Gen Set Caterpillar C4.4
Gen Set Caterpillar C4.4
Gen Set Caterpillar C4.4
September 2008
Parts
Manual See “General Information”
for New Parts Manual
Features.
Delivery Date:
Product Information
Model:
Attachment Information:
Dealer Information
Name: Branch:
Address:
Sales:
Parts:
Service:
MEMORANDA
MEMORANDA SEBP5267-01
TABLE OF CONTENTS
Name Page Name Page
4. TABLE OF CONTENTS
Where:
A table of contents (TOC) is found at the beginning of the
1. Caterpillar’s World Manufacturing Code (characters 1- manual. The TOC lists each section of the manual with
3) a complete list of all information elements organized as
2. Machine Descriptor (characters 4-8) they appear in the manual. Page numbers are provided
for quick reference to detailed parts identification
3. Check Character (character 9) illustrations and serviceable consist lists.
4. Machine Indicator Section (MIS) or Product Sequence
Number (characters 10-17). These were previously 5. MAINTENANCE PARTS INDEX
referred to as the Serial Number.
The Maintenance Parts Index, located near the
Machines and generator sets produced before First beginning of the manual, references most frequently
Quarter 2001 will maintain their 8 character PIN format. used maintenance part numbers, providing description,
Components such as engines, transmissions, axles, etc. quantity, usage and page number. This information is
and work tools will continue to use an 8 character Serial organized alphabetically by part description.
Number (S/N).
9. NON-SERVICED PARTS
14. REPLACEMENT PARTS FOR GENERATORS
In some instances it is necessary to display non-serviced
Only those generators which are sold and serviced
parts that are a link to lower level serviceable consist lists.
exclusively by "Caterpillar" Dealers are illustrated on
These non-serviced part numbers are shown in italic type
the following pages. Externally-regulated "Caterpillar"
indicating that they are not available. All consist lists have
Diesel Electric Sets are equipped with generators made
not been converted to reflect this enhancement.
by other manufacturers. Parts for these generators are
NOT serviced by Caterpillar Inc. Parts lists and parts
10. PARTS LIST REFERENCE NUMBERS should be ordered from the manufacturer whose name
is shown on the Generator Name Plate, always giving
Numbers shown in the Ref No column correspond
the generator rating and serial number shown.
to numbers used in the associated graphic(s). An
alphabetic suffix may be added to a reference number to
identify lower level consist items. Numbers shown in the
Graphic Ref column refer to the graphic number identifier 15. DESCRIPTION OF TYPE CHANGES
displayed in the lower left corner of each illustration. The Type - A type is defined as any configuration change
Graphic Ref number may be used in combination with that requires an additional Information Element for an
the item Ref No to determine the correct part number. Arrangement, Group, or Assembly. If serial number
There may be intentional omission of a Ref No in a breaks for types are not available, a type # ( Type 1,
consist list as information is updated to reflect the latest Type 2, etc.) will be displayed in the caption. These
serviceable part numbers. "type" changes are identified with a "C" note (change
from previous type) in the Parts List. Only the "types" that
apply to this Parts Manual will be included. Additional
types may exist causing "C" notes to appear on an
Information Element when no other types are shown.
16. <END>
This symbol indicates the end of an information element.
NOTE:
Continuing improvement and advancement of
product design may cause changes to your machine
which may not be included in this publication.
Whenever a question arises regarding your
Caterpillar product or this publication, please
consult your Caterpillar dealer for the latest available
information.
REMANUFACTURED COMPONENTS
As an option when making repairs consider Caterpillar Remanufactured Components. Components that are available
through the Caterpillar Remanufactured Program are identified three ways in the parts book:
• with the letter R in the note field of the parts list
• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS
Caterpillar Remanufactured engines for many engine arrangements are also available.
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Caterpillar’s DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA
added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA’s for maintenance intervals are available in liquid form and as a
spin-on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cooling System Capacity Liquid SCA at Spin-on SCA
Liquid SCA at Initial Fill
Liters Gallons Maintenance* Maintenance Element*
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
BREATHER (CRANKCASE) 326-7288 1 COVER GP-VALVE MECHANISM 15
CAP AS (ENGINE OIL FILLER) 136-3608 1 COVER GP-VALVE MECHANISM 12
1 COVER GP-VALVE MECHANISM 15
GASKET-VALVE COVER 298-4546 1 COVER GP-VALVE MECHANISM 12
1 COVER GP-VALVE MECHANISM 15
PLUG-DRAIN (ENGINE OIL) 7C-0351 2 PAN GP-OIL 48
V-BELT SET (INCLUDES 2-BELTS) 128-5250 1 DRIVE GP-FAN 33
(FAN DRIVE)
COOLING SYSTEM
CAP AS-RADIATOR 211-6574 1 RADIATOR AS 90
1 RADIATOR AS 91
GASKET-WATER REGULATOR 281-8744 1 CONNECTION GP-WATER 73
(HOUSING)
PLUG-DRAIN (RADIATOR) 268-7884 1 RADIATOR AS 90
1 RADIATOR AS 91
REGULATOR AS-WATER 277-2974 1 CONNECTION GP-WATER 73
TEMPERATURE (CONNECTOR
INCLUDED)
FUEL SYSTEM
CAP-FUEL 259-1025 1 BASE GP-FUEL TANK 122
1 BASE GP-FUEL TANK 123
1 BASE GP-FUEL TANK 124
1 BASE GP-FUEL TANK 125
FILTER AS-WATER SEP & FUEL 271-5076 1 FILTER GP-WATER SEP & FUEL 128
308-7298 1 FILTER GP-FUEL 126
FILTER-FUEL 258-8538 1 LINES GP-FUEL 136
FILTER-FUEL 299-8229 1 FILTER GP-PRIMARY FUEL 127
(ULTRA HIGH EFFICIENCY)
LUBRICATION SYSTEM
BREATHER AS (CRANKCASE) 268-3055 1 FUMES DISPOSAL GP 65
CAP-OIL FILLER (ENGINE) 130-9888 1 FILLER GP-ENGINE OIL 63
FILTER AS-ENGINE OIL 7W-2326 1 FILTER GP-ENGINE OIL 64
OPERATOR STATION
CIRCUIT BREAKER (10-AMPERE) 286-4743 1 PANEL GP-ELECTRICAL 337
1 PANEL GP-ELECTRICAL 341
1 PANEL GP-ELECTRICAL 343
CIRCUIT BREAKER AS (2-AMPERE) 286-4741 3 PANEL GP-ELECTRICAL 337
6 PANEL GP-ELECTRICAL 341
6 PANEL GP-ELECTRICAL 343
CIRCUIT BREAKER AS (6-AMPERE) 286-4742 4 PANEL GP-ELECTRICAL 337
1 PANEL GP-ELECTRICAL 341
1 PANEL GP-ELECTRICAL 343
FUSE (2-AMPERE) 168-3270 3 PANEL GP-ELECTRICAL 341
3 PANEL GP-ELECTRICAL 343
FUSE (6-AMPERE) 143-4472 1 PANEL GP-ELECTRICAL 323
1 PANEL GP-ELECTRICAL 330
168-3272 3 PANEL GP-ELECTRICAL 337
KEY 266-1569 1 BOX GP-CONTROL PANEL 272
LAMP (12-VOLT) 2N-2372 2 PANEL GP-INSTRUMENT 358
RELAY 330-4307 1 PANEL GP-ELECTRICAL 343
RELAY (12-VDC) 206-9530 2 PANEL GP-ELECTRICAL 337
2 PANEL GP-ELECTRICAL 341
2 PANEL GP-ELECTRICAL 343
330-3700 1 PANEL GP-ELECTRICAL 343
RELAY (480-VOLT, OVER VOLTAGE) 143-5095 1 PANEL GP-ELECTRICAL 318
RELAY (OVER VOLTAGE) 143-5094 1 PANEL GP-ELECTRICAL 317
RELAY (TERMINAL BLOCK) 327-1770 1 PANEL GP-ELECTRICAL 341
330-3700 1 PANEL GP-ELECTRICAL 341
RELAY-OVERLOAD 267-9117 1 PANEL GP-ELECTRICAL 337
A 91
CAP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 123
96 124
97 125
ALARM GP–COOLANT TEMPERATURE . . . . . . . . 269 373
ALARM–HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 CAP-OIL FILLER (ENGINE) . . . . . . . . . . . . . . . . . . . . 63
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 173 CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . . . . . 459
CIRCUIT BREAKER (10-AMPERE) . . . . . . . . . . . . . 337
B 341
343
BASE AS–FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . 372 CIRCUIT BREAKER (20-AMPERE) . . . . . . . . . . . . . 254
BASE AS–SKID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 CIRCUIT BREAKER (50-AMPERE) . . . . . . . . . . . . . 254
370 CIRCUIT BREAKER AS (100-AMPERE) . . . . . . . . . 186
371 CIRCUIT BREAKER AS (125-AMPERE) . . . . . . . . . 185
BASE GP–FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . 373 187
BASE GP-FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . 122 CIRCUIT BREAKER AS (2-AMPERE) . . . . . . . . . . . 337
123 341
124 343
125 CIRCUIT BREAKER AS (250-AMPERE) . . . . . . . . . 189
BASE GP-VALVE COVER & INJ HARN . . . . . . . . . 12 CIRCUIT BREAKER AS (400-AMPERE) . . . . . . . . . 187
15 189
BATTERY & MOUNTING GP . . . . . . . . . . . . . . . . . . . 174 CIRCUIT BREAKER AS (6-AMPERE) . . . . . . . . . . . 337
BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . 175 341
176 343
BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . . . . . 270 CIRCUIT BREAKER GP . . . . . . . . . . . . . . . . . . . . . . . 187
271 189
272 CIRCUIT BREAKER GP–100-AMPERE . . . . . . . . . 186
273 CIRCUIT BREAKER GP–125-AMPERE . . . . . . . . . 185
274 CONDUIT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
275 CONNECTION GP-INLET–AIR . . . . . . . . . . . . . . . . . 98
276 CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . 73
277 CONTACTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
BRACKET GP-SUPPORT . . . . . . . . . . . . . . . . . . . . . . 374 CONTACTOR GP–110-VOLT . . . . . . . . . . . . . . . . . . . 192
BREATHER (CRANKCASE) . . . . . . . . . . . . . . . . . . . . 12 CONTACTOR GP–220-VOLT . . . . . . . . . . . . . . . . . . . 193
15 CONTROL & MTG GP-ENGINE ELEK . . . . . . . . . . 194
BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 65 CONTROL GP-GENERATOR SET . . . . . . . . . . . . . . 278
279
C 280
282
CABLE AS–BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . 177 283
178 284
179 285
180 286
181 CONTROL GP-RELAY . . . . . . . . . . . . . . . . . . . . . . . . . 195
182 196
183 COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 74
184 76
CABLE GP-GENERATOR GROUND . . . . . . . . . . . . 432 77
433 COUPLING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 10
8 COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . 375
CAP AS (ENGINE OIL FILLER) . . . . . . . . . . . . . . . . . 12 COVER GP-BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
15 377
CAP AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 378
379 101
380 102
381
382
COVER GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 11 F
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 12
FASTENER GP–PANEL . . . . . . . . . . . . . . . . . . . . . . . 486
15
FASTENER GP-WIRING HARNESS . . . . . . . . . . . . 197
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 63
19
FILM (EMCP 3 ANNUNCIATOR) . . . . . . . . . . . . . . . . 279
20
FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
460
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 22
463
23
464
24
465
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 26
466
CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 28
467
29
469
472
D 474
477
DOOR AS-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 480
288 481
289 483
291 FILM GP (FUEL TANK) . . . . . . . . . . . . . . . . . . . . . . . . 483
293 FILM-CERTIFICATION (EMCP 3) . . . . . . . . . . . . . . . 278
294 285
295 286
DOOR AS-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 FILM-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . . . 464
384 466
DOOR GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 FILM-IDENTIFICATION
385 (CAT, RENTAL POWER) . . . . . . . . . . . . . . . . . . . . 466
DRAIN GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . 78 FILM-IDENTIFICATION (CAT, STRIPE) . . . . . . . . . . 464
DRAIN GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 30 FILM-IDENTIFICATION (CATERPILLAR) . . . . . . . . 466
31 FILM-IDENTIFICATION (CATERPILLAR)
32 (EUROPEAN SOURCED) . . . . . . . . . . . . . . . . . . . 280
DRAIN GP-OIL–ENGINE . . . . . . . . . . . . . . . . . . . . . . . 60 282
61 283
62 FILM-IDENTIFICATION (CATERPILLAR)
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 (US SOURCED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
282
E FILM-IDENTIFICATION (CONTROL PANEL) . . . . . 358
283
201 347
202 348
203 349
204 HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 210
205 211
206 298
299
301
G 312
GASKET-VALVE COVER . . . . . . . . . . . . . . . . . . . . . . 12 317
15 318
GASKET-WATER REGULATOR (HOUSING) . . . . 73 335
GAUGE (FUEL LEVEL) . . . . . . . . . . . . . . . . . . . . . . . . 358 HARNESS AS-WIRING
457 (BATTERY CHARGER) . . . . . . . . . . . . . . . . . . . . . . 330
GAUGE (FUEL TANK) . . . . . . . . . . . . . . . . . . . . . . . . . 122 HARNESS AS-WIRING (CONTROL) . . . . . . . . . . . . 195
123 HARNESS AS-WIRING (VOLTAGE ADJUST) . . . . 321
124 322
125 HARNESS GP-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 212
GAUGE (LUBRICATION OIL LEVEL) . . . . . . . . . . . 67 HEATER GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . 214
69 215
GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) . . . 48 HEATER GP-COOLANT & ENGINE OIL . . . . . . . . . 216
GAUGE GP–ENGINE OIL TEMPERATURE . . . . . 297 217
GAUGE GP-OIL TEMPERATURE–ENGINE . . . . . 298 HEATER GP-SPACE . . . . . . . . . . . . . . . . . . . . . . . . . . 451
GENERAL AR-GENSET . . . . . . . . . . . . . . . . . . . . . . . 3 452
4 HEATER-JACKET WATER (120-VOLT) . . . . . . . . . . 217
5 HOSE AS–BREATHER . . . . . . . . . . . . . . . . . . . . . . . . 66
6 HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 35
GENERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 37
436
GENERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437
439
I
441 INDICATOR-AIR FILTER SERVICE . . . . . . . . . . . . . 103
443 104
445 INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 131
447 132
449
GLOW PLUG (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . 207
GLOW PLUG GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 K
GUARD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415 KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
GUARD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 111 KEY (STOP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
GUARD GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 KIT-SENSOR (AIR PRESSURE) . . . . . . . . . . . . . . . . 152
82 156
GUARD GP-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . 83 164
84 168
KIT-SENSOR (AIR TEMPERATURE) . . . . . . . . . . . . 152
H 156
164
HARNESS AS–PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 208 168
211 KIT-SENSOR (COOLANT TEMPERATURE) . . . . . 152
HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 208 156
259 164
262 168
HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 208 KIT-SENSOR (ENGINE OIL PRESSURE) . . . . . . . 152
209 156
HARNESS AS-PANEL (ELECTRONIC) . . . . . . . . . . 346 164
168 46
KIT-SENSOR (ENGINE SPEED) . . . . . . . . . . . . . . . . 152 MOUNTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 114
156 MOUNTING GP-FAN DRIVE . . . . . . . . . . . . . . . . . . . 47
164 MOUNTING GP-GENERATOR . . . . . . . . . . . . . . . . . 454
168 455
456
MOUNTING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . 487
L 488
LAMP (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 MOUNTING GP-RADIATOR . . . . . . . . . . . . . . . . . . . . 85
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 39 489
40 MOUNTING GP-TERMINAL STRIP . . . . . . . . . . . . . 229
LIFTING GP-GENERATOR . . . . . . . . . . . . . . . . . . . . . 453 230
LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 MOUNTING GP-VIBRATION ISOLATOR . . . . . . . . 422
LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 423
134 424
135 425
136 426
138 MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
139
140
141 P
143 PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
144 PANEL AS-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . 427
145 PANEL GP-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 303
LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 147 305
LINES GP-LUBRICATION . . . . . . . . . . . . . . . . . . . . . . 67 307
LINES GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 310
LOCK AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485 PANEL GP-ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . 312
313
M 314
315
MODULE GP-ALARM . . . . . . . . . . . . . . . . . . . . . . . . . 279 316
MOUNTING GP-BATTERY . . . . . . . . . . . . . . . . . . . . . 218 317
219 318
220 319
221 320
MOUNTING GP-BATTERY CHARGER . . . . . . . . . . 222 321
223 322
224 323
MOUNTING GP-BEAM . . . . . . . . . . . . . . . . . . . . . . . . 416 324
417 325
418 326
419 327
420 328
421 329
MOUNTING GP-BRACKET . . . . . . . . . . . . . . . . . . . . 299 330
301 332
MOUNTING GP-CIRCUIT BREAKER . . . . . . . . . . . 225 334
MOUNTING GP-CONTROL . . . . . . . . . . . . . . . . . . . . 226 335
228 336
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 41 337
MOUNTING GP-ENGINE & GENERATOR . . . . . . . 42 339
43 341
44 343
45 PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . . . 345
346 R
347
348 RADIATOR & MOUNTING GP . . . . . . . . . . . . . . . . . . 489
349 RADIATOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
350 91
352 RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . . . 354 REGULATOR (LUBRICATION OIL LEVEL) . . . . . . 67
356 69
358 457
PANEL GP-SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . 428 REGULATOR (VOLTAGE) . . . . . . . . . . . . . . . . . . . . . . 337
429 341
430 343
PARTS GP-MISCELLANEOUS . . . . . . . . . . . . . . . . . 485 REGULATOR AS-VOLTAGE (GENERATOR) . . . . 437
PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 439
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 441
51 443
PLATE GP-COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 445
361 447
362 449
363 REGULATOR AS-WATER TEMPERATURE
PLUG GP-CONNECTOR . . . . . . . . . . . . . . . . . . . . . . 231 (CONNECTOR INCLUDED) . . . . . . . . . . . . . . . . . 73
PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . . 52 RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 RELAY (12-VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
54 341
PLUG GP-ENGINE OIL MANIFOLD . . . . . . . . . . . . . 71 343
PLUG-DRAIN (ENGINE OIL) . . . . . . . . . . . . . . . . . . . 48 RELAY (12-VOLT DC) . . . . . . . . . . . . . . . . . . . . . . . . . 196
PLUG-DRAIN (RADIATOR) . . . . . . . . . . . . . . . . . . . . 90 RELAY (480-VOLT, OVER VOLTAGE) . . . . . . . . . . . 318
91 RELAY (OVER VOLTAGE) . . . . . . . . . . . . . . . . . . . . . 195
POTENTIOMETER (VOLTAGE ADJUST) . . . . . . . . 321 317
322 RELAY (OVERCURRENT) . . . . . . . . . . . . . . . . . . . . . 233
358 234
POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 RELAY (TERMINAL BLOCK) . . . . . . . . . . . . . . . . . . . 341
343 RELAY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
PROTECTION GP-FUEL SYSTEM . . . . . . . . . . . . . 127 233
147 234
152 RELAY-OVERLOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . 337
156 ROOF GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . . . 431
160
164
168 S
PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SENDER-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . . . . 373
PUMP & MTG GP-UNIT INJ HYD . . . . . . . . . . . . . . . 150
SENSOR AS-LIQUID LEVEL (COOLANT) . . . . . . . 235
151
SENSOR AS-SPEED (ENGINE) . . . . . . . . . . . . . . . . 259
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 72
262
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 152
265
156
SENSOR GP-COOLANT LEVEL . . . . . . . . . . . . . . . . 235
160
SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 152
164
156
168
164
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 150
168
151
SENSOR GP-SPEED (INJECTION PUMP) . . . . . . 150
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
151
88
SENSOR-PRESSURE (FUEL) . . . . . . . . . . . . . . . . . . 128
152
156
T
TANK & MTG GP-EXPANSION . . . . . . . . . . . . . . . . . 93
TANK & MTG GP-WATER . . . . . . . . . . . . . . . . . . . . . . 490
GRAPHIC #1 g01367893
GRAPHIC #1 g01641997
GRAPHIC #1 g01622549
GRAPHIC #1 g01378112
GRAPHIC #1 g01620940
GRAPHIC #2 g01390326
GRAPHIC #1 g01644714
GRAPHIC #2 g01644715
GRAPHIC #1 g01390324
GRAPHIC #2 g01390326
GRAPHIC #1 g01620940
GRAPHIC #2 g01390326
GRAPHIC #1 g01620940
GRAPHIC #2 g01390326
F 264-3558 1 CONNECTOR
F-NOT SHOWN
M-METRIC PART
F 264-3558 2 CONNECTOR
F-NOT SHOWN
M-METRIC PART
286-5503 CONDUIT GP
S/N: D4B1-UP
AN ATTACHMENT
SMCS-7553 i02764189
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
D 6V-5819 CONDUIT-FLEXIBLE (2.2-M)
264-6380 1 CONNECTOR-ELECTRICAL
266-0404 1 SLEEVE
D-ORDER BY THE METER
<END>
286-5504 CONDUIT GP
S/N: D4B1-UP
AN ATTACHMENT
SMCS-7553 i02764187
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
D 6V-5819 CONDUIT-FLEXIBLE (2.2-M)
J 286-5506 CONDUIT-FLEXIBLE (30-DM)
264-6380 1 CONNECTOR-ELECTRICAL
266-0404 1 SLEEVE
214-3164 1 TEE
D-ORDER BY THE METER
J-ORDER BY THE DECIMETER
<END>
227-2842 CONTACTOR AS
S/N: D4B1-UP
AN ATTACHMENT
SMCS-7400 i02759339
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(NO SERVICED PARTS)
<END>
263-7555 SHUNT-TRIP
S/N: D4B1-UP
AN ATTACHMENT
SMCS-1420, 4461 i03079381
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(NO SERVICED PARTS)
<END>
263-7556 SHUNT-TRIP
S/N: D4B1-UP
AN ATTACHMENT
SMCS-1420, 4461 i03079385
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(NO SERVICED PARTS)
<END>
271-9992 SHUNT-TRIP
S/N: D4B1-UP
AN ATTACHMENT
SMCS-1420, 4461 i03079404
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
(NO SERVICED PARTS)
<END>
F 258-9753 1 MODULE
F 9W-1441 1 FUSE (15-AMPERE)
F 9W-1446 1 FUSE (20-AMPERE)
F 127-4618 1 FUSE (25-AMPERE)
F-NOT SHOWN
M-METRIC PART
Y-SEPARATE ILLUSTRATION
GRAPHIC #1 g01406768
GRAPHIC #1 g01405825
GRAPHIC #1 g01636960
GRAPHIC #1 g01405702
F 301-8313 1 BLOCK-TERMINAL
F 284-5276 1 HARNESS AS-WIRING
F-NOT SHOWN
GRAPHIC #1 g01637332
CF 1 301-8312 2 BLOCK-TERMINAL
F 1 266-0580 1 HARNESS AS-WIRING (VOLTAGE ADJUST)
F 1 8L-8413 8 STRAP-CABLE
C-CHANGE FROM PREVIOUS TYPE
F-NOT SHOWN
CF 301-8312 2 BLOCK-TERMINAL
F 266-0580 1 HARNESS AS-WIRING (VOLTAGE ADJUST)
F 8L-8413 8 STRAP-CABLE
C-CHANGE FROM PREVIOUS TYPE
F-NOT SHOWN
GRAPHIC #1 g01620299
GRAPHIC #1 g01394727
GRAPHIC #2 g01394728
F 119-0781 1 ADHESIVE
F 256-6238 5 CABLE AS
(EACH INCLUDES)
F 5W-9297 2 TERMINAL
F-NOT SHOWN
J-ORDER BY THE DECIMETER
M-METRIC PART
GRAPHIC #1 g01389086
F 119-0781 1 ADHESIVE
F 256-6238 5 CABLE AS
(EACH INCLUDES)
5W-9297 2 TERMINAL
D-ORDER BY THE METER
F-NOT SHOWN
J-ORDER BY THE DECIMETER
M-METRIC PART
GRAPHIC #1 g01409031
GRAPHIC #2 g01409036
GRAPHIC #1 g01406726
GRAPHIC #2 g01406719
267-9915 GENERATOR AR
S/N: D4B1-UP
SMCS-4450 i02761638
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 268-1180 1 GENERATOR GP 439
Y-SEPARATE ILLUSTRATION
<END>
267-9916 GENERATOR AR
S/N: D4B1-UP
SMCS-4450 i02761648
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 268-1181 1 GENERATOR GP 441
Y-SEPARATE ILLUSTRATION
<END>
267-9917 GENERATOR AR
S/N: D4B1-UP
SMCS-4450 i02761642
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 268-1182 1 GENERATOR GP 443
Y-SEPARATE ILLUSTRATION
<END>
270-4826 GENERATOR AR
S/N: D4B1-UP
AN ATTACHMENT
SMCS-4450 i02761647
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 270-3020 1 GENERATOR GP 445
Y-SEPARATE ILLUSTRATION
<END>
273-9591 GENERATOR AR
S/N: D4B1-UP
AN ATTACHMENT
SMCS-4450 i02764159
PART NAME SEE
NOTE PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 273-8625 1 GENERATOR GP 449
Y-SEPARATE ILLUSTRATION
<END>
GRAPHIC #1 g01100248
GRAPHIC #1 g01395710
GRAPHIC #1 g01369119
GRAPHIC #1 g01398711
GRAPHIC #1 g01620423
GRAPHIC #1 g01626913
0 228
240
354
356
222
223
0S-1603 . . . . . 34 254 4P-8134 . . . . . 259 224
270 262 243
271 265 254
1 272 305 259
289 307 262
1B-8736 . . . . . 7
291 310 305
8
299 4W-5972 . . . . . 321 307
20
301 322 310
1M-6119 . . . . . 177
305 358 334
178
307 336
179
310 337
180
181
334
336
5 341
343
182
337 5A-3604 . . . . . 150 346
183
339 151 347
184
341 5C-2874 . . . . . 259 348
1M-6120 . . . . . 177
343 262 349
178
354 265 350
179
356 339 352
180
362 5C-2890 . . . . . 239 5D-1026 . . . . . 12
181
363 259 15
182
375 262 5F-5990 . . . . . 133
183
376 265 134
184
377 280 135
1P-2807 . . . . . 469
378 282 138
472
397 283 139
474
401 296 141
477
406 345 144
481
414 5C-5302 . . . . . 337 5M-6213 . . . . . 78
1S-7251 . . . . . 407
418 341 136
433
429 343 145
1S-7252 . . . . . 180
430 5C-7261 . . . . . 185 5P-2566 . . . . . 43
181
3E-9862 . . . . . 42 186 46
182
43 187 417
183
44 189 418
184
45 5C-8312 . . . . . 197 419
407
46 231 421
416 273 424
2 418
420
274
275 5P-4115 . . . . .
456
174
2B-0858 . . . . . 26 421 276 216
48 425 277 217
53 3G-1209 . . . . . 406 299 221
2L-8075 . . . . . 352 3L-6513 . . . . . 432 301 305
2L-8076 . . . . . 208 3N-8591 . . . . . 472 305 307
2N-2372 . . . . . 358 3N-9344 . . . . . 469 307 310
472 310 432
474 337 5P-5637 . . . . . 270
3 477
481
339
341
271
272
3B-4632 . . . . . 39 3S-6049 . . . . . 180 343 305
3B-6484 . . . . . 30 181 346 307
31 182 347 310
3E-4304 . . . . . 42 3S-6050 . . . . . 183 348 387
124 184 349 390
125 350 397
185 352 401
186
187
4 5C-9553 . . . . .
358
185
414
431
189 4D-1326 . . . . . 187 186 5P-5924 . . . . . 387
222 189 202 390
223 226 216 394
226 228 217 5P-6442 . . . . . 91
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B1
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B2 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B3
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B4 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B5
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B6 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
2 92
136 225-3233 . . . . .
481
469
477
481
203-3145 . . . . . 115 360 472 228-6358 . . . . . 69
203-5398 . . . . . 185 361 474 228-6935 . . . . . 313
186 457 477 314
296 487 481 325
334 214-0889 . . . . . 367 225-4256 . . . . . 469 358
336 214-0910 . . . . . 226 472 228-7100 . . . . . 150
337 228 474 151
339 240 477 228-7315 . . . . . 469
341 354 481 477
343 356 225-5438 . . . . . 50 481
345 367 51 229-5047 . . . . . 469
490 432 225-5439 . . . . . 50 472
204-1116 . . . . . 406 433 51 474
414 214-3164 . . . . . 191 225-5441 . . . . . 50 481
204-8659 . . . . . 202 214 51 229-6868 . . . . . 397
239 215 225-5451 . . . . . 50 401
242 214-3203 . . . . . 24 51 230-8065 . . . . . 33
243 54 225-5453 . . . . . 50 230-8094 . . . . . 48
245 214-5791 . . . . . 325 51 230-8251 . . . . . 48
247 215-2417 . . . . . 452 225-5454 . . . . . 50 230-8989 . . . . . 152
249 215-2418 . . . . . 451 51 156
251 215-9509 . . . . . 147 225-5458 . . . . . 50 160
252 216-8212 . . . . . 451 51 164
254 452 225-5459 . . . . . 50 168
334 216-8214 . . . . . 451 51 232-1115 . . . . . 147
336 452 225-5501 . . . . . 28 232-1322 . . . . . 26
337 216-8314 . . . . . 20 29 52
341 216-8634 . . . . . 37 225-6005 . . . . . 48 232-3149 . . . . . 152
343 217-0099 . . . . . 152 225-6522 . . . . . 63 156
454 156 225-7738 . . . . . 86 160
205-5148 . . . . . 406 160 88 164
414 164 225-7772 . . . . . 20 168
205-7860 . . . . . 460 168 225-7941 . . . . . 71 232-3657 . . . . . 37
206-9509 . . . . . 313 217-9039 . . . . . 212 225-7944 . . . . . 74 232-3666 . . . . . 37
358 219-3484 . . . . . 469 76 232-3751 . . . . . 74
206-9512 . . . . . 313 481 225-8019 . . . . . 86 76
314 219-7350 . . . . . 287 88 232-6189 . . . . . 119
358 288 225-8287 . . . . . 37 232-7440 . . . . . 24
206-9530 . . . . . 196 289 225-8329 . . . . . 72 232-7449 . . . . . 22
319 291 225-8524 . . . . . 119 23
320 397 225-8526 . . . . . 119 232-7596 . . . . . 24
337 398 225-8530 . . . . . 119 232-7597 . . . . . 24
341 401 225-8533 . . . . . 119 232-7599 . . . . . 24
343 402 225-8534 . . . . . 119 233-0058 . . . . . 469
208-9274 . . . . . 239 220-1557 . . . . . 259 225-8839 . . . . . 20 477
208-9282 . . . . . 386 262 225-8858 . . . . . 24 481
389 265 226-6446 . . . . . 313 233-3784 . . . . . 20
209-9219 . . . . . 22 220-8311 . . . . . 48 358 233-3785 . . . . . 20
23 220-8632 . . . . . 35 226-6578 . . . . . 34 233-3786 . . . . . 20
211-6574 . . . . . 90 224-2712 . . . . . 63 227-2842 . . . . . 191 233-7742 . . . . . 280
91 224-9828 . . . . . 472 227-4562 . . . . . 119 282
212-9862 . . . . . 358 474 227-5801 . . . . . 278 283
213-0985 . . . . . 346 477 280 233-9408 . . . . . 24
347 225-3141 . . . . . 173 227-5811 . . . . . 278 233-9436 . . . . . 41
348 225-3224 . . . . . 469 228-0172 . . . . . 151 233-9530 . . . . . 173
349 472 228-3369 . . . . . 481 233-9531 . . . . . 173
350 474 228-3581 . . . . . 469 234-3063 . . . . . 147
352 481 472 234-9409 . . . . . 329
386 225-3226 . . . . . 469 474 234-9423 . . . . . 242
389 474 477 251
213-9908 . . . . . 65 481 228-4798 . . . . . 469 234-9425 . . . . . 234
67 225-3227 . . . . . 469 472 242
69 472 474 245
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B7
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B8 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B9
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B10 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B11
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B12 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B13
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B14 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B15
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
B16 PART NUMBER INDEX SEBP5267-01
PART NUMBER INDEX
Part Page Part Page Part Page Part Page
PRIMARY REFERENCE
SEBP5267-01 PART NUMBER INDEX B17
MEMORANDA