Legend - User's Manual Rev. C B&W

LEGEND Digital Torque Amplifier
SGDG User’s Manual

Upon receipt of the product and prior to initial operation, read these instructions
thoroughly, and retain for future reference.
Safety-Related Symbols
The following symbols are used in this manual according to the safety-related content.
Be sure to observe text annotated with these safety symbols as their content is important.
Mis-operation may result in a hazardous condition with the possibility of death or

WARNING
serious injury.
Mis-operation may result in a hazardous condition with the possibility of serious or

CAUTION light injury as well as material damage.
Furthermore, the items annotated with a CAUTION may result in serious

consequences depending on the situation. Be sure to observe these as they highlight
important content.
WARNING
YASKAWA manufactures component parts that can be used in a wide variety
of industrial applications. The selection and application of YASKAWA prod-
ucts remain the responsibility of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated
into the final system design.
Under no circumstances should any YASKAWA product be incorporated into

any product or design as the exclusive or sole safety control. Without excep-
tion, all controls should be designed to detect faults dynamically under all cir-
cumstances. All products designed to incorporate a component part
manufactured by YASKAWA must be supplied to the end user with appropriate
warnings and instructions as to that part’s safe use and operation. Any warn-
ings provided by YASKAWA must be promptly provided to the end user.
YASKAWA offers an express warranty only as to the quality of its products in

conforming to standards and specifications published in YASKAWA’s manual.
NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA
assumes no liability for any personal injury, property damage, losses, or
claims arising from misapplication of its products.
i
Icon Display
The following icons were designed so as to aid in understanding the type of descriptive
content. The icons are displayed where needed to aid in comprehension.
Major items which should be memorized. In addition、this can be a minor item which does
Important not reach the level of damage to the machine, such as the generation of an alarm display.
This shows programming, operation examples, etc.

Exp.
This shows supplemental information and convenient functions to remember.
Supp.
Terminology?? This explains difficult-to-understand technical terminology and technical terms which
have not been previously explained.
ii
Outline of Manual
Thank you for purchasing the LEGEND Digital torque amplifier.
Use this product with a full understanding of conditions such as product specifications, usage
limits, etc.
This manual explains the following areas for users of the LEGEND Digital torque amplifier.
• Methods for mounting and wiring servomotor and amplifiers
• How to use the various functions
• Ratings and specifications for standard device types
• Maintenance and Inspection
For additional information on Sigma II servomotor,please refer to the following documents:
• Sigma II Servo System Product Catalog Supplement
(Doc.# G-MI#99001D-Sigma II)
• Sigma II Series Servo System User’s Manual
(Doc.# YEA-S800-32.2B)
• Linear Servo Motor Product Catalog
(Doc.#KAE-S800-39.10)
iii
Safety Notes
In this manual, we will describe important cautionary items which should always be
observed regarding usage, inspection upon receipt of product, mounting, wiring,
operation, and maintenance/inspection.
■ Inspection Upon Receipt of Product
CAUTION
• Use the servomotorservomotors and amplifiers in the designated combinations. (See “3.5
Combinations” on page 39.)
Failure to do so may result in fire or unit failure.
■ Mounting
CAUTION
• Never use this product in an area where water may splash, in a corrosive or flammable
atmosphere, or next to flammable items.
Doing so may result in electric shock or fire.
■ Wiring
WARNING
• Be sure to connect the ground terminal of the digital torque amplifier to a grounding
electrode (100Ω or less).
Failure to do so may result in electric shock or fire.
CAUTION
Wiring Precautions
• Do not bundle or run power and signal lines together in the same duct.
Keep power and signal lines at least 11.81” (30cm) apart.
• Use twisted pair or shielded multi-core twisted pair wires for signal and encoder (PG)
feedback lines.
• The maximum lengths for signal lines are as follows:
• Maximum of 9.84ft (300cm) for reference input lines.
• Maximum of 65.6ft (20m) for PG feedback lines.
• Use a cable type UL20276-SB for distances over 65.6ft (20m).
iv
CAUTION
• Do not connect a three-phase power supply to the digital torque amplifier output terminals
U, V, and W.
Doing so may result in injury or fire.
• Securely fasten the screws for the power terminals and motor terminals.
Failure to do say may result in fire.
■ Operation
WARNING
• To prevent unexpected accidents, test the motor with the motor shaft not connected to a
machine or load.
• To prevent unexpected accidents, run with limit switches or stoppers attached to both ends
of the magnet track.
Failure to do so may result in injury.
• Set parameters before operating the motor in connection with a machine..
Operating without making these settings may result in machine runaway and damage.
• After mounting on the machine, prior to the start of operation, make sure the emergency
stop can be applied at any time.
Failure to do so may result in injury.
• Do not touch the heat sink while the unit is running.
The high temperature may result in burns.
■ Maintenance/Inspection
WARNING
• Never touch the inside of the digital torque amplifier.
Doing so may result in electrical shock.
• Be sure no wiring is exposed when power is turned ON.
Failure to do so may result in electrical shock.
• Do not touch the terminals for five minutes following power OFF.
Electrical shock may result due to residual voltage.
CAUTION
• Do not change the wiring while power is ON.
Doing so may result in electrical shock or injury.
v
■ General Cautionary Items
Cautionary Items Regarding Usage
• The figures contained in this manual may, for purposes of detailed explanation, be drawn with covers and
safety shields removed. When operating this product, be sure to return all standard covers and shields to
their original locations, and operate the product in accordance with this manual.
• The figures contained in this manual are representative examples, and may differ from the product
recieved.
• Appropriate modifications may be made to this manual due to improvements or specification changes in
the product, or to improve the ease of use of the manual itself. In the event of such changes, the document
number of the manual will be updated, and issued as a revision.
• To order additional copies of this manual, contact your Yasakwa representative, or the nearest Yaskawa
sales office printed on the back of this manual with the document number written on the cover.
• Yaskawa assumes no responsibility for products modified by the customer as they fall outside the
warranty.
■ Warning Label
危険通電中および電源オフ後，5分間端子部にさわるな！感電のおそれあり
Disconnect all power and wait 5 min.
WARNING before servicing. May cause electric shock .
注意通電中はヒートシンクにさわるな！火傷のおそれあり
Do not touch heat sink when power is ON.
CAUTION May cause burn.
必ずアース線を接続せよ
Use proper grounding techniques.
Mounting Position of
Warning Label
Ground Mark
Figure A: Attachment Position of Warning Label and Ground Mark
vi
Table Of Contents
Safety-Related Symbols ..................................................................................... i
Icon Display ........................................................................................................ ii
Outline of Manual .............................................................................................. iii
Safety Notes ...................................................................................................... iv
■ Inspection Upon Receipt of Product........................................................iv
■ Mounting..................................................................................................iv
■ Wiring ......................................................................................................iv
■ Operation..................................................................................................v
■ Maintenance/Inspection ...........................................................................v
■ General Cautionary Items .......................................................................vi
■ Warning Label .........................................................................................vi
1. Interpretation of Model Number ......................................................1

1.1 Rotary Motor Type .........................................................................1
1.2 Linear Motor Type ..........................................................................2
■ Motor Coils .............................................................................................. 2
1.3 Core-less Type ..............................................................................2
■ Motor Coil ................................................................................................ 2
1.4 T-Type Iron Core ...........................................................................3
■ Motor Coil ................................................................................................ 3
1.5 F-Type Iron Core ...........................................................................4
■ Motor Coil ................................................................................................ 4
1.6 Digital Torque Amplifier .................................................................5
1.7 Serial Converter Unit .....................................................................6
2. Wiring ................................................................................................9
2.1 Main Circuit Wiring .........................................................................9
■ Main Circuit Terminal Names and Functions .......................................... 9
■ Example of Typical Main Circuit Wiring ................................................. 12
■ Power ON Sequence Design ................................................................ 13
■ Power Line Size and Peripheral Devices .............................................. 13
■ Digital Torque Amplifier Power Loss ..................................................... 13
■ Main Circuit Terminal Block Wiring Method .......................................... 13
■ Power Terminal Processing .................................................................. 14
■ Peripheral Device Types and Capacities .............................................. 15
2.2 Input Signals ................................................................................16
■ Example of I/O Signal Connection ........................................................ 16
■ Connector (CN1) Terminal Array List .................................................... 17
■ CN1 Specifications ................................................................................ 17
■ I/O Signal Names and Their Functions ................................................. 18
vii
■ Command Input Circuit and Interface.................................................... 20
■ Sequence Input Circuit and Interface .................................................... 20
■ Output Circuits and Interfaces............................................................... 21
2.3 Wiring to the Encoder ..................................................................22
2.4 Cable Specifications and Peripheral Devices ..............................24
2.5 Standard Connection Examples ..................................................26
■ Single-phase Power Specification (SGDG-01GT, SGDG-04GT).......... 26
■ 3-Phase Power Specification (SGDG-10GT, SGDG-15GT) ................. 27
3. Setup ...............................................................................................29
3.1 Linear Motor Mounting .................................................................29
3.2 Rotary Motor Mounting ................................................................29
■ Storage Temperature ............................................................................ 30
■ Mounting Location ................................................................................. 30
■ Alignment .............................................................................................. 31
■ Mounting Direction ................................................................................ 31
■ Shaft Tolerance Ranges........................................................................ 31
■ Oil and Water Countermeasures........................................................... 32
■ Cable Stress.......................................................................................... 32
■ Vibration Resistance ............................................................................. 33
3.3 Digital Torque Amplifier Installation .............................................34
■ Storage Conditions................................................................................ 34
■ Mounting Conditions.............................................................................. 34
3.4 Switch Settings ............................................................................37
■ SW1 Function Selection Switch (dip switches) ..................................... 37
■ SW2 Linear Scale Pitch Setting (rotary switch)..................................... 37
■ SW3 PG Divider Setting (rotary switch) ................................................ 38
3.5 Combinations ...............................................................................39
■ Combinations with Rotary Motors ......................................................... 39
■ Linear Motor Combinations ................................................................... 40
■ Serial Conversion Unit and Applicable Motors ...................................... 40
4. Description of Functions ...............................................................41

4.1 Torque/Force Control ...................................................................41
4.2 Protection Sequence Design .......................................................41
■ Servo ON Input...................................................................................... 42
■ DB OFF Input ........................................................................................ 43
■ RUN Signal Output ................................................................................ 43
viii
4.3 Encoder Signal Output .................................................................44
■ I/O Signals ........................................................................................... 45
■ Output Phase Form ............................................................................... 45
■ PG Divider Setting................................................................................. 46
4.4 Analog Monitor .............................................................................47
4.5 Regenerative Resistor Selection .................................................47
■ External Regen Resistors...................................................................... 48
■ Connecting the Regen Resistor ............................................................ 48
■ For Digital Torque Amplifiers of 400W Capacity or Less....................... 48
■ For Digital Torque Amplifiers of 500W Capacity or More ...................... 48
■ Calculating Regen Energy..................................................................... 48
5. Servo System Maintenance/Inspection ........................................49

5.1 Motor Inspection ..........................................................................49
5.2 Digital Torque Amplifier Inspection ..............................................50
■ Component Replacement Timeline ....................................................... 50
■ Use Conditions ...................................................................................... 50
5.3 Alarms ..........................................................................................51
■ 7-Segment LED ..................................................................................... 51
■ Alarm List .............................................................................................. 51
Appendix A: Host Controller Connection Examples ....................53

A.1 Connecting the Galil IMC-1900/2900 ............................................ 53
A.2 Connecting the Delta Tau PMAC2 ................................................ 54
A.3 Connection the MEI PCX/DSP ...................................................... 55
A.4 Connection the Acroloop ACR-8010 ............................................. 56
Appendix B: Installation Conditions for EMC Directives .............57

■ EMC Installation Conditions .................................................................. 57
■ The Cable Core ..................................................................................... 60
■ Cable Clamp.......................................................................................... 60
Index .............................................................................................63
ix
Notes:
x
1.1 Rotary Motor Type
1. Interpretation of Model Number

1.1 Rotary Motor Type
SGMPH - 01 A A A 2 S D
Σ-II Series SGMPH only
Servo Motor ⑧ Brake/Oil Seal Specifications
Series Name 1 w/o brake or oil s eal
SGMAH S w/ oil seal
SGMPH C w/ 24V brake
SGMGH E S+C
SGMSH
⑦ Shaft Specification
2 Straight, no key
② Voltage 4 Sraight, w / key
A 200V 6 Straight, w/ key and tap
B 100V ＊１ 8 Straight, w/ tap
① Motor Capacity (kW)

④ Design Revision Order
SGMA H SGMPH SGMGH SGMSH
A SGMAH
No. 3000 3000 1500 3000
r / min r / min r / min r / min
SGMPH
SGMGH(1500 r/min)
A3 0.03
SGMSH
A5 0.05
C SGMGH(1500 r/min)
01 0.1 0.1
For high-precision machine tools
02 0.2 0.2
03
E SGMPH (Waterproo f Spec. IP67)
04 0.4 0.4
05 0.45
06
08 0.75 0.75 ③ Serial Encoder Specifications
09 0.85
N o. SGMAH SGMPH SGMGH SGMSH
10 1.0
A 13-bit ◎ ◎
12
Increme ntal
13 1.3
C 17-bit ◎ ◎
15 1.5 1.5
Increme ntal
◎: Standard ○: Option
*1. 100V is only for use with SGMAH, SGMPH

servo motors of 0.2kW or less.
1
1.2 Linear Motor Type
1.2 Linear Motor Type

■ Motor Coils
SGL G W - 40 A 140 A W
Option Specifications
P: w/ Hall sensor only.
W: w/ Hall sensor and
Linear Σ Series Motor Serial Converter. The
Serial Converter is
Motor Type required for operation with
G: Core-less Legend Digital Torque
T: T-type iron core Amplifiers.
F: F-type iron core Design Revision Order
Type Magnet Track Length

W: Motor Coil Voltage
A: 200V
Height of Ma gnets
1.3 Core-less Type

■ Motor Coil
16 L1 25.4
15
30
Hall
L2
Sensor
Max. Cont. External Dimensions (mm)

Model Mass
Thrust Thrust
SGLGW- L1 L2 H (kg)
(N) (N)
40A140A(P) 140 47 140 125 63 0.39
40A253A(P) 280 93 252.5 237.5 63 0.65
40A365A(P) 420 140 365 350 63 0.91
60A140A(P) 220 73 140 125 83 0.47
60A253A(P) 440 147 252.5 237.5 83 0.80
60A365A(P) 660 220 365 350 83 1.13
2
1.4 T-Type Iron Core
1.4 T-Type Iron Core

■ Motor Coil
Type: SGLTW-20A □□□ A(P),

, SGLTW -35A □□□ A(P)
W Min. 100 L
50
H
Hall
Sensor
Type: SGLTW-40A □□□ A(P),

, SGLTW -80A □□□ A(P)
W Min. 64 L
40
H

Model Mass
Thrust Thrust
SGLTW- L W H (kg)
(N) (N)
20A170A(P) 380 130 170 100 51 2.6
20A320A(P) 760 250 315 100 51 4.8
20A460A(P) 1140 380 460 100 51 ７
35A170A(P) 660 220 170 100 66 3.7
35A320A(P) 1320 440 315 100 66 6.8
35A460A(P) 2000 670 460 100 66 10
40A400A(P) 2000 670 395 150 78 20
40A600A(P) 3000 1000 585 150 78 30
80A400A(P) 4000 1300 395 150 115 30
80A600A(P) 6000 2000 585 150 115 43
3
1.5 F-Type Iron Core
1.5 F-Type Iron Core

■ Motor Coil
Min. 50 L W
H
Hall Sensor

Model Mass
Thrust Thrust
SGLFW- L W H (kg)
(N) (N)
20A090A(P) 86 25 91 40 34 0.7
20A120A(P) 125 40 127 40 34 0.9
35A120A(P) 220 80 127 55 34 1.3
35A230A(P) 440 160 235 55 34 2.3
50A200A(P) 600 200 215 71.5 43 3.7
50A380A(P) 1200 400 395 71.5 43 6.9
1ZA200A(P) 1200 400 215 119 43 6.4
1ZA380A(P) 2400 800 395 119 43 12.2
4
1.6 Digital Torque Amplifier
1.6 Digital Torque Amplifier

SGDG - 10 G T
Legend
SGDG Servo Amplifier
Maximum applied motor c apacity
(s ee table below)
Voltage
G: 90V~253V
Model
　T: Torque/Force Control
Maximum Capacity of Applied Motor

Applied Motor
Capacity
Maximum Capacity
(kW)
Symbol
01 0.1
04 0.4
10 1.0
15 1.5
Note: Keep the following in mind in SGDG digital torque amplifier and SGD□H/SGL□W
servomotor combinations:
The SGDG-01GT can drive motors of 30~200W rated output.
The SGDG-04GT can drive motors of 100~750W rated output.
The SGDG-10GT can drive motors of 300W~2kW rated output.
The SGDG-15GT can drive motors of 750W~3kW rated output.
Since LEGEND servo drives are applicable to a wider range motor and driver combinations,
the output power of the drive will dictate the available maximum motor power even if the
maximum output power of the motor is larger than that of the connected drive.
Specific speed/torque performence will vary depending on such power supply conditions as
voltage, number of available phases, etc.
5
1.7 Serial Converter Unit

JZDP - A○○○ - △△△
Convers ion unit type

(s ee table below)
Compatible Motor Numbers

Varies according to compatible motors
(s ee table below)
Serial Converter Unit Type Model Classifications

Model Model Usage Scale Hall Sensor (Y/N?)
JZDP- By Haidenhain
A003
N
JZDP- By Renishaw
A004
(Note)
US Market- Y
dedicated
JZDP- By Renishaw
A005
JZDP- By Haidenhain
A006
JZDP- By Renishaw
A008
6
Serial Converter Units and Applied Motors

Serial Converter Unit Model Serial Converter Unit Model
Applied Motor Applied Motor
JZDP-A00 □ - □□□ JZDP-A00 □ - □□□
001 SGLGW-40A140A(P) 013 SGLTW-20A460A(P)

005 SGLGW-60A253A(P) 017 SGLFW-20A090A(P)
007 SGLTW-40A400A(P) 019 SGLFW-35A120A(P)
011 SGLTW-20A170A(P) 023 SGLFW-1ZA200A(P)
7
Notes:
8
2.1 Main Circuit Wiring
2. Wiring
Here we will show representative examples of main circuit wiring, the functions of the main
circuit terminals, as well as the power input sequence, etc. Observe the following cautionary
items when wiring.
CAUTION
• Do not pass the power line and signal lines through the same duct or bundle them together. Keep the
power line and signal lines at least 30cm apart when wiring.
• Use a twist pair wire or multi-core twisted- pair bundled shield wire for the signal and encoder lines.
The maximum wiring length is 3m for the command input line, and 20m for the encoder feedback line.
• Do not touch the power terminal for 5 min. after power OFF as a high voltage may remain even after
power OFF.
Perform inspection work after checking that the CHARGE lamp has gone out.
• Do not turn the power ON/OFF frequently. Limit ON/OFF repetition to one time per minute.
Because the digital torque amplifier has a capacitor in its power unit, a large charging current (charging
time: 0.2sec.) will be fed at power ON. For this reason, frequent power ON/OFF switching degrades the
main circuit element within the digital torque amplifier.
■ Main Circuit Terminal Names and Functions

Table 2.1 shows the names of the main circuit terminals and their functions.
Table 2.1: Main Circuit Terminal Names and their Functions
Terminal
Name Function
Code
100W/400W
L1, L2 or L1, Main Circuit Power Single Phase 90~253 V
L2, L3 Input Terminal 1.0kW~1.5kW
Three Phase 90~253 V
Motor Connection
U, V, W Connected to motor.
Terminal
Control Power Input
L1C, L2C Single Phase 90~253 V
Terminal
Perform “Ground Processing “ by connecting with the power
(2 places) Ground Terminal
grounding terminal and the motor grounding terminal.
9
Table 2.1: Main Circuit Terminal Names and their Functions (Continued)
Terminal
Name Function
Code
Connection not normally needed.
Connect an external regen resistor (provided by
100W/400W customer) between B1-B2 if regen capability is
insufficient.
External Regen 　(Note）There is no B3 terminal.
B1, B2 or
Resistor Connection 1.0kW/1.5kW B2-B3 is normally shorted (using the integrated
B1, B2, B3
Terminal regen resistor)
If the capacity of the internal regen resistor is
insufficient, connect an external regen resistor
(provided by customer) between B1-B2 with B2-
B3 open (wiring removed).
1， 2 High-Frequency This is normally shorted between 1- 2. If harmonic
Harmonic frequency suppression is needed, connect a DC reactor
Suppressing DC
between 1- 2.
Reactor Connection
Terminal
Main Circuit Load Connection is normally not needed.
Terminal
10
SYSTEM HEATSINK
SWITCHES (Side)
(Under the cover) OPTION BOARD
CONNECTOR
MAIN
POWER
INDICATOR CONTROL
POWER
MAIN INDICATOR
POWER
TERMINAL STATUS
INDICATOR
CONTROL
POWER WARNING
TERMINAL LABEL
MOTOR
CONNECTION
TERMINAL
I/O SIGNAL
CONNECTOR CN1
GROUNDING
TERMINAL ENCODER CONNECTOR
CN2
11
■ Example of Typical Main Circuit Wiring

A typical wiring example is shown in the figure below.
Power　90V～253V
Emergency
Stop Power Power
Noise Filter OFF ON RY10 MC1
MC1 Surge
Supressor
Digital Torque Amplifier
FG
SGDG-□□GT
MC1
L1 A
U
B
L2 V M
C
W
D
L3
L1C
PG
L2C
CN1
31 +24V
ALM Ry10
32 1D 0 24V
A LM- SG
Figure A Main Circuit Wiring Example
12
■ Power ON Sequence Design

Keep the following in mind when designing a Power ON Sequence.
• Design the power feed sequnce so that the power goes OFF if a “Servo Alarm” is
output. See “Figure A Main Circuit Wiring Example” on page 12.
• Hold down the power ON button for at least two seconds. The digital torque
amplifier will output a “Servo Alarm” signal for at most two seconds at power ON.
This is neccessary for digital torque amplifier initial setting.
Po wer
2.0s Max.
Servo Al arm (ALM) Ou tp ut Si gn al
■ Power Line Size and Peripheral Devices

See the Σ-II Series Servo System User's Manual: Servo Selection and Data Sheet
edition. (Document Number: YEA-SIA-S800-32.2x)
■ Digital Torque Amplifier Power Loss

The digital torque amplifier power loss at continuous output is shown in Table 2.2 below.
Table 2.2: Digital Torque Amplifier Power Loss at Continuous Output
Max. Output Main Regen Control
Total
Main Applied Digital Torque Current Circuit Resistor Circuit
Power
Circuit Motor Amplifier Model (actual) Power Power Power
Loss W
Capacity A Loss W Loss W Loss W
Single-phase 0.10 SGDG–01GT 0.91 6.7 – 13 19.7

200V 0.40 SGDG–04GT 2.8 20 – 13 33
3-phase 1.0 SGDG–10GT 7.6 55 12 15 82
200V 1.5 SGDG–15GT 11.6 123 14 15 152
Note: The regen resistor power loss is the allowable power loss. Take the following measures if this
value is exceeded. Remove the lead wire of the digital torque amplifier's integrated regen
resistor. and install an external regen resistor. Furthermore, the external regen resistor is an
option. For details on regen resistors, see “ 4.5 Regenerative Resistor Selection”.
■ Main Circuit Terminal Block Wiring Method

Observe the following cautionary items when wiring.
CAUTION
• Perform wiring after removing the terminal block from the digital torque amplifier unit.
• Insert one wire into each power line insertion aperture in the terminal block.
• When inserting the power lines, be sure that they do not short against the surrounding material due to
exposed wire cores.
• Power lines that have been mistakenly pulled out by excessive force should be re-stripped then connected.
Servo amplifiers with capacities of 1.5kW or less consist of a connector-type terminal

block for the main circuit. Wire the terminal block by the following procedure.
13
Connection Method
1. Strip the insulation of the power lines used.
8～9mm
(.315~.35 in.)
2. Open the terminal block wiring insertion area with a tool. There are two opening methods as
shown in figures A and B.
• Figure A shows opening by prying with an accessory lever.
• Figure B shows opening by forcibly pressing the driver insertion apeture with either
a flathead screwdriver (head width 3.0~3.5mm (.118~.138 in.) or a 210-120J-type
driver from Wago, Inc.
The work can be done using either of the methods in Figure A: or Figure B:.
Figure A: Figure B:
3. Insert the core of the power line into the opening. Release the lever or the pressure on the
driver after insertion.
■ Power Terminal Processing

Strip the insulation on the power line. The useable line sizes are as follows:
• Solid Conductor .. φ0.5~φ1.6mm
• Stranded Conductor ..AWG28~AWG12
14
■ Peripheral Device Types and Capacities

Table 2.3 Shows Servopack device Types and capacities
Table 2.3: Peripheral Device Types and Capacities
Main Power Supply MCCB or Recommended

Model
Circuit Capacity Per Fuse Noise Filter* Magnetic
Power Capacity Amplifier Capacity Specifi- Contactor
Supply SGDG- (KVA) (Arms) Model
(kW) cations
Single- HI–11J
FN2070- Phase (20A) or
0.1 01GT 0.10 4
6/07 250VAC Equivalent
Single-Phase 6A
200V Single- HI–15J
FN2070- Phase (35A) or
0.4 04GT 0.40 4
10/07 250VAC Equivalent
10A
1.0 10GT 2.3 ７ Three- HI–15J
Three-Phase FN258L- Phase (35A) or
200V 1.5 15GT 3.2 10 16/07 480V Equivalent
16A
＊ The FN □□□□ noise filter is manufactured by Schaffner Corp.
15
2.2 Input Signals
2.2 Input Signals

■ Example of I/O Signal Connection
• A typical example of I/O signal connection is shown below.
Power　90V~253V AC
Power
E m ergency Po wer
Noise Filter St op OF F
ON R Y1 0 M C1
M C1 S urge
S upressor
MC1
L1 B1 B2 FG
U
V Mot or
W
L2
L1C SGDG-□□GT CN
PG
Digital Torque Amplifier 2
L2C
CN1-26 24V~12V
S V ON　 5
24V ~12V CN1-27
DB_OFF RY 10
3.3ＫΩ
CN1-13
S V ON
CN1-34 ALM+
RY 1 /Ｓ-ＯＮ CN1-14 CN1-35 ALM-
ALM
3. 3ＫΩ
DB OFF
RY 2
CN1-7 RUN+
/DBOFF CN1-15
CN1-10 RUN-
RUN
CMD-IN CN1-3
T orque/ A/D
CN1-20
Force PA PAO
Ref erence GN D CN1-4 CN1-21
/PAO
CN1-22
Encoder
PA
PB PBO
CN1-23 Divided
/PBO Output
CN1-24
PA
PC
CN1-25
PCO
/PCO
S N75A LS17 4 or similar p roduct
FG
16
2.2 Input Signals
■ Connector (CN1) Terminal Array List

The CN1 terminal array and its specifications are shown below.
CN1 Terminal Layout
1 --- --- 19 GND GND

Encoder
Torque/ Encoder Dvided
20 PAO
CMD Force 2 GND GND Dvided Output A-
3 21 *PAO phase
-IN Reference Output A-
Input phase Encoder
Encoder Dvided
4 GND GND 22 PBO
Dvided Output B-
5 --- --- 23 *PB0 phase
Output B-
phase Encoder
Encoder Divided
6 GND GND 24 PCO
RUN RUN Signal Divided Output
7 25 *PCO C-phase
+ Output Output
C-phase
Servo ON
8 --- --- 26 /S-ON5
Input
DB DB OFF
9 --- --- 27
OFF 5 Signal Input
Speed
RUN Signal SPD- Monitor
10 RUN - 28
Output Torque MON 1V/1000
Torque Monitor RPM
11 --- --- 29
Mon 5V/Max.
Torq.
12 --- --- 30 --- ---
External
13 +24V 31 --- ---
Power Input Servo ON
14 /S-ON 32 --- ---
DB DB OFF Signal Input
15 33 GND GND
OFF Signal Input ALM Servo Alarm
16 --- --- 34
Servo ＋ Output
17 --- --- 35 ALM - Alarm
18 --- --- Output 36 --- ---
Note 1 Do not use empty terminals for relays.

Note 2 Connect the I/O signal cable shield wire to the connector shell. This is connected to the
frame ground on the digital torque amplifier side connector.
■ CN1 Specifications
Specification for Applied Receptacle Model
Connector Used in
Digital Torque Soldering
Case Manufacturer Name
Amplifier Type
10236-52A2JL-type
10136-3000VE 10336-52A0-008 Sumitomo 3M, Inc.
Right Angle 36P
17
2.2 Input Signals
■ I/O Signal Names and Their Functions

The names and functions of the digital torque amplifier I/O signals are shown below.
Input Signals
Pin
Signal Name Function
No.
/S-ON 14 Servo ON
26 • The inverter output is enabled to provide power to the motor.
DB － OFF DB Release
Common 15
• A free run state has resulted by releasing the DB.
+24VIN Sequence signal control power input
13
• +24V power supply provided by customer.?
CMD-IN Torque/Force Reference Input
Torque 3
• -10~+10VDC
Output Signals
Signal Name Pin No. Function
ALM+ 34 Servo Alarm
ALM - : Turns OFF due to error detection.
35
PAO 20
A-phase Signal
*PAO 21
PBO 2-phase pulse (A-phase, B-phase)
22
B-phase Signal Conversion Encoder Output Signal
*PBO 23
and origin puse (C-phase) signal
PCO 24
Common C-phase Signal
*PCO 25
RUN+ ７ Base Block Release Signal
RUN -　 10 : Output during base block release
SPD-MON 28 Speed Monitor (1V/1000rpm), Linear Scale 1V/1000mm/sec
--- 29 Reserved
The frame ground in connected upon connection of the I/O signal cable
FG Shell
shield wire to the connector shell.
18
2.2 Input Signals
Output Signals (Continued)
Signal Name Pin No. Function

1
5
8
9
11
12
Open Terminal
Reserved 16
(Note) Do not use empty terminals for relays, etc.
17
18
30
31
32
36
19
2.2 Input Signals
■ Interface Circuit
An example is given below of connection of the digital torque amplifier I/O signals to an
upper level device.
■ Command Input Circuit and Interface
Analog Input Circuit
The analog signal is the torque reference signal. The input impedance is as follows.
• Command Input (CMD-IN): Approx. 14kΩ
The maximum allowable voltage for the input signal is ±12V.
Amplifier
1 .8 kΩ(1 /2 W) o r m ore
3
2 5HP-1 0B 2 CMD-IN
1 2V
2kΩ
1 SG Appro x.14 kΩ
1 000 ：1
0V
■ Sequence Input Circuit and Interface

Amplifier Amplifier
DC24V DC24V 3.3k Ω
3.3kΩ 50mA or more +24VIN
50mAor more +24VIN
/S- ON etc. /S-ON etc.
Amplifier
DC24V
3.3kΩ
50mA or more +24VIN
/S-ON etc.
This is connected by a relay or open collector transistor circuit. Select minute current
relay when connecting by relay. If no minute current relay is established, this will cause a
connection fault.
20
2.2 Input Signals
■ Output Circuits and Interfaces

The output signal circuits of the digital torque amplifier are of the three types shown
below. Configure the input circuit on the upper-level device to match each of these output
circuits.
• Connection with Line Driver Output Circuits
The output signals (PAO, *PAO, PBO, *PBO) where the encoder serial data was
converter to a 2-phase (A-phase, B-phase) pulse, and the origin pulse signal (PCO,
*PCO) are output by the line driver circuit. The upper-level device receives these
through the line receiver circuit.
See “2.3 Wiring to the Encoder” for an example of the connection circuit.
• Connection with Photocoupler Output Circuit
Servo alarms and other output signals for sequence use are configurred in the
photocoupler output circuit. They are connected through the relay and line driver
circuits.
Digital Torque
～
DC 5V 12V
Digital Torque DC5V～24 V Amp lifie r Side
Rela y
Amplif ier Side
0V
0V
Note: The maximum allowable voltage and current capacity of the photocoupler output circuit are as
follows:
• Voltage: DC30V(Max.)
• Current: DC50mA(Max.)
21
2.3 Wiring to the Encoder

The wiring of the digital torque amplifier to the encoder is described here.
■ Connection to Encoder (CN2) and Output Signal Processing from Digital Torque
Amplifier (CN1)
Digital Torque Am plifier *
CN1 P
A -ph ase 1- 33 PAO
I ncre m ent al * * 1- 3 4 *PAO
E ncod er P
B -ph ase 1- 3 5 P BO
1- 36 *PBO
P CN2 1- 19 P
C (5) 2- 5 C-p hase PCO
D (6) 2- 6 1- 20 *P CO
PG Ou tp ut L ine D rive r Ap pli ed L ine

TI SN75 ALS19 4 R ecei ver
or equ iva len t TI SN 751 75
H (1) 2- 1 o r e qui val ent
P G 5V
G (2) 2- 2
P G 0V
1- 1 SG
0.33mm2 ov ov
Con nector
J Shel l
(S hel l) Shi eld Co nne cto r
Wire S he ll
(pro vide d by customer)

* SGMAH, SGMGH, SGMSH Only.
22
■ Encoder Connector (CN2) Terminal Array and Models

The CN2 terminal arrays and models are shown below.
CN2 Terminal Array

Encoder Power 2 Encoder Power
1 PG5V PG0V
+5V 0V
Encoder Serial Signal 6 Encoder Serial Signal

5 PS *PS
Input Input
CN2 Connectors
Model of Applied Plug (or socket) Model

Connector Used Plug, soldered
in Digital Socket, soldered
type (digital Manufacturer
Torque type, (motor-side
torque amplifier- Name
Amplifier connector)
side connector)
53460-0611 55100-0600 54280-0600 Japan Molex, Inc.
Note: The plug and socket on the digital torque amplifier side are a set product FA1394 from Japan
Molex, Inc.
Note: The motor-side socket is connected to the connector for the SGMAH, SGMPH servomotor
encoder.
Note: The SGMGH and SGMSH servomotor encoder connectors are shown below.
• Plug L-type: MS3108B20-29S or
• Straight: MS3106B20-29S
• Cable Clamp: MS3057-12A
Supp. Yaskawa provides a dedicated cable for the encoder. For details, see the following document.
• Σ-II Servo System Product Catalog Supplement

(Doc.# G-MI#99001D-Sigma II)
23
2.4 Cable Specifications and Peripheral Devices

Ratings and specifications for peripheral devices, as well as cable specifications for digital
torque amplifiers are summarized in the tables below.
CAUTION
Wiring Precautions
• Do not bundle or run power and signal lines together in the same duct.
Keep power and signal lines at least 11.81” (30cm) apart.
• Use twisted pair or shielded multi-core twisted pair wires for signal and
encoder (PG) feedback lines.
• The maximum lengths for signal lines are as follows:
• Maximum of 9.84ft (300cm) for reference input lines.
• Maximum of 65.6ft (20m) for PG feedback lines.
• Use a cable with 164 ft (50m) specifications for distances over 65.6ft (20m).
■ Cable Specifications
The following table provides wire size specifications:
SGDG Wire Size AWG [in2 (mm 2 )]

External Terminal Name Terminal
Symbol 01GT 04GT
L1, L2 16 AWG [HIV 0.002
Main circuit power input terminals (Single Phase) 14 AWG [0.003 (2.0)]
(1.25)
Servomotor connection terminals U, V, W
16 AWG [HIV 0.002 (1.25)]
Control power supply terminals L1C, L2C
Control I\O signal connector CN1 Twisted pair or shielded twisted pair wires
Core wire at least 28 AWG [0.0002 (0.12)], tinned,
annealed copper twisted wires
PG signal connector CN2 Finished cable dimensions:
maximum Φ0.63in (16mm) for CN1 and Φ0.27in
(6.8mm) for CN2.
Ground terminal 14 AWG [HIV 0.003 (2.0)]
24
Cable Specifications (cont’d)
SGDG Wire Size AWG [in2 (mm 2 )

External Terminal Name Terminal
Symbol 10GT 15GT
Main circuit power input L1, L2, L3
terminals (Three-phase) 14 AWG [HIV 0.003 (2.0)
Servomotor connection terminals U, V, W
Control power supply terminals L1C, L2C 16 AWG [HIV 0.002 (1.25)]
Control I\O signal connector CN1 Twisted pair or shielded twisted pair wires
PG signal connector CN2 Core wire at least 28 AWG [0.0002 (0.12)], tinned, annealed
copper twisted wires
Finished cable dimensions: maximum Φ0.63in (16mm) for
CN1 and Φ0.27in (6.8mm) for CN2.
Ground terminal 14 AWG [HIV 0.003 (2.0)]
Notes: 1. Wire sizes were selected for three cables per bundle at 40°C ambient temperature with the rated current.
2. Use cables with a minimum withstand voltage of 600V for main circuits.
3. If cables are bundled in PVC or metal ducts, consider the reduction ratio of the allowable current.
4. Use heat-resistant cable under high ambient or panel temperatures where normal vinyl cable will rapidly
deteriorate.
The following table shows types of cables. It is used in conjunction with the preceding
tables.
Cable Type Temperature Rating of Conductor
Name Composition °C
PVC Standard polyvinyl chloride cable —
IV 600V PVC cable 60
HIV Temperature-resistant vinyl cable 75
The following table specifies the appropriate cables for CN1 and CN2 digital torque amplifier
connectors.
Wire sizes were selected with the expectation of three cables per bundle, at an ambient
temperature of 40°C, at the rated current level.
Connector Name Signal Description Specification

Cable Use twisted pair or shielded twisted pair wire.
Control I/O Signal Applicable wire (AWG): 24, 26, 28, 30
CN1
Connector Finished cable
Φ 0.63 (Φ16.0) maximum
Dimension
Cable Use Yaskawa cable, or shielded twisted pair wire.
(AWG): 24, 26, 28, 30
PG Signal Use 22 AWG [0.0005in2 (0.34mm 2)] for the encoder power supply and 26
Applicable wire
CN2 AWG [0.0002 in 2 (0.14mm2)] for other signals. These conditions permit
Connector
wiring distances up to 65.6ft (20m).
Finished cable
Φ 0.27 (Φ6.8) maximum
Dimension
25
2.5 Standard Connection Examples

■ Single-phase Power Specification (SGDG-01GT, SGDG-04GT)
Power　90V~253V AC
Power
E me rgency P ower
Noise Filter S t op
ON RY 10 M C1
O FF
MC 1 S urge
S up ressor
MC1
L1 B1 B2 FG
U
V M otor
W
L2
L1C SGDG-□□GT CN2 PG

Servo amplifier
L2C
CN1-26 24V~ 12V

SV ON　5
24V~12V CN1-27
DB _OFF RY 10
CN1-13 3.3ＫΩ CN1-34 ALM+

SVO N
RY 1 /Ｓ-ＯＮ CN1-14 CN1-35 ALM-

A LM
3.3ＫΩ
DB OFF
CN1-7 RUN +
RY 2
/DBOFF CN1-15
CN1-10 RUN -
RUN
CMD-IN CN1-3
Torque/ A/D
PA CN1-20
Force PAO
Ref erence GN D CN1-4 CN1-21
/PAO
CN1-22 Encoder
PB PBO
CN1-23 Divided
/PBO Output
CN1-24
PC PCO
CN1-25
/PCO
SN75A LS 174 or similar pr oduct
FG
26
■ 3-Phase Power Specification (SGDG-10GT, SGDG-15GT)

Power　90V~253V Ac
Em erge ncy
Sto p Power
Pow er
Noise Filter ON RY10 M C1
OFF
M C1 Su rge
Supre ssor
MC1
L1 B1 B2 B3 FG
U
L2 V Motor
W
L3*
L1C SGDG-□□GT Digital
CN2 PG
L2C
Torque Amplifier
CN1-26 24V~12V
SV ON　3
24V~12V CN1-27
DB_OFF RY1 0
CN1-13 3.3ＫΩ CN1-34 ALM+

SV ON
RY1 /Ｓ-ＯＮ CN1-14 CN1-35 ALM-

ALM
3.3ＫΩ
DB OF F
CN1-7
R Y2 RUN+
/DBOFF CN1-15
CN1-10
run RUN-
CMD -IN CN1-3
Torque/ A/D
CN1-20
Force PA PAO
GND CN1-4 CN1-21
Reference /PAO
Encoder
CN1-22
PB PBO Divided
CN1-23
/PBO Output
CN1-24
PC
CN1-25
PCO
/PCO
SN75 ALS174 or sim ila r pr oduct
* For single-phase
applications, use terminals
L1 + L3 for the main
power connection.
FG
27
Notes:
28
3.1 Linear Motor Mounting
3. Setup
3.1 Linear Motor Mounting
CAUTION
• In the case of linear motors, various changes can occur according to the direction of the motor mounting
and the direction of the encoder mounting. Therefore, perform setup carefully.
Careless setup may result in injury.
■ Motor Mounting and Encoder Mounting

Mount so that the motor forward direction matches the encoder forward direction.
■ Setting the Linear Encoder Scale Pitch

Upon completing mounting and wiring, feed control power only, input (SW2) the correct
linear scale pitch used by each application. Alarm 0 (SW setting error) is output at the initial
power ON because the initial value is assumed to be “0”. This ceases occurring if the correct
value is set in SW2 and the power cycled.
3.2 Rotary Motor Mounting

The SGM□H servomotor can be mounted in both the horizontal or vertical direction.
However, mistaking the mounting direction or mounting in an inappropriate location may
shorten motor life or lead to unexpected accidents.
Correctly mount the motor according to the following cautionary items.
CAUTION
• Do not connect the servomotor directly to a
commercial power source. This will damage the
motor.
The servomotor will not run without a dedicated
digital torque amplifier.
29
Before Mounting
Important
The shaft end is treated with a rust-preventative agent. Before mounting the motor, wipe
off this rust-preventative agent with a cloth soaked in thinner.
When removing the rust-preventative agent, be sure that the thinner does not contact any
other parts of the servomotor.
Rust-
pre ventative
Agent
■ Storage Temperature
Store the servomotor within the temperature range below when storing without electrical
feed.
-20 ~ +60°C Temperature Range
■ Mounting Location
The SGM□H servomotor is intended for use indoors. Use in an environment meeting the
following conditions.
• Indoors, in a location free from corrosive or explosive gas.
• A location with good ventilation, with little dust, grime, or steam
• A location with an ambient temperature between 0~40°C
• A location with a relative humidity of 20%~80%, no condensation
• A location easy to inspect and clean
30
■ Alignment
Upon mating to the machine, make sure the motor shaft core and the machine shaft core
are coupled in a straight line. Mount the servomotor so that it falls within the alignment
accuracy in the figure below.
The maximum deviation at all four sides cannot
exceed 0.03mm (rotated with the coupling)
The maximum deviation at all four sides cannot

exceed 0.03mm (rotated with the coupling)
(1)Improper alignment can lead to vibration, which risks damaging the shaft coupling.
Important (2)When mounting the coupling, do not apply shock directly to the shaft. This may damage the encoder mounted
on the shaft end opposite the load.
■ Mounting Direction
The SGM□H servomotor can be mounted in either the horizontal or vertical directions.
■ Shaft Tolerance Ranges

Design machine systems so that the thrust loads and radial loads 1 applied to the
servomotor shaft during operation fall within the tolerances in Table 3.1.
The allowable radial loads shown in the table are the maximum loads that can be applied
to the end of the output shaft.
1. Thrust Load, Radial Load: Fr

Thrust Load (Fs): The shaft load applied parrallel to the shaft core.
Radial Load (Fr): Shaft load applied at a right angle to the shaft core.
Motor Fs
Shaft
31
Table 3.4: Allowable MRadial Load/Allowable Thrust Load for Servo Motors
Allowable Serial Allowable
LR
Motor Model Load Fr Thrust Load Fs Reference Diagram
［mm］］
［N(kgf)］］［N(kgf)］］
A3 68(7) 54(5.5)
A5 68(7) 54(5.5) 20
LR
01 78(8) 54(5.5)
SGMAH-
02 245(25) 74(7.5) Fr
25
04 245(25) 74(7.5) Fs
08 392(40) 147(7.5) 35
01 78(8) 49(5) 20
02 245(25) 68(7)
25
SGMPH- 04 245(25) 68(7)
08 392(40) 147(15)
35
15 490(50) 147(15)
05A □ A 490(50) 98(10)
SGMGH- 09A □ A 490(50) 98(10) 58
13A □ A 686 (70) 343(35)
10A 686(70) 196(20))
SGMSH- 45
15A 686(70) 196(20))
■ Oil and Water Countermeasures

It is possible to take protective measures for motor operation in areas where water or oil
may drip. However, use a motor with an oil seal attached when needed to set through to
the shaft section1 .
In addition, mount the motor with the connectors facing downward.
Through
Shaft Section
■ Cable Stress
Do not bend or stretch the power line.
In particular, be careful to wire the signal cable so that they are not subject to stress
because its core is very thin (0.2, 0.3mm).
1. Through Shaft Section

This refers to the gap where the shaft protrudes from the end of the motor.
32
■ Vibration Resistance
Mount the servomotor with the shaft positioned horizontally. The servomotor will
withstand the following levels of vibration on all three axes: front-to-back (X),
vertical (Y), and side-to-side (Z).
• SGMAH, SGMPH: 49m/s2 (5G)
• SGMSH, SGMGH, SGMDH, and SGMUH: 24.5m/s 2 (2.5G)
Front-to-back
Vertical
Horizontal shaft
Side-to-side Impact applied to the servomotor
3.2.1 Vibration Class
The vibration class for SGMH servomotors operating at rated speed is 15µm
(maximum).
Position for measuring vibration
33
3.3 Digital Torque Amplifier Installation

The SGDG digital torque amplifier is a base-mounted digital torque amplifier. Mount it
properly according to the following cautionary items as mistakes in the mounting method can
lead to failure of the unit.
■ Storage Conditions
Store the digital torque amplifier within the temperature range below when storing
without electrical feed.
Temperature Range: -20~ +85°C
LEGEND SGDG Digital Torque Amplifier
■ Mounting Conditions
Location
The following points should be kept in mind with regard to the mounting location.
Installation
Cautions on Mounting
Conditions
Design the control panel size, digital torque amplifier
Mounted in a Control intallation, and cooling method so that the ambient
Panel temperature of the digital torque amplifier does not exceed
55°C.
Suppress the temperature rise due to radiated heat and
Mounted Near a Heat- convection from the heat-generating object so that the
Generating Object ambient temperature of the digital torque amplifier does
not exceed 55°C.
Attach vibration-preventative brackets to the digital torque
Mounted Near a amplifier mounting surface so that the vibrations are not
Vibration Source communicated to the digital torque amplifier.
Take measures to prevent the influx of corrosive gas. The
Mounted in a Location
gass will have no immediate effect, but will lead to device
Exposed to Corrosive failures in the electronic components and contact-related
Gas devices.
34
Installation
Cautions on Mounting
Conditions
Do not install in areas with high temperature or humidity,
Others or where the atmosphere contains dust or iron particles.
Control Panel Environmental Conditions

• Digital Torque Amplifier Ambient Temperature: 0~55°C
• Humidity: 90% RH or less
• Vibration: 0.5G (4.9m/s 2)
• Do not allow freezing or condensation to occur.
• Use an ambient temperature of 45°C or less to maintain long-term reliability.
Mounting Direction
Mount in a vertical direction on a wall as shown in the figure below.
Cool the digital torque amplifier either with natural convection or a fan. Be sure to
maintain this direction.
Securely fix the digital torque amplifier to the mounting surface by using the mounting
holes at 2~4 locations (the number of holes will differ depending on capacity).
Mounting
Surface
Ventilation
Cooling
Mount the amplifier with sufficient peripheral space around the digital torque amplifier
consideration of the above figure so as to achieve sufficient cooling by either a fan or
natural convection.
35
Digital Torque AmplifierMounting Standards

Observe the standards for mounting into a control panel shown in the figure below,
including those cases where multiple digital torque amplifiers are installed in parrallel
within a control panel (hereafter referred to as a “parallel platform”).
Fan Fan
50mm or
more
50mm or
30mm or more 10mm or more more
Mount the digital torque amplifier so that the front side faces the operator.
Side-by-side Installation
When installing digital torque amplifier side by side as shown in the figure above, allow
at least 0.39in (10mm) between and at least 1.97in (50mm) above and below each digital
torque amplifier. Install cooling fans above the digital torque amplifiers to avoid
excessive temperature rise and to maintain even temeperature inside the control panel.
36
3.4 Switch Settings
3.4 Switch Settings

■ SW1 Function Selection Switch (dip switches)
Switch No. Function At OFF At ON Default Setting
Status After DB Stop Release DB after Continue DB after
1 ON
During Base Block motor stop motor stop
2 Torque Reference Filter No Yes ON
DC-Power Input AC-Power Input
3 Input Power Selection ON
Compatible Compatible
ON
Linear Scale Polarity B-phase progression: A-phase progression:
4 (enabled only when
Reversal U, V, W direction U, V, W direction
linear motor is used)
Regen Overload Alarm or
5 No Yes ON
Warning
Feedback Pulse
6 Reversed Not reversed ON
B-phase Reversal
Command Direction
7 Reversed Not reversed ON
Reversal
8 Not used ON
■ SW2 Linear Scale Pitch Setting (rotary switch)

Setting Linear Scale Pitch Setting Setting Linear Scale Pitch Setting
0* 0μm 8 Not used
1 2μm 9 Not used
2 4μm A Not used
3 20μm B Not used
4 40μm C Not used
5 800μm D Not used
6 1000μm E Not used
7 Not used F Not used
＊ The default setting is 0 (0μm).
37
3.4 Switch Settings
■ SW3 PG Divider Setting (rotary switch)
For a 13-bit Rotary Motor

Setting PG Divider Setting** Setting PG Divider Setting**
0* 8192 P/R 8 3000 P/R
1 8000 P/R 9 2500 P/R
2 7200 P/R A 2048 P/R
3 6000 P/R B 2000 P/R
4 5000 P/R C 1800 P/R
5 4096 P/R D 1600 P/R
6 4000 P/R E 1000 P/R
7 3600 P/R F Not used
＊ The default setting is 0 (2048× 4). ＊＊ 4 × at host controller
For a 17-bit Rotary Motor

Setting PG Divider Setting** Setting PG Divider Setting**
0* 65,536 P/R 8 30000 P/R
1 64,000 P/R 9 24000 P/R
2 60,000 P/R A 16000 P/R
3 50,000 P/R B 131,072 P/R***
4 40,000 P/R C 120,000 P/R***
5 36,000 P/R D 100,000 P/R***
6 32,768 P/R E 80,000 P/R***
7 32,000 P/R F Not used
＊ The default setting is 0 (16384× 4). ＊＊ 4× at host controller
＊＊＊ Overspeed alarm will activate at motor speeds of 2500rpm or higher.
For Linear Motors

Setting PG Divider Setting Setting PG Divider Setting
0* 1/20 8 1/32
1 1/256 9 1/16
2 1/250 A 1/10
3 1/200 B 1/8
4 1/128 C 1/5
5 1/100 D 1/4
6 1/64 E 1/2
7 1/40 F Not used
＊ The default setting is 0 (1/20).
38
3.5 Combinations
3.5 Combinations
Digital Torque amplifier and motor combinations are shown below.
■ Combinations with Rotary Motors
SGMAH
Digital Torque
Compatible Motor Models
Amplifier Model
SGDG-01GT SGMAH-A3B
SGMAH-A5B
SGMAH-A3A
SGMAH-A5A
SGMAH-01A
SGDG-04GT SGMAH-01B
SGMAH-02B
SGMAH-02A
SGMAH-04A
SGDG-10GT SGMAH-08A
SGMPH
Digital Torque
Amplifier Model
SGDG-01GT SGMPH-01A
SGDG-04GT SGMPH-01B
SGMPH-02B
SGMPH-02A
SGMPH-04A
SGDG-10GT SGMPH-08A
SGDG-15GT SGMPH-15A
SGMGH
Digital Torque
Amplifier Model
SGDG-10GT SGMGH-05 □ A
SGMGH-09 □ A
SGDG-15GT SGMGH-13 □ A
39
3.5 Combinations
SGMSH
Digital Torque
Amplifier Model
SGDG-10GT SGMSH-10 □ A
SGDG-15GT SGMSH-15 □ A
■ Linear Motor Combinations

Digital Torque
Linear Motor Models
Amplifier Model
SGDG-04GT SGLGW-40A140AP
SGLGW-40A253AP
SGLGW-40A365AP
SGLGW-60A140AP
SGLGW-60A253AP
SGLGW-60A365AP
SGLFW-20A090AP
SGLFW-20A120AP
SGLFW-35A120AP
SGLTW-20A170AP
SGDG-10GT SGLTW-20A320AP
SGLTW-35A170AP
SGLTW-35A320AP
SGLFW-35A230AP
SGLFW-50A200AP
SGDG-15GT SGLFW-50A380AP
SGLFW-1ZA200AP
■ Serial Conversion Unit and Applicable Motors

Serial Conversion Unit Model Serial Conversion Unit Model
Applicable Motors Applicable Motors
JZDP-A00 □ - □□□ JZDP-A00 □ - □□□
40
4.1 Torque/Force Control
4. Description of Functions
4.1 Torque/Force Control
This is the torque /force control-dedicated mode.
This control mode inputs the torque/force reference from CMD-IN (CN1-3 & CN1-4).
Amplifier
CMD-IN
CN1-3
SG CN1-4
4.2 Protection Sequence Design

This section describes the methods for integrating a protective sequence for safety purposes
using I/O signals from the digital torque amplifier.
Servo Alarm Output

D igital Torque Amplifier 24V Power
+24V 0V
Photocoupler
Photocoupler Output per CN 1-34 ALM+
Output MAX 50m A
Max. Usage voltage: DC30V CN 1-35 ALM-
Max. Usage Current: :DC50mA
The basic method for continuing alarm-related “output signals” is shown below.
Prepare an external 24V usage power source. No 24V power source is integrated in the digital
torque amplifier.
The photocoupler output signal is handled as follows:
Output → ALM+　CN1-34 Servo Alarm Output
Signal ground for servo alarm
Output → ALM- CN1-35
output
The output is “ON” when the digital torque amplifier detects an error.
41
Be sure to configure the external circuit so that the main power to the digital torque amplifier
goes OFF at alarm output.
CN1–34, 35 is “closed”,
ON State Normal State
CN1–34 is level “Low”
CN1–34, 35 is “open”,
OFF State Alarm State
CN1–34 is level “High”
■ Servo ON Input
Serial Input Signal: The basic connection method and for Servo ON (/S-ON) is displayed
below. This is used to forcibly stop the servomotor in a “non-powered” state.
24V Power Amplifier
+24V
+24VIN CN 1-13 3.3k Ω
Upper-Level
Device
5mA
S-O N CN1 -14
Ph otocou ple r
0
V
→ Input/S-ON　CN1-14
Input Servo ON
Switches the motor between a powered and a non-powered state.

Motor “Powered”
When ON Sends power to the motor. This is State
CN1-14 is the normal RUN state. (this is called Servo ON The motor runs
“L” level the 4state) according to the
input signals
Sets the motor to a “non-powered”
state. Operation is not possible (this Motor Non-Powered
When OFF
is the Servo OFF state). Do not State
CN1-14 is Servo OFF
perform Servo OFF while the motor Operation is not
“H” level
is running except during an possible
emergency stop.
Do not start/stop the motor by using the (/S-ON) signal. Always start/stop the motor with an
Important input command.
42
■ DB OFF Input
Sequence Input Signal: The basic connection and handling method for the (DB OFF)
signal is shown below. This is used to forcibly release the “DB stop state” during Servo
OFF from the upper-level device.
24V Power Amplifier
+24V +24VI N
C N1-1 3 3 .3 kΩ
Upper-Level
Device
5mA
DB-OFF C N1-1 5
Photoco upl er
0V
→ Input/S-ON　CN1-15
Input DB OFF
Switches the motor between a powered and a non-powered state.

When
DB Stop State
ONCN1-15 DB stop at Servo OFF DB ON
DB stop at Servo OFF
is “L” level
DB Stop Release
When
Releases the DB stop and goes to Release DB stop
OFFCN1-15 DB OFF
free run at Servo OFF according to an input
is “H” level
signal
■ RUN Signal Output

Photocoupler Output Signal: The basic connection method and handling method for the
“RUN” signal is shown below. The output signal displays the base block release.
24V Power
+24V 0V
Digital Torque Amplifier
Photocoupler Output per

Output CN1-7 RUN+
Max. Use Voltage: DC30V
Max. Output Current: CN1-10 RUN-
DC50mA
Output → / V-CMP　CN1-7 RUN Signal Output
CN1–7, 10 is “closed”
ON State Base Block Released
CN1–7 is level “L”
CN1–7, 10 is “open” CN1–
OFF State Base Block State
7 is level “H”
43
4.3 Encoder Signal Output

The output signal following division within the digital torque amplifier of the encoder output1
can be output to an external device.
Digital Torque Upper-Level

Amplifier Device
CN2 CN1
Encoder
Serial Data A-Phase
PG Division B-Phase
Circuit C-Phase
The output circuit is a line driver output. Connect in consideration of the following
circuit.
Digital Torque Upper-Level
Amplifier Device
Line Reciever
CN1- PAO R 2 3
A-Phase Ａ-Phase
20
Ｐ
CN1- *PAO 1
21
CN1- PBO R 6 5
B-Phase 22 B-Phase
Ｐ
CN1- *PBO 7
23
CN1- R 10 11
C-Phase PCO
24 C-Phase
Ｐ
CN1- *PCO 9
25
8 Ｃ 16 Choke
Coil
OV +5
+5
V
+ V
CN1-1 -
0V
Smoothing
OV
Co nne cto r Sh ell Shield Wire Capac itor
Ｐ: Shows a twist-pair wire. Applied Line Reciever: TI SN75175 or

MC3486-equivalent
Ｒ (Termination Resistance): 220~470Ω

Ｃ (Decoupling Capacitor) : 0.1μF
1. After Division: This means the output converted to the set pulse ratio based on the pulse data from the
encoder mounted on the motor. The unit here is “No. of Pulses/Rotation”.
44
■ I/O Signals
The details on the output signal are as follows:
Output → PAO CN1-20 Encoder Output A-phase
Output → *PAO CN1-21 Encoder Output /A-phase
Output → PBO CN1-22 Encoder Output B-phase
Output → *PBO CN1-23 Encoder Output /B-phase
Output → PCO CN1-24 Encoder Output C-phase
Output → *PCO　
　CN1–25 Encoder Output /C-phase
The divided encoder signal is output.

The division ratio is set in the following switches.
Encoder Division Ratio
SW3
Setting
■ Output Phase Form

In Forward Operation 90゜ In Reverse Operation
90゜
A-Phase A -Phase
B-Phase B -Phase
C-Phase C-Phase
t t
Output →　SG 　CN1–2 Signal Ground
Signal Ground: Connect to “0V” on the upper-level device.
45
■ PG Divider Setting
Set the pulse division ratio by the following switches.
Delivery
Setting Range
Setting
PG Divider Unit
SW3 16,000~131,072 (Rotary 17-bit) 65,536
Setting P/R
1000~8192 (Rotary 13-bit) 8192
1/256~1/2 (Linear Motor) 1/20
Set the number of output pulses output by the encoder output signals (PAO, *PAO, PBO,
*PBO).
Output Terminals
PAO(CN1-20)
Amplifier *PAO(CN1-21)
Servo Motor PBO(CN1-22)
Encoder *PBO(CN1-23)
Divider A-Phase
PG Output
B-Phase
Serial Data
This divides the pulses from the motor encoder (PG) by the number of pulses set there,
then outputs it.
The setting value is the number of output pulses per motor rotation. Set this to match the
command unit of the machine controller.
The setting range differs according to the encoder used.
46
4.4 Analog Monitor
4.4 Analog Monitor

The following signals can be monitored in the analog voltage form.
1CN Pin No. Signal Name Content
Analog Monitor 1 Motor speed
28
: 1V/1000r/min or 1V/1000mm/sec
29 Analog Monitor 2 Torque = 5V/Max. Torque
The analog monitor output voltage is 8VDC (Max.). The output voltage will invert if it
exceeds 8VDC.
4.5 Regenerative Resistor Selection

When the servomotor is operated in elec trical generator mode, the servo amplfier will absorb
electrical power. This is called regnerative power. Although the regenerative power is
absorbed by charging the smoothing capacitor of the digital torque amplifier, the regenerative
power will be further consumed by the regen resistor if the chargeable energy limit of the
capacitor is exceeded.
The servomotor is operated in the regen (electrical generator) mode in the following
situations:
• Deceleration to stop time during acc eleration/deceleration operation
• Vertical axis load
• Continuous operation where the servomotor contines rotating from the load side
(overhauling load)
The capacity of the regenerative resistor integrated within thedigital torque amplifier is
designed for short-term operation only, such as the deceleration to stop period. Operation is
not possible with an overhauling load.
Install an external regen resistor if the regen power exceeds the processing capability of the
digital torque amplifier. The specifications of regen resistors integrated in digital torque
amplifiers and the regen power they can process (average) are shown below.
Integrated Regen Resistor Regen Power Minimum
Applied Digital Torque Specifications Processed by Total
Amplifier Integrated Resistance
Resistance (Ω) Capacity (W) Resistor (W) (Ω)
SGDG-01GT/-04GT －－－ 40
SGDG-10GT 50 60 12 40
SGDG-15GT 30 70 14 20
＊ The regen capacity (average) which can be processed is a 20% rating of the regenerative resistor capacity
integrated within the digital torque amplifier.
When installing an external regen resistor, make the resistance the same as that of the resistor
integrated within the digital torque amplifier.
When using several resistors with small resistance combined in a group to increase the
capacity (W) of the regen resistor, select resistors so that the value including the resistance
error is equal to or greater than the “minimum allowable resistance” in the above table.
47
4.5 Regenerative Resistor Selection
■ External Regen Resistors
(1) If the power resistor is used at the rated load rate, resistor temperatures will reach 200°C~300°C. Be sure to
Important derate before using. Check with the manufacturer for the load characteristics of the resistor. Use at a load rating
of 20% or less when using natural cooling (natural convection cooling), and at 50% or less when forced air
cooling is used.
(2) For safety reasons, we recommend the use of resistors with thermostatic switches.
■ Connecting the Regen Resistor

The connection method for the regen resistor is shown below.
■ For Digital Torque Amplifiers of 400W Capacity or Less

Connect the regen resistor between terminals B1-B2 on the digital torque amplifier.
Amplifier
Regen Resistor
B1
B2
* The regen resistor is provided

by the customer.
■ For Digital Torque Amplifiers of 500W Capacity or More

Open terminals B2-B3 on the digital torque amplifier (remove the wire), and connect the
regen resistor between terminals B1-B2.
Amplifier
Regen Resistor
B1
B2
B3
Be sure to remove the lead wire
between B2-B3.
* The regen reistor is supplied

by the customer
The regen resistor reaches high temperatures. Use wires with high-temperature insulation,
Important
and make sure the wires do not come into contact with the regen resistor.
■Calculating Regen Energy

For the procedure to calculate regen resistor capacity, please refer to Chapter 5 of the
Sigma II Series Servo System User’s Manual (Doc.# YEA-S800-32.2x).
48
5.1 Motor Inspection
5. Servo System Maintenance/

Inspection
5.1 Motor Inspection
The procedures for simple daily maintenance of the servomotor are shown in Table 5.1.
Because AC servomotors are brushless, simple daily inspection is sufficient. The inspection
periods in the table are standard scales. Determine the usage conditions and environment, and
then decide an appropriate inspection period.
Do not dissassemble the servomotor for maintenance/inspection. Contact your Yaskawa

Important representative or sales office if the servomotor is to be disassembled.
Table 5.1: Servomotor Inspection

Inspection Inspection Inspection/Work
Notes
Item Period Content
Check for The level should not be
Daily Inspect by touch or hearing.
vibration or noise greater than normal.
External According to soiling
Clean with cloth or air. －
Inspection conditions
Changing the oil Once every 5,000 Remove from machine and Only for motors with oil
seal hours minimum replace. seals.
Every 20,000 hours The customer should not
Comprehensive Contact your Yaskawa
or 5 years, disassemble/clean the
Inspection service department.
minimum servomotor.
49
5.2 Digital Torque Amplifier Inspection
5.2 Digital Torque Amplifier Inspection

Digital torque amplifier inspection is summarized in the table below. Although there is no
need for daily inspection, perform inspections at least once per year.
Table 5.2: Digital Torque Amplifier Inspection
Inspection Inspection Measures Taken at
Inspection Content
Item Period Error
Unit, Board Once per year There should be no grime,
Clean with air or cloth.
Cleaning minimum dust, or oil on the unit.
There should be no
Once per year looseness in the terminal
Loose Screws Tighten
minimum block and connector
mounting screws.
There should be no changes
Component Fault Once per year
in coloration due to heat, Consult Yaskawa.
in Unit or Board minimum
damage, or wire breakage.
■ Component Replacement Timeline

The components in the table below are subject to mechanical wear or degradation over
time. Inspect these periodically for purposes of preventative maintenance.
Digital torque amplifiers overhauled by Yaskawa are shipped with their system switches
returned to their factory default settings. Be sure to verify these switches before
operating.
Table 5.3: Periodic Inspection of Components
Standard
Component Name Replacement Replacement Method, Other
Period
Cooling Fan 4 ~ 5 Years Replace with a new item.
Replace with a new item. (determine by
Smoothing Capacitor 7 ~ 8 Years
inspection)
Relays ― Determine by inspection
Fuses 10 years Replace with a new item.
Discharge Capacitor on Replace with a new board. (determine
5 years
Printed Circuit Board by inspection)
■ Use Conditions
• Ambient Temperature: Yearly average 30 °C
• Load Ratio: 80% or less
• Operation Rate: 20 hours or less per day
50
5.3 Alarms
5.3 Alarms
POWER ON: Green LED turns ON at control power ON.
CHARGE LED: Red LED turns ON at main circuit power ON.
■ 7-Segment LED
Base Block
Normal
Status
Servo ON
■ Alarm List
Alarm
Alarm Name Content
Display
SW2, SW3 are not set during linear motor

Switch Setting Error
combination
Overcurrent Overcurrent flowed to IGBT
・Regen resistor disconnection

・Regen transistor short
Regen Circuit Error
The regen energy exceeds the capacity of
the regen resistor*#.
Overvoltage The main circuit voltage exceeds 420V*.
Detected when the motor speed exceeds the

Overspeed
maximum speed*.
Undervoltage The main circuit voltage is below 70V*.
Operation for several seconds or tens of

seconds at a torque/force greatly in excess of
Overload the rating*#.
Continuous operation above the rated
torque/force*.
51
5.3 Alarms
Alarm
Alarm Name Content
Display
Communication error between encoder and
digital torque amplifier.
Encoder
Communication between the encoder and
Communication Error
digital torque amplifier failed three times in
succession.
Runaway Detection Motor runaway*.
Checksum error in EEPROM within

encoder
Error in the number of pulses in encoder
Encoder Failure rotation
Error in EEPROM within encoder
Error in communication data between
encoder and digital torque amplifier.
DC input with AC input settings for main
circuit power or AC input with DC input
Main Circuit Power settings.
Error
Main circuit power was frequently tuned
ON/OFF*.
Improper combination of motor and digital
torque amplifier capacities.
Combination Error
Improper motor combination.
Failure of A/D converter used in command

Digital Torque input
Amplifier Fault
Servo amplifier system error
Linear Motor Scale Polarity setting of the linear motor scale A,

Polarity Error B-phases is reversed.
＊ Reset at S–ON signal ON.
# LED will blink at warning before alarm.
52
Appendix A: Host Controller Connection Examples
Appendix A:Host Controller Connection Examples

This appendix provides examples of SGDG digital torque amplifier connection to typical host
controllers. Please refer to the manuals of the host controllers for more details before actually
connecting to them.
A.1 Connecting the Galil IMC-1900/2900

Legend - Galil, Minimum Servo Interface
SGDG, CN1 IMC-1900 / 2900

CMD-IN MOCMD n
3
P*
GND GND
4
PAO +MA n
20
P*
21 PAO -MA n
22 PBO +MB n
P*
23 PBO -MB n
PCO +IN n
24
P*
25 PCO -IN n
26 SV ON5 AMPEN n
P*
33 GND GND
CASE
P* = Twisted Pair
n = Axis Designation, X, Y, Z or W
Caution:
Galil motion controllers allow to reverse the loop and encoder polarity with the MT and
CE commands. Check applicable Galil product manuals for the appropriate procedure on
prope r loop and encoder phasing. Incorrect phasing may cause the motor to "run
away!"
53
A.2 Connecting the Delta Tau PMAC2

Legend - Delta Tau PMAC2, Minimum Servo Interface
SGDG, CN1 ACC - 8E

3 CMD-IN DACnA+
TBx - 1
P*
4 GND AGND
TBx - 3
20 PAO CHAn+
TBy - 1
P*
21 PAO CHAn-
TBy - 2
22 PBO CHBn+
TBy - 3
P*
23 PBO CHBn-
TBy - 4
24 PCO CHCn+
TBy - 5
P*
25 PCO CHCn-
TBy - 6
33 GND GND TBy - 8
14 /S-ON AMP_ENAn+
TBx - 7
13 +24V AMP_ENAn-
TBx - 8
24V Power Supply
CASE
P* = Twisted Pair
n = Axis Designation: 1 or 2
when n=1, x=5 and y=2
when n=2, x=7 and y=3
Note:
Jumper pin 1 to 2 on E1 to power ACC-8E digital 5V circuitry from PMAC2 through flat
cable on JMACH port.
Jumper pin1 to 2 on E4 (axis n=1) and on E7 (axis n=2) for normally open relay contact
between AMP_ENAn+ an AMP_ENAn-.
54
A.3 Connection the MEI PCX/DSP

Legend - MEI PCX/DSP, Minimum Servo Interface
SGDG, CN1
3 CMD-IN +/-10V Analog
Out n
P*
4 GND AGND n
20 PAO Encoder A+ n
P*
21 PAO Encoder A- n
22 PBO Encoder B+ n
P*
23 PBO Encoder B- n
PCO Enc Index+ n

24
P*
25 PCO Enc Index- n
26 SV ON5 Amp Enable

Out n
P*
33 GND GND n
CASE
P* = Twisted Pair
n = Axis Designation, 0, 1, 2...
Signals may be from different connectors on MEI controller

Consult MEI DSP Series Motion Controller Installation Guide for details.
55
A.4 Connection the Acroloop ACR-8010

Legend - Acroloop (ACR-8010), Minimum Servo Interface
SGDG, CN1
CMD-IN ASIG-x
3
Torque Re ferenc e shou ld be
P* mapped to one of these analog
GND AGND-x
4 ou tp uts
20 PAO CHAn
P*
21 PAO CHAn'
22 PBO CHBn
P*
23 PBO CHBn'
PCO MRKn
24
P*
PCO MRKn'
25
26 SV ON5 OUT -y Se rvo on should be mapped

to one of the se digital
P* outpu ts
33 GND AGND
CASE
P* = Twisted Pair
n = Axis Designation, 0, 1, 2...
x = Analog output number
y = Digital output number
En coder typ e is Differential Line Driver (+5 Volt Outputs) so Pu llups should be removed
En coders 0 -3 are on P1A conn ector
En coders 4 -7 are on P1B con nector
ASIG-0 an d AGND-0 through ASIG- 7 and GND- 7 are on P2 connector
AGND is on P2 conne ctor
OUT-32 through OUT-63 are on P3 conn ector
56
Appendix B: Installation Conditions for EMC Directives
Appendix B:Installation Conditions for EMC Directives

The following conditions must be satisfied to adapt a combination SGM□H servomotor and an
SGDG digital torque amplifier to EMC directives (EN55011-2, and EN61000-6-2).
■ EMC Installation Conditions

This section describes the installation conditions that satisfy EMC guidelies for each
model of the SGDG digital torque amplifier. The conditions required for standard type
(base mounted) digital torque amplifiers are described.
This section describes the EMC installation conditions satisfied under test conditions
prepared by Yaskawa. The actual EMC level may differ depending on actual system
configuration, wiring, and other conditions.
57
58

SGDG-01GT
SGDG-04GT
Earth Plate/Shield Box
SGDG -04GT
Power supply
Noise
Clamp
AC200V L1,L2
④ Filter
Single phase L1C,L2C
Clamp
Core
U,V,W
PE ② Motor
Clamp
FG
Core
Core
2m CN2 Encoder
③
CN1 5m
Core
Symbol Name Specification
①
① Controller cable Shield cable (2m)
Clamp
② Motor cable Shield cable (5m)
Controller ③ Encoder cable Shield cable (5m)
④ AC Line cable Shield cable (2m)
Clamps : Fix and ground the cable shield using a piece of conductive metal.
SGDG-10GT
SGDG-15GT
Earth Plate/Shield Box
Power supply SGDG -15GT

Clamp
Noise
AC200V L1,L2,L3
④ Filter
3 phase
L1C,L2C
Clamp
Core
U,V,W
PE ② Motor

Clamp
Core
Core
FG
2m CN2 Encoder
③
CN1 5m
Symbol Name Specification

①
① Controller cable Shield cable (2m)
② Motor cable Shield cable (5m)
Controller ③ Encoder cable Shield cable (5m)
④ AC Line cable Shield cable (2m)
Clamps : Fix and ground the cable shield using a piece of conductive metal.
59
■ Cable Core and Cable Clamp

■ The Cable Core
Attach the core on the cable as shown below:
Cable Model ESD-SR-25 Note: The diagram shows two turns of the cable
Quantity 1 Cable
Turn 2
Manufacturer Tokin Corp. Core
The table below shows the cable and position where the core is attached.
Cable Name Mounting Position of the Core
Near the controller and digital torque ampli-
Controller Cable
fier.
Near the digital torque amplifier and the ser-
Servomotor Cable
vomotor.
Near the digital torque amplifier and the ser-
Encoder Cable
vomotor.
■ Cable Clamp
The table below shows the cable shield using a piece of conductive metal.
<Example of Cable Clamp>
Cable
Shi eld (Cabl e sheath stripped)
Fix and ground the cable shield

using a piece of conductive metal
Clamp
Remove paint on mounting surface
of ground plate
60
■ Noise Filter for Brake Power Supply

FN2070-6/07 (Made by Schaffner) for servomotors of 0.4kW or less.
■ Cable Specifications
Shielded cables should be used for the following cables:
AC power input line cable (between the power supply and the noise filter)
Servo motor cable (between the digital torque amplifier and the servomotor)
Encoder cable (between the digital torque amplifier and the servomotor)
Controller cable (between the digital torque amplifier and the controller)
■ Recommended Ferrite Cores

Cable Name Ferrite Cores Manufacturer
Controller Cable
ESD-SR-25 Tokin
Encoder Cable
400W or lower ESD-SR-25 Tokin
Servo Motor Cable
1kW or higher PC40T90×13.5×74 TDK
■ Shielded Box
A shielded box, a closed metallic enclosure, should be used for shielding electromagnetic
interference. The structure of the box should allow the main body, door, cooling unit, etc., to
be attached to the ground. The box opening should be as small as possible.
61
Notes:
62
Index
A Cooling Fan Replacement .......................50
Replacement .......................50
Acroloop ACR-8010 .......... 56
Core-less Type G
Alarms Magnet Track ........................2
7-Segment LED ..................51 Galil IMC-1900/2900 .........53
Analog Monitor ................... 47 D
I
Delta Tau PMAC2 ..............54
B Input Circuits
Digital Torque Amplifier Command ............................20
Brake Power Amplifier Fault ...................52 Sequence .............................20
Noise Filter .........................61 Component Replacement ....50
Cooling ...............................35 Input Signals
Inspection ............................50 Connection ..........................16
C Cleaning .......................50 DB OFF ..............................43
Component Fault .........50 Functions .............................18
Cable ....................................... 61 Names .................................18
Ferrite Cores .......................61 Screws .........................50
Installation ..........................34 Servo ON ............................42
Cable Clamp ......................... 60 Model Number ......................5
Cable Core Mounting Direction ............35 L
Attachment .........................60 Mounting Location .............34
Mounting Standards ............36 Linear Motor Model
Cables Power Loss .........................13 F-Type Iron Core ..................4
Specifications .....................24 Storage ................................34 Magnet Track ........................2
Use Conditions ...................50 T-Type Iron Core ..................3
Capacity
SGDG-04GT .........................5 Discharge Capacitor Linear Motors
SGDG-10GT .........................5 Replacement .......................50 Encoder
SGDG-15GT .........................5 Scale Pitch ...................29
Mounting .............................29
Combination E Encoder ........................29
Linear Motor .......................40
EMC Directives ...................57 Motor ...........................29
Serial Conversion Unit .......40
SGMSH ..............................40 SGDG-01GT, 04GT ...........58 Liner Motor Model
SGDG-10GT, 15GT ...........59 Core-less Type ......................2
Combination Error .............. 52
Encoder Communication Error
Combinations
SGMAH ..............................39
.....................................................52 M
SGMGH ..............................39 Encoder Failure ....................52 Main Circuit
SGMPH ..............................39 Functions ...............................9
Encoder Signal
Connection Output .................................44 Terminal Names ....................9
Examples Main Circuit Power Error .52
3-Phase Power ............. 27
Encoder Signals
Single Phase ................ 26 I/O Signals ..........................45 MEI PCX/DSP .....................55
Output Phase Form .............45
Connector PG Divider ..........................46 Model
Encoder Serial Converter Unit ............6
Terminal Array ............ 23
F Model Number .......................1
Specification .......................17
Linear Motor .........................2
Terminal Array ...................17 F-Type Iron Core Rotary Motor ........................1
Control Panel Magnet Track ........................4
Environment .......................35 Fuses
63
O Shaft Tolerance ...................31 13-bit Rotary ................38
Vibration Class ...................33 17-bit Rotary ................38
Oil Seals ................................. 32 Vibration Resistance ...........33 Linear Motor ................38
SGMAH .......................33 PG Divider Setting ..............38
Output Circuits ..................... 21 SGMDH .......................33
SGMGH .......................33
Switch Setting Error ...........51
Output Signals
RUN ....................................43 SGMPH .......................33 Switch Settings .....................37
SGMSH .......................33
Overcurrent ........................... 51 SGMUH .......................33
Overload ................................ 51 T
Runaway ................................52
Overspeed .............................. 51 T-Type Iron Core
Magnet Track ........................3
Overvoltage ........................... 51 S
Terminal Block
Scale Polarity Error ............52 Connection ..........................14
P Serial Converter Torque Control
Peripherals ............................. 24 Applied Motor ......................7 Description ..........................41
JZDP-A003 ...........................6
Power Line JZDP-A004 ...........................6
Size .....................................13 JZDP-A005 ...........................6 U
Stripping .............................14 JZDP-A006 ...........................6
Terminal Processing ...........14 JZDP-A008 ...........................6
Undervoltage ........................51
Power ON Sequence .......... 13 Servo Alarm
Output .................................41 W
Protection Sequence
Design .................................41 Servomotor Wiring .......................................9
Inspection ............................49 Encoder ...............................22
Comprehensive ............49 Main Circuit ..........................9
R External .......................49 Example .......................12
Noise ............................49 Terminal Block ............13
Regen Circuit Error ............ 51
Oil Seal ........................49
Regenerative Resistor Vibration ......................49
Selection .............................47 Maximum Capacity ..............5
Vibration Resistance and Class
Regenerative Resistor Selec-
................................33
tion ........................................... 47
SGDG-01GT ...........................5
Regenerative Resistors
-500W Capacity Amps .......48 SGLTW -35A .........................3
500W+ Capacity Amps ......48
SGLTW -80A .........................3
Connecting ..........................48
Energy Calculation .............48 SGLTW-20A ..........................3
External ...............................48
SGLTW-40A ..........................3
Relays
Replacement .......................50 Smoothing Capacitor
Replacement .......................50
Rotary Motor
Mounting ............................29 Specifications .......................61
Rotary Motors Storage Temperature ..........30
Alignment ...........................31 Switch Setting
Mounting Function Selection ..............37
Direction ...................... 31 Linear Scale Pitch ...............37
Location ....................... 30 PG Divider
64
YASKAWA ELECTRIC AMERICA, INC.
Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: (847) 887-7000 Fax: (847) 887-7310 Internet: http://www.yaskawa.com
MOTOMAN INC.
805 Liberty Lane, West Carrollton, OH 45449, U.S.A.
Phone: (937) 847-6200 Fax: (937) 847-6277 Internet: http://www.motoman.com
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan
Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp
YASKAWA ELETRICO DO BRASIL COMERCIO LTDA.
Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000
Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 Internet: http://www.yaskawa.com.br
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone: 49-6196-569-300 Fax: 49-6196-888-301 Internet: http://www.yaskawa.de
MOTOMAN ROBOTICS AB
Box 504 S38525, Torsas, Sweden
Phone: 46-486-48800 Fax: 46-486-41410 Internet: http://www.motoman.se
MOTOMAN ROBOTEC GmbH
Kammerfeldstraβe 1, 85391 Allershausen, Germany
Phone: 49-8166-900 Fax: 49-8166-9039 Internet: http://www.motoman.de
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom
Phone: 44-12-3673-5000 Fax: 44-12-3645-8182 Internet: http://www.yaskawa.co.uk
YASKAWA ELECTRIC KOREA CORPORATION
Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea
Phone: 82-2-776-7844 Fax: 82-2-753-2639
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, SINGAPORE
Phone: 65-282-3003 Fax: 65-289-3003
TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION)
10F 146 Sung Chiang Road, Taipei, Taiwan
Phone: 886-2-2563-0010 Fax: 886-2-2567-4677
YASKAWA JASON (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone: 852-2803-2385 Fax: 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club,
21 Jianguomanwai Avenue, Beijing 100020, China
Phone: 86-10-6532-1850 Fax: 86-10-6532-1851
SHANGHAI OFFICE
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6553-6600 Fax: 86-21-6531-4242
SHANGHAI YASKAWA-TONJI M & E CO., LTD.
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6533-2828 Fax: 86-21-6553-6677 Internet: http://www.yaskawa-tongji.com
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road, Haidian, Beijing 100083 China
Phone: 86-10-6232-9943 Fax: 86-10-6234-5002
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic & Technological Development Area,
Beijing 100076 China
Phone: 86-10-6788-0551 Fax: 86-10-6788-2878
YEA, TAICHUNG OFFICE IN TAIWAIN
B1, 6F, No.51, Section 2, Kung-Yi Road, Taichung City, Taiwan, R.O.C.
Phone: 886-4-2320-2227 Fax:886-4-2320-2239
Yaskawa Electric America, Inc., October 2001 YEA-SIA-LGD-1.2C Printed In U.S.A.

Legend - User's Manual Rev. C B&W

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LEGEND Digital Torque Amplifier

SGDG User’s Manual

Mis-operation may result in a hazardous condition with the possibility of death or

Mis-operation may result in a hazardous condition with the possibility of serious or

Furthermore, the items annotated with a CAUTION may result in serious

Under no circumstances should any YASKAWA product be incorporated into

YASKAWA offers an express warranty only as to the quality of its products in

This shows programming, operation examples, etc.

■ Inspection Upon Receipt of Product

Figure A: Attachment Position of Warning Label and Ground Mark

1. Interpretation of Model Number ......................................................1

4. Description of Functions ...............................................................41

5. Servo System Maintenance/Inspection ........................................49

Appendix A: Host Controller Connection Examples ....................53

Appendix B: Installation Conditions for EMC Directives .............57

1. Interpretation of Model Number

① Motor Capacity (kW)

*1. 100V is only for use with SGMAH, SGMPH

1.2 Linear Motor Type

Type Magnet Track Length

1.3 Core-less Type

Max. Cont. External Dimensions (mm)

1.4 T-Type Iron Core

Type: SGLTW-20A □□□ A(P),

Type: SGLTW-40A □□□ A(P),

Max. Cont. External Dimensions (mm)

1.5 F-Type Iron Core

Max. Cont. External Dimensions (mm)

1.6 Digital Torque Amplifier

Maximum Capacity of Applied Motor

1.7 Serial Converter Unit

Convers ion unit type

Compatible Motor Numbers

Serial Converter Unit Type Model Classifications

Serial Converter Units and Applied Motors

001 SGLGW-40A140A(P) 013 SGLTW-20A460A(P)

■ Main Circuit Terminal Names and Functions

■ Example of Typical Main Circuit Wiring

Digital Torque Amplifier

Figure A Main Circuit Wiring Example

■ Power ON Sequence Design

Servo Al arm (ALM) Ou tp ut Si gn al

■ Power Line Size and Peripheral Devices

■ Digital Torque Amplifier Power Loss

Single-phase 0.10 SGDG–01GT 0.91 6.7 – 13 19.7

■ Main Circuit Terminal Block Wiring Method

Servo amplifiers with capacities of 1.5kW or less consist of a connector-type terminal

■ Power Terminal Processing

■ Peripheral Device Types and Capacities

Main Power Supply MCCB or Recommended

＊ The FN □□□□ noise filter is manufactured by Schaffner Corp.

2.2 Input Signals

■ Connector (CN1) Terminal Array List

CN1 Terminal Layout

1 --- --- 19 GND GND

Note 1 Do not use empty terminals for relays.

■ I/O Signal Names and Their Functions

Output Signals (Continued)

Signal Name Pin No. Function

Output → / V-CMP　CN1-7 RUN Signal Output

Output →　SG 　CN1–2 Signal Ground