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High Performance Compact Inverter

User's Manual
Copyright © 2005 Fuji Electric FA Components & Systems Co., Ltd.
All rights reserved.
No part of this publication may be reproduced or copied without prior written permission from Fuji Electric
FA Components & Systems Co., Ltd.
All products and company names mentioned in this manual are trademarks or registered trademarks of their
respective holders.
The information contained herein is subject to change without prior notice for improvement.
Preface
This manual provides all the information on the FRENIC-Multi series of inverters including its operating
procedure, operation modes, and selection of peripheral equipment. Carefully read this manual for proper use.
Incorrect handling of the inverter may prevent the inverter and/or related equipment from operating correctly,
shorten their lives, or cause problems.
The table below lists the other materials related to the use of the FRENIC-Multi. Read them in conjunction
with this manual as necessary.

Name Material No. Description

Product scope, features, specifications, external


Catalog MEH652
drawings, and options of the product
Acceptance inspection, mounting & wiring of the
inverter, operation using the keypad, running the motor
Instruction Manual INR-SI47-1094-E
for a test, troubleshooting, and maintenance and
inspection

The materials are subject to change without notice. Be sure to obtain the latest editions for use.

i
Japanese Guideline for Suppressing Harmonics by Customers Receiving
High Voltage or Special High Voltage
Refer to this manual, Appendix B for details on this guideline.

Safety precautions
Read this manual and the FRENIC-Multi Instruction Manual (INR-SI47-1094-E) thoroughly before
proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you
have sound knowledge of the product and familiarize yourself with all safety information and precautions
before proceeding to operate the inverter.
Safety precautions are classified into the following two categories in this manual.

Failure to heed the information indicated by this symbol may lead to


dangerous conditions, possibly resulting in death or serious bodily injuries.

Failure to heed the information indicated by this symbol may lead to


dangerous conditions, possibly resulting in minor or light bodily injuries
and/or substantial property damage.

Failure to heed the information contained under the CAUTION title can also result in serious consequences.
These safety precautions are of utmost importance and must be observed at all times.

This product is not designed for use in appliances and machinery on which lives depend. Consult your Fuji
Electric representative before considering the FRENIC-Multi series of inverters for equipment and
machinery related to nuclear power control, aerospace uses, medical uses or transportation. When the
product is to be used with any machinery or equipment on which lives depend or with machinery or
equipment which could cause serious loss or damage should this product malfunction or fail, ensure that
appropriate safety devices and/or equipment are installed.

ii
„ Precautions for Use
When driving a 400 V general-purpose motor with an inverter using
Driving a 400 V extremely long wires, damage to the insulation of the motor may occur. Use
general-purpose an output circuit filter (OFL) if necessary after checking with the motor
motor manufacturer. Fuji motors do not require the use of output circuit filters
because of their reinforced insulation.
When the inverter is used to run a general-purpose motor, the temperature
of the motor becomes higher than when it is operated using a commercial
Torque
power supply. In the low-speed range, the cooling effect will be weakened,
characteristics and
so decrease the output torque of the motor. If constant torque is required in
temperature rise
the low-speed range, use a Fuji inverter motor or a motor equipped with an
In running externally powered ventilating fan.
general-
purpose When an inverter-driven motor is mounted to a machine, resonance may be
motors caused by the natural frequencies of the machine system.
Note that operation of a 2-pole motor at 60 Hz or higher may cause
Vibration abnormal vibration.
* The use of a rubber coupling or vibration-proof rubber is recommended.
* Use the inverter's jump frequency control feature to skip the resonance
frequency zone(s).
When an inverter is used with a general-purpose motor, the motor noise
level is higher than that with a commercial power supply. To reduce noise,
Noise raise carrier frequency of the inverter. Operation at 60 Hz or higher can also
result in higher level of wind roaring sound.
If the set frequency is set to 120 Hz or more to drive a high-speed motor,
High-speed
test-run the combination of the inverter and motor beforehand to check for
motors safe operation.

Explosion-proof When driving an explosion-proof motor with an inverter, use a combination


motors of a motor and an inverter that has been approved in advance.

These motors have a higher rated current than general-purpose motors.


Select an inverter whose rated output current is higher than that of the
Submersible motor.
motors and pumps These motors differ from general-purpose motors in thermal characteristics.
Set a low value in the thermal time constant of the motor when setting the
In running electronic thermal overcurrent protection (for motor).
special
motors For motors equipped with parallel-connected brakes, their power supply for
brake must be supplied from the inverter’s primary circuit. If the power
Brake motors supply for brake is connected to the inverter's output circuit by mistake, the
brake will not work.
Do not use inverters for driving motors with series-connected brake coils.
If the power transmission mechanism uses an oil-lubricated gearbox or
Geared motors speed changer/reducer, then continuous motor operation at low speed may
cause poor lubrication. Avoid such operation.
Synchronous It is necessary to take special measures suitable for this motor type. Contact
motors your Fuji Electric representative for details.
Single-phase Single-phase motors are not suitable for inverter-driven variable speed
motors operation. Use three-phase motors.

iii
Use the inverter within the ambient temperature range from -10 to +50°C.
The heat sink and braking resistor of the inverter may become hot under
Environ- certain operating conditions, so install the inverter on nonflammable
Installation material such as metal.
mental
location
conditions Ensure that the installation location meets the environmental conditions
specified in Chapter 8, Section 8.4 "Operating Environment and Storage
Environment."
Install a recommended molded case circuit breaker (MCCB) or
Installing an residual-current-operated protective device (RCD)/earth leakage circuit
MCCB or breaker (ELCB) (with overcurrent protection) in the primary circuit of each
RCD/ELCB inverter to protect the wiring. Ensure that the circuit breaker capacity is
equivalent to or lower than the recommended capacity.
If a magnetic contactor (MC) is installed in the inverter's output (secondary)
circuit for switching the motor to commercial power or for any other
Installing an MC purpose, ensure that both the inverter and the motor are completely stopped
in the secondary before you turn the MC on or off.
circuit
Remove a surge killer integrated with the magnetic contactor in the
inverter's output (secondary) circuit.
Do not turn the magnetic contactor (MC) in the primary circuit on or off
Installing an MC more than once an hour as an inverter failure may result.
in the primary
circuit If frequent starts or stops are required during motor operation, use terminal
[FWD]/[REV] signals or the RUN/STOP key.
The electronic thermal feature of the inverter can protect the motor. The
operation level and the motor type (general-purpose motor, inverter motor)
should be set. For high-speed motors or water-cooled motors, set a small
value for the thermal time constant.
Protecting the
Combina- motor If you connect the motor thermal relay to the motor with a long wire, a
tion with high-frequency current may flow into the wiring stray capacitance. This
peripheral may cause the thermal relay to trip at a current lower than the set value. If
devices this happens, lower the carrier frequency or use the output circuit filter
(OFL).
Discontinuance of Do not connect power-factor correcting capacitors to the inverter’s primary
power-factor circuit. (Use the DC reactor to improve the inverter power factor.) Do not
correcting use power-factor correcting capacitors in the inverter’s output (secondary)
capacitor circuit. An overcurrent trip will occur, disabling motor operation.
Discontinuance of
Do not connect a surge killer to the inverter's output (secondary) circuit.
surge killer
Use of a filter and shielded wires is typically recommended to satisfy EMC
Directive.
Reducing noise
Refer to Appendices, App. A "Advantageous Use of Inverters (Notes on
electrical noise)" for details.
If an overvoltage trip occurs while the inverter is stopped or operated under
Measures against light load, it is assumed that the surge current is generated by open/close of
surge currents the phase-advancing capacitor in the power system.
* Connect a DC reactor to the inverter.
When checking the insulation resistance of the inverter, use a 500 V megger
Megger test and follow the instructions contained in the FRENIC-Multi Instruction
Manual (INR-SI47-1094-E), Chapter 7, Section 7.5 "Insulation Test."

iv
Control circuit When using remote control, limit the wiring length between the inverter and
wiring length operator panel to 20 m or less and use twisted pair or shielded wire.
If long wiring is used between the inverter and the motor, the inverter may
Wiring length overheat or trip due to overcurrent because a higher harmonics current
between inverter flows into the stray capacitance between each phase wire. Ensure that the
and motor wiring is shorter than 50 m. If this length must be exceeded, lower the
Wiring carrier frequency or install an output circuit filter (OFL).
Select wires with a sufficient capacity by referring to the current value or
Wire size
recommended wire size.
Do not share one multi-core cable in order to connect several inverters with
Wire type
motors.
Grounding Securely ground the inverter using the grounding terminal.
Select an inverter according to the applicable motor ratings listed in the
standard specifications table for the inverter.
Driving
general-purpose When high starting torque is required or quick acceleration or deceleration
Selecting is required, select an inverter with one rank larger capacity than the
inverter motor
standard. Refer to Chapter 7, Section 7.1 "Selecting Motors and Inverters"
capacity for details.
Driving special Select an inverter that meets the following condition:
motors Inverter rated current > Motor rated current
Transpor- When transporting or storing inverters, follow the procedures and select locations that meet the
tation and environmental conditions listed in the FRENIC-Multi Instruction Manual (INR-SI47-1094-E),
storage Chapter 1, Section 1.3 "Transportation" and Section 1.4 "Storage Environment."

v
How this manual is organized

This manual contains Chapters 1 through 9, Appendices and Glossary.

Part 1 General Information

Chapter 1 INTRODUCTION TO FRENIC-Multi


This chapter describes the features and control system of the FRENIC-Multi series, and the recommended
configuration for the inverter and peripheral equipment.

Chapter 2 PARTS NAMES AND FUNCTIONS


This chapter contains external views of the FRENIC-Multi series and an overview of terminal blocks,
including a description of the LED display and keys on the keypad.

Chapter 3 OPERATION USING THE KEYPAD


This chapter describes inverter operation using the keypad. The inverter features three operation modes
(Running, Programming and Alarm modes) which enable you to run and stop the motor, monitor running
status, set function code data, display running information required for maintenance, and display alarm data.

Part 2 Driving the Motor

Chapter 4 BLOCK DIAGRAMS FOR CONTROL LOGIC


This chapter describes the main block diagrams for the control logic of the FRENIC-Multi series of inverters.

Chapter 5 RUNNING THROUGH RS-485 COMMUNICATION


This chapter describes an overview of inverter operation through the RS-485 communications facility. Refer
to the RS-485 Communication User's Manual (MEH448b) or RS-485 Communications Card "OPC-E1-RS"
Installation Manual (INR-SI47-1089) for details.

Part 3 Peripheral Equipment and Options

Chapter 6 SELECTING PERIPHERAL EQUIPMENT


This chapter describes how to use a range of peripheral equipment and options, FRENIC-Multi's
configuration with them, and requirements and precautions for selecting wires and crimp terminals.

Part 4 Selecting Optimal Inverter Model

Chapter 7 SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES


This chapter provides you with information about the inverter output torque characteristics, selection
procedure, and equations for calculating capacities to help you select optimal motor and inverter models. It
also helps you select braking resistors.

vi
Part 5 Specifications and Troubleshooting

Chapter 8 SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, and terminal functions for the
FRENIC-Multi series of inverters. It also provides descriptions of the operating and storage environment,
external dimensions, examples of basic connection diagrams, and details of the protective functions.

Chapter 9 FUNCTION CODES


This chapter contains overview lists of seven groups of function codes available for the FRENIC-Multi series
of inverters and details of each function code.

Appendices

Glossary

Icons
The following icons are used throughout this manual.
This icon indicates information which, if not heeded, can result in the inverter not operating to
full efficiency, as well as information concerning incorrect operations and settings which can
result in accidents.

This icon indicates information that can prove handy when performing certain settings or
operations.

This icon indicates a reference to more detailed information.

vii
CONTENTS

Part 1 General Information

Chapter 1 INTRODUCTION TO FRENIC-Multi


1.1 Features..................................................................................................................................................... 1-1
1.2 Control System ....................................................................................................................................... 1-11
1.3 Recommended Configuration ................................................................................................................. 1-13

Chapter 2 PARTS NAMES AND FUNCTIONS


2.1 External View and Allocation of Terminal Blocks.................................................................................... 2-1
2.2 LED Monitor, Keys and LED Indicators on the Keypad .......................................................................... 2-2

Chapter 3 OPERATION USING THE KEYPAD


3.1 Overview of Operation Modes ................................................................................................................. 3-1
3.2 Running Mode .......................................................................................................................................... 3-3
3.2.1 Monitoring the running status ............................................................................................................. 3-3
3.2.2 Setting up frequency and PID process commands .............................................................................. 3-4
3.2.3 Running/stopping the motor................................................................................................................ 3-9
3.2.4 Jogging Operation ............................................................................................................................... 3-9
3.3 Programming Mode ................................................................................................................................ 3-10
3.3.1 Setting up basic function codes quickly -- Menu #0 "Quick Setup" --.............................................. 3-12
3.3.2 Setting up function codes -- Menu #1 "Data Setting" --................................................................... 3-16
3.3.3 Checking changed function codes -- Menu #2 "Data Checking" -- .................................................. 3-17
3.3.4 Monitoring the running status -- Menu #3 "Drive Monitoring" -- ................................................... 3-18
3.3.5 Checking I/O signal status -- Menu #4 "I/O Checking" -- ............................................................... 3-21
3.3.6 Reading maintenance information -- Menu #5 "Maintenance Information" -- ................................ 3-26
3.3.7 Reading alarm information -- Menu #6 "Alarm Information" --...................................................... 3-29
3.4 Alarm Mode............................................................................................................................................ 3-32
3.4.1 Releasing the alarm and switching to Running mode ....................................................................... 3-32
3.4.2 Displaying the alarm history ............................................................................................................. 3-32
3.4.3 Displaying the status of inverter at the time of alarm ....................................................................... 3-32
3.4.4 Switching to Programming mode...................................................................................................... 3-32

Part 2 Driving the Motor

Chapter 4 BLOCK DIAGRAMS FOR CONTROL LOGIC


4.1 Symbols Used in Block Diagrams and their Meanings ............................................................................ 4-1
4.2 Drive Frequency Command Block ........................................................................................................... 4-2
4.3 Drive Command Block ............................................................................................................................. 4-6
4.4 Control Block............................................................................................................................................ 4-8
4.5 PID Process Control Block ..................................................................................................................... 4-12
4.6 PID Dancer Control Block...................................................................................................................... 4-16
4.7 FM Output Selector ................................................................................................................................ 4-19

viii
Chapter 5 RUNNING THROUGH RS-485 COMMUNICATION (OPTION)
5.1 Overview on RS-485 Communication...................................................................................................... 5-1
5.1.1 RS-485 common specifications (standard and optional)..................................................................... 5-2
5.1.2 RJ-45 connector pin assignment for standard RS-485 communications port...................................... 5-3
5.1.3 Pin assignment for optional RS-485 Communications Card............................................................... 5-4
5.1.4 Cable for RS-485 communications port.............................................................................................. 5-4
5.1.5 Communications support devices........................................................................................................ 5-5
5.2 Overview of FRENIC Loader................................................................................................................... 5-6
5.2.1 Specifications ...................................................................................................................................... 5-6
5.2.2 Connection .......................................................................................................................................... 5-7
5.2.3 Function overview............................................................................................................................... 5-7
5.2.3.1 Setting of function code .............................................................................................................. 5-7
5.2.3.2 Multi-monitor.............................................................................................................................. 5-8
5.2.3.3 Running status monitor ............................................................................................................... 5-9
5.2.3.4 Test-running .............................................................................................................................. 5-10
5.2.3.5 Real-time trace—Displaying running status of an inverter in waveforms ................................ 5-11

Part 3 Peripheral Equipment and Options

Chapter 6 SELECTING PERIPHERAL EQUIPMENT


6.1 Configuring the FRENIC-Multi................................................................................................................ 6-1
6.2 Selecting Wires and Crimp Terminals....................................................................................................... 6-2
6.2.1 Recommended wires ........................................................................................................................... 6-4
6.3 Peripheral Equipment ............................................................................................................................... 6-8
6.4 Selecting Options.................................................................................................................................... 6-14
6.4.1 Peripheral equipment options............................................................................................................ 6-14
6.4.2 Options for operation and communications ...................................................................................... 6-23
6.4.3 Meter options .................................................................................................................................... 6-26

Part 4 Selecting Optimal Inverter Model

Chapter 7 SELECTING OPTIMAL MOTOR AND INVERTER CAPACITIES


7.1 Selecting Motors and Inverters ................................................................................................................. 7-1
7.1.1 Motor output torque characteristics..................................................................................................... 7-1
7.1.2 Selection procedure............................................................................................................................. 7-4
7.1.3 Equations for selections ...................................................................................................................... 7-7
7.1.3.1 Load torque during constant speed running ................................................................................ 7-7
7.1.3.2 Acceleration and deceleration time calculation........................................................................... 7-8
7.1.3.3 Heat energy calculation of braking resistor............................................................................... 7-11
7.1.3.4 Calculating the RMS rating of the motor .................................................................................. 7-12
7.2 Selecting a Braking Resistor................................................................................................................... 7-13
7.2.1 Selection procedure........................................................................................................................... 7-13
7.2.2 Notes on selection ............................................................................................................................. 7-13

ix
Part 5 Specifications and Troubleshooting

Chapter 8 SPECIFICATIONS
8.1 Standard Models ....................................................................................................................................... 8-1
8.1.1 Three-phase 200 V series .................................................................................................................... 8-1
8.1.2 Three-phase 400 V series .................................................................................................................... 8-2
8.1.3 Single-phase 200 V series ................................................................................................................... 8-3
8.2 Common Specifications............................................................................................................................ 8-4
8.3 Terminal Specifications ............................................................................................................................ 8-8
8.3.1 Terminal functions .............................................................................................................................. 8-8
8.3.2 Terminal arrangement diagram and screw specifications.................................................................. 8-19
8.3.2.1 Main circuit terminals ............................................................................................................... 8-19
8.3.2.2 Control circuit terminals............................................................................................................ 8-20
8.4 Operating Environment and Storage Environment ................................................................................. 8-21
8.4.1 Operating environment...................................................................................................................... 8-21
8.4.2 Storage environment ......................................................................................................................... 8-22
8.4.2.1 Temporary storage..................................................................................................................... 8-22
8.4.2.2 Long-term storage ..................................................................................................................... 8-22
8.5 External Dimensions............................................................................................................................... 8-23
8.5.1 Standard models ................................................................................................................................ 8-23
8.5.2 Standard keypad ................................................................................................................................ 8-26
8.6 Connection Diagrams ............................................................................................................................. 8-27
8.6.1 Running the inverter with keypad ..................................................................................................... 8-27
8.6.2 Running the inverter by terminal commands .................................................................................... 8-28
8.7 Protective Functions ............................................................................................................................... 8-30

Chapter 9 FUNCTION CODES


9.1 Function Code Tables ............................................................................................................................... 9-1
9.2 Overview of Function Codes .................................................................................................................. 9-15
9.2.1 F codes (Fundamental functions) ...................................................................................................... 9-15
9.2.2 E codes (Extension terminal functions)............................................................................................. 9-44
9.2.3 C codes (Control functions) .............................................................................................................. 9-71
9.2.4 P codes (Motor 1 parameters) ........................................................................................................... 9-78
9.2.5 H codes (High performance functions) ............................................................................................. 9-81
9.2.6 A codes (Motor 2 parameters)......................................................................................................... 9-103
9.2.7 J codes (Application functions)....................................................................................................... 9-105
9.2.8 y codes (Link functions).................................................................................................................. 9-120

x
Appendices

App.A Advantageous Use of Inverters (Notes on electrical noise)................................................................... A-1


A.1 Effect of inverters on other devices ....................................................................................................... A-1
A.2 Noise...................................................................................................................................................... A-2
A.3 Noise prevention.................................................................................................................................... A-4
App.B Japanese Guideline for Suppressing Harmonics by Customers Receiving High Voltage
or Special High Voltage ....................................................................................................................... A-12
B.1 Application to general-purpose inverters............................................................................................. A-12
B.2 Compliance to the harmonic suppression for customers receiving high voltage or
special high voltage........................................................................................................................................... A-13
App.C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters.......................... A-17
C.1 Generating mechanism of surge voltages ............................................................................................ A-17
C.2 Effect of surge voltages ....................................................................................................................... A-18
C.3 Countermeasures against surge voltages ............................................................................................. A-18
C.4 Regarding existing equipment ............................................................................................................. A-19
App.D Inverter Generating Loss ..................................................................................................................... A-20
App.E Conversion from SI Units.................................................................................................................... A-21
App.F Allowable Current of Insulated Wires ................................................................................................. A-23
App.G Replacement Information .................................................................................................................... A-25
G.1 External dimensions comparison tables............................................................................................... A-25
G.2 Terminal arrangements and symbols ................................................................................................... A-28
G.3 Function codes..................................................................................................................................... A-31

Glossary

xi
Chapter 1
INTRODUCTION TO FRENIC-Multi
This chapter describes the features and control system of the FRENIC-Multi series and the recommended
configuration for the inverter and peripheral equipment.

Contents

1.1 Features....................................................................................................................................................... 1-1


1.2 Control System.......................................................................................................................................... 1-11
1.3 Recommended Configuration ................................................................................................................... 1-13
1.1 Features

Chap. 1
1.1 Features
Environment-friendly

ABOUT FRENIC-Multi
„ Complies with European regulations that limit the use of specific hazardous
substances (RoHS)
These inverters are gentle on the environment.
Use of 6 hazardous substances is limited. (Products manufactured beginning in the autumn of 2005
will comply with European regulations (except for interior soldering in the power module.))

<Six Hazardous Substances>


Lead, Mercury, Cadmium, Hexavalent Chromium, Polybrominated biphenyl (PBB), Polybrominated
diphenyl ether (PBDE)

<About RoHS>
The Directive 2002/95/EC, promulgated by the European Parliament and European Council, limits the
use of specific hazardous substances included in electrical and electronic devices.

„ Long-life design
The design life of each internal component with limited life has been extended to 10 years. This helps
to extend the maintenance cycle for your equipment.

Limited Life Component Service Life


Main circuit capacitors 10 years
Electrolytic capacitors on printed circuit boards 10 years
Cooling fan 10 years
Conditions: Ambient temperature is 40°C and load factor is 80% of the inverter's rated current.

„ Noise is reduced by the built-in EMC filter


Use of a built-in EMC filter that reduces noise generated by the inverter makes it possible to reduce the
effect on peripheral equipment.

Expanded capacity range and abundant model variation

„ Standard Series

Figure 1.1

1-1
„ Semi-standard Series (Available soon)

- Models with built-in EMC filter


- Models with built-in PG interface card
- Models with built-in RS-485 communications card
- Models for synchronous motors

Figure 1.2

The highest standards of control and performance in its class


„ Shortened setting time in slip compensation control
Through "slip compensation control" + "voltage tuning," speed control accuracy at low speeds is
improved. This minimizes variations in speed control accuracy at times when the load varies, and
since the time at creep speeds is shortened, single cycle tact times can be shortened.

Figure 1.3

„ Equipped with the highest level CPU for its class


The highest level CPU of any inverter is used. Computation and processing capacity is doubled over
the previous inverter, improving speed control accuracy.
CPU speed comparison

Figure 1.4

„ Compatible with PG feedback control

Figure 1.5

1-2
1.1 Features

Chap. 1
„ Tripless deceleration by automatic deceleration control
The inverter controls the energy level generated and the deceleration time, and so deceleration stop
can be accomplished without tripping due to overvoltage.

ABOUT FRENIC-Multi
Figure 1.6

Optimum for the operations specific to vertical and horizontal conveyance

„ Hit-and-stop control is realized more easily


Impacts are detected mechanically and not only can the inverter's operation pattern be set on
coast-to-stop or deceleration stop, but switching from torque limitation to current limitation and
generating a holding torque (hit-and-stop control) can be selected, making it easy to adjust brake
application and release timing.

Figure 1.7

„ Inclusion of a brake signal makes it even more convenient


At brake release time
After the motor operates, torque generation is detected and signals are output.

At brake application time


Brake application that matches the timing can be done, and so mechanical brake wear is reduced.

1-3
„ Limit operations can be selected to match your equipment
Inverters are equipped with two limit operations, "torque limitation" and "current limitation," so either
can be selected to match the equipment you are using the inverter with.
Torque limitation
In order to protect mechanical systems, this function accurately limits the torque generated by the
motor. (Instantaneous torque cannot be limited.)
Current limitation
This function limits the current flowing to the motor to protect the motor thermally or to provide rough
load limitation. (Instantaneous current cannot be limited. Auto tuning is not required.)

Simple and thorough maintenance

„ The life information on each of the inverter's limited life components is displayed

Figure 1.8

„ Simple cooling fan replacement


Construction is simple, enabling quick removal of the top cover and making it easy to replace the
cooling fan. (5.5 kW or higher models)
Cooling fan replacement procedure

The cover on top of the Simply disconnect the


inverter can be quickly power connector and
removed. replace the cooling fan.
Figure 1.9

„ Information that contributes to equipment maintenance is displayed


In addition to inverter maintenance information, data that also take equipment maintenance into
consideration are displayed.

Item Purpose
Motor cumulative The actual cumulative running time of the equipment (motor) the inverter is being
running time (hr) used with is calculated.
<Example of use>
If the inverter is used to control a fan, this information is an indication of the timing
for replacing the belt that is used on the pulleys.
Number of starts The number of times the inverter starts and stops can be counted.
(times) <Example of use>
The number of equipment starts and stops is recorded, and so this information can
be used as a guideline for parts replacement timing in equipment in which starting
and stopping puts a heavy load on the machinery.

1-4
1.1 Features

Chap. 1
„ The alarm history records the latest four incidents
Detailed information can be checked for the four most recent alarms.

ABOUT FRENIC-Multi
Simple operation, simple wiring

„ A removable keypad is standard equipment


The keypad can be easily removed and reset, making remote operation possible. If the back cover
packed with the inverter is installed and a LAN cable is used, the keypad can be easily mounted on the
equipment's control panel.

Figure 1.10

„ A removable interface board is used


The interface board is used as a terminal block for control signals. Since it is removable, wiring
operations are simple.

Figure 1.11

All types and variations of interface board are available as options (available soon). Optional interface
boards have the same dimensions as the standard interface board supplied with the inverter, so it is
possible to meet optional specifications using the same installation space as with standard
specification models.

1-5
„ A multi-function keypad which enables a wide variety of operations is available
A multi-function keypad is available as an option. This keypad features a large 7-segment LED with
five digits and large backlit liquid crystal panel. Its view-ability is high, and guidance is displayed on
the liquid crystal panel, therefore operations can be conducted simply. (A copy function is included.)

Figure 1.12

„ Inverter support loader software is available (On sale soon)


Windows compatible loader software is available to simplify the setting and management of function
codes.

RS-485 communication
(RJ-45 connector)

Personal computer

USB/RS-485
converter
(made by System
Sacom Sales
Corp.)

USB cable
(that comes with
the converter)

Figure 1.13

„ Simulated failure enables peripheral device operation checks


The inverter has the function for outputting dummy alarm signals, enabling simple checking of
sequence operations of peripheral devices from the control panel where the inverter is used.

Consideration of peripheral equipment, and a full range of protective functions

„ Side-by-side mounting saves space


If your control panel is designed to use multiple inverters, these inverters make it possible to save
space through their horizontal side-by-side installation. (3.7 kW or smaller models)

(The 3-phase 200 V, 0.75 kW


model is shown here.)

Figure 1.14

1-6
1.1 Features

Chap. 1
„ Resistors for suppressing inrush current are built in, making it possible to reduce
the capacity of peripheral equipment
When FRENIC-Multi Series (including FRENIC-Mini Series, FRENIC-Eco Series and 11 Series) is

ABOUT FRENIC-Multi
used, the built-in resistor suppresses the inrush current generated when the motor starts. Therefore, it is
possible to select peripheral equipment with lower capacity when designing your system than the
equipment needed for direct connection to the motor.

„ Outside panel cooling is also made possible using


the mounting adapter for external cooling (option). The mounting adapter for external cooling (option)
can be installed easily as an outside panel cooling system. This function is standard on 5.5 kW or
higher models.

You can use an inverter equipped with functions like these


„ New system for more energy-efficient operation
Previous energy saving operation functions worked only to control the motor's loss to keep it at a
minimum in accordance with the load condition. In the newly developed FRENIC-Multi Series, the
focus has been switched away from the motor alone to both the motor and the inverter as electrical
products. As a result, we incorporated a new control system (optimum and minimum power control)
that minimizes the power consumed by the inverter itself (inverter loss) and the loss of the motor.

Figure 1.15

„ Smooth starts through the auto search


In the case where a fan is not being run by the inverter but is turning free, the fan's speed is checked,
regardless of its rotational direction, and operation of the fan is picked up to start the fan smoothly.
This function is convenient in such cases as when switching instantaneously from commercial power
supply to the inverter.

Figure 1.16

1-7
„ Equipped with a full range of PID control functions
Differential alarm and absolute value alarm outputs have been added for PID regulator which carry out
process controls such as temperature, pressure and flowrate control. In addition, an anti-reset windup
function to prevent PID control overshoot and other PID control functions which can be adjusted
easily through PID output limiter, integral hold/reset signals are provided. The PID output limiter and
integral hold/reset signals can also be used in cases where the inverter is used for dancer control.

„ Operating signal trouble is avoided by the command loss detection function


If frequency signals connected to the inverter (0 to 10 V, 4 to 20 mA, Multi-speed signals,
communications, etc.) are interrupted, the missing frequency commands are detected as a "command
loss." Further, the frequency that is output when command loss occurs can be set in advance, so
operation can be continued even in cases where the frequency signal lines are cut due to mechanical
vibrations of the equipment, etc.

Figure 1.17

„ An overload stop function protects equipment from over-operation


If the load on equipment suddenly becomes great while controlled by the inverter, the inverter can be
switched to deceleration stop or to coast-to-stop operation to prevent damage to the equipment.

Figure 1.18

1-8
1.1 Features

Chap. 1
„ Continuous equipment operation with overload avoidance control
If the fans or pulleys are entangled with foreign material so as to increase the load and cause a sudden
temperature rise in the inverter or if the ambient temperature abnormally rises, then the inverter

ABOUT FRENIC-Multi
becomes overloaded so that it reduces the motor speed to lessen the load for continuing operation.

Figure 1.19

Fully compatible with network operation

„ RS-485 communications (connector) is standard


A connector (RJ-45) compatible with RS-485 communication is provided as standard (1 port, also
used for keypad communication), so the inverter can be connected easily using an off-the-shelf LAN
cable (10BASE-T/100BASE-TX).
RJ-45 connector

Figure 1.20

1-9
„ Complies with optional networks using option cards (Available soon)
Installation of special interface cards (option) makes it possible to connect to the following networks.
- DeviceNet
- PROFIBUS-DP
- CC-Link

„ Wiring is easy with the RS-485 communications card (optional)


The RS-485 communications card is available as an option. It has a pair of RJ-45 connectors that acts
as a transfer port for a multidrop network configuration, independently of the communications port
(RJ-45) provided as standard on the inverter.
Important points
(1) A pair of RJ-45 connectors, eliminating the provision of a separate multidrop adaptor.
(2) Built-in terminating resistor, eliminating the provision of a separate terminating resistor.

Figure 1.21 RS-485 Communications Card (option)

Example of configuration with peripheral equipment

Figure 1.22 Inverters Totally Controlled by POD

Global standard compliance


z Complies with standards
z Sink/Source switchable
z Wide voltage range
z The multi-function keypad displays multiple languages
(Japanese, English, German, French, Spanish, Italian,
Chinese, and Korean).
* There are two types of multi-function keypad.

1-10
1.2 Control System

Chap. 1
1.2 Control System
This section gives you a general overview of inverter control systems and features specific to the

ABOUT FRENIC-Eco
FRENIC-Multi series of inverters.
As shown in Figure 1.24, the converter section converts the input commercial power to DC power by
means of a full-wave rectifier, which charges the DC link bus capacitor (reservoir capacitor). The
inverter portion modulates the electric energy charged in the DC link bus capacitor by Pulse Width
Modulation (PWM) according to the control circuit signals and feeds the output to the motor. (The
PWMed frequency is called the "Carrier Frequency.")
The voltage applied to the motor has a waveform modulated by the carrier frequency from the
dynamic torque vector flux controller that estimates the optimal PWM signal monitoring the inverter
output current feedback, as shown on the left-hand side ("PWM voltage waveform") of Figure 1.23.
The voltage consists of alternating cycles of positive and negative pulse trains synchronizing with the
inverter’s output frequency.
The current running through the motor, on the other hand, has a fairly smooth alternating current (AC)
waveform shown on the right-hand side ("Current waveform") of Figure 1.23, thanks to the inductance
of the motor coil. The control block section controls the PWM so as to bring this current waveform as
close to a sinusoidal waveform as possible.

PWM voltage waveform Current waveform

Figure 1.23 Output Voltage and Current Waveform of the Inverter

For the reference frequency given in the control block, the accelerator/decelerator processor calculates
the acceleration/deceleration rate required by run/stop control of the motor and transfers the calculated
results to the voltage calculator directly or via the dynamic torque vector flux controller, whose output
drives the PWM block to switch the power gates.
The FRENIC-Multi series features the dynamic torque vector controller with the flux estimator, which
is always correcting the magnetic flux phase while monitoring the inverter output current as the
feedback. This feature allows the inverter to always apply the drive power with an optimal voltage and
current and consequently respond to quick load variation or speed change.
The feature also estimates the generated torque of the motor from the estimated flux data and output
current to the motor to improve the motor efficiency for matching the current operation situation

1-11
The control block section, which is the very brain of the inverter, allows you to customize the
inverter's driving patterns throughout the function code data settings.

<Main circuit >


Converter Inverter

Current
Power DC link bus
detection
capacitor Motor
supply

+
M

<Control block>

Accelerator/
decelerator
processor Dynamic torque PWM
vector controller
Frequency with flux estimator
command or voltage calculator

Figure 1.24 Schematic Overview Block Diagram of FRENIC-Multi

1-12
1.2 Control System

Chap. 1
1.3 Recommended Configuration
To control a motor with an inverter correctly, you should consider the rated capacity of both the motor

ABOUT FRENIC-Eco
and the inverter and ensure that the combination matches the specifications of the machine or system
to be used.
After selecting the rated capacities, select appropriate peripheral equipment for the inverter, then
connect them to the inverter.
Figure 1.25 shows the recommended configuration for an inverter and peripheral equipment.

Figure 1.25 Recommended Configuration Diagram

1-13
Chapter 2
PARTS NAMES AND FUNCTIONS
This chapter contains external views of the FRENIC-Multi series and an overview of terminal blocks,
including a description of the LED monitor, keys and LED indicators on the keypad.

Contents

2.1 External View and Allocation of Terminal Blocks...................................................................................... 2-1


2.2 LED Monitor, Keys and LED Indicators on the Keypad ............................................................................ 2-2
2.1 External View and Allocation of Terminal Blocks

2.1 External View and Allocation of Terminal Blocks


Figure 2.1 shows the external views of the FRENIC-Multi.

Chap. 2
(1) External views

PARTS NAMES AND FUNCTIONS


Figure 2.1 FRN15E1S-2A

(2) Terminal block location

(a) FRN0.75E1S-2A (b) FRN15E1S-2A

Figure 2.2 Terminal Blocks

Refer to Chapter 8 "SPECIFICATIONS" for details on terminal functions, arrangement and


connection and to Chapter 6, Section 6.2.1 "Recommended wires" when selecting wires.
For details on the keys and their functions, refer to Section 2.2 "LED Monitor, Keys and LED
Indicators on the Keypad." For details on keying operation and function code setting, refer to
Chapter 3 "OPERATION USING THE KEYPAD."

2-1
2.2 LED Monitor, Keys and LED Indicators on the Keypad
7-segment LED
As shown at the right, the keypad consists LED monitor indicators
of a four-digit LED monitor, six keys, and
five LED indicators.
The keypad allows you to run and stop
the motor, monitor running status, and
switch to the menu mode. In the menu RUN
Program/ key
mode, you can set the function code data, Reset key
monitor I/O signal states, maintenance RUN LED
information, and alarm information. Function/
Data key STOP
key

UP key DOWN key

Figure 2.3 Keypad

Table 2.1 Overview of Keypad Functions


LED Monitor,
Item Keys, and Functions
LED Indicators
Four-digit, 7-segment LED monitor which displays the followings according to the
operation modes.
„ In Running mode: Running status information (e.g., output frequency, current,
LED
Monitor and voltage)
„ In Programming mode: Menus, function codes and their data
„ In Alarm mode: Alarm code, which identifies the alarm factor if the
protective function is activated.
Program/Reset key which switches the operation modes of the inverter.
„ In Running mode: Pressing this key switches the inverter to Programming
mode.
„ In Programming mode: Pressing this key switches the inverter to Running mode.
„ In Alarm mode: Pressing this key after removing the alarm factor will
switch the inverter to Running mode.
Function/Data key which switches the operation you want to do in each mode as
follows:
„ In Running mode: Pressing this key switches the information to be displayed
concerning the status of the inverter (output frequency
Operation (Hz), output current (A), output voltage (V), etc.).
Keys „ In Programming mode: Pressing this key displays the function code and sets the
data entered with and keys.
„ In Alarm mode: Pressing this key displays the details of the problem
indicated by the alarm code that has come up on the LED
monitor.

RUN key. Press this key to run the motor.

STOP key. Press this key to stop the motor.

UP and DOWN keys. Press these keys to select the setting items and change the
and
function code data displayed on the LED monitor.
RUN LED Lights when any run command to the inverter is active.
Lights when the inverter is ready to run with a run command entered by the key. In
KEYPAD Programming and Alarm modes, you cannot run the inverter even if the indicator
CONTROL LED lights.

LED The three LED indicators identify the unit of numeral displayed on the LED monitor in
Indicators Unit and mode Running mode by combination of lit and unlit states of them.
Unit: kW, A, Hz, r/min and m/min
expression by the Refer to Chapter 3, Section 3.2.1 "Monitoring the running status" for details.
three LED
indicators While the inverter is in Programming mode, two LEDs at both „ Hz
ends light. † A
„ kW

2-2
2.2 LED Monitor, Keys and LED Indicators on the Keypad

„ LED monitor
In Running mode, the LED monitor displays running status information (output frequency, current or
voltage); in Programming mode, it displays menus, function codes and their data; and in Alarm mode,

Chap. 2
it displays an alarm code which identifies the alarm factor if the protective function is activated.
If one of LED4 through LED1 is blinking, it means that the cursor is at this digit, allowing you to
change it.

PARTS NAMES AND FUNCTIONS


If the decimal point of LED1 is blinking, it means that the currently displayed data is a value of the
PID process command, not the frequency data usually displayed.

Figure 2.4 7-Segment LED Monitor

Table 2.2 Alphanumeric Characters on the LED Monitor

Character 7-segment Character 7-segment Character 7-segment Character 7-segment

0 0 9 9 i i r r

1 1 A a J j S Ss

2 2 b Bb K k T T

3 3 C Cc L l u U

4 4 d d M m V u

5 5 E e n n W w

6 6 F f o o X x

7 7 G g P p y y

8 8 H h q q Z Z

Special characters and symbols (numbers with decimal point, minus and underscore)

0. - 9. * –) - - _ _

„ Simultaneous keying
Simultaneous keying means pressing two keys at the same time. The FRENIC-Multi supports
simultaneous keying as listed below. The simultaneous keying operation is expressed by a "+" letter
between the keys throughout this manual.
(For example, the expression " + keys" stands for pressing the key while holding down the
key.)
Table 2.3 Simultaneous Keying

Operation mode Simultaneous keying Used to:

+ keys Change certain function code data. (Refer to codes F00,


H03, and H97 in Chapter 9 "FUNCTION CODES.")
Programming mode
+ keys

Switch to Programming mode without resetting alarms


Alarm mode + keys
currently occurred.

2-3
Chapter 3
OPERATION USING THE KEYPAD
This chapter describes inverter operation using the keypad. The inverter features three operation modes
(Running, Programming and Alarm modes) which enable you to run and stop the motor, monitor running
status, configure function code data, display running information required for maintenance, and display
alarm data.
The keypad is available in two types: standard keypad and optional multi-function keypad. For the
instructions on how to operate the multi-function keypad, refer to the "Multi-function Keypad Instruction
Manual."

Contents

3.1 Overview of Operation Modes.................................................................................................................... 3-1


3.2 Running Mode ............................................................................................................................................ 3-3
3.2.1 Monitoring the running status ............................................................................................................. 3-3
3.2.2 Setting up frequency and PID process commands .............................................................................. 3-4
3.2.3 Running/stopping the motor................................................................................................................ 3-9
3.2.4 Jogging Operation ............................................................................................................................... 3-9
3.3 Programming Mode .................................................................................................................................. 3-10
3.3.1 Setting up basic function codes quickly -- Menu #0 "Quick Setup" --.............................................. 3-12
3.3.2 Setting up function codes -- Menu #1 "Data Setting" --................................................................... 3-16
3.3.3 Checking changed function codes -- Menu #2 "Data Checking" -- .................................................. 3-17
3.3.4 Monitoring the running status -- Menu #3 "Drive Monitoring" -- ................................................... 3-18
3.3.5 Checking I/O signal status -- Menu #4 "I/O Checking" -- ............................................................... 3-21
3.3.6 Reading maintenance information -- Menu #5 "Maintenance Information" -- ................................ 3-26
3.3.7 Reading alarm information -- Menu #6 "Alarm Information" --...................................................... 3-29
3.4 Alarm Mode .............................................................................................................................................. 3-32
3.4.1 Releasing the alarm and switching to Running mode ....................................................................... 3-32
3.4.2 Displaying the alarm history ............................................................................................................. 3-32
3.4.3 Displaying the status of inverter at the time of alarm ....................................................................... 3-32
3.4.4 Switching to Programming mode...................................................................................................... 3-32
3.1 Overview of Operation Modes

3.1 Overview of Operation Modes


FRENIC-Multi features the following three operation modes:
„ Running mode : This mode allows you to enter run/stop commands in regular operation. You
can also monitor the running status in real time.

Chap. 3
„ Programming mode : This mode allows you to configure function code data and check a variety of
information relating to the inverter status and maintenance.
„ Alarm mode : If an alarm condition arises, the inverter automatically enters Alarm mode. In
this mode, you can view the corresponding alarm code* and its related

OPERATION USING THE KEYPAD


information on the LED monitor.
* Alarm code: Indicates the cause of the alarm condition that has triggered a protective
function. For details, refer to Chapter 8, Section 8.7 "Protective Functions."

Figure 3.1 shows the status transition of the inverter between these three operation modes. If the
inverter is turned ON, it automatically enters Running mode, making it possible to start or stop the
motor.

Figure 3.1 Status Transition between Operation Modes

Figure 3.2 illustrates the transition of the LED monitor screen during Running mode, the transition
between menu items in Programming mode, and the transition between alarm codes at different
occurrences in Alarm mode.

3-1
(*1) The speed monitor allows you to select the desired one from the seven speed monitor items by using function
code E48.
(*2) Applicable only when PID control is active (J01 = 1, 2 or 3).
(*3) The Timer screen appears only when the timer operation is enabled with function code C21.
(*4) Applicable only when the full-menu mode is selected (E52 = 2).

Figure 3.2 Transition between Basic Screens in Individual Operation Mode

3-2
3.2 Running Mode

3.2 Running Mode


When the inverter is turned on, it automatically enters Running mode in which you can:
(1) Monitor the running status (e.g., output frequency and output current),
(2) Configure the reference frequency and other settings,

Chap. 3
(3) Run/stop the motor, and
(4) Jog (inch) the motor.

3.2.1 Monitoring the running status

OPERATION USING THE KEYPAD


In Running mode, the eleven items listed below can be monitored. Immediately after the inverter is
turned on, the monitor item specified by function code E43 is displayed. Press the key to switch
between monitor items. For details of switching the monitor item by using the key, refer to
"Monitor of running status" in the Running mode in Figure 3.2.

Table 3.1 Monitoring Items


Display Function
sample on LED indicator
Monitor items Unit Meaning of displayed value code data
the LED „: on, †: off for E43
monitor *1
Function code E48 specifies what to be displayed on the LED monitor and LED
Speed monitor 0
indicators.
Output
frequency
5*00 „Hz †A †kW Hz Frequency actually being output (E48 = 0)
(before slip
compensation)
Output
frequency
5*00 „Hz †A †kW Hz Frequency actually being output (E48 = 1)
(after slip
compensation)
Reference
frequency
5*00 „Hz †A †kW Hz Reference frequency being set (E48 = 2)
120
Output frequency (Hz) ×
Motor speed 1500 „Hz „A †kW r/min P01 (E48 = 3)
For motor 2, read P01 as A15.
Load shaft speed 30*0 „Hz „A †kW r/min Output frequency (Hz) × E50 (E48 = 4)
Line speed 30*0 †Hz „A „kW m/min Output frequency (Hz) × E50 (E48 = 5)
Constant feeding E50
rate time
50 †Hz †A †kW min (E48 = 6)
Output frequency (Hz) × E39
Output current 1"34 †Hz „A †kW A Current output from the inverter in RMS 3
Output voltage *2 200u †Hz †A †kW V Voltage output from the inverter in RMS 4
Motor output torque in % (Calculated
Calculated torque 50 †Hz †A †kW % 8
value)
Input power 1*25 †Hz †A „kW kW Input power to the inverter 9
PID command PID command/feedback amount
*3, *4 1*0* †Hz †A †kW - transformed to that of virtual physical 10
value of the object to be controlled
PID feedback (e.g. temperature)
amount )0* †Hz †A †kW - Refer to function codes E40 and E41 for 12
*3, *5 details.
Timer (Timer 50 †Hz †A †kW min 13
Remaining time of timer operation
operation) *3
PID output in % as the maximum
PID output *3, *4 10** †Hz †A †kW % frequency (F03) being at 100% 14
For motor 2, read F03 as A01.

Load factor *6 50; †Hz †A †kW % Load factor of the motor in % as the 15
rated output being at 100%
Motor output *7 )85 †Hz †A „kW kW Motor output in kW 16

3-3
*1 A value exceeding 9999 cannot be displayed on the 4-digit LED monitor screen, so " " appear instead.
*2 When the LED monitor displays an output voltage, the 7-segment letter u in the lowest digit stands for the unit of
the voltage "V."
*3 These PID-related items appear only when the inverter PID-controls the motor according to a PID process
command specified by function code J01 (=1, 2 or 3).
The Timer item appears only when the timer operation is enabled with function code C21. (Refer to Chapter 9,
Section 9.2.3 "C codes (Control Functions)".)

-
-
-
-
When the PID process control or timer operation is disabled, " " appear.
*4 When the LED monitor displays a PID command or its output amount, the dot (decimal point) attached to the
lowest digit of the 7-segment letter blinks.
*5 When the LED monitor displays a PID feedback amount, the dot (decimal point) attached to the lowest digit of the
7-segment letter lights.
*6 When the LED monitor displays a load factor, the 7-segment letter ; in the lowest digit stands for "%".
*7 When the LED monitor displays the motor output, the unit LED indicator "kW" blinks.

3.2.2 Setting up frequency and PID commands


You can set up the desired frequency and PID commands by using and keys on the keypad. It is
also possible to set up the frequency command as load shaft speed, motor speed or speed (%) by
setting function code E48.
„ Setting up a frequency command
Using and keys (Factory default)
(1) Set function code F01 to "0: / keys on keypad." This can be done only when the inverter is
in Running mode.
(2) Press the / key to display the current reference frequency. The lowest digit will blink.
(3) If you need to change the frequency command, press the / key again. The new setting will
be automatically saved into the inverter's internal memory and retained even when the power is
off. When the power is turned on next time, the setting will be used as an initial reference
frequency.
• If you have set function code F01 to "0: / keys on keypad" but have selected a
frequency command source other than frequency command 1 (i.e., frequency command
2, frequency command via communication, or multi-frequency command), then the
and keys are disabled to change the current frequency command even in Running
mode. Pressing either of these keys just displays the current reference frequency.
• When you start specifying or changing the frequency command or any other parameter
with the / key, the lowest digit on the display blinks and starts changing. As you are
holding down the key, blinking will gradually move to the upper digit places and the
upper digits will be changeable.
• If you press the / key once and then hold down the key for more than 1 second
after the lowest digit starts blinking, blinking will move to the next upper digit place to
allow you to change the value of that digit (cursor movement). This way you can easily
change the values of the higher digits.
• By setting function code C30 to "0: / keys on keypad" and selecting frequency
command 2, you can also specify or change the frequency command in the same manner
using the / key.

You can set a reference frequency not only with the frequency (Hz) but also with other menu items
(motor speed, load shaft speed, line speed and constant feeding rate time) depending on the setting of
function code E48 (= 3, 4, 5 or 6) as listed in Table 3.1.

3-4
3.2 Running Mode

„ Settings under PID process control


To enable the PID process control, you need to set function code J01 to "1" or "2."
Under the PID control, the items that can be specified or checked with and keys are different
from those under regular frequency control, depending upon the current LED monitor setting. If the
LED monitor is set to the speed monitor (E43 = 0), you can access manual speed commands
(frequency command) with and keys; if it is set to any other, you can access the PID process

Chap. 3
command with those keys.
Refer to Chapter 4, Section 4.5, "PID Process Control."

OPERATION USING THE KEYPAD


Setting the PID process command with and keys
(1) Set function code J02 to "0: / keys on keypad."
(2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in
Running mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID
process command with the / key. To enable the PID process command to be modified
with the / key, first switch to Running mode.
(3) Press the / key to display the PID process command. The lowest digit blinks on the LED
monitor.
(4) To change the PID process command, press the / key again. The PID process command
you have specified will be automatically saved into the inverter’s internal memory. It is retained
even if you temporarily switch to another PID process command source and then go back to the
via-keypad PID process command. Also, it is retained in the memory even while the inverter is
powered off, and will be used as the initial PID process command next time the inverter is
powered on.
• Even if multi-frequency is selected as a PID process command (SS4 or SS8 = ON), you
still can set the process command using the keypad.
• When function code J02 is set to any value other than "0," pressing the / key
displays, on the 7-segment LED monitor, the PID process command currently selected,
while you cannot change the setting.
• On the 7-segment LED monitor, the decimal point of the lowest digit is used to
characterize what is displayed. The decimal point of the lowest digit blinks when a PID
process command is displayed; the decimal point lights when a PID feedback amount is
displayed.

Table 3.2 PID Process Command Manually Set with / Key and Requirements

PID control PID control


Multi-
(Mode (Remote command LED Monitor
frequency With / key
selection) SV) E43
SS4, SS8
J01 J02
0 PID process command by keypad
1 or 2 Other than 0 ON or OFF PID process command currently
Other than 0
selected

3-5
Setting up the frequency command with and keys under PID process control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected
as a manual speed command (that is, disabling the frequency setting command via communications
link or multi-frequency command), switching the LED monitor to the speed monitor in Running mode
enables you to modify the frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the frequency command.
You need to switch to Running mode.
Table 3.3 lists the combinations of the commands and the figure illustrates how the manual speed
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual frequency command.

Table 3.3 Manual Speed (Frequency) Command Specified with / Keys and Requirements

PID Communi-
Cancel
control LED Frequency Multi- Multi- cations
PID Pressing /
(Mode monitor command 1 frequency frequency link
control keys controls:
selection) E43 F01 SS2 SS1 operation
Hz/PID
J01 LE
OFF PID output
(PID (as final frequency
enabled) command)
0 OFF OFF OFF Manual speed
ON
(frequency)
(PID
command set by
disabled)
keypad
1 or 2 0
OFF PID output
(PID (as final frequency
enabled) command)
Other than the above Manual speed
ON
(frequency)
(PID
command currently
disabled)
selected

3-6
3.2 Running Mode

„ Settings under PID dancer control


To enable the PID dancer control, you need to set function code J01 to "3."
Under the PID control, the items that can be specified or checked with and keys are different
from those under the regular frequency control, depending upon the current LED monitor setting. If
the LED monitor is set to the speed monitor (E43 = 0), the item accessible is the primary frequency
command; if it is set to any other data, it is the PID dancer reference positioning command.

Chap. 3
Refer to Chapter 4, Section 4.6, "PID Dancer Control."

Setting the PID dancer position command with the and keys

OPERATION USING THE KEYPAD


(1) Set function code J02 to "0: / keys on keypad."
(2) Set the LED monitor to something other than the speed monitor (E43=0) when the inverter is in
Running mode. When the keypad is in Programming or Alarm mode, you cannot modify the PID
command with the / key. To enable the PID dancer position command to be modified with
the / key, first switch to Running mode.
(3) Press the / key to display the PID dancer position command. The lowest digit blinks on
the LED monitor.
(4) To change the command, press the / key again. The command you have specified will be
automatically saved into the inverter’s internal memory as function code J57 data. It is retained
even if you temporarily switch to another PID command source and then go back to the
via-keypad PID command. Furthermore, you can directly configure the command with function
code J57.
• Even if multi-frequency is selected as a PID command (SS4 or SS8 = ON), you still can
set the PID dancer position command using the keypad.
• When function code J02 is set to any value other than "0," pressing the / key
displays, on the 7-segment LED monitor, the PID command currently selected, while you
cannot change the setting.
• On the 7-segment LED monitor, the decimal point of the lowest digit is used to
characterize what is displayed. The decimal point of the lowest digit blinks when a PID
command is displayed; the decimal point lights when a PID feedback amount is
displayed.

Table 3.4 PID Command Manually Set with / Key and Requirements

PID control PID control


Multi-
(Mode (Remote command LED monitor
frequency With / key
selection) SV) E43
SS4, SS8
J01 J02
0 PID command by keypad
1 or 2 Other than 0 ON or OFF
Other than 0 PID command currently selected

3-7
Setting up the primary frequency command with and keys under PID dancer control
When function code F01 is set to "0" ( / keys on keypad) and frequency command 1 is selected
as a primary frequency command (that is, disabling the frequency setting command via
communications link and multi-frequency command), switching the LED monitor to the speed
monitor in Running mode enables you to modify the frequency command with the / keys.
In Programming or Alarm mode, the / keys are disabled to modify the frequency command.
You need to switch to Running mode.
Table 3.5 lists the combinations of the commands and the figure illustrates how the primary frequency
command entered via the keypad is translated to the final frequency command .
The setting procedure is the same as that for setting of a usual frequency command.

Table 3.5 Primary Frequency Command Specified with / Keys and Requirements

PID Communi-
Cancel
control LED Frequency Multi- Multi- cations
PID Pressing /
(Mode monitor command 1 frequency frequency link
control keys controls:
selection) E43 F01 SS2 SS1 operation
Hz/PID
J01 LE
Final frequency
OFF
command modified
(PID
by PID conditioner
enabled)
0 OFF OFF OFF output
ON Keypad primary
(PID command
disabled) (Frequency)
3 0
Final frequency
OFF
command modified
(PID
by PID conditioner
enabled)
Other than the above output
ON Current primary
(PID command
disabled) (Frequency)

3-8
3.2 Running Mode

3.2.3 Running/stopping the motor


By factory default, pressing the key starts
running the motor in the forward direction and
pressing the key decelerates the motor to stop.
The key is enabled only in Running mode.

Chap. 3
The motor rotational direction can be selected by
changing the setting of function code F02.

OPERATION USING THE KEYPAD


„ Operational relationship between function code F02 (Run command) and key
Table 3.6 lists the relationship between function code F02 settings and the key, which determines
the motor rotational direction.
Table 3.6 Motor Rotational Direction Specified by F02

Data for F02 Pressing the key runs the motor:


In the direction commanded by terminal
0
[FWD] or [REV]
key disabled
1 (The motor is driven by terminal [FWD] or
[REV] command.)
(Note) The rotational direction of
2 In the forward direction IEC-compliant motors is opposite to
that of the motor shown here.
3 In the reverse direction

For the details on operations with function code F02, refer to Chapter 9 "FUNCTION CODES."

3.2.4 Jogging Operation


This section provides the procedure for jogging the motor.
(1) Making the inverter ready to jog with the steps below. The LED monitor should display jog .
Enter Running mode (see page 3-2) and press the + keys simultaneously.
The LED monitor displays the jogging frequency for approximately one second and then returns
to jog again.
• Function codes C20 and H54 specify the jogging frequency and acceleration/deceleration
time, respectively. Use these function codes exclusively for the jogging operation with
your needs.
• Using the input terminal command "Ready for jogging" JOG switches between the
normal operation state and ready-to-jog state.
• Switching between the normal operation state and read-to-jog state with the +
keys is possible only when the inverter is stopped.
(2) Jogging the motor.
Hold down the key during which the motor continues jogging. To decelerate to stop the
motor, release the key.
(3) Exiting the ready-to-jog state and returning to the normal operation state.
• Press the + keys simultaneously.

For details, refer to the descriptions of function codes E01 to E05 in Chapter 9, Section 9.2.2 "E
codes (Terminal functions)."

3-9
3.3 Programming Mode
The Programming mode provides you with these functions--setting and checking function code data,
monitoring maintenance information and checking input/output (I/O) signal status. The functions can
be easily selected with the menu-driven system. Table 3.7 lists menus available in Programming mode.
The leftmost digit (numerals) of each letter string on the LED monitor indicates the corresponding
menu number and the remaining three digits indicate the menu contents.
When the inverter enters Programming mode from the second time on, the menu selected last in
Programming mode will be displayed.

Table 3.7 Menus Available in Programming Mode

LED
Menu # Menu monitor Main functions Refer to:
shows:
Displays only basic function codes to customize Section
0 "Quick Setup" *fn:
the inverter operation. 3.3.1
F codes
!f__
(Fundamental functions)
E codes
!e__ (Extension terminal
functions)
C codes
!c__
(Control functions)
P codes Selecting each of
!p__ these function
(Motor 1 parameters) Section
1 "Data Setting" codes enables its
H codes 3.3.2
data to be
!h__ (High performance
displayed/changed.
functions)
A codes
!a__
(Motor 2 parameters)
J codes
!j__
(Application functions)
!y__ y codes (Link functions)
!o__ o codes (Optional function)
Displays only function codes that have been
"Data Section
2 "rep changed from their factory defaults. You can refer
Checking" 3.3.3
to or change those function code data.
"Drive Displays the running information required for Section
3 #ope
Monitoring" maintenance or test running. 3.3.4
Displays external interface information. Section
4 "I/O Checking" $i_o
3.3.5
"Maintenance Displays maintenance information including Section
5 %che
Information" cumulative run time. 3.3.6
Displays the latest four alarm codes. You can
"Alarm Section
6 &al refer to the running information at the time when
Information" 3.3.7
the alarm occurred.

(Note 1) Mounting an optional multi-function keypad (TP-G1) adds the data copying function to the menu,
enabling reading, writing, and verifying of function code data.
(Note 2) The o codes are displayed only when the corresponding option is mounted. For details, refer to the
Instruction Manual for the corresponding option.

3-10
3.3 Programming Mode

Figure 3.3 illustrates the menu-driven function code system in Programming mode.

Chap. 3
OPERATION USING THE KEYPAD
Figure 3.3 Menu Transition in Programming Mode

3-11
„ Selecting menus to display
The menu-driven system allows you to cycle through menus. To cycle through necessary menus only
for simple operation, use function code E52 that provides a choice of three display modes as listed
below.
The factory default (E52 = 0) is to display only two menus--Menu #0 "Quick Setup" and Menu #1
"Data Setting," allowing no switching to any other menu.
Table 3.8 Keypad Display Mode Selection – Function Code E52

Data for E52 Mode Menus selectable


0 Function code data editing mode (factory default) Menu #0 "Quick Setup"
Menu #1 "Data Setting"
1 Function code data check mode Menu #2 "Data Checking"
2 Full-menu mode Menus #0 through #6

Pressing the / key will cycle through the menu. With the key, you can select the
desired menu item. Once the entire menu has been cycled through, the display will return to
the first menu item.

3.3.1 Setting up basic function codes quickly


-- Menu #0 "Quick Setup" --
Menu #0 "Quick Setup" in Programming mode allows you to quickly display and set up a basic set of
function codes specified in Chapter 9, Section 9.1, "Function Code Tables."
To use Menu #0 "Quick Setup," you need to set function code E52 to "0" (Function code data editing
mode) or "2" (Full-menu mode).
The predefined set of function codes that are subject to quick setup are held in the inverter.

3-12
3.3 Programming Mode

Listed below are the function codes (including those not subject to quick setup) available on the
FRENIC-Multi. A function code is displayed on the LED monitor on the keypad in the following
format:

ID number in each function code group

Chap. 3
Function code group

Table 3.9 Function Codes Available on FRENIC-Multi

OPERATION USING THE KEYPAD


Function Code Group Function Codes Function Description
F codes F00 to F51 Fundamental Functions concerning basic motor
functions running
E codes E01 to E99 Extension terminal Functions concerning the assignment
functions of control circuit terminals
Functions concerning the display of
the LED monitor
C codes C01 to C53 Control functions Functions associated with frequency
settings
P codes P01 to P99 Motor 1 parameters Functions for setting up
characteristics parameters (such as
capacity) of the motor
H codes H03 to H98 High performance Highly added-value functions
functions Functions for sophisticated control
A codes A01 to A46 Motor 2 parameters Functions for setting up
characteristics parameters (such as
capacity) of the motor
J codes J01 to J86 Application functions Functions for applications such as
PID control
y codes y01 to y99 Link functions Functions for controlling
communication
o codes o27 to o59 Optional functions Functions for options (Note)

(Note) The o codes are displayed only when the corresponding option is mounted. For details of the o codes, refer to
the Instruction Manual for the corresponding option.

For the list of function codes subject to quick setup and their descriptions, refer to Chapter 9,
Section 9.1 "Function Code Tables."

„ Function codes requiring simultaneous keying


To modify the data for function code F00 (Data Protection), H03 (Data Initialization), H45 (Mock
Alarm), or H97 (Clear Alarm Data), simultaneous keying is needed, involving the + keys or
+ keys.

„ Changing, validating, and saving function code data when the inverter is running
Some function code data can be changed while the inverter is running, whereas others cannot. Further,
depending on the function code, modifications may or may not validate immediately. For details, refer
to the "Change when running" column in Chapter 9, Section 9.1 " Function Code Tables."

For details of function codes, refer to Chapter 9, Section 9.1 " Function Code Tables."

3-13
Figure 3.4 shows the menu transition in Menu #0 "Quick Setup."

Figure 3.4 Menu Transition in Menu #0 "Quick Setup"

Through a multi-function keypad, you can add or delete function codes that are subject to
Quick Setup. For details, refer to the "Multi-function Keypad Instruction Manual."
Once you have added or deleted function codes for Quick Setup through a multi-function
keypad, they will remain valid even after you switch to a standard keypad. To restore the
function code settings subject to Quick Setup to their factory defaults, initialize the whole
data using function code H03 (data = 1).

3-14
3.3 Programming Mode

Basic key operation


This section gives a description of the basic key operation, following the example of the function code
data changing procedure shown in Figure 3.5.
This example shows you how to change function code F01 data from the factory default " / keys
on keypad (F01 = 0)" to "Current input to terminal [C1] (C1 function) (4 to 20 mA DC)
(F01 = 2)."

Chap. 3
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears. (In this example, *fn: is
displayed.)
(2) If anything other than *fn: is displayed, use the keys to display *fn:.

OPERATION USING THE KEYPAD


and
(3) Press the key to proceed to a list of function codes.
(4) Use the and keys to display the desired function code (f 01 in this example), then press
the key.
The data of this function code appears. (In this example, data 0 of f 01 appears.)
(5) Change the function code data using the and keys. (In this example, press the key two
times to change data 0 to 2.)
(6) Press the key to establish the function code data.
The saue appears and the data will be saved in the memory inside the inverter. The display will
return to the function code list, then move to the next function code. (In this example, f 02.)
Pressing the key instead of the key cancels the change made to the data. The data reverts
to the previous value, the display returns to the function code list, and the original function code
reappears.
(7) Press the key to return to the menu from the function code list.

Cursor movement
You can move the cursor when changing function code data by holding down the key for
1 second or longer in the same way as with the frequency settings. This action is called
"Cursor movement."

Figure 3.5 Example of Function Code Data Changing Procedure

3-15
3.3.2 Setting up function codes -- Menu #1 "Data Setting" --
Menu #1 "Data Setting" in Programming mode allows you to set up function codes for making the
inverter functions match your needs.
To set function codes in this menu, it is necessary to set function code E52 to "0" (Function code data
editing mode) or "2" (Full-menu mode).

Basic key operation


For details of the basic key operation, refer to Menu #0 "Quick Setup" in Section 3.3.1.

3-16
3.3 Programming Mode

3.3.3 Checking changed function codes -- Menu #2 "Data Checking" --


Menu #2 "Data Checking" in Programming mode allows you to check function codes that have been
changed. Only the function codes whose data has been changed from the factory defaults are displayed
on the LED monitor. You can refer to the function code data and change it again if necessary. Figure
3.6 shows the menu transition in Menu #2 "Data Checking."

Chap. 3
OPERATION USING THE KEYPAD

Figure 3.6 Menu Transition in Menu #2 "Data Checking" (Changing F01, F05 and E52 data only)

Basic key operation


For details of the basic key operation, refer to Menu #0 "Quick Setup" in Section 3.3.1.
To check function codes in Menu #2 "Data Checking," it is necessary to set function code
E52 to "1" (Function code data check mode) or "2" (Full-menu mode).
For details, refer to "„ Display menu selection" on page 3-12.

3-17
3.3.4 Monitoring the running status -- Menu #3 "Drive Monitoring" --
Menu #3 "Drive Monitoring" is used to monitor the running status during maintenance and trial
running. The display items for "Drive Monitoring" are listed in Table 3.10. Figure 3.7 shows the menu
transition in Menu #3 "Drive Monitoring."

Figure 3.7 Menu Transition in Menu #3 "Drive Monitoring"

Basic key operation


To monitor the running status on the drive monitor, set function code E52 to "2" (Full-menu mode)
beforehand.
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears.
(2) Use the and keys to display "Drive Monitoring" (#ope ).
(3) Press the key to proceed to a list of monitoring items (e.g. 3_00 ).
(4) Use the and keys to display the desired monitoring item, then press the key.
The running status information for the selected item appears.
(5) Press the key to return to a list of monitoring items. Press the key again to return to the
menu.

3-18
3.3 Programming Mode

Table 3.10 Drive Monitor Display Items

LED
monitor Item Unit Description
shows:
Output Hz Output frequency before slip compensation
3_00
frequency

Chap. 3
Output Hz Output frequency after slip compensation
3_01
frequency
3_02

OPERATION USING THE KEYPAD


Output current A Output current
3_03 Output voltage V Output voltage
Calculated % Calculated output torque of the loaded motor in %
3_04
torque
Reference Hz Frequency specified by a frequency command
3_05
frequency
Rotational N/A Rotational direction being outputted
3_06

-
-
-
-
direction f: forward, r: reverse, : stop
Running status N/A Running status in hexadecimal format
3_07
Refer to "„ Displaying running status" on the next page.
120
Motor speed r/min Display value = (Output frequency Hz) ×
3_08 (Function code P01)
For motor 2, read P01 as A15.
Load shaft speed r/min Display value = (Output frequency Hz) × (Function code E50)
or m/min
3_09 Line speed The 7-segment letters appear for 10000 (r/min) or more. If
appear, decrease function code E52 data so that the LED
monitor displays 9999 or below, referring to the above equation.
PID command N/A Virtual physical value (e.g., temperature or pressure) of the
object to be controlled, which is converted from the PID
command using function code E40 and E41 data (PID display
3_10 coefficients A and B)
Display value = (PID command) × (Coefficient A - B) + B
-
-
-
-

If PID control is disabled, " " appears.


PID feedback N/A Virtual physical value (e.g., temperature or pressure) of the
amount object to be controlled, which is converted from the PID process
command using function code E40 and E41 data (PID display
3_11 coefficients A and B)
Display value = (PID feedback amount) × (Coefficient A - B) + B
-
-
-
-

If PID control is disabled, " " appears.


Torque limit % Driving torque limit value (based on motor rated torque)
3_12
value (Level 1)
Torque limit % Braking torque limit value (based on motor rated torque)
3_13
value (Level 2)

3-19
„ Displaying running status
To display the running status in hexadecimal format, each state has been assigned to bits 0 to 15 as
listed in Table 3.11. Table 3.12 shows the relationship between each of the status assignments and the
LED monitor display. Table 3.13 gives the conversion table from 4-bit binary to hexadecimal.
Table 3.11 Running Status Bit Assignment

Bit Notation Content Bit Notation Content


"1" when function code data is being
15 BUSY 7 VL "1" under voltage limitation.
written.
14 Always "0." 6 TL "1" under torque control.
WR "1" when the DC link bus voltage is
13 Always "0." 5 NUV
higher than the undervoltage level.
"1" when communication is enabled
(when ready for run and frequency
12 RL 4 BRK "1" during braking.
commands via communications
link).
"1" when the inverter output is shut
11 ALM "1" when an alarm has occurred. 3 INT
down.
10 DEC "1" during deceleration. 2 EXT "1" during DC braking.
"1" during running in the reverse
9 ACC "1" during acceleration. 1 REV
direction.
"1" during running in the forward
8 IL "1" under current limiting control. 0 FWD
direction.

Table 3.12 Running Status Display

LED No. LED4 LED3 LED2 LED1

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Notation BUSY WR RL ALM DEC ACC IL VL TL NUV BRK INT EXT REV FWD

Binary 1 0 0 0 0 0 1 1 0 0 1 0 0 0 0 1
Example

Hexa-
decimal on
the LED
monitor

„ Hexadecimal expression
A 4-bit binary number can be expressed in hexadecimal format (1 hexadecimal digit). Table 3.13
shows the correspondence between the two notations. The hexadecimals are shown as they appear on
the LED monitor.
Table 3.13 Binary and Hexadecimal Conversion

Binary Hexadecimal Binary Hexadecimal


0 0 0 0 0 1 0 0 0 8
0 0 0 1 1 1 0 0 1 9
0 0 1 0 2 1 0 1 0 a
0 0 1 1 3 1 0 1 1 b
0 1 0 0 4 1 1 0 0 c
0 1 0 1 5 1 1 0 1 d
0 1 1 0 6 1 1 1 0 e
0 1 1 1 7 1 1 1 1 f

3-20
3.3 Programming Mode

3.3.5 Checking I/O signal status -- Menu #4 "I/O Checking" --


Using Menu #4 "I/O Checking" displays the I/O status of external signals including digital and analog
I/O signals without using a measuring instrument. Table 3.14 lists check items available. The menu
transition in Menu #4 "I/O Checking" is shown in Figure 3.8.

Chap. 3
OPERATION USING THE KEYPAD

Figure 3.8 Menu Transition in Menu #4 "I/O Checking"

3-21
Basic key operation
To check the status of the I/O signals, set function code E52 to "2" (Full-menu mode) beforehand.
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears.
(2) Use the and keys to display "I/O Checking" ($i_o).
(3) Press the key to proceed to a list of I/O check items (e.g. 4_00 ).
(4) Use the and keys to display the desired I/O check item, then press the key.
The corresponding I/O check data appears. For the item 4_00 or 4_01, using the and
keys switches the display method between the segment display (for external signal information
in Table 3.15) and hexadecimal display (for I/O signal status in Table 3.16).
(5) Press the key to return to a list of I/O check items. Press the key again to return to the
menu.

Table 3.14 I/O Check Items

LED monitor
Item Description
shows:
I/O signals on the control Shows the ON/OFF state of the digital I/O terminals.
4_00 circuit terminals Refer to "„ Displaying control I/O signal
terminals" on the next page for details.
Shows the ON/OFF state of the digital I/O terminals
that received a command via RS-485 and optional
I/O signals on the control
communications. Refer to "„ Displaying control I/O
4_01 circuit terminals under
signal terminals" and "„ Displaying control I/O
communications control
signal terminals under communications control"
on the following pages for details.
4_02 Input voltage on terminal [12] Shows the input voltage on terminal [12] in volts (V).
4_03 Input current on terminal [C1] Shows the input current on terminal [C1] in
milliamperes (mA).
4_04 Output voltage to analog Shows the output voltage on terminal [FM] in volts
meters [FM] (V).
4_06 Pulse rate of [FM] Shows the output pulse rate on terminal [FM] in
pulses per second (p/s).
4_07 Input voltage on terminal [C1] Shows the input voltage on terminal [C1] (V2
function assigned) in volts (V).
4_10 Option control circuit terminal Shows the ON/OFF state of the digital I/O terminals
(I/O) on the optional DI/O interface card. Refer to "„
Displaying control I/O signal terminals on optional
DI/O interface card " on page 3-25 for details.
4_15 PG pulse rate 1 Shows the A-B phase pulse rate (p/s) in quad
(Phases A and B) frequency when the PG interface is installed.
Displayed value = Pulse rate (p/s) ÷ 1000
4_16 PG pulse rate 1 (Phase Z) Shows the pulse rate (p/s) in phase Z when the PG
interface is installed.
4_17 PG pulse rate 2 Shows the A-B phase pulse rate (p/s) of the second PG
(Phases A and B) in quad frequency when two PG interfaces are
installed.
Displayed value = Pulse rate (p/s) ÷ 1000
4_18 PG pulse rate 2 (Phase Z) Shows the second PG pulse rate (p/s) in phase Z when
two PG interfaces are installed.

3-22
3.3 Programming Mode

„ Displaying control I/O signal terminals


The status of control I/O signal terminal may be displayed with ON/OFF of the LED segment or in
hexadecimal display.

• Display I/O signal status with ON/OFF of each LED segment


As shown in Table 3.15 and the figure below, each of segments "a" to "g" on LED1 lights when the
corresponding digital input terminal circuit ([FWD], [REV], [X1], [X2], [X3], [X4] or [X5]) is closed;

Chap. 3
it goes off when it is open. Segment "a" and "b" on LED3 light when the circuit between output
terminal [Y1] or [Y2] and terminal [CMY], and do not light when the circuit is open. Segment "a" on
LED4 is for terminals [30A/B/C]. Segment "a" on LED4 lights when the circuit between terminals
[30C] and [30A] is short-circuited (ON) and does not light when it is open.

OPERATION USING THE KEYPAD


If all terminal input signals are OFF (open), segment "g" on all of LED1 to LED4 will blink
("– – – –").

Table 3.15 Segment Display for External Signal Information

Segment LED4 LED3 LED2 LED1


a 30A/B/C Y1-CMY — FWD
b — Y2-CMY — REV
c — — — X1
d — — — X2
e — — — X3
f — — (XF)* X4
g — — (XR)* X5
dp — — (RST)* —

—: No corresponding control circuit terminal exists

* (XF), (XR), and (RST) are assigned for communication. Refer to "„ Displaying control I/O signal terminals under
communications control" on the next page.

3-23
• Displaying I/O signal status in hexadecimal format
Each I/O terminal is assigned to bit 15 through bit 0 as shown in Table 3.16. An unassigned bit is
interpreted as "0." Allocated bit data is displayed on the LED monitor in 4 hexadecimal digits (0 to f
each).
With the FRENIC-Multi, digital input terminals [FWD] and [REV] are assigned to bit 0 and bit 1,
respectively. Terminals [X1] through [X5] are assigned to bits 2 through 6. The bit is set to "1" when
the corresponding input terminal is short-circuited (ON), and is set to "0" when it is open (OFF). For
example, when [FWD] and [X1] are on (short-circuited) and all the others are off (open), 0005 is
displayed on LED4 to LED1.
Digital output terminal [Y1] and [Y2] are assigned to bits 0 and 1. Each bit is set to "1" when the
terminal is short-circuited with [CMY], and "0" when it is open.
The status of the relay contact output terminal [30A/B/C] is assigned to bit 8. It is set to "1" when the
circuit between output terminals [30A] and [30C] is closed, and "0" when the circuit between [30A]
and [30C] is open.
For example, if [Y1] is on, [Y2] is off, and the circuit between [30A] and [30C] is closed, then "0101
" is displayed on the LED4 to LED1.
Table 3.16 presents an example of bit assignment and corresponding hexadecimal display on the
7-segment LED.
Table 3.16 Segment Display for I/O Signal Status in Hexadecimal Format

LED No. LED4 LED3 LED2 LED1

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Input
(RST)* (XR)* (XF)* - - - - - - X5 X4 X3 X2 X1 REV FWD
terminal
Output 30
- - - - - - - - - - - - - Y2 Y1
terminal A/B/C

Binary 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1
Example

Hexa-
decimal
on the
LED
monitor

– No corresponding control circuit terminal exists.

* (XF), (XR), and (RST) are assigned for communication. Refer to "„ Displaying control I/O signal terminals
under communications control" below.

„ Displaying control I/O signal terminals under communications control


Under communications control, input commands (function code S06) sent via RS-485 or other
optional communications can be displayed in two ways: "with ON/OFF of each LED segment" and "in
hexadecimal format." The content to be displayed is basically the same as that for the control I/O
signal terminal status display; however, (XF), (XR), and (RST) are added as inputs. Note that under
communications control, the I/O display is in normal logic (using the original signals not inverted).
Refer to the RS-485 Communication User's Manual (MEH448b) for details on input commands
sent through RS-485 communications and the instruction manual of communication-related
options as well.

3-24
3.3 Programming Mode

„ Displaying control I/O signal terminals on optional DI/O interface card


The LED monitor can also show the signal status of the terminals on the optional DI/O interface card,
just like the control circuit terminals.
Table 3.17 lists the assignment between LED segments and DI/O signals.

Table 3.17 Segment Display for External Signal Information

Chap. 3
Segment LED4 LED3 LED2 LED1
a — DO0 DI8 DI0

OPERATION USING THE KEYPAD


b — DO1 DI9 DI1
c — DO2 DI10 DI2
d — DO3 DI11 DI3
e — DO4 DI12 DI4
f — DO5 — DI5
g — DO6 — DI6
dp — DO7 — DI7

LED No. LED4 LED3 LED2 LED1

Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Input
- - - DI12 DI11 DI10 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1 DI0
terminal
Output
- - - - - - - - DO7 DO6 DO5 DO4 DO3 DO2 DO1 DO0
terminal

3-25
3.3.6 Reading maintenance information
-- Menu #5 "Maintenance Information" --
Menu #5 "Maintenance Information" contains information necessary for performing maintenance on
the inverter. Table 3.18 lists the maintenance information display items and Figure 3.9 shows the
menu transition in Menu #5 "Maintenance information."

Figure 3.9 Menu Transition in Menu #5 "Maintenance Information"

Basic key operation


To view the maintenance information, set function code E52 to "2" (Full-menu mode) beforehand.
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears.
(2) Use the and keys to display "Maintenance Information" (%che ).
(3) Press the key to proceed to a list of maintenance item codes (e.g. 5_00 ).
(4) Use the and keys to display the desired maintenance item, then press the key.
The data of the corresponding maintenance item appears.
(5) Press the key to return to a list of maintenance items. Press the key again to return to the
menu.

3-26
3.3 Programming Mode

Table 3.18 Display Items for Maintenance Information

LED
Monitor Item Description
shows:
Cumulative run Shows the content of the cumulative power-ON time counter of the
time inverter.

Chap. 3
Unit: thousands of hours.
(Display range: 0.001 to 9.999, 10.00 to 65.53)
5_00 When the total ON-time is less than 10000 hours (display: 0.001 to
9.999), data is shown in units of one hour (0.001). When the total time is

OPERATION USING THE KEYPAD


10000 hours or more (display: 10.00 to 65.53), it is shown in units of 10
hours (0.01). When the total time exceeds 65535 hours, the counter will
be reset to 0 and the count will start again.
DC link bus Shows the DC link bus voltage of the inverter main circuit.
5_01 voltage Unit: V (volts)
Max. temperature Shows the maximum temperature of the heat sink for every hour.
5_03 of heat sink Unit: °C (Temperatures below 20°C are displayed as 20°C.)
Max. effective Shows the maximum current in RMS for every hour.
5_04 output current Unit: A (amperes)
Capacitance of Shows the current capacitance of the DC link bus capacitor (reservoir
the DC link bus capacitor) in %, based on the capacitance when shipping as 100%. Refer
5_05 capacitor to the FRENIC-Multi Instruction Manual (INR-SI47-1094-E), Chapter
7 "MAINTENANCE AND INSPECTION" for details.
Unit: %
Cumulative run Shows the content of the cumulative run time counter of the electrolytic
time of capacitors mounted on the printed circuit boards.
electrolytic Unit: thousands of hours. (Display range: 0.001 to 99.99)
5_06 capacitors on the
printed circuit Shown in units of 10 hours.
boards When the total time exceeds 99990 hours, the count stops and the
display remains at 99.99.
Cumulative run Shows the content of the cumulative run time counter of the cooling fan.
time of the This counter does not work when the cooling fan ON/OFF control
cooling fan (function code H06) is enabled but the fan does not run.
5_07 Unit: thousands of hours. (Display range: 0.001 to 99.99)
Shown in units of 10 hours.
When the total time exceeds 99990 hours, the count stops and the
display remains at 99.99.
Number of Shows the content of the cumulative counter of times the inverter is
startups started up (i.e., the number of run commands issued).
1.000 indicates 1000 times. When any number from 0.001 to 9.999 is
5_08 displayed, the counter increases by 0.001 per startup, and when any
number from 10.00 to 65.53 is counted, the counter increases by 0.01
every 10 startups. When the counted number exceeds 65535, the counter
will be reset to 0 and the count will start again.
Input watt-hour Shows the input watt-hour of the inverter.
Unit: 100 kWh (Display range: 0.001 to 9999)
Depending on the value of integrated input watt-hour, the decimal point
5_09 on the LED monitor shifts to show it within the LED monitor’s
resolution (e.g. the resolution varies between 0.001, 0.01, 0.1 or 1). To
reset the integrated input watt-hour and its data, set function code E51 to
"0.000."
When the input watt-hour exceeds 1000000 kWh, it returns to "0."

3-27
Table 3.18 Display Items for Maintenance Information (continued)

LED
Monitor Item Description
shows:
Input watt-hour Shows the value expressed by "input watt-hour (kWh) × E51 (whose
data data range is 0.000 to 9999)."
Unit: None.
(Display range: 0.001 to 9999. The data cannot exceed 9999. (It will be
5_10 fixed at 9999 once the calculated value exceeds 9999.))
Depending on the value of integrated input watt-hour data, the decimal
point on the LED monitor shifts to show it within the LED monitors’
resolution.
To reset the integrated input watt-hour data, set function code E51 to
"0.000."
Number of Shows the total number of errors that have occurred in standard RS-485
RS-485 errors communication (via the RJ-45 connector as standard) since the power is
5_11 (standard) turned on.
Once the number of errors exceeds 9999, the count returns to 0.
Content of Shows the latest error that has occurred in standard RS-485
RS-485 communication in decimal format.
5_12 communications For error contents, refer to the RS-485 Communication User’s Manual
error (standard) (MEH448b).
Number of option Shows the total number of optional communications card errors since
5_13 errors the power is turned on.
Once the number of errors exceeds 9999, the count returns to 0.
Inverter's ROM Shows the inverter's ROM version as a 4-digit code.
5_14
version
Keypad's ROM Shows the keypad's ROM version as a 4-digit code.
5_16
version
Number of Shows the total number of errors that have occurred in optional RS-485
5_17 RS-485 errors communication since the power is turned on.
(option) Once the number of errors exceeds 9999, the count returns to 0.
Content of Shows the latest error that has occurred in optional RS-485
RS-485 communication in decimal format.
5_18 communications For error contents, refer to the RS-485 Communication User’s Manual
error (option) (MEH448b).
Option's ROM Shows the option's ROM version as a 4-digit code.
5_19
version
Cumulative motor Shows the content of the cumulative power-ON time counter of the
run time motor.
5_23
The display method is the same as for "Cumulative run time" (5_00 )
above.

3-28
3.3 Programming Mode

3.3.7 Reading alarm information -- Menu #6 "Alarm Information" --


Menu #6 "Alarm Information" shows the causes of the past 4 alarms in alarm code. Further, it is also
possible to display alarm information that indicates the status of the inverter when the alarm occurred.
Figure 3.10 shows the menu transition in Menu #6 "Alarm Information" and Table 3.19 lists the details
of the alarm information.

Chap. 3
OPERATION USING THE KEYPAD

Figure 3.10 "Alarm Information" Menu Transition

3-29
Basic key operation
To view the alarm information, set function code E52 to "2" (Full-menu mode) beforehand.
(1) Turn the inverter on. It automatically enters Running mode. In that mode, press the key to
switch to Programming mode. The function selection menu appears.
(2) Use the and keys to display "Alarm Information" (&al).
(3) Press the key to proceed to a list of alarm codes (e.g. !0l1 ).
In the list of alarm codes, the alarm information for the last 4 alarms is saved as an alarm history.
(4) Each time the or key is pressed, the last 4 alarms are displayed in order from the most
recent one as 1 , 2 , 3 and 4 .
(5) While the alarm code is displayed, press the key to have the corresponding alarm item
number (e.g. 6_00 ) and data (e.g. Output frequency) displayed alternately in intervals of
approximately 1 second. You can also have the item number (e.g. 6_01 ) and data (e.g. Output
current) for any other item displayed using the and keys.
(6) Press the key to return to a list of alarm codes. Press the key again to return to the menu.

Table 3.19 Alarm Information Displayed

LED monitor
shows: Item displayed Description
(item No.)
6_00 Output frequency Output frequency
6_01 Output current Output current
6_02 Output voltage Output voltage
6_03 Calculated torque Calculated motor output torque
6_04 Reference frequency Frequency specified by frequency command
f

-
-
-
-

This shows the rotational direction being output.


6_05 Rotational direction
: forward; : reverse; : stop
This shows the running status in hexadecimal. Refer to
6_06 Running status "„ Displaying running status" in Section 3.3.4.
Shows the content of the cumulative power-ON time
counter of the inverter.
Unit: thousands of hours.
(Display range: 0.001 to 9.999, 10.00 to 65.53)
6_07 Cumulative run time When the total ON-time is less than 10000 hours (display:
0.001 to 9.999), data is shown in units of one hour (0.001).
When the total time is 10000 hours or more (display: 10.00
to 65.53), it is shown in units of 10 hours (0.01). When the
total time exceeds 65535 hours, the counter will be reset to
0 and the count will start again.
Shows the content of the cumulative counter of times the
inverter is started up (i.e., the number of run commands
issued).
1.000 indicates 1000 times. When any number from 0.001
6_08 No. of startups to 9.999 is displayed, the counter increases by 0.001 per
startup, and when any number from 10.00 to 65.53 is
counted, the counter increases by 0.01 every 10 startups.
When the counted number exceeds 65535, the counter will
be reset to 0 and the count will start again.
Shows the DC link bus voltage of the inverter main circuit.
6_09 DC link bus voltage
Unit: V (volts)

3-30
3.3 Programming Mode

Table 3.19 Alarm Information Displayed (continued)

LED monitor
shows: Item displayed Description
(item No.)
Max. temperature of heat Shows the temperature of the heat sink.
6_11 sink Unit: ºC

Chap. 3
Terminal I/O signal status
(displayed with the
6_12 ON/OFF of LED
segments)

OPERATION USING THE KEYPAD


Shows the ON/OFF status of the digital I/O terminals.
Terminal input signal
Refer to "„ Displaying control I/O signal terminals" in
6_13 status (in hexadecimal
format) Section 3.3.5 "Checking I/O signal status" for details.

Terminal output
6_14 signal status (in
hexadecimal format)
No. of consecutive This is the number of times the same alarm occurs
6_15 occurrences consecutively.
Simultaneously occurring alarm codes (1)
6_16 Multiple alarm 1
("----" is displayed if no alarms have occurred.)
Simultaneously occurring alarm codes (2)
6_17 Multiple alarm 2
("----" is displayed if no alarms have occurred.)
Terminal I/O signal status
under communications
control
6_18 (displayed with the
ON/OFF of LED
segments) Shows the ON/OFF status of the digital I/O terminals
under RS-485 communications control. Refer to
Terminal input signal
status under "„ Displaying control I/O signal terminals under
6_19 communications control communications control" in Section 3.3.5 "Checking I/O
(in hexadecimal format) signal status" for details.

Terminal output signal


status under
6_20 communications control
(in hexadecimal format)
6_21 Error sub code Secondary error code for the alarm.

When the same alarm occurs repeatedly in succession, the alarm information for the first
occurrences will be preserved and the information for other occurrences in-between will be
discarded. The number of consecutive occurrences will be preserved as the first alarm
information.

3-31
3.4 Alarm Mode
If an abnormal condition arises, the protective function is invoked to issue an alarm, and the inverter
automatically enters Alarm mode. At the same time, an alarm code appears on the LED monitor.

3.4.1 Releasing the alarm and switching to Running mode


Remove the cause of the alarm and press the key to release the alarm and return to Running mode.
The alarm can be removed using the key only when the alarm code is displayed.

3.4.2 Displaying the alarm history


It is possible to display the most recent 3 alarm codes in addition to the one currently displayed.
Previous alarm codes can be displayed by pressing the / key while the current alarm code is
displayed.

3.4.3 Displaying the status of inverter at the time of alarm


When the alarm code is displayed, you may check various running status information (output
frequency and output current, etc.) by pressing the key. The item number and data for each running
information will be displayed alternately.
Further, you can view various pieces of information on the running status of the inverter using the
/ key. The information displayed is the same as for Menu #6 "Alarm Information" in Programming
mode. Refer to Table 3.19 in Section 3.3.7, "Reading alarm information."
Pressing the key while the running status information is displayed returns the display to the alarm
codes.
When the running status information is displayed after removal of the alarm cause, pressing
the key twice returns to the alarm code display and releases the inverter from the alarm
state. This means that the motor starts running if a run command has been received by this
time.

3.4.4 Switching to Programming mode


You can also switch to Programming mode by pressing + keys simultaneously with the alarm
displayed, and modify the function code data.

3-32
3.4 Alarm Mode

Figure 3.11 summarizes the possible transitions between different menu items.

Chap. 3
OPERATION USING THE KEYPAD
Figure 3.11 Menu Transition in Alarm Mode

3-33
Chapter 4
BLOCK DIAGRAMS FOR CONTROL LOGIC
This chapter describes the main block diagrams for the control logic of the FRENIC-Multi series of inverters.

Contents

4.1 Symbols Used in Block Diagrams and their Meanings............................................................................... 4-1


4.2 Drive Frequency Command Block.............................................................................................................. 4-2
4.3 Drive Command Block ............................................................................................................................... 4-6
4.4 Control Block.............................................................................................................................................. 4-8
4.5 PID Process Control Block ....................................................................................................................... 4-12
4.6 PID Dancer Control Block ........................................................................................................................ 4-16
4.7 FM Output Selector................................................................................................................................... 4-19
4.1 Symbols Used in the Block Diagrams and their Meanings

FRENIC-Multi series of inverters is equipped with a number of function codes to match a variety of motor
operations required in your system. Refer to Chapter 9 "FUNCTION CODES" for details of the function
codes.
The function codes have functional relationship each other. Several special function codes also work with
execution priority each other depending on their functions or data settings.
This chapter explains the main block diagrams for control logic in the inverter. You are requested to fully
understand the inverter's control logic together with the function codes in order to set the function code data
correctly.
The block diagrams contained in this chapter show only function codes having mutual relationship. For the
function codes that work independently and for detailed explanation of each function code, refer to Chapter 9

Chap. 4
"FUNCTION CODES."

4.1 Symbols Used in Block Diagrams and their Meanings

BLOCK DIAGRAMS FOR CONTROL LOGIC


Table 4.1 lists symbols commonly used in block diagrams and their meanings with some examples.
Table 4.1 Symbols and Meanings

Symbol Meaning Symbol Meaning


Digital inputs/outputs Function code.
[FWD], [Y1]
to/from the inverter's control
etc.
circuit terminal block.
Terminal commands
FWD, REV
assigned to digital
etc. Switch controlled by a
inputs/outputs.
function code. Numbers
Low-pass filter: Features assigned to the terminals
appropriate characteristics express the function code
by changing the time data.
constant through the
function code data.
Internal control signal for Switch controlled by a
inverter logic. terminal command. In the
High limiter: Limits the example shown on the left,
upper value by a constant or the enable communications
data set to a function code. link command LE assigned
to one of the digital input
terminals from [X1] to [X5]
controls the switch.
Low limiter: Limits the OR logic: In normal logic, if
lower value by a constant or any input is ON, then C =
data set to a function code. ON. Only if all inputs are
OFF, then C = OFF.
Zero limiter: Prevents data NOR (Not-OR) logic: In
from dropping to a negative normal logic, if any input is
value. OFF, then C = ON. If all
inputs are ON, C = OFF.
Gain multiplier for reference AND logic: In normal logic,
frequencies given by current only if A = ON and B = ON,
and/or voltage input or for then C = ON. Otherwise, C =
analog output signals. OFF.
C =A× B
Adder for 2 signals or NOT logic: In normal logic,
values. C = A + B if A = ON, then B = OFF, and
If B is negative then C = A – vice versa.
B (acting as a subtracter).

4-1
4.2 Drive Frequency Command Block

LED monitor
Key operation on the keypad E48
0,1,2 Selection of normal/inverse
Reference frequency A operation
3 C53 Switch
Motor speed in r/min normal/inverse
Load shaft speed 4 operation
command Reference IVS
5 loss
Line speed command detection
Constant feeding rate 6 E65 ≠999
time command
+ Normal/inverse
[12] × 1
+ operation
+ +
C33 Polarity
Polarity B Continue-to-run C35=1
[12] Filter Gain Bias
C31 C35=1 frequency at
[12]
C32 C34 F18 C50
[12] Offset PTC E65 0 limiter
thermistor "0" Reference loss
Hardware [C1] (Mode 0 limiter
detection
switch (C1 function) selection)
SW7=C1 E59=0 H26=0
[C1] Normal/inverse
× 2
+ + operation
+
C38 +
C Continue-to-run
C36 [C1] Gain Bias
PTC frequency at "0"
(C1 function) 0 limiter
Hard- thermistor [C1] Filter [C1] (C1 function) C37 C39 F18 C50
ware [C1] (Mode (C1 function) E65
switch (C1 function) selection) Offset Reference loss
SW7=V2 E59=1 H26=0 detection
Normal/inverse
× operation 3
+ +
+ C43 +
C41 D Continue-to-run
[C1] Gain Bias "0"
[C1] (V2 function) frequency at
[C1] (V2 function)
C42 C44 F18 C50 0 limiter
(V2 function) Filter E65
Offset Reference loss
detection
Normal/inverse
× 4
operation

Gain
PTC
thermistor C32 C34
Hardware (Mode Normal/inverse
selection) × 5
switch operation
SW8=ON H26=1
Gain
C37 C39
Aralm
H27 Compa- 0h4 Normal/inverse
rator × 6
operation
PTC
thermistor
(Level) Gain 7
C42 C44 8
UP/DOWN control 9
Initial frequency setting

H61
UP
command
UP UP/
DOWN
DOWN control
command
DOWN

*3
D I/O card D I/O card
input terminal (option)

*3
Pulse train
PG card PG card
input terminal (option)

Standard keypad OFF if y98 = 1, 3


RJ-45 port (RS-485) or H30 = 4, 5, 8

Host equipment Frequency


command via
communications
OFF if y98 = 1, 3 S01
or H30 = 1, 3, 7 ≠0
RS-485 *3 S01
Host equipment communications E
option card 0
S05
OFF if
H30 = 1, 3 to 5, Last
7, 8 command
*3 to take effect
Host equipment Field bus option card

Figure 4.1.1 Drive Frequency Command Block -- Input Stage

4-2
4.2 Drive Frequency Command Block

Select frequency Enable Select


command 2/1 communications link
V Ready for jogging
multi-frequency + STOP
JOG
Hz2/Hz1 via RS-485 or field bus SS1,SS2,SS4,SS8
LE

Frequency
A command 1 F01
0
1 1

Chap. 4
+

+ +
Frequency
limiter (High)

BLOCK DIAGRAMS FOR CONTROL LOGIC


2 +
2 Communications F15
+
link function Bus link
3 H30 function Drive frequency
Loader link Jump command
y98 +
0,2,6 function frequency
0,2 y99
1,3 to 5,7,8 C01
0,2 F16 H63
C02 Frequency Frequency
1,3
5 1,3 C03 limiter limiter
3 (Low) (Mode
7 C04
C20 selection)
11 Multi-frequency 1 C05 Jogging
12 Multi-frequency 2 C06 frequency
E
Frequency Multi-frequency 3 C07
command 2 C30
0 Multi-frequency 4 C08
1 Multi-frequency 5 C09
4
Multi-frequency 6 C10
+ Auxiliary frequency setting 1 Multi-frequency 7 C11
+ Multi-frequency 8 C12
5 2 Multi-frequency 9 C13
Multi-frequency 10 C14
3
Multi-frequency 11 C15
Multi-frequency 12 C16
5
6 Multi-frequency 13 C17
7 Multi-frequency 14 C18
7
11 Multi-frequency 15 C19
8
12
9

*1 E61
[12]
0
1
×
Auxiliary frequency setting 2
2
B ×
3
*2 Gain
5 C32 C34

[C1] *1
(C1 function) E62
0
1
×
2
C ×

3
*2 Gain
5 C37 C39

[C1] *1
(V2 function) E63
*1 Takes priority when the same function has been assigned by E61, E62 and E63:
0 Terminal [12] > Terminal [C1] (C1 function) > Terminal [C1] (V2 function)
1 *2 Refer to block diagrams of PID control block for details.
× *3 For details of the options, refer to the instruction manual for each option.
2
D × Notes:
3 - When PID control is enabled, the control logic differs from this block diagram.
*2 Gain - S codes are communication-related function codes. Refer to the RS-485
5 C42 C44 Communication User's Manual (MEH448b) for details.

Figure 4.1.2 Drive Frequency Command Block -- Output Stage

4-3
This page is intentionally left blank.

4-4
4.2 Drive Frequency Command Block

Figures 4.1.1 and 4.1.2 show the processes that generate the internal drive frequency command through the
various frequency command and switching steps by means of function codes. When the PID control is active
(J01 = 1 to 3), the logic differs from that of this block diagram. Refer to Section 4.5 "PID Process Control
Block" and Section 4.6 "PID Dancer Control Block."
Additional and supplemental information is given below.
• Frequency command sourcing by the / keys operation on the keypad covers various command
expression formats such as a load rotational speed and a line speed by specifying data of function code
E48.
• The input terminal natively covers the –10 to +10 VDC analog frequency command. The function code

Chap. 4
C35 allows this terminal to be used as a unipolar input 0 to +10 VDC or a bipolar input –10 to +10 VDC.
For the unipolar input, inserting the "0" limiter in the following process stage of the terminal input [12],
modification of the reference frequency by the bias and gain, assures the reference frequency not to always
be switched to the negative frequency command -- causing the reverse rotation of the motor.

BLOCK DIAGRAMS FOR CONTROL LOGIC


• Setting slide switches SW7 and SW8 on the interface printed circuit board (interface PCB) and data of
function codes E59 and H26 characterizes the analog input terminal [C1] for the current input (C1 function
covering +4 to +20 mA DC), the voltage input (V2 function covering 0 to +10 VDC) or the PTC. If no
input such as frequency command is applied to the terminal, the inverter makes of it as "0."
• Although the [C1] terminal can be switched to either the current input (C1 function) or the voltage input
(V2 function), suitable adjustment of the analog input such as the offset, filter and gain should be
processed by exclusively provided function codes.
• The command loss detection is only applicable to analog inputs of the terminals [12], [C1] (C1 function)
and [C1] (V2 function). For the command loss detection, the continue-to-run frequency automatically
switched to the reference frequency determined by what active frequency command is lost, however, the
switched reference command may fluctuate due to the switching timing or the switched situation. For
details, refer to the description of function code E65.
• Case that data setup for both the gain and bias will take effect concurrently is only available for the
frequency command source 1 (F01). For the frequency command source 2 (C30) and auxiliary frequency
command sources 1 and 2 (E61 to E63), only setup of the gain will take effect.
• Switching between normal and inverse operation is only effective for the reference frequency from the
analog frequency command input signal (terminal [12], [C1] (C1 function) or [C1] (V2 function)). Note
that the frequency command source set up by using the / key is only valid for normal operation.
• Frequency commands by S01 and S05 for the communications link facility take different command
formats as follows.
- S01: the setting range is –32768 to +32767, where the maximum output frequency is obtained at
±20000
- S05: the setting range is 0.00 to 655.35 Hz in increments of 0.01 Hz
- Basically, priority level for the command in S01 is higher than that in S05. If a value other than "0"
is set in S01, the data set in S01 will take effect. If S01 is set at "0", data in S05 will take effect.
- Refer to the RS-485 Communication User’s Manual (MEH448b) for details.
• The frequency limiter (Low) (F16) helps user select the inverter operation for either the output frequency
is held at data of the frequency limiter (lower), or the inverter decelerates to stop the motor with reference
frequency data of "0", by specifying the lower limiter (select) (H63.)

4-5
Ready for jogging Enable 3-wire Enable
operation operation communications link
Multi-function (Hold disabled) HLD via RS-485 or field bus
keypad Operation LE
Forced to OFF if
method FWD = ON and Timer Timer operation
FWD FWD REV = ON (timer C21=1
F02 FWD
operation
FWD/REV 0 time)
REV Hold
REV REV FWD

STOP 1 Communications
link function REV
Bus link
H30 function
Loader link Force to stop
Standard FWD only 2 0,1,4 y98 function
keypad STOP
0,1 y99 ON if H96 = 1, 3
2,3,5 to 8 0,1
RUN Hold in REV only 3 STOP
rotating 2,3
direction 2,3
STOP Drive frequency Run Overload
command decision stop

Starting frequency 1 F23 Detection value J63


Stop frequency F25 Detection level J64
4.3 Drive Command Block

Run forward FWD Low limiter F16 Mode selection J65


Hold
Run reverse REV Run command Low limiter H63 Mode J66
S06 Reference loss detction E65
Timer J67
Bit 0 FWD

4-6
[FWD]
Standard keypad OFF if y98 = 2, 3 Bit 1 [REV]
RJ-45 port (RS-485) or H30 = 6 to 8 REV
Bit 2 [X1]
Host equipment Bit 3 [X2]
Bit 4 [X3]
Bit 5 [X4]
OFF if y98 = 2, 3 Bit 6 [X5] *1 Truth table for S06 (bit 13, bit 14) processors
or H30 = 2, 3, 5 Bit 7 Fixed at 0 bit 13 bit 14 Output

Figure 4.2 Drive Command Block


RS-485 *2
Host equipment communications Bit 8 Fixed at 0
ON ON ON
option card Bit 9 Fixed at 0
Bit 10 ON OFF OFF
Fixed at 0
Last
command Bit 11 Fixed at 0 OFF ON OFF
OFF if
to take
H30 = 2, 3, 5 to 8 effect Bit 12 Fixed at 0 ON if E98 = 98 OFF OFF OFF
*2 *1
Bit 13 XF FWD
Host equipment Field bus option card FWD FWD ON - ON
Bit 14 XR REV ON if E98 = 99 Processor *2 For details of the options, refer to the instruction manual
OFF - OFF for each option.
Bit 15 RST
- ON ON Notes:
ON if E99 = 98
- OFF OFF - S codes are communication-related function codes.
*1 Refer to the RS-485 Communication User's Manual (MEH448b)
ON if E99 = 99 REV REV -:Not assigned for details.
Processor (Outputs the value of the assigned bit.)
- For motor 2, read F23 as A12.
4.3 Drive Command Block

Figure 4.2 shows the processes that generate the final drive commands (FWD: Drive the motor in the forward
direction and REV: Drive the motor in reverse direction) through the various run commands and switching
steps by means of function codes.
Additional and supplemental information is given below.
• For the inverter operation given by the / key on the standard keypad, the generator holds the run
command ON upon depression of the key, decides the motor rotation direction according to the run
forward command FWD or the run reverse command REV, and releases the hold state upon depression of
the key.

Chap. 4
For the inverter operation given by the / / key on the multi-function keypad, the generator holds
the command ON upon depression of the / key, and releases the hold state upon depression of the
key.

BLOCK DIAGRAMS FOR CONTROL LOGIC


• The 3-wire operation terminal command HLD holds the run forward terminal command FWD and the run
reverse terminal command REV. This allows you to run the inverter in "3-Wire Operation." Refer to the
function code E01 in Chapter 9 "FUNCTION CODES" for details.
If you do not assign the 3-wire operation command HLD to any digital input terminals, the "2-Wire
Operation" using the commands FWD and REV will take effect.
• S06 (2-byte data of bit 15 through bit 0, programmable bitwise), the operation command via the
communications link, includes:
- Bit 0: assigned to FWD
- Bit 1: assigned to REV
- Bit 13 (XF) and bit 14 (XR): Programmable bits equivalent to the terminal inputs [FWD] and [REV]
In the block diagram, all of these are denoted as operation commands. The data setting for function code
E98 to select the function of terminal [FWD] and E99 of [REV] determine which bit value should be
selected as the run command. If bits 13 and 14 have the same setting to select the function of FWD or
REV, the output of bit 13-14 processor logic will follow the truth table listed in Figure 4.2.
If either one of bits 13 and 14 is ON (= 1 as a logic value), the OR logic output will make the enable
communications link command LE turn on. This is the same as with bit 0 and 1.
• If run commands FWD and REV are concurrently turned on, then logic forcibly makes the internal run
commands FWD and REV turn off.
• If you set data, 1 or 3, up to the function code H96 (STOP key priority/Start Check) to make the key
priority effective, then depressing the key forcibly turns off the internal run commands FWD and
REV. In this case, the generator automatically replaces deceleration characteristics of the inverter for that
of the linear deceleration regardless of the setting of H07 (Acceleration/deceleration pattern).
• If the reference frequency is lower than the starting frequency (F23) or the stop frequency (F25), then the
internal run commands will be finally turned off according to the output of run decision logic, and the
inverter decelerates to stop the motor.
The inverter is also equipped with the feature that if the frequency command specifies a reference
frequency lower than that of specified by the lower limiter (F16 and H63), the logic turn the run command
OFF automatically.
Further more, When the command loss detection is activated due to entering the abnormal frequency
command, if E65 = 0 the inverter turns the run command OFF.
• For the timer driven operation, once inputting a run command, the timer starts countdown, the inverter
automatically turns OFF the internal run command after the time elapsed, and releases the hold function
in the keypad at same time.
• When the overload stop facility is enabled and an overload is detected, the inverter turns the run command
OFF depending on data of the function code J65. To restart the inverter operation, once turn the run
command OFF, and it ON again.

4-7
4.4 Control Block

F03 Maximum frequency 1


FWD REV F04 Base frequency 1
Rotational F23 Starting frequency 1
direction F24 (Holding time)
limitation
F25 Stop frequency
"0" H08 Forward F39 (Holding time)
rotation
Drive frequency H28=0 prohibited
command
ACC/DEC processor
x H28≠0 Reverse
rotation
"-1" Droop control prohibited Acceleration/
H08 H07 deceleration
Calculated pattern
torque H11 Deceleration mode
H28
H56 Deceleration time for
Droop control forced stop
H63 Low limiter (Mode selection)
Select
ACC/DEC time
RT2/RT1
Acceleration Acceleration
time time 1
S08 F07
S09 F08 H70=0,999
Deceleration Deceleration H69=0
time time 1
H70≠0.00 F43=0
Acceleration time 2 E10 H70=0.00
Deceleration time 2 E11 Overload prevention control +
1
Deceleration Frequency
Overload rate H69=
prevention H70 processor processor
2,4
+
F43≠
control Cancel if 0
H70≠0.00 H70 = 999
Operation
analyzer
Select torque limiter level
TL2/TL1 Torque limiter
Torque limiter 1 (Braking)
(Limiting level for driving) F40
+ H76
Torque limiter 2
(Limiting level for driving) E16 - Torque
Calculated limit
torque
Torque limiter 1 F41 - adjuster
(Limiting level for braking) +
Torque limiter 2 E17
(Limiting level for braking) Run
decision
Torque limiter
(Braking)
Automatic deceleration H76
Calculated + Main control
torque block
-
Run
decision
Limit
level Cancel if
Automatic deceleration H69 = 0
(Mode selection) H69
Restart mode after
momentary power failure H14 Current limit control
(Frequency fall rate)
F44
+ Current limiter
Current limiter (Level)
-
Run
Output current decision
Cancel if
Current limiter F43 = 0
(Mode selection) F43

Enable/Disable F42
Slip compensation operation Control mode selection 1
response time P10 analyzer H68 Slip compensation 1

Calculated
torque x
Slip compensation gain P09
for driving
(Driving)
Rated slip frequency P12 x
(Braking)
x

Figure 4.3.1 Control Block -- Input Stage

4-8
4.4 Control Block

Power Rectifier
supply DC link bus
capacitor M
Cooling fan
Motor

Output current Cooling fan


Gate drive circuit ON-OFF
(Iu, Iv, Iw) control
H06
Cooling fan
PWM signals ON-OFF

Chap. 4
control
Instantaneous overcurrent H12
limiting (Mode selection)
Output Current 0 Alarm 0c1 to 0c3
(Iu, Iv, Iw)
Comparator
Current limit level 1 Current limit
processing

BLOCK DIAGRAMS FOR CONTROL LOGIC


F03 Maximum frequency 1
F04 Base frequency 1
F05 Rated voltage at base frequency 1
F06 Maximum output voltage 1
F09 Torque boost 1
F37 Load selection/Auto torque boost/Auto saving operation 1
F42 Control mode selection 1
Frequency H50 Non-linear V/f pattern 1 (Frequency)
limiter H51
(High) (Voltage)
Edc
H52 Non-linear V/f pattern 1 (Frequency) (DC link bus
F15 H53 (Voltage) 2-phase/ voltage)
H71 Deceleration 3-phase
characteristics converter
1 Voltage calculator
+
Edc PWM
Compen- PWM
- sation processor signals
Output current
fluctuation x
suppression gain H80
(for motor) 1
Motor 1
P02 (Rated capacity) Current
fluctuation
P03 (Rated current) suppressor
H64≠0.0 H64=0.0 P06 (No-load current) Motor sound
H64 F16 P07 (%R1) (Carrier frequency)
P08 (%X) F26
Low limiter Frequency Carrier
(Lower limiting limiter P99 Motor 1 selection F27 frequency
frequency) (Low) (Tone)
DC braking 1
(Braking DC braking
response mode) H95 Cancel if H98 = 0
Hardware
DC braking 1 Voltage current H98 ( Bit 0)
(Braking level) F21 calculation limiter
(Starting frequency) F20 Operation Carrier frequency
analyzer reduction
(Braking time) F22
processor
DCBRK

STM Auto search for


Auto search for idling motor's speed (Auto search mode) H09 idling motor's
speed
Auto search for idling motor's speed (Auto search delay time) H49

Restart mode after momentary power failure (Mode selection) F14


Restart mode after momentary power failure (Restart time) H13 Restart mode
after momentary
Restart mode after momentary power failure (Frequency fall rate) H14 power failure
Restart mode after momentary power failure H16
(Allowable momentary power failure time)

Note:
Function codes in the above control block are for motor 1. For motor 2, read the function
codes for motor 1 as the function codes for motor 2, referring to the table below.

Function code
F03 F04 F05 F06 F09 F20 F21 F22 F37 F42
for motor 1
Function code
A01 A02 A03 A04 A05 A09 A10 A11 A13 A14
for motor 2

Function code
H68 H80 P02 P03 P06 P07 P09 P10 P12 P99
for motor 1
Function code
A40 A41 A16 A17 A20 A21 A23 A24 A26 A39
for motor 2

Figure 4.3.2 Control Block -- Output Stage

4-9
This page is intentionally left blank.

4-10
4.4 Control Block

Figure 4.3.1 and 4.3.2 show schematic block diagrams -- input and output stages respectively that explain the
processes in which the inverter drives the motor according to the final run command FWD or REV and the
drive frequency command sent from the drive frequency command block or the PID control block.
Additional and supplemental information is given below.
• The logic shown in the upper left part of the block diagram processes the final reference frequency so that
it is inverted (×(-1)) for reverse rotation of the motor or is replaced with 0 (zero) for stopping the motor.
• If the droop control (H28) is enabled, the droop characteristics owing a load torque will take effect.
• The rotation direction limiter (H08) limits polarity (forward or reverse) of the final frequency command

Chap. 4
(reference) and helps the inverter take effect of anti-forward rotation or anti-reverse rotation function.
• The acceleration/deceleration processor determines the output frequency of the inverter by referring to
data of related function codes. If the output frequency exceeds the upper limit given by the frequency

BLOCK DIAGRAMS FOR CONTROL LOGIC


limiter (High) (F15), the controller automatically limits the output frequency at the upper limit.
• If the overload prevention control is enabled, the logic automatically switches the output frequency to the
enabled side of overload suppression control and controls the output frequency accordingly.
• Upon activating of the torque limiter the inverter automatically switch its output frequency to ones of the
torque limiter and continues to run. The terminal command TL2/TL1 switches the level of torque limiting.
For the braking torque, it limits the frequency control amount according to data of the function code H76.
• Upon activating of regeneration power suppression, the inverter automatically switches its output
frequency to ones of the regeneration power suppression mode and continues to run, while lengthening the
deceleration time consequently more than specified one. For the braking torque, it limits the frequency
control amount according to data of the function code H76 as well as the torque limiting.
• Upon activating of the current limiter, the inverter switches automatically its output frequency to ones of
the current limiter, and continues to run.
• Define the slip compensation involving the rated slip of the motor (P12), the slip compensation gain for
driving (P09) and braking (P11), separately for driving and braking, and also the response to the slip
compensation as a response time to the slip compensation (P10).
• The voltage calculator determines the output voltage of the inverter. The calculator adjusts the output
voltage to control the motor output torque.
• If the DC braking control is enabled, the logic switches the voltage and frequency control components to
the ones determined by the DC braking block to feed the proper DC current to the motor for the DC
braking.

4-11
4.5 PID Process Control Block

LED monitor (speed monitor tem)


Keypad operation E48
0,1,2
Reference frequency
3
Motor speed in r/min
Load shaft speed 4
command
Line speed command 5 Frequency command 1

Constant feeding 6 F01


rate time command 0
1
[12] ×
+ +
+ C33 + +
Hardware [C1] PTC thermistor C31 A Gain Bias
switch (C1 function) (Mode selection) [12] Filter "0" 1
[12] Offset C32 C34 F18 C50 +
SW7=C1 E59=0 H26=0 0 limiter
2
[C1] ×
+ + 3
+ +
Hardware [C1] C38
PTC thermistor C36 B Gain Bias
switch (C1 function) (Mode selection) [C1] (C1 function) "0" 5
[C1] (C1 function) Filter C37 C39 F18 C50
SW7=V2 E59=1 H26=0 0 limiter
Offset
× 7
+ +
+ +
C43 11
C41 C Gain Bias
[C1] (V2 function) "0" 12
[C1] (V2 function) Filter C42 C44 F18 C50
Offset 0 limiter
Hardware PTC thermistor
switch (Mode selection)
SW8=ON DIO
H26=1

Aralm
PG
0h4
H27 Compa-
PTC thermistor rator
UP/DOWN control
Initial frequency setting (Level)

H61

UP
command J02
UP/ 0
UP DOWN PID process command from keypad
DOWN control
command PID process command 1 1
DOWN 2
UP/ 3
DOWN
control
*1 × 4
[12] +
+ S13
E61 PID
*2 Gain Bias command via
3
D I/O card D I/O card communications
DIO C32 C34 C51 C52
input terminal (option) A
5
×

*1 ×
[C1] (C1 function) +
Pulse train + Gain
*2 E62
PG card PG card C32 C34 PID
PG Gain Bias
input terminal (option) 3 feedback
C37 C39 C51 C52 amount
B 5
× 3

*1 ×
[C1] (V2 function) +
+ Gain
E63 C37 C39
3 Gain Bias
C42 C44 C51 C52
C 5
OFF if y98 = 1, 3
Standard keypad or H30 = 4, 5, 8 ×
RJ-45 port (RS-485)
Host equipment Frequency
Gain
command via
communications C42 C44
OFF if y98 = 1, 3 S01
or H30 = 1, 3, 7 ≠0
RS-485 S01
*2
Host equipment communications D
option card 0
S05
OFF if Last
H30 = 1, 3 to 5,
7, 8 command
*2 to take effect
Host equipment Field bus option card

Figure 4.4.1 PID Process Control Block -- Input Stage

4-12
4.5 PID Process Control Block

Enable
communications link Select multi-frequency Cancel PID control
via RS-485 or field bus SS1,SS2 Hz/PID
LE

Chap. 4
Under PID control
Inverter running PID-CTL
RUN
Frequency
limiter (High)
Manual speed command
F15
1
Communications
link function Bus link
Jump Drive frequency
H30 function Multi-frequency 1 C05 command

BLOCK DIAGRAMS FOR CONTROL LOGIC


Loader link frequency
0,2,6 y98 function Multi-frequency 2 C06
0,2 y99 Multi-frequency 3 C07 C01 F16
1,3 to 5,7,8 0,2 C02 Frequency
1,3
C03 limiter (Low)
1,3
D C04

PID control
Select multi-frequency (Anti reset windup)
SS4,SS8 J10
Hold PID integral component
PID-HLD PID control
(Upper limit of PID
Reset PID integral and differential process output)
components
PID-RST J18
2
+ PID
- processor
C08 Invert
Multi-frequency 4
J03 PID control P (Gain) J19
PID control PID control
C12 J04 I (Integral time)
Normal/inverse (Lower limit of PID
Multi-frequency 8 operation J05 PID control process output)
D (Differential time)

C16
Multi-frequency 12 Switch J01
normal/Inverse PID control
operation (Mode selection)
IVS

3
PID alarm
PID alarm processor
PID-ALM
J06
PID control
(Feedback filter) J11 PID control (Select alarm output)

J12 PID control (Upper level alarm (AH))

J13 PID control (Lower level alarm (AL))

*1 Takes priority when the same function has been assigned by E61, E62 and E63:
Terminal [12] > Terminal [C1] (C1 function) > Terminal [C1] (V2 function)
*2 For details of the options, refer to the instruction manual for each option.
Note:
S codes are comm unication-related function codes. Refer to the RS-485
Com m unication User's Manual (MEH448b) for details.

Figure 4.4.2 PID Process Control Block -- Output Stage

4-13
This page is intentionally left blank.

4-14
4.5 PID Process Control Block

Figure 4.4.1 and 4.4.2 show block diagrams of the PID control block -- input and output stages respectively,
when the PID process control is enabled (J01= 1 or 2). The logic shown generates the <drive frequency
command> according to the PID process command source and PID feedback source, PID conditioner, and
the selected frequency command source for a manual speed command.
Additional and supplemental information is given below.
• This logic disables settings of the frequency command 2 (C30) and auxiliary frequency command 1 and 2
(E60 to E62) as manual frequency commands, and the command loss detection, switching between the
normal or inverse operation.
• The multi-frequency commands 1, 2, and 3 are only applicable to the manual speed command.

Chap. 4
• Refer to Section 4.2 "Drive Frequency Command Block" for explanations of common items.
• For selecting analog input (terminal [12], [C1] (C1 function), or [C1] (V2 function)) as the PID process
command source, you need to set data up for function codes E61 to E62 and J02.

BLOCK DIAGRAMS FOR CONTROL LOGIC


• The multi-frequency command 4 (C08), 8 (C12) and 12 (C16) are only applicable to PID process
command.
• To switch the operation between normal and inverse, the logic inverses the polarity of difference between
the PID command and its feedback (turning the INV command on/off, or setting data J01 at 1 or 2).

4-15
4.6 PID Dancer Control Block
LED monitor (speed monitor tem)
Keypad operation E48
0,1,2
Reference frequency
3
Motor speed in r/min
Load shaft speed 4
command Frequency
Line speed command 5 F01
command 1
Constant feeding 6 0
rate time command
+ 1
[12] ×
+
+ +
Polarity C33 Polarity
A
Gain Bias C35=1
C31 C35=1 [12] Filter
C32 C34 F18 C50 +
[12] Offset "0" 0 limiter
0 limiter
Hardware [C1] PTC thermistor + 1
switch (C1 function) (Mode selection)
SW7=C1 E59=0 H26=0
2
[C1] ×
+ +
+ C38 +
3
B
PTC C36 [C1] Gain Bias "0"
[C1] (C1 function) C37 C39 F18 C50 0 limiter
thermistor
Filter
Hardware [C1] (Mode (C1 function)
switch (C1 function) Offset
selection)
SW7=V2 E59=1 H26=0
5
×
+ + 7
+ +
C43 C 11
C41 [C1] Gain Bias "0" 12
[C1] (V2 function) C42 C44 F18 C50 0 limiter
(V2 function) Filter Frequency
Offset command 2 C30
0
Hardware PTC thermistor
switch (Mode selection) 1
SW8=ON H26=1 ×
+ 2
UP/DOWN control Aralm Gain
H27 Compa-
Initial frequency setting 0h4
rator C32 C34 +
H61 PTC thermistor
(Level) 2
UP ×
command UP/
UP 3
DOWN Gain
DOWN control
command C37 C39
DOWN
5
×

*2 7
Gain
D I/O card D I/O card C42 C44 11
input terminal (option)
12

Pulse train *2
PG card PG card
input terminal (option)

Standard keypad OFF if y98 = 1, 3


RJ-45 port (RS-485) or H30 = 4, 5, 8

Host equipment Frequency


command via
communications
OFF if y98 = 1, 3 S01
or H30 = 1, 3, 7 ≠0
RS-485 *2 S01
Host equipment communications D
option card 0
S05
OFF if Last
H30 = 1, 3 to 5, command
7, 8
*2 to take effect
Host equipment Field bus option card

PID control (Remote command SV)


(Dancer reference
J02
position) 0
UP/DOWN control PID command from keypad J57
Initial frequency setting
H61 PID command 1 1
UP
command
UP UP/ 3
DOWN Select
DOWN
control
command × 4 multi-frequency
*1 +
DOWN [12] S13 SS4,SS8 Dancer
+ reference
E61 PID +
Gain command via position
Bias 3
3 communications
C32 C34 C51 C52 -
A
5 C08
×
Multi-frequency 4
*1 × C12
[C1] (C1 function) +
+ Gain Multi-frequency 8
E62 C32 C34
3 Gain Bias C16
C37 C39 C51 C52 Multi-frequency 12
B 5
×

*1 ×
[C1] (V2 function) + PID feedback
+ Gain amount
E63 4
C37 C39
3 Gain Bias
C42 C44 C51 C52 J06 5
C 5 PID control
× (Feedback filter)

Gain
C42 C44

Figure 4.5.1 PID Dancer Control Block -- Input Stage

4-16
4.6 PID Dancer Control Block

Select frequency Enable


command 2/1 communications link Select multi-frequency
Hz2/Hz1 via RS-485 or field bus SS1,SS2
LE

Frequency
+
1 limiter (High)
F15
+
Communications +
Primary command
+ Drive frequency
link function Bus link Jump command

Chap. 4
H30 function + frequency
Loader link +
0,2,6 y98 function C01 F16
0,2 y99
1,3 to 5,7,8 C02
0,2 Frequency
C03 limiter (Low)
1,3
1,3 C04

BLOCK DIAGRAMS FOR CONTROL LOGIC


Multi-frequency 1 C05
Multi-frequency 2 C06
D
Multi-frequency 3 C07
Cancel PID
control
Hz/PID

2
Auxiliary frequency setting 1

*1 E61
[12]
0
1
×
2 Auxiliary frequency setting 2
A ×

[C1] (C1 function)*1 E62 Gain


0 C32 C34
1
×
2
B ×

[C1] (V2 function) *1 E63


Gain
0 C37 C39
1
×
2
C ×

Gain
C42 C44

PID control
(Anti reset windup)
Hold PID integral
J10 PID control
component J62 Bit 0: PID control
PID-HLD (Upper limit of PID
process output) (PID output pole)
Reset PID integral and
J18 0 1
differential components
PID-RST PID MV (Ratio) 1 × "-1"
3 processor ×

PID control P (Gain) J03 0


PID control J19 MV (Speed)
I (Integral time) J04
PID control
PID control J05 J62 Bit 1: PID control
D (Differential time) (Lower limit of PID
process output) (Select compensation of output ratio)
PID control P (Gain) 2 J59
PID control
I (Integral time) 2 J60 J59 to J61
PID control J61 within detection width
D (Differential time) 2

PID control
J58
(Detection width of dancer position deviation)

4
PID alarm processor PID alarm
PID-ALM *1 Takes priority when the same function has been assigned by E61, E62 and E63:
5 Terminal [12] > Terminal [C1] (C1 function) > Terminal [C1] (V2 function)
J11 PID control (Select alarm output) *2 For details of the options, refer to the instruction manual for each option.
Note:
J12 PID control (Upper level alarm (AH))
S codes are com munication-related function codes. Refer to the RS-485
J13 PID control (Lower level alarm (AL)) Comm unication User's Manual (MEH448b) for details.

Figure 4.5.2 PID Dancer Control Block -- Output Stage

4-17
Figure 4.5.1 and 4.5.2 show block diagrams of the PID control block -- input and output stages respectively
when the PID dancer control is enabled (J01 = 3). The logic shown generates the <Drive frequency
command> according to the various PID command (such as the dancer reference position) and its PID
feedback, the primary frequency command and their switching means.
Additional and supplemental information is given below.
• For the primary frequency command, the inverter disables the command loss detection, and switching
between the normal and inverse operation.
• Multi-frequency commands 1, 2 and 3 are exclusively applicable to the primary frequency.
• For logics common to the drive frequency command block, refer to 4.2 "Drive Frequency Command
Block."
• To use any of analog input terminals [12], [C1] (C1 function) and [C1] (V2 function) for a PID command
(dancer reference position) input, be sure properly configure data of function codes E60, E61, E62 and
J02.
• Multi-frequency commands 4, 8 and 12 are exclusively applicable to the PID command (dancer reference
position).
• The output of dancer reference position bandwidth detector switches PID constant set of the PID control
between (J03, J04 and J05) and (J59, J60 and J61).
• This logic allows the inverter to select either controlling the output of PID processor in a ratio (%) or
add/subtract of the frequency (Hz) to the primary frequency command.
• The terminal command of PID cancel Hz/PID cancels the compensation of PID dancer control and makes
the inverter also possible to run with the primary frequency command.

4-18
4.7 FM Output Selector

4.7 FM Output Selector


Analog output [FM]
(Function) Mode selection Gain
F31 F29 F30
Hardware switch
SW6 = FMA
0 0
Output frequency 1 × Voltage output [FM]
1 SW6 = FMP
Output frequency 2 2
2 × Pulse output
Output current
3
Output voltage

Chap. 4
F33
4
Output torque Pulse rate
5
Load factor
6
Input power
7
PID feedback amount (PV)

BLOCK DIAGRAMS FOR CONTROL LOGIC


8
PG feedback value
9
DC link bus voltage
10
Universal AO
13
Motor output
14
Test analog output
15
PID process command (SV)
16
PID process output (MV)

Figure 4.6 Terminal [FM] Output Selector

The block diagram in Figure 4.6 shows the process for selecting and processing the internal signals to be
output to analog/pulse output terminals [FM].
Combination of function code F29 data and selection of the hardware switch SW6 on the interface PCB
specifies a property of the analog/pulse output [FM] terminal for an analog voltage or a pulse train.
To select information to be transferred to the analog/pulse output terminal [FM], use the function code F31.
For its analog output (voltage output), the function code F30 can define the full scale of the output that just
matches with the full scale of the connected voltmeter in the external equipment. For the pulse train output,
the function code F33 defines rate of the output (pulse count/s for the 100% output) matching resolution of
the counter connected in the external equipment.
Setting function code F31 to "10: Universal AO" enables data output from the host equipment via the
communications link on [FM].
The calibration analog output (F31 = 14) refers to an output of the [FM]’s full-scale voltage or pulse that
adjusts the scale of the connected meter.

4-19
Chapter 5

RUNNING THROUGH RS-485


COMMUNICATION
This chapter describes an overview of inverter operation through the RS-485 communications facility. Refer
to the RS-485 Communication User's Manual (MEH448b) for details.

Contents

5.1 Overview on RS-485 Communication ........................................................................................................ 5-1


5.1.1 RS-485 common specifications (standard and optional)..................................................................... 5-2
5.1.2 RJ-45 connector pin assignment for standard RS-485 communications port...................................... 5-3
5.1.3 Pin assignment for optional RS-485 Communications Card............................................................... 5-4
5.1.4 Cable for RS-485 communications port.............................................................................................. 5-4
5.1.5 Communications support devices........................................................................................................ 5-5
5.2 Overview of FRENIC Loader ..................................................................................................................... 5-6
5.2.1 Specifications ...................................................................................................................................... 5-6
5.2.2 Connection .......................................................................................................................................... 5-7
5.2.3 Function overview............................................................................................................................... 5-7
5.2.3.1 Setting of function code .............................................................................................................. 5-7
5.2.3.2 Multi-monitor.............................................................................................................................. 5-8
5.2.3.3 Running status monitor ............................................................................................................... 5-9
5.2.3.4 Test-running .............................................................................................................................. 5-10
5.2.3.5 Real-time trace—Displaying running status of an inverter in waveforms ................................ 5-11
5.1 Overview on RS-485 Communication

5.1 Overview on RS-485 Communication


Detaching the standard keypad from the FRENIC-Multi inverter and using the standard RJ-45
connector (modular jack) as an RS-485 communications port brings about the following
enhancements in functionality and operation:
„ Remote operation from a keypad at the remote location
Using an extension cable to connect the standard keypad or an optional multi-function keypad to the
RJ-45 port allows you to mount the keypad on a panel located far from the inverter, enabling remote
operation. The maximum length of the extension cable is 20 m.
„ Operation by FRENIC Loader
The Windows-based PC can be connected to the standard RS-485 communications port via a suitable

Chap. 5
converter. Through the RS-485 communications facility, you may run FRENIC Loader on the PC to
edit the function code data and monitor the running status information of the inverter.
„ Control via host equipment

RUNNING THROUGH RS-485 COMMUNICATION


You can use a personal computer (PC) or a PLC as host (higher-level) equipment and through it
control the inverter as its subordinate device.
Protocols for managing a network including inverters include the Modbus RTU protocol (compliant to
the protocol established by Modicon Inc.) that is widely used in FA markets and the Fuji
general-purpose inverter protocol that supports the FRENIC-Multi and conventional series of
inverters.
Connecting the keypad automatically switches to the keypad protocol; there is no need to
modify the function code setting.
When using FRENIC Loader, which requires a special protocol for handling Loader
commands, you need to set up some communication function codes accordingly.
For details, refer to the FRENIC Loader Instruction Manual (INR-SI47-0903-E).

Further, another RS-485 communications port can be added by mounting an optional RS-485
Communications Card onto the FRENIC-Multi inverter. This additional communications link can be
used only as a port for host equipment, not used for a keypad or FRENIC Loader.

For details of RS-485 communication, refer to the RS-485 Communication User's Manual
(MEH448b).

5-1
5.1.1 RS-485 common specifications (standard and optional)
Items Specifications
Protocol FGI-BUS Modbus RTU Loader commands
(supported only on the
standard version)
Compliance Fuji general-purpose Modicon Modbus Dedicated protocol
inverter protocol RTU-compliant (Not disclosed)
(only in RTU mode)
No. of supporting Host device: 1
stations Inverters: Up to 31
Electrical EIA RS-485
specifications
Connection to RS-485 RJ-45 connector (standard) or terminal block (optional)
Synchronization Asynchronous start-stop system
Transmission mode Half-duplex
Transmission speed 2400, 4800, 9600 19200 or 38400 bps
Max. transmission 500 m
cable length
No. of logical station 1 to 31 1 to 247 1 to 255
addresses available
Message frame format FGI-BUS Modbus RTU FRENIC loader
Frame SOH (Start Of Header) Detection of no-data Start code 96H
synchronization character detection transmission time for detection
3-byte period
Frame length Normal transmission: Variable length Variable length
16 bytes (fixed)
High-speed transmission:
8 or 12 bytes
Max. transfer data Write: 1 word Write: 50 words Write: 41 words
Read: 1 word Read: 50 words Read: 41 words
Messaging system Polling/Selecting/Broadcast Command message
Transmission ASCII Binary Binary
character format

Character length 8 or 7 bits 8 bits (fixed) 8 bits (fixed)


(selectable by the
function code)
Parity Even, Odd, or None Even (fixed)
(selectable by the function code)
Stop bit length 1 or 2 bits No parity: 2 bits/1 bit 1 bit (fixed)
(selectable by the Even or Odd parity:
function code) 1 bit
Select by parity setting.
Error checking Sum-check CRC-16 Sum-check

5-2
5.1 Overview on RS-485 Communication

5.1.2 RJ-45 connector pin assignment for standard RS-485


communications port
The port designed for a standard keypad uses an RJ-45 connector having the following pin
assignment:

Pin Signal name Function Remarks


1 and 8 Vcc Power source for the keypad 5V power lines
2 and 7 GND Reference voltage level Grounding pins
3 and 6 NC Not used. No connection
4 DX- RS-485 data (-) Built-in terminating resistor: 112Ω

Chap. 5
5 DX+ RS-485 data (+) Open/close by SW3*

* For details about SW3, refer to "Setting up the slide switches" in Section 8.3.1 "Terminal functions."

RUNNING THROUGH RS-485 COMMUNICATION


Pins 1, 2, 7, and 8 on the RJ-45 connector are exclusively assigned to power supply and
grounding for keypads. When connecting other devices to the RJ-45 connector, take care not
to use those pins. Failure to do so may cause a short-circuit hazard.
Do not connect the FVR-E11S series of inverters since the pin assignment of the keypad is
different from that of the FRENIC-Multi series. Doing so could result in an inverter damage.

5-3
5.1.3 Pin assignment for optional RS-485 Communications Card
The RS-485 Communications Card has two RJ-45 connectors for multi-drop connection. Each RJ-45
connector has the pin assignment as listed below.

Pin Signal name Function Remarks


1, 3, 6, 7 NC No connection —
and 8 (Reserved for keypad power source.)
2 SD Shield terminal Internally connecting SDs
4 DX- RS-485 data (-) Built-in terminating resistor: 112Ω
5 DX+ RS-485 data (+) Open/close by SW9*

* For details about SW9, refer to RS-485 User's Manual (MEH448b).

5.1.4 Cable for RS-485 communications port


For connection with the RS-485 communications port, be sure to use an appropriate cable and a
converter that meet the applicable specifications.

For details, refer to the RS-485 Communication User's Manual (MEH448b).

5-4
5.1 Overview on RS-485 Communication

5.1.5 Communications support devices


This section provides information necessary for connection of the inverter to host equipment having
no RS-485 communications port such as a PC or for configuring a multi-drop connection.

[ 1 ] Communications level converter


Most personal computers (PC) are not equipped with an RS-485 communications port but RS-232C
and USB ports. To connect a FRENIC-Multi inverter to a PC, therefore, you need to use an
RS-232C—RS-485 communications level converter or a USB—RS-485 interface converter. For
correct running of the communications facility to support FRENIC-Multi series of inverters, be sure to
use one of the recommended converters listed below.
Recommended converters

Chap. 5
KS-485PTI (RS-232C—RS-485 communications level converter)
USB-485I RJ45-T4P (USB—RS-485 interface converter)
Supplied by SYSTEM SACOM Corporation.

RUNNING THROUGH RS-485 COMMUNICATION


[ 2 ] Requirements for the cable
Use an off-the-shelf 10BASE-T LAN cable (ANSI/TIA/EIA-568A category 5 compliant, straight
type).
The RJ-45 connector has power source pins (pins 1, 2, 7 and 8) exclusively assigned for
keypads. When connecting other devices to the RJ-45 connector, take care not to use those
pins. Failure to do so may cause a short-circuit hazard.

[ 3 ] Multi-drop adapter
To connect a FRENIC-Multi inverter to a network in a multi-drop configuration with a LAN cable that
has RJ-45 as the communications connector, use a multi-drop adapter for the RJ-45 connector.
Recommended multi-drop adapter
Model MS8-BA-JJJ made by SK KOHKI Co., Ltd.

[ 4 ] RS-485 Communications Card


To equip your inverter with another RS-485 communications port in addition to the standard RS-485
communications port, you need to install this optional card. Note that you cannot use FRENIC Loader
through the optional RS-485 communications port.
RS-485 Communications Card (option)
For details, refer to the RS-485 Communications Card "OPC-E1-RS" Installation Manual
(INR-SI47-1089).

For more details through Section 5.1.5, refer to the RS-485 Communication User's Manual
(MEH448b).

5-5
5.2 Overview of FRENIC Loader
FRENIC Loader is a software tool that supports the operation of the inverter via an RS-485
communications link. It allows you to remotely run or stop the inverter, edit, set, or manage the
function codes, monitor key parameters and values during operation, as well as monitor the running
status (including alarm information) of the inverters on the RS-485 communications network.

For details, refer to the FRENIC Loader Instruction Manual (INR-SI47-0903-E).

5.2.1 Specifications
Specifications
Item Remarks
(White on black indicates factory default)
Name of software FRENIC Loader Ver. 4.0.0.0 or later
Supported inverter FRENIC-Multi series (Note 1)
FRENIC-Eco series
FRENIC-Mini series
No. of supported inverters Up to 31
Recommended cable 10BASE-T cable with RJ-45 connectors
compliant with EIA568
CPU Intel Pentium III 600 MHz or later (Note 2)
OS Microsoft Windows 2000
Operating environment

Microsoft Windows XP
Memory 32 MB or more RAM 64 MB or more is
recommended
Hard disk 5 MB or more free space
COM port RS-232C or USB Conversion to RS-485
communication required to
connect inverters
Monitor resolution XVGA (800 x 600) or higher 1024 x 768, 16-bit color or
higher is recommended
COM port COM1, COM2, COM3, COM4, COM5, PC COM ports assigned to
COM6, COM7, COM8 Loader
Transmission rate 38400, 19200, 9600, 4800 and 2400 bps 19200 bps or more is
recommended.
Transmission requirements

(Note 3)
Character length 8 bits Prefixed
Stop bit length 1 bit Prefixed
Parity Even Prefixed
No. of retries None or 1 to 10 No. of retry times before
detecting communications
error
Timeout setting (100 ms, 300 ms, 500 ms), (1.0 to 9.0 s) or This setting should be longer
(10.0 to 60.0 s) than the response interval
time set by function code y09
of the inverter.
(Note 1) FRENIC Loader cannot be used with inverters that do not support SX protocol (protocol for
handling Loader commands).
With special order-made inverters, FRENIC Loader may not be able to display some function
codes normally.
To use FRENIC Loader on FRENIC-Mini series of inverters, an RS-485 Communications Card
(Option: OPC-C1-RS) is required.

5-6
5.2 Overview of FRENIC Loader

(Note 2) Use a PC with as high a performance as possible, since some slow PCs may not properly refresh
the operation status monitor and Test-run windows.
(Note 3) To use FRENIC Loader on a network where a FRENIC-Mini inverter is also configured, choose
19200 bps or below.

5.2.2 Connection
By connecting a number of inverters to one PC, you can control one inverter at a time or a number of
inverters simultaneously through multiple windows on the PC. You can also simultaneously monitor
multiple inverters on a single screen.

For how to connect a PC to one or more inverters, refer to the RS-485 Communication User's
Manual (MEH448b).

Chap. 5
5.2.3 Function overview

RUNNING THROUGH RS485 COMMUNICATION (OPTION)


5.2.3.1 Setting of function code
You can set, edit, and check the setting of the inverter’s function code data.
List and Edit
In List and edit, you can list and edit function codes with function code No., name, set value, set range,
and factory default.
You can also list function codes by any of the following groups according to your needs:
• Function code group
• Function codes that have been modified from their factory defaults
• Result of comparison with the settings of the inverter
• Result of search by function code name
• User-specified function code set

5-7
Comparison
You can compare the function code data currently being edited with that saved in a file or stored in the
inverter.
To perform a comparison and review the result displayed, click the Comparison tab and then click the
Compared with inverter tab or click the Compared with file tab, and specify the file name.
The result of the comparison will be displayed also in the Comparison Result column of the list.

File information
Clicking the File information tab displays the property and comments for identifying the function
code editing file.
(1) Property
Shows file name, inverter model, inverter’s capacity, date of readout, etc.
(2) Comments
Displays the comments you have entered. You can write any comments necessary for identifying the
file.

5.2.3.2 Multi-monitor
This feature lists the status of all the inverters that are marked "connected" in the configuration table.
Multi-monitor
Allows you to monitor the status of more than one inverter in a list format.

5-8
5.2 Overview of FRENIC Loader

5.2.3.3 Running status monitor


The running status monitor offers four monitor functions: I/O monitor, System monitor, Alarm
monitor, and Meter display. You can choose an appropriate monitoring format according to the
purpose and situation.
I/O monitor
Allows you to monitor the ON/OFF states of the
digital input signals to the inverter and the
transistor output signals.

Chap. 5
RUNNING THROUGH RS485 COMMUNICATION (OPTION)
System monitor
Allows you to check the inverter’s system
information (version, model, maintenance
information, etc.).

Alarm monitor
The alarm monitor shows the alarm status of the
selected inverter. In this window you can check
the details of the alarm currently occurs and
related information.

Meter display
Displays analog readouts of the selected inverter
(such as output frequency) on analog meters.
The example on the right displays the reference
frequency and the output frequency.

5-9
5.2.3.4 Test-running
The Test-running feature allows you to test-run the motor in "Run forward" or "Run reverse" while
monitoring the running status of the selected inverter.

Select monitor item Setting frequency command


Select what is to be displayed here from Enter or select the set frequency command to write it into the inverter.
output frequency, current, etc. Click Apply to make it effective.
I/O terminal status
Shows status of the programmable
I/O terminals of the inverter.
Indicating
Operation
status
Shows
FWD,
REV,
STOP and
Alarm
codes.

Operation
buttons*

Selecting monitor item Update the inverter info Switching frequency and run
Select the operation status information to for the latest ones command sources
be monitored real-time. Click the Refresh button to Select the frequency and run
update running status of the command sources and apply them
inverter shown on the Loader by clicking Apply.
screen. Loader will become to
show the latest inverter status.

* Refer to the table shown below for details of the operation buttons. The indented appearance of the FWD
button as shown in the figure above indicates that it is active for running the motor forward, while that of
the REV button is same for running reverse.

Button Description
STOP Stops the motor.
FWD Run the motor forward.
REV Run the motor reverse.
RESET Resets all alarm information saved in the selected inverter.

5-10
5.2 Overview of FRENIC Loader

5.2.3.5 Real-time trace—Displaying running status of an inverter in waveforms


This function allows you to monitor up to 4 analog readouts and up to 8 digital ON/OFF signals (a
combined total of 8 channels), measured at fixed sampling intervals of 200 ms, which represent the
running status of a selected inverter. These quantities are displayed in real-time waveforms on a time
trace.
Waveform capturing capability: Max. 15,360 samples/channel

Sub-panes
Set up the monitor items Status of Cursor Save Data Hardcopy Cursor scroll Blinks during the
Position graph monitoring position the monitor slide real-time trace
running

Chap. 5
RUNNING THROUGH RS485 COMMUNICATION (OPTION)
START/STOP Monitoring items Advanced setting Scope scroll Cursor Monitor window
the real-time trace. of the channels of the channels slide

During the trace in progress you cannot:


• Change the RS-485 station address,
• Change the advanced waveform settings, or
• Scroll the real-time trace screen or move the cursor.
Resizing the real-time trace window automatically changes the monitor window size.

5-11
CHAPTER 6
SELECTING PERIPHERAL EQUIPMENT

This chapter describes how to use a range of peripheral equipment and options, FRENIC-Multi's
configuration with them, and requirements and precautions for selecting wires and crimp terminals.

Contents

6.1 Configuring the FRENIC-Multi.................................................................................................................. 6-1


6.2 Selecting Wires and Crimp Terminals......................................................................................................... 6-2
6.2.1 Recommended wires ........................................................................................................................... 6-4
6.3 Peripheral Equipment.................................................................................................................................. 6-8
[ 1 ] Molded case circuit breaker (MCCB), earth leakage circuit breaker (ELCB)
and magnetic contactor (MC) ........................................................................................................ 6-8
[ 2 ] Surge killers................................................................................................................................. 6-12
[ 3 ] Arresters ...................................................................................................................................... 6-12
[ 4 ] Surge absorbers ........................................................................................................................... 6-13
6.4 Selecting Options ...................................................................................................................................... 6-14
6.4.1 Peripheral equipment options............................................................................................................ 6-14
[ 1 ] Braking resistors.......................................................................................................................... 6-14
[ 2 ] DC reactors (DCRs) .................................................................................................................... 6-17
[ 3 ] AC reactors (ACRs) .................................................................................................................... 6-19
[ 4 ] Output circuit filters (OFLs)........................................................................................................ 6-20
[ 5 ] Zero-phase reactor for reducing radio noise (ACL) .................................................................... 6-22
6.4.2 Options for operation and communications ...................................................................................... 6-23
[ 1 ] External potentiometer for frequency setting .............................................................................. 6-23
[ 2 ] Multi-function keypad ................................................................................................................. 6-24
[ 3 ] Extension cable for remote operation .......................................................................................... 6-24
[ 4 ] RS-485 communications card...................................................................................................... 6-25
[ 5 ] Inverter support loader software.................................................................................................. 6-25
6.4.3 Meter options .................................................................................................................................... 6-26
[ 1 ] Frequency meters......................................................................................................................... 6-26
6.1 Configuring the FRENIC-Multi
This section lists the names and features of peripheral equipment and options for the FRENIC-Multi
series of inverters and includes a configuration example for reference. Refer to Figure 6.1 for a quick
overview of available options.

Chap. 6
SELECTING PERIPHERAL EQUIPMENT

Figure 6.1 Quick Overview of Options

6-1
6.2 Selecting Wires and Crimp Terminals
This section contains information needed to select wires for connecting the inverter to commercial
power lines, motor or any of the optional/peripheral equipment. The level of electric noise issued from
the inverter or received by the inverter from external sources may vary depending upon wiring and
routing. To solve such noise-related problems, refer to Appendix A "Advantageous Use of Inverters
(Notes on electrical noise)."
Select wires that satisfy the following requirements:
- Sufficient capacity to flow the rated average current (allowable current capacity).
- Protective coordination with an MCCB or ELCB with overcurrent protection in the
overcurrent zone.
- Voltage loss due to the wire length is within the allowable range.
- Suitable for the type and size of terminals of the optional equipment to be used.
Recommended wires are listed below. Use these wires unless otherwise specified.
„ 600 V class of vinyl-insulated wires (IV wires)
Use this class of wire for the power circuits. This class of wire is hard to twist, so using it for the
control signal circuits is not recommended. Maximum ambient temperature for this wire is 60°C.
„ 600 V grade heat-resistant PVC insulated wires or 600 V polyethylene insulated wires (HIV
wires)
As wires in this class are smaller in diameter and more flexible than IV wires and can be used at a
higher ambient temperature (75°C), they can be used for both of the main power and control signal
circuits. To use this class of wire for the control circuits, you need to correctly twist the wires and keep
the wiring length for equipment being connected as short as possible.
„ 600 V cross-linked polyethylene-insulated wires
Use this class of wire mainly for power and grounding circuits. These wires are smaller in diameter
and more flexible than those of the IV and HIV classes of wires, meaning that these wires can be used
to save on space and increase operation efficiency of your power system, even in high temperature
environments. The maximum allowable ambient temperature for this class of wires is 90°C. The
(Boardlex) wire range available from Furukawa Electric Co., Ltd. satisfies these requirements.
„ Shielded-Twisted cables for internal wiring of electronic/electric equipment
Use this category of cables for the control circuits of the inverter so as to prevent the signal lines from
being affected by noise from external sources, including the power input/output lines of the inverter
themselves. Even if the signal lines are inside the power control panel, always use this category of
cables when the length of wiring is longer than normal. Cables satisfying these requirements are the
Furukawa's BEAMEX S shielded cables of the XEBV and XEWV ranges.

6-2
6.2 Selecting Wires and Crimp Terminals

Currents Flowing across the Inverter Terminals


Table 6.1 summarizes average (effective) electric currents flowing across the terminals of each
inverter model for ease of reference when selecting peripheral equipment, options and electric wires
for each inverter--including supplied power voltage and applicable motor rating.

Table 6.1 Currents Flowing through Inverter

Applicable 200 V/400 V, 50 Hz 220 V (200 V)/440 V (400 V), 60 Hz


Power
motor Input RMS current (A) DC link Braking resistor Input RMS current (A) DC link Braking resistor
supply
rating DC reactor (DCR) bus current circuit current DC reactor (DCR) bus current circuit current
voltage
(kW) w/ DCR w/o DCR (A) (A) w/ DCR w/o DCR (A) (A)
0.1 0.57 1.1 0.7 0.82 0.51 (0.55) 1.1 (1.1) 0.62 (0.7) 0.82
0.2 0.93 1.8 1.1 1.2 0.85 (0.92) 1.7 (1.8) 1.0 (1.1) 1.2
0.4 1.6 3.1 2.0 1.2 1.5 (1.6) 3.0 (3.1) 1.8 (2.0) 1.2
0.75 3.0 5.3 3.7 1.6 2.8 (3.0) 5.0 (5.3) 3.4 (3.7) 1.6
Three- 1.5 5.7 9.5 7.0 3.6 5.2 (5.6) 9.0 (9.5) 6.3 (6.9) 3.6
phase 2.2 8.3 13.2 10.2 3.5 7.6 (8.3) 12.3 (13.2) 9.3 (10.1) 3.5
200V 3.7 14.0 22.2 17.2 4.1 12.7 (13.9) 20.6 (22.2) 15.6 (17.0) 4.1
5.5 21.1 31.5 25.9 6.4 19.0 (20.9) 28.4 (31.2) 23.3 (25.6) 6.4
7.5 28.8 42.7 35.3 6.1 26.0 (28.6) 38.5 (42.3) 31.9 (35.1) 6.1

Chap. 6
11 42.2 60.7 51.7 9.1 38.0 (41.8) 54.7 (60.1) 46.6 (51.2) 9.1
15 57.6 80.1 70.6 11.0 52.0 (57.1) 72.2 (79.4) 63.7 (70.0) 11.0
0.4 0.85 1.7 1.0 0.8 0.74 (0.85) 1.7 (1.7) 0.99 (1.0) 0.8
0.75 1.6 3.1 1.8 1.1 1.4 (1.6) 3.0 (3.0) 1.7 (2.0) 1.1
1.5 3.0 5.9 3.5 1.8 2.6 (3.0) 5.1 (5.9) 3.2 (3.6) 1.8

SELECTING PERIPHERAL EQUIPMENT


Three- 2.2 4.4 8.2 5.1 1.8 3.8 (4.3) 7.1 (8.2) 4.6 (5.3) 1.8
phase 3.7 7.3 13.0 8.6 2.1 6.4 (7.3) 11.1 (12.9) 7.8 (8.9) 2.1
400V 5.5 10.6 17.3 13.0 3.2 9.6 (10.5) 15.7 (17.2) 12.9 (11.8) 3.2
7.5 14.4 23.2 17.7 3.1 13.0 (14.3) 21.0 (23.0) 17.6 (16.0) 3.1
11 21.1 33.0 25.9 4.5 19.0 (20.9) 29.8 (32.7) 25.6 (23.3) 4.5
15 28.8 43.8 35.3 5.7 26.0 (28.6) 39.5 (43.4) 35.1 (31.9) 5.7
0.1 1.1 1.8 1.1 0.61 1.0 (1.1) 1.8 (1.8) 1.0 (1.1) 0.61
0.2 2.0 3.3 2.0 0.66 1.8 (1.9) 3.1 (3.3) 1.8 (1.9) 0.66
Single-
0.4 3.5 5.4 3.5 0.82 3.1 (3.4) 5.0 (5.4) 3.1 (3.4) 0.82
phase
200V 0.75 6.4 9.7 6.4 1.4 5.8 (6.3) 9.1 (9.7) 5.8 (6.3) 1.4
1.5 11.6 16.4 12 1.4 10.5 (11.3) 15.5 (16.4) 10.5 (11.3) 1.4
2.2 17.5 24.8 18 1.7 15.8 (17.0) 23.4 (24.8) 15.8 (17.0) 1.7

- Inverter efficiency is calculated using values suitable for each inverter model. The input route mean
square (RMS) current is calculated according to the following conditions:
Power supply capacity: 500 kVA; power supply impedance: 5%
- The current listed in the above table will vary in inverse proportion to the power supply voltage,
such as 230 VAC and 380 VAC.
- The braking current is always constant, independent of braking resistor specifications, including
built-in, standard and 10%ED models.

6-3
6.2.1 Recommended wires
Tables 6.2 and 6.3 list the recommended wires according to the internal temperature of your power control
panel.
„ If the internal temperature of your power control panel is 50°C or below

Table 6.2 Wire Size (for main circuit power input and inverter output)

2
Recommended wire size (mm )
Applicable
Power Main circuit power input [L1/R , L2/S , L3/T] or [L1/L, L2/N]
motor Inverter output [U , V , W]
supply Inverter type w/ DC reactor (DCR) w/o DC reactor (DCR)
rating
voltage Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Current
(kW)
60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ (A)
0.1 FRN0.1E1S-2A 2.0 2.0 2.0 0.57 2.0 2.0 2.0 1.1 2.0 2.0 2.0 0.8
0.2 FRN0.2E1S-2A 2.0 2.0 2.0 0.93 2.0 2.0 2.0 1.8 2.0 2.0 2.0 1.5
0.4 FRN0.4E1S-2A 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 3.0
0.75 FRN0.75E1S-2A 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.3 2.0 2.0 2.0 5.0
Three- 1.5 FRN1.5E1S-2A 2.0 2.0 2.0 5.7 2.0 2.0 2.0 9.5 2.0 2.0 2.0 8.0
phase 2.2 FRN2.2E1S-2A 2.0 2.0 2.0 8.3 2.0 2.0 2.0 13.2 2.0 2.0 2.0 11
200V 3.7 FRN3.7E1S-2A 2.0 2.0 2.0 14.0 5.5 2.0 2.0 22.2 3.5 2.0 2.0 17
5.5 FRN5.5E1S-2A 5.5 2.0 2.0 21.1 8.0 3.5 3.5 31.5 5.5 3.5 2.0 25
7.5 FRN7.5E1S-2A 8.0 3.5 2.0 28.8 14.0 5.5 5.5 42.7 8.0 3.5 3.5 33
11 FRN11E1S-2A 14.0 5.5 5.5 42.2 22.0 14.0 8.0 60.7 14.0 8.0 5.5 47
15 FRN15E1S-2A 22.0 14.0 8.0 57.6 38.0 22.0 14.0 80.1 22.0 14.0 8.0 60
0.4 FRN0.4E1S-4A 2.0 2.0 2.0 0.85 2.0 2.0 2.0 1.7 2.0 2.0 2.0 1.5
0.75 FRN0.75E1S-4A 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 2.5
1.5 FRN1.5E1S-4A 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.9 2.0 2.0 2.0 3.7
Three- 2.2 FRN2.2E1S-4A 2.0 2.0 2.0 4.4 2.0 2.0 2.0 8.2 2.0 2.0 2.0 5.5
phase 3.7 FRN3.7E1S-4A 2.0 2.0 2.0 7.3 2.0 2.0 2.0 13.0 2.0 2.0 2.0 9.0
400V 5.5 FRN5.5E1S-4A 2.0 2.0 2.0 10.6 3.5 2.0 2.0 17.3 2.0 2.0 2.0 13
7.5 FRN7.5E1S-4A 2.0 2.0 2.0 14.4 5.5 2.0 2.0 23.2 3.5 2.0 2.0 18
11 FRN11E1S-4A 5.5 2.0 2.0 21.1 8.0 3.5 3.5 33.0 5.5 2.0 2.0 24
15 FRN15E1S-4A 8.0 3.5 2.0 28.8 14.0 5.5 5.5 43.8 8.0 3.5 2.0 30
0.1 FRN0.1E1S-7A 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.8 2.0 2.0 2.0 0.8
0.2 FRN0.2E1S-7A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.3 2.0 2.0 2.0 1.5
Single-
0.4 FRN0.4E1S-7A 2.0 2.0 2.0 3.5 2.0 2.0 2.0 5.4 2.0 2.0 2.0 3.0
phase
200V 0.75 FRN0.75E1S-7A 2.0 2.0 2.0 6.4 2.0 2.0 2.0 9.7 2.0 2.0 2.0 5.0
1.5 FRN1.1E1S-7A 2.0 2.0 2.0 11.6 3.5 2.0 2.0 16.4 2.0 2.0 2.0 8.0
2.2 FRN2.2E1S-7A 3.5 2.0 2.0 17.5 5.5 3.5 2.0 24.8 2.0 2.0 2.0 11

*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V
class of polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.

6-4
6.2 Selecting Wires and Crimp Terminals

Table 6.2 Cont. (for DC reactor, braking resistor, control circuits, and inverter grounding)
2
Recommended wire size (mm )
Applicable
Power DC reactor Braking resistor Inverter grounding
motor Control circuit
supply Inverter type [P1, P(+)] [P(+), DB] [G]
rating
voltage Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Allowable temp.*1
(kW)
60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ 60℃ 75℃ 90℃
0.1 FRN0.1E1S-2A 2.0 2.0 2.0 0.7 2.0 2.0 2.0 0.82
0.2 FRN0.2E1S-2A 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.2
0.4 FRN0.4E1S-2A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.2
0.75 FRN0.75E1S-2A 2.0 2.0 2.0 3.7 2.0 2.0 2.0 1.6 2.0
Three- 1.5 FRN1.5E1S-2A 2.0 2.0 2.0 7.0 2.0 2.0 2.0 3.6 0.75 0.75 0.75
phase 2.2 FRN2.2E1S-2A 2.0 2.0 2.0 10.2 2.0 2.0 2.0 3.5 to to to

Chap. 6
200V 3.7 FRN3.7E1S-2A 3.5 2.0 2.0 17.2 2.0 2.0 2.0 4.1 1.25 1.25 1.25
5.5 FRN5.5E1S-2A 5.5 3.5 2.0 25.9 2.0 2.0 2.0 6.4 3.5
7.5 FRN7.5E1S-2A 14.0 5.5 3.5 35.3 2.0 2.0 2.0 6.1
5.5
11 FRN11E1S-2A 22.0 8.0 5.5 51.7 2.0 2.0 2.0 9.1

SELECTING PERIPHERAL EQUIPMENT


15 FRN15E1S-2A 38.0 14.0 14.0 70.6 2.0 2.0 2.0 11.0 8.0
0.4 FRN0.4E1S-4A 2.0 2.0 2.0 1.0 2.0 2.0 2.0 0.8
0.75 FRN0.75E1S-4A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.1
1.5 FRN1.5E1S-4A 2.0 2.0 2.0 3.6 2.0 2.0 2.0 1.8
2.0
Three- 2.2 FRN2.2E1S-4A 2.0 2.0 2.0 5.3 2.0 2.0 2.0 1.8 0.75 0.75 0.75
phase 3.7 FRN3.7E1S-4A 2.0 2.0 2.0 8.9 2.0 2.0 2.0 2.1 to to to
400V 5.5 FRN5.5E1S-4A 2.0 2.0 2.0 13.0 2.0 2.0 2.0 3.2 1.25 1.25 1.25
7.5 FRN7.5E1S-4A 3.5 2.0 2.0 17.7 2.0 2.0 2.0 3.1
11 FRN11E1S-4A 5.5 3.5 2.0 25.9 2.0 2.0 2.0 4.5 3.5
15 FRN15E1S-4A 14.0 5.5 3.5 35.3 2.0 2.0 2.0 5.7
0.1 FRN0.1E1S-7A 2.0 2.0 2.0 1.1 2.0 2.0 2.0 0.61
0.2 FRN0.2E1S-7A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.66
Single- 0.75 0.75 0.75
0.4 FRN0.4E1S-7A 2.0 2.0 2.0 3.5 2.0 2.0 2.0 0.82 2.0
phase to to to
200V 0.75 FRN0.75E1S-7A 2.0 2.0 2.0 6.4 2.0 2.0 2.0 1.4 1.25 1.25 1.25
1.5 FRN1.1E1S-7A 2.0 2.0 2.0 12 2.0 2.0 2.0 1.4
2.2 FRN2.2E1S-7A 3.5 2.0 2.0 18 2.0 2.0 2.0 1.7 3.5

*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V
class of polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.

If environmental requirements such as power supply voltage and ambient temperature differ
from those listed above, select wires suitable for your system by referring to Table 6.1 and
Appendices, App. F "Allowable Current of Insulated Wires."

6-5
„ If the internal temperature of your power control panel is 40°C or below

Table 6.3 Wire Size (for main circuit power input and inverter output)
2
Recommended wire size (mm )
Applicable
Power Main circuit power input [L1/R , L2/S , L3/T] or [L1/L, L2/N]
motor Inverter output [U , V , W]
supply Inverter type w/ DC reactor (DCR) w/o DC reactor (DCR)
rating
voltage Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Current
(kW)
60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ (A)
0.1 FRN0.1E1S-2A 2.0 2.0 2.0 0.57 2.0 2.0 2.0 1.1 2.0 2.0 2.0 0.8
0.2 FRN0.2E1S-2A 2.0 2.0 2.0 0.93 2.0 2.0 2.0 1.8 2.0 2.0 2.0 1.5
0.4 FRN0.4E1S-2A 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 3.0
0.75 FRN0.75E1S-2A 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.3 2.0 2.0 2.0 5.0
Three- 1.5 FRN1.5E1S-2A 2.0 2.0 2.0 5.7 2.0 2.0 2.0 9.5 2.0 2.0 2.0 8.0
phase 2.2 FRN2.2E1S-2A 2.0 2.0 2.0 8.3 2.0 2.0 2.0 13.2 2.0 2.0 2.0 11
200 V 3.7 FRN3.7E1S-2A 2.0 2.0 2.0 14.0 3.5 2.0 2.0 22.2 2.0 2.0 2.0 17
5.5 FRN5.5E1S-2A 2.0 2.0 2.0 21.1 5.5 3.5 2.0 31.5 3.5 2.0 2.0 25
7.5 FRN7.5E1S-2A 3.5 2.0 2.0 28.8 8.0 5.5 3.5 42.7 5.5 3.5 2.0 33
11 FRN11E1S-2A 8.0 5.5 3.5 42.2 14.0 8.0 5.5 60.7 8.0 5.5 3.5 47
15 FRN15E1S-2A 14.0 8.0 5.5 57.6 22.0 14.0 14.0 80.1 14.0 8.0 5.5 60
0.4 FRN0.4E1S-4A 2.0 2.0 2.0 0.85 2.0 2.0 2.0 1.7 2.0 2.0 2.0 1.5
0.75 FRN0.75E1S-4A 2.0 2.0 2.0 1.6 2.0 2.0 2.0 3.1 2.0 2.0 2.0 2.5
1.5 FRN1.5E1S-4A 2.0 2.0 2.0 3.0 2.0 2.0 2.0 5.9 2.0 2.0 2.0 3.7
Three- 2.2 FRN2.2E1S-4A 2.0 2.0 2.0 4.4 2.0 2.0 2.0 8.2 2.0 2.0 2.0 5.5
phase 3.7 FRN3.7E1S-4A 2.0 2.0 2.0 7.3 2.0 2.0 2.0 13.0 2.0 2.0 2.0 9.0
400 V 5.5 FRN5.5E1S-4A 2.0 2.0 2.0 10.6 2.0 2.0 2.0 17.3 2.0 2.0 2.0 13
7.5 FRN7.5E1S-4A 2.0 2.0 2.0 14.4 3.5 2.0 2.0 23.2 2.0 2.0 2.0 18
11 FRN11E1S-4A 2.0 2.0 2.0 21.1 5.5 3.5 2.0 33.0 3.5 2.0 2.0 24
15 FRN15E1S-4A 3.5 2.0 2.0 28.8 8.0 5.5 3.5 43.8 3.5 3.5 2.0 30
0.1 FRN0.1E1S-7A 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.8 2.0 2.0 2.0 0.8
0.2 FRN0.2E1S-7A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.3 2.0 2.0 2.0 1.5
Single-
0.4 FRN0.4E1S-7A 2.0 2.0 2.0 3.5 2.0 2.0 2.0 5.4 2.0 2.0 2.0 3.0
phase
200 V 0.75 FRN0.75E1S-7A 2.0 2.0 2.0 6.4 2.0 2.0 2.0 9.7 2.0 2.0 2.0 5.0
1.5 FRN1.1E1S-7A 2.0 2.0 2.0 11.6 2.0 2.0 2.0 16.4 2.0 2.0 2.0 8.0
2.2 FRN2.2E1S-7A 2.0 2.0 2.0 17.5 3.5 2.0 2.0 24.8 2.0 2.0 2.0 11

*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V
class of polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.

6-6
6.2 Selecting Wires and Crimp Terminals

„ If the internal temperature of your power control panel is 40°C or below

Table 6.3 Cont. (for DC reactor, braking resistor, control circuit, and inverter grounding)
2
Recommended wire size (mm )
Applicable
Power DC reactor Braking resistor Inverter grounding
motor Control circuit
supply Inverter type [P1, P(+)] [P(+), DB] [G]
rating
voltage Allowable temp.*1 Current Allowable temp.*1 Current Allowable temp.*1 Allowable temp.*1
(kW)
60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ (A) 60℃ 75℃ 90℃ 60℃ 75℃ 90℃
0.1 FRN0.1E1S-2A 2.0 2.0 2.0 0.7 2.0 2.0 2.0 0.82
0.2 FRN0.2E1S-2A 2.0 2.0 2.0 1.1 2.0 2.0 2.0 1.2
0.4 FRN0.4E1S-2A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.2
0.75 FRN0.75E1S-2A 2.0 2.0 2.0 3.7 2.0 2.0 2.0 1.6 2.0
Three- 1.5 FRN1.5E1S-2A 2.0 2.0 2.0 7.0 2.0 2.0 2.0 3.6 0.75 0.75 0.75
phase 2.2 FRN2.2E1S-2A 2.0 2.0 2.0 10.2 2.0 2.0 2.0 3.5 to to to

Chap. 6
200 V 3.7 FRN3.7E1S-2A 2.0 2.0 2.0 17.2 2.0 2.0 2.0 4.1 1.25 1.25 1.25
5.5 FRN5.5E1S-2A 3.5 2.0 2.0 25.9 2.0 2.0 2.0 6.4 3.5
7.5 FRN7.5E1S-2A 5.5 3.5 3.5 35.3 2.0 2.0 2.0 6.1
5.5
11 FRN11E1S-2A 14.0 5.5 5.5 51.7 2.0 2.0 2.0 9.1
15 8.0

SELECTING PERIPHERAL EQUIPMENT


FRN15E1S-2A 14.0 14.0 8.0 70.6 2.0 2.0 2.0 11
0.4 FRN0.4E1S-4A 2.0 2.0 2.0 1.0 2.0 2.0 2.0 0.8
0.75 FRN0.75E1S-4A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.1
1.5 FRN1.5E1S-4A 2.0 2.0 2.0 3.6 2.0 2.0 2.0 1.8
2.0
Three- 2.2 FRN2.2E1S-4A 2.0 2.0 2.0 5.3 2.0 2.0 2.0 1.8 0.75 0.75 0.75
phase 3.7 FRN3.7E1S-4A 2.0 2.0 2.0 8.9 2.0 2.0 2.0 2.1 to to to
400 V 5.5 FRN5.5E1S-4A 2.0 2.0 2.0 13.0 2.0 2.0 2.0 3.2 1.25 1.25 1.25
7.5 FRN7.5E1S-4A 2.0 2.0 2.0 17.7 2.0 2.0 2.0 3.1
11 FRN11E1S-4A 3.5 2.0 2.0 25.9 2.0 2.0 2.0 4.5 3.5
15 FRN15E1S-4A 5.5 3.5 3.5 35.3 2.0 2.0 2.0 5.7
0.1 FRN0.1E1S-7A 2.0 2.0 2.0 1.1 2.0 2.0 2.0 0.61
0.2 FRN0.2E1S-7A 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.66
Single- 0.75 0.75 0.75
0.4 FRN0.4E1S-7A 2.0 2.0 2.0 3.5 2.0 2.0 2.0 0.82
phase to to to 2.0
200 V 0.75 FRN0.75E1S-7A 2.0 2.0 2.0 6.4 2.0 2.0 2.0 1.4 1.25 1.25 1.25
1.5 FRN1.1E1S-7A 2.0 2.0 2.0 12 2.0 2.0 2.0 1.4
2.2 FRN2.2E1S-7A 2.0 2.0 2.0 18 2.0 2.0 2.0 1.7

*1 Assuming the use of aerial wiring (without rack or duct): 600 V class of vinyl-insulated IV wires for 60°C, 600 V
class of polyethylene-insulated HIV wires for 75°C, and 600 V cross-linked polyethylene insulated wires for 90°C.

If environmental requirements such as power supply voltage and ambient temperature differ
from those listed above, select wires suitable for your system by referring to Table 6.1 and
Appendices, App. F "Allowable Current of Insulated Wires."

6-7
6.3 Peripheral Equipment
[ 1 ] Molded case circuit breaker (MCCB), earth leakage circuit breaker
(ELCB) and magnetic contactor (MC)
[ 1.1 ] Functional overview
„ MCCBs and ELCBs*
*With overcurrent protection

Molded Case Circuit Breakers (MCCBs) are designed to protect the power circuits between the power
supply and inverter's main circuit terminals ([L1/R], [L2/S] and [L3/T] for three phase, or [L1/L] and
[L2/N] for single-phase power supply) from overload or short-circuit, which in turn prevents
secondary accidents caused by the broken inverter.
Earth Leakage Circuit Breakers (ELCBs) function in the same way as MCCBs.
Built-in overcurrent/overload protective functions protect the inverter itself from failures related to its
input/output lines.

„ MCs
An MC can be used at both the power input and output sides of the inverter. At each side, the MC
works as described below. When inserted in the output circuit of the inverter, the MC can also switch
the motor drive power supply between the inverter output and commercial power lines.
At the power supply side
Insert an MC in the power supply side of the inverter in order to:
(1) Forcibly cut off the inverter from the power supply (generally, commercial/factory power lines)
with the protective function built into the inverter, or with the external signal input.
(2) Stop the inverter operation in an emergency when the inverter cannot interpret the stop
command due to internal/external circuit failures.
(3) Cut off the inverter from the power supply when the MCCB inserted in the power supply side
cannot cut it off for maintenance or inspection purpose. For the purpose only, it is recommended
that you use an MC capable of turning the MC ON/OFF manually.
When your system requires starting/stopping the motor(s) driven by the inverter with the
MC, the frequency of the starting/stopping operation should be once or less per hour. The
more frequent the operation, the shorter operation life of the MC and capacitor/s used in the
DC link bus due to thermal fatigue caused by the frequent charging of the current flow. It is
recommended that terminal commands FWD, REV and HLD for 3-wire operation or the
keypad be used for starting/stopping the motor.

At the output side


Insert an MC in the power output side of the inverter in order to:
(1) Prevent externally turned-around current from being applied to the inverter power output
terminals ([U], [V], and [W]) unexpectedly. An MC should be used, for example, when a circuit
that switches the motor driving power supply between the inverter output and commercial power
lines is connected to the inverter.
As application of the external current to the inverter's secondary (output) circuits may break
the Insulated Gate Bipolar Transistors (IGBTs), MCs should be used in the power control
system circuits to switch the motor drive power supply to the commercial power lines after
the motor has come to a complete stop. Also ensure that voltage is never mistakenly applied
to the inverter output terminals due to unexpected timer operation, or similar.
(2) Drive more than one motor selectively by a single inverter.
(3) Selectively cut off the motor whose thermal overload relay or equivalent devices have been
activated.

6-8
6.3 Peripheral Equipment

Driving the motor using commercial power lines


MCs can also be used to switch the power supply of the motor driven by the inverter to a commercial
power supply.
Select the MC so as to satisfy the rated currents listed in Table 6.1, which are the most critical RMS
currents for using the inverter. (Refer to Table 6.4) For switching the motor drive source between the
inverter output and commercial power lines, use the MC of class AC3 specified by JIS C8325 in the
commercial line side.

[ 1.2 ] Connection example and criteria for selection of circuit breakers


Figure 6.2 shows a connection example for MCCB or ELCB (with overcurrent protection) in the
inverter input circuit. Table 6.4 lists the rated current for the MCCB and corresponding inverter
models. Table 6.5 lists the applicable grades of ELCB sensitivity.

Insert an MCCB or ELCB (with overcurrent protection) recommended for each inverter for its input

Chap. 6
circuits. Do not use an MCCB or ELCB of a higher rating than that recommended.
Doing so could result in a fire.

SELECTING PERIPHERAL EQUIPMENT


Molded case circuit breaker/
earth leakage circuit breaker Magnetic contactor

Figure 6.2 External Views of Molded Case Circuit Breaker/Earth Leakage Circuit Breaker, Magnetic
Contactor and Connection Example

6-9
Table 6.4 Rated Current of Molded Case Circuit Breaker/Earth Leakage Circuit Breaker
and Magnetic Contactor

Applicable MCCB, ELCB Magnetic contactor type


Power Rated current (A) MC1 (for input circuit)
motor Magnetic contactor type
supply Inverter type
rating DC reactor (DCR) DC reactor (DCR) MC2 (for output circuit)
voltage
(kW )
w/ DCR w/o DCR w/ DCR w/o DCR
0.1 FRN0.1E1S-2A
0.2 FRN0.2E1S-2A 5
5
0.4 FRN0.4E1S-2A
SC-05
0.75 FRN0.75E1S-2A 10 SC-05 SC-05
Three- 1.5 FRN1.5E1S-2A 15
10
phase 2.2 FRN2.2E1S-2A 20
200 V 3.7 FRN3.7E1S-2A 20 30 SC-4-0
5.5 FRN5.5E1S-2A 30 50 SC-4-0 SC-5-1 SC-4-0
7.5 FRN7.5E1S-2A 40 75 SC-5-1 SC-N1 SC-5-1
11 FRN11E1S-2A 50 100 SC-N1 SC-N2S SC-N1
15 FRN15E1S-2A 75 125 SC-N2 SC-N3 SC-N2
0.4 FRN0.4E1S-4A
5
0.75 FRN0.75E1S-4A
5
1.5 FRN1.5E1S-4A 10
SC-05
Three- 2.2 FRN2.2E1S-4A 15 SC-05 SC-05
phase 3.7 FRN3.7E1S-4A 10 20
400 V 5.5 FRN5.5E1S-4A 15 30
7.5 FRN7.5E1S-4A 20 40 SC-4-0
11 FRN11E1S-4A 30 50 SC-4-0 SC-4-0
SC-N1
15 FRN15E1S-4A 40 60 SC-5-1 SC-5-1
0.1 FRN0.1E1S-7A
5
0.2 FRN0.2E1S-7A 5
Single- SC-05
0.4 FRN0.4E1S-7A 10
phase SC-05 SC-05
200 V 0.75 FRN0.75E1S-7A 10 15
1.5 FRN1.5E1S-7A 15 20
2.2 FRN2.2E1S-7A 20 30 SC-5-1

- The above table lists the rated current of MCCBs and ELCBs to be used in the power control panel with
an internal temperature of lower than 50°C. The rated current is factored by a correction coefficient of
0.85 as the MCCBs' and ELCBs' original rated current is specified when using them in an ambient
temperature of 40°C or lower. Select an MCCB and/or ELCB suitable for the actual short-circuit
breaking capacity needed for your power systems.
- For the selection of the MC type, it is assumed that the 600 V HIV (allowable ambient
temperature: 75°C) wires for the power input/output of the inverter are used. If an MC type for
another class of wires is selected, the wire size suitable for the terminal size of both the inverter and
the MC type should be taken into account.
- Use ELCBs with overcurrent protection.
- To protect your power systems from secondary accidents caused by the broken inverter, use an MCCB
and/or ELCB with the rated current listed in the above table. Do not use an MCCB or ELCB with a
rating higher than that listed.

6-10
6.3 Peripheral Equipment

Table 6.5 lists the relationship between the rated leakage current sensitivity of ELCBs (with
overcurrent protection) and wiring length of the inverter output circuits. Note that the sensitivity levels
listed in the table are estimated values based on the results obtained by the test setup in the Fuji
laboratory where each inverter drives a single motor.

Table 6.5 Rated Current Sensitivity of Earth Leakage Circuit Breakers (ELCBs)
Applicable
Power Wiring length and current sensitivity
motor
supply
rating
voltage 10 m 30 m 50 m 100 m 200 m 300 m
(kW)
0.1
0.2
0.4
0.75
Three- 1.5 30 mA 100 mA 200 mA
phase 2.2
200 V 3.7
5.5
7.5

Chap. 6
11
15
0.4
0.75
1.5

SELECTING PERIPHERAL EQUIPMENT


Three- 2.2 30 mA 100 mA 200 mA 500 mA
phase 3.7
400 V 5.5
7.5
11
15
0.1
0.2
Single-
0.4 30 mA 100 mA 200 mA
phase
200 V 0.75
1.5
2.2

- Values listed above were obtained using Fuji ELCB EG or SG series applied to the test setup.
- The rated current of applicable motor rating indicates values for Fuji standard motor (4 poles, 50 Hz and
200 V 3-phase).
- The leakage current is calculated based on grounding of the single wire for 200 V class Δ -connection
and the neutral-point grounding for 400 V class Y -connection power lines.
- Values listed above are calculated based on the static capacitance to the earth when the 600 V class of
vinyl-insulated IV wires are used in a wiring through metal conduit pipes.
- Wiring length is the total length of wiring between the inverter and motor. If more than one motor is to
be connected to a single inverter, the wiring length should be the total length of wiring between the
inverter and motors.

6-11
[ 2 ] Surge killers
A surge killer eliminates surge currents induced by lightning and noise from the power supply lines.
Use of a surge killer is effective in preventing the electronic equipment, including inverters, from
damage or malfunctioning caused by such surges and/or noise.
The applicable model of surge killer is the FSL-323. Figure 6.3 shows its external dimensions and a
connection example. Refer to the catalog "Fuji Noise Suppressors (SH310: Japanese edition only)" for
details. These products are available from Fuji Electric Technica Co., Ltd.

Unit: mm

Figure 6.3 Dimensions of Surge Killer and Connection Example

[ 3 ] Arresters
An arrester suppresses surge currents and noise invaded from the power supply lines. Use of an
arrester is effective in preventing electronic equipment, including inverters, from damage or
malfunctioning caused by such surges and/or noise.
Applicable arrester models are the CN23232 and CN2324E. Figure 6.4 shows their external
dimensions and connection examples. Refer to the catalog "Fuji Noise Suppressors (SH310: Japanese
edition only)" for details. These products are available from Fuji Electric Technica Co., Ltd.

Unit: mm

Figure 6.4 Arrester Dimensions and Connection Examples

6-12
6.3 Peripheral Equipment

[ 4 ] Surge absorbers
A surge absorber suppresses surge currents and noise from the power lines to ensure effective
protection of your power system from the malfunctioning of the magnetic contactors, miniature
control relays and timers.
Applicable surge absorber models are the S2-A-O and S1-B-O. Figure 6.5 shows their external
dimensions. Refer to the catalog "Fuji Noise Suppressors (SH310: Japanese edition only)" for details.
The surge absorbers are available from Fuji Electric Technica Co., Ltd.

Chap. 6
SELECTING PERIPHERAL EQUIPMENT
Unit: mm

Figure 6.5 Surge Absorber Dimensions

6-13
6.4 Selecting Options
6.4.1 Peripheral equipment options
[ 1 ] Braking resistors
A braking resistor converts regenerative energy generated from deceleration of the motor to heat for
consumption. Use of a braking resistor results in improved deceleration performance of the inverter.
Refer to Chapter 7, Section 7.2 "Selecting a Braking Resistor."

[ 1.1 ] Standard model


The standard model of a braking resistor integrates a facility that detects the temperature on the heat
sink of the resistor and outputs a digital ON/OFF signal if the temperature exceeds the specified level
(as an overheating warning signal). To ensure that the signal is recognized at one of the digital input
terminals of the FRENIC-Multi, assign the external alarm THR to any of terminals [X1] to [X5],
[FWD] and [REV]. Connect the assigned terminals to terminals [1] and [2] of the braking resistor.
Upon detection of the warning signal (preset detection level: 150°C), the inverter simultaneously
transfers to Alarm mode, displays alarm 0h2 on the LED monitor and shuts down its power output.

Figure 6.6 Braking Resistor (Standard Model) and Connection Example

Table 6.6 Braking Resistor (Standard Model)


Continuous braking Repetitive braking
Power
Resistance (100% braking torque) (each cycle is less than 100 (s))
supply Inverter type Type Q'ty
(Ω) Discharging Braking time Average allowable Duty cycle
voltage
capability (kWs) (s) loss (kW) (%ED)
FRN0.1E1S-2A
90 0.037 37
FRN0.2E1S-2A 9
DB0.75-2 100
FRN0.4E1S-2A 0.044 22
FRN0.75E1S-2A 17 45 0.068 18
Three- FRN1.5E1S-2A 34 0.075 10
DB2.2-2 40
phase FRN2.2E1S-2A 33 30 0.077 7
200 V FRN3.7E1S-2A DB3.7-2 33 37 0.093
20
FRN5.5E1S-2A DB5.5-2 20 55 0.138
FRN7.5E1S-2A DB7.5-2 15 37 0.188 5
FRN11E1S-2A DB11-2 10 55 10 0.275
FRN15E1S-2A DB15-2 8.6 75 0.375
FRN0.4E1S-4A 9 0.044 22
DB0.75-4 200
FRN0.75E1S-4A 17 45 0.068 18
1
FRN1.5E1S-4A 34 0.075 10
DB2.2-4 160
Three- FRN2.2E1S-4A 33 30 0.077 7
phase FRN3.7E1S-4A DB3.7-4 130 37 0.093
20
400 V FRN5.5E1S-4A DB5.5-4 80 55 0.138
FRN7.5E1S-4A DB7.5-4 60 38 0.188 5
FRN11E1S-4A DB11-4 40 55 10 0.275
FRN15E1S-4A DB15-4 34.4 75 0.375
FRN0.1E1S-7A
90 0.037 37
FRN0.2E1S-7A 9
Single- DB0.75-2 100
FRN0.4E1S-7A 0.044 22
phase
FRN0.75E1S-7A 17 45 0.068 18
200 V
FRN1.5E1S-7A 34 0.075 10
DB2.2-2 40
FRN2.2E1S-7A 33 30 0.077 7

6-14
6.4 Selecting Options

[ 1.2 ] 10%ED model

Figure 6.7 Braking Resistor (10%ED Model) and Connection Example

Table 6.7 Braking Resistor (10%ED Model)

Chap. 6
Continuous braking Repetitive braking
Power
Resistance (100% braking torque) (each cycle is less than 100 (s))
supply Inverter type Type Q'ty
(Ω) Discharging Braking time Average allowable Duty cycle
voltage
capability (kWs) (s) loss (kW) (%ED)
FRN0.1E1S-2A 1000 100

SELECTING PERIPHERAL EQUIPMENT


FRN0.2E1S-2A 500 75
DB0.75-2C 100 50 0.075
FRN0.4E1S-2A 250 37
FRN0.75E1S-2A 133 20
Three- FRN1.5E1S-2A 73 14
DB2.2-2C 40 55 0.110
phase FRN2.2E1S-2A 50
200 V FRN3.7E1S-2A DB3.7-2C 33 140 75 0.185
FRN5.5E1S-2A DB5.5-2C 20 55 20 0.275
10
FRN7.5E1S-2A DB7.5-2C 15 37 0.375
FRN11E1S-2A DB11-2C 10 55 10 0.55
FRN15E1S-2J DB15-2C 8.6 75 0.75
FRN0.4E1S-4A 250 37
DB0.75-4C 200 50 0.075
FRN0.75E1S-4A 133 20
1
FRN1.5E1S-4A 73 14
DB2.2-4C 160 55 0.110
Three- FRN2.2E1S-4A 50
phase FRN3.7E1S-4A DB3.7-4C 130 140 75 0.185
400 V FRN5.5E1S-4A DB5.5-4C 80 55 20 0.275
10
FRN7.5E1S-4A DB7.5-4C 60 38 0.375
FRN11E1S-4A DB11-4C 40 55 10 0.55
FRN15E1S-4A DB15-4C 34.4 75 0.75
FRN0.1E1S-7A 1000 100
Single- FRN0.2E1S-7A 500 75
DB0.75-2C 100 50 0.075
phase FRN0.4E1S-7A 250 37
200 V FRN0.75E1S-7A 133 20
FRN1.5E1S-7A 73 14
DB2.2-2C 40 55 0.110
FRN2.2E1S-7A 50 10

The 10%ED braking resistor does not support overheating detection or warning output, so an
electronic thermal overload relay needs to be set up using function codes F50 and F51 to protect the
braking resistor from overheating.

6-15
[ 1.3 ] Compact model

Figure 6.8 Braking Resistor (Compact Model) and Connection Example

Table 6.8 Braking Resistor (Compact Model)

Power
supply Item TK80W120Ω
voltage

Capacity (kW) 0.08


Resistor
Resistance (Ω) 120

FRN0.4 FRN0.75 FRN1.5 FRN2.2 FRN3.7


Applicable inverter model
E1S-2A E1S-2A E1S-2A E1S-2A E1S-2A

Nominal applied motor (kW) 0.4 0.75 1.5 2.2 3.7


Three-
phase Average braking torque (%) 150 150 150 65 45
200 V
Allowable duty 15 5 5 5 5
Allowable cycle (%)
braking
Allowable 15 sec 15 sec 10 sec 10 sec 10 sec
properties
continuous
braking time

Brake unit Not required

This braking resistor is not applicable to three-phase 400 V class series and single-phase
200 V class series of inverters.

6-16
6.4 Selecting Options

[ 2 ] DC reactors (DCRs)
A DCR is mainly used for power supply coordination and for input power factor correction (for
reducing harmonic components).
„ For power supply coordination
- Use a DCR when the capacity of a power supply transformer exceeds 500 kVA and is 10 times or
more the rated inverter capacity. In this case, the percent reactance of the power supply decreases,
and harmonic components and their peak value increase. These factors may break rectifiers or
capacitors in the converter section of inverter, or decrease the capacitance of the capacitor (which
can shorten the inverter's service life).
- Also use a DCR when there are thyristor-driven loads or when phase-advancing capacitors are
being turned ON/OFF.
- Use a DCR when the interphase voltage unbalance ratio of the inverter power supply exceeds 2%.

Max. voltage (V) Min. voltage (V)


Interphase voltage unbalance (%) = × 67

Chap. 6
Three - phase average voltage (V)

„ For input power factor correction (for suppressing harmonics)

SELECTING PERIPHERAL EQUIPMENT


Generally a capacitor is used to improve the power factor of the load, however, it cannot be used in a
system that includes an inverter. Using a DCR increases the reactance of inverter's power supply so as
to decrease harmonic components on the power supply lines and improve the power factor of inverter.
Using a DCR improves the input power factor to approximately 90% to 95%.
• At the time of shipping, a jumper bar is connected across terminals P1 and P (+) on the
terminal block. Remove the jumper bar when connecting a DCR.
• If a DCR is not going to be used, do not remove the jumper bar.

Figure 6.9 External View of a DC Reactor (DCR) and Connection Example

6-17
Table 6.9 DC Reactors (DCRs)

Applicable DC reactor (DCR)


Power
motor
supply Inverter type
rating Rated current Inductance Coil resistance Generated loss
voltage Type
(kW ) (A) (mH) (mΩ) (W )
0.1 FRN0.1E1S-2A 0.8
DCR2-0.2 1.5 20 660
0.2 FRN0.2E1S-2A 1.6
0.4 FRN0.4E1S-2A DCR2-0.4 3.0 12 280 1.9
0.75 FRN0.75E1S-2A DCR2-0.75 5.0 7.0 123 2.8
Three- 1.5 FRN1.5E1S-2A DCR2-1.5 8.0 4.0 57.5 4.6
phase 2.2 FRN2.2E1S-2A DCR2-2.2 11 3.0 43 6.7
200 V 3.7 FRN3.7E1S-2A DCR2-3.7 18 1.7 21 8.8
5.5 FRN5.5E1S-2A DCR2-5.5 25 1.2 16 14
7.5 FRN7.5E1S-2A DCR2-7.5 34 0.8 9.7 16
11 FRN11E1S-2A DCR2-11 50 0.6 7.0
27
15 FRN15E1S-2A DCR2-15 67 0.4 4.3
0.4 FRN0.4E1S-4A DCR4-0.4 1.5 50 970 2.0
0.75 FRN0.75E1S-4A DCR4-0.75 2.5 30 440 2.5
1.5 FRN1.5E1S-4A DCR4-1.5 4.0 16 235 4.8
Three- 2.2 FRN2.2E1S-4A DCR4-2.2 5.5 12 172 6.8
phase 3.7 FRN3.7E1S-4A DCR4-3.7 9.0 7.0 74.5 8.1
400 V 5.5 FRN5.5E1S-4A DCR4-5.5 13 4.0 43 10
7.5 FRN7.5E1S-4A DCR4-7.5 18 3.5 35.5 15
11 FRN11E1S-4A DCR4-11 25 2.2 23.2 21
15 FRN15E1S-4A DCR4-15 34 1.8 18.1 28
0.1 FRN0.1E1S-2A DCR2-0.2 1.5 20 660 1.6
0.2 FRN0.2E1S-2A DCR2-0.4 3.0 12 280 1.9
Single-
0.4 FRN0.4E1S-2A DCR2-0.75 5.0 7.0 123 2.8
phase
200 V 0.75 FRN0.75E1S-2A DCR2-1.5 8.0 4.0 57.5 4.6
1.5 FRN1.5E1S-2A
DCR2-3.7 18 1.7 21 8.8
2.2 FRN2.2E1S-2A

Note: Generated losses listed in the above table are approximate values that are calculated according to the following
conditions:
- The power supply is three-phase 200 V/400 V 50 Hz with 0% interphase voltage unbalance ratio.
- The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
- The motor is a 4-pole standard model at full load (100%).
- An AC reactor (ACR) is not connected.

6-18
6.4 Selecting Options

[ 3 ] AC reactors (ACRs)
Use an ACR when the converter part of the inverter should supply very stable DC power, for example,
in DC link bus operation (shared PN operation). Generally, ACRs are used for correction of voltage
waveform and power factor or for power supply coordination, but not for suppressing harmonic
components in the power lines. For suppressing harmonic components, use a DCR.
An ACR should be also used when the power supply is extremely unstable; for example, when the
power supply involves an extremely large interphase voltage unbalance.

Chap. 6
SELECTING PERIPHERAL EQUIPMENT
Figure 6.10 External View of AC Reactor (ACR) and Connection Example

Table 6.10 AC Reactor (ACR)

Applicable AC reactor (ACR)


Power
motor
supply Inverter type
rating Rated current Reactance (mΩ/phase) Generated loss
voltage Type
(kW ) (A) (W )
50 Hz 60 Hz
0.1 FRN0.1E1S-2A 2.5
0.2 FRN0.2E1S-2A ACR2-0.4A 3 917 1100 5
0.4 FRN0.4E1S-2A 10
0.75 FRN0.75E1S-2A ACR2-0.75A 5 493 592 12
Three- 1.5 FRN1.5E1S-2A ACR2-1.5A 8 295 354 14
phase 2.2 FRN2.2E1S-2A ACR2-2.2A 11 213 256 16
200 V 3.7 FRN3.7E1S-2A ACR2-3.7A 17 218 153 23
5.5 FRN5.5E1S-2A ACR2-5.5A 25 87.7 105 27
7.5 FRN7.5E1S-2A ACR2-7.5A 33 65 78 30
11 FRN11E1S-2A ACR2-11A 46 45.5 54.7 37
15 FRN15E1S-2A ACR2-15A 59 34.8 41.8 43
0.4 FRN0.4E1S-4A 5
ACR4-0.75A 2.5 1920 2300
0.75 FRN0.75E1S-4A 10
1.5 FRN1.5E1S-4A ACR4-1.5A 3.7 1160 1390 11
Three- 2.2 FRN2.2E1S-4A ACR4-2.2A 5.5 851 1020 14
phase 3.7 FRN3.7E1S-4A ACR4-3.7A 9 512 615 17
400 V 5.5 FRN5.5E1S-4A ACR4-5.5A 13 349 418 22
7.5 FRN7.5E1S-4A ACR4-7.5A 18 256 307 27
11 FRN11E1S-4A ACR4-11A 24 183 219 40
15 FRN3.7E1S-4A ACR4-15A 30 139 167 46
0.1 FRN0.1E1S-7A 5
ACR2-0.4A 3 917 1100
0.2 FRN0.2E1S-7A 10
Single-
0.4 FRN0.4E1S-7A ACR2-0.75A 5 493 592 12
phase
200 V 0.75 FRN0.75E1S-7A ACR2-1.5A 8 295 354 14
1.5 FRN1.5E1S-7A ACR2-2.2A 11 213 256 16
2.2 FRN2.2E1S-7A ACR2-3.7A 17 218 262 23

Note: Generated losses listed in the above table are approximate values that are calculated according to the following
conditions:
- The power supply is three-phase 200 V/400 V 50 Hz with 0% interphase voltage unbalance ratio.
- The power supply capacity uses the larger of either 500 kVA or 10 times the rated capacity of the inverter.
- The motor is a 4-pole standard model at full load (100%).

6-19
[ 4 ] Output circuit filters (OFLs)
Insert an OFL in the inverter power output circuit to:
- Suppress the surge voltage at motor terminal
This protects the motor from insulation damage caused by the application of high voltage surge
currents from the 400 V class series of inverters.
- Suppress leakage current (due to higher harmonic components) from the inverter output lines
This reduces the leakage current when the motor is connected by long power feed lines. Keep the
length of the power feed line less than 400 m.
- Minimize radiation and/or induction noise issued from the inverter output lines
OFLs are effective noise suppression device for long wiring applications such as that used at
plants.
Use an ACR within the allowable carrier frequency range specified by function code F26.
Otherwise, the filter will overheat.

Table 6.11 Output Circuit Filter (OFL)


Carrier
Applicable Inverter
Power Rated frequency - Maximum
motor Overload power
supply Inverter type Filter type current allowable frequency
rating capability input
voltage (A) range (Hz)
(kW ) voltage
(kHz)
0.1 FRN0.1E1S-2A
0.2 FRN0.2E1S-2A OFL-0.4-2 3
0.4 FRN0.4E1S-2A
0.75 FRN0.75E1S-2A
OFL-1.5-2 8 150% for 1
Three- 1.5 FRN1.5E1S-2A Three-phase
min.
phase 2.2 FRN2.2E1S-2A 200 to 240 V 8 to 15 400
OFL-3.7-2 17 200% for 0.5
200 V 3.7 FRN3.7E1S-2A 50/60 Hz
sec
5.5 FRN5.5E1S-2A
OFL-7.5-2 33
7.5 FRN7.5E1S-2A
11 FRN11E1S-2A
OFL-15-2 59
15 FRN15E1S-2A
0.4 FRN0.4E1S-4A OFL-0.4-4 1.5
0.75 FRN0.75E1S-4A
OFL-1.5-4 3.7
1.5 FRN1.5E1S-4A
150% for 1
Three- 2.2 FRN2.2E1S-4A Three-phase
OFL-3.7-4 9 min.
phase 3.7 FRN3.7E1S-4A 380 to 440 V 8 to 15 400
200% for 0.5
400 V 5.5 FRN5.5E1S-4A 50/60 Hz
OFL-7.5-4 18 sec
7.5 FRN7.5E1S-4A
11 FRN11E1S-4A
OFL-15-4 30
15 FRN15E1S-4A
0.4 FRN0.4E1S-4A OFL-0.4-4A 1.5
0.75 FRN0.75E1S-4A
OFL-1.5-4A 3.7
1.5 FRN1.5E1S-4A
150% for 1
Three- 2.2 FRN2.2E1S-4A Three-phase
OFL-3.7-4A 9 min.
phase 3.7 FRN3.7E1S-4A 380 to 480 V 0.75 to 15 400
200% for 0.5
400 V 5.5 FRN5.5E1S-4A 50/60 Hz
OFL-7.5-4A 18 sec
7.5 FRN7.5E1S-4A
11 FRN11E1S-4A
OFL-15-4A 30
15 FRN15E1S-4J
0.1 FRN0.4E1S-7A
0.2 FRN0.2E1S-7A OFL-0.4-2 3 150% for 1
Single- Three-phase
0.4 FRN0.4E1S-7A min.
phase 380 to 480 V 8 to 15 400
0.75 FRN0.75E1S-7A 200% for 0.5
200 V OFL-1.5-2 8 50/60 Hz
1.5 FRN1.5E1S-7A sec
2.2 FRN2.2E1S-7A OFL-3.7-2 17

Note: The OFL-***-4A models have no restrictions on carrier frequency.

6-20
6.4 Selecting Options

Figure 6.11 External View of Output Circuit Filter (OFL) and Connection Example

Chap. 6
SELECTING PERIPHERAL EQUIPMENT

6-21
[ 5 ] Zero-phase reactor for reducing radio noise (ACL)
An ACL is used to reduce radio frequency noise emitted by the inverter.
An ACL suppresses the outflow of high frequency harmonics caused by switching operation for the
power supply lines inside the inverter. Pass the power supply lines together through the ACL.
If wiring length between the inverter and motor is less than 20 m, insert an ACL to the power supply
lines; if it is more than 20 m, insert it to the power output lines of the inverter.
Wire size is determined depending upon the ACL size (I.D.) and installation requirements.

Unit: mm

Figure 6.12 Dimensions of Zero-phase Reactor for Reducing Radio Noise (ACL) and Connection Example

Table 6.12 Zero-phase Reactor for Reducing Radio Noise (ACL)

Zero-phase reactor Installation requirements Wire size


type Qty. Number of turns (mm2)
2.0
1 4 3.5
ACL-40B 5.5
8
2 2
14
8
1 4
14
ACL-74B
22
2 2
38
The selected wires are for use with 3-phase input/output lines (3 wires).

6-22
6.4 Selecting Options

6.4.2 Options for operation and communications


[ 1 ] External potentiometer for frequency setting
An external potentiometer may be used to set the drive frequency. Connect the potentiometer to
control signal terminals [11] through [13] of the inverter as shown in Figure 6.13.
Model: RJ-13 (BA-2 B-characteristics, 1 kΩ)

Chap. 6
SELECTING PERIPHERAL EQUIPMENT
Unit: mm

Model: WAR3W (3W B-characteristics, 1 kΩ)

Unit: mm

Figure 6.13 External Potentiometer Dimensions and Connection Example

6-23
[ 2 ] Multi-function keypad
Connecting the multi-function keypad on a FRENIC-Multi series inverter with an optional remote
operation extension cable (CB-5S, CB-3S, or CB-1S) allows you to operate the inverter locally or
remotely (from the keypad in hand or mounted on a panel), respectively.
In addition, the multi-function keypad can be used for copying function code data from a
FRENIC-Multi series inverter to other ones (up to three inverters of function code data).

[ 3 ] Extension cable for remote operation


The extension cable connects the inverter with the keypad (standard or multi-function) or
USB—RS-485 converter to enable remote operation of the inverter. The cable is a straight type with
RJ-45 jacks and its length is selectable from 5, 3, and 1 m.

Table 6.13 Extension Cable Length for Remote Operation

Type Length (m)


CB-5S 5
CB-3S 3
CB-1S 1

6-24
6.4 Selecting Options

[ 4 ] RS-485 communications card


The RS-485 communications card (2-port) is exclusively designed for use with the FRENIC-Multi
series of inverters other than with the standard port of the inverter, and enables extended RS-485
communication in addition to the standard RS-485 communication (via the RJ-45 connector for
connecting the keypad.)
The main functions include the following:
- Connecting the inverter to host equipment such as a PC or PLC, which enables the inverter to be
controlled as a slave device.
- Operating the inverters by frequency command setting, forward/reverse running/stopping,
coast-to-stop and resetting, etc.
- Monitoring the operation status of the inverter, e.g., output frequency, output current and alarm
information, etc.
- Setting function code data.

Table 6.14 Transmission Specifications

Chap. 6
Item Specifications

Communication protocol SX protocol Modbus RTU


Fuji general-purpose
(for exclusive use with (Conforming to
inverter protocol

SELECTING PERIPHERAL EQUIPMENT


FRENIC Loader) Modicon's Modbus RTU)

Electrical specifications EIA RS-485

Maximum number of units


Host: 1 unit, Inverter: 31 units
connected

Transmission rate 2400, 4800, 9600, 19200, and 38400 bps

Synchronization system Asynchronous start-stop system

Transmission method Half-duplex

Maximum length of
500 m
communication network

[ 5 ] Inverter support loader software


FRENIC Loader is support software which enables the inverter to be operated via the RS-485
communications facility. The main functions include the following:
- Easy editing of function code data
- Monitoring the operation statuses of the inverter such as I/O monitor and multi-monitor
- Operation of inverters on a PC screen (Windows-based only)

Refer to Chapter 5 "RUNNING THOUGH RS-485 COMMUNICATION (OPTION)" for


details.

6-25
6.4.3 Meter options
[ 1 ] Frequency meters
Connect a frequency meter to analog signal output terminals [FM] and [11] of the inverter to measure
the frequency component selected by function code F31. Figure 6.14 shows the dimensions of the
frequency meter and a connection example.
Model: TRM-45 (10 VDC, 1 mA)

Unit: mm

Model: FM-60 (10 VDC, 1 mA)

Unit: mm

Figure 6.14 Frequency Meter Dimensions and Connection Example

6-26
Chapter 7

SELECTING OPTIMAL MOTOR AND


INVERTER CAPACITIES
This chapter provides you with information about the inverter output torque characteristics, selection
procedure, and equations for calculating capacities to help you select optimal motor and inverter models. It
also helps you select braking resistors.

Contents

7.1 Selecting Motors and Inverters ................................................................................................................... 7-1


7.1.1 Motor output torque characteristics..................................................................................................... 7-1
7.1.2 Selection procedure............................................................................................................................. 7-4
7.1.3 Equations for selections ...................................................................................................................... 7-7
7.1.3.1 Load torque during constant speed running ................................................................................ 7-7
[ 1 ] General equation ......................................................................................................................... 7-7
[ 2 ] Obtaining the required force F .................................................................................................... 7-7
7.1.3.2 Acceleration and deceleration time calculation........................................................................... 7-8
[ 1 ] Calculation of moment of inertia................................................................................................. 7-8
[ 2 ] Calculation of the acceleration time .......................................................................................... 7-10
[ 3 ] Calculation of the deceleration time.......................................................................................... 7-10
7.1.3.3 Heat energy calculation of braking resistor............................................................................... 7-11
[ 1 ] Calculation of regenerative energy............................................................................................ 7-11
7.1.3.4 Calculating the RMS rating of the motor .................................................................................. 7-12
7.2 Selecting a Braking Resistor ..................................................................................................................... 7-13
7.2.1 Selection procedure........................................................................................................................... 7-13
7.2.2 Notes on selection ............................................................................................................................. 7-13
7.1 Selecting Motors and Inverters

7.1 Selecting Motors and Inverters


When selecting a general-purpose inverter, first select a motor and then inverter as follows:
(1) Key point for selecting a motor: Determine what kind of load machine is to be used, calculate its
moment of inertia, and then select the appropriate motor capacity.
(2) Key point for selecting an inverter: Taking into account the operation requirements (e.g.,
acceleration time, deceleration time, and frequency in operation) of the load machine to be driven
by the motor selected in (1) above, calculate the acceleration/deceleration/braking torque.
This section describes the selection procedure for (1) and (2) above. First, it explains the output torque
obtained by using the motor driven by the inverter (FRENIC-Multi).

7.1.1 Motor output torque characteristics


Figures 7.1 and 7.2 graph the output torque characteristics of motors at the rated output frequency
individually for 50 Hz and 60 Hz base. The horizontal and vertical axes show the output frequency and
output torque (%), respectively. Curves (a) through (f) depend on the running conditions.

Chap. 7
SELECTING OPTIMAL INVERTER MODEL

Figure 7.1 Output Torque Characteristics (Base frequency: 50 Hz)

7-1
Figure 7.2 Output Torque Characteristics (Base frequency: 60 Hz)

(1) Continuous allowable driving torque (Curve (a) in Figures 7.1 and 7.2)
Curve (a) shows the torque characteristic that can be obtained in the range of the inverter continuous
rated current, where the motor cooling characteristic is taken into consideration. When the motor runs
at the base frequency of 60 Hz, 100 % output torque can be obtained; at 50 Hz, the output torque is
somewhat lower than that in commercial power, and it further lowers at lower frequencies. The
reduction of the output torque at 50 Hz is due to increased loss by inverter driving, and that at lower
frequencies is mainly due to heat generation caused by the decreased ventilation performance of the
motor cooling fan.

(2) Maximum driving torque in a short time (Curves (b) and (c) in Figures 7.1 and 7.2)
Curve (b) shows the torque characteristic that can be obtained in the range of the inverter rated current
in a short time (the output torque is 150% for one minute) when torque-vector control is enabled. At
that time, the motor cooling characteristics have little effect on the output torque.
Curve (c) shows an example of the torque characteristic when one class higher capacity inverter is
used to increase the short-time maximum torque. In this case, the short-time torque is 20 to 30%
greater than that when the standard capacity inverter is used.

(3) Starting torque (around the output frequency 0 Hz in Figures 7.1 and 7.2)
The maximum torque in a short time applies to the starting torque as it is.

7-2
7.1 Selecting Motors and Inverters

(4) Braking torque (Curves (d), (e), and (f) in Figures 7.1 and 7.2)
In braking the motor, kinetic energy is converted to electrical energy and regenerated to the DC link
bus capacitor (reservoir capacitor) of the inverter. Discharging this electrical energy to the braking
resistor produces a large braking torque as shown in curve (e). If no braking resistor is provided,
however, only the motor and inverter losses consume the regenerated braking energy so that the torque
becomes smaller as shown in curve (d).
When an optional braking resistor is used, the braking torque is allowable only for a short time. Its
time ratings are mainly determined by the braking resistor ratings. This manual and associated
catalogs list the allowable values (kW) obtained from the average discharging loss and allowable
values (kWs) obtained from the discharging capability that can be discharged at one time.
Note that the torque % value varies according to the inverter capacity.
Selecting an optimal brake unit enables a braking torque value to be selected comparatively freely in
the range below the short-time maximum torque in the driving mode, as shown in curve (f).
For braking-related values when the inverter and braking resistor are normally combined, refer
to Chapter 6, Section 6.4.1 [1] "Braking resistors."

Chap. 7
SELECTING OPTIMAL INVERTER MODEL

7-3
7.1.2 Selection procedure
Figure 7.3 shows the general selection procedure for optimal inverters. Items numbered (1) through
(5) are described on the following pages.
You may easily select inverter capacity if there are no restrictions on acceleration and deceleration
times. If "there are any restrictions on acceleration or deceleration time" or "acceleration and
deceleration are frequent," then the selection procedure is more complex.

Figure 7.3 Selection Procedure

7-4
7.1 Selecting Motors and Inverters

(1) Calculating the load torque during constant speed running (For detailed calculation,
refer to Section 7.1.3.1)
It is essential to calculate the load torque during constant speed running for all loads.
First calculate the load torque of the motor during constant speed running and then select a
tentative capacity so that the continuous rated torque of the motor during constant speed running
becomes higher than the load torque. To perform capacity selection efficiently, it is necessary to
match the rated speeds (base speeds) of the motor and load. To do this, select an appropriate
reduction-gear (mechanical transmission) ratio and the number of motor poles.
If the acceleration or deceleration time is not restricted, the tentative capacity can apply as a
defined capacity.
(2) Calculating the acceleration time (For detailed calculation, refer to Section 7.1.3.2)
When there are some specified requirements for the acceleration time, calculate it according to
the following procedure:
1) Calculate the moment of inertia for the load and motor
Calculate the moment of inertia for the load, referring to Section 7.1.3.2, "Acceleration and
deceleration time calculation." For the motor, refer to the related motor catalogs.
2) Calculate the minimum acceleration torque (See Figure 7.4)
The acceleration torque is the difference between the motor short-time output torque (base

Chap. 7
frequency: 60 Hz) explained in Section 7.1.1 (2), "Maximum driving torque in a short time"
and the load torque (τL / ηG) during constant speed running calculated in the above (1).
Calculate the minimum acceleration torque for the whole range of speed.
3) Calculate the acceleration time

SELECTING OPTIMAL INVERTER MODEL


Assign the value calculated above to the equation (7.10) in Section 7.1.3.2, "Acceleration
and deceleration time calculation" to calculate the acceleration time. If the calculated
acceleration time is longer than the expected time, select the inverter and motor having one
class larger capacity and calculate it again.

Figure 7.4 Example Study of Minimum Acceleration Torque

7-5
(3) Deceleration time (For detailed calculation, refer to Section 7.1.3.2)
To calculate the deceleration time, check the motor deceleration torque characteristics for the
whole range of speed in the same way as for the acceleration time.
1) Calculate the moment of inertia for the load and motor
Same as for the acceleration time.
2) Calculate the minimum deceleration torque (See Figures 7.5 and 7.6.)
Same as for the deceleration time.
3) Calculate the deceleration time
Assign the value calculated above to the equation (7.11) to calculate the deceleration time in
the same way as for the acceleration time. If the calculated deceleration time is longer than
the requested time, select the inverter and motor having one class larger capacity and
calculate it again.

Figure 7.5 Example Study of Minimum Figure 7.6 Example Study of Minimum
Deceleration Torque (1) Deceleration Torque (2)

(4) Braking resistor rating (For detailed calculation, refer to Section 7.1.3.3)
Braking resistor rating is classified into two types according to the braking periodic duty cycle.
1) When the periodic duty cycle is shorter than 100 sec:
Calculate the average loss to determine rated values.
2) When the periodic duty cycle is 100 sec or longer:
The allowable braking energy depends on the maximum regenerative braking capacity. The
allowable values are listed in Chapter 6, Section 6.4.1 [1] "Braking resistors."

(5) Motor RMS current (For detailed calculation, refer to Section 7.1.3.4)
In metal processing machine and materials handling machines requiring positioning control,
highly frequent running for a short time is repeated. In this case, calculate the maximum
equivalent RMS current value (effective value of current) not to exceed the allowable value
(rated current) for the motor.

7-6
7.1 Selecting Motors and Inverters

7.1.3 Equations for selections


7.1.3.1 Load torque during constant speed running
[ 1 ] General equation
The frictional force acting on a horizontally moved load must be calculated. Calculation for driving a
load along a straight line with the motor is shown below.
Where the force to move a load linearly at constant speed υ (m/s) is F (N) and the motor speed for
driving this is NM (r/min), the required motor output torque τM (N·m) is as follows:
60 • υ F
τM = • ( N • m) (7.1)
2 π • NM ηG
where, ηG is Reduction-gear efficiency.

When the inverter brakes the motor, efficiency works inversely, so the required motor torque should
be calculated as follows:
60 • υ
τM = • F• η ( N • m) (7.2)
2 π • NM G

Chap. 7
(60·υ) / (2π·NM) in the above equation is an equivalent turning radius corresponding to speed
υ (m/s) around the motor shaft.

SELECTING OPTIMAL INVERTER MODEL


The value F (N) in the above equations depends on the load type.

[ 2 ] Obtaining the required force F


Moving a load horizontally
A simplified mechanical configuration is assumed as shown in Figure 7.7. If the mass of the carrier
table is W0 (kg), the load is W (kg), and the friction coefficient of the ball screw is μ, then the friction
force F (N) is expressed as follows, which is equal to a required force for driving the load:

F = ( W0 + W) • g • μ ( N) (7.3)

where, g is the gravity acceleration (≈ 9.8 (m/s2)).

Then, the driving torque around the motor shaft is expressed as follows:
60 • υ ( W0 + W) • g • μ
τM = • ( N • m) (7.4)
2 π • NM ηG

Figure 7.7 Moving a Load Horizontally

7-7
7.1.3.2 Acceleration and deceleration time calculation
When an object whose moment of inertia is J (kg·m2) rotates at the speed N (r/min), it has the
following kinetic energy:

J 2π • N 2
E= •( ) (J ) (7.5)
2 60
To accelerate the above rotational object, the kinetic energy will be increased; to decelerate the object,
the kinetic energy must be discharged. The torque required for acceleration and deceleration can be
expressed as follows:

2π dN
τ=J • ( ) ( N • m) (7.6)
60 dt
This way, the mechanical moment of inertia is an important element in the acceleration and
deceleration. First, calculation method of moment of inertia is described, then those for acceleration
and deceleration time are explained.

[ 1 ] Calculation of moment of inertia


For an object that rotates around the shaft, virtually divide the object into small segments and square
the distance from the shaft to each segment. Then, sum the squares of the distances and the masses of
the segments to calculate the moment of inertia.

J = ∑ ( Wi • ri 2 ) (kg • m 2 ) (7.7)

The following describes equations to calculate moment of inertia having different shaped loads or load
systems.

(1) Hollow cylinder and solid cylinder


The common shape of a rotating body is hollow cylinder. The moment of inertia J (kg⋅m2) around the
hollow cylinder center axis can be calculated as follows, where the outer and inner diameters are D1
and D2 [m] and total mass is W [kg] in Figure 7.8.

W • (D12 + D2 2 )
J= (kg • m 2 ) (7.8)
8
For a similar shape, a solid cylinder, calculate the moment of inertia as D2 is 0.

Figure 7.8 Hollow Cylinder

(2) For a general rotating body


Table 7.1 lists the calculation equations of moment of inertia of various rotating bodies including the
above cylindrical rotating body.

7-8
7.1 Selecting Motors and Inverters

Table 7.1 Moment of Inertia of Various Rotating Bodies

Mass: W (kg) Mass: W (kg)


Shape Shape
Moment of inertia: Moment of inertia:
J (kg·m2) J (kg·m2)
π
Hollow cylinder W= • (D1 − D 2 ) • L • ρ
2 2
W =A •B•L•ρ
4

1
J= • W • (D1 + D 2 )
2 2
8 1
Ja = • W • (L + A )
2 2
12
π 1 1
Sphere W= •D •ρ
3
Jb = • W • (L +
2 2
•A )
6 12 4
1 2
J c ≈ W • (L0 2 + L0 • L+ •L )
1 3
J= •W• D
2
10

π π
Cone W= •D •L•ρ
2
W= •D •L•ρ
2
12 4

Chap. 7
3
J= •W•D
2
40 1 3
Ja = • W • (L +
2 2
•D )
12 4

SELECTING OPTIMAL INVERTER MODEL


W =A •B•L•ρ 1 3
Rectangular prism J b = • W • (L2 + 2
•D )
3 16
1
Jc ≈ W • (L02 + L0 • L+ • L2 )
1 3
J= • W • (A + B )
2 2
12

1 1
Square cone (Pyramid, W= •A •B•L•ρ W= •A •B•L•ρ
rectangular base) 3 3

1 1 1
J= • W • (A + B )
2 2
Jb = • W • (L +
2 2
•A )
20 10 4
3 3
Jc ≈ W• (L02 + • L0 • L+ • L2 )
2 5
Triangular prism 3
W= •A •L•ρ
2
4

1 π
J= •W •A
2
W= •D •L•ρ
2
3 12

Tetrahedron with an 3
W= •A •L•ρ
2
equilateral triangular 12
1 3
base Jb = • W • (L +
2 2
•D )
10 8
1 3 3
J= •W •A
2 Jc ≈ W• (L02 + • L0 • L + • L2 )
5 2 5

Main metal density (at 20°C) ρ(kg/m3) Iron: 7860, Copper: 8940, Aluminum: 2700

7-9
(3) For a load running horizontally
Assume a carrier table driven by a motor as shown in Figure 7.7. If the table speed is υ (m/s) when the
motor speed is NM (r/min), then an equivalent distance from the shaft is equal to 60·υ / (2π·NM) (m).
The moment of inertia of the table and load to the shaft is calculated as follows:
60 • υ 2
J=( ) • ( W0 + W) (kg • m 2 ) (7.9)
2 π • NM

[ 2 ] Calculation of the acceleration time


Figure 7.9 shows a general load model. Assume that a motor drives a load via a reduction-gear with
efficiency ηG. The time required to accelerate this load in stop state to a speed of NM (r/min) is
calculated with the following equation:

J1 + J2 ηG 2π • ( NM − 0)
t ACC = • (s) (7.10)
τM − τL ηG 60

where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
τM: Minimum motor output torque in driving motor (N·m)
τL: Maximum load torque converted to motor shaft (N·m)
ηG: Reduction-gear efficiency.
As clarified in the above equation, the equivalent moment of inertia becomes (J1+J2/ηG) by
considering the reduction-gear efficiency.

Figure 7.9 Load Model Including Reduction-gear

[ 3 ] Calculation of the deceleration time


In a load system shown in Figure 7.9, the time needed to stop the motor rotating at a speed of NM
(r/min) is calculated with the following equation:

J1 + J 2 • ηG 2π • (0 − N M )
t DEC = • (s) (7.11)
τM − τL • η G
60

where,
J1: Motor shaft moment of inertia (kg·m2)
J2: Load shaft moment of inertia converted to motor shaft (kg·m2)
τM: Minimum motor output torque in braking (or decelerating) motor (N·m)
τL: Maximum load torque converted to motor shaft (N·m)
ηG: Reduction-gear efficiency
In the above equation, generally output torque τM is negative and load torque τL is positive. So,
deceleration time becomes shorter.

7-10
7.1 Selecting Motors and Inverters

7.1.3.3 Heat energy calculation of braking resistor


If the inverter brakes the motor, the kinetic energy of mechanical load is converted to electric energy to
be regenerated into the inverter circuit. This regenerative energy is often consumed in so-called
braking resistors as heat. The following explains the braking resistor rating.

[ 1 ] Calculation of regenerative energy


In the inverter operation, one of the regenerative energy sources is the kinetic energy that is generated
at the time an object is moved by an inertial force.

Kinetic energy of a moving object


When an object with moment of inertia J (kg·m2) rotates at a speed N2 (r/min), its kinetic energy is as
follows:

J 2π • N 2 2
E= •( ) (J ) (7.12)
2 60
1
≈ • J • N2
2
(J) (7.12)'
182.4

When this object is decelerated to a speed N1 (r/min), the output energy is as follows:

Chap. 7
J ⎡⎛ 2π • N 2 ⎞ ⎛ 2π • N1 ⎞ ⎤
2 2

E= • ⎢⎜ ⎟ −⎜ ⎟ ⎥ (J) (7.13)
2 ⎣⎢⎝ 60 ⎠ ⎝ 60 ⎠ ⎦⎥

SELECTING OPTIMAL INVERTER MODEL


1
≈ • J • ( N2 − N1 ) ( J )
2 2
(7.13)'
182.4

The energy regenerated to the inverter as shown in Figure 7.9 is calculated from the reduction-gear
efficiency ηG and motor efficiency τM as follows:

E≈ 1
182.4
• ( J1 + J 2 • ηG ) • ηM • ( N2 2 − N1 2 ) (J ) (7.14)

7-11
7.1.3.4 Calculating the RMS rating of the motor
In case of the load which is repeatedly and very frequently driven by a motor, the motor current fluctuates
largely and enters the short-time rating range of the motor repeatedly. Therefore, you have to review the
allowable thermal rating of the motor. The heat value is assumed to be approximately proportional to the
square of the motor current.
If an inverter drives a motor in duty cycles that are much shorter than the thermal time constant of the motor,
calculate the "equivalent RMS current" as mentioned below, and select the motor so that this RMS current
will not exceed the rated current of the motor.

Figure 7.10 Sample of the Repetitive Operation

First, calculate the required torque of each part based on the speed pattern. Then using the
torque-current curve of the motor, convert the torque to the motor current. The "equivalent RMS
current, Ieq" can be finally calculated by the following equation:
I1 2 • t1 + I2 2 • t 2 + I3 2 • t 3 + I4 2 • t 4 + I5 2 • t 5
Ieq = (A) (7.15)
t1 + t 2 + t 3 + t 4 + t 5 + t 6
The torque-current curve for the dedicated motor is not available for actual calculation. Therefore,
calculate the motor current I from the load torque τ1 using the following equation (7.16). Then,
calculate the equivalent current Ieq:

2
⎛ τ ⎞
I = ⎜ 1 × It100 2 ⎟ + Im1002 (A) (7.16)
⎝ 100 ⎠

Where, τ1 is the load torque (%), It100 is the torque current, and Im100 is exciting current.

7-12
7.2 Selecting a Braking Resistor

7.2 Selecting a Braking Resistor


7.2.1 Selection procedure
The following three requirements must be satisfied simultaneously:
1) The maximum braking torque should not exceed values listed in Tables 6.6 to 6.8 in Chapter 6,
Section 6.4.1 [1] "Braking resistors." To use the maximum braking torque exceeding values in
those tables, select the braking resistor having one class larger capacity.
2) The discharge energy for a single braking action should not exceed the discharging capability
(kWs) listed in Tables 6.6 to 6.8 in Chapter 6, Section 6.4.1 [1] "Braking resistors." For detailed
calculation, refer to Section 7.1.3.3 "Heat energy calculation of braking resistor."
3) The average loss that is calculated by dividing the discharge energy by the cyclic period must not
exceed the average loss (kW) listed in Tables 6.6 to 6.8 in Chapter 6, Section 6.4.1 [1] "Braking
resistors."

7.2.2 Notes on selection


The braking time T1, cyclic period T0, and duty cycle %ED are converted under deceleration braking

Chap. 7
conditions based on the rated torque as shown below. However, you do not need to consider these
values when selecting the braking resistor capacity.

SELECTING OPTIMAL INVERTER MODEL


Figure 7.11 Duty Cycle

7-13
Chapter 8
SPECIFICATIONS
This chapter describes specifications of the output ratings, control system, and terminal functions for the
FRENIC-Multi series of inverters. It also provides descriptions of the operating and storage environment,
external dimensions, examples of basic connection diagrams, and details of the protective functions.

Contents

8.1 Standard Models ......................................................................................................................................... 8-1


8.1.1 Three-phase 200 V class series ........................................................................................................... 8-1
8.1.2 Three-phase 400 V class series ........................................................................................................... 8-2
8.1.3 Single-phase 200 V class series........................................................................................................... 8-3
8.2 Common Specifications .............................................................................................................................. 8-4
8.3 Terminal Specifications............................................................................................................................... 8-8
8.3.1 Terminal functions .............................................................................................................................. 8-8
8.3.2 Terminal arrangement diagram and screw specifications.................................................................. 8-19
8.3.2.1 Main circuit terminals ............................................................................................................... 8-19
8.3.2.2 Control circuit terminals............................................................................................................ 8-20
8.4 Operating Environment and Storage Environment ................................................................................... 8-21
8.4.1 Operating environment...................................................................................................................... 8-21
8.4.2 Storage environment ......................................................................................................................... 8-22
8.4.2.1 Temporary storage..................................................................................................................... 8-22
8.4.2.2 Long-term storage ..................................................................................................................... 8-22
8.5 External Dimensions ................................................................................................................................. 8-23
8.5.1 Standard models ................................................................................................................................ 8-23
8.5.2 Standard keypad ................................................................................................................................ 8-26
8.6 Connection Diagrams................................................................................................................................ 8-27
8.6.1 Running the inverter with keypad ..................................................................................................... 8-27
8.6.2 Running the inverter by terminal commands .................................................................................... 8-28
8.7 Protective Functions.................................................................................................................................. 8-30
8.1 Standard Models

8.1 Standard Models


8.1.1 Three-phase 200 V class series

Chap. 8
*1 Fuji 4-pole standard motor
*2 Rated capacity is calculated assuming the output rated voltage as 220 V for three-phase 200 V class series and 440 V for

SPECIFICATIONS
three-phase 400 V class series.
*3 Output voltage cannot exceed the power supply voltage.
*4 Use the inverter at the current enclosed with parentheses ( ) or below when the carrier frequency is set to 4 kHz or above
(F26) and the inverter continuously runs at 100% load.
*5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA (or 10
times the inverter capacity if the inverter capacity exceeds 50 kVA) and %X is 5%.
*6 Obtained when a DC reactor (DCR) is used.
*7 Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF. (It varies with the
efficiency of the motor.)
*8 Average braking torque obtained by use of an external braking resistor (standard type available as option)

*9 Max voltag e (V) - Min voltag e (V)


Voltage unbalance (%) = × 67 (IEC 61800 - 3)
Three - phase average voltage (V)
If this value is 2 to 3%, use an optional AC reactor (ACR).

Note: A box (†) in the above table replaces A, C, J, or K depending on the shipping destination.

8-1
8.1.2 Three-phase 400 V class series

*1 Fuji 4-pole standard motor


*2 Rated capacity is calculated by assuming the output rated voltage as 220 V for three-phase 200 V class series and 440 V
for three-phase 400 V class series.
*3 Output voltage cannot exceed the power supply voltage.
*4 Use the inverter at the current enclosed with parentheses ( ) or below when the carrier frequency is set to 4 kHz or above
(F26) and the inverter continuously runs at 100% load.
*5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA (or 10
times the inverter capacity if the inverter capacity exceeds 50 kVA) and %X is 5%.
*6 Obtained when a DC reactor (DCR) is used.
*7 Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF. (It varies with the
efficiency of the motor.)
*8 Average braking torque obtained by use of an external braking resistor (standard type available as option)
*9 The capacity of the nominal applied motor of FRN4.0E1S-4E to be shipped to EU is 4.0 kW.

*10 Voltage unbalance (%) = Max voltag e (V) - Min voltag e (V) × 67 (IEC 61800 - 3)
Three - phase average voltage (V)
If this value is 2 to 3%, use an optional AC reactor (ACR).

Note: A box (†) in the above table replaces A, C, E, J, or K depending on the shipping destination.

8-2
8.1 Standard Models

8.1.3 Single-phase 200 V class series

*1 Fuji 4-pole standard motor

Chap. 8
*2 Rated capacity is calculated by assuming the output rated voltage as 220 V for 200 V class series.
*3 Output voltage cannot exceed the power supply voltage.
*4 Use the inverter at the current enclosed with parentheses ( ) or below when the carrier frequency is set to 4 kHz or above

SPECIFICATIONS
(F26) and the inverter continuously runs at 100% load.
*5 The value is calculated assuming that the inverter is connected with a power supply with the capacity of 500 kVA (or 10
times the inverter capacity if the inverter capacity exceeds 50 kVA) and %X is 5%.
*6 Obtained when a DC reactor (DCR) is used.
*7 Average braking torque obtained when reducing the speed from 60 Hz with AVR control OFF. (It varies with the
efficiency of the motor.)
*8 Average braking torque obtained by use of an external braking resistor (standard type available as option)

Note: A box (†) in the above table replaces A, C, E, J, or K depending on the shipping destination.

8-3
8.2 Common Specifications
Item Explanation Remarks
Maximum
25 to 400 Hz
frequency
Base frequency 25 to 400 Hz
Setting range

Starting
0.1 to 60.0 Hz, Duration: 0.0 to 10.0 s
frequency
Carrier frequency • 0.75 to 15 kHz
Note: When the carrier frequency is set at 6 kHz or above, it may automatically drop
Output frequency

depending upon the ambient temperature or output current to protect the inverter.
(Automatic carrier frequency reduction/stop function available)
• Carrier frequency modulation with spread spectrum for noise reduction
Accuracy (Stability) • Analog setting: ±0.2% of maximum frequency (at 25 ±10 °C)
• Digital setting: ±0.01% of maximum frequency (at -10 to +50 °C)
Setting resolution • Analog setting: 1/3000 of maximum frequency (ex. 0.02 Hz at 60 Hz, 0.04 Hz at 120
Hz)
• Digital setting: 0.01 Hz (99.99 Hz or less), 0.1 Hz (100.0 Hz or more)
• Link setting: Selectable from 2 types
- 1/20000 of maximum frequency (ex. 0.003 Hz at 60 Hz, 0.006 Hz at 120 Hz)
- 0.01 Hz (fixed)
Control method • V/f control
• Dynamic torque-vector control
• V/f control (with sensor, when the optional pulse generator (PG) interface card is
installed)
V/f characteristic Possible to set output voltage at base frequency and at maximum output
200 V frequency (+80 to +240 V).
class The AVR control can be turned ON or OFF.
series
Non-linear V/f setting (2 points):
Desired voltage (0 to +240 V) and frequency (0 to 400 Hz) can be set.
Possible to set output voltage at base frequency and at maximum output
400 V frequency (+160 to +500 V).
class The AVR control can be turned ON or OFF.
series Non-linear V/f setting (2 points):
Control

Desired voltage (0 to +500 V) and frequency (0 to 400 Hz) can be set.


Torque boost • Auto torque boost (for constant torque load)
• Manual torque boost: Desired torque boost (0.0 to 20.0%) can be set.
• Select application load with the function code F37/A13. (Variable torque load or
constant torque load)
Starting torque 200% or over (Reference frequency: 0.5 Hz with slip compensation and auto torque
boost)
Start/stop operation Keypad: Start and stop with and keys (standard keypad)
Start and stop with , , and keys (optional multi-function keypad)
External signals (digital inputs):
Forward (Reverse) rotation, stop command (capable of 3-wire operation), coast-to-stop
command, external alarm, alarm reset, etc.
Link operation: Operation through RS-485 or field bus (option) communications
Switching operation command: Link switching

8-4
8.2 Common Specifications

Item Explanation Remarks


Frequency command Keypad: and keys (with data protection function)
Analog input: Analog input can be set with external voltage/current input
• 0 to ± 10 VDC/0 to ± 100% (terminals [12], [C1] (V2 function))
• +4 to +20 mA DC/0 to 100% (terminal [C1])
Note: Terminal [C1] can be switched to input 0 to 10 VDC/0 to 100% (V2 function).
Multi-frequency: Selectable from 16 different of frequencies (0 to 15)
UP/DOWN operation:
Frequency can be increased or decreased while the digital input signal is ON.
Link operation:
Frequency can be specified via the RS-485 or field bus communications port (option).
Frequency switching:
Two types of frequency settings can be switched with an external signal (digital input).
Changeover between frequency setting and multi-frequency setting via communication
is available.
Auxiliary frequency setting:
Inputs at terminal [12] or [C1] (C1/V2 function) can be added to the main setting as
auxiliary frequency settings.
Inverse operation:
Normal/inverse operation can be set or switched with digital input signal and function
code setting.
• +10 to 0 VDC/0 to 100% at terminal [12] and [C1] (V2 function)
• +20 to +4 mA DC/0 to 100% at terminal [C1] (C1 function)

Chap. 8
Pulse train input:
Max. 30 kHz/Maximum output frequency (when the optional PG interface card is
installed.)

SPECIFICATIONS
Acceleration/ • 0.00 to 3600 s variable setting
deceleration time • Acceleration and deceleration time can be independently set with 2 types and selected
with digital input signal (1 point).
Control

• Acceleration and deceleration pattern can be selected from 4 types:


Linear, S-curve (weak), S-curve (strong), Curvilinear (constant output maximum
capacity)
• Shutoff of the run command lets the motor coast to a stop.
• Deceleration time exclusively applied to the "force to stop" command STOP can be
specified (setting range: 0.00 to 3600 s). This setting automatically cancels the
S-curve setting.
• Acceleration/deceleration time during jogging operation can be set. (Setting range:
0.00 to 3600 s)
Frequency limiter Specifies the high and low limits in Hz. (Setting range: 0 to 400 Hz)
(Upper limit and lower
limit frequencies)
Bias Bias of reference frequency and PID command can be independently set (setting range:
0 to ±100%).
Gain Analog input gain can be set between 0 and 200%.
Jump frequency Three operation points and their common jump width (0 to 30.0 Hz) can be set.

Timer operation The inverter operates and stops for the time set with the keypad (1-cycle operation).

Jogging operation key (standard keypad), / keys (optional multi-function keypad), or digital
input signals
The acceleration and deceleration times dedicated for jogging can be set and they are
common.
Auto-restart after • Restarts the inverter without stopping the motor after momentary power failure.
momentary power • Restart at 0 Hz, restart from the frequency used before momentary power failure can
failure be selected.
• Motor speed at restart can be searched and restarted.
Hardware current Limits the current by hardware to prevent an overcurrent trip from being caused by fast
limiter load variation or momentary power failure, which cannot be covered by the software
current limiter. This limiter can be canceled.

8-5
Item Explanation Remarks
Slip compensation • Compensates for decrease in speed according to the load, enabling stable operation.
• Time constant can be changed. Possible to enable or disable slip compensation during
acceleration/deceleration or in constant output range.
Droop control Decrease the speed according to the load torque.
• Controls the output torque lower than the set limit value.
Torque limiter • Can be switched to the second torque limit with digital input signal.
• Soft start (filter function) is available when switching the torque control to 1/2.
Software current
Keeps the current under the preset value during operation by software.
limiter
Detects torque or current. If the detected value exceeds the preset one, this function stops
Overload stop the motor in any of the following modes--"decelerate to stop," "coast to a stop" and "hit
mechanical stop" according to the function code J65 data.
PID control PID process control and PID dancer control are available.
• Process command: Keypad, analog input (terminals [12] and [C1]) and RS-485
communications
• Feedback value: Analog input (terminals [12] and [C1])
• Alarm output (absolute value alarm, deviation alarm)
• Normal operation/inverse operation • Anti-reset windup function
• PID output limiter • Integration reset/hold
Speed control (slip compensation, A-phase and B-phase/B-phase)
(When the optional PG interface card is installed.)
Auto search for idling The inverter automatically searches the idling motor speed to be harmonized and starts to
motor speed drive it without stopping it.
Automatic When the torque calculation value exceeds the limit level set for the inverter during
deceleration deceleration, the output frequency is automatically controlled and the deceleration time
Control

automatically extends to avoid an 0u trip.


Deceleration The motor loss increases during deceleration to reduce the load energy regenerating at
characteristic the inverter to avoid an 0u trip upon mode selection.
(improving braking
ability)
Auto energy saving The output voltage is controlled to minimize the total sum of the motor loss and inverter
operation loss at a constant speed.
Overload prevention The output frequency is automatically reduced to suppress the overload protection trip of
Control inverter caused by an increase in the ambient temperature, operation frequency, motor
load or the like.
Auto-tuning Automatically tunes the motor for r1, Xσ, excitation current, and slip frequency (r2).
Cooling fan ON/OFF Detects inverter internal temperature and stops cooling fan when the temperature is low.
control
• One inverter can be used to control two motors by switching (switching is not
Secondary motor available while a motor is running). Base frequency, rated current, torque boost,
setting electronic thermal, and slip compensation can be set as data for the secondary motor.
• The second motor constants can be set in the inverter. (Auto-tuning possible)
The presence of digital signal in a device externally connected to the set terminal can be
Universal DI
sent to the master controller.
Universal AO The output from the master controller can be output from the terminal [FM].
The motor speed can be detected with the pulse encoder and speed can be controlled.
Speed control
(When the optional PG interface card is installed.)
Only one program can be executed by setting the number of pulses to the stop position
Positioning control and deceleration point.
(When the optional PG interface card is installed.)
Rotation direction
Select either of reverse or forward rotation prevention.
control

8-6
8.2 Common Specifications

Item Explanations Remarks


Running/stopping Speed monitor, output current (A), output voltage (V), torque calculation value, input
power (kW), PID command, PID feedback amount, PID output, load factor, motor
output, period for timer operation (s)
Select the speed monitor to be displayed from the following:
• Reference frequency (Hz)
• Output frequency 1 (before slip compensation) (Hz)
• Output frequency 2 (after slip compensation) (Hz)
• Motor speed (set value) (r/min) • Motor speed (r/min)
• Load shaft speed (set value) (r/min) • Load shaft speed (r/min)
• Line speed (set value) (m/min) • Line speed (m/min)
• Constant feeding rate time (set value) (min)
• Constant feeding rate time (running) (min)
Life early warning The life early warning of the main circuit capacitors, capacitors on the PC boards and
the cooling fan can be displayed.
An external output is issued in a transistor output signal.
Cumulative run time Shows the cumulative running hours of the motor and inverter.
I/O check Displays the input/output signal status of the inverter.
Power monitor Displays input power (momentary), accumulated power, electricity cost (accumulated
Indication

power x displayed coefficient).


Trip error code Displays the cause of trip by codes. • 0l1 Motor 1 overload
• 0c1 Overcurrent during acceleration • 0l2 Motor 2 overload

Chap. 8
• 0c2 Overcurrent during deceleration • 0lu Inverter overload
• 0c3 Overcurrent at constant speed • er1 Memory error
• lin Input phase loss • er2 Keypad communication error

SPECIFICATIONS
• lu Undervoltage • er3 CPU error
• 0pl Output phase loss • er4 Optional communication error
• 0u1 Overvoltage during acceleration • er5 Option error
• 0u2 Overvoltage during deceleration • er6 Operation error
• 0u3 Overvoltage at constant speed • er7 Tuning error
• 0h1 Overheating of the heat sink • er8 RS-485 communication error
• 0h2 External alarm • erf Data save error due to
• 0h3 Inverter overheat undervoltage

• 0h4 Motor protection • erp RS-485 communication error


(PTC thermistor) (option)

• dbh Overheating of braking resistor • erh Hardware error

• pg PG disconnection • err Mock alarm

Running or trip mode Trip history: Saves and displays the last 4 trip factors and their detailed description.
Refer to Section 8.7 "Protective Functions."
Environment Protection

Refer to Section 8.4 "Operating Environment and Storage Environment."

8-7
8.3 Terminal Specifications
8.3.1 Terminal functions
Main circuit and analog input terminals
Classifi-
cation

Symbol Name Functions

L1/R, L2/S, Main circuit Connect the three-phase input power lines, or single-phase input
L3/T or power inputs power lines.
L1/L, L2/N
U, V, W Inverter outputs Connect a three-phase motor.
P1, P(+) DC reactor Connect a DC reactor (DCR) for correcting power factor.
connection
Main circuit

P(+), DB Braking resistor Connect the braking resistor (option).


P(+), N(-) DC link bus Connect a DC link bus of other inverter(s). An optional regenerative
converter is also connectable to these terminals.

G Grounding for Grounding terminals for the inverter’s chassis (or case) and motor.
inverter and Earth one of the terminals and connect the grounding terminal of the
motor motor. Inverters provide a pair of grounding terminals that function
equivalently.
[13] Power supply Power supply (+10 VDC) for frequency command potentiometer
for the (Potentiometer: 1 to 5kΩ)
potentiometer The potentiometer of 1/2 W rating or more should be connected.
[12] Analog setting (1) The frequency is commanded according to the external analog
voltage input input voltage.
• 0 to ±10 VDC/0 to ±100% (Normal operation)
• ±10 to 0 VDC/0 to ±100% (Inverse operation)
(2) Inputs setting signal (PID process command value) or
Analog input

feedback signal.
(3) Used as additional auxiliary setting to various frequency
settings.
• Input impedance: 22kΩ
• The maximum input is ±15 VDC, however, the current
larger than ±10 VDC is handled as ±10 VDC.
Note: Inputting a bipolar analog voltage (0 to ±10 VDC) to terminal
[12] requires setting function code C35 to "0."

8-8
8.3 Terminal Specifications

Classifi-
cation
Symbol Name Functions

[C1] Analog setting (1) The frequency is commanded according to the external analog
current input input current.
(C1 function) • 4 to 20 mA DC/0 to 100% (Normal operation)
• 20 to 4 mA DC/0 to 100 % (Inverse operation)
(2) Inputs setting signal (PID process command value) or feedback
signal.
(3) Used as additional auxiliary setting to various frequency
settings.
• Input impedance: 250Ω
• Maximum input is +30 mA DC, however, the current larger
than +20 mA DC is handled as +20 mA DC.

Analog setting (1) The frequency is commanded according to the external analog
voltage input input voltage.
(V2 function) • 0 to +10 VDC/0 to +100 % (Normal operation)
• +10 to 0 VDC/0 to +100 % (Inverse operation)
(2) Inputs setting signal (PID process command value) or feedback
signal.
(3) Used as additional auxiliary setting to various frequency

Chap. 8
settings.
• Input impedance: 22 kΩ
Analog input

• Maximum input is +15 VDC, however, the voltage larger


than +10 VDC is handled as +10 VDC.

SPECIFICATIONS
PTC thermistor (1) Connects PTC (Positive Temperature Coefficient) thermistor
input for motor protection. The figure shown below illustrates the
(PTC function) internal circuit diagram. To use the PTC thermistor, you must
change data of the function code H26.

Figure 8.1 Internal Circuit Diagram

The C1 function, V2 function, or PTC function can be assigned to terminal [C1].


Doing so requires setting the slide switch on the interface PCB and configuring the
related function code. For details, refer to "Setting up the slide switches" on page 8-17.
[11] Analog common Common for analog input/output signals ([13], [12], [C1], and
[FM])
Isolated from terminals [CM]s and [CMY].

8-9
Related
Classifi-
cation
Symbol Name Functions function
codes
- Since low level analog signals are handled, these signals are especially susceptible
to the external noise effects. Route the wiring as short as possible (within 20 m)
and use shielded wires. In principle, ground the shielded sheath of wires; if effects
of external inductive noises are considerable, connection to terminal [11] may be
effective. As shown in Figure 8.2, ground the single end of the shield to enhance
the shield effect.
- Use a twin contact relay for low level signals if the relay is used in the control
circuit. Do not connect the relay's contact to terminal [11].
- When the inverter is connected to an external device outputting the analog signal,
a malfunction may be caused by electric noise generated by the inverter. If this
happens, according to the circumstances, connect a ferrite core (a toroidal core or
an equivalent) to the device outputting the analog signal and/or connect a
Analog input

capacitor having the good cut-off characteristics for high frequency between
control signal wires as shown in Figure 8.3.
- Do not apply a voltage of +7.5 VDC or higher to terminal [C1] when you assign
the terminal [C1] to C1 function. Doing so could damage the internal control
circuit.

Figure 8.2 Connection of Shielded Wire Figure 8.3 Example of Electric Noise Reduction

8-10
8.3 Terminal Specifications

Digital Input Terminals

Classifi-
cation
Symbol Name Functions

[X1] Digital input 1 (1) Various signals such as coast-to-stop, alarm from external
equipment, and multi-frequency commands can be assigned
[X2] Digital input 2 to terminals [X1] to [X5], [FWD] and [REV] by setting
function codes E01 to E05, E98, and E99. For details, refer to
[X3] Digital input 3 Chapter 9, Section 9.2 "Overview of Function Codes."
[X4] Digital input 4 (2) Input mode, i.e. SINK/SOURCE, is changeable by using the
internal slide switch. (Refer to "Setting up the slide switches"
[X5] Digital input 5 on page 8-17.)
(3) Switches the logic value (1/0) for ON/OFF of the terminals
[FWD] Run forward [X1] to [X5], [FWD], or [REV]. If the logic value for ON of
command the terminal [X1] is 1 in the normal logic system, for example,
[REV] Run reverse OFF is 1 in the negative logic system and vice versa.
command (4) The negative logic system never applies to the terminals
assigned for FWD and REV.
(Digital input circuit specifications)

Chap. 8
SPECIFICATIONS
Digital input

Figure 8.4 Digital Input Circuit

Item Min. Max.


Operation ON level 0V 2V
voltage
(SINK) OFF level 22 V 27 V
Operation ON level 22 V 27 V
voltage
(SOURCE) OFF level 0V 2V
Operation current at ON 2.5 mA 5 mA
(Input voltage is at 0 V)
Allowable leakage - 0.5 mA
current at OFF

[PLC] PLC signal Connects to PLC output signal power supply.


power (Rated voltage: +24 VDC (Maximum 50 mA DC): Allowable
range: +22 to +27 VDC)
This terminal also supplies a power to the circuitry connected to
the transistor output terminals [Y1] and [Y2]. Refer to "Analog
output, pulse output, transistor output, and relay output terminals"
in this Section for more.
[CM] Digital input Two common terminals for digital input signal terminals
common
These terminals are electrically isolated from the terminals [11]s
and [CMY].

8-11
Classifi-
cation
Symbol Name Functions

„ Using a relay contact to turn [X1], [X2], [X3], [X4], [X5], [FWD], or [REV]
ON or OFF
Figure 8.5 shows two examples of a circuit that uses a relay contact to turn control
signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV] ON or OFF. In circuit
(a), the slide switch SW1 has been turned to SINK, whereas in circuit (b) it has been
turned to SOURCE.
Note: To configure this kind of circuit, use a highly reliable relay.
(Recommended product: Fuji control relay Model HH54PW)

(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 8.5 Circuit Configuration Using a Relay Contact

„ Using a programmable logic controller (PLC) to turn [X1], [X2], [X3], [X4],
Digital input

[X5], [FWD], or [REV] ON or OFF


Figure 8.6 shows two examples of a circuit that uses a programmable logic controller
(PLC) to turn control signal input [X1], [X2], [X3], [X4], [X5], [FWD], or [REV]
ON or OFF. In circuit (a), the slide switch SW1 has been turned to SINK, whereas in
circuit (b) it has been turned to SOURCE.
In circuit (a) below, short-circuiting or opening the transistor's open collector circuit
in the PLC using an external power source turns ON or OFF control signal [X1],
[X2], [X3], [X4], [X5], [FWD], or [REV]. When using this type of circuit, observe
the following:
- Connect the + node of the external power source (which should be isolated from
the PLC's power) to terminal [PLC] of the inverter.
- Do not connect terminal [CM] of the inverter to the common terminal of the PLC.

(a) With the switch turned to SINK (b) With the switch turned to SOURCE
Figure 8.6 Circuit Configuration Using a PLC

For details about the slide switch setting, refer to "Setting up the slide switches" on page
8-17.)

8-12
8.3 Terminal Specifications

Analog output, pulse output, transistor output, and relay output terminals

Classifi-
cation
Symbol Name Functions

[FM] Analog monitor The monitor signal for analog DC voltage (0 to +10 V) is output.
(FMA function) You can select FMA function with slide switch SW6 on the
interface PCB, and change the data of the function code F29.
You can also select the signal functions following with function
code F31.
• Output frequency 1 (Before slip compensation)
• Output frequency 2 (After slip compensation)
• Output current • Output voltage
Analog output

• Output torque • Load factor


• Input power • PID feedback amount (PV)
• PG feedback value • DC link bus voltage
• Universal AO • Motor output
• Analog output test • PID command (SV)
• PID output (MV)

* Input impedance of external device:


Min. 5kΩ (0 to +10 VDC output)
* While the terminal is outputting 0 to +10 VDC, it is capable
to drive up to two meters with 10kΩ impedance.
(Adjustable range of the gain: 0 to 300%)

Chap. 8
Pulse monitor Pulse signal is output. You can select FMP function with the
(FMP function) slide switch SW6 on the interface PCB, and change the data of

SPECIFICATIONS
the function code F29.
You can also select the signal functions following with function
code F31.
* Input impedance of the external device:
Min. 5kΩ
* Pulse duty: Approx. 50%
Pulse rate: 25 to 6000 p/s
Voltage waveform
• Pulse output waveform
Pulse output

• FM output circuit

[11] Analog common Two common terminals for analog input and output signal
terminals
These terminals are electrically isolated from terminals [CM]s
and [CMY].

8-13
Classifi-
cation
Symbol Name Functions

[Y1] Transistor (1) Various signals such as inverter running, speed/freq. arrival
output 1 and overload early warning can be assigned to any terminals,
[Y1] and [Y2] by setting function code E20 and E21. Refer to
[Y2] Transistor Chapter 9, Section 9.2 "Overview of Function Codes" for
output 2 details.
(2) Switches the logic value (1/0) for ON/OFF of the terminals
between [Y1], [Y2], and [CMY]. If the logic value for ON
between [Y1], [Y2], and [CMY] is 1 in the normal logic
system, for example, OFF is 1 in the negative logic system
and vice versa.

(Transistor output circuit specifications)


Transistor output

Figure 8.7 Transistor Output Circuit

Item Max.

Operation ON level 3V
voltage OFF level 27 V
Maximum motor current
50 mA
at ON
Leakage current at OFF 0.1 mA
Figure 8.8 shows examples of connection between the control
circuit and a PLC.
• When a transistor output drives a control relay,
connect a surge-absorbing diode across relay’s coil
terminals.
• When any equipment or device connected to the
transistor output needs to be supplied with DC power,
feed the power (+24 VDC: allowable range: +22 to
+27 VDC, 50 mA max.) through the [PLC] terminal.
Short-circuit between the terminals [CMY] and [CM]
in this case.
[CMY] Transistor Common terminal for transistor output signal terminals
output common
This terminal is electrically isolated from terminals, [CM]s and
[11]s.

8-14
8.3 Terminal Specifications

Related
Classifi-
cation
Symbol Name Functions function
codes
„ Connecting Programmable Logic Controller (PLC) to Terminal [Y1] or [Y2]
Figure 8.8 shows two examples of circuit connection between the transistor output of
the inverter’s control circuit and a PLC. In example (a), the input circuit of the PLC
serves as a SINK for the control circuit output, whereas in example (b), it serves as a
SOURCE for the output.
Transistor output

(a) PLC serving as SINK (b) PLC serving as SOURCE


Figure 8.8 Connecting PLC to Control Circuit

[30A/B/C] Alarm relay (1) Outputs a contact signal (SPDT) when a protective function
output has been activated to stop the motor.
(for any error) Contact rating:

Chap. 8
250 VAC, 0.3A, cos φ = 0.3, 48 VDC, 0.5A
Relay output

(2) Any one of output signals assigned to terminals [Y1] and [Y2]
can also be assigned to this relay contact to use it for signal
output.

SPECIFICATIONS
(3) Switching of the normal/negative logic output is applicable to
the following two contact output modes: "Between terminals
[30A] and [30C] is closed (excited) for ON signal output
(Active ON)" or "Between terminals [30A] and [30C] is open
(non-excited) for ON signal output (Active OFF)."

8-15
RS-485 communications port

Classifi-
cation
Connector Name Functions

RJ-45 Standard RJ-45 (1) Used to connect the inverter with the keypad. The inverter
connector connector supplies the power to the keypad through the pins specified
for the below. The extension cable for remote operation also uses
keypad wires connected to these pins for supplying the keypad power.
(2) Remove the keypad from the standard RJ-45 connector, and
connect the RS-485 communications cable to control the
inverter through the PC or PLC (Programmable Logic
Controller). Refer to "Setting up the slide switches" on page
8-17 for setting of the terminating resistor.
Communication

Figure 8.9 RJ-45 Connector and its Pin Assignment*

* Pins 1, 2, 7, and 8 are exclusively assigned to power lines for the standard keypad
and multi-function keypad, so do not use those pins for any other equipment.

• Route the wiring of the control circuit terminals as far from the wiring of the main circuit
as possible. Otherwise electric noise may cause malfunctions.
• Fix the control circuit wires inside the inverter to keep them away from the live parts of the
main circuit (such as the terminal block of the main circuit).
• The RJ-45 connector pin assignment on the FRENIC-Multi series is different from that on
the FVR-E11S series. Do not connect to the keypad of the FVR-E11S series of inverter.
Doing so could damage the internal control circuit.

8-16
8.3 Terminal Specifications

Setting up the slide switches


Switching the slide switches located on the control PCB and interface PCB allows you to customize
the operation mode of the analog output terminals, digital I/O terminals, and communications ports.
The locations of those switches are shown in Figure 8.10.
To access the slide switches, remove the terminal cover and keypad.

For details on how to remove the terminal cover, refer to the FRENIC-Multi Instruction Manual
(INR-SI47-1094-E), Chapter 2, Section 2.3.1, "Removing the terminal cover and main circuit
terminal block cover" and Chapter 1, Section 1.2, "External View and Terminal Blocks," Figure
1.4.
Table 8.1 lists the function of each slide switch.
Table 8.1 Function of Each Slide Switch

Slide Switch Function

SW1 Switches the service mode of the digital input terminals between SINK and SOURCE.
▪ To make the digital input terminal [X1] to [X5], [FWD] or [REV] serve as a current
sink, turn SW1 to the SINK position. To make them serve as a current source, turn
SW1 to the SOURCE position.
Factory default: SINK
SW3 Switches the terminating resistor of RS-485 communications port on the inverter on
and off.
▪ To connect a keypad to the inverter, turn SW3 to OFF. (Factory default)

Chap. 8
▪ If the inverter is connected to the RS-485 communications network as a terminating
device, turn SW3 to ON.
SW6 Switches the output mode of the output terminal [FM] between analog voltage and
pulse output.

SPECIFICATIONS
When changing this switch setting, also change the data of function code F29.
SW6 Data for F29
Analog voltage output FMA 0
(Factory default)
Pulse output FMP 2

SW7 Switches property of the input terminal [C1] for C1, V2, or PTC.
SW8 When changing this switch setting, also change the data of function code E59 and H26.
Data Data
SW7 SW8
for E59 for H26
Analog frequency setting in current
C1 OFF 0 0
(Factory default)
Analog frequency setting in voltage V2 OFF 1 0
PTC thermistor input C1 ON 0 1

8-17
Figure 8.10 shows the location of slide switches for the input/output terminal configuration.

Switching example
SW3
OFF ON

Factory
default

SW6 SW1
SW7 SW8
FMA C1 OFF SINK
Factory
default

FMP V2 ON SOURCE
-

Figure 8.10 Location of the Slide Switches

8-18
8.3 Terminal Specifications

8.3.2 Terminal arrangement diagram and screw specifications


8.3.2.1 Main circuit terminals
The table below shows the main circuit screw sizes, tightening torque and terminal arrangements.
Note that the terminal arrangements differ according to the inverter types. Two terminals designed for
grounding shown as the symbol, G in Figures A to E make no distinction between a power supply
source (a primary circuit) and a motor (a secondary circuit).
Table 8.2 Main Circuit Terminal Properties

Nominal
Power Tightening Tightening
applied Terminal Grounding
supply Inverter type torque torque Refer to:
motor screw size screw size
voltage (N·m) (N·m)
(kW)
0.1 FRN0.1E1S-2†
0.2 FRN0.2E1S-2†
M3.5 1.2 M3.5 1.2 Figure A
0.4 FRN0.4E1S-2†
0.75 FRN0.75E1S-2†
Three- 1.5 FRN1.5E1S-2†
phase 2.2 FRN2.2E1S-2† M4 1.8 M4 1.8 Figure B
200 V 3.7 FRN3.7E1S-2†
5.5 FRN5.5E1S-2†
M5 3.8 M5 3.8
7.5 FRN7.5E1S-2†
Figure C

Chap. 8
11 FRN11E1S-2†
M6 5.8 M6 5.8
15 FRN15E1S-2†
0.4 FRN0.4E1S-4†
0.75 FRN0.75E1S-4†

SPECIFICATIONS
1.5 FRN1.5E1S-4† M4 1.8 M4 1.8 Figure B
Three- 2.2 FRN2.2E1S-4†
phase 3.7 FRN3.7E1S-4†
400 V 5.5 FRN5.5E1S-4†
M5 3.8 M5 3.8
7.5 FRN7.5E1S-4†
Figure C
11 FRN11E1S-4†
M6 5.8 M6 5.8
15 FRN15E1S-4†
0.1 FRN0.1E1S-7†
0.2 FRN0.2E1S-7†
Single- M3.5 1.2 M3.5 1.2 Figure D
0.4 FRN0.4E1S-7†
phase
0.75 FRN0.75E1S-7†
200 V
1.5 FRN1.5E1S-7†
M4 1.8 M4 1.8 Figure E
2.2 FRN2.2E1S-7†
Note: A box (†) in the above table replaces A, C, E, J, or K depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces A, C, J, or K.

8-19
8.3.2.2 Control circuit terminals
The control circuit terminal arrangement, screw sizes, and tightening torque are shown below.

Screw size: M3, Tightening torque: 0.5 to 0.6 (N·m)

Table 8.3 Control Circuit Terminals

Screwdriver type Allowable wire size Wire strip length Ferrule terminal (for Europe
type terminal block)*

Flat screwdriver AWG26 to AWG16


6 mm 2.51 (W) x 1.76 (H) mm
0.6 x 3.5 mm (0.14 to 1.5 mm2)

* Manufacturer of ferrule terminals: Phoenix Contact Inc. Refer to the table below.

Table 8.4 Recommended Ferrule Terminals

Type
Screw size
With insulated collar Without insulated collar

AWG24 (0.25 mm2) AI0.25-6BU --


AWG22 (0.34 mm2) AI0.34-6TQ A0.34-7
AWG20 (0.5 mm2) AI0.5-6WH A0.5-6 3.5 mm

AWG18 (0.75 mm2) AI0.75-6GY A0.75-6


Head thickness: 0.6 mm
2 Screwdriver head style
AWG16 (1.25 mm ) AI1.5-6BK A1.5-7

8-20
8.4 Operating Environment and Storage Environment

8.4 Operating Environment and Storage Environment


8.4.1 Operating environment
Install the inverter in an environment that satisfies the requirements listed in Table 8.5.

Table 8.5 Environmental Requirements

Item Specifications

Site location Indoors


Ambient temperature -10 to +50°C (Note 1)
Relative humidity 5 to 95% (No condensation)
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive gases,
flammable gas, oil mist, vapor or water drops.
Pollution degree 2 (IEC60664-1) (Note 2)
The atmosphere can contain a small amount of salt.
(0.01 mg/cm2 or less per year)
The inverter must not be subjected to sudden changes in temperature that will
cause condensation to form.
Altitude 1000 m max. (Note 3)

Chap. 8
Atmospheric pressure 86 to 106 kPa
Vibration 3 mm
2 to less than 9 Hz
(Max. amplitude)

SPECIFICATIONS
9.8 m/s2 9 to less than 20 Hz
2 m/s2 20 to less than 55 Hz
1 m/s2 55 to less than 200 Hz

(Note 1) When inverters are mounted side-by-side without any gap between them (3.7/4.0 kW or less), the
ambient temperature should be within the range from -10 to +40°C.
(Note 2) Do not install the inverter in an environment where it may be exposed to cotton waste or moist dust or
dirt which will clog the heat sink in the inverter. If the inverter is to be used in such an environment,
install it in the panel of your system or other dustproof containers.
(Note 3) If you use the inverter in an altitude above 1000 m, you should apply an output current derating factor
as listed in Table 8.6.

Table 8.6 Output Current Derating Factor in Relation to Altitude

Altitude Output current derating factor

1000 m or lower 1.00


1000 to 1500 m 0.97
1500 to 2000 m 0.95
2000 to 2500 m 0.91
2500 to 3000 m 0.88

8-21
8.4.2 Storage environment
8.4.2.1 Temporary storage
Store the inverter in an environment that satisfies the requirements listed below.

Table 8.7 Storage and Transport Environments

Item Specifications
Storage -25 to +70°C
temperature *1 Places not subjected to abrupt temperature changes or
Relative 5 to 95% *2 condensation or freezing
humidity
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or flammable gases,
oil mist, vapor, water drops or vibration. The atmosphere must contain only a low level
of salt. (0.01 mg/cm2 or less per year)
Atmospheric 86 to 106 kPa (during storage)
pressure
70 to 106 kPa (during transportation)
*1 Assuming a comparative short time storage, e.g., during transportation or the like.
*2 Even if the humidity is within the specified requirements, avoid such places where the inverter will be subjected
to sudden changes in temperature that will cause condensation to form.

Precautions for temporary storage


(1) Do not leave the inverter directly on the floor.
(2) If the environment does not satisfy the specified requirements listed above, wrap the inverter in
an airtight vinyl sheet or the like for storage.
(3) If the inverter is to be stored in a high-humidity environment, put a drying agent (such as silica
gel) in the airtight package described in item (2).

8.4.2.2 Long-term storage


The long-term storage method of the inverter varies largely according to the environment of the
storage site. General storage methods are described below.
(1) The storage site must satisfy the requirements specified for temporary storage.
However, for storage exceeding three months, the ambient temperature range should be within
the range from -10 to 30°C. This is to prevent electrolytic capacitors in the inverter from
deterioration.
(2) The package must be airtight to protect the inverter from moisture. Add a drying agent inside the
package to maintain the relative humidity inside the package within 70%.
(3) If the inverter has been installed to the equipment or panel at construction sites where it may be
subjected to humidity, dust or dirt, then temporarily remove the inverter and store it in the
environment specified in Table 8.7.

Precautions for storage over 1 year


If the inverter has not been powered on for a long time, the property of the electrolytic capacitors may
deteriorate. Power the inverters on once a year and keep the inverters powering on for 30 to 60 minutes.
Do not connect the inverters to the load circuit (secondary side) or run the inverter.

8-22
8.5 External Dimensions

8.5 External Dimensions


8.5.1 Standard models
The diagrams below show external dimensions of the FRENIC-Multi series of inverters according to
the type.

Unit: mm

Power Dimensions (mm)


supply Inverter type
D D1 D2

Chap. 8
voltage
FRN0.1E1S-2†
Three- 92 10
FRN0.2E1S-2†
phase 82
FRN0.4E1S-2† 107 25
200 V
FRN0.75E1S-2† 132 50

SPECIFICATIONS
FRN0.1E1S-7†
Single- 92 10
FRN0.2E1S-7† 82
phase
FRN0.4E1S-7† 107 25
200 V
FRN0.75E1S-7† 152 102 50
Note: A box (†) in the above table replaces A, C, E, J, or K depending
on the shipping destination. For three-phase 200 V class series
of inverters, it replaces A, C, J, or K.

Power Dimensions (mm)


supply Inverter type
D D1 D2
voltage
Three- FRN0.4E1S-4† 126 40
phase 86
FRN0.75E1S-4† 150 64
400 V
Note: A box (†) in the above table replaces A, C, J, or K depending on
the shipping destination.

8-23
Unit: mm

Power Dimensions (mm)


supply Inverter type
D D1 D2
voltage
Three- FRN1.5E1S-2†
phase
200 V FRN2.2E1S-2†
150 86
Three- FRN1.5E1S-4†
phase 64
400 V FRN2.2E1S-4†
Single-
phase FRN1.5E1S-7† 160 96
200 V
Note: A box (†) in the above table replaces A, C, E, J, or K depending
on the shipping destination. For three-phase 200 V class series
of inverters, it replaces A, C, J, or K.

Power supply voltage Inverter type

Three-phase 200 V FRN3.7E1S-2†


FRN3.7E1S-4†
Three-phase 400 V
FRN4.0E1S-4E *
Single-phase 200 V FRN2.2E1S-7†
* The capacity of the nominal applied motor of FRN4.0E1S-4E to be
shipped to the EU is 4.0 kW.
Note: A box (†) in the above table replaces A, C, E, J, or K depending
on the shipping destination. For three-phase 200 V class series
of inverters, it replaces A, C, J, or K.

8-24
8.5 External Dimensions

Unit: mm

Power supply voltage Inverter type

FRN5.5E1S-2†
Three-phase 200 V
FRN7.5E1S-2†
FRN5.5E1S-4†

Chap. 8
Three-phase 400 V
FRN7.5E1S-4†
Note: A box (†) in the above table replaces A, C, E, J, or K
depending on the shipping destination. For three-phase 200 V
class series of inverters, it replaces A, C, J, or K.

SPECIFICATIONS

Power supply voltage Inverter type

FRN11E1S-2†
Three-phase 200 V
FRN15E1S-2†
FRN11E1S-4†
Three-phase 400 V
FRN55E1S-4†
Note: A box (†) in the above table replaces A, C, E, J, or K
depending on the shipping destination. For three-phase 200 V
class series of inverters, it replaces A, C, J, or K.

8-25
8.5.2 Standard keypad

Unit: mm

For remote operation or panel wall-mounting


(The keypad rear cover should be mounted.)

8-26
8.6 Connection Diagrams

8.6 Connection Diagrams


8.6.1 Running the inverter with keypad
The diagram below shows a basic connection example for running the inverter with the keypad.

Chap. 8
SPECIFICATIONS

(Note 1) When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals [P1] and [P (+)].
(Note 2) Install a recommended molded-case circuit breaker (MCCB) or an earth-leakage circuit-breaker (ELCB) (with an
overcurrent protection function) in the primary circuit of the inverter to protect wiring. At this time, ensure that the
circuit breaker capacity is equivalent to or lower than the recommended capacity.
(Note 3) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart from the
MCCB or ELCB, when necessary.
Connect a surge killer in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 4) THR function can be used by assigning code "9" (external alarm) to any of the terminals [X1] to [X5], [FWD] and
[REV] (function code; E01 to E05, E98, or E99).

8-27
8.6.2 Running the inverter by terminal commands
The diagram below shows a basic connection example for running the inverter with terminal
commands.

8-28
8.6 Connection Diagrams

(Note 1) When connecting an optional DC reactor (DCR), remove the jumper bar from the terminals [P1] and [P (+)].
(Note 2) Install a recommended molded-case circuit breaker (MCCB) or an earth-leakage circuit-breaker (ELCB)
(with an overcurrent protection function) in the primary circuit of the inverter to protect wiring. At this time,
ensure that the circuit breaker capacity is equivalent to or lower than the recommended capacity.
(Note 3) Install a magnetic contactor (MC) for each inverter to separate the inverter from the power supply, apart
from the MCCB or ELCB, when necessary.
Connect a surge killer in parallel when installing a coil such as the MC or solenoid near the inverter.
(Note 4) THR function can be used by assigning code "9" (external alarm) to any of the terminals [X1] to [X5],
[FWD] and [REV] (function code: E01 to E05, E98, or E99).
(Note 5) Frequency can be set by connecting a frequency-setting device (external potentiometer) between the
terminals [11], [12] and [13] instead of inputting a voltage signal (0 to +10 VDC, 0 to +5 VDC or +1 to
+5 VDC) between the terminals [12] and [11].
(Note 6) For the control signal wires, use shielded or twisted pair wires. Ground the shielded wires. To prevent
malfunction due to noise, keep the control circuit wiring away from the main circuit wiring as far as possible
(recommended: 10 cm or more). Never install them in the same wire duct. When crossing the control circuit
wiring with the main circuit wiring, set them at right angles.

Chap. 8
SPECIFICATIONS

8-29
8.7 Protective Functions
The table below lists the name of the protective functions, description, alarm codes on the LED
monitor, presence of alarm output at terminals [30A/B/C], and related function codes. If an alarm code
appears on the LED monitor, remove the cause of activation of the alarm function referring to
FRENIC-Multi Instruction Manual (INR-SI47-1094-E), Chapter 6, "TROUBLESHOOTING."

LED Alarm
Name Description monitor output
displays [30A/B/C]
Overcurrent Stops the inverter output to protect the During 0c1 Yes
protection inverter from an overcurrent resulting from acceleration
overload.
Short-circuit Stops the inverter output to protect the
protection inverter from overcurrent due to a
short-circuiting in the output circuit.
During 0c2
deceleration
Ground fault Stops the inverter output to protect the
protection inverter from overcurrent due to a ground During running at 0c3
fault in the output circuit. This protection is constant speed
effective only during startup of the inverter.
If you turn ON the inverter without
removing the ground fault, this protection
may not work.
Overvoltage Stops the inverter output upon detection of During 0u1 Yes
protection an overvoltage condition (400 VDC for acceleration
three-phase 200 V, 800 VDC for
three-phase 400 V class series) in the DC During 0u2
link bus. deceleration
This protection is not assured if extremely During running at 0u3
large AC line voltage is applied constant speed
inadvertently. (stopped)
Undervoltage Stops the inverter output when the DC link bus voltage drops lu Yes*1
protection below the undervoltage level (200 VDC for three-phase 200V,
400 VDC for three-phase 400 V class series).
However, if data "4 or 5" is selected for F14, no alarm is output
even if the DC link bus voltage drops.
Input phase loss Detects input phase loss, stopping the inverter output. This lin Yes
protection function prevents the inverter from undergoing heavy stress that
may be caused by input phase loss or inter-phase voltage
unbalance and may damage the inverter.
If connected load is light or a DC reactor is connected to the
inverter, this function will not detect input phase loss if any.
Output phase Detects breaks in inverter output wiring at the start of running 0pl Yes
loss protection and during running, stopping the inverter output.

Overheat Stops the inverter output upon detecting excess heat sink 0h1 Yes
protection temperature in case of cooling fan failure or overload.

Discharging and inverter operation are stopped due to dbh Yes


overheating of an external braking resistor.
* Function codes must be set corresponding to the braking
resistor.

*1 This alarm on [30A/B/C] should be ignored depending upon the function code setting.

8-30
8.7 Protective Functions

LED Alarm
Name Description monitor output
displays [30A/B/C]
Overload Stops the inverter output if the Insulated Gate Bipolar Transistor 0lu Yes
protection (IGBT) internal temperature calculated from the output current
and temperature of inside the inverter is over the preset value.
External alarm Places the inverter in alarm-stop state upon receiving digital 0h2 Yes
input input signal THR.

Electronic In the following cases, the inverter stops running the motor to 0l1 Yes
thermal protect the motor in accordance with the electronic thermal 0l2
overload overload protection setting.
- Protects general-purpose motors over the entire frequency
range (F10 = 1.)
- Protects inverter motors over the entire frequency range
(F10 = 2.)
Motor protection

The operation level and thermal time constant can be set by F11
and F12.
For motor 2, read F10 to F12 as A06 to A08.

Chap. 8
PTC A PTC thermistor input stops the inverter output for motor 0h4 Yes
thermistor protection.
Connect a PTC thermistor between terminals [C1] and [11] and
set the function codes and slide switch on the interface PCB

SPECIFICATIONS
accordingly.
Overload Outputs a preliminary alarm at a preset level before the inverter
early is stopped by the electronic thermal overload protection for the
warning motor.

Stall prevention Operates when instantaneous overcurrent limiting is active. — —


Instantaneous overcurrent limiting:
Operates if the inverter's output current exceeds the
instantaneous overcurrent limit level, avoiding tripping of the
inverter (during constant speed operation or during acceleration).
Alarm relay The inverter outputs a relay contact signal when the inverter — Yes
output issues an alarm and stops the inverter output.
(for any fault)
< Alarm reset >
The alarm stop state is reset by pressing the key or by the
digital input signal RST.
< Saving the alarm history and detailed data >
The information on the previous 4 alarms can be saved and
displayed.
Memory error The inverter checks memory data after power-on and when the er1 Yes
detection data is written. If a memory error is detected, the inverter stops.
Keypad The inverter stops by detecting a communications error between er2 Yes
communications the inverter and the keypad during operation using the standard
error detection keypad or multi-function keypad (optional).
CPU error If the inverter detects a CPU error or LSI error caused by noise or er3 Yes
detection some other factors, this function stops the inverter.
"—": Not applicable

8-31
LED Alarm
Name Description monitor output
displays [30A/B/C]
Option Upon detection of an error in the communication between the er4 —
communications inverter and an optional card, stops the inverter output.
error detection
Option error When an option card has detected an error, this function stops er5 —
detection the inverter output.
Operation STOP Pressing the key on the keypad forces the inverter er6 Yes
protection key to decelerate and stop the motor even if the inverter is
priority running by any run commands given via the terminals
or communications (link operation). After the motor
stops, the inverter issues alarm er6.

Start The inverter prohibits any run operations and displays er6 Yes
check er6 on the 7-segment LED monitor if any run
function command is present when:
- Powering up
- An alarm is released (the key is turned ON or an
alarm reset RST is input.)
- "Enable communications link LE" has been
activated and the run command is active in the
linked source.
Tuning error During tuning of motor parameters, if the tuning has failed or er7 Yes
detection has aborted, or an abnormal condition has been detected in the
tuning result, the inverter stops its output.
RS-485 When the inverter is connected to a communications network er8 Yes
communications via the RS-485 port designed for the keypad, detecting a
error detection communications error stops the inverter output and displays an
error code er8 .
Data save error If the data could not be saved during activation of the erf Yes
during under- undervoltage protection function, the inverter displays the alarm
voltage code.
RS-485 When the inverter is connected to a communications network erp Yes
communications via an optional RS-485 communications card, detecting a
error detection communications error stops the inverter output and displays an
(optional) error code erp .
Retry When the inverter has stopped because of a trip, this function — —
allows the inverter to automatically reset itself and restart. (You
can specify the number of retries and the latency between stop
and reset.)
Surge protection Protects the inverter against surge voltages which might appear — —
between one of the power lines for the main circuit and the
ground.
Command loss Upon detecting a loss of a frequency command (because of a — —
detected broken wire, etc.), this function issues an alarm and continues
the inverter operation at the preset reference frequency
(specified as a ratio to the frequency just before the detection).
Protection Upon detecting a momentary power failure lasting more than 15 — —
against msec, this function stops the inverter output.
momentary If restart after momentary power failure is selected, this function
power failure invokes a restart process when power has been restored within a
predetermined period.
"—": Not applicable

8-32
8.7 Protective Functions

LED Alarm
Name Description monitor output
displays [30A/B/C]
Overload In the event of overheating of the heat sink or an overload — —
prevention condition (alarm code: 0h1 or 0lu ), the output frequency of
control the inverter is reduced to keep the inverter from tripping.
Hardware error The inverter is stopped when poor connection between the erh Yes
control printed circuit board (control PCB) and power printed
circuit board (power PCB), interface printed circuit board
(interface PCB) or option card, or short-circuit between
terminals [13] and [11] is detected.
Mock alarm Simulated alarm is output to check the fault sequence. err Yes
"—": Not applicable

Chap. 8
SPECIFICATIONS

8-33
Chapter 9
FUNCTION CODES
This chapter contains overview lists of function codes available for the FRENIC-Multi series of inverters and
details of each function code.

Contents

9.1 Function Code Tables.................................................................................................................................. 9-1


9.2 Overview of Function Codes .................................................................................................................... 9-14
9.2.1 F codes (Fundamental functions) ...................................................................................................... 9-14
9.2.2 E codes (Extension terminal functions)............................................................................................. 9-43
9.2.3 C codes (Control functions) .............................................................................................................. 9-70
9.2.4 P codes (Motor 1 parameters) ........................................................................................................... 9-77
9.2.5 H codes (High performance functions) ............................................................................................. 9-80
9.2.6 A codes (Motor 2 parameters)......................................................................................................... 9-102
9.2.7 J codes (Application functions)....................................................................................................... 9-104
9.2.8 y codes (Link functions).................................................................................................................. 9-119
9.1 Function Code Tables

9.1 Function Code Tables


Function codes enable the FRENIC-Multi series of inverters to be set up to match your system
requirements.
Each function code consists of a 3-letter alphanumeric string. The first letter is an alphabet that
identifies its group and the following two letters are numerals that identify each individual code in the
group. The function codes are classified into nine groups: Fundamental Functions (F codes),
Extension Terminal Functions (E codes), Control Functions (C codes), Motor 1 Parameters (P codes),
High Performance Functions (H codes), Motor 2 Parameters (A codes), Application Functions (J
codes), Link Functions (y codes) and Option Functions (o codes). To determine the property of each
function code, set data to the function code.
This manual does not contain the descriptions of Option Function (o codes). For Option Function (o
codes), refer to the instruction manual for each option.
The following descriptions supplement those given in the function code tables on page 9-3 and
subsequent pages.

„ Changing, validating, and saving function code data when the inverter is running
Function codes are indicated by the following based on whether they can be changed or not when the
inverter is running:
Notation Change when running Validating and saving function code data

Y* Possible If the data of the codes marked with Y* is changed with


and keys, the change will immediately take effect;
however, the change is not saved into the inverter's memory.
To save the change, press the key. If you press the key
without pressing the key to exit the current state, then the

Chap. 9
changed data will be discarded and the previous data will take
effect for the inverter operation.
Y Possible Even if the data of the codes marked with Y is changed with

FUNCTION CODES
and keys, the change will not take effect. Pressing the
key will make the change take effect and save it into the
inverter's memory.
N Impossible —

„ Copying data
The data copying feature copies the function code data stored in the inverter's memory into the
keypad's memory. With this feature, you can easily transfer the data saved in a source inverter to other
destination inverters.
The standard keypad does not support this feature. The optional multi-function keypad supports it with
Menu #8 in Programming mode.
If the specifications of the source and destination inverters differ, some code data may not be copied to
ensure safe operation of your power system. Whether data will be copied or not is detailed with the
following symbols in the "Data copying" column of the function code tables given below.
Y: Will be copied unconditionally.
Y1: Will not be copied if the rated capacity differs from the source inverter.
Y2: Will not be copied if the rated input voltage differs from the source inverter.
N: Will not be copied. (The function code marked with "N" is not subject to the Verify operation,
either.)
If necessary, set up uncopied code data manually and individually.

9-1
„ Using negative logic for programmable I/O terminals
The negative logic signaling system can be used for the digital input and output terminals by setting
the function code data specifying the properties for those terminals. Negative logic refers to the
inverted ON/OFF (logical value 1 (true)/0 (false)) state of input or output signal. An active-ON signal
(the function takes effect if the terminal is short-circuited.) in the normal logic system is functionally
equivalent to active-OFF signal (the function takes effect if the terminal is opened.) in the negative
logic system. An active-ON signal can be switched to active-OFF signal, and vice versa, with the
function code data setting.
To set the negative logic system for an I/O terminal, enter data of 1000s (by adding 1000 to the data for
the normal logic) in the corresponding function code. Some signals cannot switch to active-OFF
depending upon their assigned functions.
Example: "Coast to a stop" command BX assigned to any of digital input terminals [X1] to [X5] using
any of function codes E01 through E05
Function code data BX
7 Turning BX ON causes the motor to coast to a stop. (Active-ON)
1007 Turning BX OFF causes the motor to coast to a stop. (Active-OFF)

9-2
9.1 Function Code Tables

The following tables list the function codes available for the FRENIC-Multi series of inverters
F codes: Fundamental Functions
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
F00 Data Protection 0: Disable both data protection and digital reference protection - - Y Y 0 9-14
1: Enable data protection and disable digital reference protection
2: Disable data protection and enable digital reference protection
3: Enable both data protection and digital reference protection
F01 Frequency Command 1 0: UP/DOWN keys on keypad - - N Y 0
1: Voltage input to terminal [12] (-10 to +10 VDC)
2: Current input to terminal [C1] (C1 function) (4 to 20 mA DC)
3: Sum of voltage and current inputs to terminals [12] and [C1]
(C1 function)
5: Voltage input to terminal [C1] (V2 function) (0 to 10 VDC)
7: Terminal command UP /DOWN control
11: DIO interface card (option)
12: PG interface card (option)
F02 Operation Method 0: RUN/STOP keys on keypad (Motor rotational direction specified by - - N Y 2 9-15
terminal command FWD /REV )
1: Terminal command FWD or REV
2: RUN/STOP keys on keypad (forward)
3: RUN/STOP keys on keypad (reverse)
F03 Maximum Frequency 1 25.0 to 400.0 0.1 Hz N Y T able A *4 9-16
F04 Base Frequency 1 25.0 to 400.0 0.1 Hz N Y T able A *4
F05 Rated Voltage at Base Frequency 1 0: Output a voltage in proportion to input voltage 1 V N Y2 T able A *4
80 to 240: Output an AVR-controlled voltage (for 200 V class series)
160 to 500: Output an AVR-controlled voltage (for 400 V class series)
F06 Maximum Output Voltage 1 80 to 240: Output an AVR-controlled voltage (for 200 V class series) 1 V N Y2 T able A *4
160 to 500: Output an AVR-controlled voltage (for 400 V class series)
F07 Acceleration T ime 1 0.00 to 3600 0.01 s Y Y 6.00 9-18
Note: Entering 0.00 cancels the acceleration time, requiring external
soft-start.
F08 Deceleration T ime 1 0.00 to 3600 0.01 s Y Y 6.00
Note: Entering 0.00 cancels the deceleration time, requiring external
soft-start.
F09 Torque Boost 1 0.0 to 20.0 0.1 % Y Y Depending
(percentage with respect to "F05: Rated Voltage at Base Frequency 1") on the
Note: T his setting takes effect when F37 = 0, 1, 3, or 4. inverter

Chap. 9
capacity

F10 Electronic T hermal Overload 1: For a general-purpose motor with shaft-driven cooling fan - - Y Y 1 9-21
Protection for Motor 1 2: For an inverter-driven motor, non-ventilated motor, or motor with
(Select motor characteristics) separately powered cooling fan
F11 (Overload detection level) 0.00: Disable 0.01 A Y Y1 100% of the

FUNCTION CODES
1 to 135% of the rated current (allowable continuous drive current) of the Y2 motor rated
motor current
F12 (Thermal time constant) 0.5 to 75.0 0.1 min Y Y 5.0
F14 Restart Mode after Momentary Power 0: Disable restart (T rip immediately) - - Y Y T able A *4 9-24
Failure 1: Disable restart (T rip after a recovery from power failure)
(Mode selection) 4: Enable restart (Restart at the frequency at which the power failure
occurred, for general loads)
5: Enable restart (Restart at the starting frequency, for low-inertia load)
F15 Frequency Limiter (High) 0.0 to 400.0 0.1 Hz Y Y 70.0 9-28
F16 (Low) 0.0 to 400.0 0.1 Hz Y Y 0.0
F18 Bias    (Frequency command 1) -100.00 to 100.00 *1 0.01 % Y* Y 0.00 9-29
F20 DC Braking 1 0.0 to 60.0 0.1 Hz Y Y 0.0 9-32
(Braking starting frequency)
F21 (Braking level) 0 to 100 1 % Y Y 0
F22 (Braking time) 0.00 : Disable 0.01 s Y Y 0.00
0.01 to 30.00
F23 Starting Frequency 1 0.1 to 60.0 0.1 Hz Y Y 0.5 9-33
F24 (Holding time) 0.01 to 10.00 0.01 s Y Y 0.00
F25 Stop Frequency 0.1 to 60.0 0.1 Hz Y Y 0.2
F26 Motor Sound  (Carrier frequency) 0.75 to 15 1 kHz Y Y T able A *4 9-34
F27 (Tone) 0: Level 0 (Inactive) - - Y Y 0
1: Level 1
2: Level 2
3: Level 3

The shaded function codes ( ) are applicable to the quick setup.


*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can
display.
(Example) If the setting range is from -200.00 to 200.00, the incremental unit is:
"1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.
*4 Default settings for these function codes vary depending on the shipping destination. See Table A "Default Settings
Depending on the Shipping Destination" on page 9-14.

9-3
(F code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
F29 Analog Output [FM] 0: Output in voltage (0 to 10 VDC) ( FMA ) - - Y Y 0 9-35
(Mode selection) 2: Output in pulse (0 to 6000 p/s) ( FMP )
F30 (Voltage adjustment) 0 to 300 (FMA ) 1 % Y* Y 100
F31 (Function) Select a function to be monitored from the followings. - - Y Y 0
0: Output frequency 1 (before slip compensation)
1: Output frequency 2 (after slip compensation)
2: Output current
3: Output voltage
4: Output torque
5: Load factor
6: Input power
7: PID feedback amount (PV)
8: PG feedback value
9: DC link bus voltage
10: Universal AO
13: Motor output
14: Calibration
15: PID command (SV)
16: PID output (MV)
F33 (Pulse rate) 25 to 6000 (FMP , Pulse rate at 100% output) 1 p/s Y* Y 1440
F37 Load Selection/Auto Torque Boost/ 0: Variable torque load - - N Y 1 9-18
Auto Energy Saving Operation 1 1: Constant torque load 9-37
2: Auto-torque boost
3: Auto-energy saving operation (Variable torque load during ACC/DEC)
4: Auto-energy saving operation (Constant torque load during ACC/DEC)
5: Auto-energy saving operation (Auto-torque boost during ACC/DEC)
F39 Stop Frequency 0.00 to 10.00 0.01 s Y Y 0.00 9-33
(Holding Time) 9-37
F40 Torque Limiter 1 20 to 200 1 % Y Y 999 9-37
(Limiting level for driving) 999: Disable
F41 (Limiting level for braking) 20 to 200 1 % Y Y 999
999: Disable
F42 Control Mode Selection 1 0: V/f control with slip compensation inactive - - N Y 0
1: Dynamic torque vector control
2: V/f control with slip compensation active
3: V/f control with optional PG interface
4: Dynamic torque vector control with optional PG interface
F43 Current Limiter 0: Disable (No current limiter works.) - - Y Y 0 9-39
(Mode selection) 1: Enable at constant speed (Disable during ACC/DEC)
2: Enable during ACC/constant speed operation
F44 (Level) 20 to 200 (The data is interpreted as the rated output current of the inverter 1 % Y Y 200
for 100%.)
F50 Electronic T hermal Overload Protection 1 to 900 1 kWs Y Y 999
for Braking Resistor 999: Disable
(Discharging capability) 0: Reserved
F51 (Allowable average loss) 0.001 to 50.000 0.001 kW Y Y 0.000
0.000: Reserved

9-4
9.1 Function Code Tables

E codes: Extension Terminal Functions


Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
E01 Terminal [X1] Function Selecting function code data assigns the corresponding function to - - N Y 0 9-43
terminals [X1] to [X5] as listed below.
E02 Terminal [X2] Function 0 (1000): Select multi-frequency ( SS1 ) - - N Y 1
E03 Terminal [X3] Function 1 (1001): Select multi-frequency ( SS2 ) - - N Y 2
E04 Terminal [X4] Function 2 (1002): Select multi-frequency ( SS4 ) - - N Y 7
E05 Terminal [X5] Function 3 (1003): Select multi-frequency ( SS8 ) - - N Y 8
4 (1004): Select ACC/DEC time ( RT1 )
6 (1006): Enable 3-wire operation ( HLD )
7 (1007): Coast to a stop ( BX )
8 (1008): Reset alarm ( RST )
9 (1009): Enable external alarm trip ( THR )
10 (1010): Ready for jogging ( JOG )
11 (1011): Select frequency command 2/1 ( Hz2/Hz1 )
12 (1012): Select motor 2/motor 1 ( M2/M1 )
13 : Enable DC braking ( DCBRK )
14 (1014): Select torque limiter level ( TL2/TL1 )
17 (1017): UP (Increase output frequency) ( UP )
18 (1018): DOWN (Decrease output frequency) ( DOWN )
19 (1019): Enable data change with keypad ( WE-KP )
20 (1020): Cancel PID control ( Hz/PID )
21 (1021): Switch normal/inverse operation ( IVS )
24 (1024): Enable communications link via ( LE )
RS-485 or field bus
25 (1025): Universal DI ( U-DI )
26 (1026): Enable auto search for idling motor ( STM )
speed at starting
30 (1030): Force to stop ( STOP )
33 (1033): Reset PID integral and differential ( PID-RST )
components
34 (1034): Hold PID integral component ( PID-HLD )
42 (1042): Reserved *2
43 (1043): Reserved *2
44 (1044): Reserved *2
45 (1045): Reserved *2
Setting the value of 1000s in parentheses ( ) shown above assigns a
negative logic input to a terminal.

Chap. 9
Note: In the case of THR and STOP , data (1009) and (1030) are for normal
logic, and "9" and "30" are for negative logic, respectively.
E10 Acceleration T ime 2 0.00 to 3600 0.01 s Y Y 10.0 9-15
Note: Entering 0.00 cancels the acceleration time, requiring external soft- 9-55
start.

FUNCTION CODES
E11 Deceleration T ime 2 0.00 to 3600 0.01 s Y Y 10.0
Note: Entering 0.00 cancels the acceleration time, requiring external soft-
start.
E16 Torque Limiter 2 20 to 200 1 % Y Y 999 9-37
(Limiting level for driving) 999 : Disable 9-55
E17 (Limiting level for braking) 20 to 200 1 % Y Y 999
999 : Disable
E20 Terminal [Y1] Function Selecting function code data assigns the corresponding function to - - N Y 0 9-55
terminals [Y1], [Y2], and [30A/B/C] as listed below.
E21 Terminal [Y2] Function 0 (1000): Inverter running ( RUN ) - - N Y 7
E27 Terminal [30A/B/C] Function 1 (1001): Frequency arrival signal ( FAR ) - - N Y 99
2 (1002): Frequency detected ( FDT )
3 (1003): Undervoltage detected ( LU )
(Inverter stopped)
4 (1004): Torque polarity detected ( B/D )
5 (1005): Inverter output limiting ( IOL )
6 (1006): Auto-restarting after momentary ( IPF )
power failure
7 (1007): Motor overload early warning ( OL )
10 (1010): Inverter ready to run ( RDY )
21 (1021): Frequency arrival signal 2 ( FAR2 )
22 (1022): Inverter output limiting with delay ( IOL2 )
26 (1026): Auto-resetting ( TRY )
28 (1028): Heat sink overheat early warning ( OH )
30 (1030): Service lifetime alarm ( LIFE )
33 (1033): Reference loss detected ( REF OFF )
35 (1035): Inverter output on ( RUN2 )
36 (1036): Overload prevention control ( OLP )
37 (1037): Current detected ( ID )
38 (1038): Current detected 2 ( ID2 )
42 (1042): PID alarm ( PID-ALM )
49 (1049): Switched to motor 2 ( SWM2 )
57 (1057): Brake signal ( BRKS )
80 (1080): Reserved *2
81 (1081): Reserved *2
82 (1082): Reserved *2
99 (1099): Alarm output (for any alarm) ( ALM )
Setting the value of 1000s in parentheses ( ) shown above assigns a
negative logic input to a terminal.
2
* These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.

9-5
(E code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
E29 Frequency Arrival Delay T ime 0.01 to 10.00 0.01 s Y Y 0.10 9-60
E30 Frequency Arrival 0.0 to 10.0 0.1 Hz Y Y 2.5
(Hysteresis width)
E31 Frequency Detection (FDT ) 0.0 to 400.0 0.1 Hz Y Y T able A *4
(Detection level)
E32 (Hysteresis width) 0.0 to 400.0 0.1 Hz Y Y 1.0
E34 Overload Early Warning/Current 100% of the 9-61
Detection motor rated
(Level) 0.00 : Disable 0.01 A Y Y1 current
Current value of 1 to 200% of the inverter rated current Y2
E35 (Timer) 0.01 to 600.00 *1 0.01 s Y Y 10.00
E37 Current Detection 2  (Level) 0.00 : Disable 0.01 A Y Y1 100% of the
Current value of 1 to 200% of the inverter rated current Y2 motor rated
current
E38 (Timer) 0.01 to 600.00 *1 0.01 s Y Y 10.00
E39 Coefficient for Constant Feeding Rate 0.000 to 9.999 0.001 - Y Y 0.000
Time
E40 PID Display Coefficient A -999 to 0.00 to 9990 *1 0.01 - Y Y 100 9-62
E41 PID Display Coefficient B -999 to 0.00 to 9990 *1 0.01 - Y Y 0.00
E42 LED Display Filter 0.0 to 5.0 0.1 s Y Y 0.5 9-63
E43 LED Monitor (Item selection) 0: Speed monitor (select by E48) - - Y Y 0 9-64
3: Output current
4: Output voltage
8: Calculated torque
9: Input power
10: PID command
12: PID feedback amount
13: Timer
14: PID output
15: Load factor
16: Motor output
21: Reserved *2
22: Reserved *2
E45 LCD Monitor *3 (Item selection) 0: Running status, rotational direction and operation guide - - Y Y 0 9-65
1: Bar charts for output frequency, current and calculated torque
E46 (Language selection) 0: Japanese - - Y Y T able A *4 9-66
1: English
2: German
3: French
4: Spanish
5: Italian
E47 (Contrast control) 0 (Low) to 10 (High) 1 - Y Y 5
E48 LED Monitor (Speed monitor item) 0: Output frequency (Before slip compensation) - - Y Y 0
1: Output frequency (After slip compensation)
2: Reference frequency
3: Motor speed in r/min
4: Load shaft speed in r/min
5: Line speed in m/min
6: Constant feeding rate time
E50 Coefficient for Speed Indication 0.01 to 200.00 *1 0.01 - Y Y 30.00
E51 Display Coefficient for Input Watt-hour 0.000 (Cancel/reset) 0.001 - Y Y 0.010
Data 0.001 to 9999
E52 Keypad (Menu display mode) 0: Function code data editing mode (Menus #0 and #1) - - Y Y 0 9-67
1: Function code data check mode (Menu #2)
2: Full-menu mode (Menus #0 through #6)
E59 Terminal [C1] Signal Definition 0: Current input (C1 function), 4 to 20 mADC - - N Y 0 9-68
(C1/V2 Function) 1: Voltage input (V2 function), 0 to +10 VDC
E61 Terminal [12] Extended Function Selecting function code data assigns the corresponding function to - - N Y 0
terminals [12] and [C1] (C1/V2 function) as listed below.
E62 Terminal [C1] Extended Function 0: None - - N Y 0
(C1 function) 1: Auxiliary frequency command 1
E63 Terminal [C1] Extended Function 2: Auxiliary frequency command 2 - - N Y 0
(V2 function) 3: PID command 1
5: PID feedback amount
E65 Reference Loss Detection 0: Decelerate to stop 1 % Y Y 999 9-69
(Continuous running frequency) 20 to 120
999: Disable

The shaded function codes ( ) are applicable to the quick setup.


1
* When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor
can display.
(Example) If the setting range is from -200.00 to 200.00, the incremental unit is:
"1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.
*2 These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.
*3 These function codes are for use with an optional multi-function keypad.
*4 Default settings for these function codes vary depending on the shipping destination. See Table A "Default Settings
Depending on the Shipping Destination" on page 9-14.

9-6
9.1 Function Code Tables

(E code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
E98 Terminal [FWD] Function Selecting function code data assigns the corresponding function to - - N Y 98 9-43
terminals [FWD] and [REV] as listed below. 9-69
E99 Terminal [REV] Function 0 (1000): Select multi-frequency ( SS1 ) - - N Y 99
1 (1001): Select multi-frequency ( SS2 )
2 (1002): Select multi-frequency ( SS4 )
3 (1003): Select multi-frequency ( SS8 )
4 (1004): Select ACC/DEC time ( RT1 )
6 (1006): Enable 3-wire operation ( HLD )
7 (1007): Coast to a stop ( BX )
8 (1008): Reset alarm ( RST )
9 (1009): Enable external alarm trip ( THR )
10 (1010): Ready for jogging ( JOG )
11 (1011): Select frequency command 2/1 ( Hz2/Hz1 )
12 (1012): Select motor 2/motor 1 ( M2/M1 )
13 : Enable DC braking ( DCBRK )
14 (1014): Select torque limiter level ( TL2/TL1 )
17 (1017): UP (Increase output frequency) ( UP )
18 (1018): DOWN (Decrease output ( DOWN )
frequency)
19 (1019): Enable data change with keypad ( WE-KP )
20 (1020): Cancel PID control ( Hz/PID )
21 (1021): Switch normal/inverse operation ( IVS )
24 (1024): Enable communications link via ( LE )
RS-485 or field bus
25 (1025): Universal DI ( U-DI )
26 (1026): Enable auto search for idling motor ( STM )
speed at starting
30 (1030): Force to stop ( STOP )
33 (1033): Reset PID integral and differential ( PID-RST )
components
34 (1034): Hold PID integral component ( PID-HLD )
42 (1042): Reserved *2
43 (1043): Reserved *2
44 (1044): Reserved *2
45 (1045): Reserved *2
98 : Run forward ( FWD )

Chap. 9
99 : Run reverse ( REV )
Setting the value of 1000s in parentheses ( ) shown above assigns a
negative logic input to a terminal.
Note: In the case of THR and STOP , data (1009) and (1030) are for normal
logic, and "9" and "30" are for negative logic, respectively.

FUNCTION CODES
C codes: Control Functions
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
C01 Jump Frequency 1 0.0 to 400.0 0.1 Hz Y Y 0.00 9-70
C02 2 Y Y 0.00
C03 3 Y Y 0.00
C04 (Hysteresis width) 0.0 to 30.0 0.1 Hz Y Y 3.0
C05 Multi-Frequency 1 0.00 to 400.0 0.01 Hz Y Y 0.00 9-71
C06 2 Y Y 0.00
C07 3 Y Y 0.00
C08 4 Y Y 0.00
C09 5 Y Y 0.00
C10 6 Y Y 0.00
C11 7 Y Y 0.00
C12 8 Y Y 0.00
C13 9 Y Y 0.00
C14 10 Y Y 0.00
C15 11 Y Y 0.00
C16 12 Y Y 0.00
C17 13 Y Y 0.00
C18 14 Y Y 0.00
C19 15 Y Y 0.00
C20 Jogging Frequency 0.00 to 400.0 0.01 Hz Y Y 0.00 9-72
C21 Timer Operation 0: Disable - - N Y 0 9-73
1: Enable
C30 Frequency Command 2 0: UP/DOWN keys on keypad - - N Y 2
1: Voltage input to terminal [12] (-10 to +10 VDC)
2: Current input to terminal [C1] (C1 function) (4 to 20 mA DC)
3: Sum of voltage and current inputs to terminals [12] and
[C1] (C1 function)
5: Voltage input to terminal [C1] (V2 function) (0 to 10 VDC)
7: Terminal command UP /DOWN control
11: DIO interface card (option)
12: PG interface card (option)

2
* These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.

9-7
(C code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
C31 Analog Input Adjustment for [12] -5.0 to 5.0 0.1 % Y* Y 0.0 9-74
(Offset)
C32 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0
C33 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05
C34 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0
C35 (Polarity) 0: Bipolar - - N Y 1
1: Unipolar
C36 Analog Input Adjustment for [C1] -5.0 to 5.0 0.1 % Y* Y 0.0 9-74
(C1 function) (Offset) 9-75
C37 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 9-29
9-75
C38 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 9-74
9-75
C39 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 9-29
9-75
C41 Analog Input Adjustment for [C1] -5.0 to 5.0 0.1 % Y* Y 0.0 9-74
(V2 function) (Offset) 9-75
C42 (Gain) 0.00 to 200.00 *1 0.01 % Y* Y 100.0 9-29
9-75
C43 (Filter time constant) 0.00 to 5.00 0.01 s Y Y 0.05 9-74
9-75
C44 (Gain base point) 0.00 to 100.00 *1 0.01 % Y* Y 100.0 9-29
C50 Bias (Frequency command 1) 0.00 to 100.00 *1 0.01 % Y* Y 0.00 9-75
(Bias base point)
C51 Bias (PID command 1) -100.00 to 100.00 9-76
(Bias value) 0.01 % Y* Y 0.00
C52 (Bias base point) 0.00 to 100.00 *1 0.01 % Y* Y 0.00
C53 Selection of Normal/Inverse Operation 0: Normal operation - - Y Y 0
(Frequency command 1) 1: Inverse operation

P codes: Motor 1 Parameters


Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
P01 Motor 1 (No. of poles) 2 to 22 2 poles N Y1 4 9-77
Y2
P02 (Rated capacity) 0.01 to 30.00 (where, P99 data is 0, 3, or 4.) 0.01 kW N Y1 Rated
0.01 to 30.00 (where, P99 data is 1.) 0.01 HP Y2 capacity of
motor
P03 (Rated current) 0.00 to 100.0 0.01 A N Y1 Rated value
Y2 of Fuji
standard
motor
P04 (Auto-tuning) 0: Disable - - N N 0
1: Enable (T une %R1 and %X while the motor is stopped.)
2: Enable (T une %R1, %X and rated slip while the motor is stopped, and
no-load current while running.)
P05 (Online tuning) 0: Disable - - Y Y 0
1: Enable
P06 (No-load current) 0.00 to 50.00 0.01 A N Y1 Rated value 9-78
Y2 of Fuji
standard
motor
P07 (%R1) 0.00 to 50.00 0.01 % Y Y1 Rated value
Y2 of Fuji
standard
motor
P08 (%X) 0.00 to 50.00 0.01 % Y Y1 Rated value
Y2 of Fuji
standard
motor
P09 (Slip compensation gain for driving) 0.0 to 200.0 0.01 % Y* Y 100.0 9-79
P10 (Slip compensation response time) 0.00 to 10.00 0.01 s Y Y1 0.50
Y2
P11 (Slip compensation gain for braking) 0.0 to 200.0 0.01 % Y* Y 100.0
P12 (Rated slip frequency) 0.00 to 15.00 0.01 Hz N Y1 Rated value
Y2 of Fuji
standard
motor
P99 Motor 1 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) - - N Y1 0
1: Motor characteristics 1 (HP rating motors) Y2
3: Motor characteristics 3 (Fuji standard motors, 6-series)
4: Other motors

*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can
display.
(Example) If the setting range is from -200.00 to 200.00, the incremental unit is:
"1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.

9-8
9.1 Function Code Tables

H codes: High Performance Functions


Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
H03 Data Initialization 0: Disable initialization - - N N 0 9-80
1: Initialize all function code data to the factory defaults
2: Initialize motor 1 parameters
3: Initialize motor 2 parameters
H04 Auto-reset (Times) 0: Disable 1 times Y Y 0 9-84
1 to 10
H05 (Reset interval) 0.5 to 20.0 0.1 s Y Y 5.0
H06 Cooling Fan ON/OFF Control 0: Disable (Always in operation) - - Y Y 0 9-85
1: Enable (ON/OFF controllable)
H07 Acceleration/Deceleration Pattern 0: Linear - - Y Y 0 9-86
1: S-curve (Weak)
2: S-curve (Strong)
3: Curvilinear
H08 Rotational Direction Limitation 0: Disable - - N Y 0 9-87
1: Enable (Reverse rotation inhibited)
2: Enable (Forward rotation inhibited)
H09 Starting Mode (Auto search) 0: Disable - - N Y 0 9-88
1: Enable (At restart after momentary power failure)
2: Enable (At restart after momentary power failure and at normal start)
H11 Deceleration Mode 0: Normal deceleration - - Y Y 0 9-90
1: Coast-to-stop
H12 Instantaneous Overcurrent 0: Disable - - Y Y 1
Limiting 1: Enable
(Mode selection)
H13 Restart Mode after Momentary Power 0.1 to 10.0 0.1 s Y Y1 Depending 9-13
Failure Y2 on the 9-91
 (Restart time) inverter
capacity
H14 (Frequency fall rate) 0.00:Selected deceleration time 0.01 Hz/s Y Y 999
0.01 to 100.00
999: Follow the current limit command
H16 (Allowable momentary 0.0 to 30.0 0.1 s Y Y 999
power failure time) 999 : Automatically determined by inverter
H26 Thermistor (Mode selection) 0: Disable - - Y Y 0 9-91
1: Enable (With PT C, the inverter immediately trips with 0h4 displayed.)

Chap. 9
H27 (Level) 0.00 to 5.00 0.01 V Y Y 1.60
H28 Droop control -60.0 to 0.0 0.1 Hz Y Y 0.0 9-92
H30 Communications Link Function Frequency command Run command - - Y Y 0 9-93
(Mode selection) 0: F01/C30 F02
1: RS-485 F02
2: F01/C30 RS-485

FUNCTION CODES
3: RS-485 RS-485
4: RS-485 (option) F02
5: RS-485 (option) RS-485
6: F01/C30 RS-485 (option)
7: RS-485 RS-485 (option)
8: RS-485 (option) RS-485 (option)
H42 Capacitance of DC Link Bus Capacitor Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) 1 - Y N - 9-94
H43 Cumulative Run T ime of Cooling Fan Indication of cumulative run time of cooling fan for replacement - - Y N -
H44 Startup T imes of Motor 1 Indication of cumulative startup times - - Y N -
H45 Mock Alarm 0: Disable - - Y N 0 9-95
1: Enable (Once a mock alarm occurs, the data automatically returns to
0.)
H47 Initial Capacitance of DC Link Bus Indication for replacing DC link bus capacitor (0000 to FFFF: Hexadecimal) - - Y N Set at
Capacitor factory
shipping
H48 Cumulative Run T ime of Capacitors on Indication for replacing capacitors on printed circuit boards (0000 to FFFF: - - Y N -
Printed Circuit Boards Hexadecimal). Resettable.
H49 Starting Mode (Delay time) 0.0 to 10.0 s 0.1 s Y Y 0.0 9-88
9-95
H50 Non-linear V/f Pattern 1 0.0 : Cancel 0.1 Hz N Y 0.0 9-16
(Frequency) 0.1 to 400.0 9-95
H51 (Voltage) 0 to 240 : Output an AVR-controlled voltage (for 200 V class series) 1 V N Y2 0
0 to 500 : Output an AVR-controlled voltage (for 400 V class series)
H52 Non-linear V/f Pattern 2 0.0 : Cancel 0.1 Hz N Y 0.0
(Frequency) 0.1 to 400.0
H53 (Voltage) 0 to 240: Output an AVR-controlled voltage (for 200 V class series) 1 V N Y2 0
0 to 500: Output an AVR-controlled voltage (for 400 V class series)
H54 ACC/DEC Time 0.00 to 3600 0.01 s Y Y 6.00 9-95
(Jogging operation) *ACC time and DEC time are common.
H56 Deceleration T ime for Forced Stop 0.00 to 3600 0.01 s Y Y 6.00 9-96
H61 UP /DOWN Control 0: 0.00 - - N Y 1
(Initial frequency setting) 1: Last UP /DOWN command value on releasing run command
H63 Low Limiter (Mode selection) 0: Limit by F16 (Frequency limiter: Low) and continue to run - - Y Y 0 9-28
1: If the output frequency lowers less than the one limited by F16 9-96
(Frequency limiter: Low), decelerate to stop the motor.
H64 (Lower limiting frequency) 0.0 (Depends on F16 (Frequency limiter: Low)) 0.1 Hz Y Y 1.6 9-96
0.1 to 60.0

9-9
(H code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
H68 Slip Compensation 1 0: Enable during ACC/DEC and enable at base frequency or above - - N Y 0 9-96
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency or above
2: Enable during ACC/DEC and disable at base frequency or above
3: Disable during ACC/DEC and disable at base frequency or above
H69 Automatic Deceleration 0: Disable - - Y Y 0
(Mode selection) 2: Enable (Canceled if actual deceleration time exceeds three times the
one specified by F08/E11.)
4: Enable (Not canceled if actual deceleration time exceeds three times
the one specified by F08/E11.)
H70 Overload Prevention Control 0.00 : Follow deceleration time specified by F08/E11 0.01 Hz/s Y Y 999 9-97
0.01 to 100.0
999: Disable
H71 Deceleration Characteristics 0: Disable - - Y Y 0
1: Enable
H76 Torque Limiter (Frequency increment 0.0 to 400.0 0.1 Hz Y Y 5.0
limit for braking)
H80 Output Current Fluctuation Damping 0.00 to 0.40 0.01 - Y Y 0.20
Gain for Motor 1
H89 Reserved *2 0, 1 - - Y Y 0 9-98
H90 Reserved *2 0, 1 - - Y Y 0
H91 Reserved *2 0, 1 - - Y Y 0
H94 Cumulative Motor Run Time 1 Change or reset the cumulative data - - N N -
H95 DC Braking 0: Slow - - Y Y 1 9-32
(Braking response mode) 1: Quick 9-98
H96 ST OP Key Priority/Start Check Function Data ST OP key priority Start check function - - Y Y 0 9-98
0: Disable Disable
1: Enable Disable
2: Disable Enable
3: Enable Enable
H97 Clear Alarm Data Setting H97 data to "1" clears alarm data and then returns to zero. - - Y N 0 9-95
9-99
H98 Protection/Maintenance Function 0 to 31: Display data on the keypad's LED monitor in decimal format - - Y Y 19 9-99
(In each bit, "0" for disabled, "1" for enabled.) (bit4,
(Mode selection) Bit 0 : Lower the carrier frequency automatically 1,0=1)
Bit 1 : Detect input phase loss
Bit 2 : Detect output phase loss
Bit 3 : Select life judgment threshold of DC link bus capacitor
Bit 4 : Judge the life of DC link bus capacitor

A codes: Motor 2 Parameters


Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
A01 Maximum Frequency 2 25.0 to 400.0 0.1 Hz N Y T able A *4 9-102
A02 Base Frequency 2 25.0 to 400.0 0.1 Hz N Y T able A *4
A03 Rated Voltage at Base Frequency 2 0: Output a voltage in proportion to input voltage 1 V N Y2 T able A *4
80 to 240: Output an AVR-controlled voltage (for 200 V class series)
160 to 500: Output an AVR-controlled voltage (for 400 V class series)
A04 Maximum Output Voltage 2 80 to 240V: Output an AVR-controlled voltage (for 200 V class series) 1 V N Y2 T able A *4
160 to 500V: Output an AVR-controlled voltage (for 400 V class series)
A05 Torque Boost 2 0.0 to 20.0 0.1 % Y Y Depending
(percentage with respect to "A03: Rated Voltage at Base Frequency 2") on the
Note: T his setting takes effect when A13 = 0, 1, 3, or 4. inverter
capacity
A06 Electronic T hermal Overload Protection 1: For a general-purpose motor with shaft-driven cooling fan - - Y Y 1
for Motor 2 2: For an inverter-driven motor, non-ventilated motor, or motor with
(Select motor characteristics) separately powered cooling fan
A07 (Overload detection level) 0.00: Disable 0.01 A Y Y1 100% of the
1 to 135% of the rated current (allowable continuous drive current) of the Y2 motor rated
motor current
A08 (Thermal time constant) 0.5 to 75.0 0.1 min Y Y 5.0
A09 DC Braking 2 0.0 to 60.0Hz
(Braking starting frequency) 0.1 Hz Y Y 0.0
A10 (Braking level) 0 to 100 1 % Y Y 0
A11 (Braking time) 0.00 : Disable 0.01 s Y Y 0.00
0.01 to 30.00
A12 Starting Frequency 2 0.1 to 60.0 0.1 Hz Y Y 0.5
A13 Load Selection/ 0: Variable torque load - - N Y 1
Auto T orque Boost/ 1: Constant torque load
Auto Energy Saving Operation 2 2: Auto-torque boost
3: Auto-energy saving operation (Variable torque load during ACC/DEC)
4: Auto-energy saving operation (Constant torque load during ACC/DEC)
5: Auto-energy saving operation (Auto-torque boost during ACC/DEC)

*2 These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.
*4 Default settings for these function codes vary depending on the shipping destination. See Table A "Default Settings
Depending on the Shipping Destination" on page 9-14.

9-10
9.1 Function Code Tables

(A code continued)
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
A14 Control Mode Selection 2 0: V/f operation with slip compensation inactive - - N Y 0 9-102
1: Dynamic torque vector operation
2: V/f operation with slip compensation active
3: V/f operation with optional PG interface
4: Dynamic torque vector operation with optional PG interface
A15 Motor 2 (No. of poles) 2 to 22 2 poles N Y1 4
Y2
A16 (Rated capacity) 0.01 to 30.00 (where, P99 data is 0, 3, or 4.) 0.01 kW N Y1 Rated
0.01 to 30.00 (where, P99 data is 1.) 0.01 HP Y2 capacity of
motor
A17 (Rated current) 0.00 to 100.0 0.01 A N Y1 Rated value
Y2 of Fuji
standard
motor
A18 (Auto-tuning) 0: Disable - - N N 0
1: Enable (T une %R1 and %X while the motor is stopped.)
2: Enable (T une %R1, %X and rated slip while the motor is stopped, and
no-load current while running.)
A19 (Online tuning) 0: Disable - - Y Y 0
1: Enable
A20 (No-load current) 0.00 to 50.00 0.01 A N Y1 Rated value
Y2 of Fuji
standard
motor
A21 (%R1) 0.00 to 50.00 0.01 % Y Y1 Rated value
Y2 of Fuji
standard
motor
A22 (%X) 0.00 to 50.00 0.01 % Y Y1 Rated value
Y2 of Fuji
standard
motor
A23 (Slip compensation gain for driving) 0.0 to 200.0 0.01 % Y* Y 100.0
A24 (Slip compensation response time) 0.00 to 10.00 0.01 s Y Y1 0.50
A25 (Slip compensation gain for braking) 0.00 to 10.00 0.01 % Y* Y 100.0
A26 (Rated slip frequency) 0.00 to 15.00 0.01 Hz N Y1 Rated value

Chap. 9
Y2 of Fuji
standard
motor
A39 Motor 2 Selection 0: Motor characteristics 0 (Fuji standard motors, 8-series) - - N Y1 0 9-103
1: Motor characteristics 1 (HP rating motors) Y2
3: Motor characteristics 3 (Fuji standard motors, 6-series)

FUNCTION CODES
4: Other motors
A40 Slip Compensation 2 0: Enable during ACC/DEC and enable at base frequency or above - - N Y 0
(Operating conditions) 1: Disable during ACC/DEC and enable at base frequency or above
2: Enable during ACC/DEC and disable at base frequency or above
3: Disable during ACC/DEC and disable at base frequency or above
A41 Output Current Fluctuation 0.00 to 0.40 0.01 - Y Y 0.20
Damping Gain for Motor 2
A45 Cumulative Motor Run Time 2 Change or reset the cumulative data - - N N -
A46 Startup T imes of Motor 2 Indication of cumulative startup times - - Y N -

9-11
J codes: Application Functions
Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
J01 PID Control (Mode selection) 0: Disable - - N Y 0 9-103
1: Enable (Process control, normal operation)
2: Enable (Process control, inverse operation)
3: Enable (Dancer control)
J02 (Remote command SV) 0: UP/DOWN keys on keypad - - N Y 0
1: PID command 1
3: Terminal command UP /DOWN control
4: Command via communications link
J03 P (Gain) 0.000 to 30.000 *1 0.001 times Y Y 0.100
J04 I (Integral time) 0.0 to 3600.0 *1 0.1 s Y Y 0.0
J05 D (Differential time) 0.00 to 600.00 *1 0.01 s Y Y 0.00
J06 (Feedback filter) 0.0 to 900.0 0.1 s Y Y 0.5
J10 PID Control (Anti reset windup) 0 to 200 1 % Y Y 200 9-111
J11 (Select alarm output) 0: Absolute-value alarm - - Y Y 0
1: Absolute-value alarm (with Hold)
2: Absolute-value alarm (with Latch)
3: Absolute-value alarm (with Hold and Latch)
4: Deviation alarm
5: Deviation alarm (with Hold)
6: Deviation alarm (with Latch)
7: Deviation alarm (with Hold and Latch)
J12 (Upper level alarm (AH)) -100 to 100 1 % Y Y 100
J13 (Lower level alarm (AL)) -100 to 100 1 % Y Y 0
J18 (Upper limit of PID process output) -150 to 150 1 % Y Y 999 9-113
999: Disable
J19 (Lower limit of PID process output) -150 to 150 1 % Y Y 999
999: Disable
J56 (Speed command filter) 0.00 to 5.00 0.01 s Y Y 0.10
J57 (Dancer reference position) -100 to 100 1 % Y Y 0
J58 (Detection width of dancer 0: Disable switching PID constant 1 % Y Y 0
position deviation) 1 to 100
J59 P (Gain) 2 0.000 to 30.00 *1 0.001 times Y Y 0.100
J60 I (Integral time) 2 0.0 to 3600.0 *1 0.1 s Y Y 0.0
J61 D (Differential time) 2 0.00 to 600.00 *1 0.01 s Y Y 0.00
J62 (PID control block selection) Bit 0 : PID output pole 1 - N Y 0 9-114
0 = addition, 1 = subtraction
Bit 1 : Select compensation of output ratio
0 = speed command, 1 = ratio
J63 Overload Stop 0: Torque - - Y Y 0
(Detection value) 1: Current
J64 (Detection level) 20 to 200 0.1 % Y Y 100
J65 (Mode selection) 0: Disable - - N Y 0
1: Decelerate to stop
2: Coast to a stop
3: Hit mechanical stop
J66 (Operation condition) 0: Enable at constant speed and during deceleration - - Y Y 0
1: Enable at constant speed
2: Enable anytime
J67 (Timer) 0.00 to 600.00 0.01 s Y Y 0
J68 Braking Signal 0 to 200 1 % Y Y 100 9-116
(Brake OFF current)
J69 (Brake OFF frequency) 0.0 to 25.0 0.1 Hz Y Y 1.0
J70 (Brake OFF timer) 0.0 to 5.0 0.1 s Y Y 1.0
J71 (Brake ON frequency) 0.0 to 25.0 0.1 Hz Y Y 1.0
J72 (Brake ON timer) 0.0 to 5.0 0.1 s Y Y 1.0
J73 Reserved *2 0.0 to 1000.0 s 0.1 s Y Y 0.0 9-117
J74 -999 to 999 1 p Y Y 0
J75 0 to 9999 1 p Y Y 0
J76 -999 to 999 1 p Y Y 0
J77 0 to 9999 1 p Y Y 0
J78 -999 to 999 1 p Y Y 0
J79 0 to 9999 1 p Y Y 0
J80 0 to 400 Hz 0.1 Hz Y Y 0
J81 -999 to 999 1 p Y Y 0
J82 0 to 9999 1 p Y Y 0
J83 0 to 500 1 p Y Y 0
J84 0.0 to 1000.0 s 0.1 s Y Y 0
J85 0 to 500 1 p Y Y 0
J86 0 : Manual mode - - Y Y 0
1 : Auto mode

*1 When you make settings from the keypad, the incremental unit is restricted by the number of digits that the LED monitor can
display.
(Example) If the setting range is from -200.00 to 200.00, the incremental unit is:
"1" for -200 to -100, "0.1" for -99.9 to -10.0 and for 100.0 to 200.0, and "0.01" for -9.99 to -0.01 and for 0.00 to 99.99.
*2 These function codes and their data are displayed, but they are reserved for particular manufacturers. Unless otherwise
specified, do not access these function codes.
*3 These function codes are for use with an optional multi-function keypad.

9-12
9.1 Function Code Tables

y codes: Link Functions


Change
Incre- Data Default Refer to
Code Name Data setting range Unit when
ment copying setting page:
running
y01 RS-485 Communication (Standard) 1 to 255 9-118
(Station address) 1 - N Y 1
y02 (Communications error processing) 0: Immediately trip with alarm er8 - - Y Y 0
1: Trip with alarm er8 after running for the period specified by timer y03
2: Retry during the period specified by timer y13.If the retry fails, trip with
alarm erp . If it succeeds, continue to run.
3: Continue to run
y03 (Timer) 0.0 to 60.0 0.1 s Y Y 2.0
y04 (Baud rate) 0: 2400 bps - - Y Y 3
1: 4800 bps
2: 9600 bps
3: 19200 bps
4: 38400 bps
y05 (Data length) 0: 8 bits - - Y Y 0
1: 7 bits
y06 (Parity check) 0: None (2 stop bits for Modbus RT U) - - Y Y 0
1: Even parity (1 stop bit for Modbus RT U)
2: Odd parity (1 stop bit for Modbus RTU)
3: None (1 stop bit for Modbus RT U)
y07 (Stop bits) 0: 2 bits - - Y Y 0
1: 1 bit
y08 (No-response error detection time) 0: No detection 1 s Y Y 0
1 to 60
y09 (Response interval) 0.00 to 1.00 0.01 s Y Y 0.01
y10 (Protocol selection) 0: Modbus RTU protocol - - Y Y 1
1: FRENIC Loader protocol (SX protocol)
2: Fuji general-purpose inverter protocol
y11 RS-485 Communication (Option) 1 to 255
(Station address) 1 - N Y 1
y12 (Communications error processing) 0: Immediately trip with alarm erp - - Y Y 0
1: Trip with alarm erp after running for the period specified by timer y13
2: Retry during the period specified by timer y13. If the retry fails, trip with
alarm erp . If it succeeds, continue to run.
3: Continue to run
y13 (Timer) 0.0 to 60.0 0.1 s Y Y 2.0
y14 (Baud rate) 0: 2400 bps - - Y Y 3

Chap. 9
1: 4800 bps
2: 9600 bps
3: 19200 bps
4: 38400 bps
y15 (Data length) 0: 8 bits - - Y Y 0

FUNCTION CODES
1: 7 bits
y16 (Parity check) 0: None (2 stop bits for Modbus RT U) - - Y Y 0
1: Even parity (1 stop bit for Modbus RT U)
2: Odd parity (1 stop bit for Modbus RTU)
3: None (1 stop bit for Modbus RT U)
y17 (Stop bits) 0: 2 bits - - Y Y 0
1: 1 bit
y18 (No-response error detection time) 0: No detection 1 s Y Y 0
1 to 60
y19 (Response interval) 0.00 to 1.00 0.01 s Y Y 0.01
y20 (Protocol selection) 0: Modbus RTU protocol - - Y Y 0
2: Fuji general-purpose inverter protocol
y98 Bus Link Function (Mode selection) Frequency command Run command - - Y Y 0 9-93
0: Follow H30 data Follow H30 data 9-122
1: Via field bus option Follow H30 data
2: Follow H30 data Via field bus option
3: Via field bus option Via field bus option
y99 Loader Link Function (Mode selection)   Frequency command Run command - - Y N 0 9-122
0: Follow H30 and y98 data Follow H30 and y98 data
1: Via RS-485 link (Loader) Follow H30 and y98 data
2: Follow H30 and y98 data Via RS-485 link (Loader)
3: Via RS-485 link (Loader) Via RS-485 link (Loader)

Table A Default Settings Depending on the Shipping Destination


Shipping Destination
Function code Taiwan and Remarks
Asia China EU Japan
Korea
F03/A01 60.0 50.0 50.0 60.0 60.0
F04/A02 60.0 50.0 50.0 50.0 50.0
F05/A03 220 200 230 200 200 For 200 V class series
F06/A04 380 380 400 400 400 For 400 V class series
F14 1 1 0 1 1
F26 2 2 15 2 2
E31 60.0 50.0 50.0 60.0 60.0
E46 1 0 1 0 1

9-13
9.2 Overview of Function Codes
This section provides a detailed description of the function codes available for the FRENIC-Multi
series of inverters. In each code group, its function codes are arranged in an ascending order of the
identifying numbers for ease of access. Note that function codes closely related each other for the
implementation of an inverter's operation are detailed in the description of the function code having
the youngest identifying number. Those related function codes are indicated in the right end of the title
bar.

9.2.1 F codes (Fundamental functions)

F00 Data Protection

F00 specifies whether to protect function code data (except F00) and digital reference data
(such as frequency command, PID command and timer operation) from accidentally getting
changed by pressing the / keys.

Data for F00 Function


0 Disable both data protection and digital reference protection,
allowing you to change both function code data and digital reference data with
the / keys.
1 Enable data protection and disable digital reference protection,
allowing you to change digital reference data with the / keys. But you
cannot change function code data (except F00).
2 Disable data protection and enable digital reference protection,
allowing you to change function code data with the / keys. But you
cannot change digital reference data.
3 Enable both data protection and digital reference protection,
not allowing you to change function code data or digital reference data with the
/ keys.

Enabling the protection disables the / keys to change function code data.
To change F00 data, simultaneous keying of + (from 0 to 1) or + (from 1 to 0)
keys is required.
Even when F00 = 1 or 3, function code data can be changed via the communications
link.
For similar purposes, WE-KP, a signal enabling editing of function code data from
the keypad is provided as a terminal command for digital input terminals. (Refer to
the descriptions of E01 through E05.)

F01 Frequency Command 1 C30 (Frequency Command 2)

F01 or C30 sets the source that specifies reference frequency 1 or reference frequency 2,
respectively.
Data for
Function
F01, C30
0 Enable / keys on the keypad.
(Refer to Chapter 3 "OPERATION USING THE KEYPAD.")
1 Enable the voltage input to terminal [12] (0 to ±10 VDC, maximum frequency
obtained at ±10 VDC).
2 Enable the current input to terminal [C1] (C1 function) (+4 to +20 mA DC,
maximum frequency obtained at +20 mA DC).

9-14
9.2 Overview of Function Codes

Data for
Function
F01, C30
3 Enable the sum of voltage (0 to +10 VDC) and current inputs (+4 to +20 mA
DC) given to terminals [12] and [C1] (C1 function), respectively. See the two
items listed above for the setting range and the value required for maximum
frequencies.
Note: If the sum exceeds the maximum frequency (F03/A01), the maximum
frequency will apply.
5 Enable the voltage input to terminal [C1] (V2 function) (0 to +10 VDC,
maximum frequency obtained at 10 VDC).
7 Enable UP and DOWN commands assigned to the digital input terminals.
The UP command (data = 17) and DOWN command (data = 18) should be
assigned to the digital input terminals [X1] to [X5].
11 Enable the digital input of the binary coded decimal (BCD) code or binary data
entered via the DIO interface card (option).
For details, refer to the DIO Interface Card Instruction Manual.
12 Enable the pulse train entered via the PG interface card (option).
For details, refer to the PG Interface Card Instruction Manual.
• To input bipolar analog voltage (0 to ±10 VDC) to terminal [12], set function
code C35 to "0." Setting C35 to "1" enables the voltage range from 0 to +10 VDC
and interprets the negative polarity input from 0 to -10 VDC as 0 V.
• Terminal [C1] can be used for current input (C1 function) or voltage input (V2
function) depending upon the settings of switch SW7 on the interface PCB and
function code E59.
• In addition to the frequency command sources described above, higher priority
command sources including communications link and multi-frequency are

Chap. 9
provided.

• Using the terminal command Hz2/Hz1 assigned to one of the digital input
terminals switches between frequency command 1 (F01) and frequency

FUNCTION CODES
command 2 (C30). Refer to function codes E01 to E05.

F02 Operation Method

F02 selects the source that specifies a run command for running the motor.
Data for F02 Run Command Source Description
0 Keypad Enables the / keys to run and stop the motor.
(Rotation direction The rotation direction of the motor is specified by
specified by terminal terminal command FWD or REV.
command)
1 External signal Enables terminal command FWD or REV to run the
motor.
2 Keypad Enables / keys to run and stop the motor. Note
(Forward rotation) that this run command enables only the forward
rotation.
There is no need to specify the rotation direction.
3 Keypad Enables / keys to run and stop the motor. Note
(Reverse rotation) that this run command enables only the reverse
rotation.
There is no need to specify the rotation direction.

9-15
• When function code F02 = 0 or 1, the "Run forward" FWD and "Run reverse"
REV terminal commands must be assigned to terminals [FWD] and [REV],
respectively.
• When the FWD or REV is ON, the F02 data cannot be changed.
• When assigning the FWD or REV to terminal [FWD] or [REV] with F02 being
set to "1," be sure to turn the target terminal OFF beforehand; otherwise, the
motor may unintentionally rotate.
• In addition to the run command sources described above, higher priority
command sources including communications link are provided.

F03 Maximum Frequency 1 A01 (Maximum Frequency 2)

F03 specifies the maximum frequency to limit a reference frequency. Specifying the
maximum frequency exceeding the rating of the equipment driven by the inverter may cause
damage or a dangerous situation. Make sure that the maximum frequency setting matches the
equipment rating.

The inverter can easily accept high-speed operation. When changing the speed setting,
carefully check the specifications of motors or equipment beforehand.
Otherwise injuries could occur.

Modifying F03 data to allow a higher reference frequency requires also changing
F15 data specifying a frequency limiter (high).

F04 Base Frequency 1 H50 (Non-linear V/f Pattern 1, Frequency)


A02 (Base Frequency 2)

F05 Rated Voltage at Base Frequency 1 H51 (Non-linear V/f Pattern 1, Voltage)
A03 (Rated Voltage at Base Frequency 2)

F06 Maximum Output Voltage 1 H52 (Non-linear V/f Pattern 2, Frequency)


H53 (Non-linear V/f Pattern 2, Voltage)
A04 (Maximum Output Voltage 2)

These function codes specify the base frequency and the voltage at the base frequency
essentially required for running the motor properly. If combined with the related function
codes H50 through H53, these function codes may profile the non-linear V/f pattern by
specifying increase or decrease in voltage at any point on the V/f pattern.
The following description includes setups required for the non-linear V/f pattern.
At high frequencies, the motor impedance may increase, resulting in an insufficient output
voltage and a decrease in output torque. This feature is used to increase the voltage with the
maximum output voltage 1 to prevent this problem from happening. Note, however, that you
cannot increase the output voltage beyond the voltage of the inverter’s input power.

„ Base Frequency 1 (F04)


Set the rated frequency printed on the nameplate labeled on the motor.
„ Rated Voltage at Base Frequency (F05)
Set 0 or the rated voltage printed on the nameplate labeled on the motor.
- If 0 is set, the rated voltage at base frequency is determined by the power source of the
inverter. The output voltage will vary in line with any variance in input voltage.
- If the data is set to anything other than 0, the inverter automatically keeps the output voltage
constant in line with the setting. When any of the auto torque boost settings, auto energy
saving or slip compensation is active, the voltage settings should be equal to the rated
voltage of the motor.

9-16
9.2 Overview of Function Codes

„ Non-linear V/f Patterns 1 and 2 for Frequency (H50 and H52)


Set the frequency component at an arbitrary point of the non-linear V/f pattern.
(Setting 0.0 to H50 or H52 disables the non-linear V/f pattern operation.)
„ Non-linear V/f Patterns 1 and 2 for Voltage (H51 and H53)
Sets the voltage component at an arbitrary point of the non-linear V/f pattern.
„ Maximum Output Voltage (F06)
Set the voltage for the maximum frequency 1 (F03).

• If F05 (Rated Voltage at Base Frequency 1) is set to "0," settings of H50 through
H53 and F06 do not take effect. (When the non-linear point is below the base
frequency, the linear V/f pattern applies; when it is above, the output voltage is
kept constant.)
• When the auto torque boost (F37) is enabled, the non-linear V/f pattern takes no
effect.

Examples:
„ Normal (linear) V/f pattern

Chap. 9
FUNCTION CODES
„ V/f pattern with two non-linear points

9-17
F07 Acceleration Time 1 E10 (Acceleration Time 2)

F08 Deceleration Time 1 E11 (Deceleration Time 2)

F07 specifies the acceleration time, the length of time the frequency increases from 0 Hz to
the maximum frequency. F08 specifies the deceleration time, the length of time the frequency
decreases from the maximum frequency down to 0 Hz.

• If you choose S-curve acceleration/deceleration or curvilinear acceleration/


deceleration in Acceleration/Deceleration Pattern (H07), the actual
acceleration/deceleration times are longer than the specified times. Refer to the
description of H07 for details.
• Specifying an improperly short acceleration/deceleration time may activate the
current limiter, torque limiter, or anti-regenerative control, resulting in a longer
acceleration/deceleration time than the specified one.
Acceleration/deceleration time 1 (F07/F08) and acceleration/deceleration time 2
(E10/E11) are switched by terminal command RT1 assigned to any of the digital
input terminals with any of function codes E01 through E05.

F09 Torque Boost 1 F37 (Load Selection/Auto Torque Boost/


Auto Energy Saving Operation 1)
A05 (Torque Boost 2)

F37 specifies V/f pattern, torque boost type, and auto energy saving operation for optimizing
the operation in accordance with the characteristics of the load. F09 specifies the type of
torque boost in order to provide sufficient starting torque.
Data for V/f pattern Torque boost Auto energy Applicable load
F37 (F09) saving
0 Variable Variable torque load increasing in
torque V/f Torque boost proportion to square of speed
pattern specified by (General purpose fans and
F09 pumps)
Disable
1 Constant torque load
Linear V/f
2 Auto torque Constant torque load
pattern
boost (To be selected if a motor may be
over-excited at no load.)
3 Variable Variable torque load increasing in
torque V/f Torque boost proportion to square of speed
pattern specified by (General purpose fans and
F09 pumps)
Enable
4 Constant torque load
Linear V/f Constant torque load
5 pattern Auto torque
boost (To be selected if a motor may be
over-excited at no load.)
Note: If a required "load torque + acceleration toque" is more than 50% of the rated torque, it is
recommended to select the linear V/f pattern (factory default).

9-18
9.2 Overview of Function Codes

„ V/f characteristics
The FRENIC-Multi series of inverters offers a variety of V/f patterns and torque boosts,
which include V/f patterns suitable for variable torque load such as general fans and pumps or
for special pump load requiring high starting torque. Two types of torque boost are available:
manual and automatic.

Variable torque V/f pattern (F37 = 0) Linear V/f pattern (F37 = 1)

When the variable torque V/f pattern is selected (F37 = 0 or 3), the output voltage
may be low and insufficient voltage output may result in less output torque of the
motor at a low frequency zone, depending on some characteristics of the motor
itself and load. In such a case, it is recommended to increase the output voltage at
the low frequency zone using the non-linear V/f pattern.

Recommended value: H50 = 1/10 of the base frequency


H51 = 1/10 of the voltage at base frequency

Chap. 9
FUNCTION CODES

9-19
„ Torque boost
• Manual torque boost (F09)
In torque boost using F09, constant voltage is added to the basic V/f pattern, regardless of the
load, to give the output voltage. To secure a sufficient starting torque, manually adjust the
output voltage to optimally match the motor and its load by using F09. Specify an appropriate
level that guarantees smooth start-up and yet does not cause over-excitation with no or light
load.
Torque boost per F09 ensures high driving stability since the output voltage remains constant
regardless of the load fluctuation.
Specify the F09 data in percentage to the rated voltage at base frequency 1 (F05). At factory
shipment, F09 is preset to a level that provides approx. 100% of starting torque.
Specifying a high torque boost level will generate a high torque, but may cause
overcurrent due to over-excitation at no load. If you continue to drive the motor, it
may overheat. To avoid such a situation, adjust torque boost to an appropriate level.
When the non-linear V/f pattern and the torque boost are used together, the torque
boost takes effect below the frequency on the non-linear V/f pattern’s point.

• Auto torque boost


This function automatically optimizes the output voltage to fit the motor with its load. Under
light load, auto torque boost decreases the output voltage to prevent the motor from
over-excitation. Under heavy load, it increases the output voltage to increase output torque of
the motor.
• Since this function relies also on the characteristics of the motor, set the base
frequency 1 (F04), the rated voltage at base frequency 1 (F05), and other
pertinent motor parameters (P01 through P03 and P06 through P99) in line with
the motor capacity and characteristics, or else perform auto-tuning (P04).
• When a special motor is driven or the load does not have sufficient rigidity, the
maximum torque might decrease or the motor operation might become unstable.
In such cases, do not use auto torque boost but choose manual torque boost per
F09 (F37 = 0 or 1).

9-20
9.2 Overview of Function Codes

„ Auto energy saving operation


This feature automatically controls the supply voltage to the motor to minimize the total
power loss of motor and inverter. (Note that this feature may not be effective depending upon
the motor or load characteristics. Check the advantage of energy saving before actually apply
this feature to your power system.)
This feature applies to constant speed operation only. During acceleration/deceleration, the
inverter will run with manual torque boost (F09) or auto torque boost, depending on the F37
data. If auto energy saving operation is enabled, the response to a change in motor speed may
be slow. Do not use this feature for such a system that requires quick acceleration/
deceleration.
• Use auto energy saving only where the base frequency is 60 Hz or lower. If the
base frequency is set at 60 Hz or higher, you may get a little or no energy saving
advantage. The auto energy saving operation is designed for use with the
frequency lower than the base frequency. If the frequency becomes higher than
the base frequency, the auto energy saving operation will be invalid.
• Since this function relies also on the characteristics of the motor, set the base
frequency 1 (F04), the rated voltage at base frequency 1 (F05), and other
pertinent motor parameters (P01 through P03 and P06 through P99) in line with
the motor capacity and characteristics, or else perform auto-tuning (P04).

F10 Electronic Thermal Overload Protection for Motor 1


(Select motor characteristics) A06 (Electronic Thermal Overload Protection for
Motor 2, Select motor characteristics)

F11 Electronic Thermal Overload Protection for Motor 1

Chap. 9
(Overload detection level) A07 (Electronic Thermal Overload Protection for
Motor 2, Overload detection level)

F12 Electronic Thermal Overload Protection for Motor 1

FUNCTION CODES
(Thermal time constant) A08 (Electronic Thermal Overload Protection for
Motor 2, Thermal time constant)

F10 through F12 specify the thermal characteristics of the motor for its electronic thermal
overload protection that is used to detect overload conditions of the motor inside the inverter.
F10 selects the motor cooling mechanism to specify its characteristics, F11 specifies the
overload detection current, and F12 specifies the thermal time constant.
Thermal characteristics of the motor specified by F10 and F12 are also used for the
overload early warning. Even if you need only the overload early warning, set these
characteristics data to these function codes. To disable the electronic thermal
overload protection, set function code F11 to "0.00."

„ Select motor characteristics (F10)


F10 selects the cooling mechanism of the motor--shaft-driven or separately powered cooling
fan.

Data for F10 Function


1 For a general-purpose motor with shaft-driven cooling fan
(The cooling effect will decrease in low frequency operation.)
2 For an inverter-driven motor, non-ventilated motor, or motor with separately
powered cooling fan
(The cooling effect will be kept constant regardless of the output frequency.)

9-21
The figure below shows operating characteristics of the electronic thermal overload
protection when F10 = 1. The characteristic factors α1 through α3 as well as their
corresponding output frequencies f2 and f3 vary with the characteristics of the motor. The
tables below list the factors of the motor selected by P99 (Motor 1 Selection).

Cooling Characteristics of Motor with Shaft-driven Cooling Fan

Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 Selection) = 0 or 4

Nominal Thermal time Output current Output frequency for Characteristic factor
applied constant τ for setting the motor characteristic factor (%)
motor (Factory thermal time
(kW) default) constant (Imax) f2 f3 α1 α2 α3

0.1 to 0.75 75 85 100


7 Hz
1.5 to 3.7 85 85 100
Rated current
5.5 to 11 5 min 5 Hz 6 Hz 90 95 100
× 150%
15 7 Hz 85 85 100
18.5, 22 5 Hz 92 100 100

Nominal Applied Motor and Characteristic Factors when P99 (Motor 1 Selection) = 1 or 3

Nominal Thermal time Output current Output frequency for Characteristic factor
applied constant τ for setting the motor characteristic factor (%)
motor (Factory thermal time
(kW) default) constant (Imax) f2 f3 α1 α2 α3

Base Base
Rated current
0.1 to 22 5 min frequency frequency 69 90 90
× 150%
× 33% × 33%

„ Overload detection level (F11)


F11 specifies the level at which the electronic thermal overload protection becomes activated.
In general, set F11 to the rated current of motor when driven at the base frequency (i.e. 1.0 to
1.1 multiple of the rated current of motor 1 (P03)). To disable the electronic thermal overload
protection, set F11 to "0.00: Disable."

9-22
9.2 Overview of Function Codes

„ Thermal time constant (F12)


F12 specifies the thermal time constant of the motor. If the current of 150% of the overload
detection level specified by F11 flows for the time specified by F12, the electronic thermal
overload protection becomes activated to detect the motor overload. The thermal time
constant for general-purpose motors including Fuji motors is approx. 5 minutes by factory
default.
- Data setting range: 0.5 to 75.0 (minutes) in increments of 0.1 (minute)

(Example) When the F12 data is set at "5.0" (5 minutes)


As shown below, the electronic thermal overload protection is activated to detect an alarm
condition (alarm code 0l1 ) when the output current of 150% of the overload detection
level (specified by F11) flows for 5 minutes, and 120% for approx. 12.5 minutes.
The actual driving time required for issuing a motor overload alarm tends to be shorter than
the value specified as the time period from when the output current exceeds the rated current
(100%) until it reaches 150% of the overload detection level.

Example of Operating Characteristics

Chap. 9
FUNCTION CODES

9-23
F14 Restart Mode after Momentary Power Failure (Mode selection)
H13 (Restart Mode after Momentary Power Failure, Restart time)
H14 (Restart Mode after Momentary Power Failure, Frequency
fall rate)
H16 (Restart Mode after Momentary Power Failure, Allowable
momentary power failure time)

F14 specifies the action to be taken by the inverter such as trip and restart in the event of a
momentary power failure.
„ Restart mode after momentary power failure (Mode selection) (F14)
Data for F14 Mode Description
0 Disable restart As soon as the DC link bus voltage drops below the
(Trip immediately) undervoltage detection level due to a momentary power
failure, the inverter issues undervoltage alarm lu and
shuts down its output so that the motor enters a
coast-to-stop state.
1 Disable restart As soon as the DC link bus voltage drops below the
(Trip after recovery undervoltage detection level due to a momentary power
from power failure) failure, the inverter shuts down its output so that the
motor enters a coast-to-stop state, but it does not enter the
undervoltage state or issue undervoltage alarm lu .
The moment the power is restored, an undervoltage alarm
lu is issued, while the motor remains in a coast-to-stop
state.
4 Enable restart As soon as the DC link bus voltage drops below the
(Restart at the undervoltage detection level due to a momentary power
frequency at which failure, the inverter saves the output frequency being
the power failure applied at that time and shuts down the output so that the
occurred, for general motor enters a coast-to-stop state.
loads) If a run command has been input, restoring power restarts
the inverter at the output frequency saved during the last
power failure processing.
This setting is ideal for applications with a moment of
inertia large enough not to slow down the motor quickly,
such as fans, even after the motor enters a coast-to-stop
state upon occurrence of a momentary power failure.
5 Enable restart After a momentary power failure, restoring power and
(Restart at the then entering a run command restarts the inverter at the
starting frequency, starting frequency specified by function code F23.
for low-inertia load) This setting is ideal for heavy load applications such as
pumps, having a small moment of inertia, in which the
motor speed quickly goes down to zero as soon as it
enters a coast-to-stop state upon occurrence of a
momentary power failure.
When the motor restarts after a momentary power failure, the auto search mode can
apply, which detects the idling motor speed and runs the idling motor without
stopping it. Refer to H09.

If you enable the "Restart mode after momentary power failure" (Function code F14 = 4 or 5),
the inverter automatically restarts the motor running when the power is restored. Design the
machinery or equipment so that human safety is ensured after restarting.
Otherwise an accident could occur.

9-24
9.2 Overview of Function Codes

„ Restart mode after momentary power failure (Basic operation)


The inverter recognizes a momentary power failure upon detecting the condition that DC link
bus voltage goes below the undervoltage detection level, while the inverter is running. If the
load of the motor is light and the duration of the momentary power failure is extremely short,
the voltage drop may not be great enough for a momentary power failure to be recognized,
and the motor may continue to run uninterrupted.
Upon recognizing a momentary power failure, the inverter enters the restart mode (after a
recovery from momentary power failure) and prepares for restart. When power is restored,
the inverter goes through an initial charging stage and enters the ready-to-run state. When a
momentary power failure occurs, the power supply voltage for external circuits such as relay
sequence circuits may also drop so as to turn the run command off. In consideration of such a
situation, the inverter waits 2 seconds for a run command input after the inverter enters a
ready-to-run state. If a run command is received within 2 seconds, the inverter begins the
restart processing in accordance with the F14 data (Mode selection). If no run command has
been received within 2-second wait period, the inverter cancels the restart mode (after a
recovery from momentary power failure) and needs to be started again from the ordinary
starting frequency. Therefore, ensure that a run command is entered within 2 seconds after a
recovery of power, or install a mechanical latch relay.
When run commands are entered via the keypad, the above operation is also necessary for the
mode (F02 = 0) in which the rotational direction is determined by the terminal command,
FWD or REV. In the modes where the rotational direction is fixed (F02 = 2 or 3), it is retained
inside the inverter so that the restart will begin as soon as the inverter enters the ready-to-run
state.

Chap. 9
FUNCTION CODES

• When the power is restored, the inverter will wait 2 seconds for input of a run
command. However, if the allowable momentary power failure time (H16)
elapses after the power failure was recognized, even within the 2 seconds, the
restart time for a run command is canceled. The inverter will start operation in
the normal starting sequence.
• If the "Coast to a stop" terminal command BX is entered during the power
failure, the inverter gets out of the restart mode and enters the normal running
mode. If a run command is entered with power supply applied, the inverter will
start from the normal starting frequency.

9-25
During a momentary power failure, the motor slows down. After power is restored, the
inverter restarts at the frequency just before the momentary power failure. Then, the current
limiting function works and the output frequency of the inverter automatically decreases.
When the output frequency matches the motor speed, the motor accelerates up to the original
output frequency. See the figure below. In this case, the instantaneous overcurrent limiting
must be enabled (H12 = 1).

„ Restart mode after momentary power failure


(Allowable momentary power failure time) (H16)
H16 specifies the maximum allowable duration (0.0 to 30.0 seconds) from an occurrence of a
momentary power failure (undervoltage) until the inverter is to be restarted. Specify the
coast-to-stop time during which the machine system and facility can be tolerated.
If the power is restored within the specified duration, the inverter restarts in the restart mode
specified by F14. If the power is restored after the specified duration, the inverter recognizes
that the power has been shut down so that it does not restart but starts (normal starting).

9-26
9.2 Overview of Function Codes

If H16 (Allowable momentary power failure time) is set to "999," restart will take place until
the DC link bus voltage drops down to the allowable voltage for restart after a momentary
power failure (50 V for 200 V class series and 100 V for 400 V class series). If the DC link
bus voltage drops below the allowable voltage, the inverter recognizes that the power has
been shut down so that it does not restart but starts (normal starting).

The time required from when the DC link bus voltage drops from the threshold of
undervoltage until it reaches the allowable voltage for restart after a momentary
power failure, greatly varies depending on the inverter capacity, the presence of
options, and other factors.

„ Auto-restart after momentary power failure (Restart time) (H13)


H13 specifies the time period from momentary power failure occurrence until the inverter
reacts for restarting process.
If the inverter starts the motor while motor’s residual voltage is still in a high level, a large
inrush current may flow or an overvoltage alarm may occur due to an occurrence of
temporary regeneration. For safety, therefore, it is advisable to set H13 to a certain level so
that restart will take place only after the residual voltage has dropped to a low level. Note that
even when power is restored, restart will not take place until the restart time (H13) has
elapsed.

Chap. 9
FUNCTION CODES
Factory default
By factory default, H13 is set at one of the values shown below according to the inverter
capacity. Basically, you do not need to change H13 data. However, if the long restart time
causes the flow rate of the pump to overly decrease or causes any other problem, you might as
well reduce the setting to about a half of the default value. In such a case, make sure that no
alarm occurs.

Inverter capacity
Factory default of H13 (Restart time in seconds)
(kW)
0.1 to 7.5 0.5
11 to 15 1.0

9-27
„ Restart after momentary power failure (Frequency fall rate) (H14)
During restart after a momentary power failure, if the inverter output frequency and the idling
motor speed cannot be harmonized with each other, an overcurrent will flow, activating the
overcurrent limiter. If it happens, the inverter reduces the output frequency to match the
idling motor speed according to the reduction rate (Frequency fall rate: Hz/s) specified by
H14.

Data for H14 Inverter’s action for the output frequency fall
0.00 Follow the deceleration time specified by F08
0.01 to 100.00 (Hz/s) Follow data specified by H14
Follow the setting of the PI controller in the current limiter (of the
999 current limit control block shown in Figure 4.3.1 in Section 4.4).
(The PI constant is prefixed inside the inverter.)

If the frequency fall rate is too high, regeneration may take place at the moment the
motor rotation matches the inverter output frequency, causing an overvoltage trip.
On the contrary, if the frequency fall rate is too low, the time required for the
output frequency to match the motor speed (duration of current limiting action)
may be prolonged, triggering the inverter overload prevention control.

F15 Frequency Limiter (High)

F16 Frequency Limiter (Low) H63 (Low Limiter, Mode selection)

F15 and F16 specify the upper and lower limits of the output frequency, respectively.
H63 specifies the operation to be carried out when the reference frequency drops below the
low level specified by F16, as follows:
• If H63 = 0, the output frequency will be held at the low level specified by F16.
• If H63 = 1, the inverter decelerates to stop the motor.
- Data setting range: 0.0 to 400.0 Hz

(H63 = 0)

(H63 = 1)

9-28
9.2 Overview of Function Codes

• When you change the frequency limiter (High) (F15) in order to raise the
reference frequency, be sure to change the maximum frequency (F03/A01)
accordingly.
• Maintain the following relationship among the data for frequency control:
F15 > F16, F15 > F23/A12, and F15 > F25
F03/A01 > F16
where, F23/A12 is of the starting frequency and F25 is of the stop frequency.
If you specify any wrong data for these function codes, the inverter may not run
the motor at the desired speed, or cannot start it normally.

F18 Bias (Frequency command 1) C50, C32, C34, C37, C39, C42 and C44
(Bias base point, Gain, and Gain base point)

When any analog input for frequency command 1 (F01) is used, it is possible to define the
relationship between the analog input and the reference frequency by multiplying the gain
and adding the bias specified by F18.

Gain Bias
Analog input Function code Data setting Function code Data setting
range (%) range (%)
Terminal [12] C32: Gain 0.00 to 200.00
C34: Gain base point 0.00 to 100.00 F18: Bias -100.00 to 100.00
Terminal [C1] C37: Gain 0.00 to 200.00

Chap. 9
(C1 function)
C39: Gain base point 0.00 to 100.00
C50: Bias base
Terminal [C1] C42: Gain 0.00 to 200.00 0.00 to 100.00
point
(V2 function)

FUNCTION CODES
C44: Gain base point 0.00 to 100.00

„ In the case of unipolar input (Terminal [12] with C35 = 1, terminal [C1] (C1 function) or
terminal [C1] (V2 function))
As shown in the graph below, the relationship between the analog input and the reference
frequency specified by frequency command 1 is determined by points "A" and "B." Point "A"
is defined by the combination of the bias (F18) and its base point (C50); Point "B," by the
combination of the gain (C32, C37 or C42) and its base point (C34, C39 or C44).
The combination of C32 and C34 applies to terminal [12], that of C37 and C39, to [C1] (C1
function), and that of C42 and C44, to [C1] (V2 function).
Configure the bias (F18) and gain (C32, C37 or C42), assuming the maximum frequency as
100%, and the bias base point (C50) and gain base point (C34, C39 or C44), assuming the full
scale (10 VDC or 20 mA DC) of analog input as 100%.
• The analog input less than the bias base point (C50) is limited by the bias value
(F18).
• Specifying that the data of the bias base point (C50) is equal to or greater than
that of each gain base point (C34, C39 or C44) will be interpreted as invalid, so
the inverter will reset the reference frequency to 0 Hz.

9-29
Example: Setting the bias, gain and their base points when the reference frequency 0 to 100%
follows the analog input of 1 to 5 VDC to terminal [12] (in frequency command 1).

(Point A)
To set the reference frequency to 0 Hz for an analog input being at 1 V, set the bias to 0%
(F18 = 0). Since 1 V is the bias base point and it is equal to 10% of 10 V (full scale), set the
bias base point to 10% (C50 = 10).
(Point B)
To make the maximum frequency equal to the reference frequency for an analog input being
at 5 V, set the gain to 100% (C32 = 100). Since 5 V is the gain base point and it is equal to
50% of 10 V (full scale), set the gain base point to 50% (C34 = 50).
The setting procedure for specifying a gain or bias alone without changing any base
points is the same as that of Fuji conventional inverters of
FRENIC5000G11S/P11S series, FVR-E11S series, etc.

9-30
9.2 Overview of Function Codes

„ In the case of bipolar input (Terminal [12] with C35 = 0)


Setting C35 to "0" enables terminal [12] to be used for bipolar input (-10 V to +10 V).
When both F18 (Bias) and C50 (Bias base point) are set to "0," the negative and positive
voltage inputs produce reference frequencies symmetric about the origin point as shown
below.

Configuring F18 (Bias) and C50 (Bias base point) to specify an arbitrary value (Points A1, A2,
and A3) gives the bias as shown below.

Chap. 9
FUNCTION CODES

9-31
F20 DC Braking 1 (Braking starting frequency)
H95 (DC Braking, Braking response mode)
A09 (DC Braking 2, Braking starting frequency)

F21 DC Braking 1 (Braking level) A10 (DC Braking 2, Braking level)

F22 DC Braking 1 (Braking time) A11 (DC Braking 2, Braking time)

F20 through F22 specify the DC braking that prevents motor 1 from running by inertia during
decelerate-to-stop operation.
If the motor enters a decelerate-to-stop operation by turning off the run command or by
decreasing the reference frequency below the stop frequency, the inverter activates the DC
braking by flowing a current at the braking level (F21) during the braking time (F22) when
the output frequency reaches the DC braking starting frequency (F20).
Setting the braking time to "0.0" (F22 = 0) disables the DC braking.

„ Braking starting frequency (F20)


F20 specifies the frequency at which the DC braking starts its operation during motor
decelerate-to-stop state.
„ Braking level (F21)
F21 specifies the output current level to be applied when the DC braking is activated. The
function code data should be set, assuming the rated output current of the inverter as 100%, in
increments of 1%.
„ Braking time (F22)
F22 specifies the braking period that activates DC braking.
„ Braking response mode (H95)
H95 specifies the DC braking response mode.
Data for H95 Characteristics Note
0 Slow response. Slows the rising edge Insufficient braking torque may result
of the current, thereby preventing at the start of DC braking.
reverse rotation at the start of DC
braking.
1 Quick response. Quickens the rising Reverse rotation may result
edge of the current, thereby depending on the moment of inertia
accelerating the build-up of the of the mechanical load and the
braking torque. coupling mechanism.

9-32
9.2 Overview of Function Codes

It is also possible to use an external digital input signal as an "Enable DC braking"


terminal command DCBRK.
As long as the DCBRK command is ON, the inverter performs DC braking,
regardless of the braking time specified by F22.
Turning the DCBRK command ON even when the inverter is in a stopped state
activates DC braking. This feature allows the motor to be excited before starting,
resulting in smoother acceleration (quicker build-up of acceleration torque).

In general, specify data of function code F20 at a value close to the rated slip
frequency of motor. If you set it at an extremely high value, control may become
unstable and an overvoltage alarm may result in some cases.

The DC brake function of the inverter does not provide any holding mechanism.
Injuries could occur.

F23 Starting Frequency 1 A12 (Starting Frequency 2)

F24 Starting Frequency 1 (Holding time)

F25 Stop Frequency F39 (Stop Frequency, Holding time)

At the startup of an inverter, the initial output frequency is equal to the starting frequency 1
specified by F23. The inverter stops its output when the output frequency reaches the stop
frequency specified by F25.

Chap. 9
Set the starting frequency to a level at which the motor can generate enough torque for startup.
Generally, set the motor's rated slip frequency as the starting frequency.
In addition, F24 specifies the holding time for the starting frequency 1 in order to compensate

FUNCTION CODES
for the delay time for the establishment of a magnetic flux in the motor. F39 specifies the
holding time for the stop frequency in order to stabilize the motor speed at the stop of the
motor.
If the starting frequency is lower than the stop frequency, the inverter will not
output any power as long as the reference frequency does not exceed the stop
frequency.

9-33
F26 Motor Sound (Carrier frequency)

F27 Motor Sound (Tone)

„ Motor sound (Carrier frequency) (F26)


F26 controls the carrier frequency so as to reduce an audible noise generated by the motor or
electromagnetic noise from the inverter itself, and to decrease a leakage current from the
main output (secondary) wirings.

Carrier frequency 0.75 to 15 kHz


Motor sound noise emission High ↔ Low
Motor temperature (due to harmonics components) High ↔ Low
Ripples in output current waveform Large ↔ Small
Leakage current Low ↔ High
Electromagnetic noise emission Low ↔ High
Inverter loss Low ↔ High

Specifying a too low carrier frequency will cause the output current waveform to
have a large amount of ripples. As a result, the motor loss increases, causing the
motor temperature to rise. Furthermore, the large amount of ripples tends to cause a
current limiting alarm. When the carrier frequency is set to 1 kHz or below,
therefore, reduce the load so that the inverter output current comes to be 80% or less
of the rated current.
When a high carrier frequency is specified, the temperature of the inverter may rise
due to an ambient temperature rise or an increase of the load. If it happens, the
inverter automatically decreases the carrier frequency to prevent the inverter
overload alarm 0lu . With consideration for motor noise, the automatic reduction
of carrier frequency can be disabled. Refer to the description of H98.

„ Motor sound (Tone) (F27)


F27 changes the motor running sound tone. This setting is effective when the carrier
frequency set to function code F26 is 7 kHz or lower. Changing the tone level may reduce the
high and harsh running noise from the motor.
If the sound level is set too high, the output current may become unstable, or
mechanical vibration and noise may increase. Also, these function codes may not be
very effective for certain types of motor.

9-34
9.2 Overview of Function Codes

F29 Analog Output [FM] (Mode selection)

F30 Analog Output [FM] (Voltage adjustment)

F31 Analog Output [FM] (Function)

F33 Analog Output [FM] (Pulse rate)

These function codes allow terminal [FM] to output monitored data such as the output
frequency and the output current in an analog DC voltage or pulse (pulse duty: approximately
50%). The magnitude of such analog voltage or pulse rate is adjustable.

„ Mode selection (F29)


F29 specifies the property of the output to terminal [FM]. You need to set switch SW6 on the
interface printed circuit board (PCB). Refer to the FRENIC-Multi Instruction Manual,
Chapter 2 "Mounting and Wiring of the Inverter."
Position of slide switch SW6
Data for F29 Output form
mounted on the interface PCB
0 Voltage (0 to +10 VDC)
FMA
(FMA function)
2 Pulse (0 to 6000 p/s)
FMP
(FMP function)

„ Voltage adjustment (F30) dedicated to FMA


F30 allows you to adjust the output voltage or current representing the monitored data

Chap. 9
selected by F31 within the range of 0 to 300%.

FUNCTION CODES

9-35
„ Function (F31)
F31 specifies what is output to analog output terminal [FM].

Data Function Meter scale


[FM] output
for F31 (Monitor the following) (Full scale at 100%)
Output frequency of the
Output frequency inverter Maximum frequency
0 (before slip
(Equivalent to the motor (F03/A01)
compensation)
synchronous speed)
Output frequency
Output frequency of the Maximum frequency
1 (after slip
inverter (F03/A01)
compensation)
Output current (RMS) of the
2 Output current Twice the inverter rated current
inverter
Output voltage (RMS) of 250 V for 200 V class series,
3 Output voltage
the inverter 500 V for 400 V class series
4 Output torque Motor shaft torque Twice the rated motor torque
Load factor
5 Load factor (Equivalent to the indication Twice the rated motor load
of the load meter)
Twice the rated output of the
6 Input power Input power of the inverter
inverter
PID feedback Feedback amount under
7 100% of the feedback amount
amount (PV) PID control
Feedback value of closed
Maximum speed
8 PG feedback value loop control through the PG
(100% of the feedback value)
interface
DC link bus DC link bus voltage of the 500 V for 200 V class series,
9
voltage inverter 1000 V for 400 V class series
Command via
communications link (Refer
10 Universal AO to the RS-485 20000 as 100%
Communication User's
Manual.)
13 Motor output Motor output (kW) Twice the rated motor output
Full scale output of the This always outputs the
14 Calibration
meter calibration full-scale (100%).
PID command Command value under PID
15 100% of the feedback amount
(SV) control
Output level of the PID
Maximum frequency
16 PID output (MV) controller under PID control
(F03/A01)
(Frequency command)

If F31 = 16 (PID output), J01 = 3 (Dancer control), and J62 = 2 or 3 (Ratio


compensation enabled), the PID output is equivalent to the ratio against the primary
reference frequency and may vary within ±300% of the frequency. The monitor
displays the PID output in a converted absolute value. To indicate the value up to
the full-scale of 300%, set F30 data to "33" (%).

„ Pulse rate (F33) dedicated to FMP


F33 specifies the number of pulses at which the output of the monitored item selected reaches
100%, in accordance with the specifications of the counter to be connected.

9-36
9.2 Overview of Function Codes

F37 Load Selection/Auto Torque Boost/Auto Energy Saving Operation 1


F09 (Torque Boost 1)
A13 (Load Selection/Auto Torque Boost/Auto Energy Saving Operation 2)

Refer to the descriptions of function code F09.

F39 Stop Frequency (Holding time) F25 (Stop Frequency)

Refer to the description of function code F25.

F40 Torque Limiter 1 (Limiting level for driving)


E16 (Torque Limiter 2, Limiting level for driving)

F41 Torque Limiter 1 (Limiting level for braking)


E17 (Torque Limiter 2, Limiting level for braking)

If the inverter’s output torque exceeds the specified levels of the driving torque limiter
(F40/E16) and the braking torque limiter (F41/E17), the inverter controls the output
frequency and limits the output torque for preventing a stall.
Specify the limiting levels at which the torque limiter becomes activated, as the percentage of
the motor rated torque.

To switch the inverter’s output torque limiter between torque limiter 1 (F40/F41)
and torque limiter 2 (E16/E17), use the terminal command TL2/TL1 assigned to a
digital input terminal. (Refer to the descriptions of E01 to E05.)

Chap. 9
The torque limiter and current limiter are very similar function each other. If both
are activated concurrently, they may conflict each other and cause a hunting in the
system. Avoid concurrent activation of these limiters.

FUNCTION CODES
F42 Control Mode Selection 1 H68 (Slip Compensation 1, Operating conditions)
A14 (Control Mode Selection 2)

F42 specifies the control mode of the inverter to control a motor.

Data for F42 Control mode


0 V/f control with slip compensation active
1 Dynamic torque vector control
2 V/f control with slip compensation active
3 V/f control with optional PG interface
4 Dynamic torque vector control with optional PG interface

„ V/f control
In this control, the inverter controls a motor by the voltage and frequency according to the V/f
pattern specified by function codes.

9-37
„ Slip compensation
Applying any load to an induction motor causes a rotational slip due to the motor
characteristics, decreasing the motor rotation. The inverter’s slip compensation facility first
presumes the slip value of the motor based on the motor torque generated and raises the
output frequency to compensate for the decrease in motor rotation. This prevents the motor
from decreasing the rotation due to the slip.
That is, this facility is effective for improving the motor speed control accuracy.
The compensation value is specified by combination of function codes P12 (Rated slip
frequency), P09 (Slip compensation gain for driving)) and P11 (Slip compensation gain for
braking).
H68 enables or disables the slip compensation facility according to the motor driving
conditions.

Motor driving conditions Motor driving frequency zone


Data for
H68 Base frequency or Above the base
Accl/Decel Constant speed
below frequency
0 Enable Enable Enable Enable
1 Disable Enable Enable Enable
2 Enable Enable Enable Disable
3 Disable Enable Enable Disable

„ Dynamic torque vector control


To get the maximal torque out of a motor, this control calculates the motor torque for the load
applied and uses it to optimize the voltage and current vector output.
Selecting this control automatically enables the auto torque boost and slip compensation
function and disables auto energy saving operation. Using the PG feedback speed control at
same time, however, also disables the slip compensation function.
This control is effective for improving the system response against external disturbances and
the motor speed control accuracy.

„ PG speed feedback control (PG interface)


This control is made available by mounting an optional pulse generator (PG) interface card.
It uses the speed feedback from the PG on the motor shaft to control the motor speed with
high accuracy.
In the slip compensation and dynamic torque vector control, the inverter uses the
motor parameters to control its speed. Therefore, the following conditions should
be satisfied; if not, the inverter may not get the proper performance from the motor.
• A single motor should be controlled. (It is difficult to apply this control to a
group motor driving system.)
• Motor parameters P02, P03 and P06 to P12 are properly configured or they are
fully auto-tuned.
• The rating of the motor to be controlled should be two ranks lower than that of
the inverter. If not, the output current detection sensibility of the motor lowers,
causing it difficult to accurately control the motor.
• The wiring between the inverter output and motor input terminals should not
exceed 50 m in length. A long wiring run could not suppress the earth leakage
current since the cable's electrostatic capacitance against the earth increases,
causing it difficult to accurately control the motor speed.

9-38
9.2 Overview of Function Codes

F43 Current Limiter (Mode selection)

F44 Current Limiter (Level)

When the output current of the inverter exceeds the level specified by the current limiter
(F44), the inverter automatically manages its output frequency to prevent a stall and limit the
output current. (Refer to the description of function code H12.)
If F43 = 1, the current limiter is enabled only during constant speed operation. If F43 = 2, the
current limiter is enabled during both of acceleration and constant speed operation. Choose
F43 = 1 if you need to run the inverter at full capability during acceleration and to limit the
output current during constant speed operation.
„ Mode selection (F43)
F43 selects the motor running state in which the current limiter will be active.

Running states that enable the current limiter


Data for F43
During acceleration During constant speed During deceleration
0 Disable Disable Disable
1 Disable Enable Disable
2 Enable Enable Disable

„ Level (F44)
F44 specifies the operation level at which the output current limiter becomes activated, in
ratio to the inverter rating.
• Since the current limit operation with F43 and F44 is performed by software, it

Chap. 9
may cause a delay in control. If you need a quick response, specify a current limit
operation by hardware (H12 = 1) at the same time.
• If an excessive load is applied when the current limiter operation level is set

FUNCTION CODES
extremely low, the inverter will rapidly lower its output frequency. This may
cause an overvoltage trip or dangerous turnover of the motor rotation due to
undershooting.
• The torque limiter and current limiter are very similar function each other. If both
are activated concurrently, they may conflict each other and cause a hunting in
the system. Avoid concurrent activation of these limiters.

F50 Electronic Thermal Overload Protection for Braking Resistor


(Discharging capability)

F51 Electronic Thermal Overload Protection for Braking Resistor


(Allowable average loss)

These function codes specify the electronic thermal overload protection feature for the
braking resistor.
Set F50 and F51 data to the discharging capability and allowable average loss, respectively.
Those values differ depending on the specifications of the braking resistor, as listed on the
following pages.
Depending on the thermal marginal characteristics of the braking resistor, the
electronic thermal overload protection feature may act so that the inverter issues the
overheat protection alarm dbh even if the actual temperature rise is not enough. If
it happens, review the relationship between the performance index of the braking
resistor and settings of related function codes.

9-39
The table below lists the discharging capability and allowable average loss of the braking
resistor. These values depend upon the inverter and braking resistor models.

„ External Braking Resistors

Standard models
The thermal sensor relay mounted on the braking resistor acts as a thermal protector of the
motor for overheat, so assign an "Enable external alarm trip" terminal command THR to any
of digital input terminals [X1] to [X5], [FWD] and [REV] and connect that terminal and its
common terminal to braking resistor's terminals 2 and 1.
To protect the motor from overheat without using the thermal sensor relay mounted on the
braking resistor, configure the electronic thermal overload protection facility by setting F50
and F51 data to the discharging capability and allowable average loss values listed below,
respectively.
Intermittent braking
Continuous braking
Braking resistor (Period: Less than
Power (100% braking torque)
Resistance 100s)
supply Inverter type
(Ω) Discharging Braking Allowable
voltage Duty
Type Qty. capability time average
(%ED)
(kWs) (s) loss (kW)
FRN0.1E1S-2†
90 0.037 37
FRN0.2E1S-2† 9
DB0.75-2 100
FRN0.4E1S-2† 0.044 22
FRN0.75E1S-2† 17 45 0.068 18

Three- FRN1.5E1S-2† 34 0.075 10


DB2.2-2 40
phase FRN2.2E1S-2† 33 30 0.077 7
200 V
FRN3.7E1S-2† DB3.7-2 33 37 0.093
20
FRN5.5E1S-2† DB5.5-2 20 55 0.138
FRN7.5E1S-2† DB7.5-2 15 37 0.188 5
FRN11E1S-2† DB11-2 10 55 10 0.275
FRN15E1S-2† DB15-2 8.6 75 0.375
FRN0.4E1S-4† 9 0.044 22
DB0.75-4 200
FRN0.75E1S-4† 17 45 0.068 18
FRN1.5E1S-4† 1 34 0.075 10
DB2.2-4 160
FRN2.2E1S-4† 33 30 0.077 7
Three- FRN3.7E1S-4†
phase DB3.7-4 130 37 0.093
400 V FRN4.0E1S-4E* 20
FRN5.5E1S-4† DB5.5-4 80 55 0.138
5
FRN7.5E1S-4† DB7.5-4 60 38 0.188
FRN11E1S-4† DB11-4 40 55 10 0.275
FRN15E1S-4† DB15-4 34.4 75 0.375
FRN0.1E1S-7†
90 0.037 37
Single- FRN0.2E1S-7† DB0.75-2 9
100
phase FRN0.4E1S-7† 0.044 22
200 V
FRN0.75E1S-7† 17 45 0.068 18
FRN1.5E1S-7† 34 0.075 10
DB2.2-2 40
FRN2.2E1S-7† 33 30 0.077 7
* The FRN4.0E1S-4E is for the EU.
Note: A box (†) in the above table replaces A, C, E, J, or K depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces A, C, J, or K.

9-40
9.2 Overview of Function Codes

10% ED models

Intermittent braking
Continuous braking
Braking resistor (Period: Less than
Power (100% braking torque)
Resistance 100s)
supply Inverter type
(Ω) Discharging Braking Allowable
voltage Duty
Type Qty. capacity time average
(%ED)
(kWs) (s) loss (kW)
FRN0.1E1S-2† 1000 100
FRN0.2E1S-2† 500 75
DB0.75-2C 100 50 0.075
FRN0.4E1S-2† 250 37
FRN0.75E1S-2† 133 20

Three- FRN1.5E1S-2† 73 14
DB2.2-2C 40 55 0.110
phase FRN2.2E1S-2† 50
200 V
FRN3.7E1S-2† DB3.7-2C 33 140 75 0.185
FRN5.5E1S-2† DB5.5-2C 20 55 20 0.275
10
FRN7.5E1S-2† DB7.5-2C 15 37 0.375
FRN11E1S-2† DB11-2C 10 55 10 0.55
FRN15E1S-2† DB15-2C 8.6 75 0.75
FRN0.4E1S-4† 250 37
DB0.75-4C 200 50 0.075
FRN0.75E1S-4† 133 20
FRN1.5E1S-4† 1 73 14
DB2.2-4C 160 55 0.110
FRN2.2E1S-4† 50

Chap. 9
Three-
FRN3.7E1S-4†
phase DB3.7-4C 130 140 75 0.185
400 V FRN4.0E1S-4E*
FRN5.5E1S-4† DB5.5-4C 80 55 20 0.275 10

FUNCTION CODES
FRN7.5E1S-4† DB7.5-4C 60 38 0.375
FRN11E1S-4† DB11-4C 40 55 10 0.55
FRN15E1S-4† DB15-4C 34.4 75 0.75
FRN0.1E1S-7† 1000 100
FRN0.2E1S-7† 500 75
Single- DB0.75-2C 100 50 0.075
phase FRN0.4E1S-7† 250 37
200 V
FRN0.75E1S-7† 133 20
FRN1.5E1S-7† 73 14
DB2.2-2C 40 55 0.110
FRN2.2E1S-7† 50 10
* The FRN4.0E1S-4E is for the EU.
Note: A box (†) in the above table replaces A, C, E, J, or K depending on the shipping destination.
For three-phase 200 V class series of inverters, it replaces A, C, J, or K.

9-41
Calculating the discharging capability and allowable average loss of the
braking resistor and configuring the function code data
When using a braking resistor other than the ones listed in the above table, calculate data to be
set to function codes according to the tables and expressions.

„ Discharging capability (F50)


The discharging capability refers to kWs allowable for a single braking cycle, which is
obtained by the following expressions "(1) Regeneration power during deceleration" and "(2)
Regeneration power at a constant speed," based on the braking time and motor rating.
Data for F50 Function
0 Reserved.
1 to 900 1 to 900 (kWs)
999 Disable the electronic thermal overload protection facility

During deceleration:
Discharging capacity (kWs) = Braking time (s) × Motor rating (kW) (1)
2
At a constant speed:

Discharging capacity (kWs) = Braking time (s) × Motor rating (kW) (2)

„ Allowable average loss (F51)


The allowable average loss refers to resistance allowable for motor continuous operation,
which is obtained by the following expressions "(3) Regeneration power during deceleration"
and "(4) Regeneration power at a constant speed," based on the %ED (%) and motor rating
(kW).
Data for F51 Function
0.000 Reserved.
0.001 to 50.000 0.001 to 50.000 (kW)

During deceleration:
%ED (%)
Allowable average loss (kW) = × Motor rating (kW) (3)
100
2
At a constant speed:
Allowable average loss (kW) = %ED (%) (4)
× Motor rating (kW)
100

When the motor decelerates, apply expressions (1) and (3), and when it runs at a constant
speed, expressions (2) and (4). The obtained data differs depending upon the motor’s running
state.

9-42
9.2 Overview of Function Codes

9.2.2 E codes (Extension terminal functions)


E01 Terminal [X1] Function E98 (Terminal [FWD] Function)

E02 Terminal [X2] Function E99 (Terminal [REV] Function)

E03 Terminal [X3] Function

E04 Terminal [X4] Function

E05 Terminal [X5] Function

Function codes E01 to E05, E98 and E99 allow you to assign commands to terminals [X1] to
[X5], [FWD], and [REV] which are general-purpose, programmable, digital input terminals.
These function codes may also switch the logic system between normal and negative to
define how the inverter logic interprets either ON or OFF status of each terminal. The default
setting is normal logic system "Active ON." So, explanations that follow are given in normal
logic system "Active ON."

In the case of digital input, you can assign commands to the switching means for the run
command and its operation and the reference frequency (e.g., SS1, SS2, SS4, SS8, Hz2/Hz1,
Hz/PID, IVS, and LE). Be aware that switching any of such signals may cause a sudden start
(running) or an abrupt change in speed.
An accident or physical injury may result.

Chap. 9
FUNCTION CODES

9-43
Function code data
Terminal commands assigned Symbol
Active ON Active OFF
0 1000 SS1
1 1001 SS2
Select multi-frequency (0 to 15 steps)
2 1002 SS4
3 1003 SS8
4 1004 Select ACC/DEC time RT1
6 1006 Enable 3-wire operation HLD
7 1007 Coast to a stop BX
8 1008 Reset alarm RST
1009 9 Enable external alarm trip THR
10 1010 Ready for jogging JOG
11 1011 Select frequency command 2/1 Hz2/Hz1
12 1012 Select motor 2 / motor 1 M2/M1
13 - Enable DC braking DCBRK
14 1014 Select torque limiter level TL2/TL1
17 1017 UP (Increase output frequency) UP
18 1018 DOWN (Decrease output frequency) DOWN
19 1019 Enable data change with keypad WE-KP
20 1020 Cancel PID control Hz/PID
21 1021 Switch normal/inverse operation IVS
24 1024 Enable communications link via RS-485 or field bus LE
25 1025 Universal DI U-DI
26 1026 Enable auto search for idling motor speed at starting STM
1030 30 Force to stop STOP
33 1033 Reset PID integral and differential components PID-RST
34 1034 Hold PID integral component PID-HLD
42 1042
43 1043
Reserved
44 1044
45 1045
98 - Run forward
(Exclusively assigned to [FWD] and [REV] terminals by FWD
E98 and E99)
99 - Run reverse
(Exclusively assigned to [FWD] and [REV] terminals by REV
E98 and E99)

Any negative logic (Active OFF) command cannot be assigned to the functions
marked with "-" in the "Active OFF" column.
The "Enable external alarm trip" and "Force to stop" are fail-safe terminal
commands. For example, when data = 9 in "Enable external alarm trip," "Active
OFF" (alarm is triggered when OFF); when data = 1009, "Active ON" (alarm is
triggered when ON).

9-44
9.2 Overview of Function Codes

Terminal function assignment and data setting


„ Select multi-frequency (0 to 15 steps) -- SS1, SS2, SS4, and SS8
(Function code data = 0, 1, 2, and 3)
The combination of the ON/OFF states of digital input signals SS1, SS2, SS4 and SS8 selects
one of 16 different frequency commands defined beforehand by 15 function codes C05 to
C19 (Multi-frequency 0 to 15). With this, the inverter can drive the motor at 16 different
preset frequencies.
The table below lists the frequencies that can be obtained by the combination of switching
SS1, SS2, SS4 and SS8. In the "Selected frequency" column, "Other than multi-frequency"
represents the reference frequency sourced by frequency command 1 (F01), frequency
command 2 (C30), or others. For details, refer to the block diagram in Section 4.2 "Drive
Frequency Command Block."

SS8 SS4 SS2 SS1 Selected frequency

OFF OFF OFF OFF Other than multi-frequency


OFF OFF OFF ON C05 (Multi-frequency 1)
OFF OFF ON OFF C06 (Multi-frequency 2)
OFF OFF ON ON C07 (Multi-frequency 3)
OFF ON OFF OFF C08 (Multi-frequency 4)
OFF ON OFF ON C09 (Multi-frequency 5)
OFF ON ON OFF C10 (Multi-frequency 6)

Chap. 9
OFF ON ON ON C11 (Multi-frequency 7)
ON OFF OFF OFF C12 (Multi-frequency 8)

FUNCTION CODES
ON OFF OFF ON C13 (Multi-frequency 9)
ON OFF ON OFF C14 (Multi-frequency 10)
ON OFF ON ON C15 (Multi-frequency 11)
ON ON OFF OFF C16 (Multi-frequency 12)
ON ON OFF ON C17 (Multi-frequency 13)
ON ON ON OFF C18 (Multi-frequency 14)
ON ON ON ON C19 (Multi-frequency 15)

„ Select ACC/DEC time -- RT1


(Function code data = 4)
This terminal command switches between ACC/DEC time 1 (F07/F08) and ACC/DEC time 2
(E10/E11).
If no RT1 command is assigned, ACC/DEC time 1 (F07/F08) takes effect by default.

Input terminal command


Acceleration/deceleration time
RT1
OFF Acceleration/deceleration time 1 (F07/F08)
ON Acceleration/deceleration time 2 (E10/E11)

9-45
„ Enable 3-wire operation -- HLD
(Function code data = 6)
Turning this terminal command ON self-holds the forward FWD or reverse REV run
command issued with it, to enable 3-wire inverter operation.
Turning HLD ON self-holds the first FWD or REV command at its leading edge. Turning
HLD OFF releases the self-holding.
When HLD is not assigned, 2-wire operation involving only FWD and REV takes effect.

„ Coast to a stop -- BX
(Function code data = 7)
Turning this terminal command ON immediately shuts down the inverter output so that the
motor coasts to a stop without issuing any alarms.

„ Reset alarm -- RST


(Function code data = 8)
Turning this terminal command ON clears the ALM state--alarm output (for any fault).
Turning it OFF erases the alarm display and clears the alarm hold state.
When you turn the RST command ON, keep it ON for 10 ms or more. This command should
be kept OFF for the normal inverter operation.

„ Enable external alarm trip -- THR


(Function code data = 9)
Turning this terminal command OFF immediately shuts down the inverter output (so that the
motor coasts to a stop), displays the alarm 0h2, and outputs the alarm relay (for any fault)
ALM. The THR command is self-held, and is reset when an alarm reset takes place.
Use this alarm trip command from external equipment when you have to
immediately shut down the inverter output in the event of an abnormal situation in a
peripheral equipment.

9-46
9.2 Overview of Function Codes

„ Ready for jogging -- JOG


(Function code data = 10)
This terminal command is used to jog or inch the motor for positioning a work piece.
Turning this command ON makes the inverter ready for jogging.
Simultaneous keying + keys on the keypad is functionally equivalent to this command;
however, it is restricted by the run command source as listed below.
When the run command source is the keypad (F02 = 0, 2 or 3):
Input terminal command
+ keys on the keypad Inverter running state
JOG
ON ⎯ Ready for jogging
Pressing these keys toggles Normal operation
OFF between the "normal operation"
and "ready for jogging." Ready for jogging

When the run command source is digital input (F02 = 1):


Input terminal command
+ keys on the keypad Inverter running state
JOG
ON Ready for jogging
Disable
OFF Normal operation

Jogging operation
Pressing the key or turning the FWD or REV terminal command ON starts jogging.

Chap. 9
For the jogging by the keypad, the inverter jogs only when the key is held down.
Releasing the key decelerates to stop.
During jogging, the frequency specified by C20 (Jogging Frequency) and the

FUNCTION CODES
acceleration/deceleration time specified by H54 (ACC/DEC Time) apply.
• The inverter’s status transition between "ready for jogging" and "normal
operation" is possible only when the inverter is stopped.
• To start jogging operation with the JOG terminal command and a run command
(e.g., FWD), the input of the JOG should not be delayed 100 ms or more from
that of the run command. If the delay exceeds 100 ms, the inverter does not jog
the motor but runs it ordinarily until the next input of the JOG.

„ Select frequency command 2/1 -- Hz2/Hz1


(Function code data = 11)
Turning this terminal command ON and OFF switches the frequency command source
between frequency command 1 (F01) and frequency command 2 (C30).
If no Hz2/Hz1 terminal command is assigned, the frequency sourced by F01 takes effect by
default.

Input terminal command


Frequency command source
Hz2/Hz1
OFF Follow F01 (Frequency command 1)
ON Follow C30 (Frequency command 2)

9-47
„ Select motor 2 / motor 1 -- M2/M1
(Function code data = 12)
Turning this terminal command ON switches from motor 1 to motor 2. Switching is possible
only when the inverter is stopped. Upon completion of switching, the digital terminal output
"Switched to motor 2" SWM2 (assigned to any of terminals [Y1], [Y2] and [30A/B/C]) turns
ON.
If no M2/M1 terminal command is assigned, motor 1 is selected by default.
Input terminal command SWM2 status
Selected motor
M2/M1 after completion of switching
OFF Motor 1 OFF
ON Motor 2 ON

Switching between motors 1 and 2 automatically switches applicable function codes as listed
below. The inverter runs the motor with those codes that should be properly configured.

Function code name For Motor 1 For Motor 2


Maximum Frequency F03 A01
Base Frequency F04 A02
Rated voltage at Base Frequency F05 A03
Maximum Output Voltage F06 A04
Torque Boost F09 A05
Electronic Thermal Overload Protection for Motor F10 A06
(Select motor characteristics)
(Overload detection level) F11 A07
(Thermal time constant) F12 A08
DC Braking (Braking starting frequency) F20 A09
(Braking level) F21 A10
(Braking time) F22 A11
Starting Frequency F23 A12
Load Selection/Auto Torque Boost/Auto Energy Saving Operation F37 A13
Control Mode Selection F42 A14
Motor (No. of poles) P01 A15
(Rated capacity) P02 A16
(Rated current) P03 A17
(Auto-tuning) P04 A18
(Online tuning) P05 A19
(No-load current) P06 A20
(%R1) P07 A21
(%X) P08 A22
(Slip compensation gain for driving) P09 A23
(Slip compensation response time) P10 A24
(Slip compensation gain for braking) P11 A25
(Rated slip frequency) P12 A26
Motor Selection P99 A39
Slip Compensation (Operating conditions) H68 A40
Output Current Fluctuation Damping Gain for Motor H80 A41
Cumulative Motor Run Time H94 A45
Startup Times of Motor H44 A46

9-48
9.2 Overview of Function Codes

Motor 2 imposes functional restrictions on the following function codes. Confirm the settings
of those function codes before use.

Functions Restrictions Related function codes


Non-linear V/f pattern Disabled. Linear V/f pattern only H50 to H53
Starting frequency Starting frequency holding time not F24
supported.
Stop frequency Stop frequency holding time not F39
supported.
Overload early warning Disabled. E34 and E35
Droop control Disabled. H28
UP/DOWN control Disabled. Fixed at default setting 0. H61
PID control Disabled. J01
Braking signal Disabled. J68 to J72
Software current limiter Disabled. F43 and F44
Rotation direction limitation Disabled. H08
Overload stop Disabled. J63 to J67

To run motor 2 with the M2/M1 terminal command and a run command (e.g.,
FWD), the input of the M2/M1 should not be delayed 10 ms or more from that of
the run command. If the delay exceeds 10 ms, motor 1 will be driven by default.

„ Enable DC braking -- DCBRK


(Function code data = 13)

Chap. 9
This terminal command gives the inverter a DC braking command through the inverter’s
digital input.
(Refer to the descriptions of F20 to F22 for DC braking.)

FUNCTION CODES
„ Select torque limiter level -- TL2/TL1
(Function code data = 14)
This terminal command switches between torque limiter 1 (F40 and F41) and torque limiter 2
(E16 and E17) as listed below.
If no TL2/TL1 terminal command is assigned, torque limiter 1 (F40 and F41) takes effect by
default.
Input terminal command
Torque limiter level
TL2/TL1
OFF Torque limiter 1 (F40 and F41)
ON Torque limiter 2 (E16 and E17)

9-49
„ UP (Increase output frequency) and DOWN (Decrease output frequency) commands
-- UP and DOWN
(Function code data = 17, 18)
• Frequency setting
When the UP/DOWN control is selected for frequency setting with a run command ON,
turning the UP or DOWN terminal command ON causes the output frequency to increase or
decrease, respectively, within the range from 0 Hz to the maximum frequency as listed below.
UP DOWN
Function
Data = 17 Data = 18
OFF OFF Keep the current output frequency.
Increase the output frequency with the acceleration time
ON OFF
currently specified.
Decrease the output frequency with the deceleration time
OFF ON
currently specified.
ON ON Keep the current output frequency.

The UP/DOWN control is available in two modes--one mode (H61 = 0) in which the initial
value of the reference frequency is fixed to "0.00" at the start of the UP/DOWN control and
the other mode (H61 = 1) in which the reference frequency applied in the previous
UP/DOWN control applies as the initial value.
When H61 = 0, the reference frequency applied by the previous UP/DOWN control has been
cleared to "0," so at the next restart (including powering on), use the UP terminal command to
accelerate the speed as needed.
When H61 = 1, the inverter internally holds the current output frequency set by the
UP/DOWN control and applies the held frequency at the next restart (including powering on).
At the time of restart, if an UP or DOWN terminal command is entered before the
internal frequency reaches the output frequency saved in the memory, the inverter
saves the current output frequency into the memory and starts the UP/DOWN
control with the new frequency. The previous frequency held will be overwritten by
the current one.

9-50
9.2 Overview of Function Codes

Initial frequency for the UP/DOWN control when the frequency command source is switched
When the frequency command source is switched to the UP/DOWN control from other
sources, the initial frequency for the UP/DOWN control is as listed below:

Frequency command Initial frequency for UP/DOWN control


Switching command
source
H61 = 0 H61 = 1

Select frequency Reference frequency given by the


Other than UP/DOWN
command 2/1 (Hz2/Hz1) frequency command source used just
(F01, C30)
before switching
Cancel PID control Reference frequency given by PID
PID conditioner
(Hz/PID) control (PID controller output)
Select multi-frequency Reference Reference
Multi-frequency
(SS1, SS2, SS4 and SS8) frequency given by frequency at the
the frequency time of previous
Enable communications command source UP/DOWN
Communications link link via RS-485 or field used just before control
bus (LE) switching

To enable the UP and DOWN terminal commands, you need to set frequency
command 1 (F01) or frequency command 2 (C30) to "7" beforehand.

• Changing the PID speed command value


When the UP/DOWN control is selected as a PID speed command, turning the UP or DOWN

Chap. 9
terminal command ON with a run command being ON causes the PID speed command to
change within the range from 0 to 100%.
The PID speed command can be specified in mnemonic physical quantities (such as
temperature or pressure) with the PID display coefficients (E40, E41).

FUNCTION CODES
UP DOWN
Function
Data = 17 Data = 18
OFF OFF Retain PID speed command value.
Increase PID speed command value at a rate between
ON OFF
0.1%/0.1 s and 1%/0.1 s.
Decrease PID speed command value at a rate between
OFF ON
0.1%/0.1 s and 1%/0.1 s.
ON ON Retain PID speed command value.

Selecting the PID control for process control (J01 = 1 or 2) validates the H61 data as well as
frequency commands. Selecting it for dancer control (J01 = 3) runs the motor with H61 = 1
regardless of the actual H61 data; that is, the inverter internally holds the current PID
command specified by the UP/DOWN control and applies the held PID command at the next
restart (including powering on).
To validate UP and DOWN terminal commands, it is necessary to select the PID
control (Remote command SV) (J02 = 3).

9-51
„ Enable data change with keypad -- WE-KP
(Function code data = 19)
Turning this terminal command OFF protects function code data from unintentionally getting
changed with the keypad.
Only when the WE-KP terminal command is ON, you can change function code data with the
keypad according to the setting of function code F00 as listed below.
WE-KP F00 Function
OFF -- Disable changing of all function code data
0 or 2 Enable changing of all function code data
ON
1 or 3 Disable changing of all function code data except F00 data

If no WE-KP terminal command is assigned, the inverter interprets WE-KP as being ON by


default.
• If you mistakenly assign a WE-KP terminal command, you no longer edit or
modify function code data. In such a case, temporarily turn this WE-KP-assigned
terminal ON and reassign the WE-KP terminal command to a correct command.
• WE-KP is only a signal that allows you to change function code data, so it does
not protect the frequency settings or PID speed command specified by the
and keys.

„ Cancel PID control -- Hz/PID


(Function code data = 20)
Turning this terminal command ON disables the PID control.
If the PID control is disabled with this command, the inverter runs the motor with the
reference frequency manually set by any of the multi-frequency, keypad, analog input, etc.

Hz/PID Function
OFF Enable PID control
ON Disable PID control/Enable manual settings

„ Switch normal/inverse operation -- IVS


(Function code data = 21)
This terminal command switches the output frequency control between normal (proportional
to the input value) and inverse in PID process control and manual frequency command. To
select the inverse operation, turn the IVS ON.

The normal/inverse switching operation is useful for air-conditioners that require


switching between cooling and heating. In cooling, the speed of the fan motor
(output frequency of the inverter) is increased to lower the temperature. In heating,
it is reduced to lower the temperature. This switching is realized by this IVS
terminal command.

9-52
9.2 Overview of Function Codes

• When the inverter is driven by an external analog frequency command sources


(terminals [12] and [C1]):
Switching normal/inverse operation can apply only to the analog frequency command
sources (terminals [12] and [C1]) in frequency command 1 (F01) and does not affect
frequency command 2 (C30) or UP/DOWN control.
As listed below, the combination of the "Selection of normal/inverse operation for frequency
command 1" (C53) and the IVS terminal command determines the final operation.
Combination of C53 and IVS
Data for C53 IVS Final operation
OFF Normal
0: Normal operation
ON Inverse
OFF Inverse
1: Inverse operation
ON Normal

• When the process control is performed by the PID control facility integrated in the
inverter:
The "Cancel PID control" terminal command Hz/PID can switch the PID control between
enabled (process is to be controlled by the PID controller) and disabled (process is to be
controlled by the manual frequency setting). In either case, the combination of the "PID
control" (J01) or "Selection of normal/inverse operation for frequency command 1" (C53)
and the IVS command determines the final operation as listed below.
When the PID control is enabled:
The normal/inverse operation selection for the PID controller output (reference frequency) is

Chap. 9
as follows.
PID control (Mode selection) (J01) IVS Final operation
OFF Normal

FUNCTION CODES
1: Enable (normal operation)
ON Inverse
OFF Inverse
2: Enable (inverse operation)
ON Normal

When the PID control is disabled:


The normal/inverse operation selection for the manual reference frequency is as follows.
Selection of normal/inverse operation
IVS Final operation
for frequency command 1 (C53)
0: Normal operation - Normal
1: Inverse operation - Inverse

When the process control is performed by the PID control facility integrated in the
inverter, the IVS terminal command is used to switch the PID controller output
(reference frequency) between normal and inverse, and has no effect on any
normal/inverse operation selection of the manual frequency setting.

9-53
„ Enable communications link via RS-485 or field bus (option) -- LE
(Function code data = 24)
Turning this terminal command ON assigns priorities to frequency commands or run
commands received via the RS-485 communications link (H30) or the field bus option (y98).
No LE assignment is functionally equivalent to the LE being ON. (Refer to H30
(Communications link function) and y98 (Bus link function.)

„ Universal DI -- U-DI
(Function code data = 25)
Using U-DI enables the inverter to monitor digital signals sent from the peripheral equipment
via an RS-485 communications link or a field bus option by feeding those signals to the
digital input terminals. Signals assigned to the universal DI are simply monitored and do not
operate the inverter.

For an access to universal DI via the RS-485 or field bus communications link, refer to
their respective Instruction Manuals.

„ Enable auto search for idling motor speed at starting -- STM


(Function code data = 26)
This digital terminal command determines, at the start of operation, whether or not to search
for idling motor speed and follow it. Refer to H09 (Starting mode).

„ Force to stop -- STOP


(Function code data = 30)
Turning this terminal command OFF causes the motor to decelerate to a stop in accordance
with the H56 data (Deceleration time for forced stop). After the motor stops, the inverter
enters the alarm state with the alarm er6 displayed.

„ Reset PID integral and differential components -- PID-RST


(Function code data = 33)
Turning this terminal command ON resets the integral and differential components of the PID
processor.

„ Hold PID integral component -- PID-HLD


(Function code data = 34)
Turning this terminal command ON holds the integral components of the PID processor.

„ Run forward -- FWD


(Function code data = 98)
Turning this terminal command ON runs the motor in the forward direction; turning it OFF
decelerates it to stop.

This terminal command can be assigned only by E98 or E99.

„ Run reverse -- REV


(Function code data = 99)
Turning this terminal command ON runs the motor in the reverse direction; turning it OFF
decelerates it to stop.

This terminal command can be assigned only by E98 or E99.

9-54
9.2 Overview of Function Codes

E10 Acceleration Time 2 F07 (Acceleration Time 1)

E11 Deceleration Time 2 F08 (Deceleration Time 1)

Refer to the descriptions of function codes F07 and F08.

E16 Torque Limiter 2 (Limiting level for driving)


F40 (Torque Limiter 1, Limiting level for driving)

E17 Torque Limiter 2 (Limiting level for braking)


F41 (Torque Limiter 1, Limiting level for braking)

Refer to the descriptions of function codes F40 and F41.

E20 Terminal [Y1] Function

E21 Terminal [Y2] Function

E27 Terminal [30A/B/C] Function (Relay output)

E20, E21, and E27 assign output signals (listed on the next page) to general-purpose,

Chap. 9
programmable output terminals [Y1], [Y2], and [30A/B/C]. These function codes can also
switch the logic system between normal and negative to define the property of those output
terminals so that the inverter logic can interpret either the ON or OFF status of each terminal
as active. The factory default settings are "Active ON."

FUNCTION CODES
Terminals [Y1] and [Y2] are transistor outputs and terminals [30A/B/C] are relay contact
outputs. In normal logic, if an alarm occurs, the relay will be energized so that [30A] and
[30C] will be closed, and [30B] and [30C] opened. In negative logic, the relay will be
deenergized so that [30A] and [30C] will be opened, and [30B] and [30C] closed. This may
be useful for the implementation of failsafe power systems.
• When a negative logic is employed, all output signals are active (e.g. an alarm
would be recognized) while the inverter is powered OFF. To avoid causing
system malfunctions by this, interlock these signals to keep them ON using an
external power supply. Furthermore, the validity of these output signals is not
guaranteed for approximately 1.5 seconds after power-on, so introduce such a
mechanism that masks them during the transient period.
• Terminals [30A/B/C] use mechanical contacts that cannot stand frequent
ON/OFF switching. Where frequent ON/OFF switching is anticipated (for
example, limiting a current by using signals subjected to inverter output limit
control such as switching to commercial power line), use transistor outputs [Y1]
and [Y2] instead. The service life of a relay is approximately 200,000 times if it
is switched on and off at one-second intervals.

9-55
The table below lists functions that can be assigned to terminals [Y1], [Y2], and [30A/B/C].
To make the explanations simpler, the examples shown below are all written for the normal
logic (Active ON.)

Function code data


Functions assigned Symbol
Active ON Active OFF
0 1000 Inverter running RUN
1 1001 Frequency arrival signal FAR
2 1002 Frequency detected FDT
3 1003 Undervoltage detected (Inverter stopped) LU
4 1004 Torque polarity detected B/D
5 1005 Inverter output limiting IOL
6 1006 Auto-restarting after momentary power failure IPF
7 1007 Motor overload early warning OL
10 1010 Inverter ready to run RDY
21 1021 Frequency arrival signal 2 FAR2
22 1022 Inverter output limiting with delay IOL2
26 1026 Auto-resetting TRY
28 1028 Heat sink overheat early warning OH
30 1030 Service lifetime alarm LIFE
33 1033 Reference loss detected REF OFF
35 1035 Inverter output on RUN2
36 1036 Overload prevention control OLP
37 1037 Current detected ID
38 1038 Current detected 2 ID2
42 1042 PID alarm PID-ALM
49 1049 Switched to motor 2 SWM2
57 1057 Brake signal BRKS
80 1080
81 1081 Reserved (for particular manufacturers)
82 1082
99 1099 Alarm output (for any alarm) ALM

9-56
9.2 Overview of Function Codes

„ Inverter running -- RUN


(Function code data = 0)
This output signal tells the external equipment that the inverter is running at a starting
frequency or higher. It comes ON when the output frequency exceeds the starting frequency,
and it goes OFF when it is less than the stop frequency. It is also OFF when the DC braking is
in operation.
If this signal is assigned in negative logic (Active OFF), it can be used as a signal indicating
"Inverter being stopped."

„ Frequency arrival signal -- FAR


(Function code data = 1)
This output signal comes ON when the difference between the output frequency and
reference frequency comes within the frequency arrival hysteresis width specified by E30.
(Refer to the descriptions of E29 and E30.)

„ Frequency detected -- FDT


(Function code data = 2)
This output signal comes ON when the output frequency exceeds the frequency detection
level specified by E31, and it goes OFF when the output frequency drops below the
"Frequency detection level (E31) - Hysteresis width (E32)."

„ Undervoltage detected -- LU
(Function code data = 3)
This output signal comes ON when the DC link bus voltage of the inverter drops below the
specified undervoltage level, and it goes OFF when the voltage exceeds the level.
This signal is ON also when the undervoltage protective function is activated so that the

Chap. 9
motor is in an abnormal stop state (e.g., tripped).
When this signal is ON, a run command is disabled if given.

FUNCTION CODES
„ Torque polarity detected -- B/D
(Function code data = 4)
The inverter detects the polarity of the internally calculated torque and issues the driving or
braking polarity signal to this digital output. This signal comes OFF when the calculated
torque is the driving one, and it goes ON when it is the braking one.

„ Inverter output limiting -- IOL


(Function code data = 5)
This output signal comes ON when the inverter is limiting the output frequency by activating
any of the following actions (minimum width of the output signal: 100 ms).
• Torque limiting (F40, F41, E16 and E17)
• Current limiting by software (F43 and F44)
• Instantaneous overcurrent limiting by hardware (H12 = 1)
• Automatic deceleration (Anti-regenerative control) (H69 = 2 or 4)
• Overload stop (Hit mechanical stop) (J65 = 3)
When the IOL signal is ON, it may mean that the output frequency may have
deviated from the frequency specified by the frequency command because of this
limiting function.

9-57
„ Auto-restarting after momentary power failure -- IPF
(Function code data = 6)
This output signal is ON either during continuous running after a momentary power failure or
during the period from when the inverter has detected an undervoltage condition and shut
down the output until restart has been completed (the output has reached the reference
frequency).
To enable this IPF signal, set F14 (Restart mode after momentary power failure) to "4:
Enable restart (Restart at the frequency at which the power failure occurred)" or "5: Enable
restart (Restart at the starting frequency)" beforehand.

„ Motor overload early warning -- OL


(Function code data = 7)
This output signal is used to issue a motor overload early warning that enables you to take an
corrective action before the inverter detects a motor overload alarm 0l1 and shuts down its
output. (Refer to the description of E34.)

„ Inverter ready to run -- RDY


(Function code data = 10)
This output signal comes ON when the inverter becomes ready to run by completing
hardware preparation (such as initial charging of DC link bus capacitors and initialization of
the control circuit) and no protective functions are activated.

„ Frequency arrival signal 2 -- FAR2


(Function code data = 21)
This output signal comes ON when a difference between the output frequency before the
torque limiting and the reference frequency comes to within the frequency arrival hysteresis
width (E30) and then the frequency arrival delay time (E29) has elapsed. (Refer to the
descriptions of E29 and E30.)

„ Inverter output limiting with delay -- IOL2


(Function code data = 22)
If the inverter enters any output limiting operation such as output torque limiting, output
current limiting, automatic deceleration (anti-regenerative control), or overload stop (hit
mechanical stop), it automatically activates the stall-free facility and shifts the output
frequency. When such an output limiting operation continues for 20 ms or more, this output
signal comes ON.
This signal is used for lessening the load or alerting the user to an overload status with the
monitor.

„ Auto-resetting -- TRY
(Function code data = 26)
This output signal comes ON when auto-resetting is in progress. The auto-resetting is
specified by H04 and H05 (Auto-reset). Refer to the descriptions of H04 and H05 for details
about the number of resetting times and reset interval.

„ Heat sink overheat early warning -- OH


(Function code data = 28)
This output signal is used to issue a heat sink overheat early warning that enables you to take
a corrective action before an overheat trip 0h1 actually happens.
This signal comes ON when the temperature of the heat sink exceeds the "overheat trip 0h1
temperature minus 5°C," and it goes OFF when it drops down to the "overheat trip 0h1
temperature minus 8°C."

9-58
9.2 Overview of Function Codes

„ Service life alarm -- LIFE


(Function code data = 30)
This output signal comes ON when it is judged that the service life of any one of capacitors
(DC link bus capacitors and electrolytic capacitors on the printed circuit board) and cooling
fan has expired.
This signal should be used as a guide for replacement of the capacitors and cooling fan. If this
signal comes ON, use the specified maintenance procedure to check the service life of these
parts and determine whether the parts should be replaced or not.

„ Reference loss detected -- REF OFF


(Function code data = 33)
This output signal comes ON when an analog input used as a frequency command source is in
a reference loss state (as specified by E65) due to a wire break or a weak connection. This
signal goes OFF when the operation under the analog input is resumed. (Refer to the
description of E65.)

„ Inverter output on -- RUN2


(Function code data = 35)
This output signal comes ON when the inverter is running at the starting frequency or below
or the DC braking is in operation.

„ Overload prevention control -- OLP


(Function code data = 36)
This output signal comes ON when the overload prevention control is activated. The
minimum ON-duration is 100 ms. (Refer to the description of H70.)

Chap. 9
„ Current detected and Current detected 2 -- ID and ID2
(Function code data = 37, 38)
The ID or ID2 output signal comes ON when the output current of the inverter exceeds the
level specified by E34 (Current detection (Level)) or E37 (Current detection 2 (Level)) for the

FUNCTION CODES
time longer than the one specified by E35 (Current detection (Timer)) or E38 (Current
detection 2 (Timer)), respectively. The minimum ON-duration is 100 ms.
The ID or ID2 goes OFF when the output current drops below 90% of the rated operation
level.
These two output signals can be assigned to two different digital output terminals
independently if necessary.
Function code E34 is effective for not only the motor overload early warning OL,
but also for the operation level of the current detection ID. (Refer to the description
of E34.)

„ PID alarm -- PID-ALM


(Function code data = 42)
Assigning this output signal enables PID control specified by J11 through J13 to output
absolute-value alarm and deviation alarm.

„ Switched to motor 2 -- SWM2


(Function code data = 49)
This output signal comes ON when motor 2 is selected with the M2/M1 terminal command
assigned to a digital input terminal. For details, refer to the descriptions of E01 through E05
(Function code data = 12).

„ Brake signal -- BRKS


(Function code data = 57)
This signal outputs a brake control command that releases or activates the brake. Refer to the
descriptions of J68 through J72.

9-59
„ Alarm output (for any alarm) -- ALM
(Function code data = 99)
This output signal comes ON if any of the protective functions is activated and the inverter
enters Alarm mode.

E29 Frequency Arrival Delay Time (for FAR2)

E30 Frequency Arrival (Hysteresis width for FAR and FAR2)

The moment the output frequency reaches the zone defined by "Reference frequency ±
Hysteresis width specified by E30," the "Frequency arrival signal" FAR comes ON.
After the delay time specified by E29, the "Frequency arrival signal 2" FAR2 comes ON.
For the FAR and FAR2, refer to the descriptions of E20, E21, and E27.
For details about the operation timings, refer to the graph below.

E31 Frequency Detection (Detection level for FDT)

E32 Frequency Detection (Hysteresis width for FDT)

When the output frequency exceeds the frequency detection level specified by E31, the FDT
signal comes ON; when it drops below the "Frequency detection level minus Hysteresis
width specified by E32," it goes OFF.
You need to assign the "Frequency detected" output signal FDT (function code data = 2) to
one of digital output terminals.
- Data setting range: 0.0 to 400.0 (Hz)

9-60
9.2 Overview of Function Codes

E34 Overload Early Warning/Current Detection (Level)

E35 Overload Early Warning/Current Detection (Timer)

E37 Current Detection 2 (Level)

E38 Current Detection 2 (Timer)

These function codes define the detection level and time for the "Motor overload early
warning" OL, "Current detected" ID, and "Current detected 2" ID2 output signals.

„ Motor overload early warning signal -- OL


The OL signal is used to detect a symptom of an overload condition (alarm code 0l1 ) of the
motor so that the user can take an appropriate action before the alarm actually happens.
The OL signal turns ON when the inverter output current has exceeded the level specified by
E34. In typical cases, set E34 data to 80 to 90% against F11 data (Electronic thermal overload
protection for motor 1, Overload detection level). Specify also the thermal characteristics of
the motor with F10 (Select motor characteristics) and F12 (Thermal time constant). To utilize
this feature, you need to assign OL (data = 7) to any of the digital output terminals.

„ Current detected and Current detected 2 signals -- ID and ID2


When the inverter output current has exceeded the level specified by E34 or E37 and it
continues longer than the period specified by E35 or E38, the ID or ID2 signal turns ON,
respectively. When the output current drops below 90% of the rated operation level, the ID or
ID2 turns OFF. (Minimum width of the output signal: 100 ms)
To utilize this feature, you need to assign ID (data = 37) or ID2 (data = 38) to any of digital

Chap. 9
output terminals.

FUNCTION CODES

9-61
E39 Coefficient for Constant Feeding Rate Time
E50 (Coefficient for Speed Indication)

E39 and E50 specify coefficients for determining the constant feeding rate time, load shaft
speed, and line speed, as well as for displaying the output status monitored.
Calculation expression
Constant feeding rate time (min) = Coefficient for speed indication (E50)
Frequency × Coefficient for constant feeding rate time (E39)
Load shaft speed = Coefficient for speed indication (E50) × Frequency (Hz)

Line speed = Coefficient for speed indication (E50) × Frequency (Hz)

Where, the "frequency" refers to the "reference frequency" to be applied for settings (constant
feeding rate time, load shaft speed, or line speed), or to the "output frequency before slip
compensation" to be applied for monitor.
If the constant feeding rate time is 999.9 min. or more or the denominator of the right-hand
side is zero (0), "999.9" appears.

E40 PID Display Coefficient A

E41 PID Display Coefficient B

These function codes specify PID display coefficients A and B to convert a PID command
and its feedback into mnemonic physical quantities to display.
- Data setting range: -999 to 0.00 to 9990 for PID display coefficients A and B.

„ Display coefficients for PID process command and its feedback (J01 = 1 or 2)
E40 specifies coefficient A that determines the display value at 100% of the PID process
command or its feedback, and E41 specifies coefficient B that determines the display value at
0%.
The display value is determined as follows:
Display value = (PID process command or its feedback (%))/100 × (Display coefficient A -
B) + B

Example
Maintaining the pressure around 16 kPa (sensor voltage 3.13 V) while the pressure sensor can
detect 0 to 30 kPa over the output voltage range of 1 to 5 V:
Select terminal [12] as a feedback terminal and set the gain to 200% so that 5 V corresponds
to 100%.

9-62
9.2 Overview of Function Codes

The following E40 and E41 settings allow you to monitor or specify the values of the PID
process command and its feedback on the keypad as pressure.
E40 = 30.0, that determines the display value at 100% of PID process command or its
feedback
E41 = -7.5, that determines the display value at 0% of PID process command or its feedback

To control the pressure at 16 kPa on the keypad, set the value to 16.0.

„ Display coefficients for PID dancer positioning command and its feedback (J01 = 3)
Under the PID dancer control, the PID dancer positioning command and its feedback operate
the range within ±100%, so specify the value at +100% of the PID command or its feedback
as coefficient A with E40, and the value at -100% as coefficient B with E41.

Chap. 9
FUNCTION CODES
If the sensor output is unipolar, the PID dancer control operates within the range from 0 to
+100%, so virtually specify the value at -100% as coefficient B.
That is, suppose "b" = "Display value at 0%," then:
Display coefficient B = 2b - A

For details about the PID control, refer to the description of J01 and later.

For the display method of the PID command and its feedback, refer to the description of
E43.

E42 LED Display Filter

E42 specifies a filter time constant to be applied for displaying the output frequency, output
current and other running status monitored on the LED monitor on the keypad. If it is difficult
to read data displayed on the monitor due to load fluctuation or other causes, increase this
filter time constant.

9-63
E43 LED Monitor (Item selection) E48 (LED Monitor, Item selection)

E43 specifies the monitoring item to be displayed on the LED monitor.

Data for E43 Function Description


(Displays the following.)
0 Speed monitor Selected by the sub item of function code E48
3 Output current Inverter output current expressed in RMS (A)
4 Output voltage Inverter output voltage expressed in RMS (V)
8 Calculated torque Output torque of the motor (%)
9 Input power Inverter's input power (kW)

10 PID command value Refer to E40 and E41.


(frequency) *
12 PID feedback amount * Refer to E40 and E41.

13 Timer value (for timer Remaining time of timer operation specified (s)
operation)
14 PID output value * 100% at maximum frequency
15 Load factor Inverter's load factor (%)
16 Motor output Motor output (kW)
* If 0 (Disable) is set for function code J01, "- - - -" appears on the LED monitor.

Specifying the speed monitor with E43 provides a choice of speed-monitoring formats
selectable with E48 (LED Monitor).
Define the speed-monitoring format on the LED monitor as listed below.
Data for E48 Display format of the sub item

0 Output frequency Expressed in Hz


(before slip compensation)

1 Output frequency Expressed in Hz


(after slip compensation)
2 Reference frequency Expressed in Hz
3 Motor speed in r/min 120 ÷ Number of poles (P01) × Frequency (Hz)

4 Load shaft speed in r/min Coefficient for speed indication (E50) × Frequency
(Hz)

5 Line speed in m/min Coefficient for speed indication (E50) × Frequency


(Hz)

6 Constant feeding rate time Coefficient for speed indication (E50) ÷ (Frequency
(min) (Hz) × Coefficient for constant feeding rate time (E39))

9-64
9.2 Overview of Function Codes

E45 LCD Monitor (Item selection)

E45 specifies the LCD monitor display mode to be applied when the inverter using the
multi-function keypad is in Running mode.
Data for E45 Function
0 Running status, rotational direction and operation guide
1 Bar charts for output frequency, current and calculated torque

Example of display for E45 = 0 (during running)

Example of display for E45 = 1 (during running)

Chap. 9
FUNCTION CODES

Full-scale values on bar charts


Item displayed Full scale
Output frequency Maximum frequency (F03/A01)
Output current Inverter rated current × 200%
Calculated torque Motor rated torque × 200%

9-65
E46 LCD Monitor (Language selection)

E46 specifies the language to display on the multi-function keypad as follows:


Data for E46 Language
0 Japanese
1 English
2 German
3 French
4 Spanish
5 Italian

E47 LCD Monitor (Contrast control)

E47 adjusts the contrast of the LCD monitor on the multi-function keypad as follows:
Data for E47 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10
Contrast Low High

E48 LED Monitor (Speed monitor item) E43 (LED Monitor, Item selection)

Refer to the description of E43.

E50 Coefficient for Speed Indication


E39 (Coefficient for Constant Feeding Rate Time)

Refer to the description of E39.

E51 Display Coefficient for Input Watt-hour Data

E51 specifies a display coefficient (multiplication factor) for displaying the input watt-hour
data (5_10 ) in a part of maintenance information on the keypad.
Input watt-hour data = Display coefficient (E51 data) × Input watt-hour (kWh)
Setting E51 data to 0.000 clears the input watt-hour and its data to "0." After
clearing, be sure to restore E51 data to the previous value; otherwise, input
watt-hour data will not be accumulated.

9-66
9.2 Overview of Function Codes

E52 Keypad (Menu display mode)

E52 provides a choice of three menu display modes for the standard keypad as listed below.
Data for E52 Menu display mode Menus to be displayed
0 Function code data editing mode Menus #0 and #1
1 Function code data check mode Menu #2
2 Full-menu mode Menus #0 through #6

The multi-function keypad always displays all the menu items (including additional
menu items) regardless of the E52 data.

The menus available on the standard keypad are described below.

LED
Menu Menu monitor Main functions
shows:
Displays only basic function codes to customize the
#0 "Quick Setup" *fn:
inverter operation.
F codes
!f__ (Fundamental functions)
E codes
!e__ (Extension terminal
functions)
C codes
!c__ (Control functions)

Chap. 9
P codes Selecting each of
!p__ (Motor 1 parameters) these function codes
#1 "Data Setting"
H codes enables its data to be
!h__ (High performance displayed/changed.

FUNCTION CODES
functions)
A codes
!a__ (Motor 2 parameters)
J codes
!j__ (Application functions)
!y__ y codes (Link functions)
!o__ o codes (Optional function)
Displays only function codes that have been changed
"Data
#2
Checking"
"rep from their factory defaults. You can refer to or
change those function code data.
"Drive Displays the running information required for
#3
Monitoring"
#ope maintenance or test running.
#4 "I/O Checking" $i_o Displays external interface information.
"Maintenance Displays maintenance information including
#5
Information"
%che accumulated run time.
Displays the latest four alarm codes. You can refer to
"Alarm
#6
Information"
&al the running information at the time when the alarm
occurred.

For details of each menu item, refer to Chapter 3 "OPERATION USING THE
KEYPAD."

9-67
E59 Terminal [C1] Signal Definition (C1/V2 function)

E59 defines the property of terminal [C1] for either a current input +4 to +20 mA DC (C1
function) or a voltage input 0 to +10 VDC (V2 function). In addition to this setting, you need
to turn SW7 on the interface PCB to the corresponding position as listed below.
Data for E59 Input configuration SW7 position
0 Current input: 4 to 20 mA DC (C1 function) C1
1 Voltage input: 0 to +10 VDC (V2 function) V2

To use terminal [C1] for the PTC thermistor input, set E59 data to 0.

E61 Terminal [12] Extended Function

E62 Terminal [C1] Extended Function (C1 function)

E63 Terminal [C1] Extended Function (V2 function)

E61, E62, and E63 define the property of terminals [12], [C1] (C1 function), and [C1] (V2
function), respectively.
There is no need to set up these terminals if they are to be used for frequency command
sources.

Data for E61, Function Description


E62, or E63
0 None --
This is an auxiliary analog frequency input to be
Auxiliary frequency added to frequency command 1 (F01). It is never
1 command 1 added to frequency command 2, multi-frequency
command or other frequency commands.
This is an auxiliary analog frequency input to be
Auxiliary frequency added to all frequency commands including
2 command 2 frequency command 1, frequency command 2 and
multi-frequency commands.
This input includes temperature, pressure or other
3 PID command 1 commands to apply under the PID control.
Function code J02 should be also configured.
5 PID feedback amount This input includes the feedback of the
temperature or pressure under the PID control.

If these terminals have been set up to have the same data, the operation priority is
given in the following order:
E61 > E62 > E63
Selecting the UP/DOWN control (F01, C30 = 7) ignores auxiliary frequency
command 1 and 2.

9-68
9.2 Overview of Function Codes

E65 Reference Loss Detection (Continuous running frequency)

When the analog frequency command (entered through terminals [12] and [C1] (C1/V2
function)) has dropped below 10% of the expected frequency command within 400 ms, the
inverter presumes that the analog frequency command wire has been broken and continues its
operation at the frequency determined by the ratio specified by E65 to the reference
frequency. When the frequency command level (in voltage or current) returns to a level
higher than that specified by E65, the inverter presumes that the broken wire has been fixed
and continues to run following the frequency command.

In the diagram above, f1 is the level of the analog frequency command sampled at any given
time. The sampling is repeated at regular intervals to continually monitor the wiring
connection of the analog frequency command.

Chap. 9
Avoid an abrupt voltage or current change for the analog frequency command. The
abrupt change may be interpreted as a wire break.
Setting E65 data at "999" (Disable) allows the "Reference loss detected" signal

FUNCTION CODES
REF OFF to be issued, but does not allow the reference frequency to change (the
inverter runs at the analog frequency command as specified).
When E65 = "0" or "999," the reference frequency level at which the broken wire is
recognized as fixed is "f1 × 0.2."
When E65 = "100" (%) or higher, the reference frequency level at which the broken
wire is recognized as fixed is "f1 × 1."
The reference loss detection is not affected by the setting of analog input adjustment
(filter time constants: C33, C38, and C43).

E98 Terminal [FWD] Function E01 to E05 (Terminal [X1] to [X5] Function)

E99 Terminal [REV] Function E01 to E05 (Terminal [X1] to [X5] Function)

For details about command assignment to terminals [FWD] and [REV], refer to the
descriptions of E01 to E05.

9-69
9.2.3 C codes (Control functions)
C01 to C03 Jump Frequency 1, 2 and 3

C04 Jump Frequency (Hysteresis width)

These function codes enable the inverter to jump over three different points on the output
frequency in order to skip resonance caused by the motor speed and natural frequency of the
driven machinery.
- While you are increasing the reference frequency, the moment the reference frequency
reaches the bottom of the jump frequency band, the inverter keeps the output at that bottom
frequency. When the reference frequency exceeds the upper limit of the jump frequency
band, the internal reference frequency takes on the value of the reference frequency. When
you are decreasing the reference frequency, the situation will be reversed.
- When more than two jump frequency bands overlap, the inverter actually takes the lowest
frequency within the overlapped bands as the bottom frequency and the highest as the
upper limit. Refer to the figure on the lower right.

„ Jump frequencies 1, 2 and 3 (C01, C02 and C03)


Specify the center of the jump frequency band.
- Data setting range: 0.0 to 400.0 (Hz) (Setting to 0.0 results in no jump frequency band.)
„ Jump frequency hysteresis width (C04)
Specify the jump frequency hysteresis width.
- Data setting range: 0.0 to 30.0 (Hz) (Setting to 0.0 results in no jump frequency band.)

9-70
9.2 Overview of Function Codes

C05 to C19 Multi-frequency 1 to 15

„ These function codes specify 15 frequencies required for driving the motor at
frequencies 1 to 15.
Turning terminal commands SS1, SS2, SS4 and SS8 ON/OFF selectively switches the
reference frequency of the inverter in 15 steps. For details of the terminal function assignment,
refer to the descriptions for function codes E01 to E05 "Terminal [X1] to [X5] Function."
- Data setting range: 0.00 to 400.0 (Hz)
The combination of SS1, SS2, SS4 and SS8 and the selected frequencies are as follows.

SS8 SS4 SS2 SS1 Selected frequency command

OFF OFF OFF OFF Other than multi-frequency *


OFF OFF OFF ON C05 (multi-frequency 1)
OFF OFF ON OFF C06 (multi-frequency 2)
OFF OFF ON ON C07 (multi-frequency 3)
OFF ON OFF OFF C08 (multi-frequency 4)
OFF ON OFF ON C09 (multi-frequency 5)
OFF ON ON OFF C10 (multi-frequency 6)
OFF ON ON ON C11 (multi-frequency 7)
ON OFF OFF OFF C12 (multi-frequency 8)

Chap. 9
ON OFF OFF ON C13 (multi-frequency 9)
ON OFF ON OFF C14 (multi-frequency 10)
ON OFF ON ON C15 (multi-frequency 11)

FUNCTION CODES
ON ON OFF OFF C16 (multi-frequency 12)
ON ON OFF ON C17 (multi-frequency 13)
ON ON ON OFF C18 (multi-frequency 14)
ON ON ON ON C19 (multi-frequency 15)
* "Other than multi-frequency" includes frequency command 1 (F01), frequency command 2 (C30) and
other command sources except multi-frequency commands.
To use these features, you need to assign multi-frequency selections SS1, SS2, SS4 and SS8
(data = 0, 1, 2, and 3) to the digital input terminals.

For the relationship between multi-frequency operation and other frequency commands,
refer to Section 4.2 "Drive Frequency Command Block."

9-71
„ When enabling PID control (J01 = 1, 2, or 3)
Under the PID control, a multi-frequency command can be specified as a preset value (3
different frequencies). It can also be used for a manual speed command even with the PID
control being canceled (Hz/PID = ON) or for a primary reference frequency under the PID
dancer control.
• PID command

SS8 SS4 SS1, SS2 Command

OFF OFF - Command specified by J02


OFF ON - Multi-frequency by C08
ON OFF - Multi-frequency by C12
ON ON - Multi-frequency by C16

C08, C12, and C16 can be specified in increments of 1 Hz. The following gives the
conversion formula between the PID command value and the data to be specified.

Data to be specified = PID command (%) × Maximum frequency (F03) ÷ 100


Data to be specified (C08/C12/C16)
PID command (%) = x 100
Maximum frequency (F03)

• Manual speed command

SS8, SS4 SS2 SS1 Selected frequency

- OFF OFF Other than multi-frequency


- OFF ON C05 (Multi-frequency 1)
- ON OFF C06 (Multi-frequency 2)
- ON ON C07 (Multi-frequency 3)

For PID commands, refer to the block diagrams in Chapter 4, Section 4.5 "PID Process
Control Block" and Section 4.6 "PID Dancer Control Block."

C20 Jogging Frequency

C20 specifies the frequency to apply in jogging operation.


- Data setting range: 0.00 to 400.0 (Hz)
For details about jogging (inching) operation, refer to the descriptions of E01 to E05
"Terminal [X1] to [X5] Function."

9-72
9.2 Overview of Function Codes

C21 Timer Operation

C21 enables or disables a timer operation that is triggered by a run command and continues
for the timer count previously specified with the / keys. The operating procedure for
the timer operation is given below.

Data for C21 Function


0 Disable timer operation
1 Enable timer operation

• Pressing the key during timer countdown quits the timer operation.
• Even if C21 = 1, setting the timer to 0 no longer starts the timer operation with the
key.
• Applying terminal command FWD or REV instead of the key command can also
start the timer operation.

Operating procedure for timer operation (example)


Preparation
• Set E43 data to "13" (LED monitor) to display the timer count on the LED monitor and set
C21 to "1" (Enable timer operation).
• Specify the reference frequency to apply to timer operation. When the keypad is selected as
a frequency command source, press the key to shift to the speed monitor and specify the
desired reference frequency.

Chap. 9
Triggering the timer operation with the key
(1) While watching the timer count displayed on the LED monitor, press the / key to
set the timer for the desired count in seconds. Note that the timer count on the LED
monitor appears as an integral number without a decimal point.

FUNCTION CODES
(2) Press the key. The motor starts running and the timer starts counting down. If the
timer counts down, the motor stops without pressing the key. (Even if the LED
monitor displays any item except the timer count, the timer operation is possible.)

After the countdown of the timer operation triggered by a terminal command such
as FWD, the inverter decelerates to stop and at that moment the LED monitor
displays end and any LED monitor item (0 for the timer count) alternately.
Turning FWD OFF returns to the LED monitor item.

C30 Frequency Command 2 F01 (Frequency Command 1)

For details of frequency command 2, refer to the description of F01.

9-73
C31 Analog Input Adjustment for [12] (Offset)
C33 (Analog Input Adjustment for [12], Filter time constant)
C36 (Analog Input Adjustment for [C1] (C1 function), Offset)
C38 (Analog Input Adjustment for [C1] (C1 function), Filter time constant)
C41 (Analog Input Adjustment for [C1] (V2 function), Offset)
C43 (Analog Input Adjustment for [C1] (V2 function), Filter time constant)

C31, C36 or C41 configures an offset for an analog voltage/current input at terminal [12],
[C1] (C1 function) or [C1] (V2 function), respectively. The table below summarizes their
interrelation. The offset also applies to signals sent from the external equipment.

Analog input Offset control Input filter time constant


Terminal [12] C31 C33
Terminal [C1] (C1 function) C36 C38
Terminal [C1] (V2 function) C41 C43

C33, C38 or C43 configures a filter time constant for an analog voltage/current input at
terminal [12], [C1] (C1 function) or [C1] (V2 function), respectively. The larger the time
constant, the slower the response. Specify the proper filter time constant taking into account
the response speed of the machine (load). If the input voltage fluctuates due to line noises,
increase the time constant.

C32 Analog Input Adjustment for [12] (Gain) F18 (Bias, Frequency command 1)

Refer to the description of F18.

C33 Analog Input Adjustment for [12] (Filter time constant)


C31 (Analog Input Adjustment for [12], Offset)

Refer to the description of C31.

C34 Analog Input Adjustment for [12] (Gain base point)


F18 (Bias, Frequency command 1)

Refer to the description of F18.

C35 Analog Input Adjustment for [12] (Polarity)

To use terminal [12] with an input -10 to +10 VDC, set this function code data to "0." If C35
= 1, a minus component of the input will be regarded as 0 VDC inside the inverter.

Data for C35 Polarity Input range allowable to terminal [12]


0 Bipolar -10 to +10 VDC
1 Unipolar 0 to +10 VDC

9-74
9.2 Overview of Function Codes

C36 Analog Input Adjustment for [C1] (C1 function) (Offset)


C31 (Analog Input Adjustment for [12], Offset)

Refer to the description of C31.

C37 Analog Input Adjustment for [C1] (C1 function) (Gain)


F18 (Bias, Frequency command 1)

Refer to the description of F18.

C38 Analog Input Adjustment for [C1] (C1 function) (Filter time constant)
C31 (Analog Input Adjustment for [12], Offset)

Refer to the description of C31.

C39 Analog Input Adjustment for [C1] (C1 function) (Gain base point)
F18 (Bias, Frequency command 1)

Refer to the description of F18.

C41 Analog Input Adjustment for [C1] (V2 function) (Offset)


C31 (Analog Input Adjustment for [12], Offset)

Chap. 9
Refer to the description of C31.

C42 Analog Input Adjustment for [C1] (V2 function) (Gain)

FUNCTION CODES
F18 (Bias, Frequency command 1)

Refer to the description of F18.

C43 Analog Input Adjustment for [C1] (V2 function) (Filter time constant)
C31 (Analog Input Adjustment for [12], Offset)

Refer to the description of C31.

C44 Analog Input Adjustment for [C1] (V2 function) (Gain base point)
F18 (Bias, Frequency command 1)

Refer to the description of F18.

C50 Bias (Frequency command 1) (Bias base point)


F18 (Bias, Frequency command 1)

For details about bias base point setting for frequency command 1, refer to the description of
F18.

9-75
C51 Bias (PID command 1) (Bias value)

C52 Bias (PID command 1) (Bias base point)

These function codes specify the bias and bias base point of the analog PID command 1,
enabling it to define arbitrary relationship between the analog input and PID commands.
The actual setting is the same as that of function code F18. For details, refer to the
description of F18.
Note that function codes C32, C34, C37, C39, C42, and C44 are shared by
frequency commands.
„ Bias value (C51)
- Data setting range: -100.00 to 100.00 (%)
„ Bias base point (C52)
- Data setting range: 0.00 to 100.00 (%)

C53 Selection of Normal/Inverse Operation (Frequency command 1)

C53 switches the reference frequency sourced by frequency command 1 (F01) between
normal and inverse.
For details, refer to the descriptions of E01 through E05, "Switch normal/inverse
operation" terminal command IVS (function code data = 21).

9-76
9.2 Overview of Function Codes

9.2.4 P codes (Motor 1 parameters)


P01 Motor 1 (No. of poles) A15 (Motor 2, No. of poles)

P01 specifies the number of poles of the motor. Enter the value given on the nameplate of the
motor. This setting is used to display the motor speed on the LED monitor (refer to E43). The
following expression is used for the conversion.

Motor speed (r/min) = 120 × Frequency (Hz)


No. of poles

P02 Motor 1 (Rated capacity) A16 (Motor 2, Rated capacity)

P02 specifies the rated capacity of the motor. Enter the rated value given on the nameplate of
the motor.

Data for P02 Unit Remarks


kW When P99 = 0, 3 or 4
0.01 to 30.00
HP When P99 = 1

P03 Motor 1 (Rated current) A17 (Motor 2, Rated current)

P03 specifies the rated current of the motor. Enter the rated value given on the nameplate of
the motor.

Chap. 9
P04 Motor 1 (Auto-tuning) A18 (Motor 2, Auto-tuning)

FUNCTION CODES
The inverter automatically detects the motor parameters and saves them in its internal
memory. Basically, it is not necessary to perform tuning when using a Fuji standard motor
with a standard connection with the inverter.
In any of the following cases, perform auto-tuning since the motor parameters are different
from those of Fuji standard motors so as not to obtain the best performance under each of
these controls--auto torque boost, torque calculation monitoring, auto energy saving
operation, torque limiter, automatic deceleration (anti-regenerative control), auto search for
idling motor speed, slip compensation, torque vector, droop control, or overload stop.
• The motor to be driven is made by other manufacturer or is a non-standard motor.
• Cabling between the motor and the inverter is long.
• A reactor is inserted between the motor and the inverter.

For details of auto-tuning, refer to the FRENIC-Multi Instruction Manual


(INR-SI47-1094-E), Section 4.1.3 "Preparation before running the motor for a test --
Setting function code data."

P05 Motor 1 (Online tuning) A19 (Motor 2, Online turning)

The primary and secondary % resistances (%R1) and (%R2) will change as the motor
temperature rises. P05 allows you to tune this change when the inverter is in operation
(online).

9-77
P06 Motor 1 (No-load current) P12 (Motor 1, Rated slip frequency)
A20 (Motor 2, No-load current)

P07 Motor 1 (%R1) A21 (Motor 2, %R1)

P08 Motor 1 (%X) A22 (Motor 2, %X)

P06 through P08 and P12 specify no-load current, %R1, %X, and rated slip frequency,
respectively. Obtain the appropriate values from the test report of the motor or by calling the
manufacturer of the motor.
Performing auto-tuning automatically sets these parameters.

„ No-load current (P06)


Enter the value obtained from the motor manufacturer.

„ %R1 (P07)
Enter the value calculated by the following expression.
R1 + Cable R1
%R1 = × 100 (%)
V / ( 3× I )
where,
R1: Primary resistance of the motor (Ω)
Cable R1: Resistance of the output cable (Ω)
V: Rated voltage of the motor (V)
I: Rated current of the motor (A)

„ %X (P08)
Enter the value calculated by the following expression.
X1 + X2 × XM / (X2 + XM) + Cable X
%X = × 100 (%)
V / ( 3× I )
where,
X1: Primary leakage reactance of the motor (Ω)
X2: Secondary leakage reactance of the motor (converted to primary) (Ω)
XM: Exciting reactance of the motor (Ω)
Cable X: Reactance of the output cable (Ω)
V: Rated voltage of the motor (V)
I: Rated current of the motor (A)

„ Rated slip frequency (P12)


Convert the value obtained from the motor manufacturer to Hz using the following
expression and enter the converted value. (Note: The motor rating given on the nameplate
sometimes shows a larger value.)
(Synchronous speed - Rated speed)
Rated slip frequency (Hz) = x Base frequency
Synchronous speed

For reactance, choose the value at the base frequency 1 (F04).

9-78
9.2 Overview of Function Codes

P09 Motor 1 (Slip compensation gain for driving)


A23 (Motor 2, Slip compensation gain for driving)

P10 Motor 1 (Slip compensation response time)


A24 (Motor 2, Slip compensation response time)

P11 Motor 1 (Slip compensation gain for braking)


A25 (Motor 2, Slip compensation gain for braking)

P09 and P11 determine the slip compensation amount in % for driving and braking
individually. Specification of 100% fully compensates for the rated slip of the motor.
Excessive compensation (P09, P11 > 100%) may cause a system oscillation, so carefully
check the operation on the actual machine.
P10 determines the response time for slip compensation. Basically, there is no need to modify
the default setting. If you need to modify it, consult your Fuji Electric representatives.

P12 Motor 1 (Rated slip frequency) P06 (Motor 1, No-load current)


P07 (Motor 1, %R1)
P08 (Motor 1, %X)
A26 (Motor 2, Rated slip frequency)

For details about setting of the rated slip frequency of motor 1, refer to the descriptions of P06
to P08.

P99 Motor 1 Selection A39 (Motor 2 Selection)

Chap. 9
P99 specifies the motor to be used.

Data for P99 Motor type

FUNCTION CODES
0 Motor characteristics 0 (Fuji standard motors, 8-series)
1 Motor characteristics 1 (HP rating motors)
3 Motor characteristics 3 (Fuji standard motors, 6-series)
4 Other motors

Automatic control (such as auto torque boost and auto energy saving) or electronic thermal
overload protection for motor uses the motor parameters and characteristics. To match the
property of a control system with that of the motor, select characteristics of the motor and set
H03 data (Data Initialization) to "2" to initialize the old motor parameters stored in the
inverter. When initialization is complete, P03, P06, P07, and P08 data and the old related
internal data are automatically updated.
For P99, enter the following data according to the motor type.
• P99 = 0 (Motor characteristics 0): Fuji standard 8-series motors (Current standard)
• P99 = 3 (Motor characteristics 3): Fuji standard 6-series motors (Conventional standard)
• P99 = 4 (Other motors): Other manufacturer’s or unknown motors
• If P99 = 4 (Other motors), the inverter runs following the motor characteristics of
Fuji standard 8-series.
• The inverter also supports motors rated by HP (horse power: typical in North
America, P99 = 1).

9-79
9.2.5 H codes (High performance functions)
H03 Data Initialization

H03 initializes the current function code data to the factory defaults or initializes the motor
parameters.
To change the H03 data, it is necessary to press the + keys or + keys
(simultaneous keying).

Data for H03 Function

Disable initialization
0
(Settings manually made by the user will be retained.)
1 Initialize all function code data to the factory defaults
Initialize motor 1 parameters in accordance with P02 (Rated capacity) and P99
(Motor 1 selection)
Function codes subject to initialization: P01, P03, P06 to P12 and constants for
2
internal control
(These function codes will be initialized to the values listed in tables on the
following pages.)
Initialize motor 2 parameters in accordance with A16 (Rated capacity) and
A39 (Motor 2 selection)
Function codes subject to initialization: A15, A17, A20 to A26 and constants
3
for internal control
(These function codes will be initialized to the values listed in tables on the
following pages.)

• To initialize the motor parameters, set the related function codes as follows.
1) P02/A16 Set the rated capacity of the motor to be used in kW.
Motor (Rated capacity)
2) P99/A39 Select the characteristics of the motor.
Motor Selection
3) H03 Data Initialization Initialize the motor parameters. (H03 = 2 or 3)
4) P03/A17 Set the rated current on the nameplate if the already set
Motor (Rated current) data differs from the rated current printed on the nameplate
of the motor.

• Upon completion of the initialization, the H03 data reverts to "0" (factory default).
• If the P02 or A16 data is set to a value other than the nominal applied motor rating, data
initialization with H03 internally converts the specified value forcedly to the equivalent
nominal applied motor rating (see the tables on the following pages).
• If initialized, motor parameters revert to the default data specified for each of the V/f
settings listed below. To use motors whose base frequency, rated voltage or number of
poles is different, non-Fuji motors, or other series of motors, change the data to the rated
current printed on the nameplate.
P99 = 0 or 4 : Fuji standard, 8 series motor (4 poles, 200 V/50 Hz or 400 V/50 Hz)
P99 = 3 : Fuji standard, 6 series motor (4 poles, 200 V/50 Hz or 400 V/50 Hz)
P99 = 1 : HP rating motor (4 poles, 230 V/60 Hz or 460 V/60 Hz)

9-80
9.2 Overview of Function Codes

„ When Fuji standard 8-series motors (P99 = 0 or A39 = 0) or other motors (P99 = 4 or
A39 = 4) are selected, the motor parameters are as listed in the following tables.

200 V class series (Example for FRN_ _ _E1†-†J)

Nominal Rated No-load Rated slip


Motor capacity %R %X
applied current current frequency
(kW) (%) (%)
motor (A) (A) (Hz)
P02/A16 (kW) P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.09 0.06 0.44 0.40 13.79 11.75 1.77
0.10 to 0.19 0.1 0.68 0.55 12.96 12.67 1.77
0.20 to 0.39 0.2 1.30 1.06 12.95 12.92 2.33
0.40 to 0.74 0.4 2.30 1.66 10.20 13.66 2.40
0.75 to 1.49 0.75 3.60 2.30 8.67 10.76 2.33
1.50 to 2.19 1.5 6.10 3.01 6.55 11.21 2.00
2.20 to 3.69 2.2 9.20 4.85 6.48 10.97 1.80
3.70 to 5.49 3.7 15.0 7.67 5.79 11.25 1.93
5.50 to 7.49 5.5 22.5 11.0 5.28 14.31 1.40
7.50 to 10.99 7.5 29.0 12.5 4.50 14.68 1.57
11.00 to 14.99 11 42.0 17.7 3.78 15.09 1.07
15.00 to 18.49 15 55.0 20.0 3.25 16.37 1.13
18.50 to 21.99 18.5 67.0 21.4 2.92 16.58 0.87

Chap. 9
22.00 to 30.00 22 78.0 25.1 2.70 16.00 0.90

FUNCTION CODES
400 V class series (Example for FRN_ _ _E1†-†J)

Nominal Rated No-load Rated slip


Motor capacity %R %X
applied current current frequency
(kW) (%) (%)
motor (A) (A) (Hz)
P02/A16 (kW) P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.09 0.06 0.22 0.20 13.79 11.75 1.77
0.10 to 0.19 0.10 0.35 0.27 12.96 12.67 1.77
0.20 to 0.39 0.20 0.65 0.53 12.95 12.92 2.33
0.40 to 0.74 0.4 1.15 0.83 10.20 13.66 2.40
0.75 to 1.49 0.75 1.80 1.15 8.67 10.76 2.33
1.50 to 2.19 1.5 3.10 1.51 6.55 11.21 2.00
2.20 to 3.69 2.2 4.60 2.43 6.48 10.97 1.80
3.70 to 5.49 3.7 7.50 3.84 5.79 11.25 1.93
5.50 to 7.49 5.5 11.5 5.50 5.28 14.31 1.40
7.50 to 10.99 7.5 14.5 6.25 4.50 14.68 1.57
11.00 to 14.99 11 21.0 8.85 3.78 15.09 1.07
15.00 to 18.49 15 27.5 10.0 3.25 16.37 1.13
18.50 to 21.99 18.5 34.0 10.7 2.92 16.58 0.87
22.00 to 30.00 22 39.0 12.6 2.70 16.00 0.90

9-81
„ When Fuji standard 6-series motors (P99 = 3, or A39 = 3) are selected, the motor
parameters are as listed in the following tables.

200 V class series (Example for FRN_ _ _E1†-†J)

Nominal Rated No-load Rated slip


Motor capacity %R %X
applied current current frequency
(kW) (%) (%)
motor (A) (A) (Hz)
(kW)
P02/A16 P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.09 0.06 0.44 0.40 13.79 11.75 1.77
0.10 to 0.19 0.1 0.68 0.55 12.96 12.67 1.77
0.20 to 0.39 0.2 1.30 1.00 12.61 13.63 2.33
0.40 to 0.74 0.4 2.30 1.56 10.20 14.91 2.40
0.75 to 1.49 0.75 3.60 2.35 8.67 10.66 2.33
1.50 to 2.19 1.5 6.10 3.00 6.55 11.26 2.00
2.20 to 3.69 2.2 9.20 4.85 6.48 10.97 1.80
3.70 to 5.49 3.7 15.0 7.70 5.79 11.22 1.93
5.50 to 7.49 5.5 22.2 10.7 5.09 13.66 1.40
7.50 to 10.99 7.5 29.0 12.5 4.50 14.70 1.57
11.00 to 14.99 11 42.0 17.6 3.78 15.12 1.07
15.00 to 18.49 15 55.0 20.0 3.24 16.37 1.13
18.50 to 21.99 18.5 67.0 21.9 2.90 17.00 0.87
22.00 to 30.00 22 78.0 25.1 2.70 16.05 0.90

400 V class series (Example for FRN_ _ _E1†-†J)

Nominal Rated No-load Rated slip


Motor capacity %R %X
applied current current frequency
(kW) (%) (%
motor (A) (A) (Hz)
(kW)
P02/A16 P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.09 0.06 0.22 0.20 13.79 11.75 1.77
0.10 to 0.19 0.10 0.35 0.27 12.96 12.67 1.77
0.20 to 0.39 0.20 0.65 0.50 12.61 13.63 2.33
0.40 to 0.74 0.4 1.20 0.78 10.20 14.91 2.40
0.75 to 1.49 0.75 1.80 1.18 8.67 10.66 2.33
1.50 to 2.19 1.5 3.10 1.50 6.55 11.26 2.00
2.20 to 3.69 2.2 4.60 2.43 6.48 10.97 1.80
3.70 to 5.49 3.7 7.50 3.85 5.79 11.22 1.93
5.50 to 7.49 5.5 11.0 5.35 5.09 13.66 1.40
7.50 to 10.99 7.5 14.5 6.25 4.50 14.70 1.57
11.00 to 14.99 11 21.0 8.80 3.78 15.12 1.07
15.00 to 18.49 15 27.5 10.0 3.24 16.37 1.13
18.50 to 21.99 18.5 34.0 11.0 2.90 17.00 0.87
22.00 to 30.00 22 39.0 12.6 2.70 16.05 0.90

9-82
9.2 Overview of Function Codes

„ When HP rating motors (P99 = 1 or A39 = 1) are selected, the motor parameters are as
listed in the following tables.
(HP stands for "horsepower," which is a unit for motor power mainly used in US.)
200 V class series

Nominal Rated No-load Rated slip


Motor capacity %R %X
applied current current frequency
(HP) (%) (%)
motor (A) (A) (Hz)
(HP)
P02/A16 P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.11 1.10 0.44 0.40 13.79 11.75 2.50
0.12 to 0.24 0.12 0.68 0.55 12.96 12.67 2.50
0.25 to 0.49 0.25 1.40 1.12 11.02 13.84 2.50
0.50 to 0.99 0.5 2.00 1.22 6.15 8.80 2.50
1.00 to 1.99 1 3.00 1.54 3.96 8.86 2.50
2.00 to 2.99 2 5.80 2.80 4.29 7.74 2.50
3.00 to 4.99 3 7.90 3.57 3.15 20.81 1.17
5.00 to 7.49 5 12.6 4.78 3.34 23.57 1.50
7.50 to 9.99 7.5 18.6 6.23 2.65 28.91 1.17
10.00 to 14.99 10 25.3 8.75 2.43 30.78 1.17
15.00 to 19.99 15 37.3 12.7 2.07 29.13 1.00
20.00 to 24.99 20 49.1 9.20 2.09 29.53 1.00

Chap. 9
25.00 to 29.99 25 60.0 16.7 1.75 31.49 1.00
30.00 to 39.99 30 72.4 19.8 1.90 32.55 1.00

FUNCTION CODES
400 V class series

Nominal Rated No-load Rated slip


Motor capacity %R %X
applied current current frequency
(HP) (%) (%)
motor (A) (A) (Hz)
(HP)
P02/A16 P03/A17 P06/A20 P07/A21 P08/A22 P12/A26
0.01 to 0.11 1.10 0.22 0.20 13.79 11.75 2.50
0.12 to 0.24 0.12 0.34 0.27 12.96 12.67 2.50
0.25 to 0.49 0.25 0.70 0.56 11.02 13.84 2.50
0.50 to 0.99 0.5 1.00 0.61 6.15 8.80 2.50
1.00 to 1.99 1 1.50 0.77 3.96 8.86 2.50
2.00 to 2.99 2 2.90 1.40 4.29 7.74 2.50
3.00 to 4.99 3 4.00 1.79 3.15 20.81 1.17
5.00 to 7.49 5 6.30 2.39 3.34 23.57 1.50
7.50 to 9.99 7.5 9.30 3.12 2.65 28.91 1.17
10.00 to 14.99 10 12.7 4.37 2.43 30.78 1.17
15.00 to 19.99 15 18.7 6.36 2.07 29.13 1.00
20.00 to 24.99 20 24.6 4.60 2.09 29.53 1.00
25.00 to 29.99 25 30.0 8.33 1.75 31.49 1.00
30.00 to 39.99 30 36.2 9.88 1.90 32.55 1.00

9-83
H04 Auto-reset (Times)

H05 Auto-reset (Reset interval)

H04 and H05 specify the auto-reset function that makes the inverter automatically attempt to
reset the tripped state and restart without issuing an alarm (for any faults) even if any
protective function subject to reset is activated and the inverter enters the forced-to-stop state
(tripped state).
If the protective function works in excess of the times specified by H04, the inverter will issue
an alarm (for any faults) and not attempt to auto-reset the tripped state.
Listed below are the recoverable alarm statuses to be retried.
Alarm status LED monitor displays: Alarm status LED monitor displays:
Overcurrent protection 0c1, 0c2 or 0c3 Motor overheated 0h4
Overvoltage protection 0u1, 0u2 or 0u3 Motor overloaded 0l1 or 0l2
Heat sink overheated 0h1 Inverter overloaded 0lu

„ Number of reset times (H04)


H04 specifies the number of reset times for automatically escaping the tripped state. When
H04 = 0, the auto-reset function will not be activated.

If the "auto-reset" function has been specified, the inverter may automatically restart and run
the motor stopped due to a trip fault, depending on the cause of the tripping.
Design the machinery so that human body and peripheral equipment safety is ensured even
when the auto-resetting succeeds.
Otherwise an accident could occur.

9-84
9.2 Overview of Function Codes

„ Reset interval (H05)


After the reset interval specified by H05 from when the inverter enters the tripped state, it
issues a reset command to auto-reset the tripped state. Refer to the timing scheme diagrams
below.
<Operation timing scheme>

<Timing scheme for failed retry (No. of reset times: 3)>

Chap. 9
FUNCTION CODES
- The reset operation state can be monitored by external equipment via the inverter’s digital
output terminal [Y1], [Y2], or [30A/B/C] to which the TRY is assigned by setting "26" with
function code E20, E21, or E27.

H06 Cooling Fan ON/OFF Control

To prolong the life of the cooling fan and reduce fan noise during running, the cooling fan
stops when the temperature inside the inverter drops below a certain level while the inverter
stops. However, since frequent switching of the cooling fan shortens its life, the cooling fan is
kept running for 10 minutes once it is started.
H06 specifies whether to keep running the cooling fan all the time or to control its ON/OFF.

Data for H06 Cooling fan ON/OFF


0 Disable (Always in operation)
1 Enable (ON/OFF controllable)

9-85
H07 Acceleration/Deceleration Pattern

H07 specifies the acceleration and deceleration Data for H07 Accl./Decel. pattern
patterns (patterns to control output frequency).
0 Linear (Default)
1 S-curve (Weak)
2 S-curve (Strong)
3 Curvilinear

Linear acceleration/deceleration
The inverter runs the motor with the constant acceleration and deceleration.
S-curve acceleration/deceleration
To reduce an impact that acceleration/deceleration would make on the machine, the inverter
gradually accelerates/decelerates the motor in both the acceleration/deceleration starting and
ending zones. Two types of S-curve acceleration/deceleration are available; 5% (weak) and
10% (strong) of the maximum frequency, which are shared by the four inflection points.
The acceleration/deceleration time command determines the duration of
acceleration/deceleration in the linear period; hence, the actual acceleration/deceleration time
is longer than the reference acceleration/deceleration time.

Acceleration/deceleration time
<S-curve acceleration/deceleration (weak): when the frequency change is 10% or more of the
maximum frequency>
Acceleration or deceleration time (s): (2 × 5/100 + 90/100+ 2 × 5/100) × (reference
acceleration or deceleration time)
= 1.1 × (reference acceleration or deceleration time)
<S-curve acceleration/deceleration (strong): when the frequency change is 20% or more of
the maximum frequency>
Acceleration or deceleration time (s): (2 × 10/100 + 80/100 + 2 × 10/100) × (reference
acceleration or deceleration time)
= 1.2 × (reference acceleration or deceleration time)

9-86
9.2 Overview of Function Codes

Curvilinear acceleration/deceleration
Acceleration/deceleration is linear below the base frequency (constant torque) but it slows
down above the base frequency to maintain a certain level of load factor (constant output).
This acceleration/deceleration pattern allows the motor to accelerate or decelerate with the
maximum performance of the motor.

The figures at left show the


acceleration characteristics.
Similar characteristics apply
to the deceleration.

Choose an appropriate acceleration/deceleration time, taking into account the


machinery’s load torque.

Chap. 9
H08 Rotational Direction Limitation

H08 inhibits the motor from running in an unexpected rotational direction due to

FUNCTION CODES
miss-operation of run commands, miss-polarization of frequency commands, or other
mistakes.

Data for H08 Function


0 Disable

1 Enable (Reverse rotation inhibited)


2 Enable (Forward rotation inhibited)

9-87
H09 Starting Mode (Auto search)
H49 (Starting Mode, Delay time)

H09 specifies the auto search mode for idling motor speed to run the idling motor without
stopping it.
The auto search applies to both a restart of the inverter after a momentary power failure and
every normal startup.
The auto search mode can be switched by assigning an STM terminal command ("Enable
auto search for idling motor speed at starting") to a digital input terminal with any of E01 to
E05 (function code data = 26). If no STM is assigned, the inverter interprets STM as being
OFF by default.
Auto search for idling motor speed
Starting the inverter (with a run command ON, BX OFF, auto-reset, etc.) with STM being ON
searches for the idling motor speed for a maximum of 1.2 seconds to run the idling motor
without stopping it. After completion of the auto search, the inverter accelerates the motor up
to the reference frequency according to the frequency command and the preset acceleration
time.

Auto search for idling motor speed to follow

„ H09 and STM terminal command ("Enable auto search for idling motor speed at
starting")
The combination of H09 data and the STM state determines whether to perform the auto
search as listed below.
Auto search for idling motor speed at starting
Data for H09 STM For restart after momentary
For normal startup
power failure (F14 = 4 or 5)
0: Disable OFF Disable Disable
1: Enable OFF Enable Disable
2: Enable OFF Enable Enable
-- ON Enable Enable

9-88
9.2 Overview of Function Codes

„ Auto search delay time (H49)


Auto search for the idling motor speed will become unsuccessful if it is done while the motor
retains residual voltage. It is, therefore, necessary to leave the motor for an enough time for
residual voltage to disappear. H49 specifies that time (0.0 to 10.0 sec.).
At the startup triggered by a run command ON, auto search starts with the delay specified by
H49. When two inverters share a single motor to drive it alternately, coast to stop it, and
perform auto search every switching, H49 can eliminate the need of the run command timing
control.
The H49 data should be the same value as the H13 data (Restart Mode after Momentary
Power Failure, Restart time). At the restart after a momentary power failure, at the start by
turning the terminal command BX ("Coast to a stop") OFF and ON, or at the restart by
auto-reset, the inverter applies the delay time specified by H13. The inverter will not start
unless the time specified by H13 has elapsed, even if the starting conditions are satisfied.

• Be sure to auto-tune the inverter preceding the start of auto search for the idling

Chap. 9
motor speed.
• When the estimated speed exceeds the maximum frequency or the upper limit
frequency, the inverter disables auto search and starts in normal mode.

FUNCTION CODES
• In auto search with the restart after momentary power failure enabled (F14 = 4 or
5) and the allowable momentary power failure time specified (H16), turning a
run command ON will start auto search even if the time specified by H16 has
elapsed.
• During auto search, if an overcurrent or overvoltage trip occurs, the inverter
restarts the suspended auto search.
• Perform auto search at 60 Hz or below.
• Note that auto search may not fully provide the expected/designed performance
depending on conditions including the load, motor parameters, power cable
length, and other externally determined events.
• When the inverter is equipped with any of output circuit filters OFL-†††-2
and -4 in the secondary lines, it cannot perform auto search. Use the filter
OFL-†††-†A instead.

9-89
H11 Deceleration Mode

H11 specifies the deceleration mode to be applied when a run command is turned OFF.

Data for H11 Function


0 Normal deceleration
The inverter decelerates and stops the motor according to deceleration
commands specified by H07 (Acceleration/deceleration pattern), F08
(Deceleration time 1), and E11 (Deceleration time 2).
1 Coast-to-stop
The inverter immediately shuts down its output, so the motor stops according
to the inertia of the motor and machine and their kinetic energy losses.

When reducing the reference frequency, the inverter decelerates the motor
according to the deceleration commands even if H11 = 1 (Coast-to-stop).

H12 Instantaneous Overcurrent Limiting (Mode selection)

H12 specifies whether the inverter invokes the current limit processing or enters the
overcurrent trip when its output current exceeds the instantaneous overcurrent limiting level.
Under the current limit processing, the inverter immediately turns off its output gate to
suppress the further current increase and continues to control the output frequency.

Data for H12 Function


Disable
0
An overcurrent trip occurs at the instantaneous overcurrent limiting level.
Enable
1
The current limiting operation is effective.

If any problem occurs when the motor torque temporarily drops during current limiting
processing, it is necessary to cause an overcurrent trip (H12 = 0) and actuate a mechanical
brake at the same time.
The similar function is the current limiter specified by F43 and F44. The current
limiter (F43/F44) implements the current control by software, so an operation delay
occurs. When you have enabled the current limiter (F43/F44), also enable the
instantaneous overcurrent limiting with H12 to obtain a quick response current
limiting.
Depending on the load, extremely short acceleration time may activate the current
0
u

limiting to suppress the increase of the inverter output frequency, causing the
system oscillation (hunting) or activating the inverter overvoltage trip (alarm ).
When specifying the acceleration time, therefore, you need to take into account
machinery characteristics and moment of inertia of the load.

9-90
9.2 Overview of Function Codes

H13 Restart Mode after Momentary Power Failure (Restart time)


F14 (Restart Mode after Momentary Power Failure, Mode selection)

H14 Restart Mode after Momentary Power Failure (Frequency fall rate)
F14

H16 Restart Mode after Momentary Power Failure (Allowable momentary power
failure time) F14

For configuring these function codes (restart time, frequency fall rate and allowable
momentary power failure time), refer to the description of F14.

H26 Thermistor (Mode selection)

H27 Thermistor (Level)

These function codes specify the PTC (Positive Temperature Coefficient) thermistor
embedded in the motor. The thermistor is used to protect the motor from overheating or
output an alarm signal.

„ Thermistor (Mode selection) (H26)


H26 selects the operation mode (protection or alarm) for the PTC thermistor as listed below.
Data for H26 Action
0 Disable

Chap. 9
1 Enable
When the voltage sensed by the PTC thermistor exceeds the detection level,
the motor protective function (alarm 0h4 ) is triggered, causing the inverter to
enter an alarm stop state.

FUNCTION CODES
„ Thermistor (Level) (H27)
H27 specifies the detection level (expressed in voltage) for the temperature sensed by the
PTC thermistor.
- Data setting range: 0.00 to 5.00 (V)
The temperature at which the overheating protection becomes activated depends on the
characteristics of the PTC thermistor. The internal resistance of the thermistor will
significantly change at the alarm temperature. The detection level (voltage) is specified based
on the change of the internal resistance.

9-91
Suppose that the internal resistance of the PTC thermistor at the alarm temperature is Rp, the
detection level (voltage) Vv2 is calculated by the expression below. Set the result Vv2 to
function code H27.

250× R p
250 + R p
VV2 = ×10 (V)
250× R p
1000 +
250 + R p

Connect the PTC thermistor as shown below. The voltage obtained by dividing the input
voltage on terminal [C1] with a set of internal resistors is compared with the detection level
voltage specified by H27.

To use analog input terminal [C1] for the PTC thermistor input, turn switches SW7
and SW8 on the interface printed circuit board to the specified positions and set E59
data to "0" (C1 function). For details, refer to "Setting up the slide switches" on
page 8-17.

H28 Droop Control

In a system in which two or more motors drive single machinery, any speed gap between
inverter-driven motors results in some load unbalance between motors. The droop control
allows each inverter to drive the motor with the speed droop characteristics for increasing its
load, eliminating such kind of load unbalance.

To use droop control, be sure to auto-tune the inverter for the motor.

9-92
9.2 Overview of Function Codes

H30 Communications Link Function (Mode selection)


y98 (Bus Link Function, Mode selection)

Using the RS-485 communications link (standard/option) or field bus (option) allows you to
issue frequency commands and run commands from a computer or PLC at a remote location,
as well as monitoring the inverter running information and the function code data.
H30 and y98 specify the sources of those commands--"inverter itself" and "computers or
PLCs via the RS-485 communications link or field bus." H30 is for the RS-485
communications link; y98 for the field bus.

Command sources selectable


Command sources Description
Inverter itself Sources except RS-485 communications link and field bus
Frequency command source: Specified by F01/C30, or
multi-frequency command
Run command source: Via the keypad or digital input
terminals selected by F02

Chap. 9
Via RS-485 communications link Via the standard RJ-45 port used for connecting a keypad
(standard)
Via RS-485 communications link Via RS-485 communications link (option card)

FUNCTION CODES
(option card)
Via field bus (option) Via field bus (option) using FA protocol such as DeviceNet
or PROFIBUS-DP

Command sources specified by H30 (Mode selection)


Data for H30 Frequency command Run command
0 Inverter itself (F01/C30) Inverter itself (F02)
1 Via RS-485 communications link
Inverter itself (F02)
(standard)
2 Via RS-485 communications link
Inverter itself (F01/C30)
(standard)
3 Via RS-485 communications link Via RS-485 communications link
(standard) (standard)
4 Via RS-485 communications link
Inverter itself (F02)
(option card)
5 Via RS-485 communications link Via RS-485 communications link
(option card) (standard)
6 Via RS-485 communications link
Inverter itself (F01/C30)
(option card)
7 Via RS-485 communications link Via RS-485 communications link
(standard) (option card)
8 Via RS-485 communications link Via RS-485 communications link
(option card) (option card)

9-93
Command sources specified by y98
Data for y98 Frequency command Run command
0 Follow H30 data Follow H30 data
1 Via field bus (option) Follow H30 data
2 Follow H30 data Via field bus (option)
3 Via field bus (option) Via field bus (option)

Combination of command sources


Frequency command
Via RS-485 Via RS-485
Via field bus
Inverter itself communications communications
(option)
link (standard) link (option card)
H30 = 0 H30 = 1 H30=4 H30=0 (1 or 4)
Inverter itself
y98 = 0 y98 = 0 y98=0 y98=1
Run command source

Via RS-485 H30 = 2 H30 = 3 H30=5 H30=2 (3 or 5)


communications y98 = 0 y98 = 0 y98=0 y98=1
link (standard)
Via RS-485 H30 = 6 H30 = 7 H30=8 H30=6 (7 or 8)
communications y98 = 0 y98 = 0 y98=0 y98=1
link (option card)
Via field bus H30 = 0 (2 or 6) H30 = 1 (3 or 7) H30 = 4 (5 or 8) H30 = 0 (1 to 8)
(option) y98 = 2 y98 = 2 y98 = 2 y98 = 3

For details, refer to Chapter 4 "BLOCK DIAGRAMS FOR CONTROL LOGIC" and
the RS-485 Communication User's Manual or the Field Bus Option Instruction Manual.

• When an LE terminal command ("Enable communications link via RS-485 or field bus") is
assigned to a digital input terminal, turning LE ON makes the settings of H30 and y98
effective. When LE is OFF, those settings are ineffective so that both frequency commands
and run commands specified from the inverter itself take control.

H42 Capacitance of DC Link Bus Capacitor

H42 displays the measured capacitance of the DC link bus capacitor.

H43 Cumulative Run Time of Cooling Fan

H43 displays the cumulative run time of the cooling fan.

H44 Startup Times of Motor 1 A46 (Startup Times of Motor 2)

H44 displays the startup times of motor 1.

9-94
9.2 Overview of Function Codes

H45 Mock Alarm H97 (Clear Alarm Data)

H45 causes the inverter to generate a mock alarm in order to check whether external
sequences function correctly at the time of machine setup.
Setting the H45 data to "1" displays mock alarm err on the LED monitor and issues alarm
output ALM to the digital output terminal specified (see E20, E21 and E27). (Accessing the
H45 data requires simultaneous keying of " key + key.") After that, the H45 data
automatically reverts to "0," allowing you to reset the alarm.
Just as for data (alarm history and relevant information) of those alarms that could occur in
running of the inverter, the inverter saves mock alarm data, enabling you to confirm the mock
alarm status.
To clear the mock alarm data, use H97. (Accessing the H97 data requires simultaneous
keying of " key + key.") For details, refer to the description of H97.

H47 Initial Capacitance of DC Link Bus Capacitor

H47 displays the initial value of the capacitance of the DC link bus capacitor.

H48 Cumulative Run Time of Capacitors on Printed Circuit Boards

H48 displays the cumulative run time of the capacitors mounted on the printed circuit boards.

H49 Starting Mode (Delay time)


H09 (Starting Mode, Auto search)

Chap. 9
For details about the auto search delay time, refer to the description of H09.

H50 Non-linear V/f Pattern 1 (Frequency)

FUNCTION CODES
F04 (Base Frequency 1)
F05 (Rated Voltage at Base Frequency 1)
F06 (Maximum Output Voltage 1)

H51 Non-linear V/f Pattern 1 (Voltage) F04 to F06

H52 Non-linear V/f Pattern 2 (Frequency) F04 to F06

H53 Non-linear V/f Pattern 2 (Voltage) F04 to F06

For details about the setting of the non-linear V/f pattern, refer to the descriptions of F04 to
F06.

H54 ACC/DEC Time (Jogging operation)

H54 specifies the common acceleration and deceleration time for jogging operation.
- Data setting range: 0.00 to 3600 (s)
For details about the jogging operation (JOG), refer to E01 to E05 that assign terminal
commands to digital input terminals [X1] to [X5].

9-95
H56 Deceleration Time for Forced Stop

Assigning the "Force to stop" command STOP to a digital input terminal (data = 30) and
turning it ON decelerates the inverter output to stop in accordance with the H56 data. When
the output has stopped, the inverter enters an alarm stop state with alarm er6 displayed.

H61 UP/DOWN Control (Initial frequency setting)

H61 specifies the initial reference frequency to be applied at startup of UP/DOWN control
that increases or decreases the reference frequency with the UP/DOWN terminal command.
For details, refer to function codes E01 to E05 that assign terminal commands to digital
input terminals [X1] to [X5].

H63 Low Limiter (Mode selection) F15 (Frequency Limiter, High)


F16 (Frequency Limiter, Low)

For how to set up this function code data, refer to the descriptions of F15 and F16.

H64 Low Limiter (Lower limiting frequency)

H64 specifies the lower limit of frequency to be applied when the current limiter, torque
limiter, automatic deceleration (anti-regenerative control), or overload prevention control is
activated. Normally, it is not necessary to change the lower limit of frequency.
- Data setting range: 0.0 to 60.0 (Hz)

H68 Slip Compensation 1 (Operating conditions)


F42 (Control Mode Selection 1)
A40 (Slip Compensation 2, Operating conditions)

For details about the setting of slip compensation 1, refer to the description of F42.

9-96
9.2 Overview of Function Codes

H69 Automatic Deceleration (Anti-regenerative control) (Mode selection)


H76 (Torque Limiter, Frequency increment limit for braking)

H69 enables or disables the anti-regenerative control.


In the inverter not equipped with a PWM converter or brake unit, if regenerative energy
returned exceeds the inverter's braking capability, an overvoltage trip occurs.
To avoid such an overvoltage trip, enable the anti-regenerative control with this function code,
and the inverter controls the output frequency to keep the braking torque around 0 Nm in both
the acceleration/deceleration and constant speed running phases.
Since increasing the output frequency too much in the anti-regenerative control is dangerous,
the inverter has a torque limiter (Frequency increment limit for braking) that can be specified
by H76. The torque limiter limits the inverter's output frequency to less than "Reference
frequency + H76 setting."
Note that the torque limiter activated restrains the anti-regenerative control, resulting in a trip
with an overvoltage alarm in some cases. Increasing the H76 data (0.0 to 400.0 Hz) makes the
anti-regenerative control capability high.
In addition, during deceleration triggered by turning the run command OFF, the
anti-regenerative control increases the output frequency so that the inverter may not stop the
load depending on the load state (huge moment of inertia, for example). To avoid that, H69
provides a choice of cancellation of the anti-regenerative control to apply when three times
the specified deceleration time is elapsed, thus decelerating the motor.

Data for H69 Function


0 Disable

Chap. 9
2 Enable
(Canceled if actual deceleration time exceeds three times the one specified
by F08/E11
4 Enable

FUNCTION CODES
(Not canceled even if actual deceleration time exceeds three times the one
specified by F08/E11.)

Enabling the anti-regenerative control may automatically increase the deceleration


time.
When a brake unit is connected, disable the anti-regenerative control.

H70 Overload Prevention Control

H70 specifies the decelerating rate of the output frequency to prevent a trip from occurring
due to an overload. This control decreases the output frequency of the inverter before the
inverter trips due to a heat sink overheat or inverter overload (with an alarm indication of
0h1 or 0lu , respectively). It is useful for equipment such as pumps where a decrease in the
output frequency leads to a decrease in the load and it is necessary to keep the motor running
even when the output frequency drops.

Data for H70 Function


0.00 Decelerate the motor by deceleration time 1 (F08) or 2 (E11)
0.01 to 100.0 Decelerate the motor by deceleration rate from 0.01 to 100.0 (Hz/s)
999 Disable overload prevention control

In equipment where a decrease in the output frequency does not lead to a decrease in
the load, the overload prevention control is of no use and should not be enabled.

9-97
H71 Deceleration Characteristics

Setting the H71 data to "1" (ON) enables forced brake control. If regenerative energy
produced during the deceleration of the motor and returned to the inverter exceeds the
inverter’s braking capability, an overvoltage trip will occur. The forced brake control
increases the motor energy loss during deceleration, increasing the deceleration torque.

This function is aimed at controlling the torque during deceleration; it has no effect
if there is braking load.
Enabling the automatic deceleration (anti-regenerative control, H69 = 2 or 4)
disables the deceleration characteristics specified by H71.

H76 Torque Limiter (Frequency increment limit for braking)


H69 (Automatic Deceleration, Mode selection)

For details about the function of H76, refer to the description of H69.

H80 Output Current Fluctuation Damping Gain for Motor 1


A41 (Output Current Fluctuation Damping Gain for Motor 2)

The inverter output current driving the motor may fluctuate due to the motor characteristics
and/or backlash in the machine. Modifying the H80 data adjusts the controls in order to
suppress such fluctuation. However, as incorrect setting of this gain may cause larger current
fluctuation, do not modify the default setting unless it is necessary.
- Data setting range: 0.00 to 0.40

H89 Reserved*

H90 Reserved*

H91 Reserved*

* These are reserved for particular manufacturers. Do not access them.

H94 Cumulative Motor Run Time 1 A45 (Cumulative Motor Run Time 2)

Operating the keypad can display the cumulative run time of motor 1. This feature is useful
for management and maintenance of the mechanical system. H94 allows you to set the
cumulative run time of the motor to the desired value. For example, specifying "0" clears the
cumulative run time of the motor.
The H94 data is in hexadecimal notation. It appears in decimal notation on the
keypad.

H95 DC Braking (Braking response mode)


F20 to F22 (DC Braking 1,
Braking staring frequency, Braking level, and Braking time)
A09 to A11 (DC Braking 2,
Braking staring frequency, Braking level, and Braking time)

For setting of DC braking, refer to the descriptions of F20 to F22.

9-98
9.2 Overview of Function Codes

H96 STOP Key Priority/Start Check Function

H96 specifies a functional combination of "STOP key priority" and "Start check function" as
listed below.

Data for H96 STOP key priority Start check function


0 Disable Disable
1 Enable Disable
2 Disable Enable
3 Enable Enable

„ STOP key priority


Even when run commands are entered from the digital input terminals or via the RS-485
communications link (link operation), pressing the key forces the inverter to decelerate
and stop the motor. After that, "er6 " appears on the LED monitor.
„ Start check function
For safety, this function checks whether any run command has been turned ON or not in each
of the following situations. If it has been turned ON, the inverter does not start up with alarm
code "er6 " displayed on the LED monitor.
• When the power to the inverter is turned ON.
• When the key is pressed to release the alarm status or when the "Reset alarm" terminal
command RST (digital input) is turned ON.
• When the run command source is switched by the "Enable communications link via

Chap. 9
RS-485 or field bus" terminal command LE (digital input).

FUNCTION CODES
H97 Clear Alarm Data H45 (Mock Alarm)

H97 clears all alarm data (alarm history and relevant information) of alarms that have
occurred in running of the inverter and mock alarms that have been caused by H45 at the time
of machine setup, both of which are saved in the inverter memory.
Setting the H97 data to "1" clears the saved alarm data. (Accessing the H97 data requires
simultaneous keying of " key + key.") After that, the H97 data automatically reverts to
"0."

H98 Protection/Maintenance Function (Mode selection)

H98 specifies whether to enable or disable (a) automatic lowering of carrier frequency, (b)
input phase loss protection, (c) output phase loss protection, and (d) judgment on the life of
the DC link bus capacitor, as well as specifying the judgment threshold on the life of the DC
link bus capacitor, in a style of combination (Bit 0 to Bit 4).
Automatic lowering of carrier frequency (Bit 0)
This function should be used for important machinery that requires keeping the inverter
running.
Even if a heat sink overheat or overload occurs due to excessive load, abnormal ambient
temperature, or cooling system failure, enabling this function lowers the carrier frequency to
avoid tripping (0h1, or 0luv). Note that enabling this function results in increased motor
noise.

9-99
Input phase loss protection (lin ) (Bit 1)
Upon detection of an excessive stress inflicted on the apparatus connected to the main circuit
due to phase loss or line-to-line voltage unbalance in the three-phase power supplied to the
inverter, this feature stops the inverter and displays an alarm lin .
In configurations where only a light load is driven or a DC reactor is connected,
phase loss or line-to-line voltage unbalance may not be detected because of the
relatively small stress on the apparatus connected to the main circuit.

Output phase loss protection (0pl ) (Bit 2)


Upon detection of phase loss in the output while the inverter is running, this feature stops the
inverter and displays an alarm 0pl. Where a magnetic contactor is installed in the inverter
output circuit, if the magnetic contactor goes OFF during operation, all the phases will be lost.
In such a case, this protection feature does not work.

Judgment threshold on the life of DC link bus capacitor (Bit 3)


Bit 3 is used to select the threshold for judging the life of the DC link bus capacitor between
factory default setting and your own choice.

Before specifying the threshold of your own choice, measure and confirm the
reference level in advance.

Judgment on the life of DC link bus capacitor (Bit 4)


Whether the DC link bus capacitor has reached its life is determined by measuring the length
of time for discharging after power off. The discharging time is determined by the
capacitance of the DC link bus capacitor and the load inside the inverter. Therefore, if the
load inside the inverter fluctuates significantly, the discharging time cannot be accurately
measured, and as a result, it may be mistakenly determined that the life has been reached. To
avoid such an error, you can disable the judgment on the life of the DC link bus capacitor.
Since load may vary significantly in the following cases, disable the judgment on the life
during operation. Either conduct the measurement with the judgment enabled under
appropriate conditions during periodical maintenance or conduct the measurement under the
operating conditions matching the actual ones.
• An option card or multi-function keypad is used.
• Another inverter or equipment such as a PWM converter is connected to the terminals of
the DC link bus.
To set data of H98, assign functions to each bit (total 5 bits) and set it in decimal format. The
table below lists functions assigned to each bit.

Bit number Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Select life
Lower the
Judge the life judgment
Detect output Detect input carrier
Function of DC link bus threshold of
phase loss phase loss frequency
capacitor DC link bus
automatically
capacitor
Data = 0 Disable Use the Disable Disable Disable
factory default
Data = 1 Enable Use the user Enable Enable Enable
setting
Example of Enable (1) Use the Disable (0) Enable (1) Enable (1)
decimal factory default
expression (0)
(19)

9-100
9.2 Overview of Function Codes

Conversion table (Decimal to/from binary)


Binary Binary
Decimal Decimal
Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
0 0 0 0 0 0 16 1 0 0 0 0
1 0 0 0 0 1 17 1 0 0 0 1
2 0 0 0 1 0 18 1 0 0 1 0
3 0 0 0 1 1 19 1 0 0 1 1
4 0 0 1 0 0 20 1 0 1 0 0
5 0 0 1 0 1 21 1 0 1 0 1
6 0 0 1 1 0 22 1 0 1 1 0
7 0 0 1 1 1 23 1 0 1 1 1
8 0 1 0 0 0 24 1 1 0 0 0
9 0 1 0 0 1 25 1 1 0 0 1
10 0 1 0 1 0 26 1 1 0 1 0
11 0 1 0 1 1 27 1 1 0 1 1
12 0 1 1 0 0 28 1 1 1 0 0
13 0 1 1 0 1 29 1 1 1 0 1
14 0 1 1 1 0 30 1 1 1 1 0
15 0 1 1 1 1 31 1 1 1 1 1

Chap. 9
FUNCTION CODES

9-101
9.2.6 A codes (Motor 2 parameters)
A01 Maximum Frequency 2 F03 (Maximum Frequency 1)

A02 Base Frequency 2 F04 (Base Frequency 1)

A03 Rated Voltage at Base Frequency 2 F05 (Rated Voltage at Base Frequency 1)

A04 Maximum Output Voltage 2 F06 (Maximum Output Voltage 1)

A05 Torque Boost 2 F09 (Torque Boost 1)

A06 Electronic Thermal Overload Protection for Motor 2


(Select motor characteristics) F10 (Electronic Thermal Overload Protection for
Motor 1, Select motor characteristics)

A07 Electronic Thermal Overload Protection for Motor 2


(Overload detection level) F11 (Electronic Thermal Overload Protection for
Motor 1, Overload detection level)

A08 Electronic Thermal Overload Protection for Motor 2


(Thermal time constant) F12 (Electronic Thermal Overload Protection for
Motor 1, Thermal time constant)

A09 DC Braking 2 (Braking starting frequency)


F20 (DC Braking 1, Braking starting frequency)

A10 DC Braking 2 (Braking level) F21 (DC Braking 1, Braking level)

A11 DC Braking 2 (Braking time) F22 (DC Braking 1, Braking time)

A12 Starting Frequency 2 F23 (Starting Frequency 1)

A13 Load Selection/Auto Torque Boost/Auto Energy Saving Operation 2


F37 (Load Selection/Auto Torque Boost/Auto Energy Saving Operation 1)

A14 Control Mode Selection 2 F42 (Control Mode Selection 1)

A15 Motor 2 (No. of poles) P01 (Motor 1, No. of poles)

A16 Motor 2 (Rated capacity) P02 (Motor 1, Rated capacity)

A17 Motor 2 (Rated current) P03 (Motor 1, Rated current)

A18 Motor 2 (Auto-tuning) P04 (Motor 1, Auto-tuning)

A19 Motor 2 (Online turning) P05 (Motor 1, Online tuning)

A20 Motor 2 (No-load current) P06 (Motor 1, No-load current)

A21 Motor 2 (%R1) P07 (Motor 1, %R1)

A22 Motor 2 (%X) P08 (Motor 1, %X)

A23 Motor 2 (Slip compensation gain for driving)


P09 (Motor 1, Slip compensation gain for driving)

9-102
9.2 Overview of Function Codes

A24 Motor 2 (Slip compensation response time)


P10 (Motor 1, Slip compensation response time)

A25 Motor 2 (Slip compensation gain for braking)


P11 (Motor 1, Slip compensation gain for braking)

A26 Motor 2 (Rated slip frequency) P12 (Motor 1, Rated slip frequency)

A39 Motor 2 Selection P99 (Motor 1 Selection)

A40 Slip Compensation 2 (Operating conditions)


H68 (Slip Compensation 1, Operating conditions)

A41 Output Current Fluctuation Damping Gain for Motor 2


H80 (Output Current Fluctuation Damping Gain for Motor 1)

A45 Cumulative Motor Run Time 2 H94 (Cumulative Motor Run Time 1)

A46 Startup Times of Motor 2 H44 (Startup Times of Motor 1)

Function codes in this section apply to motor 2. For details about motor 1 and motor 2, refer to the
descriptions of E1 to E05, "Select motor 2 / motor 1-- M2/M1."

Chap. 9
FUNCTION CODES

9-103
9.2.7 J codes (Application functions)
J01 PID Control (Mode selection)

J02 PID Control (Remote command SV)

J03 PID Control P (Gain)

J04 PID Control I (Integral time)

J05 PID Control D (Differential time)

J06 PID Control (Feedback filter)

In PID control, the state of control object is detected by a sensor or similar device and is
compared with the commanded value (e.g. temperature control command). If there is any
deviation between them, the PID control operates so as to minimize it. Namely, it is a closed
loop feedback system that matches controlled variable (feedback amount). PID control
expands the application area of the inverter to process control such as flow control, pressure
control, temperature control, and speed control such as dancer control.
If PID control is enabled (J01 = 1, 2 or 3), the frequency control of the inverter is switched
from the drive frequency command generator block to the PID frequency command generator
block.
PID process control block diagram

9-104
9.2 Overview of Function Codes

Dancer control block diagram

Chap. 9
Refer to the block diagrams in Chapter 4, Section 4.5 "PID Process Control Block" and
Section 4.6 "PID Dancer Control Block."

FUNCTION CODES
„ Mode Selection (J01)
J01 selects the PID control mode. Data for J01 Function
0 Disable
Enable
1
(Process control, normal operation)
Enable
2
(Process control, inverse operation)
3 Enable (Dancer control)

- Using J01 enables switching between normal and inverse operations against the PID
control output, so you can specify an increase/decrease of the motor rotating speed to the
difference (error component) between the commanded (input) and feedback amounts,
making it possible to apply the inverter to air conditioners. The IVS terminal command can
also switch operation between normal and inverse.
For details of switching between normal and inverse operations, refer to the
descriptions of E01 to E05.

Selecting Feedback Terminals


For feedback control, determine the connection terminal according to the type of the sensor
output.
• If the sensor is a current output type, use the current input terminal [C1] of the inverter.
• If the sensor is a voltage output type, use the voltage input terminal [12] of the inverter, or
switch over the terminal [C1] to the voltage input terminal and use it.
For details, refer to the descriptions of E61 through E63.

9-105
Application example: Process control
The operating range for PID process control is internally controlled as 0% through 100%. For
the given feedback input, determine the operating range to be controlled by means of gain
adjustment.
When the output level of the external sensor is within the range of 1 to 5 V:
• Use terminal [12] since the connection terminal is for voltage input.
• Example
Set the gain (C32 for analog input adjustment) at 200% in order to make the maximum
value (5 V) of the external sensor's output correspond to 100%. Note that the input
specification for terminal [12] is 0 to 10 V corresponding to 0 to 100%; thus, a gain factor
of 200% (= 10 V ÷ 5 × 100) should be specified. Note also that any bias setting must not
apply to feedback control.

Application examples: Dancer control


Example 1. When the output level of the external sensor is ±7 VDC:
• Use terminal [12] since the voltage input is of bipolar.
• Example
When the external sensor's output is of bipolar, the inverter controls the speed within the
range of ±100%. To convert the output ±7 VDC to ±100%, set the gain (C32 for analog
input adjustment) at 143% as calculated below.
10 V
≈ 143%
7 V

9-106
9.2 Overview of Function Codes

Example 2. When the output level of the external sensor is 0 to 10 VDC:


• Use terminal [12] or [C1] (V2 function) since the voltage input is of unipolar.
• Example
When the external sensor's output is of unipolar, the inverter controls the speed within the
range of 0 to 100%.

This example sets the dancer reference position around the + 5 V (50%) point.

„ Remote command SV (J02)


J02 sets the source that specifies the command value (SV) under PID control.
Data for J02 Function
Keypad
Using the / keys on the keypad in conjunction with PID display
coefficients (specified by E40 and E41), you can specify 0 to 100% of the PID
0
command (±100% for PID dancer control) in an easy-to-understand converted

Chap. 9
command format. For details of operation, refer to Chapter 3 "OPERATION
USING THE KEYPAD."
PID command 1 (Terminals [12], [C1] (C1 function), [C1] (V2 function))

FUNCTION CODES
In addition to J02 setting, it is necessary to select PID command 1 for analog
1
input (specified by any of E61 to E63, function code data = 3). For details,
refer to the descriptions of E61 to E63.
Terminal command UP/DOWN
Using the UP or DOWN command in conjunction with PID display
coefficients (specified by E40 and E41), you can specify 0 to 100% of the PID
command (±100% for PID dancer control) in an easy-to-understand converted
3 command format.
In addition to J02 setting, it is necessary to assign UP and DOWN commands
to any of terminals [X1] through [X5] with E01 through E05 (function code
data = 17, 18). For details of UP/DOWN operation, refer to the assignment of
the UP and DOWN commands.
Command via communications link
Use function code S13 that specifies the communications-linked PID
4 command. The transmission data of 20000 (decimal) is equal to 100%
(maximum frequency) of the PID command. For details of the
communications format, refer to the RS-485 Communication User's Manual.

• Other than the remote command selection by J02, the multi-frequency (C08 = 4)
specified by SS4 and SS8 terminal commands can also be selected as a preset
value for the PID command.
Calculate the setting data of the PID command using the expression below.
PID command data (%) = (Preset multi-frequency) ÷ (Maximum frequency)
× 100
• In dancer control (J01 = 3), the setting from the keypad interlocks with data of
J57 (PID control: Dancer reference position), and is saved as function code data.

9-107
Data Setting Range of PID Command (Only applicable to an analog input)
To select an analog input as a PID command, define the setting range of the PID command.
As with frequency setting, you can arbitrary map the relationship between the command and
the analog input value by adjusting the gain and bias.
For details, refer to the descriptions of C32, C34, C37, C39, C42, C44, C51, and C52.
(Example) Mapping the range of 1 through 5 V at terminal [12] to 0 through 100%

PID display coefficient and monitoring


To monitor PID commands and feedback amounts, define the display factor for converting
them to numeric control values such as temperature for display.
Refer to the descriptions of E40 and E41 for details on display coefficients, and to E43
for details on monitoring.

„ Gain (J03)
J03 specifies the gain for the PID processor.
- Data setting range: 0.000 to 30.000 (multiple)

P (Proportional) action
An operation in which an MV (manipulated value: output frequency) is proportional to the
deviation is called P action, which outputs a manipulated value in proportion to deviation.
However, the manipulated variable alone cannot eliminate deviation.
Gain is data that determines the system response level against the deviation in P action. An
increase in gain speeds up response, but an excessive gain may oscillate the inverter output. A
decrease in gain delays response, but it stabilizes the inverter output.

9-108
9.2 Overview of Function Codes

„ Integral time (J04)


J04 specifies the integral time for the PID processor.
- Data setting range: 0.0 to 3600.0 (s)
0.0 means that the integral component is ineffective.
I (Integral) action
An operation that the change rate of an MV (manipulated value: output frequency) is
proportional to the integral value of deviation is called I action, which outputs the
manipulated value that integrates the deviation. Therefore, I action is effective in bringing the
feedback amount close to the commanded value. For the system whose deviation rapidly
changes, however, this action cannot make it react quickly.
The effectiveness of I action is expressed by integral time as parameter, that is J04 data. The
longer the integral time, the slower the response. The reaction to the external disturbance also
becomes slow. The shorter the integral time, the faster the response. Setting too short integral
time, however, makes the inverter output tend to oscillate against the external disturbance.

Chap. 9
„ Differential time (J05)
J05 specifies the differential time for the PID processor.

FUNCTION CODES
- Data setting range: 0.00 to 600.00 (s)
0.00 means that the differential component is ineffective.

D (Differential) action
An operation that the MV (manipulated value: output frequency) is proportional to the
differential value of the deviation is called D action, that outputs the manipulated value that
differentiates the deviation. D action makes the inverter quickly react to a rapid change of
deviation.
The effectiveness of D action is expressed by differential time as parameter, that is J05 data.
Setting a long differential time will quickly suppress oscillation caused by P action when a
deviation occurs. Too long differential time makes the inverter output oscillation more.
Setting short differential time will weakens the suppression effect when the deviation occurs.

9-109
The combined use of P, I, and D actions are described below.
(1) PI control
PI control, which is a combination of P and I actions, is generally used to minimize the
remaining deviation caused by P action. PI control acts to always minimize the deviation
even if a commanded value changes or external disturbance steadily occurs. However, the
longer the integral time, the slower the system response to quick-changed control.
P action can be used alone for loads with very large part of integral components.
(2) PD control
In PD control, the moment that a deviation occurs, the control rapidly generates much
manipulated value than that generated by D action alone, to suppress the deviation increase.
When the deviation becomes small, the behavior of P action becomes small.
A load including the integral component in the controlled system may oscillate due to the
action of the integral component if P action alone is applied. In such a case, use PD control to
reduce the oscillation caused by P action, for keeping the system stable. That is, PD control is
applied to a system that does not contain any damping actions in its process.
(3) PID control
PID control is implemented by combining P action with the deviation suppression of I action
and the oscillation suppression of D action. PID control features minimal control deviation,
high precision and high stability.
In particular, PID control is effective to a system that has a long response time to the
occurrence of deviation.

Follow the procedure below to set data to PID control function codes.
It is highly recommended that you adjust the PID control value while monitoring the system
response waveform with an oscilloscope or equivalent. Repeat the following procedure to
determine the optimal solution for each system.
- Increase the data of J03 (PID control P (Gain)) within the range where the feedback signal
does not oscillate.
- Decrease the data of J04 (PID control I (Integral time)) within the range where the feedback
signal does not oscillate.
- Increase the data of J05 (PID control D (Differential time)) within the range where the
feedback signal does not oscillate.
Refining the system response waveforms is shown below.
1) Suppressing overshoot
Increase the data of J04 (Integral time) and decrease the data of J05 (Differential time.)

9-110
9.2 Overview of Function Codes

2) Quick stabilizing (moderate overshoot allowable)


Decrease the data of J03 (Gain) and increase that of J05 (Differential time).

3) Suppressing oscillation whose period is longer than the integral time specified by J04
Increase the data of J04 (Integral time).

4) Suppressing oscillation whose period is approximately the same as the time specified by
J05 (Differential time)
Decrease the data of J05 (Differential time).
Decrease the data of J03 (Gain), when the oscillation cannot be suppressed even if the
differential time is set at 0 sec.

Chap. 9
FUNCTION CODES
„ Feedback filter (J06)
J06 specifies the time constant of the filter for feedback signals under PID control.
- Data setting range: 0.0 to 900.0 (s)
- This setting is used to stabilize the PID control loop. Setting too long a time constant makes
the system response slow.
To specify the filter for feedback signals in detail under PID dancer control, apply
filter time constants for analog input (C33, C38 and C43).

9-111
J10 PID Control (Anti reset windup)

J10 suppresses overshoot in control with PID processor. As long as the deviation between the
feedback and the PID command is beyond the preset range, the integrator holds its value and
does not perform integration operation.
- Data setting range: 0.0 to 200 (%)

J11 PID Control (Select alarm output)

J12 PID Control (Upper level alarm (AH))

J13 PID Control (Lower level alarm (AL))

Two types of alarm signals can be output associated with PID control: absolute-value alarm
and deviation alarm. You need to assign the PID alarm output PID-ALM to one of the digital
output terminals (function code data = 42).

„ Select alarm output (J11)


J11 specifies the alarm type. The table below lists all the alarms available in the system.
Data for J11 Alarm Description
0 Absolute-value While PV < AL or AH < PV, PID-ALM is ON.
alarm

1 Absolute-value Same as above (with Hold)


alarm (with Hold)
2 Absolute-value Same as above (with Latch)
alarm (with Latch)
3 Absolute-value Same as above (with Hold and Latch)
alarm (with Hold
and Latch)
4 Deviation alarm While PV < SV - AL or SV + AH < PV, PID-ALM is
ON.

9-112
9.2 Overview of Function Codes

Data for J11 Alarm Description


5 Deviation alarm Same as above (with Hold)
(with Hold)
6 Deviation alarm Same as above (with Latch)
(with Latch)
7 Deviation alarm Same as above (with Hold and Latch)
(with Hold and
Latch)

Hold: During the power-on sequence, the alarm output is kept OFF (disabled) even when
the monitored quantity is within the alarm range. Once it goes out of the alarm range,
and comes into the alarm range again, the alarm is enabled.
Latch: Once the monitored quantity comes into the alarm range and the alarm is turned ON,
the alarm will remain ON even if it goes out of the alarm range. To release the latch,
perform a reset by using the key or turning the RST terminal command ON, etc.
Resetting can be done by the same way as resetting an alarm.

„ Upper level alarm (AH) (J12)


J12 specifies the upper limit of the alarm (AH) in percentage (%) of the feedback amount.

„ Lower level alarm (AL) (J13)


J13 specifies the lower limit of the alarm (AL) in percentage (%) of the feedback amount.
The value displayed (%) is the ratio of the upper/lower limit to the full scale (10 V

Chap. 9
or 20 mA) of the feedback amount (in the case of a gain of 100%).
Upper level alarm (AH) and lower level alarm (AL) also apply to the following alarms.

How to handle the alarm:

FUNCTION CODES
Alarm Description Select alarm output
Parameter setting
(J11)
Upper limit ON when AH < PV Absolute-value J13 (AL) = 0
(absolute) alarm
Lower limit ON when PV < AL J12 (AH) = 100%
(absolute)
Upper limit ON when SV + AH < PV Deviation alarm J13 (AL) = 100%
(deviation)
Lower limit ON when PV < SV - AL J12 (AH) = 100%
(deviation)
Upper/lower limit ON when |SV - PV| > AL J13 (AL) = J12 (AH)
(deviation)
Upper/lower range ON when SV - AL < PV < Deviation alarm DO inversed
limit (deviation) SV + AL
Upper/lower range ON when AL < PV < AH Absolute-value DO inversed
limit (absolute) alarm
Upper/lower range ON when SV - AL < PV < Deviation alarm DO inversed
limit (deviation) SV + AH

9-113
J18 PID Control (Upper limit of PID process output)

J19 PID Control (Lower limit of PID process output)

The upper and lower limiter can be specified to the PID output, exclusively used for PID
control. The settings are ignored when PID cancel is enabled and the inverter is operated at
the reference frequency previously specified.

„ PID Control (Upper limit of PID process output) (J18)


J18 specifies the upper limit of the PID processor output limiter in %. If you specify "999,"
the setting of the frequency limiter (High) (F15) will serve as the upper limit.

„ PID Control (Lower limit of PID process output) (J19)


J19 specifies the lower limit of the PID processor output limiter in %. If you specify "999,"
the setting of the frequency limiter (Low) (F16) will serve as the lower limit.

J56 PID Control (Speed command filter)

Not used.

J57 PID Control (Dancer reference position)

J57 specifies the dancer reference position in -100% to +100% for dancer control. The
reference position can be specified as the function code from the keypad by this function code
if J02 = 0 (keypad), or as typical operation of the PID command.
For the setting procedure of the PID command, refer to Chapter 3.

J58 PID Control (Detection width of dancer position deviation)

J59 PID Control P (Gain) 2

J60 PID Control I (Integral time) 2

J61 PID Control D (Differential time) 2

The moment the feedback value of dancer roll position comes into the range of "the dancer
reference position ± the dancer reference position detection bandwidth (J58)," the inverter
switches PID constants from the combination of J03, J04 and J05 to that of J59, J60 and J61,
respectively in its PID processor. Giving a boost to the system response by raising the P gain
may improve the system performance in the dancer roll positioning accuracy.
„ Detection width of dancer position deviation (J58)
J58 specifies the bandwidth in 1 to 100%. Specification of 0 does not switch PID
constants.

„ P (Gain) 2 (J59)

„ I (Integral time) 2 (J60)

„ D (Differential time) 2 (J61)


Descriptions for J59, J60, and J61 are the same as those of PID control P (Gain) (J03), I
(Integral time) (J04), and D (Differential time) (J05), respectively.

9-114
9.2 Overview of Function Codes

J62 PID Control (PID control block selection)

This function code allows you to select either adding or subtracting the PID dancer control
processor output to the primary speed command, and the PID processor output for the
primary speed command either controls by the ratio (%) or compensates by the absolute value
(Hz).

Data for J62 Control function


Decimal Bit 1 Bit 0 Control value type Operation for the primary
speed command
0 0 0 Absolute value (Hz) Addition
1 0 1 Absolute value (Hz) Subtraction
2 1 0 Ratio (%) Addition
3 1 1 Ratio (%) Subtraction

J63 Overload Stop (Detection value)

J64 Overload Stop (Detection level)

J65 Overload Stop (Mode selection)

J66 Overload Stop (Operation condition)

Chap. 9
J67 Overload Stop (Timer)

When the monitored status index of the load exceeds the detection level specified by J64 for

FUNCTION CODES
the period specified by J67, the inverter activates the overload stop function according to
operation specified by J65. Use this function for such as system protection from applying a
load that cannot be allowed by the system characteristics or any reason on the system design
or system in which the motor spindle is locked by a mechanical stopper.

„ Detection value (J63)

J63 specifies the detection value of status index to be monitored.


Data for J63 Detection value Description
To improve the accuracy of torque calculation, be sure to
0 Output torque auto-tune the inverter for the applied motor.
This setting covers the driving torque only.
The no-load current to the motor always flows. Specify J64
1 Output current (Detection level) correctly considering the no-load current
of the applied motor.

„ Detection level (J64)

J64 specifies the detection level putting the rated torque and current of the motor as 100%.

9-115
„ Mode selection (J65)

J65 specifies operation when the load amount exceeds that of one specified by J64.
Data for J65 Mode Description
0 Disable The inverter cancels the overload stop function.
The inverter decelerate-to-stops the motor by the
1 Decelerate to stop
specified deceleration time.
The inverter shuts down the output immediately, and the
2 Coast to a stop
motor coast-to-stops.
The inverter decelerates the motor with the torque limit
operation, and is controlling the output current to keep the
hold toque until the run command turned OFF. Make the
Mechanical mechanical brake turn on before turning the run
3
stopper command OFF.
The inverter issues an alarm IOL or IOL2 during the
mechanical stopper operation.

• Once the overload stop function is activated, the inverter holds it and cannot
accelerate the motor again. To reaccelerate the motor, turn the run command OFF
and ON again.
• If J65 = 3, the inverter ignores the driving toque limit operation already specified.

Configuration examples
Operation Selection J65 = 1 or 2

Operation selection J65 = 3

9-116
9.2 Overview of Function Codes

„ Operation condition (J66)


J66 specifies the inverter’s operation Data for J66 Applicable operation mode
state to apply the overload stop
function. Takes effect in the constant
0 speed or deceleration operation
Note that carefully specify it so as not mode.
to induce a malfunction by any setting
that is not needed. Takes effect in the constant
1
speed operation mode.
Takes effect in all the operation
2
modes.

„ Timer (J67)
J67 configures the timer to suppress any activation of the overload stop function by any
unexpected momentary load fluctuation.
If an activation condition of the overload stop function is taken for the time specified by the
timer J67, the inverter activate it in case of J65 = 1 or 2.
If J65 = 3, the timer setting is ignored. In this case, the inverter decelerates the
motor instantaneously with the torque limit function so that referring to the timer is
to interfere running of this function.

J68 Braking Signal (Brake OFF current)

J69 Braking Signal (Brake OFF frequency)

Chap. 9
J70 Braking Signal (Brake OFF timer)

J71 Braking Signal (Brake ON frequency)

FUNCTION CODES
J72 Braking Signal (Brake ON timer)

These function codes are for the brake releasing/turning-on signals of hoisting/elevating
machines.
Releasing the Brake
The inverter releases the brake (Terminal command BRKS: ON) after checking torque
generation of the motor, monitoring whether it applies both the output current and frequency
to the motor, which are higher than ones specified for the time long enough.
Function code Name Data setting range
0 to 200%:
J68 Brake OFF current
Set it putting the inverter rated current at 100%.
J69 Brake OFF frequency 0.0 to 25.0 Hz
J70 Brake OFF timer 0.0 to 5.0 s

9-117
Turning-on the brake
To assure the service life of brake body, the inverter checks the motor speed lowering enough
less than one specified, monitoring that the run command turns OFF and the output frequency
lowers than one specified for the time long enough, and turn-on the brake (terminal command
BRKS: OFF).
Function code Name Data setting range
J71 Brake ON frequency 0.0 to 25.0 Hz
J72 Brake ON timer 0.0 to 5.0 s

• The braking signal control is only applicable to motor 1. If the motor switching
function selects motor 2, the braking signal always remains at state of turning-on.
• When an event such as an occurrence of alarm and turning the coast-to-stop
terminal command BX ON shuts down the inverter, the braking signal turns-on
immediately.

J73 to J86 Reserved*

* These are reserved for particular manufacturers. Do not access them.

9-118
9.2 Overview of Function Codes

9.2.8 y codes (Link functions)


y01 to y20 RS-485 Communication (Standard and option)

Up to two ports of RS-485 communications link are available, including the terminal block
option as shown below.

Port Route Function code Applicable equipment


Port 1 Standard RS-485 y01 through y10 Standard keypad
Communications (for Multi-function keypad
connection with keypad) FRENIC Loader
via RJ-45 port Host equipment
Port 2 Optional RS-485 y11 through y20 Host equipment
communications card via No FRENIC Loader supported
the terminal port on the
card

To connect any of the applicable devices, follow the procedures shown below.

(1) Standard keypad and optional multi-function keypad


The standard keypad and optional multi-function keypad allow you to run and monitor the
inverter.
There is no need to set the y codes.

(2) FRENIC Loader


Using your PC running FRENIC Loader, you can monitor the inverter’s running status

Chap. 9
information, edit function codes, and test-run the inverters.

For the setting of y codes, refer to function codes y01 to y10. For details, refer to the
FRENIC Loader Instruction Manual (INR-SI47-0903-E).

FUNCTION CODES
(3) Host equipment
The inverter can be managed and monitored by connecting host equipment such as a PC and
PLC to the inverter. Modbus RTU* and Fuji general-purpose inverter protocol are available
for communications protocols.
*Modbus RTU is a protocol established by Modicon, Inc.

For details, refer to the RS-485 Communication User's Manual (MEH448b).

9-119
„ Station address (y01 for standard port and y11 for option port)
y01 and y11 specify the station address for the RS-485 communications link. The table below
lists the protocols and the station address setting ranges.

Protocol Station address Broadcast address


Modbus RTU protocol 1 to 247 0
FRENIC Loader protocol 1 to 255 None
FUJI general-purpose inverter protocol 1 to 31 99

- If any wrong address beyond the above range is specified, no response is returned since the
inverter will be unable to receive any enquiries except the broadcast message.
- To use FRENIC Loader, set the station address that matches the connected PC.

„ Communications error processing (y02 for standard port and y12 for option port)
y02 and y12 specify the operation performed when an RS-485 communications error has
occurred.
RS-485 communications errors contain logical errors such as address error, parity error,
framing error, and transmission protocol error, and physical errors such as communications
disconnection error set by y08 and y18. In each case, these are judged as an error only when
the inverter is running while the operation command or frequency command has been set to
the configuration specified through RS-485 communications. When neither the operation
command nor frequency command is issued through RS-485 communications, or the inverter
is not running, error occurrence is not recognized.
Data for y02
Function
and y12
Immediately trip after showing an RS-485 communications error (er8 for
0
y02 and erp for y12). (The inverter stops with alarm issue.)
Run during the time set on the error processing timer (y03, y13), display an
1 RS-485 communications error (er8 for y02 and erp for y12), and then stop
operation. (The inverter stops with alarm issue.)
Retry transmission during the time set on the error processing timer (y03,
y13). If communications link is recovered, continue operation. Otherwise,
2
display an RS-485 communications error (er8 for y02 and erp for y12) and
stop operation. (The inverter stops with alarm issue.)
3 Continue to run even when a communications error occurs.

For details, refer to the RS-485 Communication User's Manual (MEH448b).

„ Timer (y03 and y13)


y03 or y13 specifies an error processing timer.
When the set timer count has elapsed because of no response on other end etc., if a response
request was issued, the inverter interprets that an error occurs. See the section of
"No-response error detection time (y08, y18)."
- Data setting range: 0.0 to 60.0 (s)

9-120
9.2 Overview of Function Codes

„ Baud rate (y04 and y14)


y04 and y14 specify the transmission speed Data for y04
for RS-485 communications. Transmission speed (bps)
and y14
- Setting for FRENIC Loader: Set the 0 2400
same transmission speed as that
specified by the connected PC. 1 4800
2 9600
3 19200
4 38400

„ Data length (y05 and y15)


y05 and y15 specify the character length Data for y05
for transmission. Data length
and y15
- Setting for FRENIC Loader: 0 8 bits
Loader sets the length in 8 bits
automatically. (The same applies to the 1 7 bits
Modbus RTU protocol.)

„ Parity check (y06 and y16)

y06 and y16 specify the property of the Data for y06
Parity
parity bit. and y16
- Setting for FRENIC Loader: None
0

Chap. 9
Loader sets it to the even parity (2 stop bits for Modbus RTU)
automatically. Even parity
1
(1 stop bit for Modbus RTU)

FUNCTION CODES
Odd parity
2
(1 stop bit for Modbus RTU)
None
3
(1 stop bit for Modbus RTU)

„ Stop bits (y07 and y17)

y07 and y17 specify the number of stop bits. Data for y07
Stop bit(s)
- Setting for FRENIC Loader: and y17
Loader sets it to 1 bit automatically. 0 2 bits
For the Modbus RTU protocol, the stop 1 1 bit
bits are automatically determined
associated with the property of parity
bits. So no setting is required.

9-121
„ No-response error detection time (y08 and y18)
y08 and y18 specify the time interval from Data for y08
the inverter detecting no access until it Function
and y18
enters communications error alarm mode
due to network failure and processes the 0 Disable
communications error. This applies to a 1 to 60 1 to 60 s
mechanical system that always accesses its
station within a predetermined interval
during communications using the RS-485
communications link.
For the processing of communications
errors, refer to y02 and y12.

„ Response interval (y09 and y19)


y09 and y19 specify the latency time after the end of receiving a query sent from the host
equipment (such as a PC or PLC) to the start of sending the response. This function allows
using equipment whose response time is slow while a network requires quick response,
enabling the inverter to send a response timely by the latency time setting.
- Data setting range: 0.00 to 1.00 (s)

T1 = Latency time + α
where α is the processing time inside the inverter. This time may vary depending on the
processing status and the command processed in the inverter.
For details, refer to the RS-485 Communication User's Manual (MEH448a).
When setting the inverter with FRENIC Loader, pay sufficient attention to the
performance and/or configuration of the PC and protocol converter such as
RS-485−RS-232C communications level converter. Note that some protocol
converters monitor the communications status and switch the send/receive of
transmission data by a timer.

„ Protocol selection (y10)


y10 specifies the communications protocol Data for y10 Protocol
for the standard RS-485 port.
0 Modbus RTU protocol
- Specifying FRENIC loader to connect to
the inverter can only be made by y10. 1 FRENIC Loader protocol
Select FRENIC Loader (y10 = 1). Fuji general-purpose
2
inverter protocol

„ Protocol selection (y20)


y20 specifies the communications protocol Data for y20 Protocol
for the optional communications port.
0 Modbus RTU protocol
Fuji general-purpose
2
inverter protocol

9-122
9.2 Overview of Function Codes

y98 Bus Link Function (Mode selection)


H30 (Communications Link Function, Mode selection)

For setting data for y98 bus link function (Mode selection), refer to the description of function
code H30.

y99 Loader Link Function (Mode selection)

This is a link switching function for FRENIC Loader. Rewriting the data of y99 to enable
RS-485 communications from Loader helps Loader send the inverter the frequency and/or
run commands. Since the data to be set in the function code of the inverter is automatically set
by Loader, no keypad operation is required. While Loader is selected as the source of the run
command, if the PC runs out of control and cannot be stopped by a stop command sent from
Loader, disconnect the RS-485 communications cable from the standard port (Keypad),
connect a keypad instead, and reset the y99 to "0." This setting "0" in y99 means that the run
and frequency command source specified by function code H30 takes place.
Note that the inverter cannot save the setting of y99. When power is turned off, the data in
y99 is lost (y99 is reset to "0").

Function
Data for y99
Frequency command Run command
0 Follow H30 and y98 data Follow H30 and y98 data
Via RS-485 communications link
1 Follow H30 and y98 data
(FRENIC Loader, S01 and S05)
Via RS-485 communications link
2 Follow H30 and y98 data

Chap. 9
(FRENIC Loader, S06)
Via RS-485 communications link Via RS-485 communications link
3
(FRENIC Loader, S01 and S05) (FRENIC Loader, S06)

FUNCTION CODES

9-123
Appendices
Contents

App.A Advantageous Use of Inverters (Notes on electrical noise) ............................................................... A-1


A.1 Effect of inverters on other devices .................................................................................................... A-1
A.2 Noise .................................................................................................................................................. A-2
A.3 Noise prevention ................................................................................................................................ A-4
App.B Japanese Guideline for Suppressing Harmonics by Customers Receiving High Voltage
or Special High Voltage.................................................................................................................... A-12
B.1 Application to general-purpose inverters ......................................................................................... A-12
B.2 Compliance to the harmonic suppression for customers receiving high voltage or
special high voltage .......................................................................................................................... A-13
App.C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters ...................... A-17
C.1 Generating mechanism of surge voltages ......................................................................................... A-17
C.2 Effect of surge voltages .................................................................................................................... A-18
C.3 Countermeasures against surge voltages .......................................................................................... A-18
C.4 Regarding existing equipment.......................................................................................................... A-19
App.D Inverter Generating Loss.................................................................................................................. A-20
App.E Conversion from SI Units ................................................................................................................ A-21
App.F Allowable Current of Insulated Wires.............................................................................................. A-23
App.G Replacement Information................................................................................................................. A-25
G.1 External dimensions comparison tables ........................................................................................... A-25
G.2 Terminal arrangements and symbols ................................................................................................ A-28
G.3 Function codes.................................................................................................................................. A-31
App. A Advantageous Use of Inverters (Notes on electrical noise)

App.A Advantageous Use of Inverters (Notes on electrical


noise)
- Disclaimer: This document provides you with a summary of the Technical Document of the Japan
Electrical Manufacturers' Association (JEMA) (April 1994). It is intended to apply to the domestic market
only. It is only for reference for the foreign market. -

A.1 Effect of inverters on other devices


Inverters have been and are rapidly expanding its application fields. This paper describes the effect
that inverters have on electronic devices already installed or on devices installed in the same system
as inverters, as well as introducing noise prevention measures. (Refer to Section A.3 [3], "Noise
prevention examples" for details.)
[1] Effect on AM radios
Phenomenon If an inverter operates, AM radios may pick up noise radiated from the inverter.
(An inverter has almost no effect on FM radios or television sets.)
Probable cause Radios may receive noise radiated from the inverter.
Measures Inserting a noise filter on the power supply side of the inverter is effective.
[2] Effect on telephones
Phenomenon If an inverter operates, nearby telephones may pick up noise radiated from the
inverter in conversation so that it may be difficult to hear.
Probable cause A high-frequency leakage current radiated from the inverter and motors enters
shielded telephone cables, causing noise.
Measures It is effective to commonly connect the grounding terminals of the motors and
return the common grounding line to the grounding terminal of the inverter.
[3] Effect on proximity limit switches

App.
Phenomenon If an inverter operates, proximity limit switches (capacitance-type) may
malfunction.
Probable cause The capacitance-type proximity limit switches may provide inferior noise
immunity.
Measures It is effective to connect a filter to the input terminals of the inverter or change
the power supply treatment of the proximity limit switches. The proximity limit
switches can be replaced with superior noise immunity types such as magnetic
types.
[4] Effect on pressure sensors
Phenomenon If an inverter operates, pressure sensors may malfunction.
Probable cause Noise may penetrate through a grounding wire into the signal line.
Measures It is effective to install a noise filter on the power supply side of the inverter or
to change the wiring.
[5] Effect on position detectors (pulse encoders)
Phenomenon If an inverter operates, pulse encoders may produce erroneous pulses that shift
the stop position of a machine.
Probable cause Erroneous pulses are liable to occur when the signal lines of the PG and power
lines are bundled together.
Measure The influence of induction noise and radiation noise can be reduced by
separating the PG signal lines and power lines. Providing noise filters at the
input and output terminals is also an effective measure.

A-1
A.2 Noise
This section gives a summary of noises generated in inverters and their effects on devices subject to
noise.

[1] Inverter noise


Figure A.1 shows an outline of the inverter configuration. The inverter converts AC to DC
(rectification) in a converter unit, and converts DC to AC (inversion) with 3-phase variable voltage
and variable frequency. The conversion (inversion) is performed by PWM implemented by
switching six transistors (IGBT: Insulated Gate Bipolar Transistor, etc), and is used for variable
speed motor control.
Switching noise is generated by high-speed on/off switching of the six transistors. Noise current (i)
is emitted and at each high-speed on/off switching, the noise current flows through stray capacitance
(C) of the inverter, cable and motor to the ground. The amount of the noise current is expressed as
follows:
i = C·dv/dt
It is related to the stray capacitance (C) and dv/dt (switching speed of the transistors). Further, this
noise current is related to the carrier frequency since the noise current flows each time the transistors
are switched on or off.
In addition to the main power inverter, the DC-to-DC switching power regulator (DC-DC converter),
which is the power source for the control electronics of the inverter, may be a noise source in the
same principles as stated above.
The frequency band of this noise is less than approximately 30 to 40 MHz. Therefore, the noise will
affect devices such as AM radios using low frequency band, but will not virtually affect FM radios
and television sets using higher frequency than this frequency band.

Figure A.1 Outline of Inverter Configuration

A-2
App. A Advantageous Use of Inverters (Notes on electrical noise)

[2] Types of noise


Noise generated in an inverter is propagated through the main circuit wiring to the power supply and
the motor so as to affect a wide range of applications from the power supply transformer to the
motor. The various propagation routes are shown in Figure A.2. According to those routes, noises
are roughly classified into three types--conduction noise, induction noise, and radiation noise.

Figure A.2 Noise Propagation Routes

(1) Conduction noise


Noise generated in an inverter may propagate through the conductor and power supply so as to affect
peripheral devices of the inverter (Figure A.3). This noise is called "conduction noise." Some
conduction noises will propagate through the main circuit . If the ground wires are connected to a
common ground, conduction noise will propagate through route . As shown in route , some
conduction noises will propagate through signal lines or shielded wires.

App.
Figure A.3 Conduction Noise

(2) Induction noise


When wires or signal lines of peripheral devices are brought close to the wires on the input and
output sides of the inverter through which noise current is flowing, noise will be induced into those
wires and signal lines of the devices by electromagnetic induction (Figure A.4) or electrostatic
induction (Figure A.5). This is called "induction noise" .

Figure A.4 Electromagnetic Noise

A-3
Figure A.5 Electrostatic Noise

(3) Radiation noise


Noise generated in an inverter may be radiated through the air from wires (that act as antennas) at
the input and output sides of the inverter. This noise is called "radiation noise" as shown below.
Not only wires but motor frames or control system panels containing inverters may also act as
antennas.

Figure A.6 Radiation Noise

A.3 Noise prevention


The more noise prevention is strengthened, the more effective. However, with the use of appropriate
measures, noise problems may be resolved easily. It is necessary to implement economical noise
prevention according to the noise level and the equipment conditions.
[1] Noise prevention prior to installation
Before inserting an inverter in your control panel or installing an inverter panel, you need to consider
noise prevention. Once noise problems occur, it will cost additional materials and time for solving
them.
Noise prevention prior to installation includes:
1) Separating the wiring of main circuits and control circuits
2) Putting main circuit wiring into a metal conduit pipe
3) Using shielded wires or twist shielded wires for control circuits.
4) Implementing appropriate grounding work and grounding wiring.
These noise prevention measures can avoid most noise problems.

A-4
App. A Advantageous Use of Inverters (Notes on electrical noise)

[2] Implementation of noise prevention measures


There are two types of noise prevention measures--one for noise propagation routes and the other for
noise receiving sides (that are affected by noise).
The basic measures for lessening the effect of noise at the receiving side include:
Separating the main circuit wiring from the control circuit wiring, avoiding noise effect.
The basic measures for lessening the effect of noise at the generating side include:
1) Inserting a noise filter that reduces the noise level.
2) Applying a metal conduit pipe or metal control panel that will confine noise, and
3) Applying an insulated transformer for the power supply that cuts off the noise propagation route.
Table A.1 lists the noise prevention measures, their goals, and propagation routes.
Table A.1 Noise Prevention Measures

Goal of noise prevention


Conduction route
measures
Make it
Noise prevention method more Cutoff
Reduce Conduc- Induc- Radia-
difficult noise Confine
noise tion tion tion
to conduc- noise
level noise noise noise
receive tion
noise
Separate main circuit
Y Y
from control circuit
Minimize wiring distance Y Y Y Y
Avoid parallel and
Y Y
bundled wiring
Wiring and Use appropriate
installation Y Y Y Y
grounding
Use shielded wire and
Y Y Y
twisted shielded wire

App.
Use shielded cable in
Y Y Y
main circuit
Use metal conduit pipe Y Y Y
Appropriate arrangement
Control Y Y Y
of devices in panel
panel
Metal control panel Y Y Y

Anti-noise Line filter Y Y Y Y


device Insulation transformer Y Y Y
Use a passive capacitor
Y Y Y
Measures at for control circuit
noise Use ferrite core for
receiving Y Y Y Y
control circuit
sides
Line filter Y Y Y
Separate power supply
Y Y
systems
Others
Lower the carrier
Y* Y Y Y
frequency
Y: Effective, Y*: Effective conditionally, Blank: Not effective

A-5
What follows is noise prevention measures for the inverter drive configuration.
(1) Wiring and grounding
As shown in Figure A.7, separate the main circuit wiring from control circuit wiring as far as
possible regardless of being located inside or outside the system control panel containing an inverter.
Use shielded wires and twisted shielded wires that will block out extraneous noises, and minimize
the wiring distance. Also avoid bundled wiring of the main circuit and control circuit or parallel
wiring.

Figure A.7 Separate Wiring

For the main circuit wiring, use a metal conduit pipe and connect its wires to the ground to prevent
noise propagation (refer to Figure A.8).
The shield (braided wire) of a shielded wire should be securely connected to the base (common) side
of the signal line at only one point to avoid the loop formation resulting from a multi-point
connection (refer to Figure A.9).
The grounding is effective not only to reduce the risk of electrical shocks due to leakage current, but
also to block noise penetration and radiation. Corresponding to the main circuit voltage, the
grounding work should be No. 3 grounding work (300 VAC or less) and special No. 3 grounding
work (300 to 600 VAC). Each ground wire is to be provided with its own ground or separately wired
to a grounding point.

Figure A.8 Grounding of Metal Conduit Pipe Figure A.9 Treatment of Braided Wire of
Shielded Wire

(2) Control panel


The system control panel containing an inverter is generally made of metal, which can shield noise
radiated from the inverter itself.
When installing other electronic devices such as a programmable logic controller in the same control
panel, be careful with the layout of each device. If necessary, arrange shield plates between the
inverter and peripheral devices.

A-6
App. A Advantageous Use of Inverters (Notes on electrical noise)

(3) Anti-noise devices


To reduce the noise propagated through the electrical circuits and the noise radiated from the main
circuit wiring to the air, a line filter and power supply transformer should be used (refer to Figure
A.10).
Line filters are available in these types--the simplified type such as a capacitive filter to be connected
in parallel to the power supply line and an inductive filter to be connected in series to the power
supply line and the orthodox type such as an LC filter to meet radio noise regulations. Use them
according to the targeted effect for reducing noise.
Power supply transformers include common insulated transformers, shielded transformers, and
noise-cutting transformers. These transformers have different effectiveness in blocking noise
propagation.

(a) Capacitive filter (b) Inductive filter (c) LC filter


(zero-phase reactor)
Figure A.10 Various Filters and their Connection

(4) Noise prevention measures at the receiving side


It is important to strengthen the noise immunity of those electronic devices installed in the same
control panel as the inverter or located near an inverter. Line filters and shielded or twisted shielded
wires are used to block the penetration of noise in the signal lines of these devices. The following
treatments are also implemented.

App.
1) Lower the circuit impedance by connecting capacitors or resistors to the input and output
terminals of the signal circuit in parallel.
2) Increase the circuit impedance for noise by inserting choke coils in series in the signal circuit or
passing signal lines through ferrite core beads. It is also effective to widen the signal base lines (0
V line) or grounding lines.
(5) Other
The level of generating/propagating noise will change with the carrier frequency of the inverter. The
higher the carrier frequency, the higher the noise level.
In an inverter whose carrier frequency can be changed, lowering the carrier frequency can reduce the
generation of electrical noise and result in a good balance with the audible noise of the motor under
driving conditions.

A-7
[3] Noise prevention examples
Table A.2 lists examples of the measures to prevent noise generated by a running inverter.
Table A.2 Examples of Noise Prevention Measures

Target
No. Phenomena Noise prevention measures
device Notes
1 AM When operating an inverter, 1) Install an LC filter at the 1) The radiation
radio noise enters into an AM power supply side of the noise of the
radio broadcast (500 to 1500 inverter. (In some cases, wiring can be
kHz). a capacitive filter may be reduced.
used as a simple
method.)
2) Install a metal conduit
wiring between the 2) The conduction
motor and inverter. Or
noise to the
use shielded wiring. power supply
side can be
reduced.

<Possible cause> Note: Sufficient


The AM radio may receive improvement may
noise radiated from wires at not be expected in
the power supply and output narrow regions such
sides of the inverter. as between
mountains.

Note: Minimize the distance


between the LC filter and inverter as
much as possible (within 1m).

2 AM When operating an inverter, 1) Install inductive filters at 1) The radiation


radio noise enters into an AM the input and output noise of the
radio broadcast (500 to 1500 sides of the inverter. wiring can be
kHz). reduced.

The number of turns of


<Possible cause> the zero-phase reactor
The AM radio may receive (or ferrite ring) should be
noise radiated from the as large as possible. In
power line at the power addition, wiring between
supply side of the inverter. the inverter and the
zero-phase reactor (or
ferrite ring) should be as
short as possible. (within
1m)
2) When further
improvement is
necessary, install LC
filters.

A-8
App. A Advantageous Use of Inverters (Notes on electrical noise)

Table A.2 Continued

Target
No. Phenomena Noise prevention measures
device Notes
3 Tele- When driving a ventilation 1) Connect the ground 1) The effect of the
phone fan with an inverter, noise terminals of the motors inductive filter
(in a enters a telephone in a in a common connection. and LC filter
common private residence at a Return to the inverter may not be
private distance of 40m. panel, and insert a 1 μF expected
residence capacitor between the because of sound
at a input terminal of the frequency
distance inverter and ground. component.
of 40 m) 2) In the case of a
V-connection
power supply
transformer in a
200V system, it
is necessary to
connect
capacitors as
<Possible cause> shown in the
A high-frequency leakage following figure,
current from the inverter and because of
motor flowed to grounded different
part of the telephone cable potentials to
shield. During the current's ground.
return trip, it flowed through
a grounded pole transformer,
and noise entered the
telephone by electrostatic
induction.

App.
4 Photo- A photoelectric relay 1) As a temporary measure, 1) The wiring is
electric malfunctioned when the Insert a 0.1 μF capacitor separated by
relay inverter runs the motor. between the 0 V terminal more than 30 cm.
[The inverter and motor are of the power supply 2) When separation
installed in the same place circuit in the detection is impossible,
(for overhead traveling)] unit of the overhead signals can be
photoelectric relay and a received and sent
frame of the overhead with dry contacts
panel. etc.
3) Do not wire
weak-current
signal lines and
power lines in
parallel.

2) As a permanent measure,
move the 24 V power
<Possible cause> supply from the ground
It is considered that to the overhead unit so
induction noise entered the that signals are sent to the
photoelectric relay since the ground side with relay
inverter's input power supply contacts in the ceiling
line and the photoelectric part.
relay's wiring are in parallel
separated by approximately
25 mm over a distance of 30
to 40 m. Due to conditions of
the installation, these lines
cannot be separated.

A-9
Table A.2 Continued

Target
No. Phenomena Noise prevention measures
device Notes
5 Photo- A photoelectric relay 1) Insert a 0.1 μF capacitor 1) If a weak-current
electric malfunctioned when the between the output circuit at the
relay inverter was operated. common terminal of the malfunctioning
amplifier of the side is observed,
photoelectric relay and the measures
the frame. may be simple
and economical.

<Possible cause>
Although the inverter and
photoelectric relay are
separated by a sufficient
distance but the power
supplies share a common
connection, it is considered
that conduction noise entered
through the power supply
line into the photoelectric
relay.
6 Prox- A proximity limit switch 1) Install an LC filter at the 1) Noise generated
imity malfunctioned. output side of the in the inverter
limit inverter. can be reduced.
switch 2) Install a capacitive filter 2) The switch is
(electro- at the input side of the superseded by a
static inverter. proximity limit
type) 3) Ground the 0 V switch of
(common) line of the DC superior noise
power supply of the immunity (such
<Possible cause> proximity limit switch as a magnetic
It is considered that the through a capacitor to type).
capacitance type proximity the box body of the
limit switch is susceptible to machine.
conduction and radiation
noise because of its low
noise immunity.

A-10
App. A Advantageous Use of Inverters (Notes on electrical noise)

Table A.2 Continued

Target
No. Phenomena Noise prevention measures
device Notes
7 Pressure A pressure sensor 1) Install an LC filter on 1) The shielded
sensor malfunctioned. the input side of the parts of shield
inverter. wires for sensor
2) Connect the shield of signals are
the shielded wire of the connected to a
pressure sensor to the 0 common point in
V line (common) of the the system.
pressure sensor, 2) Conduction
changing the original noise from the
connection. inverter can be
<Possible cause> reduced.
The pressure sensor may
malfunction due to noise that
came from the box housing
through the shielded wire.

8 Position Erroneous-pulse outputs 1) Install an LC filter and a 1) This is an


detector from a pulse converter capacitive filter at the example of a
(pulse caused a shift in the stop input side of the inverter. measure where
encoder) position of a crane. 2) Install an LC filter at the the power line
output side of the and signal line
inverter. cannot be
separated.
2) Induction noise

App.
and radiation
noise at the
output side of the
<Possible cause> inverter can be
Erroneous pulses may be reduced.
outputted by induction noise
since the power line of the
motor and the signal line of
the PG are bundled together.
9 Program The PLC program sometimes 1) Install a capacitive filter 1) Total conduction
mable malfunctions. and an LC filter on the noise and
logic input side of the inverter. induction noise
controller 2) Install an LC filter on the in the electric
(PLC) output side of the line can be
inverter. reduced.
3) Lower the carrier
frequency of the inverter.

<Possible cause>
Since the power supply
system is the same for the
PLC and inverter, it is
considered that noise enters
the PLC through the power
supply.

A-11
App.B Japanese Guideline for Suppressing Harmonics by
Customers Receiving High Voltage or Special High
Voltage
- Disclaimer: This document provides you with a translated summary of the Guideline of the Ministry of
Economy, Trade and Industry. It is intended to apply to the domestic market only. It is only for reference
for the foreign market. -
Agency of Natural Resource and Energy of Japan published the following two guidelines for
suppressing harmonic noise in September 1994.
(1) Guideline for suppressing harmonics in home electric and general-purpose appliances
(2) Guideline for suppressing harmonics by customers receiving high voltage or special high voltage
Assuming that electronic devices generating high harmonics will be increasing, these guidelines are
to establish regulations for preventing high frequency noise interference on devices sharing the
power source. These guidelines should be applied to all devices that are used on the commercial
power lines and generate harmonic current. This section gives a description limited to
general-purpose inverters.

B.1 Application to general-purpose inverters


[1] Guideline for suppressing harmonics in home electric and general-purpose
appliances
Our three-phase, 200 V class series inverters of 3.7 kW or less (FRENIC-Multi series) were the
products of which were restricted by the "Guideline for Suppressing Harmonics in Home Electric
and General-purpose Appliances" (established in September 1994 and revised in October 1999)
issued by the Ministry of Economy, Trade and Industry.
The above restriction, however, was lifted when the Guideline was revised in January 2004. Since
then, the inverter makers have individually imposed voluntary restrictions on the harmonics of their
products.
We, as before, recommend that you connect a reactor (for suppressing harmonics) to your inverter.

[2] Guideline for suppressing harmonics by customers receiving high voltage or special
high voltage
Unlike other guidelines, this guideline is not applied to the equipment itself such as a
general-purpose inverter, but is applied to each large-scale electric power consumer for total amount
of harmonics. The consumer should calculate the harmonics generated from each piece of equipment
currently used on the power source transformed and fed from the high or special high voltage source.
(1) Scope of regulation
In principle, the guideline applies to the customers that meet the following two conditions:
- The customer receives high voltage or special high voltage.
- The "equivalent capacity" of the converter load exceeds the standard value for the receiving
voltage (50 kVA at a receiving voltage of 6.6 kV).

Appendix B.2 [1] "Calculation of equivalent capacity (Pi)" gives you some supplemental
information with regard to estimation for the equivalent capacity of an inverter according to the
guideline.

A-12
App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage

(2) Regulation
The level (calculated value) of the harmonic current that flows from the customer's receiving point
out to the system is subjected to the regulation. The regulation value is proportional to the contract
demand. The regulation values specified in the guideline are shown in Table B.1.
Appendix B.2 gives you some supplemental information with regard to estimation for the equivalent
capacity of the inverter for compliance to "Japanese guideline for suppressing harmonics by
customers receiving high voltage or special high voltage."
Table B.1 Upper Limits of Harmonic Outflow Current per kW of Contract Demand (mA/kW)

Receiving 5th 7th 11th 13th 17th 19th 23rd Over


voltage 25th

6.6 kV 3.5 2.5 1.6 1.3 1.0 0.90 0.76 0.70


22 kV 1.8 1.3 0.82 0.69 0.53 0.47 0.39 0.36

(3) When the regulation applied


The guideline has been applied. As the application, the estimation for "Voltage distortion factor"
required as the indispensable conditions when entering into the consumer's contract of electric power
is already expired.

B.2 Compliance to the harmonic suppression for customers receiving


high voltage or special high voltage
When calculating the required matters related to inverters according to the guideline, follow the
terms listed below. The following descriptions are based on "Technical document for suppressing
harmonics" (JEGE 9702-1995) published by the Japan Electrical Manufacturer's Association
(JEMA).
[1] Calculation of equivalent capacity (Pi)

App.
The equivalent capacity (Pi) may be calculated using the equation of (input rated capacity) x
(conversion factor). However, catalogs of conventional inverters do not contain input rated
capacities, so a description of the input rated capacity is shown below:
(1) "Inverter rated capacity" corresponding to "Pi"
- In the guideline, the conversion factor of a 6-pulse converter is used as reference conversion
factor 1. It is, therefore, necessary to express the rated input capacity of inverters in a value
including harmonic component current equivalent to conversion factor 1.
- Calculate the input fundamental current I1 from the kW rating and efficiency of the load motor, as
well as the efficiency of the inverter. Then, calculate the input rated capacity as shown below:

Input rated capacity = 3 × (power supply voltage) × I1 × 1.0228/1000 (kVA )

where 1.0228 is the 6-pulse converter's value of (effective current)/(fundamental current).


- When a general-purpose motor or inverter motor is used, the appropriate value shown in Table
B.2 can be used. Select a value based on the kW rating of the motor used, irrespective of the
inverter type.
The input rated capacity shown above is for the dedicated use in the equation to calculate
capacity of the inverters, following the guideline. Note that the capacity cannot be applied
to the reference for selection of the equipment or wires to be used in the inverter input
circuits.

For selection of capacity for the peripheral equipment, refer to the catalogs or technical
documents issued from their manufacturers.

A-13
Table B.2 "Input Rated Capacities" of General-purpose Inverters Determined
by the Applicable Motor Ratings

Applicable motor
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
rating (kW)

Pi 200 V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8
(kVA)
400 V 0.57 0.97 1.95 2.81 4.61 6.77 9.07 13.1 17.6 21.8

(2) Values of "Ki (conversion factor)"


Depending on whether an optional ACR (AC reactor) or DCR (DC reactor) is used, apply the
appropriate conversion factor specified in the appendix to the guideline. The values of the
conversion factor are listed in Table B.3.
Table B.3 "Conversion Factors Ki" for General-purpose Inverters Determined by Reactors

Circuit Circuit type Conversion Main applications


category factor Ki

w/o reactor K31=3.4 • General-purpose


inverters
w/- reactor (ACR) K32=1.8 • Elevators
3-phase bridge
3 (capacitor w/- reactor (DCR) K33=1.8 • Refrigerators, air
smoothing) conditioning
systems
w/- reactors (ACR and DCR) K34=1.4 • Other general
appliances
Some models are equipped with a reactor as a built-in standard accessory.

[2] Calculation of Harmonic Current


(1) Value of "input fundamental current"
- When you calculate the amount of harmonics according to Table 2 in Appendix of the Guideline, you
have to previously know the input fundamental current.
- Apply the appropriate value shown in Table B.4 based on the kW rating of the motor,
irrespective of the inverter type or whether a reactor is used.
If the input voltage is different, calculate the input fundamental current in inverse
proportion to the voltage.

Table B.4 "Input Fundamental Currents" of General-purpose Inverters


Determined by the Applicable Motor Ratings

Applicable motor
0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5
rating (kW)

Input 200 V 1.62 2.74 5.50 7.92 13.0 19.1 25.6 36.9 49.8 61.4
fundamental
current (A) 400 V 0.81 1.37 2.75 3.96 6.50 9.55 12.8 18.5 24.9 30.7

6.6 kV converted value 49 83 167 240 394 579 776 1121 1509 1860
(mA)

A-14
App. B Japanese Guideline for Suppressing Harmonics for Customers Receiving High Voltage or Special High Voltage

(2) Calculation of harmonic current


Usually, calculate the harmonic current according to the Sub-table 3 "Three phase bridge rectifier
with the filtering capacitor" in Table 2 of the Guideline's Appendix. Table B.5 lists the contents of
the Sub-table 3.
Table B.5 Generated Harmonic Current (%), 3-phase Bridge Rectifier (Capacitor Filtering)

Degree 5th 7th 11th 13th 17th 19th 23rd 25th

w/o a reactor 65 41 8.5 7.7 4.3 3.1 2.6 1.8


w/- a reactor (ACR) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3
w/- a reactor (DCR) 30 13 8.4 5.0 4.7 3.2 3.0 2.2
w/- reactors (ACR and DCR) 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4
- ACR: 3%
- DCR: Accumulated energy equal to 0.08 to 0.15 ms (100% load conversion)
- Smoothing capacitor: Accumulated energy equal to 15 to 30 ms (100% load conversion)
- Load: 100%
Calculate the harmonic current of each degree using the following equation:
Generated nth harmonic current (%)
nth harmonic current (A) = Fundamental current (A) ×
100

(3) Maximum availability factor


- For a load for elevators, which provides intermittent operation, or a load with a sufficient
designed motor rating, reduce the current by multiplying the equation by the "maximum
availability factor" of the load.
- The "maximum availability factor of an appliance" means the ratio of the capacity of the
harmonic generator in operation at which the availability reaches the maximum, to its total
capacity, and the capacity of the generator in operation is an average for 30 minutes.
- In general, the maximum availability factor is calculated according to this definition, but the

App.
standard values shown in Table B.6 are recommended for inverters for building equipment.
Table B.6 Availability Factors of Inverters, etc. for Building Equipment (Standard Values)

Equipment Inverter capacity Single inverter


type category availability
Air 200 kW or less 0.55
conditioning
system Over 200 kW 0.60
Sanitary pump ――― 0.30
Elevator ――― 0.25
Refrigerator, 50 kW or less 0.60
freezer
UPS (6-pulse) 200 kVA 0.60

Correction coefficient according to contract demand level


Since the total availability factor decreases if the scale of a building increases, calculating reduced
harmonics with the correction coefficient β defined in Table B.7 is permitted.
Table B.7 Correction Coefficient according to the Building Scale
Contract demand Correction
(kW) coefficient β
300 1.00
500 0.90
1000 0.85
2000 0.80

A-15
Note: If the contract demand is between two specified values listed in Table B.7, calculate the value
by interpolation.
Note: The correction coefficient β is to be determined as a matter of consultation between the
customer and electric power supplier for the customers receiving the electric power over 2000
kW or from the special high voltage lines.

(4) Degree of harmonics to be calculated


The higher the degree of harmonics, the lower the current flows. This is the property of harmonics
generated by inverters so that the inverters are covered by "The case not causing a special hazard" of
the term (3) in the above Appendix for the 9th or higher degrees of the harmonics.
Therefore, "It is sufficient that the 5th and 7th harmonic currents should be calculated."

[3] Examples of calculation


(1) Equivalent capacity
Input capacity and
Example of loads Conversion factor Equivalent capacity
No. of inverters

[Example 1] 400 V, 3.7 kW, 10 units 4.61 kVA×10 units K32 = 1.4 4.61 × 10 × 1.4
w/- AC reactor and DC reactor = 64.54 kVA

[Example 2] 400 V, 1.5 kW, 15 units 2.93 kVA×15 units K34 = 1.8 2.93 × 15 × 1.8
w/- AC reactor = 79.11 kVA

Refer to Table Refer to Table


B.2. B.3.

(2) Harmonic current every degrees


[Example 1] 400 V, 3.7 kW 10 units, w/- AC reactor, and maximum availability: 0.55

Fundamental current
Harmonic current onto 6.6 kV lines (mA)
onto 6.6 kV lines (mA)

5th 7th 11th 13th 17th 19th 23rd 25th


394×10= 3940 (38%) (14.5%) (7.4%) (3.4%) (3.2%) (1.9%) (1.7%) (1.3%)
3940×0.55= 2167
823.5 314.2
Refer to Tables B.4 and
Refer to Table B.5.
B.6.

[Example 2] 400 V,3.7 kW,15 units, w/- AC reactor and DC reactor,and maximum availability: 0.55

Fundamental current
Harmonic current onto 6.6 kV lines (mA)
onto 6.6 kV lines (mA)

5th 7th 11th 13th 17th 19th 23rd 25th


394×15= 5910 (28%) (9.1%) (7.2%) (4.1%) (3.2%) (2.4%) (1.6%) (1.4%)
5910×0.55= 3250.5
910.1 295.8
Refer to Tables B.4 and
Refer to Table B.5.
B.6.

A-16
App. C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters

App.C Effect on Insulation of General-purpose Motors


Driven with 400 V Class Inverters
- Disclaimer: This document provides you with a summary of the Technical Document of the Japan
Electrical Manufacturers' Association (JEMA) (March, 1995). It is intended to apply to the domestic
market only. It is only for reference for the foreign market. -

Preface
When an inverter drives a motor, surge voltages generated by switching the inverter elements are
superimposed on the inverter output voltage and applied to the motor terminals. If the surge voltages
are too high they may have an effect on the motor insulation and some cases have resulted in
damage.
For preventing such cases this document describes the generating mechanism of the surge voltages
and countermeasures against them.
Refer to A.2 [1] "Inverter noise" for details of the principle of inverter operation.

C.1 Generating mechanism of surge voltages


As the inverter rectifies a commercial power source voltage and smoothes into a DC voltage, the
magnitude E of the DC voltage becomes about 2 times that of the source voltage (about 620 V in
case of an input voltage of 440 VAC). The peak value of the output voltage is usually close to this
DC voltage value.
But, as there exists inductance (L) and stray capacitance (C) in wiring between the inverter and the
motor, the voltage variation due to switching the inverter elements causes a surge voltage originating
in LC resonance and results in the addition of high voltage to the motor terminals. (Refer to Figure

App.
C.1)
This voltage sometimes reaches up to about twice that of the inverter DC voltage (620 V x 2 =
approximately 1,200 V) depending on a switching speed of the inverter elements and wiring
conditions.

Figure C.1 Voltage Wave Shapes of Individual Portions

A measured example in Figure C.2 illustrates the relation of a peak value of the motor terminal
voltage with a wiring length between the inverter and the motor.
From this it can be confirmed that the peak value of the motor terminal voltage ascends as the wiring
length increases and becomes saturated at about twice the inverter DC voltage.
The shorter a pulse rise time becomes, the higher the motor terminal voltage rises even in the case of
a short wiring length.

A-17
Figure C.2 Measured Example of Wiring Length and Peak Value of Motor Terminal Voltage

C.2 Effect of surge voltages


The surge voltages originating in LC resonance of wiring may be applied to the motor input
terminals and depending on their magnitude sometimes cause damage to the motor insulation.
When the motor is driven with a 200 V class inverter, the dielectric strength of the insulation is no
problem since the peak value at the motor terminal voltage increases twice due to the surge voltages
(the DC voltage is only about 300 V).
But in case of a 400 V class inverter the DC voltage is approximately 600 V and depending on the
wiring length, the surge voltages may greatly increase and sometimes result in damage to the
insulation.

C.3 Countermeasures against surge voltages


The following methods are countermeasures against damage to the motor insulation by the surge
voltages and using a motor driven with a 400 V class inverter.

[1] Method using motors with enhanced insulation


Enhanced insulation of a motor winding allows its surge withstanding to be improved.
[2] Method to suppress surge voltages
There are two methods for suppressing the surge voltages, one is to reduce the voltage rise time and
another is to reduce the voltage peak value.
(1) Output reactor
If wiring length is relatively short the surge voltages can be suppressed by reducing the voltage rise
time (dv/dt) with the installation of an AC reactor on the output side of the inverter. (Refer to Figure
C.3 (1).)

However, if the wiring length becomes long, suppressing the peak voltage due to surge voltage may
be difficult.
(2) Output filter
Installing a filter on the output side of the inverter allows a peak value of the motor terminal voltage
to be reduced. (Refer to Figure C.3 (2).)

A-18
App. C Effect on Insulation of General-purpose Motors Driven with 400 V Class Inverters

(1) Output reactor (2) Output filter


Figure C.3 Method to Suppress Surge Voltage

C.4 Regarding existing equipment


[1] In case of a motor being driven with 400 V class inverter
A survey over the last five years on motor insulation damage due to the surge voltages originating
from switching of inverter elements shows that the damage incidence is 0.013% under the surge
voltage condition of over 1,100 V and most of the damage occurs several months after
commissioning the inverter. Therefore there seems to be little probability of occurrence of motor
insulation damage after a lapse of several months of commissioning.
[2] In case of an existing motor driven using a newly installed 400 V class inverter
We recommend suppressing the surge voltages with the method of Section C.3.

App.

A-19
App.D Inverter Generating Loss
The table below lists the inverter generating loss.

Generating loss (W)


Applicable
Power supply
motor rating Inverter type Low carrier High carrier
voltage
(kW) frequency frequency
(2 kHz) (15 kHz)
0.1 FRN0.1E1S-2A 16 18
0.2 FRN0.2E1S-2A 23 27
0.4 FRN0.4E1S-2A 35 39
0.75 FRN0.75E1S-2A 54 58
1.5 FRN1.5E1S-2A 74 95
Three-phase
2.2 FRN2.2E1S-2A 98 128
200 V
3.7 FRN3.7E1S-2A 166 231
5.5 FRN5.5E1S-2A 179 232
7.5 FRN7.5E1S-2A 287 364
11 FRN11E1S-2A 444 545
15 FRN15E1S-2A 527 700
0.4 FRN0.4E1S-4A 30 52
0.75 FRN0.75E1S-4A 40 72
1.5 FRN1.5E1S-4A 57 104
2.2 FRN2.2E1S-4A 79 147
Three-phase
3.7 FRN3.7E1S-4A 121 219
400 V
5.5 FRN5.5E1S-4A 151 283
7.5 FRN7.5E1S-4A 227 399
11 FRN11E1S-4A 302 499
15 FRN15E1S-4A 332 602
0.1 FRN0.1E1S-7A 16 18
0.2 FRN0.2E1S-7A 23 27

Single-phase 0.4 FRN0.4E1S-7A 36 40


200 V 0.75 FRN0.75E1S-7A 55 59
1.5 FRN1.5E1S-7A 78 100
2.2 FRN2.2E1S-7JA 105 135

A-20
App.E Conversion from SI Units

App.E Conversion from SI Units


All expressions given in Chapter 7, "SELECTING OPTIMAL MOTOR AND INVERTER
CAPACITIES" are based on SI units (International Metric System of Units). This section explains
how to convert expressions to other units.

[1] Conversion of units


(1) Force (6) Inertia constant
• 1 (kgf) ≈ 9.8 (N) J (kg·m2) : moment of inertia
• 1 (N) ≈ 0.102 (kgf) GD2 (kg·m2) : flywheel effect

(2) Torque • GD2 = 4 J


• 1 (kgf·m) ≈ 9.8 (N·m) 2
• J = GD
• 1 (N·m) ≈ 0.102 (kgf·m) 4
(7) Pressure and stress
(3) Work and energy
• 1 (mmAq) ≈ 9.8 (Pa) ≈ 9.8 (N/m2)
• 1 (kgf·m) ≈ 9.8 (N·m) = 9.8(J)
= 9.8 (W·s) • 1(Pa) ≈ 1(N/m2) ≈ 0.102 (mmAq)
• 1 (bar) ≈ 100000 (Pa) ≈ 1.02 (kg·cm2)
(4) Power • 1 (kg·cm2) ≈ 98000 (Pa) ≈ 980 (mbar)
• 1 (kgf·m/s) ≈ 9.8 (N·m/s) = 9.8 (J/s) • 1 atmospheric pressure = 1013 (mbar)
= 9.8(W) = 760 (mmHg) = 101300 (Pa)
• 1 (N·m/s) ≈ 1 (J/s) = 1 (W) ≈ 1.033 (kg/cm2)
≈ 0.102 (kgf·m/s)

(5) Rotation speed



• 1 (r/min) = (rad / s) ≈ 0.1047 (rad/s)
60
60
• 1 (rad / s) = (r/min) ≈ 9.549 (r/min)

App.

A-21
[2] Calculation formula
(1) Torque, power, and rotation speed (4) Acceleration torque
2π Driving mode
• P (W) ≈ • N (r/min) • τ (N • m)
60 J (kg • m2) ΔN (r / min)
• τ (N • m) ≈ •
• P ( W ) ≈ 1.026 • N (r/min) • T (kgf • m) 9.55 Δt (s) • ηG
2 ( kg • 2) ΔN ( r / min)
• T (kgf • m) ≈ GD m •
• τ (N • m) ≈ 9.55 •
P (W) 375 Δt (s) • ηG
N (r/min)
Braking mode
P (W)
• T (kgf • m) ≈ 0.974 • J (kg • m2) ΔN ( r / min) • ηG
N (r/min) • τ (N • m) ≈ •
9.55 Δt (s)
(2) Kinetic energy 2 ( kg • 2) ΔN ( r / min) • η
• T (kgf • m) ≈ GD m • G
• E (J) ≈
1 2
• J ( kg • m2 ) • N 2 [(r/min) ]
375 Δt (s)
182.4
(5) Acceleration time
1
• E (J ) ≈ • GD2 ( kg • m2) • N 2 [(r/min) ]
2
J1 + J 2 / ηG ( kg • m2) ΔN (r / min)
730 • t ACC (s) ≈ •
τ M − τ L / ηG ( N • m) 9.55
(3) Torque of linear moving load
GD12 + GD 2 2 / ηG (kg • m2) ΔN (r / min)
Driving mode • t ACC (s) ≈ •
T M − T L / ηG (kgf • m) 375
V (m / min)
• τ (N • m) ≈ 0.159 • • F ( N)
N M (r/min) • ηG (6) Deceleration time
V ( m / min) J1 + J 2 • ηG (kg • m2) ΔN (r / min)
• T (kgf • m) ≈ 0.159 • • F ( kgf ) • t DEC (s) ≈ •
N M (r/min) • ηG τM − τL • ηG ( N • m) 9.55

Braking mode GD12 + GD 2 2 • ηG ( kg • m2) ΔN ( r / min)


• t DEC (s) ≈ •
V (m / min) T M − T L • ηG (kgf • m) 375
• τ (N • m) ≈ 0.159 • • F ( N)
N M (r/min) / ηG
V ( m / min)
• T (kgf • m) ≈ 0.159 • • F (kgf )
N M (r/min) / ηG

A-22
App. F Allowable Current of Insulated Wires

App.F Allowable Current of Insulated Wires


The tables below list the allowable current of IV wires, HIV wires, and 600 V cross-linked
polyethylene insulated wires.
„ IV wires (Maximum allowable temperature: 60°C)
Table F.1 (a) Allowable Current of Insulated Wires
Allowable current Wiring outside duct Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35°C 40°C 45°C 50°C 55°C 35°C 40°C 45°C 50°C
2
(mm ) (up to 30°C) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)
2.0 27 24 22 19 15 11 17 15 13 10
3.5 37 33 30 26 21 15 23 21 18 14
5.5 49 44 40 34 28 20 30 27 24 19
8.0 61 55 50 43 35 25 38 34 29 24
14 88 80 72 62 51 36 55 50 43 35
22 115 104 94 81 66 47 72 65 56 46
38 162 147 132 115 93 66 102 92 79 64
60 217 197 177 154 125 88 136 123 106 86
100 298 271 244 211 172 122 187 169 146 119
150 395 359 323 280 229 161 248 225 193 158
200 469 426 384 332 272 192 295 267 229 187
250 556 505 455 394 322 227 350 316 272 222
325 650 591 533 461 377 266 409 370 318 260
400 745 677 610 528 432 305 469 424 365 298
500 842 766 690 597 488 345 530 479 412 336
2 x 100 497 452 407 352 288 203 313 283 243 198
2 x 150 658 598 539 467 381 269 414 375 322 263
2 x 200 782 711 641 555 453 320 492 445 383 312
2 x 250 927 843 760 658 537 380 584 528 454 370
2 x 325 1083 985 888 768 628 444 682 617 530 433
2 x 400 1242 1130 1018 881 720 509 782 707 608 496
2 x 500 1403 1276 1150 996 813 575 883 799 687 561

App.
„ HIV wires (Maximum allowable temperature: 75°C)
Table F.1 (b) Allowable Current of Insulated Wires
Allowable current Wiring outside duct Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35°C 40°C 45°C 50°C 55°C 35°C 40°C 45°C 50°C
2
(mm ) (up to 30°C) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)
2.0 32 31 29 27 24 22 21 20 18 17
3.5 45 42 39 37 33 30 29 27 25 23
5.5 59 56 52 49 44 40 39 36 34 30
8.0 74 70 65 61 55 50 48 45 42 38
14 107 101 95 88 80 72 70 66 61 55
22 140 132 124 115 104 94 92 86 80 72
38 197 186 174 162 147 132 129 121 113 102
60 264 249 234 217 197 177 173 162 151 136
100 363 342 321 298 271 244 238 223 208 187
150 481 454 426 395 359 323 316 296 276 248
200 572 539 506 469 426 384 375 351 328 295
250 678 639 600 556 505 455 444 417 389 350
325 793 747 702 650 591 533 520 487 455 409
400 908 856 804 745 677 610 596 558 521 469
500 1027 968 909 842 766 690 673 631 589 530
2 x 100 606 571 536 497 452 407 397 372 347 313
2 x 150 802 756 710 658 598 539 526 493 460 414
2 x 200 954 899 844 782 711 641 625 586 547 492
2 x 250 1130 1066 1001 927 843 760 741 695 648 584
2 x 325 1321 1245 1169 1083 985 888 866 812 758 682
2 x 400 1515 1428 1341 1242 1130 1018 993 931 869 782
2 x 500 1711 1613 1515 1403 1276 1150 1122 1052 982 883

A-23
„ 600 V Cross-linked Polyethylene Insulated wires (Maximum allowable temperature: 90°C)

Table F.1 (c) Allowable Current of Insulated Wires


Allowable current Wiring outside duct Wiring in the duct (Max. 3 wires in one duct)
Wire size reference value 35°C 40°C 45°C 50°C 55°C 35°C 40°C 45°C 50°C
2
(mm ) (up to 30°C) (Io×0.91) (Io×0.82) (Io×0.71) (Io×0.58) (Io×0.40) (Io×0.63) (Io×0.57) (Io×0.49) (Io×0.40)
Io (A) (A) (A) (A) (A) (A) (A) (A) (A) (A)
2.0 38 36 34 32 31 29 25 24 22 21
3.5 52 49 47 45 42 39 34 33 31 29
5.5 69 66 63 59 56 52 46 44 41 39
8.0 86 82 78 74 70 65 57 54 51 48
14 124 118 113 107 101 95 82 79 74 70
22 162 155 148 140 132 124 108 103 97 92
38 228 218 208 197 186 174 152 145 137 129
60 305 292 279 264 249 234 203 195 184 173
100 420 402 384 363 342 321 280 268 253 238
150 556 533 509 481 454 426 371 355 335 316
200 661 633 605 572 539 506 440 422 398 375
250 783 750 717 678 639 600 522 500 472 444
325 916 877 838 793 747 702 611 585 552 520
400 1050 1005 961 908 856 804 700 670 633 596
500 1187 1136 1086 1027 968 909 791 757 715 673
2 x 100 700 670 641 606 571 536 467 447 422 397
2 x 150 927 888 848 802 756 710 618 592 559 526
2 x 200 1102 1055 1008 954 899 844 735 703 664 625
2 x 250 1307 1251 1195 1130 1066 1001 871 834 787 741
2 x 325 1527 1462 1397 1321 1245 1169 1018 974 920 866
2 x 400 1751 1676 1602 1515 1428 1341 1167 1117 1055 993
2 x 500 1978 1894 1809 1711 1613 1515 1318 1262 1192 1122

A-24
App. G Replacement Information

App.G Replacement Information


When replacing Fuji conventional inverter series (FVR-E9S, FVR-E11S) with the FRENIC-Multi
series, refer to the replacement information given in this section.

G.1 External dimensions comparison tables


Below is a guide that helps in using the comparison tables on the following pages.
- Mounting area Allows comparing the mounting area required for the FRENIC-Multi series
/Multi (%) with that for the conventional inverter series in percentage, assuming the
area for the FRENIC-Multi series to be 100%. If this value is greater than
100%, it means that the mounting area required for the FRENIC-Multi
series is smaller than that of other series.

- Volume/Multi (%) Allows comparing the volume of the FRENIC-Multi series with that of the
conventional inverter series in percentage, assuming the volume of the
FRENIC-Multi series to be 100%. If this value is greater than 100%, it
means that the volume of the FRENIC-Multi is smaller than that of other
series.

- In the FRENIC-Multi columns, dimensions in shaded boxes ( ) denote that they are smaller
than those of FVR-E9S and FVR-E11S series.
- In the FVR-E9S and FVR-E11S columns, underlined and bolded dimensions denote that they are
smaller than those of the FRENIC-Multi series.

App.

A-25
G.1.1 Standard models
FVR-E9S vs. FRENIC-Multi
FVR-E9S (IP20) FRENIC-Multi (IP20)
(Ambient temperature: 50°C) (Ambient temperature: 50°C)
Appli- Mount-
External dimensions (mm) Mounting area Volume External dimensions (mm) Volume
Power cable ing area
supply motor 2 3 2 3
m /Multi m /Multi m m
voltage rating W H D D1 D2 -2 -3 W H D D1 D2 -2 -3
(x10 ) (%) (x10 ) (%) (x10 ) (x10 )
(kW)

0.1 105 150 72 63 9 1.6 164.1 1.1 128.4 80 120 92 82 10 1.0 0.9

0.2 105 150 80 63 17 1.6 164.1 1.3 142.7 80 120 92 82 10 1.0 0.9

0.4 105 150 90 63 27 1.6 164.1 1.4 138.0 80 120 107 82 25 1.0 1.0

0.75 105 150 119 63 56 1.6 164.1 1.9 147.9 80 120 132 82 50 1.0 1.3

1.5 140 150 119 63 56 2.1 146.9 2.5 116.5 110 130 150 86 64 1.4 2.1
Three-
phase 2.2 200 150 134 63 71 3.0 209.8 4.0 187.4 110 130 150 86 64 1.4 2.1
200 V
3.7 200 150 149 63 86 3.0 119.0 4.5 117.5 140 180 151 87 64 2.5 3.8

5.5 - - - - - - - - - 180 220 158 81 77 4.0 6.3

7.5 - - - - - - - - - 180 220 158 81 77 4.0 6.3

11 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

15 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

0.4 - - - - - - - - - 110 130 126 86 40 1.4 1.8

0.75 - - - - - - - - - 110 130 150 86 64 1.4 2.1

1.5 - - - - - - - - - 110 130 150 86 64 1.4 2.1

2.2 - - - - - - - - - 110 130 150 86 64 1.4 2.1


Three-
phase 3.7 - - - - - - - - - 140 180 151 87 64 2.5 3.8
400 V
5.5 - - - - - - - - - 180 220 158 81 77 4.0 6.3

7.5 - - - - - - - - - 180 220 158 81 77 4.0 6.3

11 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

15 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

0.1 105 150 72 63 9 1.6 164.1 1.1 105.5 80 120 112 102 10 1.0 1.1

0.2 105 150 80 63 17 1.6 164.1 1.3 117.2 80 120 112 102 10 1.0 1.1
Single- 0.4 140 150 109 63 46 2.1 218.8 2.3 187.7 80 120 127 102 25 1.0 1.2
phase
0.75 140 150 109 63 46 2.1 218.8 2.3 156.9 80 120 152 102 50 1.0 1.5
200 V
1.5 200 150 134 63 71 3.0 209.8 4.0 175.7 110 130 160 96 64 1.4 2.3

2.2 200 150 134 63 71 3.0 119.0 4.0 105.6 140 180 151 87 64 2.5 3.8

A-26
App. G Replacement Information

FVR-E11S vs. FRENIC-Multi


FVR-E11S (IP20) FRENIC-Multi (IP20)
(Ambient temperature: 50°C) (Ambient temperature: 50°C)
Appli- Mount-
External dimensions (mm) Mounting area Volume External dimensions (mm) Volume
Power cable ing area
supply motor
m2 /Multi m3 /Multi m2 m3
voltage rating W H D D1 D2 W H D D1 D2
(x10-2) (%) (x10-3) (%) (x10-2) (x10-3)
(kW)

0.1 70 130 96 86 10 0.9 94.8 0.9 98.9 80 120 92 82 10 1.0 0.9

0.2 70 130 101 86 15 0.9 94.8 0.9 104.1 80 120 92 82 10 1.0 0.9

0.4 70 130 118 86 32 0.9 94.8 1.1 104.5 80 120 107 82 25 1.0 1.0

0.75 70 130 144 86 58 0.9 94.8 1.3 103.4 80 120 132 82 50 1.0 1.3

1.5 106 130 150 86 64 1.4 96.4 2.1 96.4 110 130 150 86 64 1.4 2.1
Three-
phase 2.2 106 130 150 86 64 1.4 96.4 2.1 96.4 110 130 150 86 64 1.4 2.1
200 V
3.7 170 130 158 86 72 2.2 87.7 3.5 91.8 140 180 151 87 64 2.5 3.8

5.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3

7.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3

11 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

15 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

0.4 106 130 126 86 40 1.4 96.4 1.7 96.4 110 130 126 86 40 1.4 1.8

0.75 106 130 150 86 64 1.4 96.4 2.1 96.4 110 130 150 86 64 1.4 2.1

1.5 106 130 170 106 64 1.4 96.4 2.3 109.2 110 130 150 86 64 1.4 2.1

2.2 106 130 170 106 64 1.4 96.4 2.3 109.2 110 130 150 86 64 1.4 2.1
Three-
phase 3.7 170 130 158 86 72 2.2 87.7 3.5 91.8 140 180 151 87 64 2.5 3.8
400 V
5.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3

App.
7.5 180 220 158 - - 4.0 100.0 6.3 100.0 180 220 158 81 77 4.0 6.3

11 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

15 - - - - - - - - - 220 260 195 98.5 96.5 5.7 11.2

0.1 70 130 96 86 10 0.9 94.8 0.9 81.3 80 120 112 102 10 1.0 1.1

0.2 70 130 101 86 15 0.9 94.8 0.9 85.5 80 120 112 102 10 1.0 1.1
Single- 0.4 70 130 118 86 32 0.9 94.8 1.1 88.1 80 120 127 102 25 1.0 1.2
phase
0.75 106 130 126 86 40 1.4 143.5 1.7 119.0 80 120 152 102 50 1.0 1.5
200 V
1.5 170 130 158 86 72 2.2 154.5 3.5 152.6 110 130 160 96 64 1.4 2.3

2.2 170 130 158 86 72 2.2 87.7 3.5 91.8 140 180 151 87 64 2.5 3.8

A-27
G.2 Terminal arrangements and symbols
This section shows the difference in the terminal arrangements and their symbols between the
FRENIC-Multi series and the replaceable inverter series.

FVR-E9S vs. FRENIC-Multi


FVR-E9S FRENIC-Multi
Three-phase 200 V, 0.1 to 0.2 kW Three-phase 200 V, 0.1 to 0.75 kW

Three-phase 200 V, 0.4 to 3.7 kW Three-phase 200 V, 1.5 to 3.7 kW


Three-phase 400 V, 0.4 to 3.7 kW Three-phase 400 V, 0.4 to 3.7 kW

Single-phase 200 V, 0.1 to 0.75 kW Single-phase 200 V, 0.1 to 0.75 kW

Single-phase 200 V, 1.5 to 2.2 kW Single-phase 200 V, 1.5 to 2.2 kW

: Direction of wire guide

A-28
App. G Replacement Information

FVR-E11S vs. FRENIC-Multi

FVR-E11S FRENIC-Multi
Three-phase 200 V, 0.1 to 0.75 kW Three-phase 200 V, 0.1 to 0.75 kW

Single-phase 200 V, 0.1 to 0.4 kW Single-phase 200 V, 0.1 to 0.4 kW

App.
Three-phase 200 V, 1.5 to 2.2 kW Three-phase 200 V, 1.5 to 2.2 kW
Three-phase 400 V, 0.4 to 2.2 kW Three-phase 400 V, 0.4 to 2.2 kW

Single-phase 200 V, 0.75 kW Single-phase 200 V, 0.75 kW

A-29
Three-phase 200 V, 3.7 kW Three-phase 200 V, 3.7 kW
Three-phase 400 V, 3.7 kW Three-phase 400 V, 3.7 kW

Single-phase 200 V, 1.5 to 2.2 kW Single-phase 200 V, 1.5 to 2.2 kW

Three-phase 200 V, 5.5 to 7.5 kW Three-phase 200 V, 5.5 to 7.5 kW


Three-phase 400 V, 5.5 to 7.5 kW Three-phase 400 V, 5.5 to 7.5 kW

: Direction of wire guide

A-30
App. G Replacement Information

G.3 Function codes


This section describes the replacement information related to function codes that are required when
replacing the conventional inverter series (e.g., FVR-E9S and FVR-E11S) with the FRENIC-Multi
series. It also provides the conversion table for the torque boost setting.

FVR-E9S vs. FRENIC-Multi


F: Fundamental functions
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Data 0: The data can be changed. Data protection 0: Disable data protection and digital
protection 1: The data cannot be changed. reference protection
F00 F00
1: Enable data protection and disable digital
reference protection
Frequency 0: Setting by keypad panel operation Frequency 0: UP/DOWN keys on keypad
F01
command 1 command 1
F01
1: Setting by voltage and current input Frequency 3: Sum of voltage and current inputs to
F01
command 1 terminals [12] and [C1] (C1 function)
Operation 0: Keypad operation Operation 0: RUN/STOP keys on keypad
method (Motor rotational direction specified by method (Motor rotational direction specified by
F02 terminal command FWD/REV) F02 terminal command FWD/REV)
1: Operation by external input 1: Terminal command FWD or REV
(digital input)
Maximum 50 to 400 Hz Maximum 50.0 to 400.0 Hz
F03 F03
frequency 1 frequency 1
Base frequency 50 to 400 Hz Base frequency 50.0 to 400.0 Hz
F04 F04
1 1
Rated voltage 1 0V: The output 200 V series: Rated voltage 80 to 240 V for
0 V: Output a voltage
voltage in 0, 80 to 240 V at base 200 V class series
F05 in proportion to input
proportion to the frequency 1 160 to 480 V for
voltage
power supply 400 V class series
F05 voltage is set.
400 V series: Maximum 80 to 240 V for If F05 ≠ 0, set the

App.
0, 320 to 480 V output voltage 1 200 V class series same voltage as
F06 F05 data. If F05 =
160 to 480 V for 0, you can set an
400 V class series arbitrary value.
Acceleration Acceleration
F06 0.01 to 3600 s F07 0.01 to 3600s
time 1 time 1
Deceleration Deceleration
F07 0.01 to 3600 s F08 0.01 to 3600s
time 1 time 1
Torque boost 1 0: Automatic torque boost Load selection/ 1: Constant torque load
Auto torque
boost/
F37
Auto energy
saving
operation 1
1: Variable torque load F09 Torque boost 1 0%
Load selection/ 0: Variable torque load
Auto torque
boost/
F37
F08 Auto energy
saving
operation 1
2: Proportional torque load - - -
3 to 31: Constant torque load F09 Torque boost 1 Refer to the Torque Boost Conversion Table
on the last page of this Appendices for
Non-linear V/f
setting torque boost.
H50 pattern 1
(Frequency)
Non-linear V/f
H51 pattern 1
(Voltage)

A-31
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
FMA voltage 0 to 99 Analog output 65 to 103%
F09 output F30 [FM] (Voltage (= 65 + (103 - 65) / 99 x FVR-E9S's data)
adjustment adjustment)
No. of poles of 2 to 12 (even) Motor 1 2 to 22 (even)
F10 P01
motor (No. of poles)
Coefficient for 0.01 to 200.0 Coefficient for 0.01 to 200.00
F11 speed E50 speed
indication indication
Motor sound 0, 1 to 15 kHz Motor sound 0.75, 1 to 15 kHz
adjustment (Carrier
F12 F26
(Carrier frequency)
frequency)
Times of 0 to 10 Auto- 0 to 10
F13 auto-reset H04 reset
(Times)
Restart mode 0: Inactive (Trip and alarm when power Restart mode 0: Disable restart (Trip immediately)
after failure occurs) after 1: Disable restart (Trip after a recovery from
momentary 1: Inactive (Trip, and alarm when power momentary power failure)
power failure recovers.) power failure 4: Enable restart (Restart at the frequency
F14 F14
2: Active (Restarts at output frequency of (Mode at which the power failure occurred, for
before power failure. selection) general loads)
3: Active (Restarts at starting frequency.) 5: Enable restart (Restart at the starting
frequency, for low-inertia load)
Electronic 0: Inactive Electronic 0.00
thermal thermal
overload relay overload
for motor 1 F11 protection for
(Select) motor 1
(Overload
detection level)
F15
1: Active (for 4-pole standard motor) Electronic 1: For general-purpose motors with shaft
thermal driven fan
2: Active (for 4-pole inverter motor) overload 2: For inverter-driven motors,
F10 protection
non-ventilated motors, or motors with
for motor 1 forced-cooling fan
(Select motor
characteristics)
Electric thermal Electric thermal 0.00: Disable
overload relay overload 1 to 135% of the rated current (allowable
for motor 1 0.01 to 99.9 protection continuous drive current) of the motor
F16 F11
(Level) for motor 1
(Overload
detection level)
DC brake 0: Disable DC braking 1 0.00: Disable
F17 F22
(Mode) 1: Enable (Braking time) 0.01 to 30.00 s
DC brake 0 to 60 Hz DC braking 1 0.0 to 60.0 Hz
Starting (Braking
F18 F20
frequency starting
frequency)
DC brake 0 to 100% DC braking 1 0 to 100%
F19 F21
(Braking level) (Braking level)
DC brake 0.00 to 30.00 s DC braking 1 0.00 to 30.00 s
F20 F22
(Braking time) (Braking time)
Multi- 0.00 to 400.0 Hz Multi- 0.00 to 400.00 Hz
F21 frequency C05 frequency
1 1
F22 2 C06 2
F23 3 C07 3
F24 4 C08 4
F25 5 C09 5
F26 6 C10 6
F27 7 C11 7
S-curve Acceleration/ 0: Liner
0: Liner
acceleration/ deceleration 1: S-curve (Weak)
F28 1: S-curve (Weak) H07
deceleration pattern 2: S-curve (Strong)
2: S-curve (Strong)
pattern

A-32
App. G Replacement Information

FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Protective Display alarm history of last four alarms Refer to "Menu #6."
F29 - -
action history
Starting 0,1 to 15 Hz Starting 0.2, 1.0 to 15.0 Hz
F30 frequency F23 frequency 1

Torque limiter 0: No limit Torque limiter 1 20 to 180%


(During Active: 20 to 180% F40 (Limiting level 999: Disable
acceleration/ for driving)
deceleration) Torque limiter 1 20 to 180%
F41 (Limiting level 999: Disable
for braking)
Terminal [X5] 14: Select torque limiter level (TL2/TL1)
E05
function
F31 Torque limiter 2 20 to 200%
E16 (Limiting level 999: Disable
for driving)
Torque limiter 2 20 to 200%
E17 (Limiting level 999: Disable
for braking)
Terminal [Y2] 21: Frequency arrival signal 2 (FAR2)
E21 function Note: Short-circuit between terminals [X5]
and [Y2] and between CM and CME.
Torque limiter 0: No limit Torque limiter 1 20 to 180%
(During Active: 20 to 180% F40 (Limiting level 999: Disable
constant speed) for driving)
Torque limiter 1 20 to 180%
F41 (Limiting level 999: Disable
for braking)
Terminal [X5] 14: Select torque limiter level (TL2/TL1)
E05
function
F32 Torque limiter 2 20 to 200%
E16 (Limiting level 999: Disable
for driving)

App.
Torque limiter 2 20 to 200%
E17 (Limiting level 999: Disable
for braking)
Terminal [Y2] 21: Frequency arrival signal 2 (FAR2)
E21 function Note: Short-circuit between terminals [X5]
and [Y2] and between CM and CME.
Braking torque 0: Braking torque (Low)
F33 - - -
1: Braking torque (High)
Bias frequency -400 to 400 Hz Bias -100.0 to 100.0%
F34 F18 (Frequency (FVR-E9S's data x 100 / Maximum
command 1) frequency 1 (F03))
Gain 0.00 to 250% Analog input 0.00 to 200.00 %
F35 (For frequency C32 adjustment for
setting signal) [12] (Gain)
Frequency 0 to 400 Hz Frequency 0.0 to 400.0 Hz
F36 limiter F15 limiter
(High) (High)
Frequency 0 to 400 Hz Frequency 0.0 to 400.0 Hz
F37 limiter F16 limiter
(Low) (Low)
Motor 0 to 10 Output current 0.00 to 0.40
characteristics fluctuation (Usually, no change is necessary.)
F38 H80
damping gain
for motor 1
Data 0: Disable initialization Data 0: Disable initialization
F39 initialization 1: Initialize all function code data to the H03 initialization 1: Initialize all function code data to the
factory defaults factory defaults
FMA and FMP 0: Analog output (FMA) Analog output 0: Output in voltage (0 to 10 VDC)
F40 terminals 1: Pulse output (FMP) F29 [FM] (FMA)
(Select) (Mode selection) 2: Output in pulse (FMP)

A-33
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
FMA terminal 0: Output frequency Analog output 0: Output frequency 1
(Function) 1: Output current [FM] (before slip compensation)
F41 2: Output torque F31 (Function) 2: Output current
3: Load factor 4: Output torque
5: Load factor
FMP terminal 10 to 100 Analog output 25 to 6000 p/s (Pulse rate at 100% output)
F42 (Pulse rate F33 [FM] (Maximum frequency setting x FVR-E9S's
amplifier) (Pulse rate) data)
Terminal X4 0: RT1 function Terminal [X4] 4: Select ACC/DEC time (RT2/RT1)
(Function) 1: Terminal X4 function function 3: Select multi-frequency (SS8)
F43 E04
2: VF2 function 12: Select motor 2/motor 1 (M2/M1)
3: HLD function 6: Enable 3-wire operation (HLD)
F44 Multi-frequency 0.00 to 400 Hz C12 Multi-frequency 0.00 to 400.00 Hz
F45 8 to 15 C13 8 to 15
F46 C14
F47 C15
F48 C16
F49 C17
F50 C18
F51 C19
Frequency 0.02 to 5.00 s Analog Input 0.02 to 5.00 s
command filter adjustment for
C33
[12]
(Filter time
constant)
F52
Analog Input 0.02 to 5.00 s
adjustment for
C38 [C1]
(Filter time
constant)
Timer 0: Disable Timer 0: Disable
operation 1: 0.01 to 3600 s operation 1: Enable
F53 time C21 (The time can be specified within the range
from 1 to 3600 s in units of 1 s with the
and keys on the keypad.)
Terminal Y1 0: Inverter running (RUN) Terminal [Y1] 0: Inverter running (RUN)
1: Frequency level detection (FDT) function 2: Frequency detected (FDT)
2: Frequency equivalence signal (FAR) 1: Frequency arrival signal (FAR)
3: Undervoltage detection signal (LU) 3: Undervoltage detected (Inverter stopped)
F54 E20
4: Torque limiting (TL) (LU)
5: Auto-restarting 5: Inverter output limiting (IOL)
6: Auto-restarting after momentary power
failure (IPF)
FDT function 0 to 400.0 Hz Frequency 0.0 to 400.0 Hz
signal Detection
F55 (Level) E31 (FDT)
(Detection
level)
FDT function 0 to 30 Hz Frequency 0.0 to 10.0 Hz
signal Arrival
E30
(Hysteresis) (Hysteresis
width)
F56 Frequency 0.0 to 400.0 Hz
Detection
E32 (FDT)
(Hysteresis
width)
Terminal THR 0: THR function Terminal [X5] 9: (1009) Enable external alarm trip (THR)
F57 (Function) 1: Write enable for keypad E05 function 19: (1019) Enable data change with keypad
(WE-KP)

A-34
App. G Replacement Information

FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Jump 0 to 30 Hz Jump 0.0 to 30.0 Hz
F58 frequency C04 frequency
(Hysteresis) (Hysteresis)
Jump 0 to 400 Hz Jump 0.00 to 400.0 Hz
F59 C01
frequency 1 frequency 1
Jump 0 to 400 Hz Jump 0.00 to 400.0 Hz
F60 C02
frequency 2 frequency 2
Jump 0 to 400 Hz Jump 0.00 to 400.0 Hz
F61 C03
frequency 3 frequency 3
Base 50 to 400 Hz Base 50.0 to 400.0 Hz
F62 A02
frequency 2 frequency 2
Acceleration 0.01 to 3600 s Acceleration 0.01 to 3600 s
F63 E10
time 2 time 2
Deceleration 0.01 to 3600 s Deceleration 0.01 to 3600 s
F64 E11
time 2 time 2
Torque Boost 2 1: Variable torque load Torque boost 1 0.0 to 20.0%
F09

Load selection/ 0: Variable torque load


Auto torque
boost/
F65 A13
Auto energy
saving
operation 2
2: Proportional torque load - - -
3 to 31: Constant torque load F09 Torque boost 1 Refer to the "Torque Boost Conversion
Table" on the last page of this appendix.
Electronic 0: Inactive Electronic 0.00
thermal thermal
overload overload
relay 2 A07 protection
(Select) for motor 2
(Overload

App.
detection level)
F66
1: Active (for 4-pole standard motor) Electronic 1: For general-purpose motors with shaft
thermal driven fan
2: Active (for 4-pole inverter motor) overload 2: For inverter-driven motors, non-ventilated
A06 protection
motors, or motors with forced-cooling fan
for motor 2
(Select motor
characteristics)
Electronic 0.01 to 99.9 Electronic 0.00: Disable
thermal thermal 1 to 135% of the rated current (allowable
overload overload continuous drive current) of the motor
F67 relay 2 A07 protection
(Level) for motor 2
(Overload
detection level)
Slip 0.0 to 5.0 Hz Motor 1 100.0%
compensation (Slip
P09
compensation
gain for driving)
Motor 1 100.0%
F68 (Slip
P11
compensation
gain for braking)
Motor 1 0.00 to 5.00 Hz
P12 (Rated slip
frequency)
Torque vector 0: Inactive Control mode 0: Disable (V/f operation with slip
F69 control 1: Active F42 selection 1 compensation inactive)
1: Enable (Dynamic torque vector operation)

A-35
FVR-E9S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E9S)
code code
Motor capacity 0: With 1 rank higher capacity Motor 1 0.01 to 11.00 kW
1: With same rank (Rated
F70 P02
2: With 1 rank lower capacity capacity)
3: With 2 ranks lower capacity
Motor 1 0.00 to 99.9 A Motor 1 0.00 to 100.0 A
F71 P03
Rated current (Rated current)
Motor 1 0.00 to 99.9 A Motor 1 0.00 to 50.00 A
F72 No -load P06 (No-load
current current)
Motor 2 0.00 to 99.9 A Motor 2 0.00 to 100.0 A
F73 A17
Rated current (Rated current)
Tuning 0: Inactive Motor 2 0: Disable
1: Active (Auto-tuning) 1: Enable
F74 A18
(Tune %R1 and %X while the motor is
stopped.)
Motor 1 0.00 to 50.00% Motor 1
F75 P07 0.00 to 50.00%
%R1 (%R1)
Motor 1 0.00 to 50.00% Motor 1
F76 P08 0.00 to 50.00%
%X (%X)
Torque limit 0 to 999
response
F77 - - -
(At constant
speed)
Torque limit 0 to 999
response
F78 (At - - -
acceleration/
deceleration)

A-36
App. G Replacement Information

FVR-E11S vs. FRENIC-Multi


F: Fundamental functions
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Data 0: Data change enable Data 0: Disable data protection and digital
protection 1: Data protection protection reference protection
F00 F00
1: Enable data protection and disable digital
reference protection
Frequency 0: Keypad operation (UP/DOWN keys) Frequency 0: UP/DOWN keys on keypad
F01
command 1 command 1
1: Voltage input (Terminal [12]) Frequency 1: Voltage input to terminal [12]
F01 command 1
Analog Input 1: Unipolar
adjustment for
C35
[12]
(Polarity)
2: Current input (Terminal [C1]) Frequency 2: Current input to terminal [C1] (C1 function)
F01
command 1
3: Voltage and current input Frequency 3: Sum of voltage and current inputs to
F01
command 1 terminals [12] and [C1] (C1 function)
4: Reversible operation with polarity Frequency 1: Voltage input to terminal [12]
F01
(Terminal [12]) command 1
Analog Input 0: Bipolar
adjustment for
C35
[12]
(Polarity)
5: Inverse mode operation with polarity Frequency 1: Voltage input to terminal [12]
F01
(Terminal [12]) command 1
F01 Selection of 1: Inverse operation
C53 normal/inverse
operation
6: Inverse mode operation (Terminal [C1]) Frequency 2: Current input to terminal [C1] (C1 function)
F01
command 1
Selection of 1: Inverse operation
C53 normal/inverse
operation
7: UP/DOWN control 1 Frequency 7: Terminal command UP/DOWN control
F01
command 1
UP/DOWN 0: 0.00

App.
control
H61 (Initial
frequency
setting)
8: UP/DOWN control 2 Frequency 7: Terminal command UP/DOWN control
F01
command 1
UP/DOWN 1: Last UP/DOWM command value on
control releasing run command
H61 (Initial
frequency
setting)
Operation 0: Keypad operation Operation 0: RUN/STOP keys on keypad (Motor
method (Motor rotational direction specified by method rotational direction specified by terminal
terminals [FWD] / [REV]) command FWD/REV)
F02 1: External signal input (digital input) F02
1: Terminal command FWD or REV
2: Keypad operation (Run to forward) 2: RUN/STOP keys on keypad (forward)
3: Keypad operation (Run to reverse) 3: RUN/STOP keys on keypad (reverse)
Maximum 50 to 400 Hz Maximum 50.0 to 400.0 Hz
F03 F03
frequency 1 frequency
Base 25 to 400 Hz Base 25.0 to 400.0 Hz
F04 F04
frequency 1 frequency 1
0 V: The output voltage 200 V series: Rated voltage 80 to 240 V for
0 V: Output a voltage
in proportion to the 80 to 240 V at base 200 V class series
F05 Rated voltage 1 F05 in proportion to
power supply 400 V series: frequency 1 160 to 480 V for
input voltage
voltage is set. 160 to 480 V 400 V class series
200 V series: 80 to 240 V Maximum 80 to 240 V for 200 V class series
Maximum
F06 F06 output voltage
voltage 1 400 V series: 160 to 480 V 160 to 480 V for 400 V class series
1
Acceleration Acceleration
F07 0.01 to 3600 s F07 0.01 to 3600 s
time 1 time 1
Deceleration Deceleration
F08 0.01 to 3600 s F08 0.01 to 3600 s
time 1 time 1

A-37
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Torque boost 1 0: Automatic torque boost Load 1: Constant torque load
selection/
Auto torque
F37 boost/
Auto energy
saving
operation 1
1: Variable torque characteristics F09 Torque boost 1 0%
Load 0: Variable torque load
selection/
Auto torque
F37 boost/
F09 Auto energy
saving
operation 1
2: Proportional torque There is no pattern equivalent to the FVR-E11S's proportional
torque.
Selecting the constant torque is recommended.
3 to 31: Constant torque F09 Torque boost 1 Refer to the "Torque Boost Conversion
Non-linear V/f Table" on the last page of this appendix.
H50 pattern
(Frequency)
Non-linear V/f
H51 pattern
(Voltage)
Electronic 0: Inactive Electronic 0.00
thermal O/L thermal
relay for motor overload
1 F11 protection
(Select) for motor 1
(Overload
detection level)
F10
1: Active (for standard motor) Electronic 1: For a general-purpose motor with shaft
2: Active (for inverter motor) thermal driven fan
overload 2: For an inverter-driven motor,
F10 protection non-ventilated motor, or motor with
for motor 1 forced-cooling fan
(Select motor
characteristics)
Electronic 20 to 135% of the rated current of the Electronic 20 to 135%
thermal O/L inverter. thermal
relay for motor overload
F11 1 F11 protection
(Level) for motor 1
(Overload
detection level)
Electronic 0.5 to 10 min Electronic 0.5 to 10.0 min
thermal O/L thermal
relay for motor overload
F12 1 F12 protection
(Thermal time for motor 1
constant) (Thermal time
constant)
Electronic Data 200 V series 400 V series Electronic 999: Disable
thermal O/L thermal overload
relay protection
(for braking F50 for braking
resistor) 0 Inactive Inactive resistor
(Discharging
capability)
Electronic Functionally equivalent to the FVR-E11S's
Active Active thermal overload function code. However, the setting
(External braking (External braking protection procedure is different, so make the setting
1
resistor: resistor: for braking appropriate for the applied braking resistor.
F13 DB††-2C) DB††-4C)
resistor
Active (Discharging
capability)
3.7 kW or

External braking F50


(Allowable
less

resistor: F51
Active average loss)
TK80W
(External braking
2
resistor:
5.5/7.5 kW

External braking DB††-4C)


resistor:
DB††-2C

A-38
App. G Replacement Information

FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Restart mode 0: Inactive (immediate inverter trip) Restart mode 0: Disable restart (Trip immediately)
after 1: Inactive (inverter trip at recovery) after 1: Disable restart (Trip after a recovery from
momentary 3: Active (Restart at the frequency at which momentary power failure)
power failure the power failure occurred) power failure 4: Enable restart (Restart at the frequency at
F14 F14
(Select) 4: Active (Restart at the starting frequency) which the power failure occurred, for
general loads)
5: Enable restart (Restart at the starting
frequency, for low-inertia load)
Frequency 0 to 400 Hz Frequency 0.0 to 400.0 Hz
F15 limiter F15 limiter
(High) (High)
F16 (Low) F16 (Low)
Gain 0.0 to 200.0% Analog input 0.00 to 200.00%
(for frequency adjustment for
setting signal) [12]
C32 (Gain)
F17
C37 Analog input
adjustment for
[C1]
(Gain)
Bias frequency -400 to +400 Hz Bias Bias frequency x 100 / maximum frequency
F18 F18 (Frequency
command 1)
0.0 to 60.0 Hz DC braking 1 0.0 to 60.0 Hz
DC break
F20 F20 (Braking starting
(Starting freq.)
frequency)
F21 (Braking level) 0 to 100% F21 (Braking level) 0 to 100%
(Braking time) 0.0 s (DC brake inactive) (Braking time) 0.00: Disable
F22 F22
0.1 to 30.0 s 0.1 to 30.00 s
Starting Starting 0.1 to 60.0 Hz
F23 frequency 0.1 to 60.0 Hz F23 frequency 1
(Freq.)
F24 (Holding time) 0.0 to 10.0 s F24 (Holding time) 0.00 to 10.00 s
F25 Stop frequency 0.1 to 6.0 Hz F25 Stop frequency 0.1 to 60.0 Hz
0.75,1 to 15 kHz Motor Sound 0.75, 1 to 15 kHz
Motor sound
F26 F26 (Carrier
(Carrier freq.)

App.
frequency)
F27 (Sound tone) 0 to 3 F27 (Tone) 0 to 3
FMA and FMP 0: Analog output (FMA function) Analog output 0: Output in voltage (0 to 10 VDC) (FMA)
terminals 1: Pulse output (FMP function) [FM] 2: Output in pulse (0 to 6000 p/s)
F29 F29
(Select) (Mode (FMP)
selection)
0 to 200% Analog output 0 to 200% (FMA)
FMA
[FM]
F30 (Voltage F30
(Voltage
adjust)
adjustment)
(Function) 0: Output frequency 1 (Function) 0: Output frequency 1
(before slip compensation) (before slip compensation)
1: Output frequency 2 1: Output frequency 2
(after slip compensation) (after slip compensation)
2: Output current 2: Output current
F31 3: Output voltage F31 3: Output voltage
4: Output torque 4: Output torque
5: Load factor 5: Load factor
6: Input power 6: Input power
7: PID feedback value 7: PID feedback amount (PV)
8: DC link circuit voltage 9: DC link bus voltage
300 to 6000 p/s (at full scale) Analog output 300 to 6000 p/s (FMP, Pulse rate at 100%
FMP terminal
F33 F33 [FM] output)
(Pulse rate)
(Pulse rate)
(Voltage 0% Analog output 2: Output in pulse (0 to 6000 p/s) (FMP)
adjust) F29 [FM]
(Mode selection)
1 to 200% Analog output 0: Output in voltage (0 to 10 VDC)
F29 [FM] (FMA)
F34
(Mode selection)
Analog output 1 to 200% (FMA)
[FM]
F30
(Voltage
adjustment)
F35 (Function) 0 to 8 (as same as those of F31) F31 (Function) 0 to 9

A-39
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
30Ry 0: The relay (30) excites on trip mode Terminal 99: Alarm output (for any alarm)
operation 1: The relay (30) excites on normal mode [30A/B/C] (Active ON)
F36 E27
mode function 1099: Alarm output (for any alarm)
(Active OFF)
Torque limiter 1 20 to 200% Torque limiter 1 20 to 200%
F40 (Driving) 999: No limit F40 (Limiting level 999: Disable
for driving)
(Braking) 0%: Automatic deceleration control (Limiting level 20 to 200%
F41 20 to 200% F41 for braking) 999: Disable
999: No limit
Torque vector 0: Inactive Control mode 0: Disable
control 1 1: Active selection 1 (V/f operation with slip compensation
F42 F42 inactive)
1: Enable
(Dynamic torque vector operation)

A-40
App. G Replacement Information

E: Extension terminal functions


FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
X1 terminal 0: Multistep freq. select (SS1) Terminal [X1] 0: Select multi-frequency (SS1)
function 1: Multistep freq. select (SS2) function 1: Select multi-frequency (SS2)
E01 2: Multistep freq. select (SS4) E01 2: Select multi-frequency (SS4)
3: Multistep freq. select (SS8) 3: Select multi-frequency (SS8)
4: ACC/DEC time selection (RT1) 4: Select ACC/DEC time( RT2/RT1)
X2 terminal 5: 3-wire operation stop command (HLD) Terminal [X2] 6: Enable 3-wire operation (HLD)
function 6: Coast-to-stop command (BX) function 7: Coast to a stop (BX)
7: Alarm reset (RST) 8: Reset alarm (RST)
E02 E02
8: Trip command (external fault) (THR) 9: Enable external alarm trip (THR)
9: Freq. set. 2/Freq. set. (Hz2/Hz1) 11: Select frequency command 2/1
10: Motor 2/Motor 1 (M2/M1) (Hz2/Hz1)
X3 terminal Terminal [X3]
11: DC brake command (DCBRK) 12: Select motor 2/motor 1 (M2/M1)
function function
12: Torque limiter 2/Torque limiter 1 13: Enable DC braking (DCBRK)
E03 (TL2/TL1) E03 14: Select torque limiter level (TL2/TL1)
13: UP command (UP) 17: UP (Increase output frequency) (UP)
14: DOWN command (DOWN) 18: DOWN (Decrease output frequency)
X4 terminal 15: Write enable for keypad (WE-KP) Terminal [X4] (DOWN)
function 16: PID control cancel (Hz/PID) function 19: Enable data change with keypad
E04 17: Inverse mode changeover (IVS) E04 (WE-KP)
18: Link enable (LE) 20: Cancel PID control (Hz/PID)
21: Switch normal/inverse operation (IVS)
X5 terminal Terminal [X5] 24: Enable communications link via
function function RS-485 or field bus (LE)
E05 E05
(RS-485: standard, Bus: option)
25: Universal DI (U-DI)
Acceleration 0.01 to 3600 s Acceleration 0.01 to 3600 s
E10 E10
time 2 time 2
Deceleration Deceleration
E11 E11
time 2 time 2
20 to 200% Torque limiter 2 20 to 200%
Torque limiter 2
E16 999: No limit E16 (Limiting level 999: Disable
(Driving)
for driving)
(Braking) 0%: Automatic deceleration control Automatic 0: Disable
deceleration
H69
(Mode

App.
E17 selection)
20 to 200% Torque limiter 2 20 to 200%
999: No limit E17 (Limiting level 999: Disable
for braking)
Y1 terminal 0: Inverter running (RUN) Terminal [Y1] 0: Inverter running (RUN)
function 1: Frequency equivalence signal (FAR) function 1: Frequency arrival signal (FAR)
(Function) 2: Frequency level detection (FDT) 2: Frequency detected (FDT)
E20 3: Undervoltage detection signal (LU) E20 3: Undervoltage detected (Inverter stopped)
4: Torque polarity (B/D) (LU)
5: Torque limiting (TL) 4: Torque polarity detected (D/B)
6: Auto-resetting (IPF) 5: Inverter output limiting (IOL)
Y2 terminal 7: Overload early warning (OL) Terminal [Y2] 6: Auto-restarting after momentary power
function 8: Lifetime alarm (main circuit capacitor) function failure (IPF)
E21 (LIFE) E21 7: Motor overload early warning (OL)
9: 2nd frequency equivalence detection 30: Service life alarm (LIFE)
(FAR2) 21: Frequency arrival signal 2 (FAR2)
Frequency 0.01 to 10.0 s Frequency 0.01 to 10.0 s
E29 equivalence E29 arrival delay
delay time

A-41
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
FAR function 0.0 to 10.0 Hz Frequency 0.0 to 10.0 Hz
signal arrival
E30 E30
(Hysteresis) (Hysteresis
width)
FDT function 0 to 400 Hz Frequency 0.0 to 400.0 Hz
signal detection
E31 (Level) E31 (FDT)
(Detection
level)
(Hysteresis) 0.0 to 30.0 Hz (Hysteresis 0.0 to 400.0 Hz
E32 E32
width)
OL1 function 0: Electric thermal O/L relay Terminal 7: Motor overload early warning (OL)
E20/
signal [Y1]/[Y2]
E21
(Mode select) function
E33
1: Output current Terminal 37: Current detected (ID)
E20/
[Y1]/[Y2]
E21
function
(Level) 5 to 200% of inverter rated current Overload early Current value of 5 to 200% of the inverter
warning/ rated current
E34 E34 Current
detection
(Level)
E35 (Timer) 0.00 to 60.0 s E35 (Timer) 0.01 to 600.00 s
Coefficient for 0.000 to 9.999 Coefficient for 0.000 to 9.999
constant constant
E39 E39
feeding rate feeding rate
time time
Display 0.00 to 200.0 PID display 0.00 to 200.0
E40 E40
coefficient A coefficient A
Display 0.00 to 200.0 PID display 0.00 to 200.0
E41 E41
coefficient B coefficient B
LED display 0.0 to 5.0 s LED display 0.0 to 5.0 s
E42 E42
filter filter

A-42
App. G Replacement Information

C: Control functions
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Jump 0 to 400 Hz Jump 0 to 400 Hz
C01 frequency C01 frequency
1 1
C02 2 C02 2
C03 3 C03 3
C04 (Hysteresis) 0 to 30 Hz C04 (Hysteresis) 0 to 30 Hz
Multistep 0.00 to 400.0 Hz Multi-frequency 0.00 to 400.0 Hz
frequency
C05 C05
setting
1 1
C06 2 C06 2
C07 3 C07 3
C08 4 C08 4
C09 5 C09 5
C10 6 C10 6
C11 7 C11 7
C12 8 C12 8
C13 9 C13 9
C14 10 C14 10
C15 11 C15 11
C16 12 C16 12
C17 13 C17 13
C18 14 C18 14
C19 15 C19 15
Timer 0: Inactive Timer 0: Disable
C21 C21
operation 1: Active operation 1: Enable
Pattern 0.00 to 3600 s - - With C21=1, set the time with the and
C22 operation keys.
(Stage 1)
Frequency 0 to 8 (as same as those of F01) C30 Frequency Refer to FVR-E11S's F01.
C30
command 2 command 2
Offset -5.0 to +5.0% Analog input -5.0 to +5.0%
C31 (Terminal [12]) C31 adjustment for
[12] (Offset)
(Terminal [C1]) -5.0 to +5.0% Analog Input

App.
C32 C36 adjustment for -5.0 to +5.0%
[C1] (Offset)
Analog setting 0.00 to 5.00s Analog Input 0.00 to 5.00 s
signal filter adjustment for
C33 C33 [12]
(Filter time
constant)

P: Motor 1 parameters
FVR-E11S FRENIC-Multi
Functi Functi
Data setting range
on Name Data setting range on Name
(Equivalent to the setting for FVR-E11S)
code code
Motor 1 2 to 14 Motor 1 2 to 22
P01 P01
(Number of poles) (No. of poles)
(Capacity) 0.01 to 5.50 kW (3.7 kW or less) (Rated 0.01 to 11.0 kW
P02 P02
0.01 to 11.0 kW (5.5/7.5 kW) capacity)
P03 (Rated current) 0.00 to 99.9 A P03 (Rated current) 0.00 to 99.9 A
(Tuning) 0: Inactive (Auto-tuning) 1: Enable (Tune %R1 and %X while the
1: Active (%R1 and %X) motor is stopped.)
P04 2: Active (%R1, %X and lo) P04 2: Enable (Tune %R1 and %X while the
motor is stopped, and no-load current
while running.)
(On-line tuning) 0: Inactive (Online tuning) 0: Disable
P05 P05
1: Active 1: Enable
P06 (No-load current) 0.00 to 99.9 A P06 (No-load current) 0.00 to 50.00 A

P07 (%R1 setting) 0.00 to 50.00% P07 (%R1) 0.00 to 50.00%

P08 (%X setting) 0.00 to 50.00% P08 (%X) 0.00 to 50.00%


(Slip compensation 0.00 to 15.00 Hz (Rated slip 0.00 to 15.00 Hz
P09 P12
control) frequency) (Set P09 and P11 data to 100%.)
(Slip compensation 0.01 to 10.00 s (Slip compensation 0.01 to 10.00 s
P10 P10
response time) response time)

A-43
H: High performance functions
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Accumulated LED monitor shows the accumulated Check with Menu #5_00 (cumulative run
H01 - -
operation time operation time. time).
H02 Trip history LED monitor shows the trip history. - - Check with Menu #6_00 (output frequency).

Data initializing 0: Disabled Data 0: Disable initialization


H03 1: Initializing data H03 initialization 1: Initialize all function code data to the
factory defaults
Auto-reset 0: (Inactive), 1 to 10 times Auto-reset 0: Disable
H04 H04
(Times) (Times) 1 to 10
H05 (Reset interval) 2 to 20 s H05 (Reset interval) 2 to 20 s
Cooling fan 0: Inactive Cooling fan 0: Disable
H06 ON-OFF 1: Active H06 ON/OFF 1: Enable
control control
ACC/DEC 0: Liner Acceleration/ 0: Linear
pattern 1: S-curve (Weak) deceleration 1: S-curve (Weak)
H07 H07
2: S-curve (Strong) pattern 2: S-curve (Strong)
3: Non-linear 3: Curvilinear
Start mode 0: Inactive Starting mode 0: Disable
(Rotating 1: Active (Auto search) 1: Enable
motor pick up) (Only auto-restart after momentary (At restart after momentary power failure)
H09 H09
power failure mode) 2: Enable
2: Active (At restart after momentary power failure
and at normal start)
Energy saving 0: Inactive Load selection/ 0 or 1 (Refer to F09.)
operation Auto torque
1: Active boost/ 3: Equivalent to FVR-E11S's F09 being
H10 F37 Auto energy set to 1 or 2
saving 4: Equivalent to FVR-E11S's F09 being
operation 1 set to any of 3 to 31
(Refer to the FVR-E11S's F09.)
DEC mode 0: Normal Deceleration 0: Normal deceleration
H11 H11
1: Coast-to-stop mode 1: Coast-to-stop
Instantaneous 0: Inactive Instantaneous 0: Disable
H12 overcurrent 1: Active H12 overcurrent 1: Enable
limiting limiting
Auto-restart 0.1 to 5.0 s Restart mode 0.1 to 5.0 s
(Restart time) after (when H16 = 999)
H13 H13 momentary
power failure
(Restart time)
(Freq. fall rate) 0.00 to 100.0 Hz/s (Frequency fall 0.00 to 100.0 Hz/s
H14 H14
rate)
PID control 0: Inactive PID control 0: Disable
(Mode select) 1: Active (Mode selection) 1: Enable
H20 2: Active (inverse operation mode) J01 (Process control, normal operation)
2: Enable
(Process control, inverse operation)
(Feedback 0: Terminal [12] (0 to 10 VDC) Terminal [12]
signal) E61 extended 5: PID feedback amount
function
1: Terminal [C1] (4 to 20 mA) Terminal [C1]
H21 extended
E62 5: PID feedback amount
function
(C1 function)
2: Terminal [12] (10 to 0 VDC) - - -
3: Terminal [C1] (20 to 4 mA) - - -
H22 P-Gain 0.01 to 10.00 (1 to 1000%) J03 P (Gain) 0.000 to 10.000

I-Gain 0.0: Inactive J04 I (Integral time) 0.0: Disable


H23
0.1 to 3600 s 0.1 to 3600.0 s
D-Gain 0.00: Inactive J05 D (Differential 0.00: Disable
H24
0.01 to 10.0 s time) 0.01 to 10.00 s
(Feedback 0.0 to 60.0 s J06 (Feedback 0.0 to 60.0 s
H25
filter) filter)
PTC thermistor 0: Inactive Thermistor 0: Disable
H26 H26
(Mode select) 1: Active (Mode selection) 1: Enable
H27 (Level) 0.00 to 5.00 V H27 (Level) 0.00 to 5.00 V

Droop -9.9 to 0.0 Hz Droop control -9.9 to 0.0 Hz


H28 H28
operation

A-44
App. G Replacement Information

FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Serial link (Code) (Monitor) (Frequency (Operation Communications (Code) (Monitor) (Frequency (Run
(Function select) command) command) link function command) command)
0: X - - (Mode selection) 0: X - -
H30 H30
1: X X - 1: X X -
X: Valid 2: X - X X: Valid 2: X - X
- : Invalid 3: X X X - : Invalid 3: X X X
RS-485 1 to 31 RS-485 1 to 31
(Address) Communication
H31 y01
(Standard)
(Station address)
(Mode select 0: Trip and alarm er8 (Communications 0: Immediately trip with alarm er8
on no 1: Operation for H33 timer, and alarm error processing) 1: Trip with alarm er8 after running for the
response er8 period specified by timer y03
H32 error) 2: Operation for H33 timer, and retry to y02 2: Retry during the period specified by timer
communicate. (If the retry fails, then y03. If the retry fails, trip with alarm er8.
the inverter trips er8.) If it succeeds, continue to run.
3: Continuous operation 3: Continue to run
H33 (Timer) 0.0 to 60.0 s y03 (Timer) 0.0 to 60.0 s
(Baud rate) 0: 19200 bit/s (Baud rate) 3: 19200 bps
1: 9600 2: 9600
H34 2: 4800 y04 1: 4800
3: 2400 0: 2400
4: 1200 -
(Data length) 0: 8 bits (Data length) 0: 8 bits
H35 y05
1: 7 bits 1: 7 bits
(Parity check) 0: No check (Parity check) 0: None
H36 1: Even parity y06 1: Even parity
2: Odd parity 2: Odd parity
(Stop bits) 0: 1 bit (Stop bits) 1: 1 bit
H37 y07
1: 2 bits 0: 2 bits
No response 0: No detection (No-response 0: No detection
H38 error detection 1 to 60 s y08 error detection 1 to 60 s
time) time)
(Response 0.00 to 1.00 s (Response 0.00 to 1.00 s
H39 y09
interval) interval)
Maximum Data is displayed on the LED monitor of Maximum Refer to Menu #5_03

App.
H40 temperature of the keypad. - temperature of
heat sink heat sink
Maximum Data is displayed on the LED monitor of Maximum Refer to Menu #5_04
H41 effective the keypad. - effective output
current current
Main circuit Data is displayed on the LED monitor of Lifetime of DC Refer to Menu #5_05
H42 capacitor the keypad. - link bus
lifetime capacitor
Cooling fan Data is displayed on the LED monitor of Cumulative Refer to Menu #5_07
H43 accumulated the keypad. - run time of
operation time cooling fan
Inverter ROM Data is displayed on the LED monitor of Inverter ROM Refer to Menu #5_14
H44 -
version the keypad. version
Keypad panel Data is displayed on the LED monitor of Keypad panel Refer to Menu #5_16
H45 -
ROM version the keypad. ROM version
Option ROM Data is displayed on the LED monitor of Option ROM Refer to Menu #5_19
H46 -
version the keypad. version

A-45
A: Alternative motor parameters 2
FVR-E11S FRENIC-Multi
Func- Func-
Data setting range
tion Name Data setting range tion Name
(Equivalent to the setting for FVR-E11S)
code code
Maximum Maximum
A01 50 to 400 Hz A01 50 to 400 Hz
frequency 2 frequency 2
Base Base
A02 25 to 400 Hz A02 25 to 400 Hz
frequency 2 Frequency 2
Rated voltage 200 V series: Rated voltage 80 to 240 V for
0V: The output voltage
2 80 to 240 V at base 0V: Output a voltage in 200 V class series
in proportion to the
A03 A03 frequency 2 proportion to input
power supply voltage is 400 V series: 160 to 480 V for
voltage
set. 160 to 480 V 400 V class series
Maximum 200 V series: 80 to 240 V Maximum 80 to 240V for 200 V class series
A04 voltage 2 A04 output voltage 2
400 V series: 160 to 480 V 160 to 480 V for 400 V class series
Torque boost 2 0,1,2,3 to 31 Torque boost 2 Refer to the "Torque Boost Conversion
A05 A05
Table" on the last page of this appendix.
Electric 0: Inactive Electronic 0.00: Disable
thermal thermal
overload relay overload
A06 for motor 2 A07 protection
(Select) for motor 2
(Overload
detection level)
1: Active (for 4-pole standard motor) Electronic 1: For general-purpose motors with shaft
2: Active (for 4-pole inverter motor) thermal driven fan
overload 2: For inverter-driven motors, non-ventilated
A06 protection motors, or motors with forced-cooling fan
for motor 2
(Select motor
characteristics)
Electric 20 to 135% of the inverter rated current, in Electronic 20 to 135% of the rated current (allowable
thermal Ampere. thermal continuous drive current) of the motor
overload relay overload
A07 for motor 2 A07 protection
(Level) for motor 2
(Overload
detection level)
Electric Electronic
thermal thermal
overload relay overload
A08 for motor 2 0.5 to 10 min A08 protection 0.5 to 10.0 min
(Thermal time for motor 2
constant) (Thermal time
constant)
Torque vector 0: Inactive Control mode 0: Disable
control 2 1: Active selection 2 (V/f operation with slip compensation
A09 A14 inactive)
1: Enable
(Dynamic torque vector operation)
Motor 2 2 to 14 Motor 2 2 to 22
A10 (Number of A15 (No. of poles)
poles)
(Capacity) 0.01 to 5.50 kW (3.7 kW or less) (Rated capacity) 0.01 to 11.0 kW
A11 A16
0.01 to 11.0 kW (5.5/7.5 kW)
(Rated 0.00 to 99.9 A (Rated current) 0.00 to 100.00 A
A12 A17
current)
A13 (Tuning) 0,1,2 A18 (Auto-tuning) 0, 1, 2

A14 (On-line tuning) 0,1 A19 (Online tuning) 0,1


(No-load 0.00 to 99.9 A (No-load 0.00 to 50.00 A
A15 A20
current) current)
A16 (%R1 setting) 0.00 to 50.00% A21 (%R1) 0.00 to 50.00%

A17 (%X setting) 0.00 to 50.00% A22 (%X) 0.00 to 50.00%

(Slip 0.00 to 15.00 Hz (Rated slip 0.00 to 15.00 Hz


A18 compensation A26 frequency) (Set A23 and A25 to 100%)
control 2)
(Slip 0.01 to 10.00 s (Slip 0.01 to 10.00 s
A19 compensation A24 compensation
response time) response time)

A-46
App. G Replacement Information

Torque Boost Conversion Table

E9S/E11S FRENIC-Multi E9S/E11S FRENIC-Multi


Data for Data for Data for Data for
Data for H50 Data for H51
F08/E09 F09 F65/A05 A05
3 0.0% Data for F05 × 0.100 3 0.0%
4 0.6% Data for F05 × 0.108 4 0.6 to 0.9%
5 1.3% Data for F05 × 0.116 5 1.3 to 1.8%
6 1.9% Data for F05 × 0.125 6 1.9 to 2.8%
7 2.6% Data for F05 × 0.133 7 2.6 to 3.7%
8 3.2% Data for F05 × 0.141 8 3.2 to 4.6%
9 3.8% Data for F05 × 0.149 9 3.8 to 5.4%
10 4.5% Data for F05 × 0.157 10 4.5 to 6.3%
11 5.1% Data for F05 × 0.166 11 5.1 to 7.3%
12 5.7% Data for F05 × 0.174 12 5.7 to 8.2%
13 6.4% Data for F05 × 0.182 13 6.4 to 9.1%
14 7.0% Data for F05 × 0.190 14 7.0 to 10.0%
15 7.7% Data for F05 × 0.198 15 7.7 to 10.9%
16 8.3% Data for F05 × 0.207 16 8.3 to 11.9%
17 8.9% 1/10 of data for F04 Data for F05 × 0.215 17 8.9 to 12.8%
18 9.6% Data for F05 × 0.223 18 9.6 to 13.7%
19 10.2% Data for F05 × 0.231 19 10.2 to 14.6%
20 10.8% Data for F05 × 0.239 20 10.8 to 15.4%
21 11.5% Data for F05 × 0.248 21 11.5 to 16.4%
22 12.1% Data for F05 × 0.256 22 12.1 to 17.3%
23 12.8% Data for F05 × 0.264 23 12.8 to 18.2%
24 13.4% Data for F05 × 0.272 24 13.4 to 19.1%
25 14.0% Data for F05 × 0.280 25 14.0 to 20.0%
26 14.7% Data for F05 × 0.289 26 14.7 to 21.0%
27 15.3% Data for F05 × 0.297 27 15.3 to 21.9%
28 15.9% Data for F05 × 0.305 28 15.9 to 22.8%
29 16.6% Data for F05 × 0.313 29 16.6 to 23.7%
30 17.2% Data for F05 × 0.321 30 17.2 to 24.6%
31 17.9% Data for F05 × 0.329 31 17.9 to 25.4%

Torque boost pattern of FVR-E9S/E11S


Output voltage

App.
Base voltage
(100%)

1/10 of base frequency Base frequency

Torque boost pattern of FRENIC-Multi

Output voltage

Base voltage
(100%)

With non-linear V/f pattern

H51
Without non-linear V/f pattern
F09/A05

H50 Base frequency

A-47
Glossary
This glossary explains the technical terms that are frequently used in this manual.
Glossary

Acceleration time Auto energy saving operation


Period required when an inverter accelerates its Energy saving operation that automatically drives
output from 0 Hz to the maximum output the motor with lower output voltage when the motor
frequency. load has been light, for minimizing the product of
Related function codes: F03, F07, E10, and H54 voltage and current (electric power).
Related function codes: F37 and A13
Alarm mode
One of the three operation modes supported by the AVR (Automatic Voltage Regulator) control
inverter. If the inverter detects any malfunction, A control that keeps an output voltage constant
error, or fault in its operation, it immediately shuts regardless of variations of the input source voltage
down or trips the output to the motor and enters this or load.
mode in which corresponding alarm codes are
displayed on the LED monitor. Base frequency

Alarm output (for any faults)


A mechanical contact output signal that is generated
when the inverter is halted by an alarm, by
short-circuiting between terminals [30A] and
[30C].
Related function code: E27
See Alarm mode.
The minimum frequency at which an inverter
Analog input
delivers a constant voltage in the output V/f pattern.
An external voltage or current input signal to give Related function codes: F04 and A02
the inverter the frequency command. The analog
voltage is applied on the terminal [12], the current Bias
on the [C1]. These terminals are also used to input
A value to be added to an analog input frequency to
the signal from the external potentiometer, PTC
modify and produce the output frequency.
thermistor and PID feedback signals depending on
Related function codes: F18, C50 to C52
the function code definition.
Related function codes: F01, C30, E59, E61 to E63
Braking torque
and J02
Torque that acts in a direction that will stop a

Glossary
Analog output rotating motor (or the force required to stop a
running motor).
An analog DC output signal of the monitored data
such as the output frequency, the current and
voltage inside an inverter. The signal drives an
analog meter installed outside the inverter for
indicating the current inverter running status.
Refer to Chapter 8, Section 8.3.1 "Terminal
functions."

Automatic deceleration
A control mode in which deceleration time is
automatically extended up to 3 times of the
commanded time to prevent the inverter from
tripping due to an overvoltage caused by
regenerative power even if a braking resistor is not
used.
Related function code: H69

G-1
If a deceleration time is shorter than the natural Constant torque load
stopping time (coast-to-stop) determined by a
moment of inertia for a load machine, then the A constant torque load is characterized by:
motor works as a generator when it decelerates, 1) A requirement for an essentially constant torque,
causing the kinetic energy of the load to be regardless of the load shaft speed
converted to electrical energy that is returned to the 2) A power requirement that decreases in
inverter from the motor. If this power (regenerative proportion to the load shaft speed
power) is consumed or accumulated by the inverter, Related function code: F37 and A13
the motor generates a braking force called "braking Applications: Conveyors, elevators, and carrier
torque." machines

Carrier frequency
Frequency used to establish the modulation period
of a pulse width under the PWM control system.
The higher the carrier frequency, the closer the
inverter output current approaches a sinusoidal
waveform and the quieter the motor becomes.
Related function code: F26

Coast-to-stop
If the inverter stops its output when the motor is
running, the motor will coast to a stop due to inertial Control circuit terminals
force.
Terminals on the inverter, which are used for
Communications link function input/output of signals to control or manage the
inverter/external equipment directly or indirectly
A feature to control an inverter from external
equipment serially linked to the inverter such as a Current limiter
PC or PLC.
Related function code: H30 A control that keeps an inverter output frequency
within the specified current limit.
Constant feeding rate time
Cursor
Time required for an object to move in a constant
distance previously defined. The faster speed, the Marker blinking on the four-digit, 7-segment LED
shorter time and vise versa. This facility may be monitor which shows that data in the blinking digit
applied to a chemical process that determines a can be changed/modified by keying operation.
processing time of materials as the speed such as
heating, cooling, drying, or infiltration in some Curvilinear V/f pattern
constant-speed machinery. A generic name for the inverter output patterns with
Related function codes: E39 and E50. curvilinear relation between the frequency and
voltage.
Constant output load Refer to function code H07 in Chapter 9, Section
A constant output load is characterized by: 9.2.5 "H codes."
1) The required torque is in inverse proportion to
the load shaft speed DC braking (DC braking)
2) An essentially constant power requirement DC current braking that an inverter injects into the
Related function code: F37 and A13 motor to brake and stop it against the moment of
Applications: Machine tool spindles inertia of the motor or its load. The inertial energy
generated is consumed as heat in the motor.
If a motor having the load with large moment of
inertia is going to stop abruptly, the moment of
inertia may force to rotate the motor after the
inverter output frequency has been reduced to 0 Hz.
Use DC braking to stop the motor completely.
Related function codes: F20 to F22 and A09 to A11

G-2
Glossary

DC link bus voltage Frequency resolution


Voltage at the DC link bus that is the end stage of The minimum step, or increment, in which output
the converter part of inverters. The part rectifies the frequency is varied, rather than continuously.
input AC power to charge the DC link bus capacitor
as the DC power to be inverted to AC power. Function code
Code to customize the inverter. Setting function
Deceleration time codes realizes the potential capability of the inverter
Period during which an inverter slows its output to meet it for the individual power system
frequency down from the maximum to 0 Hz. applications.
Related function codes: F03, F08, E11, and H54
Gain (for frequency setting)
Digital input A frequency setting gain enables varying the slope
Input signals given to the programmable input of the output of the frequency set with an analog
terminals or the programmable input terminals input signal.
themselves. A command assigned to the digital Related function codes: C32, C34, C37, C39, C42,
input is called the terminal command to control the and C44
inverter externally.
Refer to Chapter 8, Section 8.3.1 "Terminal IGBT (Insulated Gate Bipolar Transistor)
functions." Stands for Insulated Gate Bipolar Transistor that
enables the inverter section to switch high
Electronic thermal overload protection voltage/current DC power in very high speed and to
Electronic thermal overload protection to issue an output pulse train.
early warning of the motor overheating to safeguard
a motor. Interphase unbalance
An inverter calculates the motor overheat condition A condition of an AC input voltage (supply voltage)
based on the internal data (given by function code that states the voltage balance of each phase in an
P99/A39 about the properties of the motor) and the expression as:
driving conditions such as the drive current, voltage
and frequency.
Interphase voltage unbalance (%)
Max.voltage (V) - Min.voltage (V)
External potentiometer = × 67
Three - phase average voltage (V)
A potentiometer (optional) that is used to set
frequencies as well as built-in one.

Glossary
Fan stop operation Inverse mode operation
A mode of control in which the cooling fan is shut A mode of operation in which the output frequency
down if the internal temperature in the inverter is lowers as the analog input signal level rises.
low and when no operation command is issued.
Related function code: H06 Jogging operation
A special operation mode of inverters, in which a
Frequency accuracy (stability) motor jogs forward or reverse for a short time at a
The percentage of variations in output frequency to slower speed than usual operating modes.
a predefined maximum frequency. Related function codes: C20 and H54

Frequency limiter Jump frequencies


Frequency limiter used inside the inverter to control Frequencies that have a certain output with no
the internal drive frequency in order to keep the change in the output frequency within the specified
motor speed within the specified level between the frequency band in order to skip the resonance point
peak and bottom frequencies. of a machine (resonance frequency).
Related function codes: F15, F16, and H64 Related function codes: C01 to C04

Keypad operation
To use a keypad to run an inverter.

Line speed
Running speed of an object (e.g., conveyor) driven
by the motor. The unit is meter per minute, m/min.

G-3
Load shaft speed PTC (Positive Temperature Coefficient)
Number of revolutions per minute (r/min) of a thermistor
rotating load driven by the motor, such as a fan. Type of thermistor with a positive temperature
coefficient. Used to safeguard a motor.
Main circuit terminals Related function codes: H26 and H27
Power input/output terminals of an inverter, which
includes terminals to connect the power supply, Nominal applied motor
motor, DC reactor, braking resistor, and other Rated output (in kW) of a general-purpose motor
power components. that is used as a standard motor listed in tables in
Chapter 6, "SELECTING PERIPHERAL
Maximum frequency EQUIPMENT" and Chapter 8, "SPECIFICA-
The output frequency commanded by the input of TIONS."
the maximum value of a frequency setup signal (for
example, 10 V for a voltage input range of 0 to 10 V Rated capacity
or 20 mA for a current input range of 4 to 20 mA). The rating of an inverter output capacity (at the
Related function codes: F03 and A01 secondary side), or the apparent power that is
represented by the rated output voltage times the
Modbus RTU rated output current, which is calculated by solving
Communication protocol used in global FA the following equation and is stated in kVA:
network market, which is developed by Modicon, Rated capacity (kVA)
Inc. USA.
= 3 × Rated output voltage (V)
Momentary voltage drop immunity × Rated output current (A) × 10 −3
The minimum voltage (V) and time (ms) that permit The rated output voltage is assumed to be 220 V for
continued rotation of the motor after a momentary 200 V class equipment and 440 V for 400 V class
voltage drop (momentary power failure). equipment.

Rated output current


Multi-frequency selection
A total RMS equivalent to the current that flows
To preset frequencies (up to 15 stages), then select
through the output terminal under the rated input
them at some later time using external signals.
and output conditions (the output voltage, current,
Related function codes: E01 to E05, C05 to C19
frequency, and load factor meet their rated
conditions). Essentially, inverter rated at 200 V
Overload capability
covers the current of a 200 V, 50 Hz 6-pole motor
The overload current that an inverter can tolerate, and inverter rated at 400 V covers the current of a
expressed as a percentage of the rated output 380 V, 50 Hz 4-pole motor.
current and also as a permissible energization time.
Rated output voltage
PID control A fundamental wave RMS equivalent to the voltage
The scheme of control that brings controlled objects that is generated across the output terminal when
to a desired value quickly and accurately, and which the AC input voltage (supply voltage) and
consists of three categories of action: proportional, frequency meet their rated conditions and the output
integral and differential. frequency of the inverter equals the base frequency.
Proportional action minimizes errors from a set
point. Integral action resets errors from a desired Required power supply capacity
value to 0. Differential action applies a control The capacity required of a power supply for an
value in proportion to a differential component of inverter. This is calculated by solving either of the
the difference between the PID reference and following equations and is stated in kVA:
feedback values. (See Chapter 4, Figure 4.7.)
Required power supply capacity (kVA)
Related function codes: E01 to E05, E40, E41, E43,
E61 to E63, C51, C52, J01 to J62 = 3 × 200 × Input RMS current (200 V, 50 Hz)
or
Programming mode = 3 × 220 × Input RMS current (220 V, 60 Hz)
One of the three operation modes supported by the
inverter. This mode uses the menu-driven system Required power supply capacity (kVA)
and allows the user to set function codes or check
the inverter status/maintenance information. = 3 × 400 × Input RMS current (400 V, 50 Hz)
or
= 3 × 440 × Input RMS current (40 V, 6 0 Hz)

G-4
Glossary

Running mode Thermal time constant


One of the three operation modes supported by the The time needed to activate the electronic thermal
inverter. If the inverter is turned ON, it overload protection after the preset operation level
automatically enters this mode which you may: (current) continuously flows. This is an adjustable
run/stop the motor, set up the set frequency, function code data to meet the property of a motor
monitor the running status, and jog the motor. that is not manufactured by Fuji Electric.
Related function codes: F12 and A08
S-curve acceleration/deceleration
(weak/strong) Torque boost
To reduce the shock to the machine during If a general-purpose motor is run with an inverter,
acceleration/deceleration, the inverter gradually voltage drops will have a pronounced effect in a
accelerates/decelerates the motor at the both ends of low-frequency region, reducing the motor output
the acceleration/deceleration zones like a figure of torque. In a low-frequency range, therefore, to
S letter. increase the motor output torque, it is necessary to
Related function code: H07 augment the output voltage. This process of voltage
compensation is called torque boost.
Slip compensation control Related function codes: F09 and A05
A mode of control in which the output frequency of
an inverter plus an amount of slip compensation is
used as an actual output frequency to compensate
for motor slippage.
Related function codes: P09 to P12 and A23 to A26

Stall
A behavior of a motor when it loses speed by
tripping of the inverter due to overcurrent detection
or other malfunctions of the inverter. Transistor output
A control signal that generates predefined data from
Starting frequency within an inverter via a transistor (open collector).
The minimum frequency at which an inverter starts
its output (not the frequency at which a motor starts Trip
rotating). In response to an overvoltage, overcurrent, or any
Related function codes: F23 and A12

Glossary
other unusual condition, actuation of an inverter's
protective circuit to stop the inverter output.
Starting torque
Torque that a motor produces when it starts rotating V/f characteristic
(or the drive torque with which the motor can run a A characteristic expression of the variations in
load). output voltage V (V), and relative to variations in
output frequency f (Hz). To achieve efficient motor
Simultaneous keying operation, an appropriate V/f (voltage/frequency)
To simultaneously press the 2 keys on the keypad. characteristic helps a motor produce its output
This presents the special function of inverters. torque matching the torque characteristics of a load.

Stop frequency
The output frequency at which an inverter stops its
output.
Related function code: F25

G-5
V/f control
The rotating speed N (r/min) of a motor can be
stated in an expression as

N = 120 × f × (1 − s)
p
where,
f: Output frequency
p: Number of poles
s: Slippage
On the basis of this expression, varying the output
frequency varies the speed of the motor. However,
simply varying the output frequency f (Hz) would
result in an overheated motor or would not allow the
motor to demonstrate its optimum utility if the
output voltage V (V) remains constant. For this
reason, the output voltage V must be varied with the
output frequency f by using an inverter. This
scheme of control is called V/f control.

Variable torque load


A squared torque load is characterized by:
1) A change in the required torque in proportion to
the square of the number of revolutions per minute.
2) A power requirement that decreases in
proportion to the cube of the decrease in the number
of revolutions per minute.
Re quired power (kW )
Rotating speed (r / min) × Torque ( N • m)
=
9.55

Related function code: F37 and A13


Applications: Fans and pumps

Voltage and frequency variations


Variations in the input voltage or frequency within
permissible limits. Variations outside these limits
might cause an inverter or motor to fail.

G-6

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