TA1 English - Soil Compactor

TA-1 Visual Inspection for Soil Compactors
SMCS - Job Code - 540 Component Code - 753S
Cat dealer Customer

Address Address
Contact Contact
Serial Number : Inspector : Temperature :

Model : Work Order : Time :
Engine S/N: SMU: Date :
Manufacturer : Unit Location:
Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.
Status of the Machine

Normal
The status recommendation of your Soil Compactor is:
Visual Inspection for Soil Compactors
Status assessment ü– Normal M – Monitor A – Action Blank – Not Applicable
1. Prepare Machine Inspection

# Status Description Comments
1.1 Check with customer for operator complaints
1.2 Prepare the machine for the inspection
1.3 Perform safety/preparatory inspection
1.4 Download machine fault codes

1.5
1.5 Check Product Link
Is machine equipped with PL?
Is PL activated?
Is PL functioning properly?
1.6 Observe engine exhaust colors

Listen for unusual noises
1.7
(hydraulic pumps, engine, transmission, and axles)
1.8
1.9
1.10
Item No. Additional Comments

2. Lower Level Inspection
2.1 Wheels
2.2 Wheel tamping tips
2.3 Striker bars
2.4 Cleaner bars support bearing
2.5 Cleaner bars and cleaner bar tips
2.6 Final drives
2.7 Wheel spindles
2.8 Front and rear differentials
2.9 Rear oscillating axle
2.10 Front, center, and rear drive shafts
2.11 Drive shaft carrier bearing
2.12 Parking brake

Torque converter, transmission and transfer gear box
2.13
compartment
2.14 Hydraulic pump compartment
2.15 Upper and lower articulation bearings
2.16 Front frame and rear frame
2.17
2.18
2.19

3. Middle Level Inspection
3.1 Steps and handrails
3.2 Work light/hazard lights
3.3 Cab mounts
3.4 ROPS
3.5 Main control valve
3.6 Steering cylinders
3.7 Radiator, oil cooler, condenser, and aftercooler
3.8 Oil cooler and condenser lines
3.9 Hood and platform
3.10 Fenders
3.11 Battery and battery cables
3.12 Lower radiator and aftercooler lines
3.13 Electric starting motor
3.14 Engine oil pan
3.15
3.16
3.17

4. Upper Level Inspection
4.1 Upper radiator, air inlet, oil cooler, and aftercooler lines
4.2 Radiator cap
4.3 Cooling fan, fan guard, and shroud
4.4 Fan motor
4.5 Water pump
4.6 Fuel lines and fuel pump
4.7 Fuel filters and fuel priming pump
4.8 Muffler and exhaust pipe
4.9 Exhaust manifold
4.10 Turbocharger
4.11 Cylinder head and valve cover
4.12 Belts, pulleys, compressor clutch, and fan motor
4.13 Alternator and air conditioning compressor
4.14 Engine wiring harness
4.15 Engine mounts
4.16 Pre-cleaner and air cleaner
4.17 Cab exterior
4.18 Cab interior
4.19 Backup alarm
4.20 Seat belt
4.21 Indicators and gauges
4.22
4.23

5. Implement/Attachment Inspection
5.1 Lift cylinder
5.2 Lift cylinder upper trunnion bearing
5.3 Lift cylinder lower swivel bearing
5.4 Tilt cylinder
5.5 Tilt cylinder brace
5.6 Bulldozer Stabilizer link
5.7 Push arms and blade
5.8 Side wear plates
5.9 Cutting edges
5.10 End bits
5.11
5.12
5.13
6. Site Conditions
# Status Description
6.1 Ambient Temperature
NORMAL: -18° to 32°C (0° to 90°F)
MONITOR: 32° to 46°C or -18° to -29°C (90° to 115°F or 0° to -20°F)

ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
6.2 Altitude
NORMAL: 0 to 1524 m (0 to 5000 ft)
MONITOR: 1524 to 3048 m (5000 to 10,000 ft)
ACTION: Above 3048 m (Above 10,000 ft)
6.3 Haul Road Grade

NORMAL: Flat
MONITOR: Mild
ACTION: Steep
6.4 Haul Road Condition
NORMAL: Positive Banking, Gradual Turns, Good Erosion Control
ACTION: Negative Banking, Sharp Turns, Poor Erosion Control
6.5 Humidity
NORMAL: Below 25%
MONITOR: 25 to 60%
ACTION: Above 60%
6.6 Air Quality
NORMAL: No Dust
MONITOR: Light Dust
ACTION: Heavy Dust
6.7 Underfoot Condition
NORMAL: Dry Flat Surface
MONITOR: Moderate Grades, Mixture of Muddy / Dry Surfaces
ACTION: Steep Grades, Muddy, Snow, Ice
6.8 Machine Utilization
NORMAL: 0 to 10 Hours
ACTION: Above 10 hours
6.9 Equipment Role
NORMAL: Utility
MONITOR: Support
ACTION: Production
6.10 Working Material
NORMAL: Uncompacted, Low Abrasion
MONITOR: Moderately Compacted, Moderate Abrasion
ACTION: High Abrasion, Compacted, Dense
6.11 Maintenance Practices
NORMAL: Excellent
MONITOR: Good
ACTION: Poor
6.12 Primary Industries
6.13
6.14
6.15
Other Remarks
Inspection for Soil Compactors
Blank – Not Applicable
1. Prepare Machine Inspection

Comments
2. Lower Level Inspection
Comments
3. Middle Level Inspection
Comments
4. Upper Level Inspection
Comments
5. Implement/Attachment Inspection
Comments
6. Site Conditions
Other Remarks
Technical Inspection for Soil Compactors
Status assessment ü- Normal M - Monitor A - Action Blank – Not Applicable
1. Performance Checks
1.1 Hydraulic Performance Checks
# Status Description Units Observed Oil Temperature Ranges
1.1.1 1.1.1 Lift & Tilt Cylinder Drift - Check
Oil Temperature ??° to ??° ??° to ??° ??° to ??°
Units Observed Maximum Allowable Minimum Allowable Minimum Allowable Minimum Allowable
Movement Time (sec) Time (sec) Time (sec)
Lift Cylinder
Tilt Cylinder
1.2 Brake Performance Checks
# Status Description Units Observed Pass Fail Comments
1.2.1 Brake Accumulator - Test (Test from OMM)
1.2.2 Service Brake Holding Ability Test (Test from OMM)
1.2.3 Parking Brake Holding Ability Test (Test from OMM)

1.3 Steering Performance Checks
# Status Description Units Observed Specified (+)Tol (-)Tol Comments
1.3.1 1.3.1 Steering Cycle Time - Check
Left Steering Time (High Idle)
Right Steering Time (High Idle)

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TA-1 Visual Inspection for Soil Compactors

SMCS - Job Code - 540 Component Code - 753S

Cat dealer Customer

Serial Number : Inspector : Temperature :

Status of the Machine

1. Prepare Machine Inspection

1.2 Prepare the machine for the inspection

1.3 Perform safety/preparatory inspection

1.4 Download machine fault codes

Is machine equipped with PL?

1.6 Observe engine exhaust colors

Item No. Additional Comments

2.2 Wheel tamping tips

2.3 Striker bars

2.4 Cleaner bars support bearing

2.5 Cleaner bars and cleaner bar tips

2.6 Final drives

2.7 Wheel spindles

2.8 Front and rear differentials

2.9 Rear oscillating axle

2.10 Front, center, and rear drive shafts

2.11 Drive shaft carrier bearing

2.12 Parking brake

2.15 Upper and lower articulation bearings

2.16 Front frame and rear frame

Item No. Additional Comments

3.2 Work light/hazard lights

3.3 Cab mounts

3.5 Main control valve

3.6 Steering cylinders

3.7 Radiator, oil cooler, condenser, and aftercooler

3.8 Oil cooler and condenser lines

3.9 Hood and platform

3.11 Battery and battery cables

3.12 Lower radiator and aftercooler lines

3.13 Electric starting motor

3.14 Engine oil pan

Item No. Additional Comments

4.2 Radiator cap

4.3 Cooling fan, fan guard, and shroud

4.4 Fan motor

4.5 Water pump

4.6 Fuel lines and fuel pump

4.7 Fuel filters and fuel priming pump

4.8 Muffler and exhaust pipe

4.9 Exhaust manifold

4.11 Cylinder head and valve cover

4.12 Belts, pulleys, compressor clutch, and fan motor

4.13 Alternator and air conditioning compressor

4.14 Engine wiring harness

4.15 Engine mounts

4.16 Pre-cleaner and air cleaner

4.17 Cab exterior

4.18 Cab interior

4.19 Backup alarm

4.20 Seat belt

4.21 Indicators and gauges

Item No. Additional Comments

5.2 Lift cylinder upper trunnion bearing

5.3 Lift cylinder lower swivel bearing