MODELS SJ 3215 SJ 3219

Parts Manual
SJIII Compact Series (ANSI/CSA & KC)

Part No. 155180AD June 2012

 This manual is based on Serial Numbers:

SJIII 3215 10 000 631 to 10 000 838

SJIII 3219 22 022 793 to 22 037 436

(excluding 22 032 963, 22 032 964 and 22 035 881)

Please refer to the website - www.skyjack.com for older Serial Numbers.

Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: [email protected]

Parts (North America)

Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
Email: [email protected]

Parts & Service (Europe) Unit 1 Maes Y Clawdd, Maesbury Road Industrial Estate Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
Email: [email protected]

Skyjack Asia Pacific Singapore

Phone: +65-6449-3710
Fax: +65-6449-7690
Email: [email protected]
 DC Electric Scissor Lifts
Compact Series
Parts Manual
General
The information contained in this section is designed an index number initially starts with the letter “K”, for
to aid the user in locating and identifying replacement example “K1”, means it’s a kit. Any item(s) included
parts. Component parts of various assemblies and in a kit will not have an index number.
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list. Quantities (Units Per Assy.)
Exploded drawings are used to show relative location of The quantities of each part that are required to complete
component parts in disassembly order. If a part cannot the assembly. If quantity is (AR), it is understood that
be found in this section, order by work platform model the quantity may vary when aerial platform is equipped
number and serial number, giving a complete description with certain options. Order quantity as needed.
of the part.

Hardware
Parts Ordering Information Standard screws, washers, nuts, etc. are not identified
When ordering replacement parts, the complete part by a reference number. These parts are known as
number and description should be used to ensure COMMON HARDWARE items and appear indented
proper identification and delivery of the desired item. under the major items with which they are used. They
This complete identification should also be used when should be ordered separately as listed, since they are
requesting equipment information. not component parts of the pieces they attach to.

Method of Listing How to Order Repair Parts

Parts are listed in order according to the reference 1. Address all orders to your local SKYJACK
number shown in the illustration, followed by a full dealer.
description based upon the “NOUN FIRST” method. 2. Specify model and serial number of the work
That is, the noun name of the part is listed first, then platform (found on the serial number plate).
the modifying description information which serves to 3. List the quantity needed.
specifically identify the item. For example: PIN, Clevis. 4. List the length needed (if bulk item).
Assemblies or groups are shown at the beginning of a 5. List the part number and description as shown in
parts list and are identified with the letter references A, B, this manual for each item.
C, etc. Individual parts in these lists have corresponding 6. Show billing and shipping address and name of
letters after their description to identify which assembly or individual if possible.
group it is used in. Individual parts without identifying 7. Suggest best routing.
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
CUSTOMER___________________________________________________________________

DEALER______________________________________________________________________

MODEL NUMBER ______________________________________________________________

SERIAL NUMBER ______________________________________________________________

DATE PURCHASED ____________________________________________________________

Use Only Skyjack Authorized Replacement Parts!

Compact Series SKYJACK, Page 3
155180
 Table of Contents

1.0 Platform Related Parts

1.1 Entrance Gates and Chains.................................................................................................................... 8
1.2 Gate Latch Assembly............................................................................................................................ 11
1.3 Side Railing Assembly........................................................................................................................... 12
1.4 Extension Platform Railing Assembly................................................................................................... 14
1.5 Extension Slide Railing.......................................................................................................................... 16
1.6 Quick Release Pins............................................................................................................................... 17
1.7 Main Platform Assembly........................................................................................................................ 18
1.8 Extension Platform Assembly............................................................................................................... 21
1.9 Platform Control Console Assembly..................................................................................................... 22
1.10a Enable Controller Assembly.............................................................................................................. 24
1.10b Enable Controller Assembly............................................................................................................. 26
1.11 Platform AC Outlet Assembly.............................................................................................................. 28
1.12 Control Cable Assemblies................................................................................................................... 31

2.0 Scissor Related Parts

2.1 Scissor Stack Assembly........................................................................................................................ 32
2.2 Scissor Stack Assembly - Accessories and Hardware......................................................................... 34
2.3 Scissor Stack Assembly - Mounting Hardware.................................................................................... 36
2.4 Scissor Stack Assembly - Connecting Hardware................................................................................. 38
2.5a Scissor Arm Limit Switch Assemblies................................................................................................. 40
2.5b Scissor Arm Limit Switch Assemblies................................................................................................. 42
2.6 Lift Cylinder Assembly and Mounting Hardware.................................................................................. 44
2.7 Holding Valve Assembly........................................................................................................................ 46

3.0 Base Related Parts

3.1 Base Assembly...................................................................................................................................... 48
3.2 Pothole Protection Device..................................................................................................................... 50
3.3 Tire Assembly........................................................................................................................................ 53
3.4 Steer Mechanism.................................................................................................................................. 54
3.5 Steer Assembly..................................................................................................................................... 56
3.6 Rear Axle Assembly.............................................................................................................................. 57
3.7 Brake Cylinder Assembly...................................................................................................................... 58
3.8 Steer Cylinder Assembly....................................................................................................................... 59
3.9 Hydraulic Hose Connections - Drive/Steer........................................................................................... 61
3.10 Base Control Console Hardware........................................................................................................ 62
3.11 Base Control Harness and Switches.................................................................................................. 64

4.0 Hydraulic Tray Related Parts

4.1 Hydraulic/Electrical Tray Assembly....................................................................................................... 66
4.2 Main Manifold Assembly....................................................................................................................... 68
4.3 Motor and Pump Assembly................................................................................................................... 72
4.4 Steering Manifold Assembly................................................................................................................. 74
4.5 Proportional Manifold Assembly........................................................................................................... 75
4.6 Hydraulic Tank Lid Assembly................................................................................................................ 76
4.7 Hydraulic Hose Connections - Controls............................................................................................... 77

Compact Series SKYJACK, Page 5

155180
 Table of Contents
5.0 Battery Tray Related Parts
5.1 Battery Tray Assembly........................................................................................................................... 78
5.2 Battery Charger..................................................................................................................................... 80

6.0 Electrical Related Parts

6.1 Electrical Panel and Hardware Assembly............................................................................................. 82
6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated).......................................................... 84
6.3 Main Manifold Harness......................................................................................................................... 86
6.4 Rear Manifold Harness.......................................................................................................................... 88
6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch Harnesses............................................... 89

7.0 Optional Equipment

7.1 24VDC Inverter and Hardware (ANSI/CSA).......................................................................................... 90
7.2 Inverter Assembly (ANSI/CSA).............................................................................................................. 92
7.3 Inverter Label Placement....................................................................................................................... 94
7.4 Platform Air Supply Hose...................................................................................................................... 95
7.5 Slate Grey Label Option........................................................................................................................ 96
7.6 Flashing Amber Light Option................................................................................................................ 97
7.7 Dual Flashing Amber Light Option (Diagonal)...................................................................................... 98
7.8 Platform Control Console - Long Cable Option (ANSI/CSA).............................................................. 100
7.9 Gel Battery and Charger Option......................................................................................................... 102
7.10 Pipe Rack Assembly (ANSI/CSA)..................................................................................................... 103

8.0 Labels
8.1 Label Kit............................................................................................................................................... 105
8.2 Label - Platform Control Console........................................................................................................ 107
8.3 Labels - Miscellaneous........................................................................................................................ 108
8.4 Labels - Sides...................................................................................................................................... 110
8.5 Labels - Front & Back.......................................................................................................................... 111
8.6 Labels - Chassis Top........................................................................................................................... 113

9.0 Tables
9.1 Fluid Table............................................................................................................................................ 115

SKYJACK, Page 6 Compact Series

155180
1.1 Entrance Gates and Chains AB

3 10

11

3 4

3 4 5

15
16
2 17

13 3 12

14

1 15 16 17

M10155AA_4

SKYJACK, Page 8 Compact Series

155180
AB 1.1 Entrance Gates and Chains
Index Skyjack
Qty. Description
No. Part No.

1 106893
106896
100297
100493
-
1
1
1
CHAIN, Entry
• Chain
• LINK, Attaching
• LATCH, Chain snap
1
127103 1 • LINK, Chain lap
2 127944 1 FIXED UPPER RAIL ASSEMBLY
106520 1 • TUBE, Top rail
127943 1 • PADDING, Entry rail
103864 2 • BOLT, Hex head (5/16”-18 x 1”, Grade 5)
103404 2 • WASHER, Lock (5/16”)
3 103632 AR SCREW, Self tapping (1/4”-14 x 3/4”)
4 125526 1 GATE STOP
5 (Ref.) - GATE LATCH ASSEMBLY
(For components, refer to Section 1.2)
6 (Ref.) 1 UPPER HINGED RAIL ASSEMBLY
127946 1 • BAR, Rear Cross
103872 1 • • BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
104606 1 • • NUT, Hex nylon lock (3/8”-16)
7 (Ref.) - QUICK RELEASE SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
8 127943 1 PADDING, Entry rail
9 125577 1 PAD, Adhesive rubber foam
10 125687 - ADDITIONAL GATE STOP ASSEMBLY
11 100702 AR PLUG, Tube
12 117277 2 HINGE, Spring
13 127961 1 GATE, Solid full
14 127955 1 GATE, Half
15 119941 1 STRIP, Gates rubber (KC)
16 119943 1 CLAMP, Gate plate (KC)
17 119945 1 RIVET, Pop wide head (KC)

Compact Series SKYJACK, Page 9

155180
AB 1.2 Gate Latch Assembly

4 5

M10160AA

Index Skyjack
Qty. Description
No. Part No.

- 110824 - GATE LATCH ASSEMBLY

1 109377 1 • PIN, Latch

2 105312 1 • GUIDE, Nylon spring
3 105307 1 • PLATE, Gate latch release
4 100950 1 • PIN, Roll (1/8” x 1”)
5 103107 1 • SPRING, Compression

Compact Series SKYJACK, Page 11

155180
1.3 Side Railing Assembly AD

7 7 17 18 8

4
10
3 13
12 11

15
7 17 18 17
2
16

9
1

14

3
11
13

12
19

M10533AC_2

SKYJACK, Page 12 Compact Series

155180
AD 1.3 Side Railing Assembly
Index Skyjack
Qty. Description
No. Part No.

1 127447 1 RAILING, Rigid (Left hand)

2 127448 1 RAILING, Rigid (Right hand)
3 127450 1 KICK PLATE, (Left hand)
4 127437 8 BOLT, Carriage (5/16”-18 x 2”, Grade 5)
103984 8 • NUT, Hex nylon lock (5/16”-18, Grade 5)
5 127471 1 RAILING, Side bottom (Left hand)
6 127473 1 RAILING, Upper (Left hand)
7 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
8 127474 1 RAILING, Upper (Right hand)
9 100702 2 END CAP, Plastic
10 127472 1 RAILING, Side bottom (Right hand)
11 127449 1 KICK PLATE, (Right hand)
12 127451 1 GUARD, Cable
14 125580 4 SPACER, Railing retainer
112329 4 • SCREW, Hex head self tapping
15 132042 4 RIVET, Pop (1/4” diameter x 5/8”)
16 125495 1 GUARD, Cable cover (Left hand)
17 139641 1 RIVET, Pop (1/4” diameter x 0.615”) (If equipped)
18 103995 1 WASHER, Flat (1/4”) (If equipped)
19 (Ref.) - PLATFORM AC OUTLET ASSEMBLY
(For components, refer to Section 1.11)

Compact Series SKYJACK, Page 13

155180
1.4 Extension Platform Railing Assembly

8 9 10

3
7

5 12 1

13
4

11

3
7

12 13

4
M10534AB

SKYJACK, Page 14 Compact Series

155180
 1.4 Extension Platform Railing Assembly
Index Skyjack
Qty. Description
No. Part No.

1 103796 2 MIDRAIL, Extension platform

2 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
3 (Ref.) - EXTENSION SLIDE RAILING
(For components, refer to Section 1.5)
4 106950 2 PLATE, Extension platform rail retainer
104625 4 • SCREW, Set cup (3/8”-16 x 5/8”)
103978 4 • NUT, Hex head (3/8”-16, Grade 5)
5 127480 1 RAILING, Extension platform lower
6 103885 2 BOLT, Hex head
103984 2 • NUT, Hex nylon lock (5/16”-18, Grade 5)
7 100702 2 END CAP, Plastic
8 127481 1 RAILING, Extension platform upper
9 130229 1 PLATE, Warning label
10 103632 4 SCREW, Hex head self tapping
11 127455 1 RAILING, Extension platform
12 117293 1 BOX, Manual
125968 4 • NUT, Hex flange Lock (#10-32)
103962 4 • SCREW, Round head machine (#10-32 x 1/2”)
13 130229 1 PLATE, Manual box

Compact Series SKYJACK, Page 15

155180
1.5 Extension Slide Railing

5 4 3 2

M10572AA_1

Index Skyjack
Qty. Description
No. Part No.

1 125480 1 HANDRAIL, Extension

2 103550 3 PLUG, Handrail slide plug
3 103865 AR BOLT, Hex head (5/16”-18 x 2”, Grade 5)
4 103984 AR NUT, Hex lock (5/16”-18, Grade B)
5 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)

SKYJACK, Page 16 Compact Series

155180
 1.6 Quick Release Pins

3 4
5
2 6

M10168AA_2

Index Skyjack
Qty. Description
No. Part No.

1 124548 1 QUICK RELEASE LARGE LOOP PIN ASSEMBLY

100509 1 • PIN, Quick release (3/8” diameter x 2”)
105807 1 • LANYARD, Plastic coated (6”)
2 104606 1 NUT, Hex lock (3/8”-16, Grade B)
3 103472 2 WASHER, Flat (3/8” SAE)
4 103873 1 BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
5 124547 2 QUICK RELEASE SMALL LOOP PIN ASSEMBLY
100509 1 • PIN, Quick release (3/8” diameter x 2”)
105807 1 • LANYARD, Plastic coated (6”)
6 112327 1 BOLT, Self tapping (#8-18 x 1/2”)

Compact Series SKYJACK, Page 17

155180
1.7 Main Platform Assembly

7
1
L

9
3

2
4
5
M127366AB_1

SKYJACK, Page 18 Compact Series

155180
 1.7 Main Platform Assembly
Index Skyjack
Qty. Description
No. Part No.

1 127366 1 WELDMENT, Main platform

2 125455 2 ROLLER, Wide
3 125433 4 BUSHING, Slider
4 125422 2 ROLL OUT PIN ASSEMBLY
5 121874 2 PIN, Cotter (1/4” x 1.5”)
6 105395 2 BUMPER, Scissor
7 134597 2 BOLT, Carriage (1/4”-20 x 1.25”, Grade 5)
8 104000 2 WASHER, Lock
9 103980 2 NUT, Hex head (1/4”-20, Grade 5)

L 130018 6 LABEL, Anchorage harness

Compact Series SKYJACK, Page 19

155180
 1.8 Extension Platform Assembly

3 4 5

M127382AA

Index Skyjack
Qty. Description
No. Part No.

1 127382 1 WELDMENT, Extension platform

2 125433 6 BUSHING, Slider
3 121042 1 STOP, Extension platform
4 103984 2 NUT, Hex nylon lock (5/16”-18, Grade 5)
5 300064 2 SCREW, Hex head cap (5/16”-18 x 3/4”)

Compact Series SKYJACK, Page 21

155180
1.9 Platform Control Console Assembly AB

7 5

18

4
13
3

10
12 11
9
8

17
16

15

14

M156879AA

SKYJACK, Page 22 Compact Series

155180
AD 1.9 Platform Control Console Assembly
Index Skyjack
Qty. Description
No. Part No.

- 156879 - CONTROL CONSOLE ASSEMBLY

1 147373 1 • CONTROL CONSOLE (Bottom)

2 156923 1 • CONTROL CONSOLE (Top)
3 - - • SWITCH ASSEMBLY, Horn
147058 1 • • HEAD, Pushbutton
147056 1 • • LATCH
147054 1 • • BLOCK, N.O. contact
4 - - • SWITCH ASSEMBLY, Emergency stop
147051 1 • • HEAD, Emergency stop switch
147056 1 • • LATCH
147053 2 • • BLOCK, N.C. contact
147061 1 • • LED BLOCK, 24V (red)
5 122093 1 • INDICATOR, Battery charge
6 111181 2 • GUARD, Toggle switch
7 (Ref.) - • ENABLE CONTROLLER ASSEMBLY
(For components, refer to Section 1.10a or Section 1.10b)
8 116382 1 • SWITCH, Toggle (4NT1-1)
9 115574 1 • SWITCH, Toggle (1NT1-2)
10 102956 2 • PLUG (7/8 hole)
11 103957 1 • SCREW, Round head machine (8-32 x 1/2”)
12 112249 1 • WASHER, Lock (#8)
13 103986 1 • NUT, Hex head (8-32)
14 112327 9 • SCREW, Hex head self tapping (#8-18 x 1/2”)
15 (Ref.) - • CONTROL CABLE ASSEMBLY (16 pin)
(For components, refer to Section 1.12)
16 300788 1 • STRAIN RELIEF
17 116993 1 • HOUSING, Male connector (9 pin) (to controller harness)
18 144016 2 • SEAL, Panel bushing - toggle switch

Compact Series SKYJACK, Page 23

155180
1.10a Enable Controller Assembly

4 5 6 7
2 3
5
8

14
9

1
13 12 11 10

15
17
16

23 24

18
22

19
20
21
M123994AC

SKYJACK, Page 24 Compact Series

155180
AD 1.10a Enable Controller Assembly
Index Skyjack
Qty. Description
No. Part No.

- 123994 - ENABLE CONTROLLER ASSEMBLY

(For model 3215 with serial number 10000772 & below)
(For model 3219 with serial number 22034082 & below)

1 122849 1 • HANDLE, Assembly
2 122873 1 • • LEVER, Trigger
3 122872 1 • • SWITCH, Enable pushbutton
4 122874 1 • • CAP, Rubber
5 134112 1 • • KIT, Handle
6 122876 1 • • ROCKER ASSEMBLY
7 122877 2 • • MICRO SWITCH ASSEMBLY
8 122879 4 • • SCREW, Controller handle
9 122959 1 • • SCREW, Controller lever
10 122960 2 • • SCREW, Set
11 122961 1 • • COUPLING (8 mm)
12 122963 1 • • NUT, Pushbutton
13 122964 1 • • NUT, Controller lever
14 122965 1 • • FITTING, O-ring
15 122846 2 • SCREW
16 122847 2 • WASHER
17 127179 1 • BOOT & GASKET
18 147312 1 • SETSCREW
19 122869 1 • SWITCH, Micro
20 147313 2 • SCREW, Switch micro
21 122870 2 • WASHER, Switch micro
22 122867 3 • SCREW, Circuit board
23 122840 1 • MALE CONNECTOR ASSEMBLY (9 pin)
116993 1 • • HOUSING, Male connector (9 pin)
116990 9 • • PIN, Female wire
24 122841 1 • FEMALE CONNECTOR ASSEMBLY (9 pin)
122839 1 • • HOUSING, Connector Female 9 pin
116989 9 • • PIN, Male wire

Compact Series SKYJACK, Page 25

155180
1.10b Enable Controller Assembly AD

3
9

6
7 8
4 5

10 11

1 12
14 13

15 16

17 18 19 20 21 22

24
23
25

30

26 31 32

27 28 29

M159229AA

SKYJACK, Page 26 Compact Series

155180
AD 1.10b Enable Controller Assembly
Index Skyjack
Qty. Description
No. Part No.

- 159229 1 ENABLE CONTROLLER ASSEMBLY

(For model 3215 with serial number 10000773 & above)
(For model 3219 with serial number 22034083 & above)

1 159055 1 • HANDLE ASSEMBLY

2 159057 1 • • HANDLE, Front half
3 122879 4 • • SCREW, Controller handle
4 159065 2 • • SCREW, Plastite (#4-20 x 5/16”)
5 159060 1 • • HOLDER, Micro switch
6 159613 1 • • ROCKER MICRO ASSEMBLY
7 141341 1 • • AXLE, Rocker
8 154717 1 • • ROCKER
9 122874 1 • • CAP, Rubber
10 159063 1 • • WASHER
11 159062 1 • • BOOT, Plunger switch
12 159064 1 • • SPRING
13 159061 1 • • SWITCH, Plunger
14 159067 1 • • SWITCH, Lever micro
15 159066 2 • • SCREW, Plastite (#2-28 x 1/2”)
16 159068 1 • • INSULATOR, Micro
17 122961 1 • • COUPLING (8mm)
18 122960 2 • • SCREW, Set
19 154718 1 • • SCREW (#6-32 x 5/8”)
20 159058 1 • • HANDLE, Back half
21 122964 1 • • NUT, Controller lever
22 159059 1 • • LEVER, Trigger
23 127179 1 • BOOT & GASKET
24 122846 2 • SCREW
25 122847 2 • WASHER
26 147312 1 • SETSCREW
27 159618 1 • INSULATOR
28 122869 1 • SWITCH, Micro
29 147313 2 • SCREW, Switch micro
30 122867 3 • SCREW, Circuit board
31 122840 1 • MALE CONNECTOR ASSEMBLY (9 pin)
116993 1 • • HOUSING, Male connector (9 pin)
116990 9 • • PIN, Female wire
32 122841 1 • FEMALE CONNECTOR ASSEMBLY (9 pin)
122839 1 • • HOUSING, Connector Female 9 pin
116989 9 • • PIN, Male wire

Compact Series SKYJACK, Page 27

155180
1.11 Platform AC Outlet Assembly

3 7 4

6 5

9 8

Ontario Hydro Cover with Gate Ontario Hydro Cover without Gate

M156635AA_156637AA

SKYJACK, Page 28 Compact Series

155180
AB 1.11 Platform AC Outlet Assembly
Index Skyjack
Qty. Description
No. Part No.

A (Ref.) - PLATFORM AC OUTLET, 110 Volt (Models 3215 - ANSI)

B (Ref.) - PLATFORM AC OUTLET, 110 Volt (Models 3219 - ANSI)
C (Ref.) - PLATFORM AC OUTLET, 110 Volt (Models 3215 - KC)
D (Ref.) - PLATFORM AC OUTLET, 110 Volt (Models 3219 - KC)

1 132007 1 PLATE, Outlet box support

134140 2 RIVET, Pop (1/4” diameter x 0.740”)
139641 2 RIVET, Pop (1/4” diameter x 0.615”)
2 109698 1 RECEPTACLE, 125V GFI,
112327 4 BOLT, Self-tapping (#8-18 x 1/2”)
3 109699 1 PLATE, Weatherproof cover,
114678 2 SCREW, Machine (#6-32 x 1/2”)
4 105269 259” CORD (14/3), A
307” CORD (14/3), B
117542 259” CORD (14/3), C
307” CORD (14/3), D
5 105271 1 PLUG, 3-prong recessed
119913 2 RIVET, Pop (5/32”)
6 113227 1 SEAL, 110V seal tite cover
7 136328 1 BOX, Outlet with fitting
134140 2 RIVET, Open end dome (1/4” diameter)
8 156636 1 110 COVER, Ontario Hydro (with gate) (ANSI)
139641 2 RIVET, Pop (1/4”, Range .25 - .38)
9 156634 1 110 COVER, Ontario Hydro (without gate) (ANSI)
134140 2 RIVET, Pop (1/4” x 0.74” Aluminum)

Compact Series SKYJACK, Page 29

155180
 1.12 Control Cable Assemblies

Electric Panel Control Cable Platform Control Cable

TO SCISSOR CONTROL CABLE FRONT VIEW TO SCISSOR CONTROL CABLE

1 3 3 2

Scissor Arm Control Cable

FRONT VIEW TO ELECTRIC PANEL TO CONTROL CONSOLE FRONT VIEW
CONTROL CABLE CONTROL CABLE

3 3
2 1

M146601AA2

Index Skyjack
Qty. Description
No. Part No.

A 156893 - PLATFORM CONTROL CABLE ASSEMBLY

B 146592 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3219)
C 146601 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model 3215)
D 146585 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY

1 107821 1 CONNECTOR, Female (16 pin)

103565 1 • HOUSING, Female
103573 1 • INSERT, Female
2 107820 1 CONNECTOR, Male (16 pin)
103564 1 • HOUSING, Male
103574 1 • INSERT, Male
3 119727 2 PIN, Code, A, D
4 PIN, Code, B, C

Compact Series SKYJACK, Page 31

155180
2.1 Scissor Stack Assembly AB

3
4

3
3

5 3

1
Model 3219

6
2

3 3

Model 3215
1

M10552AC_2

SKYJACK, Page 32 Compact Series

155180
AB 2.1 Scissor Stack Assembly
Index Skyjack
Qty. Description
No. Part No.

A 127560 - SCISSOR STACK ASSEMBLY (Model 3215)

B 127796 - SCISSOR STACK ASSEMBLY (Model 3219)

1 127556 1 SCISSOR LEVEL, Inside cylinder bottom

2 127555 1 SCISSOR LEVEL, Inside cylinder top
3 127563 AR SCISSOR ARMS, Outside
4 127557 AR SCISSOR LEVEL, Inside
5 (Ref) - LIFT CYLINDER ASSEMBLY AND MOUNTING HARDWARE
(For components, refer to Section 2.6)
6 (Ref.) - SCISSOR ARM ASSEMBLY - ACCESSORIES AND HARDWARE

2
(For components, refer to Section 2.2)

Compact Series SKYJACK, Page 33

155180
2.2 Scissor Stack Assembly - Accessories and Hardware AB

1 8

2
10 11 12 13

5
7
8
1

3 9

2 1 14 15 16 17 18

20
19

11
21

M146648AA_1

SKYJACK, Page 34 Compact Series

155180
AB 2.2 Scissor Stack Assembly - Accessories and Hardware
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - SCISSOR PINS, Bushings and connecting hardware

(For components, refer to Section 2.4)
2 (Ref.) - SCISSOR STACK ASSEMBLY - MOUNTING HARDWARE
(For components, refer to Section 2.3)
3 127811 4 SCISSOR FIRST LEVEL BUMPER ASSEMBLY
127802 1 • BUMPER, Rubber
123713 1 • BOLT, Hex head (M12 x 1.25 x 16mm)
4 128119 4 BEARING LIFT CYLINDER ASSEMBLY
5 130337 1 SHIM, Bearing block (16 GA) (If equipped)
130387 1 SHIM, Bearing block (18 GA) (If equipped)
130388 1 SHIM, Bearing block (22 GA) (If equipped)
6 127779 1 WELDMENT, Cable carrier
7 127774 AR BUMPER, Scissor arm
8 122006 2 BOLT, Hex head (5/16”-18, Grade B)
103984 2 NUT, Hex head (5/16”-18, Grade B)
9 127775 1 WELDMENT, Maintenance support
10 103078 2 CLIP, Double (G10)
11 103995 5 WASHER, Flat (1/4”)
12 103855 2 SCREW, Hex head cap (1/4”-20 X 1/2”)
13 300039 2 NUT, Nylon lock (1/4”-20)
14 124445 9 CLIP, Double (S4770G6-1)
15 103962 9 BOLT, Machine (#10-32 X 1/2”)
16 104694 9 WASHER, Flat (#10 SAE)
17 104185 9 WASHER, Lock (#10)
18 104003 9 NUT, Machine (#10-32)
19 146649 1 HORN, Low tone (24V)
20 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5)
21 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5)

Compact Series SKYJACK, Page 35

155180
2.3 Scissor Stack Assembly - Mounting Hardware AC

Top Slider Assembly Platform Mounting

Bracket Assembly

1 10

9 11

3 4
6 7

4
5
8

Bottom Slider Assembly Bottom End Pin Assembly

16
15

11 14 13 4
12

M11272AA_1

SKYJACK, Page 36 Compact Series

155180
AC 2.3 Scissor Stack Assembly - Mounting Hardware
Index Skyjack
Qty. Description
No. Part No.

1 120772 1 PAD, Slider

2 120771 1 BRACKET, Top slider
3 127791 1 SPACER, Slider tube
4 100050 2 BUSHING, Fiberglide (3/4” ID x 1”)
5 127799 1 PIN, Top slider (Model 3215)
127797 1 PIN, Top slider (Model 3219)
6 103995 1 WASHER, Flat (1/4”)
7 104000 1 WASHER, Lock (1/4”)
8 103892 1 BOLT, Hex head (1/4”-20 x 5/8”)
9 125422 1 PIN, Cable carrier (Model 3215)
127763 1 PIN, Inside scissor (Model 3219)
10 128909 2 CASTING, Platform mounting bracket
11 121874 1 PIN, Cotter (1/4” x 1.5”)
12 158652 1 SPACER, Bottom roller pin
13 127768 1 PIN, Bottom roller
14 100049 1 WHEEL, Scissor roller
15 127561 1 TUBE, Cross member
16 103478 1 PIN, Cotter (1/4” x 1.25”)

Compact Series SKYJACK, Page 37

155180
2.4 Scissor Stack Assembly - Connecting Hardware

Outside End Pin Assembly Inside End Pin Assembly

(with Cross Member Tube) (without Cross Member Tube)

1
2

Limit Switch Pin Assembly Center Pin Assembly

10
9
6 7
8 13
12
10
2
11

M11271AA_1

SKYJACK, Page 38 Compact Series

155180
 2.4 Scissor Stack Assembly - Connecting Hardware
Index Skyjack
Qty. Description
No. Part No.

1 127759 1 PIN, Outside scissor

2 100050 2 BUSHING, Fiberglide (3/4” ID x 1)
3 121874 1 PIN, Cotter (1/4” x 1.5”)
4 127561 1 TUBE, Cross member
5 127763 1 PIN, Inside scissor
6 127782 1 PIN, Limit switch
7 (Ref.) - SCISSOR ARM LIMIT SWITCH ASSEMBLY
(For components, refer to Section 2.5)
8 127706 1 PIN, Scissor center
9 101520 1 WASHER, Nylon (2” OD x 1.28” ID x 0.12)
10 127562 4 BUSHING, Fiberglide (1.25” x 1.312”)
11 121703 1 SPACER, Bearing thrust fiberglide (1.25” ID)
*12 122502 1 WASHER, Flat (1.25” ID x 2.25” OD)
13 121875 1 PIN, Cotter (5/16” diameter x 2”)

* Note: Not required if equipped with Cable Carrier Weldment

Compact Series SKYJACK, Page 39

155180
2.5a Scissor Arm Limit Switch Assemblies AB

13 14
15 17
3
6
A B
2
7

5
8

16
10

18 12 13
14 15
11

13 14
15 17
3
6

4 C D
7

16 1
9

10 5
20 8

18

13 14 11

15 17

19 21

M10557AC3

SKYJACK, Page 40 Compact Series

155180
AD 2.5a Scissor Arm Limit Switch Assemblies
Index Skyjack
Qty. Description
No. Part No.

A 141507 1 HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (ANSI/CSA - Model 3219)

(For model 3219 with serial number 22036593 & below)
B 156389 1 HIGH SPEED/POTHOLE/DECELERATION LIMIT SWITCH ASSEMBLY
(KC - Model 3219)
(For model 3219 with serial number 22036593 & below)
C 136508 1 HIGH SPEED/POTHOLE/DECELERATION LIMIT SWITCH ASSEMBLY
(ANSI/CSA - Model 3215)
(For model 3215 with serial number 10000837 & below)
D 156374 1 HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (KC - Model 3215)
(For model 3215 with serial number 10000837 & below)

121975 3 • SWITCH, Drilled sealed limit, A, B

4 • SWITCH, Drilled sealed limit, C, D
119965 1 • HEATSHRINK, Yellow (3/4), A, C
2 • HEATSHRINK, Yellow (3/4), B, D
117582 1 • CONNECTOR, Receptacle (8 pin), A, C
117584 1 • CONNECTOR, Receptacle wedge (8 pin), A, C
117586 1 • CONNECTOR, Receptacle (12 pin), B, D
117589 1 • CONNECTOR, Receptacle wedge (12 pin), B, D
117590 AR • CONNECTOR, Contact in (16-18), A
8 • CONNECTOR, Contact in (16-18), B, C
10 • CONNECTOR, Contact in (16-18), D
117594 2 • PLUG, Sealing connector, A, D
4 • PLUG, Sealing connector, B
1 113013 1 • MARKER, Brady wire (#13), C, D
2 113019 1 • MARKER, Brady wire (#19), A, B
3 113021 1 • MARKER, Brady wire (#21)
4 113039 1 • MARKER, Brady wire (#39), C, D
5 113071 1 • MARKER, Brady wire (#71)
6 145964Z 1 • LABEL, LS1B
7 145963 1 • LABEL, LS1A
8 145965 1 • LABEL, LS6
9 147113 1 • LABEL, LS7, C, D
10 121869 1 CLAMP, Guard (2.5”)
11 127917 1 BRACKET, Limit switch
12 103858 2 BOLT, Hex head (1/4”-20 x 1.25”, Grade 5), A, C, B
13 103995 8 WASHER, Flat (1/4” SAE)
14 104000 4 WASHER, Lock (1/4” NOM x 0.06)
15 103980 4 NUT, Hex head (1/4”-20, Grade B)
16 100967 AR CAM, Limit switch (with set screws)
17 103860 2 BOLT, Hex head (1/4”-20 x 1.75”, Grade 5), A, C, B
4 BOLT, Hex head (1/4”-20 x 1.75”, Grade 5), D
18 121908 2 BUSHING, Snap (3/4”)
19 127918 1 GUARD, Limit switch
20 136488 2 CAM, Limit switch with set screws, A, C, D
21 - - HARDWARE, Guard, A, C
300450 1 • LOCKNUT, Hex nylon insert (#10-32 UNF)
120094 1 • BOLT, Machine (#10-32 x 5/8”)
104185 1 • WASHER, Lock (#10)
104694 2 • WASHER, Flat (#10)

Compact Series SKYJACK, Page 41

155180
2.5b Scissor Arm Limit Switch Assemblies AD

7 8
9 10

A B
BROWN BLACK 2
3
NO NC

BLUE BLACK/WHITE

DEUTSCH
1 4
2 3

11 5

12

7 8
9 10

BROWN BLACK
2
3 C D
NO NC

BLUE BLACK/WHITE

11
1
BROWN BLACK

4
NO NC

BLUE BLACK/WHITE

11

DEUTSCH
1 4
2 3

12

7 8 6
9 10

13 14

M10557AC3

SKYJACK, Page 42 Compact Series

155180
AD 2.5b Scissor Arm Limit Switch Assemblies
Index Skyjack
Qty. Description
No. Part No.

A 159357 1 HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (ANSI/CSA - Model 3219)

(For model 3219 with serial number 22036594 & above)
B 159355 1 HIGH SPEED/POTHOLE/DECELERATION LIMIT SWITCH ASSEMBLY
(KC - Model 3219)
(For model 3219 with serial number 22036594 & above)
C 159356 1 HIGH SPEED/POTHOLE/DECELERATION LIMIT SWITCH ASSEMBLY
(ANSI/CSA - Model 3215)
(For model 3215 with serial number 10000838 & above)
D 159354 1 HIGH SPEED/POTHOLE LIMIT SWITCH ASSEMBLY (KC - Model 3215)
(For model 3215 with serial number 10000838 & above)

121975 1 • SWITCH, Drilled sealed limit, A, B

2 • SWITCH, Drilled sealed limit, C, D
119965 2 • HEATSHRINK, Yellow (3/4)
117578 1 • CONNECTOR, Receptacle (4 pin), A, C
117580 1 • CONNECTOR, Receptacle wedge (4 pin), A, C
117582 1 • CONNECTOR, Receptacle (8 pin), B, D
117584 1 • CONNECTOR, Receptacle wedge (8 pin), B, D
117590 2 • CONNECTOR, Contact pin (16-18), A
4 • CONNECTOR, Contact pin (16-18), B, C
6 • CONNECTOR, Contact in (16-18), D
117594 2 • PLUG, Sealing connector, A, D
4 • PLUG, Sealing connector, B

1 113013 1 • MARKER, Brady wire (#13), C, D

2 113021 1 • MARKER, Brady wire (#21), A, B, C, D
3 145964 1 • LABEL, LS1B
4 147113 1 • LABEL, LS7, C, D
5 121869 1 CLAMP, Guard (2.5”)
6 127917 1 BRACKET, Limit switch
7 103858 AR BOLT, Hex head (1/4”-20 x 1.25”, Grade 5)
8 103995 AR WASHER, Flat (1/4” SAE)
9 104000 AR WASHER, Lock (1/4” NOM x 0.06)
10 103980 AR NUT, Hex head (1/4”-20, Grade B)
11 100967 AR CAM, Limit switch (with set screws)
12 121908 2 BUSHING, Snap (3/4”)
13 127918 1 GUARD, Limit switch
14 - - HARDWARE, Guard
300450 1 • LOCKNUT, Hex nylon insert (#10-32 UNF)
136537 1 • BOLT, Machine (#10-32 x 5/8”)
104185 1 • WASHER, Lock (#10)
104694 2 • WASHER, Flat (#10)

Compact Series SKYJACK, Page 43

155180
2.6 Lift Cylinder Assembly and Mounting Hardware

K 6
3

7
4

10

1
8

10

M10140AA_1

SKYJACK, Page 44 Compact Series

155180
 2.6 Lift Cylinder Assembly and Mounting Hardware
Index Skyjack
Qty. Description
No. Part No.

- 130709 1 LIFT CYLINDER ASSEMBLY

1 110681 1 • WELDMENT, Barrel

2 114646 1 • ROD, Piston
3 106209 1 • GLAND, Front head
4 105985 1 • TRUNNION
5 105686 1 • BOLT (3/4"-16 x 3", Grade 5)
6 103869 4 BOLT, Hex head (5/16”-18 x 4.25”, Grade 5)
7 128119 4 BEARING BLOCK ASSEMBLY
123808 • BLOCK
8 103996 4 WASHER, Flat (5/16” SAE)
9 103404 4 WASHER, Lock (5/16” NOM x 0.07)
10 100397 4 NUT, Hex head (5/16”-18, Grade B)

K 105888 1 KIT, Seal repair

Compact Series SKYJACK, Page 45

155180
2.7 Holding Valve Assembly AB

13

12

11

10

5 6

4
1

7 8

M139341AB

SKYJACK, Page 46 Compact Series

155180
AB 2.7 Holding Valve Assembly
Index Skyjack
Qty. Description
No. Part No.

1 130480 1 HOLDING VALVE BLOCK ASSEMBLY

130481 1 • BLOCK, Manifold
108052 2 • PLUG, Expander
2 114578 1 FITTING, 90° (06 JICM - 06 ORBM)
3 103931 4 BOLT, Socket (5/16”-18 x 2”, Grade 5)
104637 4 WASHER, Lock-high collar (5/16”)
103996 4 WASHER, Flat (5/16”)
4 108507 1 PLUG, Manifold (ANSI/CSA)
5 107269 1 VALVE, Holding (N.C.)
6 104493 1 COIL (24 volt)
7 103403 1 SEAL, O-ring
8 105281 1 ORIFICE
9 (Ref.) - LIFT CYLINDER ASSEMBLY AND MOUNTING HARDWARE
(For components, refer to Section 2.6)
10 137335 1 FITTING, Straight (MORB04 - FP04) (KC)
11 137336 1 FITTING, Straight nipple (MP04 - MP04) (KC)
12 137337 1 FITTING, Straight elbow (FP04 - FP04) (KC)
13 102863 1 SWITCH, Pressure (KC)

Compact Series SKYJACK, Page 47

155180
3.1 Base Assembly AD

4 5 6
2

3 7

24 1

25

26 9
21

20
11
22 23 22 10

17 12
13 27

27

16

15

14

18
19

M139463AI

SKYJACK, Page 48 Compact Series

155180
AD 3.1 Base Assembly
Index Skyjack
Qty. Description
No. Part No.

1 158971 1 WELDMENT, Base (Model 3215, S/N of 10000838 & Above)

(Model 3219, S/N of 22036452 & Above)
156314 1 WELDMENT, Base (Model 3215, S/N of 10000837 & Below)
(Model 3219, S/N of 22036451 & Below)
2 128100 1 ACCESS PLATE ASSEMBLY
128048 1 • PLATE, Access cover
103995 1 • WASHER, Flat (1/4”)
104000 1 • WASHER, Lock (1/4”)
103980 1 • NUT, Hex head (1/4”-20, Grade 5)
110007 AR • GUARD, Edge channel
3 130192 1 LADDER
4 103472 4 WASHER, Flat (3/8”)
5 103999 4 WASHER, Lock (3/8”)
6 103473 4 BOLT, Hex head (3/8”-16 x 3/4”, Grade 5)
7 (Ref.) - CHARGER, Battery (24 VDC)
(For components, refer to Section 5.2)
8 (Ref.) - BRAKE CYLINDER ASSEMBLY
(For components, refer to Section 3.7)
9 (Ref.) - REAR AXLE ASSEMBLY
(For components, refer to Section 3.6)

3
10 115005 1 STATIC STRAP ASSEMBLY (with hardware)
115420 1 • STATIC STRAP ASSEMBLY
101632 1 • BOLT, Hex head (3/8”-16 x 3/4”, Grade 5)
103999 1 • WASHER, Lock (3/8” NOM x 0.09)
103978 1 • NUT, Hex head (3/8” -16, Grade B)
11 119725 1 SWITCH, Battery disconnect
12 146658 1 TILT SWITCH ASSEMBLY (1.5 x 3.5)
13 109505 1 PLATE, Tilt switch mounting
14 103856 2 BOLT, Hex head (1/4”-20 x 3/4”, Grade 5)
15 104000 2 WASHER, Lock (1/4” NOM * 0.06)
16 103980 2 NUT, Hex head (1/4”-20, Grade B)
17 120094 2 SCREW, Round head machine (#10-32 x 5/8")
18 104185 2 WASHER, Lock (#10)
19 104003 2 NUT, Hex head (#10-32)
20 125798 2 BOLT, Carriage (1/2”-13 x 1.5”, Grade 5)
21 103471 2 NUT, Hex head (1/2”-13, Grade 5)
22 (Ref.) - WHEEL MOTOR ASSEMBLY
(For components, refer to Section 3.4)
23 (Ref.) - STEER MANIFOLD ASSEMBLY
(For components, refer to Section 4.4)
24 (Ref.) - STEER ASSEMBLY
(For components, refer to Section 3.5)
25 102027 2 FITTING, Straight grease (1/8” NPT)
26 141751 4 BOLT, Hex head (3/8”-16 x 1”, Grade 5)
27 (Ref.) - TIRE ASSEMBLY
(For components, refer to Section 3.3)

Compact Series SKYJACK, Page 49

155180
3.2 Pothole Protection Device AD

29
34

23 22 28 29

1 30 35
19

36

2
20 21

22
27
25

24

17 18

12
13
13 26

A
32
11 10

A 4 31
15 B 13
5
B
6
7
14 33
5

9 12
12
16 8
M129477AF M129477AF_1

SKYJACK, Page 50 Compact Series

155180
AD 3.2 Pothole Protection Device
Index Skyjack
Qty. Description
No. Part No.

1 136417 2 COMPRESSION ROD ASSEMBLY

2 310229 1 HYDRAULIC TRAY CAM LOCK ASSEMBLY
3 310230 1 BATTERY TRAY CAM LOCK ASSEMBLY
4 119314 2 • SPRING, Cam lock
5 119728 4 • WASHER, Driver
6 118720 1 • LOCK, Battery tray cam
118721 1 • LOCK, Hydraulic tray cam
7 118778 2 • BUSHING, Cam lock
8 118730 2 • PIN, Lever bar guide
9 118718 2 • DRIVER, Lock
119843 2 • PIN, Spring (3/32” x 1.375”)
10 118729 2 • LOCATOR, Pin
11 139698 1 • WASHER, Flat (3/4”)
12 119313 8 WASHER, Flat (7/16”)
13 119325 AR PIN, Cotter clip
14 119312 6 BUSHING (7/16” x 1/2”)
15 147903 2 BAR, Lever
16 118983 2 PIN, Lower tray
17 119321 2 SPRING, Kicker
18 127571 1 WELDMENT, Hydraulic tray angle
19 127570 1 WELDMENT, Battery tray angle
20 119339 4 PIN, Angle
21 119316 16 BUSHING (3/8” x 5/8”)
22 118818 2 LOCK, Tray cam
23 119319 8 PIN, Spring (3/32” x 5/8”)
24 118982 2 PLATE, Kicker
25 118689 2 PIN, Pothole kicker
26 119318 4 BUSHING (7/16” x 3/8”)
27 118690 2 PIN, Lock
28 119315 2 PIN, Spring (3/32” x 7/8”)
29 - - POTHOLE DEVICE LIMIT SWITCH ASSEMBLY
129430 2 • RETAINER, Limit switch
139227 1 • LIMIT SWITCH, Pothole hydraulic tray
139228 1 • LIMIT SWITCH, Pothole battery tray
104185 1 • WASHER, Lock (#10)
112248 4 • BOLT (#8-32 x 1”)
103983 4 • NUT, Hex head (1/4”)
103995 4 • WASHER, Flat (1/4”)
30 101632 4 BOLT, Hex head (3/8”-16 x 3/4", Grade 5)
31 130209 4 PIN, Lever
32 100446 2 PIN, Eccentric
33 132530 2 PIN, Tray spring guide
34 130047 1 GUARD, Left hand pothole protection
35 130049 1 GUARD, Right hand pothole protection
36 103550 6 BUSHING, Slide

Compact Series SKYJACK, Page 51

155180
AB 3.3 Tire Assembly

2 3 4

1 3 4

M154837AA

Index Skyjack
Qty. Description
No. Part No.

1 108020 2 WHEEL ASSEMBLY (12 x 4.00 x 8 non-marking) (ANSI)

112603 AR • RIM ASSEMBLY
112604 AR • TIRE, Non-marking (2 x 8.00 rim 2.50)
2 108022 2 WHEEL/TIRE ASSEMBLY W/ BRAKE (12 x 4.00 x 8 non-marking) (ANSI)
112603 AR • RIM ASSEMBLY
112604 AR • TIRE, Non-marking (2 x 8.00 rim 2.50)
107915 AR • BRAKE RING
3 154837 - SUPERGRIP GREY TIRE OPTION
152039 2 • FRONT WHEEL/TIRE ASSEMBLY
152040 2 • REAR WHEEL/TIRE ASSEMBLY
4 154838 - SUPERGRIP WHITE TIRE OPTION
154835 2 • FRONT WHEEL/TIRE ASSEMBLY
154836 2 • REAR WHEEL/TIRE ASSEMBLY

Compact Series SKYJACK, Page 53

155180
3.4 Steer Mechanism

1
9

11 10

12

13

14
3

16 15 17 4

19 18

2 K

M139673AA

SKYJACK, Page 54 Compact Series

155180
 3.4 Steer Mechanism
Index Skyjack
Qty. Description
No. Part No.

1 149784 1 HOUSING, Wheel motor (Right hand)

149781 1 HOUSING, Wheel motor (Left hand)
2 139412 2 MOTOR, Hydraulic drive
3 103307 4 FITTING, Straight (10 SAE - 6 JIC, O-ring)
4 108818 8 BOLT, Hex head (1/2”-13 x 2.75”, Grade 5)
5 118341 6 BUSHING, Fiberglide (king pin)
6 103470 2 WASHER, Lock (1/2”)
7 116997 2 BOLT, Hex head (1/2”-13 x 3/4”, Grade 5)
8 103513 4 FITTING, Straight grease (1/4”-28)
9 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.8)
10 149782 2 WASHER, Bronze
11 103845 2 BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
12 103404 2 WASHER, Lock (5/16”)
13 127913 2 PIN, Weldment steering
14 100050 2 BUSHING, Fiberglide (steering pin)
15 103199 10 BOLT, Wheel (1/2”-20 x 1.5625”)
16 103789 2 WASHER, Tooth-lock (1”)
17 107912 2 HUB, Drive wheel
18 103470 8 WASHER, Lock (1/2”)
19 103471 8 NUT, Hex head (1/2”-13, Grade 5)

K 151099 1 KIT, Repair seal

Compact Series SKYJACK, Page 55

155180
3.5 Steer Assembly AE

6 7 8

T1

4
3

2
T2

M10558AA_1

Index Skyjack
Qty. Description
No. Part No.

1 111300DG 1 STEERING, Arm ( T1 )

2 111306DG 1 STEERING, Arm ( T2 )
3 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.8)
4 107951 2 SCREW, Hex socket shoulder (5/8” x 1.25”)
5 100050 2 BUSHING, Fibreglide
6 107949 2 NUT, Hex head jam (1/2”-13, Grade 5)
7 103789 2 WASHER, Internal tooth lock
8 107947 2 NUT, Hex head jam (1”-14, Grade 5)

SKYJACK, Page 56 Compact Series

155180
AC 3.6 Rear Axle Assembly

1 2 3 4

7 8 9 6

10

M10568AB

Index Skyjack
Qty. Description
No. Part No.

- 128215 - REAR AXLE ASSEMBLY

1 103978 4 • NUT, Hex head (3/8”-16, Grade 5)

2 103999 4 • WASHER, Lock (3/8”)
3 128218 1 • WELDMENT, Rear axle
4 103871 4 • BOLT, Hex head (3/8”-16 x 1.75”, Grade 5)
5 108101 1 • HUB ASSEMBLY
6 102865 1 • • CAP, Dust
7 103199 5 • BOLT, Wheel (1/2”-20 x 1.5625”)
8 102829 1 • WASHER, Flat (1.056 ID x 1.75" x 0.145)
9 102749 1 • NUT, Castle
10 103085 1 • PIN, Cotter (3/16” x 1.5”)

Compact Series SKYJACK, Page 57

155180
3.7 Brake Cylinder Assembly AD

6 K 12 K 14 7 1

13

15
5

11 K 10 9 8 4 3 2

M10558AA_1

Index Skyjack
Qty. Description
No. Part No.

- 127900 - BRAKE CYLINDER ASSEMBLY

1 159801 2 • SCREW, Socket head cap (zinc, 1/4”-20 x 1.25”)

2 104000 2 • WASHER, Lock (1/4”)
3 103983 3 • NUT, Hex head jam (1/4”-20, Grade 5)
4 128187 1 • BRAKE PIN ASSEMBLY (Left hand)
5 128186 1 • BRAKE PIN ASSEMBLY (Right hand)
- 127667 1 • CYLINDER, Brake
6 127677 1 • • ROD, Brake
7 127668 1 • • WELDMENT, Barrel
8 128158 1 • • SPRING, Brake cylinder
9 103830 1 • • NUT, Crownlock (5/8”-11, Grade C)
10 121178 1 • • PISTON
11 103826 1 • • SEAL
12 120148 1 • • GLAND
13 130407 1 • • ORIFICE (3/8” OD x 0.051)
14 114578 1 • • ELBOW, (6-6 O-ring)
15 103884 2 BOLT, Hex head (5/16”-18 x 2.5”, Grade 5)
103404 2 WASHER, Lock (5/16”)
100397 2 NUT, Hex head (5/16”-18, Grade 5)

K 127153 1 KIT, Repair seal

SKYJACK, Page 58 Compact Series

155180
 3.8 Steer Cylinder Assembly

6 1

7 K 2

3 4

5
7

M10568AB

Index Skyjack
Qty. Description
No. Part No.

- 121087 - STEER CYLINDER ASSEMBLY

1 121089 1 • BARREL, Steer cylinder

2 121088 2 • GLAND
3 106450 2 • NUT, Hex head jam (3/4”-16, Grade 5)
4 107143 2 • ROD, End
5 107939 1 • WELDMENT, Rod
6 310056 2 • FITTING, Straight (with orifice)
108002 2 • • ORIFICE (0.04” diameter)
7 132565 2 • CAP, Grease fitting

K 121090 1 KIT, Repair seal

Compact Series SKYJACK, Page 59

155180
 3.9 Hydraulic Hose Connections - Drive/Steer

7
5

4
3
9
2 1 6
5
3
3 4

8
1 2

M138017AA_1

Index Skyjack
Qty. Description
No. Part No.

1 138003 2 HOSE, Hydraulic (3/8” x 21.25”)

2 137974 2 HOSE, Hydraulic (3/8” x 19.75”)
3 129492 2 HOSE, Drive (3/8” x 82”)
4 110697 2 HOSE, Steering (1/4” x 82”)
5 130551 1 HOSE, Lift cylinder
6 102541 1 HOSE, Brake cylinder (1/4” x 33”)
7 (Ref.) - BRAKE CYLINDER ASSEMBLY
(For components, refer to Section 3.7)
8 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.8)
9 (Ref.) - STEER MANIFOLD ASSEMBLY
(For components, refer to Section 4.4)

Compact Series SKYJACK, Page 61

155180
3.10 Base Control Console Hardware AC

BACK VIEW

3
NO NO

4
5 6 7 8
2

3
NO NO

4
3 X1

1
NC
X2

2
4

10 15
11
13 12 9

Base Control Console (EE Rated)

FRONT VIEW BACK VIEW SIDE VIEW

2 16 15

4 14

M146579AC

SKYJACK, Page 62 Compact Series

155180
AC 3.10 Base Control Console Hardware
Index Skyjack
Qty. Description
No. Part No.

A 146579 1 BASE CONTROL CONSOLE ASSEMBLY

B 154908 1 BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA EE rated)

1 147069 1 SWITCH HEAD, Selector (Lower/Raise)

2 149536 1 SWITCH HEAD, Selector key (Off/Platform/Base), A
3 147051 1 SWITCH HEAD, Emergency stop
4 127465 1 TRAY, Battery charger, A
128495 1 TRAY, Battery charger, B
5 132616 1 COVER, Base switch, A
154905 1 COVER, Base switch, B
6 103984 2 NUT, Hex nylon lock (5/16”-18)
7 103996 2 WASHER, Flat (5/16” S.A.E.)
8 133216 2 BOLT, Carriage (5/16”-18)
9 103856 8 BOLT, Hex head (1/4”-20 x 3/4”, Grade 5)
10 103995 8 WASHER, Flat (1/4”)
11 104000 8 WASHER, Lock (1/4”)
12 103887 4 BOLT, Hex head (5/16”-18 x 3/4”, Grade 5)
13 103404 4 WASHER, Lock (5/16” NOM x 0.07)
14 128494 1 PLATE, Cover, B
15 103036 1 CONNECTOR, Strain relief, B
16 (Ref.) - HARNESS, Base control console
(For components, refer to Section 3.11)
L (Ref.) - LABELS
(Refer to Section 8.1)

Compact Series SKYJACK, Page 63

155180
3.11 Base Control Harness and Switches AC

TO CHARGER CUTOUT
2

5
6 7

8 9 10

TO REAR HARNESS

M149686AB

SKYJACK, Page 64 Compact Series

155180
AC 3.11 Base Control Harness and Switches
Index Skyjack
Qty. Description
No. Part No.

- 149686 1 HARNESS, Base control switch

1 - - • SWITCH, Selector
147056 1 • • LATCH
147054 2 • • BLOCK, Contact (N.O.)
2 - - • KEY SWITCH
147056 1 • • LATCH
147053 2 • • BLOCK, Contact (N.C.)
147054 1 • • BLOCK, Contact (N.O.)
3 - - • SWITCH, Emergency stop
147056 1 • • LATCH
147053 1 • • BLOCK, Contact (N.C.)
147061 1 • • LED BLOCK, 24V (Red)
4 121050 10 • FERRULE, 16GA Red (not shown)
5 139462 4 • FERRULE, 16 GA Twin wire (not shown)
6 116990 2 • PIN, Female wire
7 116992 1 • HOUSING PLUG, Male (2 pin)
8 117584 1 • CONNECTOR, Wedge (8 pin)
9 117590 8 • CONNECTOR, Contact pin (16-18)
10 117582 1 • RECEPTACLE (8 pin)

Compact Series SKYJACK, Page 65

155180
4.1 Hydraulic/Electrical Tray Assembly AB

12
13

10

12 14

3
6
12
7

8
11

10

1
15

10 9 2

M10540AB

SKYJACK, Page 66 Compact Series

155180
AD 4.1 Hydraulic/Electrical Tray Assembly
Index Skyjack
Qty. Description
No. Part No.

1 132772 1 WELDMENT, Hydraulic tray

2 117701 1 THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
149606 1 • PLUG, Thread straight magnetic
120190 1 • SEAL, Seal drain
3 100335 2 BUSHING, Bronze
4 107949 1 NUT, Hex head jam (1/2”-13, Grade 5)
5 125798 1 BOLT, Carriage (1/2”-13 x 1.5”, Grade 5)
6 111804 1 BOLT, Carriage (3/8”-16 x 1”, Grade 5)
7 108575 1 NUT, Hex head jam (3/8”-16, Grade 5)
8 119609 1 ROTARY LATCH ASSEMBLY
112307 1 • LATCH, Rotary
103864 3 • BOLT, Hex head (5/16”-18 x 1”, Grade 5)
103857 1 • BOLT, Hex head (1/4”-20 x 1”, Grade 5)
104000 1 • WASHER, Lock (1/4”)
103980 1 • NUT, Hex head (1/4”-20, Grade 5)
111534 1 • KNOB, Latch
9 103236 1 GAUGE, Oil level
10 (Ref.) - MOTOR/PUMP & PROPORTIONAL VALVE ASSEMBLY
(For components, refer to Section 4.3)
11 132758 1 WEIGHT, Hydraulic tray
12 (Ref.) - MAIN MANIFOLD ASSEMBLY
(For components, refer to Section 4.2)
13 (Ref.) - ELECTRICAL PANEL ASSEMBLY
(For components, refer to Section 6.1 or Section 6.2)
14 (Ref.) - HYDRAULIC TANK LID ASSEMBLY
(For components, refer to Section 4.6)
15 124311 2 INSERT, Threaded

Compact Series SKYJACK, Page 67

155180
4.2 Main Manifold Assembly AB

3 29

4
2

16

18

28 16 19

1
30

15 7
6 17

27 8

26 20

7 9

25 10

14 11
16

21

22
13 16 12
23
31

24

M10561AC_2

SKYJACK, Page 68 Compact Series

155180
AB 4.2 Main Manifold Assembly
Index Skyjack
Qty. Description
No. Part No.

- 127629 - MAIN MANIFOLD ASSEMBLY

1 127592 - • MANIFOLD ASSEMBLY (without directional valves)

107354 1 • • MANIFOLD BLOCK ASSEMBLY
108052 9 • • • PLUG, Expander
2 114581 1 • • FITTING, Tee-run (06 JICM - 06 ORBM - 06 JICM)
3 102856 1 • • PLUG, O-ring (#3)
4 114578 2 • • FITTING, Elbow 90° (06 JICM - 06 ORBM)
5 114580 3 • • FITTING, Elbow 45° (06 JICM - 06 ORBM)
6 106273 1 • • VALVE, 3-Way spool
7 103605 2 • • VALVE, Solenoid (24 volt)
8 147888 1 • • VALVE, Counterbalance
9 103623 1 • • VALVE, 3-Way spool
10 104437 6 • • PLUG, O-ring (#6)
11 102659 1 • • FITTING, Straight (08 JICM - 08 ORBM)
12 104419 1 • • PLUG (1/16 NPT)
13 107666 1 • • NUT, Cap (06 JICF)
14 104534 2 • • VALVE, Relief
15 103655 1 • • VALVE, Poppet solenoid cartridge
16 103069 5 • • FITTING, Straight (06 JICM - 06 ORBM)
17 105610 1 • • VALVE, Solenoid (24 volt)
18 112449 1 • SCREW, Hex head machine (1/4-20 x 1)
19 126761 1 • LOWERING VALVE ASSEMBLY
129656 1 • • VALVE, Housing
107271 1 • • VALVE, Manual directional
103069 1 • • FITTING, Straight (06 JICM - 06 ORBM)
106498 1 • • FITTING, Adapter (6 JIC - 6 SAE)
20 128113 1 • MANIFOLD CUSHION VALVE ASSEMBLY
103615 1 • • VALVE, Housing
128056 1 • • FITTING, Tapped for orifice
104132 1 • • VALVE, 2-Way spool
103605 1 • • VALVE, Solenoid (24 volt)
108002 1 • • ORIFICE (0.040")
103322 1 • • FITTING, Straight (6 SAE -1/4 NPT)
21 129482 1 • SPACER, Main manifold
22 103472 1 • WASHER, Flat (3/8")
23 103999 1 • WASHER, Lock (3/8")
24 125958 1 • BOLT, Hex head (3/8"-16 x 3", Grade 5)
25 103920 8 • BOLT, Socket (#10-24 x 2")

Parts list continued on the following page.

Compact Series SKYJACK, Page 69

155180
4.2 Main Manifold Assembly (Continued) AB

3 29

4
2

16

18

28 16 19

1
30

15 7
6 17

27 8

26 20

7 9

25 10

14 11
16

21

22
13 16 12
23
31

24

M10561AC_2

SKYJACK, Page 70 Compact Series

155180
AB 4.2 Main Manifold Assembly (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

26 153334 1 • VALVE, Directional D03 spool (Drive & Steer)

153335 2 • • COIL (24 volt)
27 103309 1 • FITTING, Tee swivel (06 JICM - 06 JICM - 06 JICFS)
28 125892 1 • BUMPER, Rubber male
29 130046 1 ORIFICE (0.063" diameter) (Model 3219)
30 134822 1 VALVE, Directional (N.O. with 0.04” orifice)
103069 1 • FITTING, Straight (06 JICM - 06 ORBM)
106498 1 • FITTING, Adapter (6 JIC - 6 SAE)
134822 1 • VALVE, Directional (N.O. with 0.04” orifice) (Soft-stop)
137007 1 • • VALVE, Cartridge
137006 1 • • COIL, 12V
137008 1 • • MANIFOLD
31 122420 1 QUICK DISCONNECT ASSEMBLY (KC)

Compact Series SKYJACK, Page 71

155180
4.3 Motor and Pump Assembly AB

15 16 8 7 12

2
9

10

17

4 1 3

13

14
11

10

M154885AA

SKYJACK, Page 72 Compact Series

155180
AB 4.3 Motor and Pump Assembly
Index Skyjack
Qty. Description
No. Part No.

- 146166 1 MOTOR/PUMP ASSEMBLY

147663 1 • COUPLER
1 147664 1 • MOTOR (24 volt, 4 HP)
2 147661 1 • PUMP, Hydraulic
3 - - HARDWARE, Motor/pump assembly
103864 4 • BOLT, Hex head (5/16”-18 x 1”)
103996 4 • WASHER, Flat (5/16”)
104637 4 • WASHER, Lock (5/16”)
100397 4 • NUT, Hex head (5/16”-18)
4 132756 1 PLATE, Motor/Manifold mount
5 (Ref.) - PROPORTIONAL MANIFOLD ASSEMBLY
(For components, refer to Section 4.5)
6 103845 4 BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
7 147208 1 HOSE, Suction (3/4”)
8 102854 2 CLAMP, Gear (#12)
9 103886 2 BOLT, Hex head (5/16”-18 x 1.5”, Grade 5)
10 103404 6 WASHER, Lock (5/16”)
11 103996 6 WASHER, Flat (5/16”)
12 102665 1 FITTING, 90° (06 JICM - 08 ORBM)
13 355099 1 CABLE, Motor/Main contactor (5/16 x 35 x 3/8, #4GA)
14 (Ref.) 1 CABLE, Motor/Battery
(For components, refer to Section 5.1)
15 117407 1 INSULATOR, Boot (Black) (ANSI/CSA EE rated)
16 117408 1 INSULATOR, Boot (Red) (ANSI/CSA EE rated)
17 129962 1 KIT, Motor band (ANSI/CSA EE rated)

Compact Series SKYJACK, Page 73

155180
4.4 Steering Manifold Assembly

5 7

6 8

9
10

1
9

3
M138021AA

Index Skyjack
Qty. Description
No. Part No.

- 138021 1 STEERING MANIFOLD ASSEMBLY

1 139307 1 • MANIFOLD BLOCK, Steer

2 103136 1 • VALVE, Manual needle
3 120738 2 • BOLT, Hex head (1/4”-20 x 4”, Grade 5)
4 103980 2 • NUT, Hex head (1/4”-20, Grade 5)
5 104000 2 • WASHER, Lock (1/4”)
6 103995 2 • WASHER, Flat (1/4”)
7 121250 1 • FITTING, Plug (04 ORBM)
8 147656 1 • ORIFICE (0.024")
9 114578 4 • FITTING, Elbow 90° (06 JICM - 06 ORBM)
10 103069 2 • FITTING, Straight (06 JICM - 06 ORBM)

SKYJACK, Page 74 Compact Series

155180
 4.5 Proportional Manifold Assembly

2
4

2
5
6
7

M11212AA

Index Skyjack
Qty. Description
No. Part No.

- 132761 1 PROPORTIONAL MANIFOLD ASSEMBLY

1 132750 1 • BLOCK/VALVE/COIL ASSEMBLY

132748 1 • • BLOCK, Manifold
132749 1 • • VALVE, Control
115370 1 • • COIL (24 volt)
2 103070 2 • Straight (06 JICM - 06 ORBM)
3 102665 1 • FITTING, 90° (06 JICM - 08 ORBM)
4 103861 2 BOLT, Hex head (1/4”-20 x 2”, Grade 5)
5 103995 2 WASHER, Flat (1/4”)
6 104000 2 WASHER, Lock (1/4”)
7 103980 2 NUT, Hex head (1/4”-20, Grade 5)

Compact Series SKYJACK, Page 75

155180
4.6 Hydraulic Tank Lid Assembly

3
4

1
5

10 9

M127657AE

Index Skyjack
Qty. Description
No. Part No.

1 102693 1 FILLER/CAP ASSEMBLY

2 103962 13 SCREW, Round head machine (#10-32 x 1/2”)
3 105446 1 FITTING, Straight (08 JICM - 12 ORBM)
4 103864 2 BOLT, Hex head (5/16”-18 x 1”, Grade 5)
5 109568 1 FILTER, Hydraulic inlet
6 127554 1 WELDMENT, Tank lid
7 103984 2 NUT, Hex nylon lock (5/16”-18, Grade 5)
8 103320 1 CLAMP, Gear (#16)
9 102918 5.25” TUBE (PV2218-1)
10 148299 1 GASKET, Hydraulic tank

SKYJACK, Page 76 Compact Series

155180
 4.7 Hydraulic Hose Connections - Controls

1 2

M10551AA

Index Skyjack
Qty. Description
No. Part No.

1 128169 1 HOSE, Hydraulic line (1/4” diameter x 15”)

2 111949 1 HOSE,Hydraulic line (1/4” diameter x 26”)
3 132773 1 TUBE, Hydraulic (3/8” OD x 0.049” wall x 5.642”)
4 121854 1 HOSE, Hydraulic line (1/2” diameter x 18”)
5 147727 1 HOSE, Hydraulic line (3/8” diameter x 22.5”)
6 108003 1 HOSE, Hydraulic line (1/4” diameter x 16”)

Compact Series SKYJACK, Page 77

155180
5.1 Battery Tray Assembly AB

17 21 20 19 18

23
24
22

14
12
15
10 6 13
11
16

2
L

4
9 8 5
7
4

1
3

M137264AB1

SKYJACK, Page 78 Compact Series

155180
AD 5.1 Battery Tray Assembly
Index Skyjack
Qty. Description
No. Part No.

A - - BATTERY TRAY ASSEMBLY

B - - BATTERY OPTION U2500

1 103480 4 BATTERY, 6V, A

106552 4 BATTERY, 6V, B
2 137243 1 CABLE, Battery in-line fuse (300A)
310517 • FUSE (300 Amp)
3 100440 1 SPACER, Plywood (3/8 x 10.5 x 28.5), A
4 129631 2 SPACER, Wood, A
111423 2 SPACER, Wood
129122 4 SPACER, Wood, B
5 129630 1 SPACER, Wood, A
6 137488 1 WELDMENT, Battery tray
7 (Ref.) 1 POTHOLE PROTECTION DEVICE
(For components, refer to Section 3.2)
8 (Ref.) - BUSHING, Fibreglide
(For components, refer to Section 3.1)
9 119608 1 ROTARY LATCH ASSEMBLY
111955 1 ROTARY LATCH ASSEMBLY (ANSI/CSA EE rated)
112308 1 • LATCH, Rotary
102781 1 • LATCH, Rotary (ANSI/CSA EE rated)
103864 3 • BOLT, Hex head (5/16"-18 x 1", Grade 5)
103857 1 • BOLT, Hex head (1/4"-20 x 1", Grade 5)
104000 1 • WASHER, Lock (1/4")
103404 1 • WASHER, Lock (5/16") (ANSI/CSA EE rated)
103980 1 • NUT, Hex head (1/4"-20, Grade 5)
111534 1 • KNOB, Latch
10 111804 1 BOLT, Carriage (3/8"-16 x 1", Grade 5)
11 108575 1 NUT, Hex head (3/8"-16, Grade 5)
12 125798 1 BOLT, Hex head (1/2"-13 x 1.5", Grade 5)
13 107949 1 NUT, Hex head jam (1/2"-13, Grade 5)
14 (Ref.) - PIN, Eccentric
(For components, refer to Section 3.2)
15 100335 2 BUSHING, Bronze
16 (Ref.) - PIN, Lower tray
(For components, refer to Section 3.2)
17 137262 1 CONNECTOR ASSEMBLY
103364 1 • CONNECTOR, Battery (Grey, 50 Amp)
18 (Ref.) - SWITCH, Battery disconnect
(For components, refer to Section 3.1)
19 137263 1 CABLE (#4 GA) (Main disconnect switch to battery)

5
20 124325 1 CABLE ASSEMBLY (Battery negative to pump motor), A
21 119547 1 CABLE ASSEMBLY (Battery positive to fuse assembly), A
22 139231 1 CABLE ASSEMBLY (Main disconnect switch to main contactor)
23 120425 2 CABLE, Battery jumper
24 117408 AR BOOT, Battery (Red)

L (Ref.) - LABELS
(Refer to Section 8.1)

Compact Series SKYJACK, Page 79

155180
5.2 Battery Charger AB

5 6

3 8

PART NO. 128537

AUTO SELECTABLE DUAL AC INPUT

U
VOLT.
IN 85VAC/264VAC 50/60Hz
C US E230227 CURRENT 4A 8.5A
L
R
67ZJ
F LISTED VOLT. MAX. 30.6VDC
OUT
POWER MAX. 550WATT

50% 75% 100%

24 V 129163AB

9 L

M147134AB_2

SKYJACK, Page 80 Compact Series

155180
AC 5.2 Battery Charger
Index Skyjack
Qty. Description
No. Part No.

A - - CHARGER ASSEMBLY (ANSI/CSA)

B - - CHARGER ASSEMBLY (ANSI/CSA EE rated)
C - - CHARGER ASSEMBLY (KC)

1 128537 1 CHARGER, Battery (24VDC), A, B

152070 1 CHARGER, Battery (24VDC), C
2 127154 1 • RELAY, Interlock
3 147674 1 FRONTPLATE ASSEMBLY (with hardwired cord)
4 115391 1 PLUG, Charger cutout
5 123764 1 CLIP, Single (#10, G6)
6 129702 1 SCREW, SF (#10)
7 103364 1 CONNECTOR, Battery (50 Amp), A, C
105534 1 CONNECTOR, Battery (175 Amp), B
8 120789 1 CORD, 120V Charger (with plug), B
120790 1 CORD, 220V Charger (with plug), C
9 (Ref.) - TRAY, Battery charger
(For components, refer to Section 3.10)
L (Ref.) - LABEL, C
(Refer to Section 8.1)

Compact Series SKYJACK, Page 81

155180
6.1 Electrical Panel and Hardware Assembly

11
13
17 14

15

1
13 2
10
14 16
16

5
8 12
3

13 4

16 6

M147334AB_2

SKYJACK, Page 82 Compact Series

155180
AB 6.1 Electrical Panel and Hardware Assembly
Index Skyjack
Qty. Description
No. Part No.

1
A
B
147334
156368

127615
1
1

1
ELECTRICAL PANEL ASSEMBLY (ANSI/CSA)
ELECTRICAL PANEL ASSEMBLY (KC)

• WELDMENT, Control panel, A

6
156369 1 • WELDMENT, Control panel, B
2 146475 1 • CONTACTOR, Solenoid
3 103011 2 • BLOCK, Terminal (12 position)
4 103956 8 • SCREW, Round head (#6-32 x 1)
5 103985 8 • NUT, Hex head (#6-32)
6 132793 1 • CLAMP, Plastic (1.25” diameter)
7 117325 2 • BREAKER, Circuit (15 Amp)
8 147335 1 • RESISTOR (16 ohm, 25 watt)
116066 2 • SCREW, Round head machine (#4-40 x 1/2”)
116068 2 • WASHER, Lock (#4)
116067 2 • NUT, Hex (#4-40)
9 125893 1 • BUMPER, Rubber female
103855 1 • BOLT, Hex head (1/4”-20 x 1/2”, Grade 5)
104000 1 • WASHER, Lock (1/4”)
103980 1 • NUT, Hex (1/4”-20)
10 108589 5 • RELAY (24V, sealed), A
108589 6 • RELAY (24V, sealed), B
11 103336 1 • HOURMETER
12 128835 1 • HARNESS O2 SJ3E
13 104003 8 • NUT, Hex head (#10-32), A
104003 9 • NUT, Hex head (#10-32), B
14 104185 7 • WASHER, Lock (#10), A
104185 8 • WASHER, Lock (#10), B
15 104694 2 • WASHER, Flat (#10)
16 103962 8 • SCREW, Round head machine (#10-32 x 1/2”), A
103962 9 • SCREW, Round head machine (#10-32 x 1/2”), B
17 103057 1 • BEEPER (4-28VCD), A
103057 2 • BEEPER (4-28VCD), B
19 115401 AR • FERRULE (18GA white) (not shown)
121050 AR • FERRULE, 16GA Red (not shown)

Compact Series SKYJACK, Page 83

155180
6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated) AB

26
2

25

22
23
24

4 21
5
19 20
27 28 17
16
5 18

3 4 5 6 30 5

29 4 5 7

9 10

8 12
13
14 11
15

12
11

M147958AB

SKYJACK, Page 84 Compact Series

155180
AB 6.2 Electrical Panel and Hardware Assembly (ANSI/CSA EE rated)
Index Skyjack
Qty. Description
No. Part No.

1 147981 1 WELDMENT, Panel

2 147985 1 WELDMENT, Panel box
3 146475 1 CONTACTOR, Solenoid
4 115545 7 SCREW, Round head machine (#10-32 x 3/8”)
5 104185 15 WASHER, Lock (#10)
6 104694 2 WASHER, Flat (#10)
7 108589 5 RELAY, Sealed (24V)
8 147335 1 RESISTOR (16 ohms)
9 125694 2 SCREW, Round head machine (#4-40 x 1/4”)
10 116068 2 WASHER, Lock (#4)
11 103011 2 BLOCK, Terminal
12 103956 6 SCREW, Round head machine (#6-32 x 1”)
13 112495 3 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5)
14 104000 3 WASHER, Lock (1/4”)
15 103995 3 WASHER, Flat (1/4”)
16 147977 1 GASKET (9 hole)
17 125613 1 GASKET, Cover
18 120094 6 SCREW, Round head machine (#10-32 x 5/8”)
19 117325 2 BREAKER, Circuit (15 amp)
20 117954 2 WASHER, Seal (7/16”)
21 103336 1 HOUR METER
22 103962 1 SCREW, Round head machine (#10-32 x 1/2”)
23 117952 1 WASHER, Seal (#10)
24 104003 1 NUT, Hex head (#10-32)
25 103057 1 BEEPER (Slow pulse, 4-28VDC)
26 127821 2 CLAMP, Hook type
27 126783 32” RUBBER, Self-seal
28 126784 14” RUBBER, Self-seal
29 116711 2 SPACER, Stand off
30 103963 2 SCREW, Round head machine (#10-32 x 1.5”)

Compact Series SKYJACK, Page 85

155180
6.3 Main Manifold Harness AB

TO ELECTRIC PANEL

TO BRAKE VALVE TO LIFT VALVE

TO TO
SOFT STOP LOWERING
VALVE VALVE

TO
DRIVE & STEER
TO PROP. VALVE VALVES
TO CUSHION VALVE

2
MOTOR (-)
TO
HOLDING
VALVE

M147331AB_S7

SKYJACK, Page 86 Compact Series

155180
 6.3 Main Manifold Harness
Index Skyjack
Qty. Description
No. Part No.

A 147331 1 HARNESS, Main manifold, (Model 3215)

B 146672 1 HARNESS, Main manifold, (Model 3219)

1 127316 2 • CONNECTOR, Solenoid (with diode, grey)

2 127315 2 • CONNECTOR, Solenoid (with diode, black)

Compact Series SKYJACK, Page 87

155180
6.4 Rear Manifold Harness AB

4 3 2 1

TO CHARGER CUTOUT
TO LOWER BASE CTRL

TO HIGH SPEED LIMITS

TO POTHOLE LIMIT
TO SOFT STOP LIMIT SWITCH (SJ3E ANSI/CSA)
TO ELECTRIC PANEL
6 5 4 3 2 1

M146596AA

Index Skyjack
Qty. Description
No. Part No.

- 146581 1 HARNESS, Rear Manifold (ANSI)

- 156371 1 HARNESS, Rear Manifold (KC)

1 117583 2 • CONNECTOR, Plug (8 pin) (ANSI)

117583 1 • CONNECTOR, Plug (8 pin) (KC)
2 117585 2 • CONNECTOR, Plug wedge (8 pin) (ANSI)
117585 1 • CONNECTOR, Plug wedge (8 pin) (KC)
3 117593 15 • CONNECTOR, Contact socket (14-16) (ANSI)
117593 17 • CONNECTOR, Contact socket (14-16) (KC)
4 117594 1 • CONNECTOR, Sealing plug (ANSI)
117594 3 • CONNECTOR, Sealing plug (KC)
5 117587 1 • CONNECTOR, Plug (12 pin) (KC)
6 117589 1 • CONNECTOR, Plug wedge (12 pin) (KC)

SKYJACK, Page 88 Compact Series

155180
AB 6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch Harnesses

HARNESS A

TO FLASHING LIGHT

TO ELECTRIC PANEL

TO HORN

HARNESS B
TO ELECTRIC PANEL
TO TILT SWITCH

1 2 3 4
HARNESS C TO MAIN MANIFOLD
HARNESS
TO HOLDING VALVE

5
HARNESS D
TO ELECTRIC PANEL

TO PRESSURE SWITCH

M156375AC-2

Index Skyjack
Qty. Description
No. Part No.

A 146578 1 HARNESS, Horn/Flashing light

149654 1 HARNESS, Horn/Flashing light (ANSI/CSA EE rated)
B 146577 1 HARNESS, Tilt switch
C 134508 1 HARNESS, Holding valve
D 156375 1 HARNESS, Pressure switch (KC)

1 117579 1 • CONNECTOR, Plug (4 pin)
2 117581 1 • CONNECTOR, Plug (4 pin, wedge)
3 117591 3 • CONNECTOR, Contact socket (16-18)
4 117594 2 • CONNECTOR, Sealing plug
5 127315 2 • CONNECTOR, Solenoid with diode

Compact Series SKYJACK, Page 89

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7.1 24VDC Inverter and Hardware (ANSI/CSA)

3
1

10 9 2 11 12 5 4 6 7 8 L

15 14 13

M135994AB

SKYJACK, Page 90 Compact Series

155180
AC 7.1 24VDC Inverter and Hardware (ANSI/CSA)
Index Skyjack
Qty. Description
No. Part No.

1 135990 1 INVERTER, 24VDC (120VAC @ 60 Hz)

2 129145 1 SUPPORT, Inverter
3 129187 1 CABLE (1/4 x 21 x 5/16, #4GA)
4 119061 1 FUSE BOX, Cover
5 110853 2 BOLT, FHCS zinc (1/4"-20 x 5/8")
6 103068 2 INSULATOR, Fuse
7 146442 1 FUSE (100 Amp)
8 112495 2 BOLT, Hex head (1/4"-20 x 3/8", Grade 5)
9 103855 4 BOLT, Hex head (1/4"-20 x 1/2", Grade 5)
10 104000 4 WASHER, Lock (1/4")

7
11 103952 2 BOLT, Flat head (3/8"-16 x 1", Grade 5)
12 104606 2 NUT, Hex lock (3/8"-16, Grade B)
13 137417 1 RELAY, Inverter timer cutoff
14 103858 1 BOLT, Hex head (1/4"-20 x 1.25", Grade 5)
15 115649 1 NUT, Lock nylon insert (1/4"-20)

L 146454 1 LABEL, Inverter fuse (100 A)

Compact Series SKYJACK, Page 91

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7.2 Inverter Assembly (ANSI/CSA)

2
12 13

11

10

9 8 7 6 5 4

M10493AF_1

SKYJACK, Page 92 Compact Series

155180
 7.2 Inverter Assembly (ANSI/CSA)
Index Skyjack
Qty. Description
No. Part No.

1 129854 1 COVER, Case ZX (white)

2 129860 1 XFR 24/800 NX
3 129855 1 CHASSIS, Case Z (white)
4 129861 1 FAN 80CFM
5 129862 1 CAPACITOR (10uF 230 VAC)
6 129866 1 TERMINAL, DC Input wire (with ring, black)
7 129865 1 TERMINAL, DC Input wire (with ring, red)
8 129864 1 CORD, Power (14-3 3’)
9 129863 1 REMOTE LEAD (on/off)
10 129859 1 LUG, Chassis bonding
11 129858 1 BREAKER, Circuit (15 Amp)
12 129857 1 PCB ASSEMBLY
13 129856 1 GFCI FACELESS (20 AMP, 125 VAC)

L (Ref.) - LABEL, Inverter

(Refer to Section 7.3)

Compact Series SKYJACK, Page 93

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7.3 Inverter Label Placement

24VDC Inverter

M10703AA

Index Skyjack
Qty. Description
No. Part No.

1 130115 AR LABEL, Inverter switch

SKYJACK, Page 94 Compact Series

155180
 7.4 Platform Air Supply Hose

2 4

1 2 3 5

M310053AB_1

Index Skyjack
Qty. Description
No. Part No.

1 146149 1 FITTING, Male disconnect (3/8”)

2 107886 2 CLAMP, Hose
3 146150 260” HOSE, Air (3/8”) (Model 3215)
300” HOSE, Air (3/8”) (Model 3219)
4 146148 1 FITTING, Female disconnect (3/8”)
5 138212 2 LABEL, Connect air here

Compact Series SKYJACK, Page 95

155180
7.5 Slate Grey Label Option

1 4 1 4

3 3

2 2

Right Side Left Side

M10626AF_1

Index Skyjack
Qty. Description
No. Part No.

1 156852 2 LABEL, Skyjack logo (small, grey)

2 157114 2 STRIPE & SKYJACK LOGO (small, grey)
3 156853 112” STRIPE, Grey
4 157113 2 LABEL, Model designation (grey) (Model 3219)

SKYJACK, Page 96 Compact Series

155180
AB 7.6 Flashing Amber Light Option

FIRST LEVEL INSIDE SCISSOR

4 5 6

M147348AA

Index Skyjack
Qty. Description
No. Part No.

A 147348 1 FLASHING AMBER LIGHT OPTION

B 147990 1 FLASHING AMBER LIGHT OPTION (ANSI/CSA EE rated)

1 126111 1 • LIGHT, Beacon (24 volt)

121533 1 • • LENS, Amber
146153 1 • • BULB
2 103743 1 • FLASHER (12, 24 volt)
3 123180 1 • LIGHT COVER ASSEMBLY, B
123177 1 • • COVER, Light
123178 1 • • BRACKET, Light
120094 4 • • BOLT, Machine (#10-32 x 5/8”)
104003 4 • • NUT, Machine (#10-32, Grade B)
104694 4 • • WASHER, Flat (#10 SAE)
104185 4 • • WASHER, Lock (#10 NOM)
4 132793 1 • CLAMP, Plastic (1.25”)
5 103962 1 • BOLT, Machine (#10-32 x 1/2”), A
6 104003 1 • NUT, Machine (#10-32, Grade B), A

Compact Series SKYJACK, Page 97

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7.7 Dual Flashing Amber Light Option (Diagonal)

2
4

4
3

M134746AB

SKYJACK, Page 98 Compact Series

155180
 7.7 Dual Flashing Amber Light Option (Diagonal)
Index Skyjack
Qty. Description
No. Part No.

1 126111 2 FLASHING AMBER LIGHT ASSEMBLY

121477 1 • LIGHT, Beacon
121533 1 • • LENS, Amber
146153 1 • • BULB (24 volt)
2 134589 1 HARNESS, Dual flashing light
3 156695 2 BRACKET, Flashing light
4 115649 5 NUT, Hex nylon lock (1/4”-20, Grade 5)
5 134660 1 GUARD, Cable (Modified)
6 108791 2 CLIP, Cord (Adhesive back)

Compact Series SKYJACK, Page 99

155180
7.8 Platform Control Console - Long Cable Option (ANSI/CSA) AB

L 6
7
5

15

4
14 13 12
3
2
20

11 8
10 9

16 18

17 19

21 22 23 24 25

M158042AB

SKYJACK, Page 100 Compact Series

155180
AB 7.8 Platform Control Console - Long Cable Option (ANSI/CSA)
Index Skyjack
Qty. Description
No. Part No.

- 156991 - LONG CABLE CONTROL CONSOLE ASSEMBLY

1 147373 1 • CONTROL CONSOLE (Bottom)

2 156923 1 • CONTROL CONSOLE (Top)
3 147058 1 • HEAD, Pushbutton (Horn)
4 147051 1 • HEAD, Emergency stop
5 122093 1 • INDICATOR, Battery charge
6 111181 2 • GUARD, Toggle switch
7 123994 1 • ENABLE CONTROLLER ASSEMBLY
8 - - • SWITCH ASSEMBLY, Emergency stop
147056 1 • • LATCH
147053 2 • • BLOCK, N.C. contact
147061 1 • • LED BLOCK, 24V (red)
9 - - • SWITCH ASSEMBLY, Horn
147056 1 • • LATCH
147054 1 • • BLOCK, N.O. contact
10 116382 1 • SWITCH, Toggle (4NT1-1)
11 115574 1 • SWITCH, Toggle (1NT1-2)
12 102956 2 • PLUG (7/8” hole)
13 103957 1 • SCREW, Round head machine (#8-32 x 1/2”)
14 112249 1 • WASHER, Lock (#8)
15 103986 1 • NUT, Hex head (#8-32)
16 112327 9 • SCREW, Hex head self tapping (#8-18 x 1/2”)
17 156993 1 • CONTROL CABLE ASSEMBLY (16 pin)
107820 1 • • CONNECTOR, Male (16 pin)
119727 2 • • PIN, Code
18 300788 1 • STRAIN RELIEF
19 116993 1 • HOUSING, Male connector (9 pin)
20 144016 2 • SEAL, Panel bushing
21 124548 1 LARGE LOOP PIN QUICK RELEASE ASSEMBLY
22 104606 1 NUT, Hex nylon lock (3/8”-16, Grade 5)
23 103472 1 WASHER, Flat (3/8”)
24 158209 1 CLAMP, Control cable railing
25 103596 1 BOLT, Hex head (3/8”-16 x 2”, Grade 5)

L 156885 1 LABEL, Platform control console

Compact Series SKYJACK, Page 101

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7.9 Gel Battery and Charger Option AB

2
3 4

M157891AA

Index Skyjack
Qty. Description
No. Part No.

1 155688 4 BATTERY, Gel (AGM 200)

2 129631 2 SPACER, Wood
3 129630 1 SPACER, Wood
4 155689 1 CHARGER, Battery (24VDC)(Gel)

SKYJACK, Page 102 Compact Series

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AD 7.10 Pipe Rack Assembly (ANSI/CSA)

4 5 6
1

L 7 4

M159226AA

Index Skyjack
Qty. Description
No. Part No.

A 133595 1 PIPE RACK ASSEMBLY (Rear Mount)

B 133596 1 PIPE RACK ASSEMBLY (Front Mount)

1 130359 1 • STRAP, Cam buckle

2 133593 1 • PLATE, Pipe rack, B
3 103873 6 • BOLT, Hex head (3/8”-16 x 2.5”, Grade 5), A
5 • BOLT, Hex head (3/8”-16 x 2.5”, Grade 5), B
4 103999 6 • WASHER, Lock (3/8”)
5 101297 1 • BOLT, Hex head (3/8”-16 x 1.25”, Grade 5), B
6 133594 2 • PLATE, Pipe rack, A
1 • PLATE, Pipe rack, B
7 133598 4 • SPACER, A
3 • SPACER, B
L 130234 2 • LABEL, A
1 • LABEL, B

Compact Series SKYJACK, Page 103

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AB 8.0 Labels

8.1 Label Kit

The label kit, Part Number 157561, is for models SJ3 3215 & 3219. It contains labels that are common to
both machines.

It excludes:
• serial numbers
• name plate
• stripes
• tape
• platform capacities
• model designations
• all special options

Supply model number, country and language when ordering complete machine labels.

Compact Series SKYJACK, Page 105

155180
AB 8.2 Label - Platform Control Console

M10626AF_4

Index Skyjack
Qty. Description
No. Part No.

- (Ref.) - (To order a complete label kit, refer to Section 8.1)

1 156885 1 LABEL, Platform control console

2 129867 1 LABEL, Hydraulic proportional

Compact Series SKYJACK, Page 107

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8.3 Labels - Miscellaneous AB

5 6

1 2 3 4

LOWER BASE CONTROLS HYDRAULIC TRAY/ RAILING PINS

ELECTRICAL PANEL
(ANSI/CSA Models)

8 9

CROSS MEMBER 1ST LEVEL HYDRAULIC TRAY

LIFT CYLINDER
INSIDE SCISSORS

11

12
13 10

BATTERY TRAY OUTLET BOX

M11001AC

SKYJACK, Page 108 Compact Series

155180
AB 8.3 Labels - Miscellaneous
Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Section 8.1)

1 146449 1 LABEL, Base controls
2 155705 1 LABEL, 220VAC 60Hz (KC)
3 117387 1 LABEL, Power circuit breaker
4 117389 1 LABEL, Ground circuit breaker
5 126056 AR LABEL, Warning falling hazard - Railing pins (Vertical)
6 126057 1 LABEL, Falling hazard - Railing pins (Horizontal)
7 109442 1 LABEL, Emergency lowering
8 102961 1 LABEL, ATF DEXRON III
9 157792 2 LABEL, Orifice decal
10 110333 1 LABEL, Connect platform AC supply here
11 137278 1 LABEL, 300A Fuse location
12 137276 1 LABEL, 300A +warning
13 128160 1 LABEL, Warning battery spacer (U2200)
128161 1 LABEL, Warning battery spacer (U2500)

Compact Series SKYJACK, Page 109

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8.4 Labels - Sides AB

1 2

15 13 14 8 13 14
3 10

9 6

8
11
7

4 5 5 11 12

Right Side Left Side

M10626AF_1

Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Section 8.1)

1 129838 2 LABEL, Keep

2 129839 2 LABEL, Clear
3 129758 2 LABEL, Skyjack logo (small, blue)
4 152074 2 STRIPE & SKYJACK LOGO (small, blue/red)
5 119866 2 LABEL, Danger pinch hand/foot
6 156441 1 LABEL, Annual inspection
7 132713 4 LABEL, Wheel Load Pict.
8 134109 2 LABEL, Made in America with Pride
9 103125 AR STRIPE, White/Blue (Not included in kit)
10 129783 2 LABEL, Model designation (Model 3219) (Not included in kit)
129787 2 LABEL, Model designation (Model 3215) (Not included in kit)
11 119803 AR TAPE, Caution (1”) (Not included in kit)
12 109442 2 LABEL, Emergency lowering
13 104589 2 LABEL, EE (ANSI/CSA EE rated) (not included in kit)
14 154888 2 LABEL, TUV (ANSI/CSA EE rated) (not included in kit)
104588 2 LABEL, FM approved (ANSI/CSA EE rated) (not included in kit) (if equipped)
15 139855 2 LABEL, Keep clear (KC)

SKYJACK, Page 110 Compact Series

155180
AB 8.5 Labels - Front & Back

7 2

1 1
9

10

2
6
11
3
5

Front Side Back Side

M10626AF_4

Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Section 8.1)

1 137988 2 LABEL, Crush/pinch/hazard

2 119803 AR TAPE, Caution (Not included in kit)
3 127711 1 LABEL, Safety bar place here
4 103297 1 LABEL, Free wheeling valve
5 124767 2 LABEL, Lift point/tie down
6 109442 2 LABEL, Emergency lowering
7 146526 1 LABEL, Danger/Warning
8 123628 1 LABEL, Manual storage box
9 130377 2 LABEL, Platform capacities (Model 3215 ANSI/CSA)
130375 2 LABEL, Platform capacities (Model 3219 ANSI/CSA)
130318 2 LABEL, Platform capacities (KC)
(All platform capacities are not included in kit)
10 130115 1 LABEL, Inverter Switch
11 156613 3 LABEL, Do not alter

Parts list continued on the following page.

Compact Series SKYJACK, Page 111

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8.5 Labels - Front & Back (Continued) AC

20

19

18

17

16
12
15

14

Front Side 13 Back Side

M10626AF_4

Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

12 - 1 NAMEPLATE, Serial # (Consult Skyjack) (Not included in kit)

13 138212 1 LABEL, Connect air supply
14 106515 1 LABEL, Winching/Towing/Pushing procedure
15 119674 1 LABEL, Battery disconnect switch
16 138211 1 LABEL, Connect AC supply here
17 106691 1 LABEL, Operator’s checklist
18 124362 1 LABEL, Do not wear jewelry
19 124465 1 LABEL, Side force/no wind (ANSI/CSA)
126505 1 LABEL, Side force/no wind (KC)
20 157127 1 LABEL, Standards compliance (ANSI/CSA)

SKYJACK, Page 112 Compact Series

155180
AB 8.6 Labels - Chassis Top

2 4

M10626AF_3

Index Skyjack
Qty. Description
No. Part No.

- (Ref) - (To order a complete label kit, refer to Section 8.1)

1 102896 2 LABEL, Forklift boot

2 124767 2 LABEL, Lift point/tie down
3 156613 3 LABEL, Do not alter
4 106406 1 LABEL, Maintenance support

Compact Series SKYJACK, Page 113

155180
 9.0 Tables

9.1 Fluid Table

*Qty. *Qty. Skyjack

Model Oil Type
(Liters) (Gallons) Part No.
3215
10.9 2.9
3219
3220
3226
4620 ATF Dexron III 119309
4626 30 7.93
4632
6826
6832
60611AB

* All fuel capacity quantities are in standard liter or US gallons (liquid).

Compact Series SKYJACK, Page 115

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Reliable lift solutions by people who care.

www.skyjack.com