Inspection & Testing Requirements Scope:: Test and Inspection Per

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INSPECTION & TESTING REQUIREMENTS REVISION: 04/30/2011 CODE NUMBER: PAGE:

SAUDI ARAMCO FORM-175 REPLACES: 12/28/2005 IR325506 1 of 2


SCOPE: COMBUSTION GAS TURBINE PACKAGE: GEAR UNIT for: 1) Auxiliary gearbox (power generation and mechanical drive units). 2) Load
gearbox (power generation units only).

TEST AND INSPECTION PER: Manufacturer standard and Specifications as noted below.

(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)


(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR
(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER
0010
0010
*** X
Pre-Fabrication/Production Requirements
Inspection and Test Plan (ITP)
Specification Details / Notes:
Company review required.

0020 X Welders Qualification Records Per any of the following: BSI /ASME /JIS /DIN /EN.

0030 X Welding Procedure Specification (WPS) and Procedure Per any of the following: BSI /ASME /JIS /DIN /EN.
Qualification Records (PQR)

0040 X Material Test Reports Per Applicable ASTM or equivalent material specification.

0050 X NDT Personnel and Procedures Verify valid personnel qualification and procedures.

0020
0010
*** X
In process inspection & test requirement
Temperature, Vibration, and Position Detectors
Specification Details / Notes:
Shall be in accordance with 34-SAMSS-625, inspected per
CGT instrument inspection form. Not applicable to the Auxiliary
Gearbox.

0020 X X Heat Treatment of Gear and Casing

0030 X Hardness Testing For all gear and pinion wheels.

0040 X Dynamic Balancing All Gear elements shall be multi-plane dynamically balanced
after final assembly of rotor.

0030
0010
***
X
Final inspection & test requirements
Visual and dimensional inspection
Specification Details / Notes:

0020 X Mechanical Running Test Shall be conducted by operating at maximum continuous speed
for 1 hour after the bearing & lube oil temperature stabilized.
Includes vibration frequency analysis

0030 X Full speed part load test

0040 X X Non-destructive Testing Applied on the manufacturer identified items per the applicable
international standard identified above.

IR325506 Continued...
INSPECTION & TESTING REQUIREMENTS REVISION: 04/30/2011 CODE NUMBER: PAGE:
SAUDI ARAMCO FORM-175 REPLACES: 12/28/2005 IR325506 2 of 2
(1) VISUAL INSPECTION WITNESSING BY INSPECTOR (Note 1)
(2) CERTIFICATES / RECORDS TO BE CHECKED BY INSPECTOR
(3) CERTIFICATES / DATA TO BE PROVIDED BY VENDOR / SUPPLIER / MANUFACTURER
0050 X Dismantling Required only in the event of an unsatisfactory mechanical
running test.

0060 X Nameplate Required for load gearbox only

0070 X Preparation for shipment

0040 *** Additional/Supplemental Requirements Specification Details / Notes:

Notes:
(1) May only be waived by the responsible Saudi Aramco, ASC, and AOC Inspection Offices.
(2) See form SA175 - 000003 for instructions on using this form.

End of IR325506

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