CAPACITIES AND

SPECIFICATIONS
RS45-27CH, RS45-31CH, RS46-36CH, RS46-41L
CH, RS46-41S CH, RS46-41LS CH, RS45-24IH,
RS45-28IH, RS46-33IH, RS46-38L IH, RS46-38S
IH, RS46-38LS IH (RS45-27, RS45-31, RS46-36,
RS46-41L, RS46-41S, RS46-41LS) [C222]

PART NO. 4038570 8000 SRM 1532

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Hyster®
dealer. Service Manuals provide general guidelines for maintenance and service and are intended for
use by trained and experienced technicians. Failure to properly maintain equipment or to follow in-
structions contained in the Service Manual could result in damage to the products, personal injury,
property damage or death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to
support the weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet or ex-
ceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to
remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flamma-
ble. Be sure to follow the necessary safety precautions when handling these fuels and when working
on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the
area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
 Table of Contents

TABLE OF CONTENTS

Counterweight Weights .......................................................................................................................................... 1

Basic Truck Weights ............................................................................................................................................... 1
Boom Weights ..........................................................................................................................................................2
Container Attachment Weights ..............................................................................................................................2
Capacities .................................................................................................................................................................3
Electrical System .....................................................................................................................................................3
Engine Specifications .............................................................................................................................................. 3
Tire Sizes ................................................................................................................................................................. 4
Hydraulic System Specification ..............................................................................................................................5
Torque Specifications .............................................................................................................................................. 6
Main Control Valve .............................................................................................................................................6
A-Side .............................................................................................................................................................. 6
Top-Side ...........................................................................................................................................................6
B-Side .............................................................................................................................................................. 6
A and B Side ....................................................................................................................................................6
Electrical System ................................................................................................................................................ 6
Alternator ........................................................................................................................................................6
Counterweight (Fabricated) ............................................................................................................................... 7
Main Counterweight .......................................................................................................................................7
Counterweight (Slab) ..........................................................................................................................................7
Main Counterweight .......................................................................................................................................7
Drive Axle ............................................................................................................................................................7
Wheel Bearing Adjusting Nut PRC-7534 .......................................................................................................... 7
Differential .......................................................................................................................................................... 7
Transmission .......................................................................................................................................................7
Torque Converter ................................................................................................................................................ 7
Steering ............................................................................................................................................................... 7
Wheel Nuts ..........................................................................................................................................................7
Attachment 20 - 40 ft. ......................................................................................................................................... 7
Container Spreader Without Powered Pile Slope Lifting Capacities ...................................................................8
Container Spreader With Powered Pile Slope Lifting Capacities ...................................................................... 14
Intermodal Spreader Lifting Capacities .............................................................................................................. 20

This section is for the following models:

RS45-27CH, RS45-31CH, RS46-36CH, RS46-41L CH, RS46-41S CH, RS46-41LS

CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-38L IH, RS46-38S IH, RS46-38LS
IH (RS45-27, RS45-31, RS46-36, RS46-41L, RS46-41S, RS46-41LS) [C222]

©2014 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1532 Counterweight Weights

Counterweight Weights

Model Main Weight

RS45-27CH, RS45-24IH 13,200 kg (29,101 lb)
RS45-31CH, RS45-28IH 16,900 kg (37,258 lb)
RS46-36CH, RS46-33IH 18,400 kg (40,565 lb)
RS46-41S-CH, RS46-38S-IH 19,300 kg (42,549 lb)
RS46-41L-CH, RS46-38L-IH, 20,010 kg (44,114 lb)
RS46-41LS-CH, RS46-38LS-IH
RS45-27 13,200 kg (29,101 lb)
RS45-31 16,900 kg (37,258 lb)
RS46-36 18,400 kg (40,565 lb)
RS46-41L 20,010 kg (44,114 lb)
RS46-41S 19,300 kg (42,549 lb)
RS46-41LS 20,010 kg (44,114 lb)

Basic Truck Weights

Model Weight
RS45-27CH 42,300 kg (93,255 lb)
RS45-31CH 46,000 kg (101,412 lb)
RS46-36CH 53,100 kg (117,065 lb)
RS45-24IH 42,300 kg (93,255 lb)
RS45-28IH 46,000 kg (101,412 lb)
RS46-33IH 53,100 kg (117,065 lb)
RS46-41S CH 57,400 kg (126,545 lb)
RS46-41L CH 56,500 kg (124,561 lb)
RS46-41LS CH 58,500 kg (128,970 lb)
RS46-38S IH 57,400 kg (126,545 lb)
RS46-38L IH 56,500 kg (124,561 lb)
RS46-38LS IH 58,500 kg (128,970 lb)
RS45-27 42,300 kg (93,255 lb)
RS45-31 46,000 kg (101,412 lb)
RS46-36 53,100 kg (117,065 lb)
RS46-41S 57,400 kg (126,545 lb)
RS46-41L 56,500 kg (124,561 lb)
RS46-41LS 58,500 kg (128.970 lb)

1
Boom Weights 8000 SRM 1532

Boom Weights

Model Weight
RS45-27CH 16,755 kg (36,938 lb)
RS45-31CH 16,755 kg (36,938 lb)
RS46-36CH 16,880 kg (37,214 lb)
RS45-24IH 16,755 kg (36,938 lb)
RS45-28IH 16,755 kg (36,938 lb)
RS46-33IH 16,880 kg (37,214 lb)
RS46-41S CH 16,880 kg (37,214 lb)
RS46-41L CH 16,880 kg (37,214 lb)
RS46-41LS CH 16,880 kg (37,214 lb)
RS46-38S IH 16,880 kg (37,214 lb)
RS46-38L IH 16,880 kg (37,214 lb)
RS46-38LS IH 16,880 kg (37,214 lb)
RS45-27 16,755 kg (36,938 lb)
RS45-31 16,755 kg (36,938 lb)
RS46-36 16,880 kg (37,214 lb)
RS46-41S 16,880 kg (37,214 lb)
RS46-41L 16,880 kg (37,214 lb)
RS46-41LS 16,880 kg (37,214 lb)

Container Attachment Weights

Attachment Without Power Pile Slope With Power Pile Slope

Extendable 9200 kg (20,283 lb) 10,000 kg (22,046 lb)
Intermodal N/A 13,100 kg (28,881 lb)

2
8000 SRM 1532 Capacities

Capacities

Item Engine Quantity

Engine Oil Tier 3 33 liter (35 qt)
Tier 4 22.8 liter (24 qt)
Air Conditioner Compressor Oil Tier 3 ZXL 100 PG 180 ±20 cc (6.1
±0.68 oz)
Tier 4 SP-15 200 ±10 cc (6.8 ±0.33 oz)
Cooling System 44 liter (46 qt)
Hydraulic Tank 605 liter (160 gal)
Transmission 65 liter (67 qt)
Drive Axle and Differential 64.8 liter (68.5 qt)
Fuel Tank 830 liter (219 gal)

Electrical System

24 Volt, Negative Ground

Alternator Output
70 Amps

Engine Specifications

Item Specification
Type Cummins QSL 9 Cummins QSM 11
Number of Cylinders 6 6
Firing Order 1-5-3-6-2-4 1-5-3-6-2-4
Bore 114 mm (4.48 in.) 125 mm (4.92 in.)
Stroke 135 mm (5.31 in.) 147 mm (5.79 in.)
Displacement 8.9 liter (543.1 in.3) 10.8 liter (659.10 in.3)
Oil Pressure (Minimum at Idle) 207-276 kPa (30-40 psi) 207-276 kPa (30-40 psi)
Governed Speed (No Load) 2150 rpm 2130 rpm
Idle Speed 675-725 rpm 675-725 rpm
Stall Speed 1950 rpm 1950 rpm
Valve Clearance (Cold)
Intake 0.36 mm (0.014 in.) 0.36 mm (0.014 in.)
Exhaust 0.68 mm (0.027 in.) 0.68 mm (0.027 in.)
Weight (Dry) 708 kg (1561 lb) 940 kg (2072 lb)

3
Tire Sizes 8000 SRM 1532

Tire Sizes

Size
Steer Drive
Model Pressure
18.00 × 25 (40 18.00 × 33 (36 18.00 × 25 (40 18.00 × 33 (36
ply or radial) ply or radial) ply or radial) ply or radial)
RS45-27CH X X
RS45-31CH X X
RS46-36CH X X
RS46-40CH X X
RS45-24IH X X
RS45-28IH X X
RS46-33IH X X
RS46-37IH X X
RS46-41S CH X X
RS46-41L CH X X
1000 kPa
RS46-41LS CH X X
(145 psi)
RS46-38S IH X X
RS46-38L IH X X
RS46-38LS IH X X
HR45-27 X X
HR45-31 X X
HR45-36 X X
HR45-40 X X
HR45-41S X X
HR45-41L X X
HR45-41LS X X

4
8000 SRM 1532 Hydraulic System Specification

Hydraulic System Specification

Item Specification
Hydraulic Pumps Output @ 2100 rpm (Governed speed-no load)
Cummins 300 HP (224 KW) / 335 HP (250 KW) / 350 HP (261 KW) Engine
Main Valve Pump 266.5 liter/min (70.4 gal/min)
[130 cm3 (7.93 in.3) per revolution]
Steering Pump 266.5 liter/min (70.4 gal/min)
[130 cm3 (7.93 in.3) per revolution]
Fan Drive 82 liter/min (21.7 gal/min)
[60 cm3 (3.7 in.3) per revolution]
Relief Valve (approximately operating pressure)
Main Control Valve 26.0 MPa (3771 psi)
Pilot Circuit 3.5 MPa (508 psi)
Parking Brake Circuit 14.0 MPa (2030 psi)
Steering Circuit 21.5 MPa (3118 psi)
Container Attachment 14.0 MPa (2030 psi)
Power Pile Slope Circuit 21.0 MPa (3046 psi)
Dampening Circuit 3.5 MPa (508 psi)
Twist Lock Circuit 8.3 MPa (1204 psi)
Sideshift Circuit 12.4 MPa (1798 psi)
Extend/Retract Circuit 8.6 MPa (1247 psi)
Check Port Pressures
M ACC - Accumulator Charge 16.0 to 17.5 MPa (2321 to 2538 psi)
Valve (Lower Limits)
M ACC - Accumulator Charge 20.0 to 21.5 MPa (2901 to 3118 psi)
Valve (Upper Limits)
M LS1 - Load sense pressure to 16.5 to 20.5 MPa (2393 to 2973 psi)
pump 1 (Accumulator charging)
M LS1 - Load sense pressure to 25.5 to 27.0 MPa (3699 to 3916 psi)
pump 1 (Main Relief Pressure)
M LS2 - Load sense pressure to 21.0 to 22.5 MPa (3046 to 3263 psi)
pump 2 (Steering Relief Pressure)
M LS2 - Load sense pressure to 25.5 to 27.0 MPa (3699 to 3916 psi)
pump 2 (Main Relief Pressure)
MP 1 - Pressure pump 1 when not 2.5 MPa (363 psi) higher then M LS1
fully stroked

5
Torque Specifications 8000 SRM 1532

Item Specification
MP 1 - Pressure pump 2 when not 1.5 MPa (218 psi) higher then M LS2
fully stroked
M PD - Dampening Pressure 2.5 to -3.0 MPa (363 to 435 psi)
M PLT - Pilot Circuit at 2100 rpm 4.5 to 5.0 MPa (653 to 725 psi)
M SB1 - Service Brake Pressure at 17.0 to 17.5 MPa (2466 to 2538 psi)
2100 rpm
M SB4- Service Brake Pressure at 15.66 to 16.68 MPa (2271 to 2419 psi)
2100 rpm
M STEER - Service Circuit at 2100 21.0 to 22.5 MPa (3046 to 3263 psi)
rpm
Main Return Line Filter
Bypass Pressure 250 to 350 kPa (36 to 51 psi)
Transmission Filter
Bypass Pressure 170 to 200 kPa (25 to 29 psi)
Brake Filter
Bypass Pressure 35 kPa (5 psi)
High Pressure Filter
Bypass Pressure 0.34 MPa (49.3 psi)

Torque Specifications
MAIN CONTROL VALVE Locking Screw
150 N•m (111 lbf ft)
Main Control Valve Fastening Bolts
225 N•m (166 lbf ft) Anti-Cavitation Valve
150 N•m (111 lbf ft)
Plate Socket Bolt 70 N•m (52 lbf ft)
Pressure Relief Valve
25 N•m (19 lbf ft)
A-Side
Seat Valve from Pressure Relief Valve
Locking Screw
15 N•m (11 lbf ft)
120 N•m (89 lbf ft)
A and B Side
Top-Side
Socket Bolt for Spool Cover
Locking Screw
10.4 N•m (8 lbf ft)
300 N•m (221 lbf ft)
ELECTRICAL SYSTEM
B-Side
Alternator
Combined Relief Anti-Cavitation Valve
150 N•m (111 lbf ft) Shaft Nut
95-108 N•m (70-80 lbf ft)
Flow Limiter Valve
25 N•m (19 lbf ft) Mount Bolt
81-95 N•m (60-70 lbf ft)

6
8000 SRM 1532 Torque Specifications

Battery (B+) Terminal TORQUE CONVERTER

9.0-13.6 N•m (80-120 lbf in)
See the section Transmission operation and di-
Indicator (I) Terminal agnostics 1300SRM1220.
1.7-2.8 N•m (15-25 lbf in)

Ground (B-) Terminal

STEERING
5.6-6.8 N•m (50-60 lbf in) Steering Shaft Nut for Steering Wheel
35-45 N•m (26-33 lbf ft)
COUNTERWEIGHT (FABRICATED)
Block of Steering Control Unit
Main Counterweight 40 N•m (30 lbf ft)
Tie Rod Weldments (Top) Steering Cylinder Mounting Nuts (Lubed)
1500 N•m (1106 lbf ft) 1500 N•m (1106 lbf ft)
Tie Rod Weldments (Rear) Hub Cover Capscrews
1500 N•m (1106 lbf ft) 45.1 N•m (33 lbf ft)
COUNTERWEIGHT (SLAB) Wheel Hub Capscrews
333.5 N•m (246 lbf ft)
Main Counterweight
Spindle Plate Capscrews
Mount Capscrews 383 N•m (283 lbf ft)
600 N•m (443 lbf ft)
Retainer Plate Capscrews
DRIVE AXLE 200 N•m (148 lbf ft)
Mounting Bolts Adjusting Nut
1980 N•m (1461 lbf ft) 93.2-127.5 N•m (68.8-94 lbf ft)
WHEEL BEARING ADJUSTING NUT WHEEL NUTS
PRC-7534
Drive Wheels (Final Torque Value)
Initial Torque 405-440 N•m (229-325 lbf ft)
949 N•m (700 lbf ft)
Steer Wheels (Final Torque Value)
Final Torque 271-339 N•m (200-250 lbf ft)
746 N•m (550 lbf ft)
ATTACHMENT 20 - 40 FT.
DIFFERENTIAL
Hub Plate Hose Reel
For specification on differential, go to Differential 5.4 N•m (4.0 lbf ft)
1400SRM0046.
Hose Clamps
TRANSMISSION 28 N•m (20.7 lbf ft)

See the section Transmission operation and di-

agnostics 1300SRM1220.

7
Container Spreader Without Powered Pile Slope Lifting Capacities 8000 SRM 1532

Container Spreader Without Powered Pile Slope Lifting Capacities

NOTE: All figures are from Lift Truck Right Posi- See Figure 1, Figure 2, Figure 3, Figure 4, Figure 5,
tioned. Figure 6 for lifting capacities.

Figure 1. Lifting Capacities

8
8000 SRM 1532 Container Spreader Without Powered Pile Slope Lifting Capacities

Figure 2. Lifting Capacities

9
Container Spreader Without Powered Pile Slope Lifting Capacities 8000 SRM 1532

Figure 3. Lifting Capacities

10
8000 SRM 1532 Container Spreader Without Powered Pile Slope Lifting Capacities

Figure 4. Lifting Capacities

11
Container Spreader Without Powered Pile Slope Lifting Capacities 8000 SRM 1532

Figure 5. Lifting Capacities

12
8000 SRM 1532 Container Spreader Without Powered Pile Slope Lifting Capacities

Figure 6. Lifting Capacities

13
Container Spreader With Powered Pile Slope Lifting Capacities 8000 SRM 1532

Container Spreader With Powered Pile Slope Lifting Capacities

NOTE: All figures are from Lift Truck Right Posi- See Figure 7, Figure 8, Figure 9, Figure 10, Fig-
tioned. ure 11, Figure 12 for lifting capacities.

Figure 7. Lifting Capacities

14
8000 SRM 1532 Container Spreader With Powered Pile Slope Lifting Capacities

Figure 8. Lifting Capacities

15
Container Spreader With Powered Pile Slope Lifting Capacities 8000 SRM 1532

Figure 9. Lifting Capacities

16
8000 SRM 1532 Container Spreader With Powered Pile Slope Lifting Capacities

Figure 10. Lifting Capacities

17
Container Spreader With Powered Pile Slope Lifting Capacities 8000 SRM 1532

Figure 11. Lifting Capacities

18
8000 SRM 1532 Container Spreader With Powered Pile Slope Lifting Capacities

Figure 12. Lifting Capacities

19
Intermodal Spreader Lifting Capacities 8000 SRM 1532

Intermodal Spreader Lifting Capacities

NOTE: All figures are from Lift Truck Right Posi- See Figure 13, Figure 14, Figure 15, Figure 16 for
tioned. lifting capacities.

Figure 13. Lifting Capacities

20
8000 SRM 1532 Intermodal Spreader Lifting Capacities

Figure 14. Lifting Capacities

21
Intermodal Spreader Lifting Capacities 8000 SRM 1532

Figure 15. Lifting Capacities

22
8000 SRM 1532 Intermodal Spreader Lifting Capacities

Figure 16. Lifting Capacities

23
 NOTES

24
 TECHNICAL PUBLICATIONS

8000 SRM 1532 7/14 (6/13)(7/11)