The primary cement job involves running casing with accessories to the shoe depth, rigging up the cement head, circulating mud to clean the hole, pumping spacer fluid, dropping bottom and top plugs, displacing cement, and pressure testing the casing. Failures can occur due to wellbore conditions like lost circulation in thief zones, casing equipment issues like defective float equipment, surface equipment failures, improper cement selection, or contamination from mud mixing. A shoe track of extra cement volume is pumped to ensure the annulus is filled and prevent a wet shoe where mud mixes with cement at the shoe, creating channels for fluid migration during pressure testing.
The primary cement job involves running casing with accessories to the shoe depth, rigging up the cement head, circulating mud to clean the hole, pumping spacer fluid, dropping bottom and top plugs, displacing cement, and pressure testing the casing. Failures can occur due to wellbore conditions like lost circulation in thief zones, casing equipment issues like defective float equipment, surface equipment failures, improper cement selection, or contamination from mud mixing. A shoe track of extra cement volume is pumped to ensure the annulus is filled and prevent a wet shoe where mud mixes with cement at the shoe, creating channels for fluid migration during pressure testing.
The primary cement job involves running casing with accessories to the shoe depth, rigging up the cement head, circulating mud to clean the hole, pumping spacer fluid, dropping bottom and top plugs, displacing cement, and pressure testing the casing. Failures can occur due to wellbore conditions like lost circulation in thief zones, casing equipment issues like defective float equipment, surface equipment failures, improper cement selection, or contamination from mud mixing. A shoe track of extra cement volume is pumped to ensure the annulus is filled and prevent a wet shoe where mud mixes with cement at the shoe, creating channels for fluid migration during pressure testing.
The primary cement job involves running casing with accessories to the shoe depth, rigging up the cement head, circulating mud to clean the hole, pumping spacer fluid, dropping bottom and top plugs, displacing cement, and pressure testing the casing. Failures can occur due to wellbore conditions like lost circulation in thief zones, casing equipment issues like defective float equipment, surface equipment failures, improper cement selection, or contamination from mud mixing. A shoe track of extra cement volume is pumped to ensure the annulus is filled and prevent a wet shoe where mud mixes with cement at the shoe, creating channels for fluid migration during pressure testing.
Q.1. List out the step by step process of doing a primary cement job. Ans. The various steps associated with the primary cement job are: • Run the casing to the casing shoe depth with all the required accessories like float shoe, float collar, centralizers etc. • Rig up the cement head on top of the casing to establish flow path. • Circulate mud to clean the hole: Remove all the cuttings out of the hole and make the mud uniform and thin. • Pump the spacer fluid which is a mixture of water, viscofiers and some solids. • Drop the bottom plug. Change the flow path to pump cement above the bottom plug in cement head. • The slurry will then push the bottom plug down the casing until the plug seats on the float collar. Continued pumping ruptures the central diaphragm in the plug which allows the cement to pass through. • Shear the top plug pin to drop the top plug. • Displace the cement. • Bump the plug which is indicated by a surge in pressure. • Pressure test the casing. Fig. Single-stage cementing: (a) circulating mud (b) shear bottom plug and pumping spacer and slurry (c) top plug dropped (d) displacing (e) end of cement job. Q.2. List out the failures that can happen during the single stage cement job. Ans. The failures during the single stage cement job is attributed to: • Wellbore conditions: When cementing across a thief zones, volume of pumped cement should be strictly monitored to prevent lost circulation. The fracture gradient of layers of formation should be evaluated to prevent formation damage (fractures). • Cementing operation: This involves mixing of mud and cement (contamination) which changes the properties of the cement and damages the ability of the cement to harden. In a deviated well, if the casing is not centralized the effects of eccentricity will cause poor mud removal on the narrow side of the hole, leading to formation of mud channels and subsequent fluid migration between reservoirs. The poor displacement in the narrower side will lead to higher TOC which will increase the hydrostatic head and induce losses. The movement of slurry in the narrower side will increase the displacement rates, which inturn increases the ECD. • Class of cement selection: The class of cement used depends on the depth and other special requirements along with the additives which perform their desired function. Thus, objective- oriented judicious selection will prevent a detrimental cement job. • Casing equipment failure: This involves a defective poppet valve in the float collar or the float shoe which allows the backflow of cement from the annulus to the casing. Also, the leaking plug or the defective rubber element of the plug donot provide complete mud and cement isolation. • Surface equipment failure: The components of the cementing head might fail and the control over the flow path and volume, plugs might be lost. The cement pump liners might be worn off or the cementing line connecting to the cementing head might be leaking. Q.3. Explain the reason for Shoe Track. Ans. The Shoe track is always provided to make sure the annulus is filled with cement slurry and there is no cement contamination with mud. Thus, an extra volume of cement is pumped maintaining the TOC to compensate any volume calculation errors which takes up the space in the casing between the float shoe and float collar called the Shoe Track.
Incase, there is no Shoe Track provided, this might
lead to a scenario called Wet-shoe, which is the mixing of mud and cement at the casing shoe leading to formation of mud channels, thus improper cement job and subsequent fluid migration to the formation through the defective cement during a FIT, which might give a wrong idea about the formation strength at the casing shoe.