Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
Disclosure To Promote The Right To Information
( FirstRevision)
UDC 698.12:667.636.221
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@ Copyright 1971
Indian Standard
CODE OF PRACTICE FOR
PAINTING OF FERROUS METALS
IN BUILDINGS
PART I1 PAINTING
( First Revision
Painting, Varnishing and Allied Finishes Sectional Committee, BDC 34
cwfman R+.mting
SRBI B. SEXUAZI Cole Paintr & Contracta Pvt Ltd, Bombay
Membus
SEBI S. K. hAlVr, Engineer-in-Chief ‘a Branch, Army Hezdquzrren
Sear V. V. SASXIIABAIV
( Altnnatc
SEBI N. S. BKA~A~A Bl)undell Eomitc Paints Ltd, Bombay
SBRI C. J. BEUMICAR The Indian Paints Association, Calcutta
SHBI T. K. S. MUI ( A1Umok)
SHRI S. K. Bose National Test House, Calcutta
SHIU K. c. SEAL ( &U?l& )
SHRI P. K. CIUILB~VA~TI Diif~-~-~~ Gene4 of Supplka & Dispoa&, New
2
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Indian Standard
CODE OF PRACTICE FOR
PAINTTNG OF FERROUS METALS
IN BUILDINGS
PART II PAINTING
l ( First Revision)
0. FOREWORD
0.1 This Indian Standard (Part II) ( First Revision) was adopted by the
Indian Standards Institution on 25 March 1971, after the draft finalized by
the Painting, Varnishing and Allied Finishes Sectional Committee had been
approved by the Civil Engineering .Division Council.
0.2 This standard is the second part of IS : 1477 ’ Code of practice
for painting of ferrous metals in buildings ‘, and deals with the
details of the painting operation and the paint schedules. The first part
deals with the pretreatment of the ferrous surfaces before it is actually
painted. These two parts are intended to give guidance for obtaining good
protection under.local climatic conditions to ferrous metals by painting.
0.3 This standard (Part II), which was first published in 1963, is now
being revised and the salient features of the revision are as follows:
a) The various painting operations to be done after the pretreatment
of ferrous surfaces are described in detail.
b) Application of primer, intermediate and finishing coats are covered
in detail.
c) Maintenance painting has been dealt precisely.
0.4 In the formulation of this standard due weightage has been given
to international co-ordination among the standards and practices prevailing
in different countries in addition to relating it to the practices in the field
in this country.
0.5 For the purpose of deciding whether a particular requirement of this
standard is complied with, the final value, observed or calculated express-
ing the result of a test or analysis, shall be rounded off in accordance with
IS : 2-1960*. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
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IS : 1477 ( Part II ) - 1971
1. SCOPE
1.1 This standard (Part II) lays down the details of painting operations
and paint schedules applicable to ferrous metals in buildings. It also covers
the use of tools and equipment in the work.
1.2 The provisions of the standard may also generally be applied to
painting work in situations other than buildings, such as tanks and
chimneys.
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IS I 1477 (Part II ) - 1971
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IS : 1477 ( Part II ) - 1971
4.4 Two coats shall be applied allowing a drying time so that the first coat
is quite hand dry before the second coat is applied or according to the
manufacturer’s instructions. In the case of red lead, after the second coaf
of primer, sufficient time shall be allowed for the red lead to dry thoroughly.
Experience has shown that under conditions obtaining in hot and humid
parts of Ihdia, a minimum of two or preferably three days’ drying time for
red lead gives good hardness to the film.
4.5 The practice of leaving primer exposed for a long time prior to
applying the finishing coats shall be discouraged as the usual two coats
application is too thin to give adequate protection for long periods.
5.1 Filler Coats -Filler coats are applied to fill deep dents and to obtain
a smooth finish wherever necessary, the degree of filling depending upon
the finish desired. Only factory prepared filler suitable for steelwork shall
be used. Fillers prepared by whiting.and linseed oil by craftsmen at site
shall never be used as such fillers may be unbalanced and incompatible
with the primer, undercoating and finishing coats.
5.1.2 Ready- Mixed lWh - To fill up surface scratches or similar fine dents
all over the surface, application by brush or sprav of coats of ready-mixed
filler is recommended. Each coat shall be hard-dry and wet rubbed to a
smooth finish before the next coat is applied.
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IS : 1477 ( Part II ) - 1971
5.3 Finishing Coats ~The finishing coat gives the desired finish to the
article. This is the coat which comes in direct contact with the weather
and has to protect the underlying coats, which in turn protects the painted
article. Choice of the finishing paint shall be made after carefully
considering the conditions under which it has to perform. Finishing
paiuts/enamels conforming to the relevant Indian Standard specifications
shall be employed (see Table 1 ). The finishing coats may be applied by
brush or spray. For brush application good quality brushes shall be used.
Normally two finishing coats are recommended. These cond coat may be
applied after the first coat is hard dry and its gloss is knocked off by
scuffing with a very fine cutting device.
5.5 Drying Time - For the paint film comprising of the primer coats, the
finishing coats with filler coats and undercoating where necessary, to
perform in unison, it is essential that each coat shall be thoroughly dry
before the subsequent coat is applied. Otherwise, defects in the film may
appear soon after exposure due to the shrinking of anyone of the coats.
An interval longer than the drying time specified in the relevant product
specification may be necessary depending upon the material used, for
example, red lead primer to IS: 102-1962* requires a fairly long drying
time.
5.6 Flatting Down-Cutting of primer coat, undercoat and first finish
coat is essential to provide a key for subsequent coats in order to improve
the intercoat adhesion. The primer coat with or without putty shall be
-dry cut and the undercoat with or without putty for spot work shall be
wet cut with waterproof emery paper No. 220/240. In the case of under-
coatings without putty, prior to finishing coat shall be wet cut with
waterproof emery paper NO. 280/320. The first finish coat shall be wet cut
with waterproof emery paper No. 3201400. The surface should be dry,
clean and free from dust before subsequent coat is applied.
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IS : 1477 ( Part IX ) - 1971
show settling of the pigment at the bottom of the drum and, therefore,
more than ordinary stirring is required in order to suspend the pigment
once again fuily in the medium. As stirring of the settled pigment is time-
consuming, it will help considerably to adopt the following procedure:
$8.1 In coastal regions and areas with moderate or high humidity with
appreciable difference in day and night temperatures, it is generally not
safe to paint exterior steel work early in the morning due to the settlement
of dew on the surface. In such places painting should be started later in
the mornings after dew has evaporated. For the same reasons, painting
during monsoon shall be avoided even indoors as the humidity is very high
and drying will be affected resulting in paint defects.
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IS: 1477 (Part II) - 1971
6. PAINTING SCHEDULES
a>1) Wire-brushing,
2) Scraping and chipping, and
3) Sandpapering or cleaning with steelwool or abrasive paper;
b) Power tool cleaning;
c>Flame cleaning;
4 Sandblasting or shotblasting; and
e) Chemical rust removal.
6.1.2.1 While cleaning with power wirebrush, care shall be taken not
to do it excessively, since mill scale easily gets burnished to a smooth even
surface to which paint does not adhere, and this will be detrimental to the
performance of paint. All accessible weld flux and splatter shall be
removed by power tools.
6.2 Painting -The painting operations given in 6.2.1 to 6.2.4 shall be in
conformity with the provisions of 3, 4 and 5 of this standard. The
selection of paints for the paint systems shall be in accordance with
Table 1.
6.2.2.1 After the second coat of primer is hard dry, rough sand the
surface without scratching or in anyway damaging the primer coats and
clean free from dust.
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TABLE 1 PAINTING SCHEDULES FOR FERROUS SURFACE
( Cluuss5.2 and 6.2 )
A. For Interiom
i) Full gloss ( enamel IS : 102-1962 *IS : 133-1965 (B) *IS : 133-1965 (B) For optimum results, two
(see Note 1 ) *IS : 2933-1964 (B,S) *IS : 2933-1964 (B,S) coats of primer, one under-
gloss )
IS : 2074-1962 coat and two finishing coats
* are recommended. The
total film thickness shall
not be less than 100
microns
ii) Oil gloss Same as for (i) IS : 113-1950 (B) IS : 129-1950 Same as for (i)
IS : 1lf);950 (S)
v) Metallic finishes Same as for (i) IS : 2339-1963 (B) 1 One coat of primer and two
IS : 2339-1963 (S) 1 finishing coats if bitumi-
> nous aluminium paint is
Bituminoz alumi- 1 used, three coats will be
nium paints J necessary
vi) Bitumen coating Same as for (i) !S : 158-1968 Three coats of bitumeh
shall be used
B. For Exteriora
vii) Full gloss (enamel IS : 102-1962 *Is : 2933.1964 ‘IS : 2933-1964 For optimum results, two
gloss ) (set Note 1 ) *Is : 2932-1964 *Is : 2932-1964 coats of primer, one under-
IS : 20741962 coat and two finishing
. coats are recommended.
The total film thickness
shall not be less than 100
microns
viii) Oil gloss Same as for (vii) IS : 1i2-1950 IS : 4 17-1964 Same as for (vii)
IS : 12&962
ix) Egg-shell gloss - - -
x) Flat IS : 102-1962 IS : 115-1950
(SeeNote 1)
IS : 1l&950
xi) Metallic finishes Same as for (vii) - IS : 23341963 One coat of primer and
L
two finishing coats; if
Bitumi%s alumi- bituminous aluminium
nium pa&t paint isused, three coats
J will be necessary
NOTIC1 - Paint primer conforming to IS : 102-1962may be used only where special precautions for drying of the
primer coat are taken and where satisfactory drying is ensured before application of further coats.
NOTE 2 -The order in which paints are listed in the table is not necessarily the order of preference and the choice
may vary according to circumstances.
NOTE 3 -Evaluations of various degrees of gloss and classification in terms of 45Oangular gloss meter readings is
under investigation.
NOW 4 - Titles of Indian Standards referred to in this table are given in Appendix D.
*Eat& of these specifications cover both undercoating and Cshing paints, and paints appropriate for the function shall
beused.
(B) = Brushing; and (S) I Spraying.
P
L-.A.,-.,-..- ..I._._ -~-.---.~.“-^-ll.“~- - __^~._
6.2.2.2 Fill ‘deep dents with paste filler using a good putty knife,
pressing firmly into the dents and applying an optimum layer.. Allow to
hard dry and cut down by wet rubbing to a smooth finish. Allow the
water to evaporate.
6.2.3 Undercoats
6.2.3.1 Wet rub the entire surface, cutting down to a smooth uniform
surface. All6w the water to evaporate. Apply an optimum coat of
undercoating by brush or spray, with minimum brush marks. Allow the
film to hard-dry. Wet-rub, cutting down to a smooth finish (ensuring
that at no place the undercoat is completely removed). Allow the water
to evaporate.
6.2.4.2 Gently remove the gloss for the entire surface. Dust off and
apply the second finishing coat.
6.3 The use, conditioning and maintenance of brushes for painting shall
conform to the requirements given in Appendix A.
6.4 The use and maintenance of spraying equipment shall conform to the
requirements given in Appendix B.
7. MAINTENANCE PAINTING
7.1 The breakdown of a paint film is a progressive one starting with the
topmost coat, gradually going downwards to the primer coat. The object
of maintenance painting is to renovate the paint film periodically,
checking the progress of breakdown and maintaining the protective and
decorative value of the paint film, thus prolonging its effective life. The
principles of maintenance painting are summarized in Table 2.
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IS : 1477 ( Part II) - 1971
ii) IVil Nil Yes Fine Nil Flat down to remove check-
checking ed film; clean; apply one
or two reviver coats
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IS : 1477 ( Part II ) - 1971
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IS : 1477 ( Part II ) - 1971
8.2.2.1 For ascertaining whether the old paint has deteriorated to such
an extent that its complete removal is necessary, the following test for
embrittlement should be employed:
A square coin such as a 5-Paisa coirrshall be pressed with the straight
edge on an angle of, 45” against the paint film. This will resuit in a
chip of paint breaking loose from the surface if the paint has
embrittled, lacks adhesion and requires removal. If the paint is not
embrittled, it will curl or shrivel up under such pressure. The square
coin test should be combined with an examination of the paint film
through a magnifying glass to observe the extent of crazing. A
suitable magnifying glass is the thread counter employed in the textile
trade. It has a 10 magnification, and a paint film which does not
show fine hair cracks under it may be considered as perfectly sound.
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IS t 1477 ( Part II) - 1971
of the paint with its original value at least once during the course of its
use. This may be done by comparing the times of efflux of the paint
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IS: 1477(Part II) - 1971
All ‘dimensions
in millimetres.
FIG. 1 FLOW CUP
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IS : 1477 ( Part II) - 1971
the ‘ Elcomcter ’ contain a delicate magnet and that the storage and handl-
ing of such instruments needs care to ensure that they retain their
accuracy.
8.6 Inspection of General Appearance of Finished Work- Inspec-
tion of finished work, although not possible by definite standards, may
best be judged by experience and commonsense.
8.6.1 Time of Znspection-Inspection of a finished work in the open shall
not be -carried out during mid-day or in bright sunlight as defects are
more clearly visible in slightly diffused light. When Inspecting interior
painting, the sun should not shine directly on the surfaces to be inspected.
The best time for inspection is in the early morning.
8.6.2 A@earance-The finished job shall have a clean, uniformly
coloured appearance. If paint is applied by a spray gun, a ,smooth finish
will be obtained. If paint is applied by a roller, the finish will have a
light texture effect. If paint is applied by brush, light brush marks will
be permissible to the naked eye at a distance of not more than 4 m.
Brush marks depend on the type of paint, the quality of brushes used and,
above all, the skill of the workmen applying the paint. It would be un-
reasonable to expect perfection when applying paint by brush. If paint,
applied by brush, has been stippled, no brush marks will be visible but
there will be a slight texture effect instead; stippling is not required
except on large surfaces, or surfaces likely to be viewed from a short
distance.
8.6.3 Colour-Correct colour matching should be judged against a
sample panel having the same type of surface as that to which the paint
has been applied. The effect bf colour is influenced by the texture or
the method of application of the paint. Colour appears different during
mid-day, in the evening or in the morning, and in artificial or natural
light; colour will change under a tungsten-filament lamp, a fluorescent
lamp or a mercury lamp (vapour ). Application by brush gives a slightly
different surface texture than application by spray or roller anti the colour
will, therefore, differ slightly. To avoid confusion at the time of inspec-
tion, the sample panel prepared from an identical material and painted by
the same method should be placed as near as possible to the article to be
inspected so that the incidence of light is the same.
8.6.4 Gloss -The extent of gloss should be agreed upon prior to
commencement of painting. As the extent ‘of gloss is generally not of
major importance, the gloss of the final job may best be judged by. pre-
paring test panels prior to the application of the paint on the bulk of the
work and making a comparison with them; such test panels may also be
asked for from, the paint supplier. It should be noted that gloss will vary
with appl cation by spray, brush or roller and will further vary considera-
bly with the t+pe and nature of the surface; the smoother the surface the
higher will be the gloss.
IS : 1477 ( Part II ) - 1971
APPENDIX A
( Clause 6.3 )
BRUSHING OF PAINT
A-l. GENERAL
A-l.1 Clean brushes shall be used, and it shall be ensured that the paint
does not show objectionable pulling under the brush. The brush shall be
such that the paint does not show lapping streaks and works satisfactorily
under it.
A-l.2 The paint brush shall not be dipped deep into the paint, as the
bristles get overloaded, and the heel gets filled with paint; thereby the
brush loses its flexibility and shape. As a general rule, the brush shall be
dipped to three-fourths of the total length of the bristles. After the brush
is initially dipped, the end is wiped against the walls of the container to
ensure that paint does not dribble off the ends of the bristles when painting
is started. The paints shall be mixed periodically during brushing.
A-1.3 For keeping paint in small quantities during application by brush,
use of a paint container may be found advantageous. These containers
are filled about three-fourths during application, Cleaning of these con-
tainers is done only with paint thinners which are compatible with the
paint to be filled.
A-2. BRUSH APPLICATION
A-2.1 While applying paint with a brush, the brush shall be held at an
angle of approximately 45 degrees. to the vertical surface, and several
light strokes applied in the area to be painted, SO as to first transfer the paint
to the surface. During painting, the brush shall also be turned around
through 180 degrees in order to ensure that the paint on both the faces of
bristles is utilized completely. The paint is then spread with gentle pressure
so as to hide the surface and produce a uniform coating. Ensure that
the ends and not the sides of the bristle come into contact with the surface during
painting.
A-2.2 The paint shall be applied, first using vertical strokes until the
surfaces are covered, and then brushed cross-wise for complete coverage
with light strokes, so as to smooth out laps and brush marks, and finally
laid off with vertical strokes.
A-2.3 During painting, every time after the paint has been worked out of
the brush bristles or after the brush has been unloaded, the bristles of the _~
brush (which are drawn together due to the high surface tension of- the ,p
small quanities of paint left in between the bristles) shall be opened up 7. ‘A
by striking the brush against a portion of the unpainted surface with the ’ #j$. ‘,i
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IS: 1477( Part II) - 1971
end of the bristles held at right angles to the surface, so that bristles
thereafter will collect the correct amount of paint when dipped again into
the paint container.
A-3.1.1 Before use, the linseed oil is removed from the brush by washing
it in a thinner compatible with the paint subsequently used.
A-3.2 After each day’s work, the brush shall be cleaned in mineral
turpentine or any other suitable thinner, ensuring that the paint and
pigment are completely removed from the heel of the brush.
A-3.2.1 Warm water and soap shall be used to clean the brushes used
in water-bound paints or emulsions.
A-3.3 After cleaning, the brushes are wrapped in heavy paper of water-
proof paper for storage. If it is to be used the next day, it shall be hung
in a thinner or linseed oil in a container. On no account, shall brushes
be made to stand on the bristles.
APPENDIX B
(Clause 6.4)
SPRAYING OF PAINT
B-l.1 Generally, paints are available ready for use for spraying. If
thinning is absolutely necessary, it should be kept down to a minimum.
NOTE - Nitrocellulpse lacquers ( enamels) are not usually supplied in spraying
consistency. They have to be thinned with special thinner to proper consistency before
application.
B-2.1.1 Spots that are inaccessible to the spray pattern shall be touched
up by brush after spraying.
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IS : 1477 ( Part II) - 1971
APPENDIX C
( Clause B-2.2 )
SPRAY PAINTING DEFECTS : CAUSES AND REMEDIES
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IS: 1477 ( Part II) - 1971
9 Paint not thinned out sufici- Add the correct amount and the
ently right type of solvent by
measure
ii) Not depositing a wet coat Check solvent. Use correct
speed, overlap and stroke
iii) Gun stroked too rapidly ( ‘ dust- Avoid ‘whipping’. Use deli-
ing ’ of the paint ) berate slow strokes
iv) Insufficient air pressure Increase air pressure or reduce
Ruid pressure
v) Using, wrong air cap or fluid Select correct air cap and nozzle
nozzle for the material and feed
vi) Gun stroked too far from the Stroke the gun 150 to 250 mm
surface from surface
vii) Overspray striking a previously Spray detail parts first. End
sprayed surface with a wet coat
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IS: 1477 ( Part II) - 1971
C-2.4 Paint will not Come Due to Defects Arising from Pressure
Tank
Possible Causes Suggested Remedies
i) Lack of air pressure in the Check for leaks or lack of air
pressure tank entry
ii) Air intake opening, inside of This is a common trouble.
pressure tank lid, clogged by Clean the opening periodi-
dried up paint tally
iii) Leaking-gaskets on tank over Replace with a new gasket
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IS I 1477 ( Part II) - 1971
APPENDIX D
( .Note4 underTable 1 )
INDIAN STANDARDS ON PAINTS AND ENAMELS
26
.I ” ,,*
IS : 1477( Part II ) - 1971
No. 101 Sky blue No. 358 Light butI and white
No. 2 16 Eau-de-nil No. 443 Salmon pink
No. 352 Pale cream No. 632 Dark admiralty grey
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IS : 1477 (Part II) - 1971
Chass A
Ctass B
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IS : 1477( Part II) - 1971
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IS : 1477 ( Part II ) - 1971