Cassette LG PDF
Cassette LG PDF
Cassette LG PDF
P/No. : MFL69127401
Ceiling Cassette
60Hz / R410A
Part 1 General information
As a part of vertical integration LG makes all the key components in house, which gives us an edge to make better and lat-
est technology products with best quality in optimized time.
Ceiling cassette installed in the ceiling is popularly used for various places. It has nice outlook and is equipped with many
special features.
This engineering product data book incorporates information about the product itself, and installation, designing for ceiling
cassette.
The comprehensive study of this book will improve your knowledge about the system and its application in detail.
LG Electronics Inc.
TN ATNQ24GNLT0
Ceiling
4way
cassette
TM ATNQ48GMLT0 ATNQ49GMLE3
Chassis
A T N Q 24 G N LT 0
Serial Number
Look/Function
LT, LE : Basic
Electrical Ratings
G : 220V, 1Ø, 60Hz
L : 380V, 3Ø, 60Hz
Model Type
Q : Cooling Only Inverter model
Unit Type
N : Indoor Unit
U : Outdoor Unit
Product Type
T : Ceiling Cassette
Refrigerant Type
A : Using R410A
n Indoor units
1. List of functions
2. Specifications
3. Dimensions
4. Piping diagrams
5. Wiring Diagrams
6. Air flow and temperature distributions
7. Sound levels
8. Controller
Ceiling Cassette
1. List of functions
Notes :
1. Wiring cable size must comply with the applicable local and national codes.
2. Due to our policy of innovation some specifications may be changed without notifications.
3. Sound Level Values are measured at Anechoic chamber.
Therefore, these values can be increased owing to ambient conditions during operation.
Notes :
1. Wiring cable size must comply with the applicable local and national codes.
2. Due to our policy of innovation some specifications may be changed without notifications.
3. Sound Level Values are measured at Anechoic chamber.
Therefore, these values can be increased owing to ambient conditions during operation.
ATNQ24GNLT0
TN Chassis
Product data_Indoor Unit
ATNQ49GMLE3
ATNQ48GMLT0
TM Chassis
Thermistor for
Evaporator inlet
Product data_Indoor Unit
temperature
ATNQ48GMLT0
Ø19.05(3/4) Ø9.52(3/8)
ATNQ49GMLE3
Model : ATNQ24GNLT0
Cooling
Discharge angle: 40°
2.7m
3.0 3.0
2.5 2.5
2.0 2m
2.0
1.5 1.5 1m
1.0 1.0
0m
5m 4m 3m 2m 1m 0m 1m 2m 3m 4m 5m
Product data_Indoor Unit
Temperature [°C]
2.7m
18 18
20 20 2m
22 22 1m
23 23
0m
5m 4m 3m 2m 1m 0m 1m 2m 3m 4m 5m
3.2m
2.5 2.5
2 2 2m
1.5 1.5
1 1 1m
0.5 0.5
0m
5m 4m 3m 2m 1m 0m 1m 2m 3m 4m 5m
Temperature [°C]
3.2m
18.2 18.2
19.2 19.2 2m
23.9 23.9
20.3 20.3
1m
21.0 21.0
22.4 23.9 23.9 22.4
0m
5m 4m 3m 2m 1m 0m 1m 2m 3m 4m 5m
n Outdoor units
1. List of functions
2. Specifications
3. Dimensions
4. Capacity tables
5. Capacity Correction Factor
6. Electric characteristics
7. Operation range
8. Piping diagrams
9. Wiring diagrams
10. Field wiring diagram
11. Sound levels
Ceiling Cassette
1. List of functions
Category Functions ATUQ24GNLT0 / ATUQ48GMLT0 ATUQ49LMLE3
Defrost / Deicing X X
High pressure switch X X
Low pressure switch O O
Reliability Phase protection X O
Restart delay (3-minutes) O O
Self diagnosis O O
Soft start O O
Test function X X
Night Silent Operation O O
Wiring Error Check X X
Convenience
Peak Control X X
Mode Lock X X
Forced Cooling Operation (Outdoor Unit) O O
Note :
• O: Applied, • X: Not applied
• Accessory model name : Installed at field, ordered and purchased separately by the corresponding model name, supplied with separate package.
Note :
1. All data are based on the following conditions: 3. Due to our policy of innovation some specifications may be changed
- Cooling Temperature : Indoor 27°C(80.6°F) DB/19°C(66.2°F) WB without notifications.
Outdoor 35°C(95°F) DB/24°C(75.2°F) WB 4. Sound Level Values are measured at Anechoic chamber.
- Heating Temperature : Indoor 20°C(68°F) DB / 15°C(59°F) WB Therefore, these values can be increased owing to ambient conditions
Outdoor 7°C(44.6°F) DB / 6°C(42.8°F) WB during operation.
- Piping Length : Interconnected Pipe Length = 7.5m 5. The Cooling/Heating Capacity and Power Input is based on standard
- Difference Limit of Elevation (Outdoor ~ Indoor Unit) is Zero. tests. The rating will vary slightly with different nation and in different
2. Wiring cable size must comply with the applicable local and national codes. standard.
ATUQ24GNLT0
UE Chassis
Product data_Outdoor Unit
ATUQ48GMLT0
ATUQ49LMLE3
U3 Chassis
• Symbol • Notes
DB : Dry bulb temperature [°C] 1. All capacites are net, evaporator fan motor heat is deducted.
WB : Wet bulb temperature [°C] 2. Indicates Rated capacity at standard condition.
TC : Total capacity [kW] 3. Direct interpolation is permissible. Do not extrapolate
SHC : Sensible Heating Capacity [kW] 4. Capacities are based on the following conditions:
PI : Power Input [kW] - Interconnecting Piping Length 7.5m
(Comp.+ indoor fan motor+outdoor fan motor) - Level Difference of Zero.
5. The Cooling/Heating Capacity and Power Input is based on standard tests.
The rating will vary slightly with different nation and in different standard.
Power supply
Circuit breaker
Product data_Outdoor Unit
Earth
Outdoor unit
Power supply
Circuit breaker
Earth
Outdoor unit
Notes :
1. Voltage range 7. RLA is measured during each individual compressor
Voltage supplied to the unit terminals should be within test condition
the minimum and maximum range 8. OFM is measured as the outdoor unit test condition.
2. Maximum allowable voltage unbalance between phase 9. Recommended circuit breaker is ELCB
is 2% (Earth Leakage Circuit Breaker)
3. MCA = (1.25 x Load1) + Load2 + Load3
- Load1 : Rated running current of largest motor MCA : Minimum Circuit Amperes
(compressor or other motor) MFA : Maximum Fuse Ampere
- Load2 : sum of current for all other motors
MSC : Maximum Starting Current
- Load3 : any other load rated 1.0A or more
4. MFA is used to select the circuit breaker and ground RLA : Rated Load Amperes
fault circuit interrupter (earth leakage circuit breaker) OFM : Outdoor Fan Motor
5. MSC means the Max. current during the starting of kW : Fan Motor rated output (kW)
compressor.
FLA : Full Load Amperes
6. MSC & RLA are measured as the compressor only test
condition.
Cooling
55
54
50
45
40
Outdoor Temperature (℃ DB)
35
30 Continuous
Product data_Outdoor Unit
operation
25
20
15
10
0
-5
5 10 12 15 20 23 25 28
Indoor Temperature (℃ WB)
Models : ATUQ49LMLE3
Cooling
55
50
48
45
40
Outdoor Temperature (℃ DB)
35
30
15
10
0
-5
-10
-15
-20
5 10 12 15 20 23 25 28
Indoor Temperature (℃ WB)
Models : ATUQ24GNLT0
Outdoor Unit
Thermistor for
outdoor air
Refrigerant Flow temperature
Thermistor for
condenser middle
pipe temperature
Flare Connection M
Electronic
Expansion
Product data_Outdoor Unit
Strainer
Valve
Flare Connection
Low Thermistor for
Pressure discharge pipe
Sensor temperature
Inverter
Compressor
Thermistor for
condenser middle
pipe temperature
Ø9.52
Flare Connection M M
EEV Strainer
Inverter
Compressor
PCB Connector
Description
ATUQ48GMLT0 ATUQ49LMLE3
Electronic Expansion Valve CN-EEV1 CN-EEV1
Thermistor for discharge pipe temperature CN-TH3 CN-TH2
Thermistor for outdoor air temperature CN-TH2 CN-TH3
Thermistor for condenser middle pipe temperature CN-TH4 CN-TH1
Low Pressure Sensor P-SENSOR(H) CN-P/SENSOR(H)
ATUQ48GMLT0
Ø 19.05 (3/4) Ø 9.52 (3/8)
ATUQ49LMLE3
Models : ATUQ48GMLT0
Outdoor unit
L N
Power supply
Product data_Outdoor Unit
Main switch
L N
Circuit breaker Terminal Block outdoor
1(L) 2(N) 1(L) 2(N) 3
Fuse
Communication
Line
1(L) 2(N) 3
Terminal block indoor
Notes:
1. Allwirings, components and materials to be procured on the site should be according to the standard.
2. Use copper conductor only.
3. Install circuit breaker for safety.
4. Unit should be grounded in compliance with the applicable local and national codes.
5. Wiring cable size must comply with the applicable local and national code.
R S T N
Power supply
Outdoor unit
Main switch
Communication
Line
1(L) 2(N) 3
Terminal block indoor
Notes:
1. Allwirings, components and materials to be procured on the site should be according to the standard.
2. Use copper conductor only.
3. Install circuit breaker for safety.
4. Unit should be grounded in compliance with the applicable local and national codes.
5. Wiring cable size must comply with the applicable local and national code.
1m
Product data_Outdoor Unit
70
Octave Band Sound Pressure Level (0dB = 20μPa)
70
Octave Band Sound Pressure Level (0dB = 20μPa)
70
Octave Band Sound Pressure Level (0dB = 20μPa)
NC-25 NC-25
20
NC-25 20 20
Approximate Approximate Approximate
NC-20 NC-20 NC-20
Hearing Hearing Hearing
Threshold Threshold Threshold
NC-15 NC-15 NC-15
10 10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
Octave Band Center Frequency (Hz) Octave Band Center Frequency (Hz) Octave Band Center Frequency (Hz)
Network solution
Removal moulding boxes Installation of indoor unit
Duct work
Insulation work
Electrical work
Building rooftop
Outdoor unit foundation work
Vacuum drying
Installation of indoor units Check model name to make sure the fitting is
made correctly
Refrigerant piping works Special attention to dryness , cleanness and
tightness
Drain pipe works Make sure that the drain pipe diameter is
big enough and adjust it to downward gradient
Duct works Make sure airflow is sufficient
Outdoor unit foundation works The foundation must be vibration proof and
in level
Installation of outdoor units Avoid airflow short circuit and ensure
sufficient space is allowed for servicing
Part 3 Design and installation
Network solution
1. Sleeve work should be performed to make a space for
passing pipe and wire through the wall or ground under
construction. CAUTION
For example if gas pipe and liquid pipe is 12.7mm , 6.35mm 1. In high voltage generation places, water-proof flexible
the sleeve diameter is minimum 79.05mm . conduit should be used. (in substation room, in elevator
room)
Gas pipe diameter 12.7mm 2. Conduit should be chosen in accordance with electrical
Liquid pipe diameter 6.35mm installation regulation.
Insulation thickness(gas pipe) 10mm x 2
Insulation thickness(liquid pipe) 10mm x 2
20mm surplus 20mm NOTE
Polyblock
depth h
Nail securing
molding box
Bolt
Foam
resin
Bolt
1.5t
plate
PVC
PVC
Saddle supporting
CAUTION
During saddle supporting work, insulation should not be pressed by saddle as this can lead to tearing of insulation and
thus falling of condensed water during product operation.
To prevent
Insulation from
pressing, and
O-ring
lagging, cover band
can be used.
Sheathing
pipe lags
Sheathing
pipe
B) Down stopper supporting
One point supporter (200kg)
O-ring band Welding
Welding Insulated
Insulated Supporting band
Plate nut Supporting band
Down stopper
Hexagonal nut
Refrigerant pipe
Network solution
15.88 6.30~8.20 1.0 1.0
19.05 9.90~12.1 1.0 1.0
* Never use the pipe which is mixed scrap or a pipe used somewhere else
The method how to distinguish the pipe mixed scarp : check the oxidization evidence after leaving the pipe for 24hour.
CAUTION
Flare connection and procedure 3. Set the flaring tool to make sure the flare size remains
within the prescribed limits.
1. Stiffened pipe must always be annealed at least once
prior to the flaring work. 4. Coat the inner and outer surface of the
flare with refrigerator oil (Ester or ether
CAUTION
NOTE
Open-end wrench (fixed)
1. After installation completion make sure to open the
valve. operating the unit with the valve shut off will Flare nut
destroy the compressor (Refer to the Additional
refrigerant charge detail information) Wrench Connection pipe
2. Use R410A to add refrigerant. All field piping must be Indoor unit tubing
installed by a licensed refrigeration technician
3. Must comply with local and national standard
regulations.
Connection pipe Indoor unit pipe
1) Connecting the piping to the indoor unit
Vinyl tape (wide) Wrap with vinyl tape
and drain hose to drain pipe Connecting cable
① Align the center of the piping and sufficiently tighten the
flare nut by hand. Pipe
② Tighten the flare nut with a wrench. Wrap the insulation Vinyl tape(narrow)
material around the connecting portion.
Flare shape
2) Wrap the insulation material around the
connecting portion.
2°
R0.4~0.8mm
45° ±
① Overlap the connection pipe insulation material and the 90° ±2°
indoor unit pipe insulation material. Bind them together
with vinyl tape so that there is no gap.
② Wrap the area which accommodates the rear piping
Part 3 Design and installation
Network solution
SVC valve of two SVC valve of one
hands method hands method
<Liquid line> <Gas line>
Valve cap
SVC valve
Brazing section
Copper pipe 1/4
Pressure regulator
High
pressure hose
Packless
valve CAUTION
Outdoor unit
Hose
Pipe bending
Pressure Annealed copper pipe with small diameter (Ø6.35 or
Pipe
regulator Ø9.52) can be easily bent manually. In this case, secure
large R (radius) for the bend section and gradually bend
pipe. If annealed copper pipe is large in diameter
Nitrogen cylinder (Ø15.88 or over), bend pipe with bender. Use bender
appropriate for the pipe diameter.
CAUTION
Nitrogen Brazing
(Direction of Nitrogen gas.)
a. This procedure is designed to prevent formation of
oxidation film by filling piping with inert gas. Note that
excessive gas pressure will generate pinholes at
brazed points. (Nitrogen gas: Supply pressure N2
0.05~0.1kg/cm2G)
b. When supplying inert gas, be sure to open one end of Nitrogen Brazing
piping.
over 10mm
over 10mm
N2 N2
N2 N2
Network solution
(Flare part brazing) (Butt-brazing)
Ø15.9
CAUTION
1. Generally expending pipe brazing is performed with pan-coil type copper pipe, and socket blazing is
performed with straight copper pipe.
2. Do not perform flare part brazing or butt-brazing.
3. Brazing should be performed on welding table.
4. Any dust should enter in the pipe while brazing.
5. Distance of copper pipe support spacing is within 1~2m
6. The copper pipe should not be secured directly by metal brackets.
NOTE
Refrigerant pipe flushing of 3 major effects
1. Removal of oxidation bubbles formed inside copper pipes when “nitrogen replacement is insufficient”
during soldering work
2. Removal of extraneous material and moisture from pipes when covering has been insufficient
3. Checks connections in pipes linking outdoor and indoor units (Both liquid and gas pipes)
Nitrogen
③ Open the main valve on the nitrogen cylinder and set
the pressure regulator to 0.5MPa.
Primary
side Secondary
④ Ensure that nitrogen is flowing through the pipe proper-
Lo Hi
Nitrogen
⑤ For flushing block the end of the pipe with wood insula-
Part 3 Design and installation
tion block.
CAUTION Taping
Nitrogen
After welding the pipe, nitrogen flushing is strongly
recommended.
1. Application
Pipes for draining water generated from indoor unit on cooling operation
Network solution
Duct Ø 25.4 / 20.4 mm Accessory 700 400 (0.4)
7.28 19 0.305
Outlet temp. :14C DB
8.73 21 0.337 Outlet temp. RH: 50%
10.2 23 0.369
11.6 25 0.402
14.6 34 0.546
Indoor unit
Or
Drain pan
Gradient of at least 1 / 50 ~ 1 / 100
1. Application
Refrigerant pipe length contracts and expands on heating and cooling repeatedly. So supporting work is needed not to
hinder each copper pipe connection part.
Pipe diameter
(mm) Ø20~40 Ø40~50 Ø65~125
Part 3 Design and installation
A ≥ 70mm
B ≥ 4 x SP
SP = External Pressure
B
(mmAq)
Network solution
Indoor unit
Plug
- In case of duct high static pressure, the U trap maintains a positive pressure on the indoor side of the unit.
Models with drain pump:
300mm or less
45~60°
45~60°
slop Sharing horizontal pipe
e1
/50
~1
/1 0
0
NOTE
1. Trap is required if the pie is open towards sewage to prevent bad smell from coming to indoor.
2. Do not connect drain pipe with building common drain pipe in heavy snow area. It might block the pipe with ice and
remaining collected water can get back to indoor unit.
Provide seperate air conditioner drain pipe.
NOTE
Sharp crook
Sharp crook
Network solution
CAUTION
Water flow
<Reverse slope>
1) Operational steps
Network solution
1 EPDM length should be more 2 Put the pipe in EPDM insulation 3 Bond on both side of cut surfaces 4 Dry it until it becomes thick, sticky
longer than pipe length. carefully so that the pipe will not of move sure to use the correct type and does not get detached.
Do not extend EPDM by force. get damaged with EPDM. of bond for EPDM cut surface
attaching.
1 All of the fitting connecting parts 2 Make fitting cover to fit the EPDM 3 Bond the both cutting sides of
should be insulated. insulation fitting cover should be fitting cover.
Bring face to face the each end of overlapped with insulation min 1
EPDM on fitting connection part. inch (2.5cm).
Seal a small
opening around
the pipings with
gum type sealant.
sealer. Taping
Drain hose
Plastic
band
Pipings
Connecting
cable
Power supply
Part 3 Design and installation
cord
C
A These parts are not insulated.
Network solution
Correct
method C C A Liquid pipe
B Gas pipe
B A
C Insulation
③ It will be necessary to increase the thickness of insulation in the above table when conditions are hot and humid.
④ Where a customer supplies his own specifications then these must be adhered to.
CAUTION
Outdoor temperature and hummidity around the cooling piping might exceed 30°C and RH80%, reinforce the insulation
on the cooling piping (at least 20mm thick)
• Outside the unit, make sure the thin signal cable (i.e. for the reduced, and that the outer casing can be discharged.
remote control, between units, etc.) and the thick electric • Never install a phase advancing capacitor for power factor
wiring do not pass near each other and use of the shield sig- improvement.
nal cable is recommended. (Even if it is installed, the power factor is not improved. And
Otherwise, the outdoor unit may be affected by electrical if it is installed, the outdoor unit is abnormally overheated.)
noise (external noise), and malfunction or fail.
• Use specified electric wires in the wiring, and connect them
• Secure the wiring with the accessory clamps so that it does
securely.
not touch the piping.
Fix them in such a way that external force is not applied at
• Make sure the wiring and the electric parts box cover do not the terminals
stick up above the structure, and close the cover firmly. (transmission wiring in the local field and ground terminal).
• Never push excessive electric wires into the units.
CAUTION • Protect electric wires with conduit tubes or other proper
tubes so that they will not be damaged by edges of knock
Do not operate the air conditioner until the refrigerant pip-
holes.
ing work is completed.
(Operating the air conditioner before the refrigerant piping • Do not use multi conductor cable which have more than 5
work is completed may damage the compressor.) wires in one core.
• Install an earth leakage circuit breaker.
Since this is a inverter air conditioner. In order to prevent
malfunction of the earth leakage breaker itself, use a
breaker resistant to higher harmonics.
• After finishing the electric work, confirm that each elec-
tric part and terminal inside the electric parts box is con-
nected securely.
h Please check !!
Network solution
Connecting cable terminal
Power cord terminal
Cord clamp
CAUTION
Checking method
2.6.2 Essential points of testing
1) Preparation
The key to successful testing is strict adherence to
• Check that each pipe (both liquid and gas side pipes) the following procedure:
between the indoor and outdoor units have been properly
a) The liquid and gas piping in each refrigerant system
connected and all wiring for the test run has been com-
should be pressurized in turn in accordance with the fol-
pleted. Remove the service valve caps from both the gas
lowing steps. (Nitrogen gas must be used.)Manifold gauge
and the liquid side on the outdoor unit. Check that both
Gas Pipe
the liquid and the gas side service valves on the outdoor Step 1: increase pressure to 0.3MPa
unit are kept closed at this stage. for 3 minutes or more
Indicates existence
2) Leakage test Step 1: increase pressure to 1.5MPa Liquid of major leaks
Pipe
• Connect the manifold valve (with pressure gauges) and for 3 minutes or more
Part 3 Design and installation
dry nitrogen gas cylinder to this service port with charge Indicates existence
Step 3: increase pressure to 3.8MPa of major leaks
hoses. for approxmate 24 hours
NOTE
Gas Pipe
pipe
Piping should not be pressured more than 3.8MPa.
Liquid pipe
Pipe
Manifold valve b) Check for pressure drop
Pressure
gauge If there is no drop in pressure then the test is deemed a
Lo Hi
2.0
Network solution
1.5 Step 1 1.5MPa x 5min
0.5
Step 1 0.3MPa x 3min Important points
0 1. Where the lengths of piping involved are particularly long
24 hours (Time)
5 minutes
then the air tight test should be carried out block by block.
Gas Pipe
1) Indoor side
3 minutes
Liquid Pipe
2) Indoor side + vertical pipes
3) Indoor side + vertical pipes + outdoor side
2.6.3 Checking for leakage
CAUTION
[Check 1]
ture) of water is 100°C but if a vacuum is created inside the 460 300
pipes using a vacuum pump then the boiling point is rapidly 560 200
750mmHg
Required degree 755 5
of vaccum
The degree Outside
Boilng point of Pressure temperature
of a vacuum range
water(°C) Evaporation
mmHg Pa Torr
point mmHg
40 -705 7333 55 760
-20 -10 0 10 20 30 40 50 60 70 x
0 mmHg
The evacuation of air conditioner piping provides the follow- Required time for evacuation when 30 gal/h
ing effects.
vacuum pump is used
1. Vaccum drying If tubing length is less If tubing length is longer
2. Removes air and nitrogen(used in air-tightness test) than 10 m(33 ft) than 10 m(33 ft)
from the inside of pipes.
30 min. or more 60 min. or more
0.07 kPa or less
Therefore , it is necessary to ensure that both purposes
have been achieved in the vacuum drying operation.
2. When the desired vacuum is reached, close the "Lo and
Hi" knob of the manifold valve and stop the vacuum
pump.
Network solution
Manifold valve (1) Exhaust velocity
Exhaust volume is usually expressed as l/min or m3/hr. The
Pressure
gauge
Lo Hi larger the number, the faster the vacuum is achieved.
Generally speaking, the faster the exhaust velocity, the larg-
er and heavier the vacuum pump itself is.
Open Close Commercially available vacuum pumps (exhaust velocity of
20 - 30 l/min) usually take an extremely long time to achieve
vacuum. (We recommend a vacuum pump of approx. 60 -
100 l/min.)
very suitable for use in the field. You should therefore use degree of vacuum
the Pirani gauge to calibrate the attached vacuum gauge on Maximum degree of vacuum Use
Type
the gauge manifold and the degree of vacuum of the vacu- Expulsion capacity Vacuum drying Air expulsion
um pump. Oil rotary 0.02 mmHg
100 l/min Suitable Suitable
(Oil using)
10 mmHg
50 l/min Unsuitable Suitable
4) Calibration method Oilless rotary
(No need of oil) 0.02 mmHg
1. Connect a Pirani vacuum gauge and the gauge manifold 40 l/min
Suitable Suitable
vacuum gauge (760 mmHg) to the vacuum pump at the
same time, and run the pump for about 3 minutes. Many handy
pumps fall into this
2. Make sure the reading of the Pirani vacuum gauge is 5 category
Torr (667 Pa ) or less. The reading of conventional vacu-
um pumps lowers to about 0.2 Torr.
If the reading is not 5 Torr or less, check the vacuum
pump oil. (Oil is low in many cases.)
3. Check the attached gauge on the gauge manifold. Adjust
the gauge if the reading is not exactly correct.
4. Adjust the gauge manifold valve so that the Pirani vacu-
um gauge reads 5 Torr.
5. Mark the position indicated by the gauge manifold gauge
with an oil based ink pen.
6. Use the mark of the gauge manifold as a target when
vacuuming in the field.
[Operational steps]
1. Vacuum drying (1st time): Connect a manifold gauge to the ser-
vice port of the liquid or gas pipe and operate the vacuum pump
for at least 2 hours.
(The degree of vacuum produced should be in excess of 5 Torr)
If after 2 hours the vacuum produced has not exceeded 5 Torr
then either there is moisture in the pipe or there is a leak.
Operate the vacuum pump for further one more hour.
If, even after 3 hours, the vacuum has not reached 5 Torr then
check the system for a leak.
2. Carry out vacuum test.
Network solution
Produce a vacuum in excess of 5 Torr and do not release it for
an hour or more. Check the vacuum gauge to make sure that it
has not risen. (If the gauge rise then there is still moisture in the
pipe or there is a leak somewhere.)
3. Additional charge of refrigerant.
Connect the charging cylinder to the liquid pipe service port and
charge with the required amount of refrigerant.
4. Open stop valve to the full.
Open the stop valve on the liquid and the gas pipes to the full.
NOTE
+0.05MPa
Rising pressure
(Atmospheric
pressure)
0 MPa 0 MPa
-200 mmHg
Falling
pressure
-400 mmHg
(vacuum)
-600 mmHg
-755 mmHg
-700 mmHg (5 Torr)
-760 mmHg Time.
Additional refrigerant
Vacuum Maintaining charge
drying vacuum test
(2 hours) (1 hours)
Time required: approximately 3 hours.
NOTE
Part 3 Design and installation
Make sure that the refrigerant (liquid) is taken out from the
bottom part of the refrigerant cylinder.
Do not take out the refrigerant (gas) at the upper of the
refrigerant cylinder for charging.
Refrigerant
cylinder
Network solution
Fully open respective stop valves on liquid, gas
Installation drawing
Outside ambient The pressure of the gas side Names of those responsible for the
Refrigerant Temp. service valve. work (emergency contact address)
Air supply
3.1.1 Accessories
Check whether the following accessories are included with your unit.
1) Standard accessories
Washer for
Part 3 Design and installation
Quantity 1 EA 1 EA 8 EA 8 EA 1 SET
Discharge
Suction
more
10 or
Network solution
300 or less Cold air
side (Entering of air by
frequent opening
and closing of door)
or more
500 or 500 or
1000
more more
H
• Countermeasure method
Unit : mm
① Air conditioner must be able to operate in high ceiling
conditioner.
Floor
② Plan to install the circulator.
③ The air discharge port is made to give more airflow to the
NOTE down wood directions.
Above figure means minimum value. Please keep these ④ The gate or exit of the building is protected by dual door
Indoor
1500 or more
1500 or more
Low temperature
of the floor
Insulation required)
Outdoor side Garage
Outdoor side
1500 or more
In such places where the feet comes in direct contact
with floors will give a cold feeling to the floor.
CAUTION
(recommended)
Lighting
False ceiling
TP/TN/TM Series
875(Ceiling opening)
787(Hanging bolt)
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NOTE
Unit:mm
• Installing of the accessories (except for the decoration (2) Adjust the unit to the right position for installa-
panel) before installing the indoor unit is easier. tion.
(3) Assure that the unit is horizontal.
1) Install the indoor unit temporarily.
• The indoor unit is equipped with a built-in drain pump
• Attach the hanger bracket to the suspension bolt. Be sure and float switch. At each of the unit's 3 corners, verify
to fix it securely by using a nut and washer from the upper that it is level by using awater-level or a water-filled
and lower sides of the hanger bracket. vinyl tube. (Otherwise it will result in the malfunctioning
of unit and cause water to drip.)
Hanging bolt
(W3/8 or M10) (4) Remove the washer fixing plate used for
Nut
Flat washer for M10 preventing the washer from falling and tighten
(W3/8 or M10)
(accessory) the upper nut.
Spring washer
(M10) (5) Remove the paper pattern for installation
Flat washer for M10
(accessory)
3) For existing ceilings
(1) Adjust the height and position of the unit.
180mm(TR,Q Chassis)
Ceiling
150mm(TP Chassis)
Keep the length of the bolt (2) Perform steps 3 and 4 in "5.1 For new ceilings".
from the bracket to 40mm
CAUTION
2) For new ceilings
• Make sure to insulate any field piping all the way to the
(1) Refer to the paper pattern for ceiling opening piping connection inside the unit. Any exposed piping
dimension. may cause condensation or burns if touched.
• The center of the ceiling opening is indicated on the
paper pattern for installation.
The center of the unit is indicated on the label attached
to the unit and on the paper pattern for installation.
• First remove paper packaging material from the
4 corners of the paper pattern for installation , fix the
paper pattern to the unit with screws.
• Ceiling height is shown on the side of the paper pattern
for installation. Adjust the height of the unit according to
this indication.
Upward
Pipe clamp 1. Remove the packing and take out air inlet grille from
routing
not allowed front panel.
Indoor unit
Front grille
Maintenance
drain port
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300mm or less
1 -1.5m
700 or less
Drain
Drain Pump port Glue the joint
Drain hose connection Hook
Use the clip (accessory)
Drain pan
Screw
Air conditioner
unit
Ceiling
board
Decorative panel
Fit the insulator (this part) and
be careful for cool air leakage
Remote
controller
cord
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Bad example Air conditioner unit Connection 1
cord
Air Cool air leakage between the 1
indoor unit and Control box cover
(no good) the outdoor (On which the
unit Electric Wiring
Connection is put)
Ceiling
board
Decorative
panel
CAUTION
body to wire the outdoor unit, indoor units and the remote
20
controller. mm
Power wire
r
WARNING
• Make sure that the screws of the terminal are free from
looseness.
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• The use of inappropriate parts can cause an electrical
: Be sure to follow the instruction. shock, excessive heat generation or fire.
Indoor/outdoor wiring connections must be secured
tightly and the cable should be routed properly so that
there is no force pulling the cable at the connection
terminals.
WARNING • Improper or loose connections can cause excessive heat
heat generation or fire.
Do not use a defective or underrated circuit breaker.
• There is risk of fire or electric shock. Safely dispose off the packing materials.
• Things like screws, nails, batteries, broken things etc after
Do not use a multi consent. Always use this appliance
installation or svc can cause injury to small kids. Tear
on a dedicated circuit and breaker.
away and throw away the plastic packaging bags so that
• Otherwise it can cause electric shock or fire.
product malfunction or inefficient operation. usage of the product. Accordingly, it is necessary that you
Keep level even when installing the product. make a full explanation about the described contents and
• To avoid vibration or noise. also ask your customers to read the operation manual.
Do not install the product where the noise or hot air
from the outdoor unit could damage or disturb the
neighborhoods. 4.1.2 Note to the installer
• It may cause a problem for your neighbors and hence dis-
pute. Be sure to instruct customers how to properly operate the
unit (especially cleaning filters, operating different functions,
Always check for gas (refrigerant) leakage after installa-
and adjusting the temperature) by having them carry out
tion or repair of product.
• Low refrigerant levels may cause failure of product. operations themselves while looking at the manual.
Do not block the inlet or outlet of air flow.
• It may cause product failure.
4.1.3 Selecting installation site for
Do not step on or put anyting on the product.
• There is risk of personal injury and failure of product. outdoor units
Do not insert hands or other objects through the air Select an installation site where the following conditions are
inlet or outlet while the product is operating. fulfilled and that meets with your customer's approval.
• There are sharp and moving parts that could cause per- 1. Location strong enough to bear the weight of the unit.
sonal injury.
2. Location accessible and having enough clearance for
Be cautious when unpacking and installing the product. inspection and service in the future.
• Sharp edges could cause injury. Be especially careful of
the case edges and the fins on the condenser and evapo- 3. Location allowing easy condensate drainage suitable gra-
rator. dient of the unit and the drain pipe.
4. Piping between the indoor and outdoor unit is possible
within the allowable limits.
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cause corrosion of outdoor unit metallic parts.
4.1.4 For the following items, take special care during construction and check
after installation is finished
1. Items to be checked after completion of work
Unit Items to be checked If not properly done, what is likely to occur Check
Are the indoor and outdoor unit fixed firmly? The units may drop, vibrate or make noise.
Is the gas leak test finished? It may result in insufficient cooling.
Is the unit fully insulated? Condensate water may drip.
Does drainage flow smoothly? Condensate water may drip.
CAUTION
• Be very careful about product transportation.
Some products use PP bands for packaging. Do not use any PP bands for a means of transportation. It is dangerous.
• Safely dispose of the packing materials.
Packing materials, such as nails and other metal or wooden parts, may cause stabs or other injuries.
Tear apart and throw away plastic packaging bags so that children will not play with them. If children play with a plastic
bag which was not torn apart, they face the risk of suffocation.
NOTE
• Install the indoor and outdoor units, power supply wiring and connecting wires at least 1m. away from televisions
or radios in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1m. may not be sufficient enough to eliminate the noise.)
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4. Use two ropes at least 7 m long.
2. If a forklift is to be used it should pass the forklift arms
through the openings at the bottom of the unit.
CAUTION
3. If a crane is used, lift the unit preferably with 2 ropes of
Be very careful when carrying the product. at least 7m length.
• PP bands are used to pack some products. Do not use 4. When lifting the unit with a crane, always use protectors
them as a mean for transportation because they are dan- to prevent belt damage and pay attention to the position
gerous. of the unit's center of gravity.
• Do not touch heat exchanger fins with your bare hands. 5. Bring the unit in original package to prevent damage
Otherwise you may get a cut. during local transport.
• Tear plastic packaging bag and scrap it so that children
ATUQ24GNLT0
<Basic intensity>
Bolt Factor M10-J type
Concrete height 100mm or more
Bolt inserted depth 70mm or more
100mm
or more
ATUQ48GMLT0
ATUQ49LMLE3
<Basic intensity>
Bolt Factor M10-J type
Concrete height 200mm or more
Bolt inserted depth 70mm or more
Part 3 Design and installation
20
200mm
or more
Diagram of lower
surface 400mm 620mm or more
200mm
CAUTION
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60~120
CAUTION
An inverter air conditioner can cause electronic noise generated from broadcasting frequency. Make sure to maintain
proper distances between the products and electric wires keeping away from stereo, TV set or other appliances
1. Branch switch, over current breaker
2. Remote controller
3. Cool/heat selector
Part 3 Design and installation
4. Radio or TV set
5. Wireless microphone
If frequency signal of AM broadcasting or TV Set is non stable, keep distances of 3m or more from product and use elec-
tric wire along with conduit tubes for power and transmission cable.
CAUTION
1. Actually the R410A refrigerant is not toxic, nonflammable and odor free. Any how if the refrigerant is leaked then its
concentration may exceed the allowable limit depending on the related space volume.
Due to this, it is necessary to take measures for the volume size against leakage.
2. Do not install unit in following locations.
• Locations where sulfurous acids or this kind of other corrosive gases might be help to corrode of copper piping and
soldered joints, and can cause refrigerant leakage.
• Locations such as kitchens or cuisine which contain a lot of hot oil or steam or where oil may splatter to the product.
Can cause the unit to make leak or other serious problem.
• Locations where electromagnetic waves is prevalent. The electromagnetic waves may cause the control system to
malfunction or causing an abnormal operation.
• Locations where inflammable gas might leak, where combined gasoline, methane or other volatile substances, car-
bon dust and other incendiary substances are found in the atmosphere. Leaked gas may accumulate around the unit,
can cause an serious explosion.
Su
nro
of
More than
300mm More than 50cm
(Service space)
More than
Fe 300mm
ob nce
sta or
cle
s
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More than 600mm
More than 700mm
• Ensure that the space around the back is more than 300 mm on the opposite side to the PCB side and secure 600 mm
space near the compressor and PCB side of the air conditioner for service.
30
0o
rm
ore
m ore
or ore
3 00 60 rm
0o 0o
30
n Obstacle above, too
rm
ore
• Obstacle on the air intake side, too • Obstacle on the air intake side, and both sides
1000 or more
s
les
or
500
1000 or more
ss
r le
0o
50
30
0o
rm
ore
mo
re ore
r 60 rm
0o 0o 0o
30 rm 30
ore
1000 or more
ore
rm
0o
50
ore
rm
0o
3. Where there are obstacles on both suction and discharge sides: 50
n Where the obstacles on the discharge side is higher than the unit:
• No obstacle above
ore
rm
0o
30
ore
rm
0o
50
ss
r le
• Obstacle above, too 50
0o
L A
0 < L ≤ 1/2H 750
L≤H
1/2H < L 1000
L
0o
30
Close the bottom of the installation frame to prevent A
ore
rm
0o
30
ore
rm
0o
50
• Obstacle above, too
‘L’ should be lower than ‘H’
ss
Close the bottom of the installation frame to prevent the r le
1000 or more
0o
50
discharged air from being bypassed.
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H
re
mo
0 or
30
ore
L
rm
0o
50
4. Series installation
re
mo
0 or
30
re
mo
or
00
10
4.6.3 Lightning safety zone <Without air guide> <With air guide>
Safety dorice activation Normal operation
1) To protect outdoor unit from lightning, it should be placed Lightning rod Lightning rod
Screw Driver Drill M/C f 3.5/F14.5 Measuring Tape, Blade Core drill Spanner Torque Wrench
Soap Foam Thermometer Hexagonal wrench(4mm, 5mm) Hook Meter Multi Tester Flare Set
Evaporator Line
piping
(Smaller
diameter) Torque
wrench
Contin
-uous
Torque wrench
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1. Outdoor cabin type : Manual door open type Max15
2. Louver angle : less than 15° on the horizontal base (Recommended)
3. Louver interval: over 100mm (recommend) Over 100mm
4. Louver shape : wing type or plane type Louver (Recommended)
Section
CAUTION
NOTE
h
ho
15°
ho = h * COS
Total face area(A) = H * W
Number of open space (N) = (number of louver - 1)
Effective face area(Af) = ho * W * N
Louver opening rate (n) = Af/A
Af = A * n
Air Conditioner
20 Yeouido-dong, Yeongdeungpo-gu,
Yeouido P.O.Box 335 Seoul,
150-721, Korea.
http://www.lgeaircon.com