Kymco Service Manual People S 50

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The document content provides information from a service manual for a KYMCO PEOPLE S 50 motorcycle, including specifications, maintenance procedures, and part descriptions.

The service manual describes the technical features and servicing procedures for the KYMCO PEOPLE S 50 motorcycle.

The manual contains sections on inspection/adjustment, lubrication system, engine removal/installation, cylinder head/cylinder/piston, and other systems and components of the motorcycle.

KYMCO

SERVICE MANUAL
PEOPLE S 50

KYMCO
Overseas Sales Division
Overseas Service Department
PREFACE

This Service Manual describes the technical features and


servicing procedures for the KYMCO PEOPLE S 50.

In this manual, many illustrations and drawings are used to help


servicemen have better understanding.

Section 2 contains the service precautions for all operations and


troubleshooting stated in this manual. Read them carefully before
starting any operation.

Section 3 describes the inspection/adjustment procedures, safety


rules and service information for each part, starting from periodic
maintenance.
Sections 4 through 16 give instructions for disassembly, assembly
and inspection of lubrication system, engine, fuel system and
electrical equipment.
Section 17 is the maintenance and inspection directions for the
evaporative/ exhaust emission control system. Most sections start
with an assembly or system illustration and troubleshooting for the
section. The subsequent pages give detailed procedures for the
section.

* The information, specifications, and


illustrations included in this manual
may be different from the motorcycle
in case specifications are changed.
KYMCO reserves the right to make
changes at any time without notice
and without incurring any obligation

KWANG YANG MOTOR CO., LTD.


OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
APRIL 2005
1.SPECIFICATIONS PEOPLE S 50

1
TABLE OF CONTENTS 1
SPECIFICATIONS................................................................................ 1
GENERAL INFORMATION.................................................................. 2
INSPECTION/ADJUSTMENT .............................................................. 3
LUBRICATION SYSTEM ..................................................................... 4
ENGINE REMOVAL/INSTALLATION.................................................. 5
CYLINDER HEAD/CYLINDER/PISTON............................................... 6
A.C. GENERATOR............................................................................... 7
KICK STARTER/DRIVE PULLEY/CLUTCH/DRIVEN PULLEY........... 8
FINAL REDUCTION............................................................................. 9
CRANKCASE/CRANKSHAFT ............................................................. 10
CARBURETOR .................................................................................... 11
FRAME COVERS................................................................................. 12
STEERING HANDLEBAR/FRONT WHEEL/FRONT BRAKE/
FRONT SHOCK ABSORBER/FRONT FORK ..................................... 13
REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER .............. 14
ELECTRICAL EQUIPMENT................................................................. 15
INSTRUMENT/SWITCHES/LIGHTS .................................................... 16
EXHAUST EMISSION CONTROL SYSTEM .......................... 17

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1.SPECIFICATIONS PEOPLE S 50

SPECIFICATIONS
Name & Model BA10BA Lubrication oil capacity (liter) 1.1
Overall length (mm) 2010 Air cleaner type & No. Wet, single
Overall width (mm) 720 Fuel capacity (liter) 6.8
Overall height (mm) 1300 Type Plunger type
Wheel base (mm) 1360 Carburetor Piston dia. (mm) ⎯
Engine type Air cooled 2-stroke Venturi dia. (mm) 16
Fuel Used 92# nonleaded gasoline Ignition system type CDI electromagnetic
Ignition
Displacement (cc) 49.4 cc
Ignition timing F mark 13.5°±1°BTDC/2000
Front wheel 40
rpm
Net weight (kg) Rear wheel 60
Spark
Total 100 NGK BR8HSA
plug
1 Person 70KG Front wheel 71
Gross weight(kg) Rear wheel Spark plug gap (mm) 0.6~0.7
112
Total 183 Battery capacity 12V4AH
Front wheel Power to transmission gear Power-transmission
100/80-16 50P gear-clutch
Tires
Rear wheel 110/70-16 52P
Reduction ratio of power to ⎯
Ground clearance (mm) 150 transmission
Braking distance (m) Clutch type Dry multi-disc clutch
4.4m (30km/h)
(Initial speed Km/h)
Transmission gear operation Automatic centrifugal
Min. turning radius (mm)R/L 1900/1900 type type
Starting system Starting motor &
kick starter Transmission ratio 1 speed ⎯

Fuel type Gasoline, 2-stroke Reduction Type Two-stage reduction


motor oil 3.1~0.9
gear 1st reduction ratio
Cylinder arrangement Single cylinder, flat
2nd reduction ratio 12.69
Combustion chamber type Semi-sphere
Transmission gear type Non-stage
Valve arrangement Reed valve & piston
Tire pressure Front wheel 1.75 kg/cm²
Bore x stroke (mm) 39 x 41.4 (kg/cm²) Rear wheel 2.25 kg/cm²
Compression ratio 7.2:1 ±0.2 Turning angle Right & left 45°
Compression pressure 11.8kg/cm² ±2
(kg/cm² rpm) Brake system Front wheel hydraulic
type Rear wheel Expanding
Max. output (ps/r/min) 4.0/6500
Speed limit/No limit 4.5/6500 Suspension Front wheel Telescope
type Rear wheel Unit swing
Max. torque (kg m/rpm) 0.42/6000 kg m/rpm
Shock absorber Front wheel Telescope
Open Automatic controlled
Intake type Rear wheel Unit swing
Close Automatic controlled
Port Open ⎯ Frame type Pipe under bone
Exhaust
timing Close ⎯
Scaveng Open ⎯
e Close ⎯
Idle speed (rpm) 1950±100
Lubrication type Separate type
Oil pump type Plunger type
Oil filter type Full-flow filtration

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