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    WPS Astm - A 53

    Uploaded by

    S. K. M. Shujon
    This document provides a welding procedure specification (WPS) for gas tungsten arc welding (GTAW) of carbon steel pipes. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperatures, shielding gas, technique parameters, and electrical characteristics for single V-groove welds between 1.5-12.04mm thick carbon steel pipes using a 2.4mm ER70S-2 filler metal in all positions.

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    WPS Astm - A 53

    Uploaded by

    S. K. M. Shujon
    118 views2 pages
    This document provides a welding procedure specification (WPS) for gas tungsten arc welding (GTAW) of carbon steel pipes. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperatures, shielding gas, technique parameters, and electrical characteristics for single V-groove welds between 1.5-12.04mm thick carbon steel pipes using a 2.4mm ER70S-2 filler metal in all positions.

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    WPS ASTM _A 53-

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    This document provides a welding procedure specification (WPS) for gas tungsten arc welding (GTAW) of carbon steel pipes. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperatures, shielding gas, technique parameters, and electrical characteristics for single V-groove welds between 1.5-12.04mm thick carbon steel pipes using a 2.4mm ER70S-2 filler metal in all positions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    118 views2 pages

    WPS Astm - A 53

    Uploaded by

    S. K. M. Shujon
    This document provides a welding procedure specification (WPS) for gas tungsten arc welding (GTAW) of carbon steel pipes. It specifies the base and filler metals, joint design, welding positions, preheat and interpass temperatures, shielding gas, technique parameters, and electrical characteristics for single V-groove welds between 1.5-12.04mm thick carbon steel pipes using a 2.4mm ER70S-2 filler metal in all positions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    Page 1 of 2

    AL JALHAMI CONT. & Trad. Co.


    AL KHAFJI, K.S.A
    QA/QC WELDING PROCEDURE SPECIFICATION (WPS) Date: 18/05/2014

    Welding procedure specification no. QC/WPS/07 Revision no. 0 Date 18/05/2014


    Supporting PQR no. Revision no. Date
    Welding process GTAW Type(s) MANUAL
    CODE: ASME IX  API 1104 AWS D1.1 Others
    BASE METALS (QW-403)
    P. No. 1 Group no. 1&2 to P. No. 1 Group no. 1&2

    Specification type and grade ASTM A53 Gr. B or EQUIVALENT

    To specification type and grade ASTM A53 Gr. B or EQUIVALENT

    Or
    Chemical Analysis and Mech. Prop.
    to Chemical Analysis and Mech. Prop.

    Thickness Range:
    Base Metal Groove 1.5mm – 12.04mm Fillet Unlimited
    Pipe Dia. Range Groove All Fillet Unlimited
    Other
    JOINTS (QW-402)
    Joint Design Single bevel, ‘V’, ‘J’ or ‘U’
    Backing none Type N/A

    Details
    A
    A – 35º ± 2 º
    B – 10.97
    C
    C – 1.5 ± 0.5 B
    D – 3.2 ± 0.8
    D All Dimensions are in mm

    FILLER METALS (QW-404)


    F. No. 6 Other None A. No. 1 Other none

    Spec No. (SFA) 5.18


    AWS No. (Class) ER70S-2
    Size of filler metals Dia. 2.4mm
    Electrode flux (class) N/A
    Consumable insert N/A
    TECHNICAL APPROVAL
    Al JALHAMI CONT. & TRAD. CO. APPROVED BY KJO(AGOC/KGOC)
    Name Name
    Signature Signature
    Date Date
    Page 2 of 2
    AL JALHAMI CONT. & Trad. Co.
    AL KHAFJI, K.S.A
    QA/QC WELDING PROCEDURE SPECIFICATION (WPS) Date: 18/05/2014
    POSITION (QW-405) POST WELD HEAT TREATMENT (QW-407)
    POSITION(S) or groove All Positions Temperature range None

    Welding progression Up  Down Time range N/A

    position(s) of Fillet All Positions Heating rate N/A cooling rate N/A

    PREHEAT (QW-406) GAS (QW-408)


    Preheat Temp. min. 10°C Shielding gas(es) Argon
    Interpass Temp. max. % composition 99.9%
    250°C (mixtures)
    Preheat maintenamce N/A Flow rate lp
    Gas backing N/A
    Trailing shielding gas
    N/A
    composition

    TECHNIQUE (QW-410)
    String or Weaving Bead Root: String, Fill/Cap: Weave Max. weave width 3 times electrode Dia.
    Orifice or Gas Cup Size N/A
    Initial And Interpass Cleaning Brushing and/or Grinding
    Method of Back Gouging N/A
    Oscillation N/A
    Contact Tube to Work Distance N/A
    Multiple or Single Pass (Per Side) Multiple
    Multiple or Single Electrodes Single
    Travel Speed (Range) 80-120 mm/min
    Peening N/A
    Other N/A
    ELECTRICAL CHARACTERISTICS (QW-409)
    Current AC or DC DC Polarity Straight / EN
    AMPS (range) 80 to 120 Amps Volt(range) 15-25 Volts

    Tungsten electrode size and type 2.4 mm, EWTH-2% Thoriated


    Mode of metal transfer for GMAW N/A
    Electrode wire feed speed range N/A
    Filler Travel
    Weld Current Volt
    Process metal speed Other
    Layer range
    Class Dia. (mm) Type Amp (mm/min)
    Root GTAW ER70S-2 2.4 DCEN 90-120 15-20 80-120
    Hot GTAW ER70S-2 2.4 DCEN 100-150 15-25 80-120
    Fill GTAW ER70S-2 2.4 DCEN 100-120 15-25 90-150
    Cap GTAW ER70S-2 2.4 DCEN 90-110 15-20 70-120

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