Model: 800REOZM

4-Cycle
380-480 V Diesel
Tier 1 EPA-Certified for Standard Features
Stationary Emergency  Kohler Co. provides one-source responsibility for
Applications the generating system and accessories.
 The generator set and its components are prototype- tested,
factory-built, and production-tested.
Ratings Range  The generator set complies with ISO 8528-5, Class G3
60 Hz 50 Hz requirements for transient performance.
St a nd by : kW 810-815 710-732
kVA 1013-1018 888-915  The generator set accepts rated load in one step.
Pri m e : kW 740 652-672  A standard one-year limited warranty covers all systems and
kVA 925 815-840 components. Two-,five-, and ten-year extended warranties are
DCC: kW 740 652-672 also available.
kVA 925 815-840  Alternator features:
o The pilot-excited, permanent-magnet (PM)
alternator provides superior short-circuit capability.
o The brushless, rotating-field alternator has broad
range reconnectability.
 Other features:
o Kohler designed controllers are guaranteed
system integration and remote communication.
See Controllers on page 3.
o The low coolant level shutdown prevents overheating
(standard on radiator models only).
o Integral vibration isolation eliminates the need for under-
unit vibration spring isolators.
o An electronic, isochronous governor delivers precise
frequency regulation.
o Multiple circuit breaker configurations.

Generator Ratings
150°C Rise 125°C Rise 125°C Rise
Standby Rating Prime Rating DCC Rating
Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps kW/kVA Amps
5M4034 277/480 3 60 810/1013 1218 740/925 1112 740/925 1112

5M4036 220/380 3 50 710/888 1348 652/815 1238 652/815 1238

230/400 3 50 712/890 1284 668/835 1205 668/835 1205
220/380 3 50 732/915 1390 672/840 1276 672/840 1276
5M4038 230/400 3 50 732/915 1320 672/840 1212 672/840 1212
240/415 3 50 732/915 1273 672/840 1168 672/840 1168
5M4166 220/380 3 60 815/1018 1547 740/925 1405 740/925 1405

RATINGS: All three-phase units are rated at 0.8 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a power outage. There is no
overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one
hour in twelve. Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. DCC : Data Center Continuous
Power ratings apply to Data Center installations where a reliable utility power is available and comply with Uptime institute Tier III and IV requirements. At constant or varying load,
the number of generator set operating hours is unlimited. Average load: ≤ 100%. For limited running time and base load ratings, consult the factory. Obtain technical information
bulletin (TIB-101) for rating guidelines and complete ratings definitions. GENERAL GUIDELINES FOR DERATION : Altitude: Derate 5.0 % per 500 m (1640 ft) elevation above
1000 m (3280 ft) up to maximum altitude of 4000 m (13120 ft). Temperature: Derate 6.0 % per 10°C (18°F) temperature above 40°C (104°F) up to maximum temperature of 60° C
(140° F). The generator set manufacturer reserves the right to change the design and specifications without notice and without any obligation or liability whatsoever.

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products.
G6D5-09001(800REOZM) 03/18
 Alternator Specifications
Specifications Generator
 NEMA MG1, IEEE, and ANSI standards compliance for
Type 4-Pole, Rotating-Field temperature rise and motor starting.
Exciter type Brushless, Permanent-
Magnet Pilot Exciter  Sustained short-circuit current of up to 300% of the
Voltage regulator Solid State, Volts/Hz rated current for up to 10 seconds.
Insulation: NEMA MG1
Material . . . . . . . . . . . . . . . . . . Class H, Synthetic,  Sustained short-circuit current enabling downstream
Nonhygroscopic circuit breakers to trip without collapsing the generator
Temperature rise. . . . . . . . . . . . 125°C Prime, 150°C Standby field.
Bearing: quantity, type 1, Sealed
 Self-ventilated and dripproof construction.
Coupling Flexible Disc
Amortisseur windings Full
 Superior voltage waveform from two-thirds pitch
Voltage regulation, no-load to full-load windings and skewed stator.
(with <0.5% drift due to temp Variation) 3-Phase Sensing, ±0.25%
One-step load acceptance 100% of Rating  Digital solid-state, volts-per-hertz voltage regulator
Unbalanced load capability 100% of Rated Standby with±0.25% no-load to full-load regulation.
Current
Peak motor starting kVA: (35% dip for voltages below)  Brushless alternator with brushless pilot exciter for
480 V 5M4034 (10 lead) . . . . . . . 2600 (60Hz) excellent load response.
415 V 5M4036 (10 lead) . . . . . . . 2400 (50Hz)
 Bus bar configuration is available as an optional
415 V 5M4038 (4 lead) . . . . . . . . 2350 (50Hz)
380 V 5M4166 (4 lead) . . . . . . . . 2800 (60Hz) add-on.

Application Data
Engine Engine Electrical
Engine Specifications 60 Hz 50 Hz Engine Electrical System 60 Hz 50 Hz
Engine model S12A2-Y1PTA-1 S12A2-PTA-1 Battery charging alternator:
Engine type 4-Cycle, Turbocharged Ground (negative/positive) . . . . . . . Negative
Cylinder arrangement 12 V Volts (DC) . . . . . . . . . . . . . . . . . . . . 24
Displacement, L (cu. in.) 33.93 (2071) Ampere rating . . . . . . . . . . . . . . . . 30
Bore and stroke, mm (in.) 150 X 160 (5.91 x 6.30) Starter motor rated voltage (DC) Dual, 24
Compression ratio 15.3 : 1 Battery, recommended cold cranking
Piston speed, m/min. (ft./min.) 576 (1890) 480 (1575) amps (CCA):
Main bearings: quantity, type 7, Precision Half-Shell 2, 1000
Qty., CCA rating above 0°C (32°F)
Rated rpm 1800 1500 Battery voltage (DC) 12
Max. power at rated rpm, kWm (BHP) 900 (1207) 800 (1072)
Cylinder head material Cast Iron Fuel
Crankshaft material Forged Steel Fuel System 60 Hz 50 Hz
Governor: type, make/model Electronic, Woodward Fuel supply line, min. ID, mm (in.) 19 (0.75)
PROACT II
Fuel return line, min. ID, mm (in.) 19 (0.75)
Frequency regulation, no-load to full-load Isochronous
Max. lift, engine-driven fuel pump, m (ft.) 1 (3)
Frequency regulation, steady state ±0.25% 630 (166) 570 (151)
Max. fuel flow, Lph (gph)
Frequency Fixed 10 (3.0)
Air cleaner type, all models Dry Max. fuel pump restriction, kPa (in. Hg)
3, Cartridge
Fuel filter: quantity, type
#2 Diesel
Recommended fuel
Exhaust
Exhaust System 60 Hz 50 Hz Lubrication
Exhaust manifold type Dry Lubricating System 60 Hz 50 Hz
Type Full Pressure
Exhaust flow at rated kW, m3/min. (cfm) 219 (7733) 180 (6356)
Oil pan capacity, L (qt.) 100 (106)
Exhaust temperature at rated kW,
Oil pan capacity with filter, L (qt.) 120 (127)
dry exhaust, °C (°F) 512 (954) 510 (950)
Oil filter: quantity, type 3, Cartridge
Maximum allowable back pressure,
Oil Cooler Water-Cooled
kPa (in. Hg) 5.9 (1.7)
Exhaust outlet size at engine hookup,
mm (in.) See ADV drawing

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products. 

G6D5-09001(800REOZM) 03/18
 Application Data Controllers
Cooling
Radiator System 60 Hz 50 Hz
Ambient temperature, °C (°F) 40 (104)
Engine jacket water capacity, L (gal.) 100 (26.4)
Radiator system capacity, including
engine, L (gal.) 205 (54.2)
Engine jacket water flow, Lpm (gpm) 1100 (291) 1000 (264)
Heat rejected to cooling water at rated ®
kW, dry exhaust, kW (Btu/min.) 605 (34402) 496 (28204) Decision-Maker 550 Controller
Audiovisual annunciation with NFPA 110 Level 1 capability.
Water pump type Centrifugal Programmable microprocessor logic and digital display features.
Fan diameter, including blades, mm (in.) 1300 (51.2) Generator safeguard circuit protection.
12- or 24-volt engine electrical system capability.
Fan, kWm (HP) 36.2 (48.5) 15 (20.1)
Remote start, remote annunciation, and remote communication options.
Max. restriction of cooling air, intake and Refer to G6-46 for additional controller features and accessories.
discharge side of radiator, kPa (in. H2O) 0.125 (0.5)

Operation Requirements Additional Standard Features

Air Requirements 60 Hz 50 Hz
®
 Alternator Protection (standard with Decision-Maker 550)
Radiator-cooled cooling air,  Electronic, Isochronous Governor
m3/min. (scfm) ~ 1314 (46362) 872 (30770)  Oil Drain Extension
Combustion air, m3/min. (cfm) 83 (2931) 68 (2401)  Operation and Installation Literature
Heat rejected to ambient air:  Pilot-Excited, Permanent Magnet Generator (PMG)
Engine, kW(Btu/min.). . . . . . . . . . 73 (4128) 59 (3385)
Generator, kW (Btu/min.) . . . . . . .
~ Air density = 1.20 kg/m3 (0.075 lbm/ft3)
50 (2843)
Dimensions and Weights
Overall Size, L x W x H, mm (in.):
Fuel Consumption 60 Hz 50 Hz w/5M4034 3998 x 1720 x 2002
(157.4 x 67.7 x 78.8)
Diesel, Lph (gph) at % load Standby Rating
w/5M4036, 5M4038, 5M4166 4175 x 1720 x 2002
100% 235.5 (62.2) 192.3 (50.8) (164.4 x 67.7 x 78.8)
75% 177.2 (46.8) 143.8 (38.0)
Weight (radiator model), wet, max., kg (lb.): 6500 (14317)
50% 122.3 (32.3) 98.8 (26.1)
25% 81.4 (21.5) 59.1 (15.6)
Diesel, Lph (gph) at % load Prime Rating
100% 213.5 (56.4) 173.8 (45.9)
75% 162.0 (42.8) 130.6 (34.5)
50% 116.6 (30.8) 90.5 (23.9)
25% 76.1 (20.1) 55.3 (14.6)

NOTE: This drawing is provided for reference only and should not be used for planning
installation. Contact your local distributor for more detailed information.

KOHLER CO., Kohler, Wisconsin 53044 USA Kohler Power Systems

Phone 920-565-3381, Fax 920-459-1646 North Asia, S.E.Asia & Australasia
For the nearest sales and service outlet in the 7 Jurong Pier Road Singapore 619159
US and Canada, phone 1-800-544-2444 Phone (65) 6264-6422, Fax (65) 6264-6455
www.KohlerPowerSystems.com www.kohlerPower.com.sg

This document is not contractual - Kohler Co. reserves the right to modify any of the characteristics without notice, in a constant effort to improve the quality of its products. 

G6D5-09001(800REOZM) 03/18