Term Paper Final - Arafat
Term Paper Final - Arafat
Term Paper Final - Arafat
A name of comfort
AUGUST 8, 2017
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A business plan
For
Prepared for:
Mahbub Parvez
Associate Professor
Department of Business Administration
Faculty of Business & Economics
Prepared by:
Abdullah Al Mamun 152-11-4619
Md. Arafat Ali 152-11-4613
Nadim Alam 152-11-4588
Nafija Tabassum 152-11-4592
KM. Neshat Farjana 152-11-4664
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Date: August 8, 2017
Mahbub Parvez
Associate professor
Department of Business administration
Daffodil International University
Dear Sir,
We would like to inform you about our new business plan. So, we have prepared this report.
The plan is about “Apparel manufacturing” in our factory called “Best Wear BD”. This report is
an important part of our course. We have tried our best to work on it carefully and sincerely to
make it informative as possible.
We have visited some manufacturers to gather information regarding our business plan, we
have researched on the web to accumulate ideas. We need your consultancy for evaluating our
steps according to our business plan.
We thank you for assigning us such task that could really enrich our knowledge in business.
Lastly I would be thankful once again if you please give your judicious advice on our effort.
Sincerely yours,
On behalf of the group members
Abdullah Al Mamun
Department of BBA
Batch: 41; Sec: A
Daffodil International University
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Executive Summery
Our company is an apparel manufacturer called “Best Ware BD”. We are making
this company to produce apparels for the young peoples of local and global
market.
The aim of our term paper is to find out a pros and cons of our new business. We
have learnt a lot of things of a new business doing this task. A business should
maintain all the terms and measurements we have implemented in this report.
We have estimated our budget, predicted the business costs, revenues profits.
We have used break even analysis, Decision analysis, Make and buy analysis,
Quality management strategy, Inventory management process etc.
We want to make a better position in the market earlier by our quality of product.
We have aimed our local materials to produce our apparels that would help the
local economy of our country.
Our main target is the young people of Bangladesh but we will export our goods
in the international market in order to make an establishment on abroad also.
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Table of content
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Introduction
“Best Wear BD” is a name of comfort. We will make garment goods specially “T-
Shirts”. We have established our business this year. So we are looking for a good
profit in future. We are now in a starting stage. So we need some decision to
make and running toward our goal.
“Best Wear BD” want to be one of the most export oriented garments
manufacturers and suppliers in Bangladesh. By depending on demand along with
quality, we make sure that the buyer gets their products on their demands. For
this consideration, we have been including many of thoughts alike international
quality standard which are based on codes.
In this report, we will try to show our company future planning about production
and import export.
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Background
The global fashion apparel industry is one of the most important sectors of the
economy in terms of investment, revenue, trade and employment generation all
over the world. Apparel industry has short product life cycles, tremendous
product variety, volatile and unpredictable demand, long and inflexible supply
processes.
The clothing and apparel industry produces finished clothing products made from
both natural and manmade fibers like cotton, silk, wool, Lenin, polyester, rayon,
lycra and denim. The important segments covered in apparel industry include kids
clothing, men’s clothing, clothing for women, bridal wear, men’s wedding wear
and intimate apparel. The apparel is sold through three major channels, which
includes, brick & mortar, catalog and through internet.
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Objectives
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Methodology
“Best Wear BD” will follow the under methodology for its production process.
Below here, we have described the process how we will go through some steps of
manufacturing from sampling to final inspection & dispatch.
Sampling:
Our first step would be sampling. Sampling is a process where factory develop
garment samples according to buyer's specified design. This is also known as
product development stage. Samples are required at various stages to get approval
from buyer on a particular design. As per the development stages; samples are
named as Proto sample, Fit sample, Size set sample, Sales man sample, production
sample, Top of production (TOP) sample and shipment sample.
Costing:
We have to minimize our cost and maximize the production. So correct costing of
a product before order finalization is very important. Costing of garment is the
cumulative cost of raw materials, direct labors and direct and indirect overheads.
After developing sample or directly receiving buyer's sample, we need to send FOB
(freight on board) price of the garment. To decide FOB of a garment factory makes
cost sheet including raw material cost, total of direct labor costs of each processes,
factory overhead. An FOB is the sum of garment cost, factory margin and taxes.
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Production Planning:
After receiving the order, we will plan for raw material requirement for the order.
Raw materials like fabrics, sewing threads, packing materials, hang tags and other
accessories. Factory plans timelines like when to start cutting, when to submit pre-
production sample, when to finish sewing and finishing, final inspection date and
shipment date.
Cutting:
In this stage of our production process fabrics are layered on a table layer by layer
up to a certain height. Then by means of a cutting machine fabric are cut into
garment shapes or pattern and separated from the layer. Fabric layering is possible
both manual spreading and automated spreading. Cut parts are then numbered
and bundled and send to sewing room. The quality of end product (garment) is very
much depends on the good cutting quality. Secondly, fabric the main raw material
of the garment represents about 70% of total garment cost. That is why cutting is
an important process like others where control the fabric saving and garment
quality.
Sewing or Stitching:
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laid in a raw. Cut parts are feed at the start of the line, passed through the line and
at the end of the line a complete garment come out. Each machine is run by
individual operators and an operator sews only one or two operations of the
garment. A line consists of sewing operators, helper to feed them with cut parts,
thread and other trims, quality checker and one fully or partially devoted
supervisor.
Thread trimming:
After stitching, all hanging thread are cut by means of hand trimmer. We have auto
thread trimming machines that are also available to perform this task. All loose
threads inside a garment are removed as well. Garments without any loose thread
and long tail are basic quality requirement and commitment.
Washing:
We will perform this process when buyer want washing or special finishes to the
garments. For light color garment washing is carried out to remove dirt and stains
though buyer does need washed garment for orders.
Finishing:
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Packing and folding:
Each pressed garment is then folded with tissue or card board. Folding varies
product to product and also buyer to buyer. Hang tags, special tag and prices
stickers are attached with plastic Kimble or threads. Folded and tagged garment
are then packed into poly bag. During packing garments are randomly checked by
internal quality controllers to ensure that only quality goods are being packed.
Other Processes:
In current fashion trend very few garments are made without value added
processes, like printing, garment dyeing, special washing, embroidery, adda work
(hand embroidery with lot of bead work)
Once garments are packed (also known as shipment), before dispatching quality
inspection of the garments is carried by buyer quality assurance (QA) department.
Many times a third party quality auditor is hired for this final inspection job. If the
packed goods meet the buyer’s quality standards, shipment is accepted by buyer.
Factory then dispatches goods to the buyer.
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Limitations
The Apparel Industry is growing at a very high rate but still there are some
barriers, which are hindering the growth of this industry. Some of them are:
Though the demand for garments is increasing day by day but the production
rate has still not been able to match with the ever rising demand. More
production facilities are needed to meet the demand.
Globalization has helped the trade in many ways but due to globalization the
competition has increased and so it is not very easy for the firms to cope up
with so much competition, as they have to meet the deadlines and also
maintain quality.
Some trade laws still are very much in favor of developed countries and they
need to be reviewed, to facilitate imports from the developing countries.
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As apparel industry is fashion driven, and fashion keeps changing, the firms
have to cope with the changing apparel industry trends and still complete
orders in time. Thus they usually have to work under pressure.
Idea Generation
Due to increasing the demand among the customers nationally and globally,
Apparel manufacturing is an attracting business today. The demand of apparel is
rapidly growing day by day worldwide. Bangladesh is facilitated with many sides
that could powerfully help the industry of apparel manufacturing or garments. At
present, Bangladesh is in Second position in Garments sectors among all the
countries in the world. This contributes the national economy and drives it
towards growth and development.
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Men love to wear t-shirts as casual wear and the sky is the limit for fashion
conscious guy. T-shirts are the staple of all men’s casual wardrobes. They are not
only comfortable and light but also give a trendy look. Generally, men prefer the
classic round neck t-shirt or collar t-shirt but in today’s fashion world, there are
different types of men t-shirts available in the market in every possible color, fit
and style.
Polo T-Shirt
Henley T-Shirt
V-neck T-Shirt
Striped T-Shirt
Graphic T-Shirt
Pocket T-Shirt
Solid/Plain T-Shirt
Hooded T-Shirt
Crew Neck T-Shirt
U Neck/Scoop Neck T-Shirt
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Strategy Formulation
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Determining order winners and order qualifiers:
As an apparel manufacturing company, “Best Wear BD” will determine its order
winners and order qualifiers. As order winners, it will choose Flexibility, Speed,
Quality, Reputation are the order winners. On the other hand, Price, Affordability
etc.
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Strategy implementation
The four primary functional areas of Best Wear BD are marketing, finance,
operations and human resources. For Best Wear BD operation is the technical core
or ‘hub’ of the organization, interacts with other functional areas to produce T-shirt
for customers. For example, to obtain monetary resources for production,
operations provide finance and accounting with production and inventory data,
capital budgeting requests and capacity expansion and technology plans. Finance
pays workers and suppliers, performs cost analysis, approves capital investments
and communicates requirements of shareholders and financial markets.
Operations managers deal with people, technology and deadlines. These managers
need good technical, conceptual and behavioral skills. There activities are closely
intertwined with other functional areas of a firm, including the following scopes,
issues, concepts and techniques associated with the field of OM.
Forecasting demand for providing T-shirt: Best Wear BDs Forecasting involves
using a number of different methods and quantitative techniques to provide
accurate estimates of demand, which are later used to make production decisions.
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Ensuring Quality: Best Wear BDs Quality underlines all operational decisions.
Ensuring quality entails establishing a quality management system using statistical
quality control, improving customer service and managing human resources wisely.
Topics are ‘Statistical Process Control, ‘Quality Management’, and ‘Human
Resources in Operations Management’.
Product and Services: The traditional starting point in the production process: Best
Wear BDs in designing the produce T-shirt. Decisions related to design include
converting customer requirements to product or service characteristics
determining the desired level of quality, selecting materials and evaluating the
resulting production cost.
Process & Technology: A process is a group of related tasks with specific inputs and
outputs. Best Wear BD actually do for process, Processes exist to create value for
the customer, the shareholders or society. Process design defines what tasks need
to be done and how they are to be coordinated among functions, people and
organizations. Plans are developed for acquiring materials, determining the types
of job skills, equipment and technology required and managing the process.
Facilities: Best Wear BDs The production process that has been designed must be
physically housed in a facility and laid out in an effective manner so that the product
can be produced or service delivered as efficiently as possible.
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Select best alternative
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Decision analysis
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In decision making under risk, the decision maker knows the probability of
occurrence of each outcome.
In decision making under uncertainty the decision maker does not know the
probabilities of the various outcomes.
There are three types of methods or criteria available, which could be of help to
make decision of our company “Best Wear BD”. Now we will show our decision
making strategy using these 3 methods or criteria below;
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No of Shirt sold (Thousand) Probability
10 0.10
11 0.15
12 0.20
13 0.25
14 0.30
Cost of a shirt is 30 Paisa, Sales price 50 Paisa. We cannot store it more than one
month due to storage capacity. We will calculate now that, how many shirts we
should manufacture in order to maximize our profit.
Here,
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14 0.30 200 220 240 260 280
So,
Since, the maximum (Expected Monetary Value) EMV is 222.5 So, “Best Wear BD”
Should produce 12000 T-Shirts in order to make the maximum profit.
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Expected Opportunity Loss (EOL): It is an approach alternative to the EMV
approach. Opportunity loss, sometimes called regret, refers to the difference
between the optimal profit or payoff and the actual payoff received. In other
words, EOL is the cost of not picking the best solution.
Now, we will calculate our Expected Opportunity Loss(EOL) of “Best Wear BD”
10 0.10 0 30 60 90 120
11 0.15 20 0 30 60 90
12 0.20 40 20 0 30 60
13 0.25 60 40 20 0 30
14 0.30 80 60 40 20 0
So,
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Hence, the lowest opportunity loss here is amounting 27.5 paisa (amount in
thousand per unit). So producing 12000 T-shirts will minimize the Expected
Opportunity Loss (EOL) for “Best Ware BD”
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“Best Buy BD” is going to introduce its one of three new products in the
market. That are Polo T-Shirt, Graphic T-Shirt and Hooded T-Shirt.
Present market condition will determine the profit and loss the
company realizes, as follows in the following payoff table.
Table:1
Product Maximum Minimum Equally Likely Probability
Polo T-Shirt 18000 -100 1
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(4000-100+6000+18000)=6975
Graphic T-Shirt 20000 0 1
4
(20000+5000+400+0)=6350
Hooded T-Shirt 20000 -2000 1
4
(20000+15000-2000+100)=8500
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Table: 2 (Regret Table)
Product Condition 1 Condition 2 Condition 3 Condition 4 Maximum
1. Maximax (Optimistic) Criterion: Under this, “Best Buy BD” found the
maximum possible payoff for each alternative and then chooses the
alternative with maximum payoff within this group.
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2. Maximin (Pessimistic) Criterion: by following this criterion, “Best
Buy BD” found the minimum possible payoff for each alternative and
then selected the alternative with maximum payoff within this group.
3. Minimax Criterion: “Best Buy BD” tries to minimize the regret before
actually selecting a particular alternative. For this the company
determines the maximum regret amount for each alternative and then
choose the alternative with the minimum of the above maximum
regrets.
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Overcoming barriers
To overcome the Barrier, we will take some strategy that’s are given billow,
“Best Ware BD” got a new big order of manufacturing T-Shirts. Due to its amount,
the company is thinking to take a new decision. Either the company have to Hire
some employees to make the products or the company have to Buy it from the
local market. The estimated Fixed cost of making the shirts is about 120000 and
variable cost is about 150 takas per shirt. On the other hand, the company can
buy pre-assembled shirts from the local market at a fixed cost of Tk24000 and a
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variable cost of Tk240. The company got the order for 1500 shirts. For this
demand, we will calculate the either we should Buy or Make now.
Make Buy
F= 120000 F= 24000
V= 120 V= 200
𝐹𝑣−𝐹𝑏
Break even quantity q= 𝑉𝑏−𝑉𝑚
120000−24000
= 200−120
=1200 Shirts
The make option is preferred as 1500 shirts orders are exceeded the amount.
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Break Even Analysis
“Best Ware BD” company wants to produce T-Shirts. Due to quality and
availability problems, it has decided to produce its own yarn to use it in its own
shirt production. The initial investment on fixed cost of the plan will be Tk200000
and Labor cost and raw material cost is approximately TK5000 per kilometer of
yarn. The T shirt made of 1 kilometer of yarn sold at Tk8000. We will calculate the
breakeven amount for our company production.
𝐹
Break even Quantity=
𝑃−𝑉
200000
=
8000−5000
Inventory Management
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Inventory management process of “Best Ware BD”
“Best Ware BD” has its own manufacturing facility in which it produces T-shirts.
The ordering Cost K is $150/order of setting up the production process to make a
supper T-shirt. Recall that h=$.75 per T-shirt annual demand D=10,000 T-shirt per
year. The manufacturing facility operates the same days the factory is open (ie311
days) and produce 150 pieces of T-shirt per day. Determine the optimal order
size, total inventory cost, the length of the time of receive an order, the number
of order per year and maximum inventory level.
Solution:
Demand D= 10000/y
Production P= 150/day
10000
Demand d= = 32.2/day
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2𝐾𝐷 2𝑥150𝑥10000
1. Optimum order quantity y= √ 𝑑 =√ 32.2 = 2256.85 piece/year
ℎ(1− ) 0.75(1− )
𝑝 150
= $1329.28
𝑦 2256.85
3. Production run = = = 15.05 day per order
𝑝 150
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𝐷 10000
4. No of orders = = = 4.45 Run per piece
𝑝 2256.85
𝑑 32.2
5. Maximum inventory level = y(1- ) = 2256.85(1- ) = 1772 piece
𝑝 150
Quality Management
Problem 01:
The “Best ware BD” Company start production for particular T-shirt. The
production process began with 100 T-shirt each day. The purchase of good shirt
produced each day average 80% and percentage of poor quality shirt that can be
rework is 50%. The company wants to know the daily product yield and the effect
on productivity if the daily percentage of good-quality shirts in increase 90%.
Solution:
= 90 Shirts
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If product quality is increased 90% good shirt then,
= 95 Shirts
Productivity increased5.5%
Problem 02:
The best ware BD company produce shirts cost of tk30 per shirt. Defective shirt
can be rework at cost of Tk12 each. The company produce 100 shirts per day and
average 80% good quality shirt resulting in 20% defects 50% of which can be
rework prior to shipping to customer. The company want to examine the effect of
(1) increasing the production ref to 200 shirts per day (2) reducing the processing
cost to Tk 26 ad the rework cost Tk10.
Solution:
The quality productivity Ratio
80+100
QPR = (100)(30+10)(12) ∗ 100
=2.89
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Findings
After the completing the of the term paper we got some findings
Recommendation
4. Through producing product producer must notice foreign needs and demand.
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Conclusion
We are so lucky by learning this new thing for the first time. We have achieved
sound knowledge about forming a company. The task will bring many
advancements to us. Thank you sir for assigning such a beautiful task to us.
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