topics.

Module Configuration Block (9000)


On boot-up, the module sends a request for configuration information to the
processor. The request block has a Block ID of 9000.

Block Request from Module to Processor


Word Offset Description Length
0 Reserved 1
1 9000 1
2 to 248 Spare 247
249 9000 1

The processor responds by sending a block with general configuration


information to the module.

Configuration Block from Processor to Module


Word Offset Description Length
0 9000 1
1 to 6 Backplane Setup 6
7 to 31 Port 1 Configuration 25
32 to 56 Port 2 Configuration 25
57 to 59 Port 1 Aux. Configuration 3
60 to 62 Port 2 Aux. Configuration 3
63 to 247 Spare 185

If the configuration information is valid, the module commences normal data


transfer operation. If there are errors in the configuration, the module sends the
processor a read block with configuration error codes.

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 9000 1
2 Module Configuration Error Code 1

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Word Offset Description Length


3 Port 1 Configuration Error Code 1
4 Port 2 Configuration Error Code 1
5 to 248 Spare 244
249 -2 or -3 1

Any errors must be corrected before the module will start operating.

Master Command Data List (6000 to 6012 or 6100 to 6112)


Each port on the module can be configured as a Modbus Master device
containing its own list of 325 commands (for modules with firmware version 3.01
or higher and Add-on-Instruction version 2.8 or higher). The commands are read
from the processor using the following Write Block IDs: Modbus Port 1: 6000 to
6012, and Modbus Port 2: 6100 to 6112. The module will sequentially poll for
each block from the processor. Ladder logic must handle all of the data transfers.
The following table describes the structure of each block.

Configuration Block from Processor to Module


Word Offset Description Length
0 6000 to 6012 and 6100 to 6112 1
1 to 8 Command Definition 8
9 to 16 Command Definition 8
17 to 24 Command Definition 8
25 to 32 Command Definition 8
33 to 40 Command Definition 8
41 to 48 Command Definition 8
49 to 56 Command Definition 8
57 to 64 Command Definition 8
65 to 72 Command Definition 8
73 to 80 Command Definition 8
81 to 88 Command Definition 8
89 to 96 Command Definition 8
97 to 104 Command Definition 8
105 to 112 Command Definition 8
113 to 120 Command Definition 8
121 to 128 Command Definition 8
129 to 136 Command Definition 8
137 to 144 Command Definition 8
145 to 152 Command Definition 8
153 to 160 Command Definition 8
161 to 168 Command Definition 8
169 to 176 Command Definition 8
177 to 184 Command Definition 8

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Word Offset Description Length


185 to 192 Command Definition 8
193 to 200 Command Definition 8

Pass-Through Blocks
The Pass-through Mode allows a Modbus Slave port to pass write commands
received from a host directly across the backplane to the ControlLogix processor
for handling by ladder logic. Although this feature requires more ladder logic in
order to implement a solution, there are certain situations where this functionality
can be useful. Some of these situations include:
1 When the slave needs to know when it has been written to
2 When the acceptance of data may require some conditioning
3 When the host’s write data registers must overlap the read register space

Unformatted Pass-Through Blocks (9996)


If one or more of the Slave Ports on the module are configured for the
unformatted pass-through mode, the module will pass blocks with identification
codes of 9996 to the processor for each received write command. Any Modbus
function 5, 6, 15, and 16 commands will be passed from the port to the processor
using this block identification number. Ladder logic must handle the receipt of all
Modbus write functions to the processor and to respond as expected to
commands issued by the remote Modbus Master device. The structure of the
unformatted Pass-through block is shown in the following table.

Pass-Through Block 9996 from Module to Processor


Word Offset Description Length
0 0 1
1 9996 1
2 Number of bytes in Modbus message 1
3 Data address 1
4 to 248 Modbus message received 245
249 9996 1
The ladder logic will be responsible for parsing and copying the received
message and performing the proper control operation as expected by the Master
device. The processor must then respond to the Pass-through block with a write
block with the following format.

Response Block 9996 from Processor to Module


Word Offset Description Length
0 9996 1
1 to 247 Spare 247
This will inform the module that the command has been processed and can be
cleared from the pass-through queue.

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Formatted Pass-Through Blocks (9956 to 9959)


If one or more of the Slave Ports on the module are configured for the Formatted
Pass-through mode, the module will pass blocks with identification codes of 9956
to 9959 to the processor for each received write command. Any Modbus function
5, 6, 15 or 16 commands will be passed from the port to the processor using
these block identification numbers. Ladder logic must handle the receipt of all
Modbus write functions to the processor and must respond as expected to
commands issued by the remote Modbus Master device. The structure of these
formatted Pass-through blocks is shown in the following tables:
Function 5

Pass-Through Block 9958 from Module to Processor


Word Offset Description Length
0 0 1
1 9958 1
2 1 1
3 Bit Address 1
4 to 248 Modbus data received 245
249 9958 1
The ladder logic will be responsible for parsing and copying the received
message and performing the proper control operation as expected by the Master
device. The processor must then respond to the Pass-through block with a write
block with the following format.

Response Block 9958 from Processor to Module


Word Offset Description Length
0 9958 1
1 to 247 Spare 247
This will inform the module that the command has been processed and can be
cleared from the pass-through queue.
Function 6 and 16

Pass-Through Blocks 9956 or 9957 from Module to Processor


Offset Description Length
0 0 1
1 9956/9957 (Floating-point) 1
2 Number of data words 1
3 Data Address 1
4 to 248 Data 245
249 9956/9957 1

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The ladder logic will be responsible for parsing and copying the received
message and performing the proper control operation as expected by the Master
device. The processor must then respond to the Pass-through block with a write
block with the following format.

Response Blocks 9956 or 9957 from Processor to Module


Offset Description Length
0 9956/9957 1
1 to 247 Spare 247
This will inform the module that the command has been processed and can be
cleared from the pass-through queue.
Function 15
When the module receives a function code 15 while in pass-through mode, the
module will write the data using block ID 9959 for multiple-bit data. First the bit
mask clears the bits to be updated. This is accomplished by ANDing the inverted
mask with the existing data. Next the new data ANDed with the mask is ORed
with the existing data. This protects the other bits in the INT registers from being
affected.

Pass-Through Block 9959 from Module to Processor


Word Offset Description Length
0 0 1
1 9959 1
2 Number of Words 1
3 Word Address 1
4 to 53 Data 50
54 to 103 Mask 50
104 to 248 Spare 145
249 9959 1
The ladder logic will be responsible for parsing and copying the received
message and performing the proper control operation as expected by the Master
device. The processor must then respond to the Pass-through block with a write
block with the following format.

Response Block 9959 from Processor to Module


Word Offset Description Length
0 9959 1
1 to 247 Spare 247
This will inform the module that the command has been processed and can be
cleared from the pass-through queue.

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Warm Boot Block (9998)


This block is sent from the ControlLogix processor to the module (output image)
when the module is required to perform a warm-boot (software reset) operation.
This block is commonly sent to the module any time configuration data
modifications are made in the controller tags data area. This will cause the
module to read the new configuration information and to restart. The following
table describes the format of the Warm Boot block.

Block Request from Processor to Module


Word Offset Description Length
0 9998 1
1 to 247 Spare 247

Cold Boot Block (9999)


This block is sent from the ControlLogix processor to the module (output image)
when the module is required to perform the cold boot (hardware reset) operation.
This block is sent to the module when a hardware problem is detected by the
ladder logic that requires a hardware reset. The following table describes the
format of the Cold Boot block.

Block Request from Processor to Module


Word Offset Description Length
0 9999 1
1 to 247 Spare 247

MVI56E-MCM Remote Master Control


The MVI56E-MCM can receive special function block codes from a remote
Master on the network to control the module, using specific values written to
regions of this block. The module can respond to the following requests:
 Write configuration to processor
 Warm boot
 Cold boot
The remote Master controls the module by writing one of the following values to
register 15400 (Modbus address 55401):
Block ID Description
9997 Write configuration in database to the processor and warm boot the module.
9998 Warm boot the module.
9999 Cold boot the module.
The control register is reset to 0 after the operation is executed with the
exception of the 9997 command. If the module fails to successfully transfer the
configuration to the processor, it will place one of the following error codes in the
control register.

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Error Code Description


0 No error, transfer successful
-1 Error transferring general configuration information.
-2 Error transferring Modbus Port 1 Master command list
-3 Error transferring Modbus Port 2 Master command list
Ladder logic must handle the 9997 command. No ladder logic is required for the
warm or cold boot commands.

Write Configuration Block (-9000 and -6000 to -6003 or -6100 to -6103)


This special function is used to update the processor's module configuration
information when the module’s configuration has been altered by a remote
Master. The remote Master writes a block code 9997 to module register 15400
(Modbus Address 55401), causing the module to write its current configuration to
the processor. Ladder logic must handle the receipt of these blocks.
The first write block from the module contains a value of -9000 in the first word.

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 -9000 1
2 to 7 Backplane Setup 6
8 to 32 Port 1 Configuration 25
33 to 57 Port 2 Configuration 25
58 to 60 Port 1 Configuration (continued) 3
61 to 63 Port 2 Configuration (continued) 3
64 to 248 Spare 185
249 -9000 1

Blocks -6000 to -6012 and -6100 to -6112 contain the Master Command List
Data for ports 1 and 2, respectively:

Block Response from Module to Processor


Word Offset Description Length
0 Reserved 1
1 -6000 to -6012 and -6100 to -6112 1
2 to 9 Command Definition 8
10 to 17 Command Definition 8
18 to 25 Command Definition 8
26 to 33 Command Definition 8
34 to 41 Command Definition 8
42 to 49 Command Definition 8
50 to 57 Command Definition 8

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Word Offset Description Length


58 to 65 Command Definition 8
66 to 73 Command Definition 8
74 to 81 Command Definition 8
82 to 89 Command Definition 8
90 to 97 Command Definition 8
98 to 105 Command Definition 8
106 to 113 Command Definition 8
114 to 121 Command Definition 8
122 to 129 Command Definition 8
130 to 137 Command Definition 8
138 to 145 Command Definition 8
146 to 153 Command Definition 8
154 to 161 Command Definition 8
162 to 169 Command Definition 8
170 to 177 Command Definition 8
178 to 185 Command Definition 8
186 to 193 Command Definition 8
194 to 201 Command Definition 8
202 to 248 Spare 47
249 -6000 to -6012 and -6100 to -6112 1
Each of these blocks must be handled by the ladder logic for proper module
operation.

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6.2.5 Data Flow Between MVI56E-MCM Module and ControlLogix


Processor
The following topics describe the flow of data between the ControlLogix
processor, MVI56E-MCM module, and nodes on the Modbus network. Each port
on the module can be configured to emulate a Modbus Master device or a
Modbus Slave device, independently from the configuration of the other port.
Only the module database is shared between ports. The sections below discuss
the operation of each mode.

Slave Driver
The Slave Driver Mode allows the module to respond to data read and write
commands issued by a Master on the Modbus network. The following illustration
describes the flow of data to and from the module.

1 The Modbus Slave Port driver receives the configuration information from the
ControlLogix processor. This information configures the serial port and
defines the Slave node characteristics. Additionally, the configuration
information contains data that can be used to offset data in the database to
addresses requested in messages received from Master units.
2 A Host device, such as a Modicon PLC or an HMI application, issues a read
or write command to the module’s node address. The port driver qualifies the
message before accepting it into the module.
3 After the module accepts the command, the data is immediately transferred
to or from the internal database in the module. If the command is a read
command, the data is read from the database and a response message is
built. If the command is a write command, the data is written directly into the
database and a response message is built.
4 After the data processing has been completed in Step 2, the response is
issued to the originating Master node.
5 Counters are available in the Status Block that permit the ladder logic
program to determine the level of activity of the Slave Driver.

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Refer to Using the Sample Program in an Existing Application (page 195) for a
complete list of the parameters that must be defined for a Slave Port.
An exception to this normal mode is when the pass-through mode is
implemented. In this mode, all write requests will be passed directly to the
processor and will not be placed in the database. This permits direct, remote
control of the processor without the intermediate database. This mode is
especially useful for Master devices that do not send both states of control. For
example, a SCADA system may only send an on command to a digital control
point and never send the clear state. The SCADA system expects the local logic
to reset the control bit. Pass-through must be used to simulate this mode.
The following illustration shows the data flow for a Slave Port with pass-through
enabled:

Master Driver
In the Master mode, the MVI56E-MCM module issues read or write commands to
Slave devices on the Modbus network. These commands are user configured in
the module via the Master Command List received from the ControlLogix
processor or issued directly from the ControlLogix processor (event command
control). Command status is returned to the processor for each individual
command in the command list status block. The location of this status block in
the module’s internal database is user defined.

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The following illustration describes the flow of data to and from the module.

1 The Master driver obtains configuration data from the ControlLogix processor.
The configuration data obtained includes the number of commands and the
Master Command List. These values are used by the Master driver to
determine the type of commands to be issued to the other nodes on the
Modbus network.
2 After configuration, the Master driver begins transmitting read and/or write
commands to the other nodes on the network. If writing data to another node,
the data for the write command is obtained from the module’s internal
database to build the command.
3 Presuming successful processing by the node specified in the command, a
response message is received into the Master driver for processing.
4 Data received from the node on the network is passed into the module’s
internal database, assuming a read command.
5 Status is returned to the ControlLogix processor for each command in the
Master Command List.
Refer to Using the Sample Program in an Existing Application (page 195) for a
complete description of the parameters required to define the virtual Modbus
Master Port.
Take care when constructing each command to ensure predictable operation of
the module. If two commands write to the same internal database address of the
module, the results will not be as desired. All commands containing invalid data
are ignored by the module.

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Master Command List


In order to function in the Master Mode, you must define the module’s Master
Command List. This list contains up to 325 individual entries (for module
firmware versions 3.01 and higher and Add-on-Instruction version 2.8 or higher),
with each entry containing the information required to construct a valid command.
A valid command includes the following items:
 Command enable mode: (0) disabled, (1) continuous or (2) conditional
 Slave Node Address
 Command Type: Read or Write up to 125 words (16000 bits) per command
 Database Source and Destination Register Address: The addresses where
data will be written or read.
 Count: The number of words to be transferred - 1 to 125 on FC 3, 4, or 16.
Select the number of bits on FC 1, 2, 15.
As the list is read in from the processor and as the commands are processed, an
error value is maintained in the module for each command. This error list can be
transferred to the processor. The following tables describe the error codes
generated by the module.

Note: 125 words is the maximum count allowed by the Modbus protocol. Some field devices may
support less than the full 125 words. Check with your device manufacturer for the maximum count
supported by your particular slave.

6.3 Cable Connections


The application ports on the MVI56E-MCM module support RS-232, RS-422, and
RS-485 interfaces. Please inspect the module to ensure that the jumpers are set
correctly to correspond with the type of interface you are using.

Note: When using RS-232 with radio modem applications, some radios or modems require
hardware handshaking (control and monitoring of modem signal lines). Enable this in the
configuration of the module by setting the UseCTS parameter to 1.

6.3.1 Ethernet Cable Specifications


The recommended cable is Category 5 or better. A Category 5 cable has four
twisted pairs of wires, which are color-coded and cannot be swapped. The
module uses only two of the four pairs.
The Ethernet ports on the module are Auto-Sensing. You can use either a
standard Ethernet straight-through cable or a crossover cable when connecting
the module to an Ethernet hub, a 10/100 Base-T Ethernet switch, or directly to a
PC. The module will detect the cable type and use the appropriate pins to send
and receive Ethernet signals.

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Ethernet cabling is like U.S. telephone cables, except that it has eight
conductors. Some hubs have one input that can accept either a straight-through
or crossover cable, depending on a switch position. In this case, you must ensure
that the switch position and cable type agree.
Refer to Ethernet Cable Configuration (page 145) for a diagram of how to
configure Ethernet cable.

6.3.2 Ethernet Cable Configuration

Note: The standard connector view shown is color-coded for a straight-through cable.

Crossover cable Straight- through cable


RJ-45 PIN RJ-45 PIN RJ-45 PIN RJ-45 PIN
1 Rx+ 3 Tx+ 1 Rx+ 1 Tx+
2 Rx- 6 Tx- 2 Rx- 2 Tx-
3 Tx+ 1 Rx+ 3 Tx+ 3 Rx+
6 Tx- 2 Rx- 6 Tx- 6 Rx-

6.3.3 Ethernet Performance


High Ethernet traffic may impact MCM performance, consider one of these
options:
 Use managed switches to reduce traffic coming to module port
 Use CIPconnect for these applications and disconnect the module Ethernet
port from the network

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6.3.4 RS-232 Application Port(s)


When the RS-232 interface is selected, the use of hardware handshaking
(control and monitoring of modem signal lines) is user definable. If no hardware
handshaking will be used, here are the cable pinouts to connect to the port.

RS-232: Modem Connection (Hardware Handshaking Required)


This type of connection is required between the module and a modem or other
communication device.

The "Use CTS Line" parameter for the port configuration should be set to 'Y' for
most modem applications.

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RS-232: Null Modem Connection (Hardware Handshaking)


This type of connection is used when the device connected to the module
requires hardware handshaking (control and monitoring of modem signal lines).

RS-232: Null Modem Connection (No Hardware Handshaking)


This type of connection can be used to connect the module to a computer or field
device communication port.

Note: For most null modem connections where hardware handshaking is not required, the Use
CTS Line parameter should be set to N and no jumper will be required between Pins 7 (RTS) and 8
(CTS) on the connector. If the port is configured with the Use CTS Line set to Y, then a jumper is
required between the RTS and the CTS lines on the port connection.

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6.3.5 RS-422
The RS-422 interface requires a single four or five wire cable. The Common
connection is optional, depending on the RS-422 network devices used. The
cable required for this interface is shown below:

6.3.6 RS-485 Application Port(s)


The RS-485 interface requires a single two or three wire cable. The Common
connection is optional, depending on the RS-485 network devices used. The
cable required for this interface is shown below:

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Note: Terminating resistors are generally not required on the RS-485 network, unless you are
experiencing communication problems that can be attributed to signal echoes or reflections. In
these cases, installing a 120-ohm terminating resistor between pins 1 and 8 on the module
connector end of the RS-485 line may improve communication quality.

RS-485 and RS-422 Tip


If communication in the RS-422 or RS-485 mode does not work at first, despite
all attempts, try switching termination polarities. Some manufacturers interpret +
and -, or A and B, polarities differently.

6.3.7 DB9 to RJ45 Adaptor (Cable 14)

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6.4 MVI56E-MCM Database Definition


This section contains a listing of the internal database of the MVI56E-MCM
module. This information can be used to interface other devices to the data
contained in the module.
Register Range Modbus Low Modbus High Content Size
0 to 5999 40001 50000 User Data 10000
10000 to 10009 50001 50010 Backplane Configuration 10
10010 to 10039 50011 50040 Port 1 Setup 30
10040 to 10069 50041 50070 Port 2 Setup 30
10070 to 12669 50071 52670 Port 1 Commands 2600
12670 to 15269 52671 55270 Port 2 Commands 2600
15270 to 15359 55271 55350 Misc. Status Data 80
15350 to 15359 55351 55360 Port 1 Aux Setup 10
15360 to 15369 55361 55370 Port 2 Aux Setup 10
15400 55401 Command Control 1
The User Data area holds data collected from other nodes on the network
(Master read commands) or data received from the processor (write blocks).
Additionally, this data area is used as a data source for the processor (read
blocks) or other nodes on the network (write commands).
Detailed definition of the miscellaneous status data area can be found in
MVI56E-MCM Status Data Definition (page 160).
Definition of the configuration data areas can be found in the data definition
section of this document and in MVI56E-MCM Configuration Data (page 151).
Command Control (page 160) shows the Database register definition in a table
for the Command Control block.

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6.5 MVI56E-MCM Configuration Data


This section contains listings of the MVI56E-MCM module's database related to
the module's configuration. This data is available to any node on the network and
is read from the ControlLogix processor when the module first initializes.

6.5.1 Backplane Setup


Register Content Description
10,000 Write Start Reg This parameter specifies the starting register in the
module where the data transferred from the
processor will be placed. Valid range for this
parameter is 0 to 9999.
10,001 Write Reg Count This parameter specifies the number of registers to
transfer from the processor to the module. Valid
entry for this parameter is 0 to 10000.
10,002 Read Start Reg This parameter specifies the starting register in the
module where data will be transferred from the
module to the processor. Valid range for this
parameter is 0 to 9999.
10,003 Read Reg Count This parameter specifies the number of registers to
be transferred from the module to the processor.
Valid entry for this parameter is 0 to 10000.
10,004 Backplane Fail This parameter specifies the number of successive
transfer errors that must occur before the
communication ports are shut down. If the
parameter is set to zero, the communication ports
will continue to operate under all conditions. If the
value is set larger than 0 (1 to 65535),
communications will cease if the specified number
of failures occur.
10,005 Error Status Pointer This parameter specifies the register location in the
module's database where module status data will
be stored. If a value less than zero is entered, the
data will not be stored in the database. If the value
specified in the range of 0 to 9940, the data will be
placed in the user data area.
10,006 to 10,009 Spare

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6.5.2 Port 1 Setup


Register Content Description
10,010 Enable This parameter defines if this Modbus Port will be
used. If the parameter is set to 0, the port is
disabled. A value of 1 enables the port.
10,011 Type This parameter specifies if the port will emulate a
Modbus Master device (0), a Modbus Slave device
without pass-through (1), a Modbus Slave device
with unformatted pass-through (2), a Modbus Slave
device with formatted pass-through and data
swapping (3), or a Modbus Slave device with
formatted pass-through and no data swapping (4).
10,012 Float Flag This flag specifies if the floating-point data access
functionality is to be implemented. If the float flag is
set to 1, Modbus functions 3, 6, and 16 will
interpret floating-point values for registers as
specified by the two following parameters.
10,013 Float Start This parameter defines the first register of floating-
point data. All requests with register values greater
than or equal to this value will be considered
floating-point data requests. This parameter is only
used if the Float Flag is enabled.
10,014 Float Offset This parameter defines the start register for
floating-point data in the internal database. This
parameter is only used if the Float Flag is enabled.
10,015 Protocol This parameter specifies the Modbus protocol to be
used on the port. Valid protocols are: 0 = Modbus
RTU and 1 = Modbus ASCII.
10,016 Baud Rate This is the baud rate to be used on the port. Enter
the baud rate as a value. For example, to select
19K baud, enter 19200. Valid entries are 110, 150,
300, 600, 1200, 2400, 4800, 9600, 19200, 28800,
384 (for 38400 bps), 576 (for 57600 bps), and 115
(for 115,200 bps).
10,017 Parity This is the parity code to be used for the port.
Values are None, Odd, Even.
10,018 Data Bits This parameter sets the number of data bits for
each word used by the protocol. Valid entries for
this field are 5 through 8.
10,019 Stop Bits This parameter sets the number of stop bits for
each data value sent. Valid entries are 1 and 2.
10,020 RTS On This parameter sets the number of milliseconds to
delay after RTS is asserted before the data will be
transmitted. Valid values are in the range of 0 to
65535 milliseconds.
10,021 RTS Off This parameter sets the number of milliseconds to
delay after the last byte of data is sent before the
RTS modem signal will be set low. Valid values are
in the range of 0 to 65535.
10,022 Minimum Response This parameter specifies the minimum number of
Time milliseconds to delay before responding to a
request message. This pre-send delay is applied
before the RTS on time. This may be required
when communicating with slow devices.

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Register Content Description


10,023 Use CTS Line This parameter specifies if the CTS modem control
line is to be used. If the parameter is set to 0, the
CTS line will not be monitored. If the parameter is
set to 1, the CTS line will be monitored and must
be high before the module will send data. This
parameter is normally only required when half-
duplex modems are used for communication (2-
wire).
10,024 Slave ID This parameter defines the virtual Modbus Slave
address for the internal database. All requests
received by the port with this address are
processed by the module. Verify that each device
has a unique address on a network. Valid range for
this parameter is 1 to 255 (247 on some networks).
10,025 Bit in Offset This parameter specifies the offset address in the
internal Modbus database for network requests for
Modbus Function 2 commands. For example, if the
value is set to 150, an address request of 0 will
return the value at register 150 in the database.
10,026 Word in Offset This parameter specifies the offset address in the
internal Modbus database for network request for
Modbus function 4 commands. For example, if the
value is set to 150, an address request of 0 will
return the value at register 150 in the database.
10,027 Out in Offset This parameter specifies the offset address in the
internal Modbus database for network requests for
Modbus function 1, 5, or 15 commands. For
example, if the value is set to 100, an address
request of 0 will correspond to register 100 in the
database.
10,028 Holding Reg Offset This parameter specifies the offset address in the
internal Modbus database for network requests for
Modbus function 3, 6, or 16 commands. For
example, if a value of 50 is entered, a request for
address 0 will correspond to the register 50 in the
database.
10,029 Command Count This parameter specifies the number of commands
to be processed by the Modbus Master Port.
10,030 Minimum Command This parameter specifies the number of
Delay milliseconds to wait between issuing each
command. This delay value is not applied to
retries.
10,031 Command Error Pointer This parameter sets the address in the internal
Modbus database where the command error will be
placed. If the value is set to -1, the data will not be
transferred to the database. The valid range of
values for this parameter is -1 to 9675.

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Register Content Description


10,032 Response Timeout This parameter represents the message response
timeout period in 1-millisecond increments. This is
the time that a port configured as a Master will wait
before re-transmitting a command if no response is
received from the addressed Slave. The value is
set depending upon the communication network
used and the expected response time of the
slowest device on the network.
10,033 Retry Count This parameter specifies the number of times a
command will be retried if it fails. If the Master Port
does not receive a response after the last retry, the
Slave devices communication will be suspended
on the port for Error Delay Counter scans.
10,034 Error Delay Counter This parameter specifies the number of poll
attempts to be skipped before trying to re-establish
communications with a slave that has failed to
respond to a command within the time limit set by
the Response Timeout parameter. After the slave
fails to respond, the master will skip sending
commands that should have been sent to the slave
until the number of skipped commands matches
the value entered in this parameter. This creates a
sort of slow poll mode for slaves that are
experiencing communication problems.
10,035 to 10,039 Spare Reserved for future use.

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6.5.3 Port 2 Setup


Register Content Description
10,040 Enable This parameter defines if this Modbus Port will be
used. If the parameter is set to 0, the port is
disabled. A value of 1 enables the port.
10,041 Type This parameter specifies if the port will emulate a
Modbus Master device (0), a Modbus Slave device
without pass-through (1), a Modbus Slave device
with unformatted pass-through (2), a Modbus Slave
device with formatted pass-through and data
swapping (3), or a Modbus Slave device with
formatted pass-through and no data swapping (4).
10,042 Float Flag This flag specifies if the floating-point data access
functionality is to be implemented. If the float flag is
set to 1, Modbus functions 3, 6, and 16 will
interpret floating-point values for registers as
specified by the two following parameters.
10,043 Float Start This parameter defines the first register of floating-
point data. All requests with register values greater
than or equal to this value will be considered
floating-point data requests. This parameter is only
used if the Float Flag is enabled.
10,044 Float Offset This parameter defines the start register for
floating-point data in the internal database. This
parameter is only used if the Float Flag is enabled.
10,045 Protocol This parameter specifies the Modbus protocol to be
used on the port. Valid protocols are: 0 = Modbus
RTU and 1 = Modbus ASCII.
10,046 Baud Rate This is the baud rate to be used on the port. Enter
the baud rate as a value. For example, to select
19K baud, enter 19200. Valid entries are 110, 150,
300, 600, 1200, 2400, 4800, 9600, 19200, 28800,
384 (for 38400 bps), 576 (for 57600 bps), and 115
(for 115,200 bps).
10,047 Parity This is the parity code to be used for the port.
Values are None, Odd, Even.
10,048 Data Bits This parameter sets the number of data bits for
each word used by the protocol. Valid entries for
this field are 5 through 8.
10,049 Stop Bits This parameter sets the number of stop bits for
each data value sent. Valid entries are 1 and 2.
10,050 RTS On This parameter sets the number of milliseconds to
delay after RTS is asserted before the data will be
transmitted. Valid values are in the range of 0 to
65535 milliseconds.
10,051 RTS Off This parameter sets the number of milliseconds to
delay after the last byte of data is sent before the
RTS modem signal will be set low. Valid values are
in the range of 0 to 65535.

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Register Content Description


10,052 Minimum Response This parameter specifies the minimum number of
Time milliseconds to delay before responding to a
request message. This pre-send delay is applied
before the RTS on time. This may be required
when communicating with slow devices.
10,053 Use CTS Line This parameter specifies if the CTS modem control
line is to be used. If the parameter is set to 0, the
CTS line will not be monitored. If the parameter is
set to 1, the CTS line will be monitored and must
be high before the module will send data. This
parameter is normally only required when half-
duplex modems are used for communication (2-
wire).
10,054 Slave ID This parameter defines the virtual Modbus Slave
address for the internal database. All requests
received by the port with this address are
processed by the module. Verify that each device
has a unique address on a network. Valid range for
this parameter is 1 to 255 (247 on some networks).
10,055 Bit in Offset This parameter specifies the offset address in the
internal Modbus database for network requests for
Modbus Function 2 commands. For example, if the
value is set to 150, an address request of 0 will
return the value at register 150 in the database.
10,056 Word in Offset This parameter specifies the offset address in the
internal Modbus database for network request for
Modbus function 4 commands. For example, if the
value is set to 150, an address request of 0 will
return the value at register 150 in the database.
10,057 Out in Offset This parameter specifies the offset address in the
internal Modbus database for network requests for
Modbus function 1, 5, or 15 commands. For
example, if the value is set to 100, an address
request of 0 will correspond to register 100 in the
database.
10,058 Holding Reg Offset This parameter specifies the offset address in the
internal Modbus database for network requests for
Modbus function 3, 6, or 16 commands. For
example, if a value of 50 is entered, a request for
address 0 will correspond to the register 50 in the
database.
10,059 Command Count This parameter specifies the number of commands
to be processed by the Modbus Master Port.
10,060 Minimum Command This parameter specifies the number of
Delay milliseconds to wait between issuing each
command. This delay value is not applied to
retries.
10,061 Command Error Pointer This parameter sets the address in the internal
Modbus database where the command error will be
placed. If the value is set to -1, the data will not be
transferred to the database. The valid range of
values for this parameter is -1 to 9675.

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Register Content Description


10,062 Response Timeout This parameter represents the message response
timeout period in 1-millisecond increments. This is
the time that a port configured as a Master will wait
before re-transmitting a command if no response is
received from the addressed Slave. The value is
set depending upon the communication network
used and the expected response time of the
slowest device on the network.
10,063 Retry Count This parameter specifies the number of times a
command will be retried if it fails. If the Master Port
does not receive a response after the last retry, the
Slave devices communication will be suspended
on the port for Error Delay Counter scans.
10,064 Error Delay Counter This parameter specifies the number of poll
attempts to be skipped before trying to re-establish
communications with a slave that has failed to
respond to a command within the time limit set by
the Response Timeout parameter. After the slave
fails to respond, the master will skip sending
commands that should have been sent to the slave
until the number of skipped commands matches
the value entered in this parameter. This creates a
sort of slow poll mode for slaves that are
experiencing communication problems.
10,065 to 10,069 Spare

6.5.4 Port 1 Commands


Register Content Description
10,070 to 10,077 Command #1 This set of registers contains the parameters for
the first command in the Master command list.
Refer to Master Command Configuration (page
39).
10,078 to 10,085 Command #2 Command #2 data set
- - -
12,662 to 12,669 Command #325 Command #325 data set

Note: To use up to 325 commands, your MVI56E-MCM module needs to have firmware version
3.01 or higher, and your MVI56E-MCM Add-On Instruction needs to be version 2.8 or higher.
Earlier versions support up to 100 commands.

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6.5.5 Port 2 Commands


Register Content Description
12,670 to 12,677 Command #1 This set of registers contains the parameters for
the first command in the Master command list.
Refer to Master Command Configuration (page
39).
12,678 to 12,685 Command #2 Command #2 data set
- - -
15,626 to 15,629 Command #325 Command #325 data set

6.5.6 Misc. Status


Register Content Description
15,270 Program Scan Count This value is incremented each time a complete
program cycle occurs in the module.
15,271 to 15,272 Product Code These two registers contain the product code of
"MCM".
15,273 to 15,274 Product Version These two registers contain the product version
for the current running software.
15,275 to 15,276 Operating System These two registers contain the month and year
values for the program operating system.
15,277 to 15,278 Run Number These two registers contain the run number value
for the currently running software.
15,279 Port 1 Command List This field contains the number of requests made
Requests from this port to Slave devices on the network.
15,280 Port 1 Command List This field contains the number of Slave response
Response messages received on the port.
15,281 Port 1 Command List This field contains the number of command errors
Errors processed on the port. These errors could be due
to a bad response or command.
15,282 Port 1 Requests This field contains the total number of messages
sent from the port.
15,283 Port 1 Responses This field contains the total number of messages
received on the port.
15,284 Port 1 Errors Sent This field contains the total number of message
errors sent from the port.
15,285 Port 1 Errors Received This field contains the total number of message
errors received on the port.
15,286 Port 2 Command List This field contains the number of requests made
Requests from this port to Slave devices on the network.
15,287 Port 2 Command List This field contains the number of Slave response
Response messages received on the port.
15,288 Port 2 Command List This field contains the number of command errors
Errors processed on the port. These errors could be due
to a bad response or command.
15,289 Port 2 Requests This field contains the total number of messages
sent out the port.

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Register Content Description


15,290 Port 2 Responses This field contains the total number of messages
received on the port.
15,291 Port 2 Errors Sent This field contains the total number of message
errors sent out the port.
15,292 Port 2 Errors Received This field contains the total number of message
errors received on the port.
15,293 Read Block Count This field contains the total number of read blocks
transferred from the module to the processor.
15,294 Write Block Count This field contains the total number of write blocks
transferred from the module to the processor.
15,295 Parse Block Count This field contains the total number of blocks
successfully parsed that were received from the
processor.
15,296 Command Event Block This field contains the total number of command
Count event blocks received from the processor.
15,297 Command Block Count This field contains the total number of command
blocks received from the processor.
15,298 Error Block Count This field contains the total number of block errors
recognized by the module.
15,299 Port 1 Current Error For a Slave Port, this field contains the value of
the current error code returned. For a Master Port,
this field contains the index of the currently
executing command.
15,300 Port 1 Last Error For a Slave Port, this field contains the value of
the last error code returned. For a Master Port,
this field contains the index of the command with
the error.
15,301 Port 2 Current Error For a Slave Port, this field contains the value of
the current error code returned. For a Master Port,
this field contains the index of the currently
executing command.
15,302 Port 2 Last Error For a Slave Port, this field contains the value of
the last error code returned. For a Master Port,
this field contains the index of the command with
an error.
15,303 to 15,350 Spare
15,351 Port 1 0 to 65535 milliseconds time between characters
InterCharacterDelay to signal end of message
15,352 Port 1 Fcn 99 Offset Internal DB offset to Function 99 counter.
15,353 to 15,360 Spare
15,360 Spare
15,361 Port 2 0 to 65535 milliseconds time between characters
InterCharacterDelay to signal end of message
15,362 Port 2 Fcn 99 Offset Internal DB offset to Function 99 counter.
15,363 to 15,399 Spare

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6.5.7 Command Control


Register Content Description
15,400 Command Code Enter one of the valid control command codes in
this register to control the module (9997, 9998, or
9999).

6.6 MVI56E-MCM Status Data Definition


This section contains a description of the members present in the MCM.STATUS
object. This data is transferred from the module to the processor as part of each
read block.
Offset Content Description
202 Program Scan Count This value is incremented each time a complete program
cycle occurs in the module.
203 to 204 Product Code These two registers contain the product code of "MCM".
205 to 206 Product Version These two registers contain the product version for the
current running software.
207 to 208 Operating System These two registers contain the month and year values for
the program operating system.
209 to 210 Run Number These two registers contain the run number value for the
currently running software.
211 Port 1 Command List This field contains the number of requests made from this
Requests port to Slave devices on the network.
212 Port 1 Command List This field contains the number of Slave response messages
Response received on the port.
213 Port 1 Command List This field contains the number of command errors
Errors processed on the port. These errors could be due to a bad
response or command.
214 Port 1 Requests This field contains the total number of messages sent from
the port.
215 Port 1 Responses This field contains the total number of messages received
on the port.
216 Port 1 Errors Sent This field contains the total number of message errors sent
from the port.
217 Port 1 Errors This field contains the total number of message errors
Received received on the port.
218 Port 2 Command List This field contains the number of requests made from this
Requests port to Slave devices on the network.
219 Port 2 Command List This field contains the number of Slave response messages
Response received on the port.
220 Port 2 Command List This field contains the number of command errors
Errors processed on the port. These errors could be due to a bad
response or command.
221 Port 2 Requests This field contains the total number of messages sent out
the port.
222 Port 2 Responses This field contains the total number of messages received
on the port.
223 Port 2 Errors Sent This field contains the total number of message errors sent
out the port.

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Offset Content Description


224 Port 2 Errors This field contains the total number of message errors
Received received on the port.
225 Read Block Count This field contains the total number of read blocks
transferred from the module to the processor.
226 Write Block Count This field contains the total number of write blocks
transferred from the module to the processor.
227 Parse Block Count This field contains the total number of blocks successfully
parsed that were received from the processor.
228 Command Event This field contains the total number of command event
Block Count blocks received from the processor.
229 Command Block This field contains the total number of command blocks
Count received from the processor.
230 Error Block Count This field contains the total number of block errors
recognized by the module.
231 Port 1 Current Error For a Slave Port, this field contains the value of the most
recently returned error code. For a Master Port, this field
contains the index number of the most recently executed
command that failed.
232 Port 1 Last Error For a Slave Port, this field contains the value of the previous
most recently returned error code. For a Master Port, this
field contains the index number of the previous most
recently executed command that failed.
233 Port 2 Current Error For a Slave Port, this field contains the value of the most
recently returned error code. For a Master Port, this field
contains the index number of the most recently executed
command that failed.
234 Port 2 Last Error For a Slave Port, this field contains the value of the previous
most recently returned error code. For a Master Port, this
field contains the index number of the previous most
recently executed command that failed.

6.7 MVI56E-MCM User Defined Data Types

6.7.1 MCMModuleDef
This object contains the data types that apply to the operation of the module.
Name Data Type Description
CONFIG MCMCONFIG (page Module and port configuration
162)
DATA MCMDATA (page Modbus data transferred between module and
164) processor
STATUS MCMSTATUS (page Status information in each read block
164)
CONTROL MCMCONTROL Optional requests from the processor to the
(page 165) module
UTIL Util (page 166) Variables for internal ladder usage - should not
be accessed by user application

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6.7.2 MCMCONFIG
This object contains the data types that apply to the configuration of the module.
Refer to MVI56E-MCM Configuration Data (page 151) for a complete description
of each element in this object.
Name Data Type Description
ModDef MCMModule (page Module Definition
162)
Port1 MCMPort (page Port 1 configuration settings
162)
Port2 MCMPort Port 2 configuration settings
Port1MasterCmd MCMCmd (page Master commands for Port 1 (ignore if port is
163) configured for slave mode)
Port2MasterCmd MCMCmd[325] Master commands for Port 2 (ignore if port is
configured for slave mode)

Note: To use up to 325 commands, your MVI56E-MCM module needs to have firmware version
3.01 or higher, and your MVI56E-MCM Add-On Instruction needs to be version 2.8 or higher.
Earlier versions support up to 100 commands.

MCMModule
This object contains the information used to define the data movement between
the module and the processor.
Name Data Type Description
WriteStartReg INT Start reg to transfer from PLC to module
WriteRegCnt INT Number of registers to write from PLC
ReadStartReg INT Start reg to transfer from module to PLC
ReadRegCnt INT Number of registers to transfer from module
BPFail INT Determines module operation if BP fails
0 = Continue
>0 = Number of retries before comm shutdown
ErrStatPtr INT Internal DB start register for status data
-1 = Ignore

MCMPort
This object contains the serial port configuration for the MVI56E-MCM module.
Name Data Type Description
Enabled INT 0 = Port Disabled,1 = Port Enabled
Type INT 0 = Master
1 = Slave
2 = Slave: pass-through
3 = Slave: formatted pass-through/data
swapped
4 = Slave: form. pass-through
FloatFlag INT 0 = No floating-point data
1 = Use floating-point data

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Name Data Type Description


FloatStart INT Register offset in message for floating-point
data
FloatOffset INT Internal DB offset to start of floating-point data
Protocol INT 0 = Modbus RTU, 1 = Modbus ASCII
Baudrate INT Baudrate for port (110 to 115.2K)
Parity INT 0 = None, 1 = Odd, 2 = Even, 3 = Mark, 4 =
Space
DataBits INT 5 to 8 data bits
StopBits INT 1 or 2 stop bits
RTSOn INT 0-65535 mSec delay before data
RTSOff INT 0-65535 mSec delay after data
MinResp INT 0-65535 mSec minimum time before response
to request
UseCTS INT 0=No, 1=Yes to use CTS modem line
SlaveID INT 1-255 Modbus Node Address (Slave)
BitInOffset INT Internal DB offset to bit input data (Slave)
WordInOffset INT Internal DB offset to word input data (Slave)
OutOffset INT Internal DB offset to bit output data (Slave)
HoldOffset INT Internal DB offset to holding register data
(Slave)
CmdCount INT Command list count (Master)
MinCmdDelay INT 0-65535 mSec minimum time between each
command (Master)
CmdErrPtr INT Internal DB location to place command error
list (Master)
RespTO INT 0-65535 mSec response timeout for command
(Master)
RetryCount INT Retry count for failed request (Master)
ErrorDelayCntr INT 0-65535 Command cycle count if error
(Master)
Reserved INT Reserved (Previously was UseGuardBand
parameter)
InterCharacterDelay INT 0-65535 mSec time between characters to
signal end of message
Fcn99Offset INT Internal DB offset to function 99 counter

MCMCmd
This object contains the attributes to define a Master command. An array of
these objects is used for each port.
Name Data Type Description
Enable INT 0 = Disable,1 = Continuous,2 = Event
Command
IntAddress INT Module's internal address associated with the
command

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Name Data Type Description


PollInt INT Minimum number of seconds between
issuance of command (0-65535 Sec)
Count INT Number of registers associated with the
command
Swap INT Swap code used with command
Node INT Node address of the target device on the
network
Func INT Function code for the command
DevAddress INT Address in device associated with the
command. Hexadecimal format can be used to
enter values above 32767.

6.7.3 MCMDATA
Contains Read Data (data read from the module to the processor) and Write
Data (data written from the processor to the module).
Name Data Type Description
ReadData INT[600] Data read from the module to the processor
WriteData INT[600] Data written from the processor to the module

6.7.4 MCMSTATUS
This status data is returned on each read block and can be used to detect proper
module operation.
Name Data Type Description
PassCnt INT Program cycle counter
Product INT[2] Product Name
Rev INT[2] Revision Level Number
OP INT[2] Operating Level Number
Run INT[2] Run Number
Prt1Errs MCMPortErrors Port 1 error statistics
(page 165)
Prt2Errs MCMPortErrors Port 2 error statistics
Blk MCMBlkStat (page Block transfer statistics
165)
Port1LastErr INT Last command index that received an error on
Port 1
Port1PreviousErr INT Previous Command index that received an
error on Port 1
Port2LastErr INT Last command index that received an error on
Port 2
Port2PreviousErr INT Previous Command index that received an
error on Port 2

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MCMPortErrors
This object stores the port statistics for an MVI56E-MCM port.
Name Data Type Description
CmdReq INT Total number of command list requests sent
CmdResp INT Total number of command list responses
received
CmdErr INT Total number of command list errors
Requests INT Total number of requests for port
Responses INT Total number of responses for port
ErrSent INT Total number of errors sent
ErrRec INT Total number of errors received

MCMBlkStat
This object stores the block transfer statistics for the module.
Name Data Type Description
Read INT Total number of read block transfers
Write INT Total number of write block transfers
Parse INT Total number of blocks parsed
Event INT Total number of event blocks received
Cmd INT Total number of command blocks received
Err INT Total number of block transfer errors

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6.7.5 MCMCONTROL
This object contains the attributes to define a Master command. An array of
these objects is used for each port.
Name Data Type Description
WarmBoot BOOL Warm Boot
ColdBoot BOOL Cold Boot
SlaveControl MCMSlaveControl Allows the control of slave parameters.
(page 166)
CmdControl MCMCmdControl Allows for a disabled command to be sent to a
(page 166) device (Master).
EventCmd MCMEventCmd Allows a command defined in ladder to be sent
(page 167) to a device (Master).
SlavePollStat MCMSlavePollStat Request slave poll status for the port (Master).
(page 167)
Passthru MCMPassthru Contains PassThru objects required when
(page 167) PortX.Type is set to a value between 2 to 4.

SlaveControl
Name Data Type Description
TriggerSlaveControl BOOL Trigger to Enable or Disable Slaves
PortNumber INT Slave Address
NumberOfSlaves INT Number of Slaves
BlockNumber INT Block ID number
SlaveIndexes INT[200] Slave Indexes
NumberOfSlavesProcessed INT Number of Slaves processed
EnableSlaves BOOL Set 0 to Disable or 1 to Enable Slaves

CmdControl
Name Data Type Description
TriggerCmdCntrl BOOL Trigger command control. User application will
activate this trigger
NumberOfCommands INT Number of commands per block (1 to 6)
PortNumber INT MVI56-MCM Port Number of master port (1 or
2)
CommandIndex INT[6] Stores the command indexes for command
control
CmdsAddedToQueue INT Number of commands added to queue
CmdControlBlockID INT Temporary variable to calculate control block
ID
CmdCntrlPending BOOL Auxiliary control command - prevents a second
request before acknowledgment is received

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EventCmd
Name Data Type Description
EventCmdTrigger BOOL Trigger for event command. User ladder must
set this bit to initiate event command
EventCmdPending BOOL Set after the ladder has sent an event cmd to
the module and is waiting for the status to be
returned
PortNumber INT Module master port number associated to this
request (1 or 2)
SlaveAddress INT Modbus slave node address
InternalDBAddress INT Internal database address
PointCount INT Number of points for this command
SwapCode INT Swap code (0= no swap, 1=swap words,
2=swap words and bytes, 3=swap bytes)
ModbusFunctionCode INT Modbus function code
DeviceDBAddress INT Modbus register address within slave
EventCmdStatusReturned INT (0=Fail, 1=Success)
EventBlockID INT Temporary variable to calculate event block ID

SlavePollStat
This object contains all of the Slave Polling status (when the port is used as a
Master).
Tag Name Data Type Description
Port1Slave0Read BOOL
Port1Slave128Read BOOL
Port2Slave0Read BOOL
Port2Slave128Read BOOL
P1Slaves INT[256] P1 Slave Status
P2Slaves INT[256] P2 Slave Status

Passthru
Tag Name Data Type Description
MBOffset INT
MBOffsetBit INT
MBMsgLen INT
MBMsg SINT[500]
MBControl1 MCMCONTROL
(page 165)
MBControl2 MCMCONTROL
(page 165)
MBScratch INT[3]
MBCoil CoilArray (page Conversion from Bool to INT data types
168)

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6.7.6 MCMUTIL
This object contains optional elements for the module.
Name Data Type Description
BPLastRead INT Index of last read block
BPLastWrite INT Index of last write block
BlockIndex INT Computed block offset for data table
ReadDataSize DINT Size of Read Data Array
MaxReadBlock DINT Maximum read block
WriteDataSize DINT Size of Write Data Array
MaxWriteBlock DINT Maximum write block
RBTSremainder INT Contains remainder from Read Data array size
divided by the block size
WBTSremainder INT Contains remainder from Write Data array size
divided by the block size

6.8 Modbus Protocol Specification


The following pages give additional reference information regarding the Modbus
protocol commands supported by the MVI56E-MCM.

6.8.1 Commands Supported by the Module


The format of each command in the list depends on the Modbus Function Code
being executed.
The following table lists the functions supported by the module.
Function Definition Supported in Supported in
Code Master Slave
1 Read Coil Status X X
2 Read Input Status X X
3 Read Holding Registers X X
4 Read Input Registers X X
5 Set Single Coil X X
6 Single Register Write X X
8 Diagnostics X
15 Multiple Coil Write X X
16 Multiple Register Write X X
17 Report Slave ID X
22 Mask Write 4X X
23 Read/Write X
Each command list record has the same general format. The first part of the
record contains the information relating to the communication module and the
second part contains information required to interface to the Modbus slave
device.

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6.8.2 Read Coil Status (Function Code 01)

Query
This function allows the user to obtain the ON/OFF status of logic coils used to
control discrete outputs from the addressed Slave only. Broadcast mode is not
supported with this function code. In addition to the Slave address and function
fields, the message requires that the information field contain the initial coil
address to be read (Starting Address) and the number of locations that is
interrogated to obtain status data.
The addressing allows up to 2000 coils to be obtained at each request; however,
the specific Slave device may have restrictions that lower the maximum quantity.
The coils are numbered from zero; (coil number 1 = zero, coil number 2 = one,
coil number 3 = two, and so on).
The following table is a sample read output status request to read coils 0020 to
0056 from Slave device number 11.

Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display

Adr Func Data Start Pt Hi Data Start Pt Lo Data # Of Pts Ho Data # Of Pts Lo Error Check Field
0B 01 00 13 00 25 CRC

Response
An example response to Read Coil Status is as shown in the table below. The
data is packed one bit for each coil. The response includes the Slave address,
function code, quantity of data characters, the data characters, and error
checking. Data is packed with one bit for each coil (1 = ON, 0 = OFF). The low
order bit of the first character contains the addressed coil, and the remainder
follow. For coil quantities that are not even multiples of eight, the last characters
is filled in with zeros at high order end. The quantity of data characters is always
specified as quantity of RTU characters, that is, the number is the same whether
RTU or ASCII is used.
Because the Slave interface device is serviced at the end of a controller's scan,
data reflects coil status at the end of the scan. Some Slaves limit the quantity of
coils provided each scan; thus, for large coil quantities, multiple PC transactions
must be made using coil status from sequential scans.

Adr Func Byte Data Coil Data Coil Data Coil Data Coil Data Coil Error
Count Status 20 to Status 28 to Status 36 to Status 44 to Status 52 to Check
27 35 43 51 56 Field
0B 01 05 CD 6B B2 OE 1B CRC

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The status of coils 20 to 27 is shown as CD(HEX) = 1100 1101 (Binary). Reading


left to right, this shows that coils 27, 26, 23, 22, and 20 are all on. The other coil
data bytes are decoded similarly. Due to the quantity of coil statuses requested,
the last data field, which is shown 1B (HEX) = 0001 1011 (Binary), contains the
status of only 5 coils (52 to 56) instead of 8 coils. The 3 left most bits are
provided as zeros to fill the 8-bit format.

6.8.3 Read Input Status (Function Code 02)

Query
This function allows the user to obtain the ON/OFF status of discrete inputs in the
addressed Slave PC Broadcast mode is not supported with this function code. In
addition to the Slave address and function fields, the message requires that the
information field contain the initial input address to be read (Starting Address)
and the number of locations that are interrogated to obtain status data.
The addressing allows up to 2000 inputs to be obtained at each request;
however, the specific Slave device may have restrictions that lower the maximum
quantity. The inputs are numbered form zero; (input 10001 = zero, input 10002 =
one, input 10003 = two, and so on, for a 584).
The following table is a sample read input status request to read inputs 10197 to
10218 from Slave number 11.

Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display.

Adr Func Data Start Pt Hi Data Start Pt Lo Data #of Pts Hi Data #of Pts Lo Error Check Field
0B 02 00 C4 00 16 CRC

Response
An example response to Read Input Status is as shown in the table below. The
data is packed one bit for each input. The response includes the Slave address,
function code, quantity of data characters, the data characters, and error
checking. Data is packed with one bit for each input (1=ON, 0=OFF). The lower
order bit of the first character contains the addressed input, and the remainder
follow. For input quantities that are not even multiples of eight, the last characters
is filled in with zeros at high order end. The quantity of data characters is always
specified as a quantity of RTU characters, that is, the number is the same
whether RTU or ASCII is used.
Because the Slave interface device is serviced at the end of a controller's scan,
data reflects input status at the end of the scan. Some Slaves limit the quantity of
inputs provided each scan; thus, for large coil quantities, multiple PC transactions
must be made using coil status for sequential scans.

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Adr Func Byte Data Discrete Input Data Discrete Input Data Discrete Input Error Check Field
Count 10197 to 10204 10205 to 10212 10213 to 10218
0B 02 03 AC DB 35 CRC

The status of inputs 10197 to 10204 is shown as AC (HEX) = 10101 1100


(binary). Reading left to right, this show that inputs 10204, 10202, and 10199 are
all on. The other input data bytes are decoded similar.
Due to the quantity of input statuses requested, the last data field which is shown
as 35 HEX = 0011 0101 (binary) contains the status of only 6 inputs (10213 to
102180) instead of 8 inputs. The two left-most bits are provided as zeros to fill
the 8-bit format.

6.8.4 Read Holding Registers (Function Code 03)

Query
Read Holding Registers (03) allows the user to obtain the binary contents of
holding registers 4xxxx in the addressed Slave. The registers can store the
numerical values of associated timers and counters which can be driven to
external devices. The addressing allows up to 125 registers to obtained at each
request; however, the specific Slave device may have restriction that lower this
maximum quantity. The registers are numbered form zero (40001 = zero, 40002
= one, and so on). The broadcast mode is not allowed.
The example below reads registers 40108 through 40110 from Slave number 11.

Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display.

Adr Func Data Start Reg Hi Data Start Reg Lo Data #of Regs Hi Data #of Regs Lo Error Check Field
0B 03 00 6B 00 03 CRC

Response
The addressed Slave responds with its address and the function code, followed
by the information field. The information field contains 1 byte describing the
quantity of data bytes to be returned. The contents of the registers requested
(DATA) are two bytes each, with the binary content right justified within each pair
of characters. The first byte includes the high order bits and the second, the low
order bits.

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Because the Slave interface device is normally serviced at the end of the
controller's scan, the data reflects the register content at the end of the scan.
Some Slaves limit the quantity of register content provided each scan; thus for
large register quantities, multiple transmissions are made using register content
from sequential scans.
In the example below, the registers 40108 to 40110 have the decimal contents
555, 0, and 100 respectively.

Adr Func ByteCnt Hi Data Lo Data Hi Data Lo Data Hi Data Lo Data Error Check Field
0B 03 06 02 2B 00 00 00 64 CRC

6.8.5 Read Input Registers (Function Code 04)

Query
Function code 04 obtains the contents of the controller's input registers from the
Modbus 3x range. These locations receive their values from devices connected
to the I/O structure and can only be referenced, not altered from within the
controller, The addressing allows up to 125 registers to be obtained at each
request; however, the specific Slave device may have restrictions that lower this
maximum quantity. The registers are numbered for zero (30001 = zero, 30002 =
one, and so on). Broadcast mode is not allowed.
The example below requests the contents of register 3009 in Slave number 11.

Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display.

Adr Func Data Start Reg Hi Data Start Reg Lo Data #of Regs Hi Data #of Regs Lo Error Check Field
0B 04 00 08 00 01 CRC

Response
The addressed Slave responds with its address and the function code followed
by the information field. The information field contains 1 byte describing the
quantity of data bytes to be returned. The contents of the registers requested
(DATA) are 2 bytes each, with the binary content right justified within each pair of
characters. The first byte includes the high order bits and the second, the low
order bits.
Because the Slave interface is normally serviced at the end of the controller's
scan, the data reflects the register content at the end of the scan. Each PC limits
the quantity of register contents provided each scan; thus for large register
quantities, multiple PC scans are required, and the data provided is from
sequential scans.
In the example below the register 3009 contains the decimal value 0.

Adr Func Byte Count Data Input Reg Hi Data Input Reg Lo Error Check Field
0B 04 02 00 00 E9

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6.8.6 Force Single Coil (Function Code 05)

Query
This Function Code forces a single coil (Modbus 0x range) either ON or OFF.
Any coil that exists within the controller can be forced to either state (ON or
OFF). However, because the controller is actively scanning, unless the coil is
disabled, the controller can also alter the state of the coil. Coils are numbered
from zero (coil 0001 = zero, coil 0002 = one, and so on). The data value 65,280
(FF00 HEX) sets the coil ON and the value zero turns it OFF; all other values are
illegal and does not affect that coil.
The use of Slave address 00 (Broadcast Mode) forces all attached Slaves to
modify the desired coil.

Note: Functions 5, 6, 15, and 16 are the only messages that are recognized as valid for broadcast.

The example below is a request to Slave number 11 to turn ON coil 0173.

Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display.

Adr Func Data Coil # Hi Data Coil # Lo Data On/off Ind Data Error Check Field
0B 05 00 AC FF 00 CRC

Response
The normal response to the Command Request is to re-transmit the message as
received after the coil state has been altered.

Adr Func Data Coil # Hi Data Coil # Lo Data On/ Off Data Error Check Field
0B 05 00 AC FF 00 CRC

The forcing of a coil via Modbus function 5 is accomplished regardless of


whether the addressed coil is disabled or not (In ProSoft products, the coil is only
affected if the necessary ladder logic is implemented).

Note: The Modbus protocol does not include standard functions for testing or changing the
DISABLE state of discrete inputs or outputs. Where applicable, this may be accomplished via
device specific Program commands (In ProSoft products, this is only accomplished through ladder
logic programming).

Coils that are reprogrammed in the controller logic program are not automatically
cleared upon power up. Thus, if such a coil is set ON by function Code 5 and
(even months later), an output is connected to that coil, the output is "hot".

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6.8.7 Preset Single Register (Function Code 06)

Query
This Function Code allows you to modify the contents of a Modbus 4x range in
the Slave. This writes to a single register only. Any holding register that exists
within the controller can have its contents changed by this message. However,
because the controller is actively scanning, it also can alter the content of any
holding register at any time. The values are provided in binary up to the
maximum capacity of the controller. Unused high order bits must be set to zero.
When used with Slave address zero (Broadcast mode) all Slave controllers will
load the specified register with the contents specified.

Note Functions 5, 6, 15, and 16 are the only messages that will be recognized as valid for
broadcast.

Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display.

The example below is a request to write the value ‘3’ to register 40002 in slave
11.

Adr Func Data Start Reg Data Start Reg Data #of Regs Hi Data #of Regs Lo Error Check Field
Hi Lo
0B 06 00 01 00 03 CRC

Response
The response to a preset single register request is to re-transmit the query
message after the register has been altered.

Adr Func Data Reg Hi Data Reg Lo Data Input Reg Hi Data Input Reg Lo Error Check Field
0B 06 00 01 00 03 CRC

6.8.8 Diagnostics (Function Code 08)


Modbus function code 08 provides a series of tests for checking the
communication system between a Master device and a slave, or for checking
various internal error conditions within a slave.
The function uses a two-byte sub-function code field in the query to define the
type of test to be performed. The slave echoes both the function code and sub-
function code in a normal response. Some of the diagnostics commands cause
data to be returned from the remote device in the data field of a normal response.
In general, issuing a diagnostic function to a remote device does not affect the
running of the user program in the remote device. Device memory bit and
register data addresses are not accessed by the diagnostics. However, certain
functions can optionally reset error counters in some remote devices.

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A server device can, however, be forced into 'Listen Only Mode' in which it will
monitor the messages on the communications system but not respond to them.
This can affect the outcome of your application program if it depends upon any
further exchange of data with the remote device. Generally, the mode is forced to
remove a malfunctioning remote device from the communications system.

Sub-function Codes Supported


Only Sub-function 00 is supported by the MVI56E-MCM module.

00 Return Query Data


The data passed in the request data field is to be returned (looped back) in the
response. The entire response message should be identical to the request.

Sub-function Data Field (Request) Data Field (Response)


00 00 Any Echo Request Data

Example and State Diagram


Here is an example of a request to remote device to Return Query Data. This
uses a sub-function code of zero (00 00 hex in the two-byte field). The data to be
returned is sent in the two-byte data field (A5 37 hex).

Request Response
Field Name (Hex) Field Name (Hex)
Function 08 Function 08
Sub-function Hi 00 Sub-function Hi 00
Sub-function Lo 00 Sub-function Lo 00
Data Hi A5 Data Hi A5
Data Lo 37 Data Lo 27

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The data fields in responses to other kinds of queries could contain error counts
or other data requested by the sub-function code.

6.8.9 Force Multiple Coils (Function Code 15)

Query
This Function Code forces each coil (Modbus 0x range) in a consecutive block of
coils to a desired ON or OFF state. Any coil that exists within the controller can
be forced to either state (ON or OFF). However, because the controller is actively
scanning, unless the coils are disabled, the controller can also alter the state of
the coil. Coils are numbered from zero (coil 00001 = zero, coil 00002 = one, and
so on). The desired status of each coil is packed in the data field, one bit for each
coil (1= ON, 0= OFF). The use of Slave address 0 (Broadcast Mode) will force all
attached Slaves to modify the desired coils.

Note: Functions 5, 6, 15, and 16 are the only messages (other than Loopback Diagnostic Test) that
will be recognized as valid for broadcast.

The following example forces 10 coils starting at address 20 (13 HEX). The two
data fields, CD =1100 and 00 = 0000 000, indicate that coils 27, 26, 23, 22, and
20 are to be forced on.

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Note: This is the structure of the message being sent out to the Modbus network. The byte values
below are in hexadecimal display.

Adr Func Hi Add Lo Quantity Byte Data Coil Status Data Coil Status Error Check
Add Cnt 20 to 27 28 to 29 Field
0B 0F 00 13 00 0A 02 CD 00 CRC

Response
The normal response will be an echo of the Slave address, function code,
starting address, and quantity of coils forced.

Adr Func Hi Addr Lo Addr Quantity Error Check Field


0B 0F 00 13 00 0A CRC

The writing of coils via Modbus function 15 will be accomplished regardless of


whether the addressed coils are disabled or not.
Coils that are not programmed in the controller logic program are not
automatically cleared upon power up. Thus, if such a coil is set ON by function
code 15 and (even months later) an output is connected to that coil, the output is
hot.

6.8.10 Preset Multiple Registers (Function Code 16)

Query
Holding registers existing within the controller can have their contents changed
by this message (a maximum of 60 registers). However, because the controller is
actively scanning, it also can alter the content of any holding register at any time.
The values are provided in binary up to the maximum capacity of the controller
(16-bit for the 184/384 and 584); unused high order bits must be set to zero.

Note: Function codes 5, 6, 15, and 16 are the only messages that will be recognized as valid for
broadcast.

Adr Func Hi Lo Add Quantity Byte Hi Lo Hi Lo Data Error Check


Add Cnt Data Data Data Field
11 10 00 87 00 02 04 00 0A 01 02 CRC

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Response
The normal response to a function 16 query is to echo the address, function
code, starting address and number of registers to be loaded.

Adr Func Hi Addr Lo Addr Quantity Error Check Field


11 10 00 87 00 02 56

6.8.11 Modbus Exception Responses


When a Modbus Master sends a request to a Slave device, it expects a normal
response. One of four possible events can occur from the Master's query:
 If the server device receives the request without a communication error, and
can handle the query normally, it returns a normal response.
 If the server does not receive the request due to a communication error, no
response is returned. The Master program will eventually process a timeout
condition for the request.
 If the server receives the request, but detects a communication error (parity,
LRC, CRC, ...), no response is returned. The Master program will eventually
process a timeout condition for the request.
 If the server receives the request without a communication error, but cannot
handle it (for example, if the request is to read a non-existent output or
register), the server will return an exception response informing the Master of
the nature of the error.
The exception response message has two fields that differentiate it from a
normal response:
Function Code Field: In a normal response, the server echoes the function
code of the original request in the function code field of the response. All function
codes have a most-significant bit (MSB) of 0 (their values are all below 80
hexadecimal). In an exception response, the server sets the MSB of the function
code to 1. This makes the function code value in an exception response exactly
80 hexadecimal higher than the value would be for a normal response.
With the function code's MSB set, the Master's application program can
recognize the exception response and can examine the data field for the
exception code.
Data Field: In a normal response, the server may return data or statistics in the
data field (any information that was requested in the request). In an exception
response, the server returns an exception code in the data field. This defines the
server condition that caused the exception.

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The following table shows an example of a Master request and server exception
response.
Request Response
Field Name (Hex) Field Name (Hex)
Function 01 Function 81
Starting Address Hi 04 Exception Code 02
Starting Address Lo A1
Quantity of Outputs Hi 00
Quantity of Outputs Lo 01

In this example, the Master addresses a request to server device. The function
code (01) is for a Read Output Status operation. It requests the status of the
output at address 1245 (04A1 hex). Note that only that one output is to be read,
as specified by the number of outputs field (0001).
If the output address is non-existent in the server device, the server will return
the exception response with the exception code shown (02). This specifies an
illegal data address for the Slave.

Modbus Exception Codes


Code Name Meaning
01 Illegal Function The function code received in the query is not an allowable
action for the Slave. This may be because the function
code is only applicable to newer devices, and was not
implemented in the unit selected. It could also indicate that
the Slave is in the wrong state to process a request of this
type, for example because it is unconfigured and is being
asked to return register values.
02 Illegal Data Address The data address received in the query is not an allowable
address for the Slave. More specifically, the combination of
reference number and transfer length is invalid. For a
controller with 100 registers, a request with offset 96 and
length 4 would succeed; a request with offset 96 and length
5 will generate exception 02.
03 Illegal Data Value A value contained in the query data field is not an allowable
value for Slave. This indicates a fault in the structure of the
remainder of a complex request, such as that the implied
length is incorrect. It specifically does not mean that a data
item submitted for storage in a register has a value outside
the expectation of the application program, because the
Modbus protocol is unaware of the significance of any
particular value of any particular register.
04 Slave Device Failure An unrecoverable error occurred while the Slave was
attempting to perform the requested action.

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Code Name Meaning


05 Acknowledge Specialized use in conjunction with programming
commands. The Slave has accepted the request and is
processing it, but a long duration of time will be required to
do so. This response is returned to prevent a timeout error
from occurring in the Master. The Master can next issue a
poll program complete message to determine if processing
is completed.
06 Slave Device Busy Specialized use in conjunction with programming
commands. The Slave is engaged in processing a long-
duration program command. The Master should retransmit
the message later when the Slave is free.

6.9 Using the Optional Add-On Instruction

6.9.1 Before You Begin


 Make sure that you have installed RSLogix 5000 version 16 (or later).
 Download the Optional Add-On file
MVI56(E)MCM_Optional_AddOn_Rung_xxx.L5X from
www.prosoft-technology.com.
 Save a copy in a folder in your PC.

6.9.2 Overview
The Optional Add-On Instruction Rung Import contains optional logic for MVI56E-
MCM applications to perform the following tasks.
 Read/Write Ethernet Configuration
Allows the processor to read or write the module IP address, netmask and
gateway values.

Note: This is an optional feature. You can perform the same task through PCB (ProSoft
Configuration Builder). Even if your PC is in a different network group you can still access the
module through PCB by setting a temporary IP address.

 Read/Write Module Clock Value


Allows the processor to read and write the module clock settings. The module
clock stores the last time that the Ethernet configuration was changed. The
date and time of the last Ethernet configuration change is displayed in the
scrolling LED during module power up.

Important: The Optional Add-On Instruction only supports the two features listed above. You must
use the sample ladder logic for all other features including backplane transfer of Modbus data.

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6.9.3 Importing the Utility Add-On Instruction


1 Right-click on an empty rung in the main routine of your existing ladder logic
and choose IMPORT RUNGS…

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2 Navigate to the folder where you saved


MVI56(E)MCM_Optional_AddOn_Rung_v1_2.L5X and select the file.

3 In the IMPORT CONFIGURATION window, click OK.


The Add-On Instruction is now visible in the ladder logic. Observe that the
procedure has also imported data types and controller tags associated to the
Add-On Instruction.

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You will notice that new tags have been imported: four MESSAGE tags,
MVI56MCMCLOCK and MVI56MCMETHERNET tags.

4 In the Add-On Instruction click the [...] button next to each MSG tag to open
the MESSAGE CONFIGURATION TAG.
5 Click the COMMUNICATION tab and click the BROWSE button as follows.

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6 Select the module to configure the message path.

6.9.4 Reading the Ethernet Settings from the Module


Expand the MVI56MCMETHERNET controller tag and move a value of 1 to
MVI56MCMETHERNET.READ.

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The bit will be automatically reset and the current Ethernet settings will be copied
to MVI56MCMETHERNET controller tag as follows.

To check the status of the message, refer to the READETHERNETMSG tag.

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6.9.5 Writing the Ethernet Settings to the Module


Expand the MVI56MCMETHERNET controller tag.
Set the new Ethernet configuration in MVI56MCMETHERNET.CONFIG
Move a value of 1 to MVI56MCMETHERNET.WRITE

After the message is executed, the MVI56MCMETHERNET.WRITE bit resets to 0.

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To check the status of the message, refer to the WRITEETHERNETMSG tag.

6.9.6 Reading the Clock Value from the Module


Expand the MVI56MCMCLOCK controller tag and move a value of 1 to
MVI56MCMCLOCK.READ

The bit will be automatically reset and the current clock value will be copied to
MVI56MCMCLOCK.CONFIG controller tag as follows.

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To check the status of the message, refer to the READCLOCKMSG tag.

6.9.7 Writing the Clock Value to the Module


Expand the MVI56MCMCLOCK controller tag.
Set the new Clock value in MVI56MCMCLOCK.CONFIG
Move a value of 1 to MVI56MCMCLOCK.WRITE

The bit will be automatically reset to 0.

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To check the status of the message, refer to the WRITECLOCKMSG tag.

6.10 Using the Sample Program - RSLogix 5000 Version 15 and earlier
The sample program included with your MVI56E-MCM module contains
predefined controller tags, configuration information, data types, and ladder logic
that allow the module to communicate between the ControlLogix processor and a
network of Modbus devices. For most applications, the sample program will work
without modification.

6.10.1 Using the Sample Program in a New Application

Opening the Sample Program in RSLogix


The sample program for your MVI56E-MCM module includes custom tags, data
types and ladder logic for data I/O, status and command control. For most
applications, you can run the sample program without modification, or, for
advanced applications, you can incorporate the sample program into your
existing application.

Download the manuals and sample program from the ProSoft Technology web site
You can always download the latest version of the sample ladder logic and user
manuals for the MVI56E-MCM module from the ProSoft Technology web site:
http://www.prosoft-technology.com/prosoft/support/downloads
From that link, navigate to the download page for your module and choose the
sample program to download for your version of RSLogix 5000 and your
processor.

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To determine the firmware version of your processor

Important: The RSLinx service must be installed and running on your computer in order for
RSLogix to communicate with the processor. Refer to your RSLinx and RSLogix documentation for
help configuring and troubleshooting these applications.

1 Connect an RS-232 serial cable from the COM (serial) port on your PC to the
communication port on the front of the processor.
2 Start RSLogix 5000 and close any existing project that may be loaded.
3 Open the Communications menu and choose Go Online. RSLogix will
establish communication with the processor. This may take a few moments.
4 When RSLogix has established communication with the processor, the
Connected To Go Online dialog box will open.

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5 On the Connected To Go Online dialog box, click the General tab. This tab
shows information about the processor, including the Revision (firmware)
version. In the following illustration, the firmware version is 11.32

6 Select the sample ladder logic file for your firmware version:

To open the sample program


1 On the Connected to Go Online dialog box, click the Select File button.
2 Choose the sample program file that matches your firmware version, and
then click the Select button.
3 RSLogix will load the sample program.
The next step is to configure the correct controller type and slot number for your
application.

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Choosing the Controller Type


The sample application is for a 1756-L63 ControlLogix 5563 Controller. If you are
using a different model of the ControlLogix processor, you must configure the
sample program to use the correct processor model.
1 In the Controller Organization list, select the folder for the controller and then
click the right mouse button to open a shortcut menu.
2 On the shortcut menu, choose PROPERTIES. This action opens the Controller
Properties dialog box.

3 Click the CHANGE TYPE or CHANGE CONTROLLER button. This action opens
the Change Controller dialog box.

4 Open the TYPE dropdown list, and then select your ControlLogix controller.
5 Select the correct firmware revision for your controller, if necessary.
6 Click OK to save your changes and return to the previous window.

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Selecting the Slot Number for the Module


The sample application is for a module installed in Slot 1 in a ControlLogix rack.
The ladder logic uses the slot number to identify the module. If you are installing
the module in a different slot, you must update the ladder logic so that program
tags and variables are correct, and do not conflict with other modules in the rack.

To change the slot number


1 In the CONTROLLER ORGANIZATION list, select the module [1] 1756-MODULE
MVI56, and then click the right mouse button to open a shortcut menu.
2 On the shortcut menu, choose PROPERTIES. This action opens the MODULE
PROPERTIES dialog box.

3 In the SLOT field, use the up and down arrows on the right side of the field to
select the slot number where the module will reside in the rack, and then click
OK.
RSLogix will automatically apply the slot number change to all tags, variables
and ladder logic rungs that use the MVI56E-MCM slot number for computation.

Adjust the Input and Output Array Sizes

Note: The following steps are only required if you are using the sample ladder logic (RSLogix
version 15 or older) rather than the Add-On Instruction (RSLogix version 16 or newer).

1 Click ReadData to open ladder file and go to rung #2 of this file.


2 Change the High Limit on the LIM statement to allow for 5 blocks of data, as
shown in the following illustration.

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(1000 registers / 200 registers per block = 5 blocks of data)

3 Verify the change to this rung. Toggle the object within RSLogix 5000.
4 Save and download ladder to the processor.
5 When Online with the ControlLogix processor, toggle the
MCM.CONTROL.WARMBOOT bit to download the changes to the processor.

Downloading the Sample Program to the Processor

Note: The key switch on the front of the ControlLogix module must be in the REM position.

1 If you are not already online to the processor, open the COMMUNICATIONS
menu, and then choose DOWNLOAD. RSLogix will establish communication
with the processor.
2 When communication is established, RSLogix will open a confirmation dialog
box. Click the DOWNLOAD button to transfer the sample program to the
processor.

3 RSLogix will compile the program and transfer it to the processor. This
process may take a few minutes.
4 When the download is complete, RSLogix will open another confirmation
dialog box. Click OK to switch the processor from PROGRAM mode to RUN
mode.

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Note: If you receive an error message during these steps, refer to your RSLogix documentation to
interpret and correct the error.

6.10.2 Using the Sample Program in an Existing Application


1 Open the Sample Ladder Logic in RSLogix 5000.
2 Start another instance of RSLogix 5000, and then open your existing
application.
You will be adding the MVI56E-MCM module definition, and then copying
controller tags, ladder logic, and user defined data types from the sample
application into your existing application.

Defining Module in I/O Configuration

Note: You cannot perform this procedure while you are online to the controller.

1 In the CONTROLLER ORGANIZATION list in RSLogix 5000, click the right mouse
button on the I/O CONFIGURATION icon to open a shortcut menu. On the
shortcut menu, choose NEW MODULE…. This action opens the SELECT
MODULE TYPE dialog box.

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2 In the SELECT MODULE TYPE dialog box, select 1756-MODULE (GENERIC 1756
MODULE) from the list and, and then click OK. This action opens the MODULE
PROPERTIES dialog box.

3 In the MODULE PROPERTIES dialog box, enter the Name, Description and Slot
options for your application, using the examples in the following illustration.
You must select the Comm Format as DATA - INT in the dialog box. Failure to
set the correct parameters will result in backplane communication problems
between the module and the processor.

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4 Click the NEXT button and set the Request Packet Interval to 5.0ms as shown
in the following illustration.

5 Click FINISH to save the module into your existing application.

Copying the User Defined Data Types


Next, copy the User Defined Data Types from the sample program to your
existing program. These data types contain configuration information, status,
commands and other functions used by the program.
1 Arrange the two RSLogix 5000 windows on your desktop so that they are
side-by-side.
2 In the CONTROLLER ORGANIZATION pane in the Sample Program, expand the
DATA TYPES folder until the list of User-Defined data types is visible.
3 In the Sample Program window, select one data type at a time, and then drag
the data type to the User-Defined data types folder in your existing program.
4 Repeat these steps until you have copied all of the data types from the
sample program into your existing application.

Note: Data types prefixed with an underscore [_] are used in optional routines, and need not be
copied unless your application requires them. Refer to MVI56E-MCM MVI56E-MCM User Defined
Data Types (page 161) for a description of the usage for each data type.

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Copying the Sample Ladder Logic


Next, copy the Sample Ladder Logic from the sample program to your existing
program.
1 In the CONTROLLER ORGANIZATION pane in the Sample Program, expand the
TASKS folder until the list of program routines is visible.

2 In the Sample Program window, select one routine at a time, and then drag
the routine to the MainProgram folder in your existing program.
3 Save your program.
The sample program contains the following tasks.

MainRoutine
The MAINROUTINE checks for the presence of new read data from the module for
the processor. The module cycles through its list of read blocks to transfer data
from the module to the processor. Whenever new data is available, the module
will set the value for the block in the module’s input image
(LOCAL:1:I:DATA[249]). The ladder logic must constantly scan this input word for
a new value. The ladder logic should only perform the READDATA and
WRITEDATA tasks, in that order, when a new value is present in
LOCAL:1:I:DATA[249], otherwise data may be lost or scrambled.
If the new data is available, the LASTREAD and word (249) will not be equal. This
will force the program to call the READDATA subroutine to process the new data
received. After the new data is placed in the Modbus Data Table, the program
will send new data to the module using the WRITEDATA subroutine.

ReadData
The READDATA task handles all new data and status information received from
the module and placing it in the proper location in the processor. Data is
transferred from the module to the processor using the module’s input image
(LOCAL:1:I:DATA[ ]). This task should set the last read block number
(MCM1.BP.LastRead) to the current block number sent from the module
(LOCAL:1:I:DATA[249]) and stores the newly received read block number
(DATA[249]) into the LASTREAD variable.

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Note: The _READCONTROL routine handles the command control responses received from the
module. If command control, event command, or Slave status blocks are not going to be used in
the application, then the _READCONTROL rung (rung 4 in the sample READDATA task) and the
_READCONTROL and _WRITECONTROL ladder files may be removed.

If the module is configured for zero blocks, it will send blocks with identification
codes of zero and -1. These blocks will only contain status data, and no user
data will be included in these blocks.
The ladder obtains status information when the module is configured for either 1
or 0 blocks of read data. If the module is configured with 0 for the ReadRegCnt,
then blocks -1 and 0 will be given by the module on the input image. If the
ReadRegCnt is 200 or less, then you will receive block 0 and block 1.
The ladder logic also determines if the new data received in the input image is
user data. If user data is present, the ladder logic will place the data in the correct
location in the processor’s read data area (MCM.READDATA[ ]). Up to 200 data
words can be transferred in each block transfer. In addition to the user data, the
block also contains important status data. This data should be copied to the
correct data area in the module (MCM.STATUS). This status data can be used to
determine the "health" of the MVI56E-MCM module. This rung computes offset
into the Modbus Data Table for the received data block and to store the data into
the Modbus Data Table.
If the requested block is within the valid range of data blocks for the Modbus
Data Table, the offset into the table is computed as (Block ID number - 1) * 200.
This is the starting offset in the Modbus Data Table where the 200 bits of data
will be stored.
When the processor receives a pass-through block the received data will be
handled at the _Pass-Thru routine. If the module is being used as a Modbus
Master (PortX.Type=0) or a standard Modbus Slave (Port X.Type = 1) then this
rung of logic and the _PassThru routine are not required. If the module is being
used as PortX.Type = 2 to 4, then this rung and ladder routine is required.

WriteData
The WriteData task sends data from the processor to the MVI56E-MCM module.
Data is transferred from the processor to the module using the module’s output
image (LOCAL:1:O:DATA[ ]). This task should store the currently requested data
set in the module’s MCM.BP.LASTWRITE data object. This object is used in all
subsequent ladder logic in case the input word (LOCAL:1:I:DATA[1]) changes
during processing.

Note: The _WRITECONTROL routine handles the command control blocks sent to the module. If
command control, event command, or Slave status blocks are not going to be used in the
application, then the _WRITECONTROL rung (rung 7 in the sample WRITEDATA task) and the
_READCONTROL and _WRITECONTROL ladder files may be removed.

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_PassThru
Use this optional task to send pass-through data between the processor and the
Modbus devices connected to the MVI56E-MCM module. Pass-Through
functionality allows the Modbus Master to read and write the same Modbus
address on a Modbus Slave. If pass-through mode is not chosen, then the
attached Modbus Master device must read from one set of Modbus register/bits
and write to another set of Modbus register/bits. Pass-Through mode takes a
Modbus write command (Function Codes 5, 6, 15, and 16) and passes that to the
ControlLogix processor. The pass-through ladder logic then parses that
information and updates the MCM.DATA.WRITEDATA array with the new value
that has been written by the Modbus Master.

_ReadControl
Use this optional task to get status and event data from the Modbus devices
connected to the MVI56E-MCM module. Special command blocks requested
from the module in the _WriteControl routine are processed and handled in this
routine. If command control, event command, or Slave status blocks are not
going to be used in the application, then this rung and the _ReadControl and
_WriteControl ladder files may be removed.

_WriteControl
Use this optional task to send commands to the Modbus devices connected to
the MVI56E-MCM module. Command Control, Event Command, and Slave
status blocks are sent to the module in this task.

Copying the Controller Tags


Next, copy the Controller Tags from the sample program to your existing
program. The sample program includes the following tags in the MCM structure.
 MCM.MODDEF configures the database in the module. The module uses this
database to store input and output data transferred between the processor
and the Modbus devices connected to the MVI56E-MCM module.
 MCM.PORT1 and MCM.PORT2 configure the module’s serial ports for Modbus
communications. The sample program configures Port 1 as a Modbus
Master, and Port 2 as a Modbus Slave.
 MCM.P1.CMD and MCM.P2.CMD configure the Modbus Master commands for
the module. These commands are active only if a port is configured as a
Modbus Master.
 MCM.READDATA contains data read by the ControlLogix processor from the
MVI56E-MCM module.
 MCM.WRITEDATA contains data read from the ControlLogix processor to the
module’s internal database.
The remaining controller tags contain error and status information, and special
commands to execute.
1 In the CONTROLLER ORGANIZATION pane in each instance of RSLogix 5000,
expand the CONTROLLER folder.
2 Double-click the CONTROLLER TAGS icon in each instance of RSLogix 5000.
This action opens the CONTROLLER TAGS dialog box.

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3 In the CONTROLLER TAGS dialog box in each instance of RSLogix 5000, click
the EDIT TAGS tab, located at the bottom of the dialog box.
4 In the Sample Program, select the line containing the MCM tag structure.

5 Drag the MCM tag structure to the blank line at the bottom of the list in the
EDIT TAGS tab in your existing program.

Editing the Controller Tags


The MVI56E-MCM module configuration is stored in the MCM.CONFIG structure
in the CONTROLLER TAGS dialog box. The sample program configures the module
as a Modbus Master on Port 1, and a Modbus Slave on Port 2.
To edit the module configuration, in the Controller Organization pane, expand the
CONTROLLER folder, and then double-click CONTROLLER TAGS. This action opens
CONTROLLER TAGS - MVI56MCM, as shown in the following illustration.

 To configure a Modbus Master, refer to Configuration as a Modbus Master


(page 34).
 To configure a Modbus Slave, refer to Configuration as a Modbus Slave
(page 59).

Note: In order for any of the new values entered into these fields to be used by the module, you
must restart the module (WarmBoot, ColdBoot, or cycle power).

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7 Support, Service & Warranty

In This Chapter
 Contacting Technical Support ............................................................. 203
 Warranty Information ........................................................................... 205

7.1 Contacting Technical Support


ProSoft Technology, Inc. is committed to providing the most efficient and
effective support possible. Before calling, please gather the following information
to assist in expediting this process:
1 Product Version Number
2 System architecture
3 Network details

If the issue is hardware related, we will also need information regarding:


1 Module configuration and associated ladder files, if any
2 Module operation and any unusual behavior
3 Configuration/Debug status information
4 LED patterns
5 Details about the serial, Ethernet or Fieldbus devices interfaced to the
module, if any.

Note: For technical support calls within the United States, ProSoft’s 24/7 after-hours phone support
is available for urgent plant-down issues. Detailed contact information for all our worldwide
locations is available on the following page.

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Asia Pacific Europe / Middle East / Africa


Regional Office Regional Office
Phone: +60.3.2247.1898 Phone: +33.(0)5.34.36.87.20
[email protected] [email protected]
Languages spoken: Bahasa, Chinese, English, Languages spoken: French, English
Japanese, Korean REGIONAL TECH SUPPORT
REGIONAL TECH SUPPORT [email protected]
[email protected]
Middle East & Africa
North Asia (China, Hong Kong) Phone: +971.4.214.6911
Phone: +86.21.5187.7337 [email protected]
[email protected] Languages spoken: Hindi, English
Languages spoken: Chinese, English REGIONAL TECH SUPPORT
REGIONAL TECH SUPPORT [email protected]
[email protected]
North Western Europe (UK, IE, IS, DK, NO, SE)
Southwest Asia (India, Pakistan) Phone: +44.(0)7415.864.902
Phone: +91.98.1063.7873 [email protected]
[email protected] Language spoken: English
Languages spoken: English, Hindi, Urdu
Central & Eastern Europe, Finland
Australasia (Australia, New Zealand) Phone: +48.22.250.2546
Phone: +60.3.7941.2888 [email protected]
[email protected] Languages spoken: Polish, English
Language spoken: English
Russia & CIS
Southeast Asia (Singapore, Indonesia, Phone: +7.499.704.53.46
Philippines) [email protected]
Phone: +60.3.7941.2888 Language spoken: Russian, English
[email protected]
Languages spoken: English, Bahasa, Tamil Austria, Germany, Switzerland
Phone: +49.(0)1511.465.4200
Northeast & Southeast Asia [email protected]
(Japan, Taiwan, Thailand, Vietnam, Malaysia) Language spoken: German, English
Phone: +60.3.7941.2888
[email protected] BeNeLux, France, North Africa
Languages spoken: English, Chinese, Japanese Phone: +33(0)5.34.36.87.20
[email protected]
Korea Languages spoken: French, English
Phone: +60.3.7941.2888
[email protected] Mediterranean Countries
Languages spoken: English, Korean Phone: +39.342.8651.595
[email protected]
Languages spoken: Italian, English, Spanish

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Latin and South America North America


Brazil, Argentina, Uruguay Regional Office
Phone: +55.11.5084.5178 Phone: +1.661.716.5100
[email protected] [email protected]
Languages spoken: Portuguese, Spanish, English Languages spoken: English, Spanish
REGIONAL TECH SUPPORT REGIONAL TECH SUPPORT
[email protected] [email protected]

Mexico
Phone: +52.222.264.1814
[email protected]
Languages spoken: Spanish, English
REGIONAL TECH SUPPORT
[email protected]

Andean Countries, Central America, Caribbean,


Chile, Bolivia, Paraguay
Phone: +507.6427.48.38
[email protected]
Languages spoken: Spanish, English
REGIONAL TECH SUPPORT
[email protected]

7.2 Warranty Information


For complete details regarding ProSoft Technology’s TERMS & CONDITIONS
OF SALE, WARRANTY, SUPPORT, SERVICE AND RETURN MATERIAL
AUTHORIZATION INSTRUCTIONS, go to www.prosoft-technology/legal

Documentation is subject to change without notice.

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Connecting Your PC to the Module's Ethernet Port • 99


Contacting Technical Support • 203
Index Content Disclaimer • 2
Copying the Controller Tags • 200
Copying the Sample Ladder Logic • 198
_ Copying the User Defined Data Types • 197
Creating a New RSLogix 5000 Project • 15
_PassThru • 200 Creating the Module • 17
_ReadControl • 200 Customizing the Memory Map • 63
_WriteControl • 200
D
0
Data Analyzer • 112
00 Return Query Data • 175 Data Analyzer Tips • 114
Data Flow Between MVI56E-MCM Module and
A
ControlLogix Processor • 141
About the Modbus Protocol • 124 DB9 to RJ45 Adaptor (Cable 14) • 149
About the Optional Add-On Instruction • 16 Defining Module in I/O Configuration • 195
Adding Multiple Modules (Optional) • 23 Deployment Checklist • 10
Adjust the Input and Output Array Sizes • 193 Diagnostics (Function Code 08) • 174
Adjust the Input and Output Array Sizes (Optional) • Diagnostics and Troubleshooting • 69, 79, 80
28, 59 Download the IP Address through CIPconnect • 87
Assigning a Temporary IP Address • 87, 99 Downloading the Project to the Module • 85, 103
Assigning an IP Address in the Project • 85, 101 Downloading the Sample Program to the Processor •
31, 194
B
E
Backplane Configuration • 38, 108
Backplane Data Transfer • 124 Editing the Controller Tags • 201
Backplane Setup • 151 Enron/Daniel Float Configuration • 66
Backplane Status • 109 Ethernet Cable Configuration • 145
Battery Life Advisory • 3 Ethernet Cable Specifications • 144
Before You Begin • 20, 180 Ethernet LED Indicators • 79
Before You Import the Add-On Instruction • 11, 16 Ethernet Performance • 145
Event Command • 57
C Event Command Blocks (1000 to 1255 or 2000 to
2255) • 128
Cable Connections • 144
EventCmd • 166, 167
Choosing the Controller Type • 192
Example 1
Clearing a Fault Condition • 81
Local Rack Application • 90
CmdControl • 166
Example 2
CoilArray • 167
Remote Rack Application • 93
Cold Boot Block (9999) • 138
Example and State Diagram • 175
Command Control • 56, 150, 160
Command Control and Event Command • 55 F
Command Control Blocks (5001 to 5006 or 5101 to
5106) • 131 Floating-Point Data Handling (Modbus Master) • 44, 49
Command Error Codes • 71, 75, 111 Floating-Point Data Handling (Modbus Slave) • 65
Command List Entry Errors • 74 Force (Write) Multiple Coils 0x (Modbus Function Code
Commands Supported by the Module • 168 15) • 47
Configuration as a Modbus Master • 35, 201 Force (Write) Single Coil 0x (Modbus Function Code 5)
Configuration as a Modbus Slave • 59, 201 • 46
Configuration Data Transfer • 133 Force Multiple Coils (Function Code 15) • 176
Configuration Error Codes • 117 Force Single Coil (Function Code 05) • 173
Configuring the Data Analyzer • 112 Formatted Pass-Through Blocks (9956 to 9959) • 136
Configuring the RSLinx Driver for the PC COM Port • Function 15 • 137
32 Function 5 • 136
Connect to the Module’s Web Page • 16, 119 Function 6 and 16 • 136
Connecting Your PC to the ControlLogix Processor • Functional Overview • 124
30 Functional Specifications • 122
Connecting Your PC to the Module • 87, 103

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G O
General Specifications • 122 Opening the Sample Program in RSLogix • 189
General Specifications - Modbus Master/Slave • 122 Other Modbus Addressing Schemes • 42
Overview • 35, 59, 180
H
P
Hardware Specifications • 123
Package Contents • 12
I Pass-Through Blocks • 65, 135
Import the Ladder Rung • 20 Passthru • 166, 167
Important Safety Information • 3 Pinouts • 73, 122, 123, 144, 145, 149
Importing the Utility Add-On Instruction • 181 Port 1 Commands • 157
Installing ProSoft Configuration Builder • 83 Port 1 Setup • 152
Installing the Module in the Rack • 13 Port 2 Commands • 158
Port 2 Setup • 155
M Port Configuration • 37, 111
Port Status • 112
MainRoutine • 198 Preset (Write) Multiple Registers 4x (Modbus Function
Master Command Configuration • 36, 39, 157, 158 Code 16) • 48
Master Command Data List (6000 to 6012 or 6100 to Preset (Write) Single Register 4x (Modbus Function
6112) • 134 Code 6) • 48
Master Command Examples • 44 Preset Multiple Registers (Function Code 16) • 177
Master Command List • 111, 144 Preset Single Register (Function Code 06) • 174
Master Command Status • 111 Product Specifications • 121
Master Driver • 142
MCM Status Data • 75 R
MCMBlkStat • 164, 165
MCMCmd • 162, 163 Read and Write Same Modbus Address (Pass
MCMCONFIG • 161, 162 Through) • 68
MCMCONTROL • 161, 166, 167 Read Block • 126
MCMDATA • 161, 164 Read Coil Status (Function Code 01) • 169
MCMModule • 162 Read Coil Status 0x (Modbus Function Code 1) • 45
MCMModuleDef • 161 Read Floating-Point Data • 49
MCMPort • 111, 162 Read Floats with Single Modbus Register Address
MCMPortErrors • 164, 165 (Enron/Daniel Float) • 53
MCMSTATUS • 161, 164 Read Holding Registers (Function Code 03) • 171
MCMUTIL • 168 Read Holding Registers 4x (Modbus Function Code 3)
Misc. Status • 110, 158 • 44
Modbus Exception Codes • 179 Read Input Registers (Function Code 04) • 172
Modbus Exception Responses • 178 Read Input Registers 3x (Modbus Function Code 4) •
Modbus Memory Map • 61, 63, 125 44
Modbus Protocol Specification • 168 Read Input Status (Function Code 02) • 170
ModDef Settings • 36, 60, 108 Read Input Status 1x (Modbus Function Code 2) • 46
Module Communication Error Codes • 73 Read Multiple Floating-Point Registers • 51, 53
Module Configuration Block (9000) • 133 ReadData • 198
Monitoring Backplane Information • 108 Reading Status Data from the Module • 116
Monitoring Database Information • 109 Reading the Clock Value from the Module • 187
Monitoring General Information • 110 Reading the Ethernet Settings from the Module • 184
Monitoring Modbus Port Information • 111, 116 Reference • 121
MVI56E-MCM Configuration Data • 150, 151, 162 RS-232
MVI56E-MCM Database Definition • 109, 150 Modem Connection (Hardware Handshaking
MVI56E-MCM Remote Master Control • 138 Required) • 146
MVI56E-MCM Status Data Definition • 69, 109, 116, Null Modem Connection (Hardware Handshaking)
150, 160 • 147
MVI56E-MCM Status Data Definition as a Master • 70 Null Modem Connection (No Hardware
MVI56E-MCM Status Data Definition as a Slave • 76 Handshaking) • 147
MVI56E-MCM User Defined Data Types • 161, 197 RS-232 Application Port(s) • 146
RS-422 • 148
N RS-485 and RS-422 Tip • 149
RS-485 Application Port(s) • 148
Non-Scrolling LED Status Indicators • 81
Normal Data Transfer • 126

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S Y
Scrolling LED Status Indicators • 80 Your Feedback Please • 2
Selecting the Slot Number for the Module • 193
Setting Jumpers • 12
Setting Up ProSoft Configuration Builder • 83
Setting Up the Project • 84
Slave Configuration • 65
Slave Driver • 141
Slave Status Blocks (3000 to 3003 or 3100 to 3103) •
111, 129
Slave Status List • 111
SlavePollStatus • 166, 167
Special Function Blocks • 128
Standard Modbus Protocol Errors • 73
Start Here • 9
Starting the Data Analyzer • 112
Stopping the Data Analyzer • 113
Sub-function Codes Supported • 175
Support, Service & Warranty • 203
System Requirements • 9

T
The Diagnostics Menu • 108
Transferring the Command Error List to the Processor
• 75
Troubleshooting the LEDs • 82

U
Unformatted Pass-Through Blocks (9996) • 135
Using RSWho to Connect to the Module • 98
Using the Diagnostics Menu in ProSoft Configuration
Builder • 104
Using the Optional Add-On Instruction • 16, 180
Using the Sample Program - RSLogix 5000 Version 15
and earlier • 11, 16, 189
Using the Sample Program in a New Application • 189
Using the Sample Program in an Existing Application •
126, 133, 142, 143, 195
Util • 161

V
Verify Communication • 38, 69
Verify Slave Communications • 76
Verifying Master Communications • 69
Viewing the Error Status Table • 116

W
Warm Boot Block (9998) • 138
Warranty Information • 205
Write Block • 127
Write Configuration Block (-9000 and -6000 to -6003 or
-6100 to -6103) • 139
Write Floats to Slave Device • 52
Write to Enron/Daniel Floats • 54
WriteData • 199
Writing the Clock Value to the Module • 188
Writing the Ethernet Settings to the Module • 186

ProSoft Technology, Inc. Page 209 of 209

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