Nokia 3110c and 3109c Service Manual

Page (37) Draft 4.
0
CMO Operations & Logistics MGR
Training and Vendor Development
Multimedia Creation & Support COMPANY CONFIDENTIAL 14.May.2007
SERVICE MANUAL
Level 1&2
RM-237 RM-274
Transceiver characteristics:
Band: Tri-band phone for EGSM 900/1800/1900MHz

Display: Active TFT color display with 262.144 colors,
resolution 128 x 160 pixel
Camera:
RM-237 only: 1.3 Megapixel camera with 8x digital zoom
Operating System: Series 40
Bluetooth
IRDA
FM radio (RM-237 only)
Connector: mini USB Connector
Memory Card: microSD™
Transceiver with BL-5c Li-Ion battery pack
Talk time Standby Note
up to 4h up to 16,5days Depends on network

parameters
Environmental characteristics:
• Lead-free soldered
Service Manual 3110c RM-237 / 3109c RM-274 Copyright © 2007 NOKIA Corporation. All rights reserved.
Download free service manual at http://ponsel1.blogspot.com

Page (37) Draft 4.0
TABLE OF CONTENTS Page
1. INTRODUCTION 3
2. EXPLODED VIEW 4
3. SPARE PARTS OVERVIEW 5
4. GENERAL RECYCLING RECOMMENDATION 6
5. LEVEL 2 SOLDER COMPONENTS 7
6. SERVICE TOOLS 8
7. SW-UPDATE 10
8. DISASSEMBLY INSTRUCTION 11
9. ASSEMBLY HINTS 18
10. DOME SHEET ALIGNMENT INSTRUCTION 21
11. LEGEND FOR QUICK TROUBLE SHOOTER 22
12. QUICK TROUBLE SHOOTER - POWER ON 23
13. QUICK TROUBLE SHOOTER - CHARGING 24
14. QUICK TROUBLE SHOOTER - NO SERVICE 25
15. QUICK TROUBLE SHOOTER - EARPIECE 26
16. QUICK TROUBLE SHOOTER - IHF SPEAKER 27
17. QUICK TROUBLE SHOOTER - DISPLAY 28
18. QUICK TROUBLE SHOOTER - MICROPHONE 29
19. QUICK TROUBLE SHOOTER - KEYMAT 30
20. QUICK TROUBLE SHOOTER - AV CONNECTOR 31
21. QUICK TROUBLE SHOOTER - VOLUME KEYS 32
22. QUICK TROUBLE SHOOTER - CARD READER 33
23. QUICK TROUBLE SHOOTER - CAMERA (RM-237 only) 34
CHANGE HISTORY
Status Version No. Date Comments
Draft 0.1 03.Jan.2007 Initial draft
Approved 1.0 06.Mrz.2007 Approval
Approved 2.0 16.Mrz.2007 Disassembly/Assembly Hints updated
Approved 3.0 21.Mrz.2007 2 missing screws added to Exploded- and Spare Parts overview
Approved 4.0 14.May.2007 3109c RM-274 added

Page (37) Draft 4.0
1. INTRODUCTION
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to
NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is
confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service sup-
pliers, follow these regularly and comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may exist.
If you find any errors or if you have further suggestions, please notify NOKIA using the address below:
mailto:[email protected]
Please keep in mind also that this documentation is continuously being updated and modified, so watch always out
for the newest version.
Warnings and Cautions

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including impor-
tant safety information. Note also the following:
Warnings:
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS
AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR
OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-
CLE ELECTRONIC SYSTEMS TO RF ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE
ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH
THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-
ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO
INTERFERENCE.
Cautions:
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment.
5. Ensure all cables and wires are repositioned correctly.
Electrostatic discharge can easily damage the sensitive components of electronic products.
Therefore every Service Supplier has to take care of all precautions, which are mentioned in the
service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD
Protection Requirements in this Service Manual.

Page (37) Draft 4.0
2. EXPLODED VIEW
See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.

Page (37) Draft 4.0
3. SPARE PARTS OVERVIEW

Page (37) Draft 4.0
4. GENERAL RECYCLING RECOMMENDATION

Page (37) Draft 4.0
5. LEVEL 2 SOLDER COMPONENTS

Page (37) Draft 4.0
6. SERVICE TOOLS
FLS-5 incl. ACF-8, Driver and User Guide

Dongle and flash device incorporated into one package, devel-
oped specifically for POS use.
ACF-8
Universal Power Supply is used to power FLS-4S.
Travel Charger AC-4

Small and lightweight charger for fast charging of your phone
battery.
Internal Battery BL-5c

Inserted under the back cover, this Li-Ion battery provides
power in a lightweight package.
SS-45
Camera removal tool. One side is for disassembly, the other side
for assembly. (Only for RM-237)
DKE-2
Service Cable to connect the PC with the mini USB connector.

Page (37) Draft 4.0
RJ-148
Soldering Jig
Lead-free Solder Wire

Mandatory for lead-free products (Level 2 only).
0772040 NMP Standard Toolkit (V2)
For more informations refer to the Service Bulletin (SB-011) on

NOKIA Online.
Supplier or manufacturer contacts for tool re-order can be

found in “Recommended service equipment” document on
NOKIA Online.

Page 10 (37) Draft 4.0
7. SW-UPDATE
Flash Concept – (Point of Sales)
To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the
latest version of flash software, which is available on
NOKIA Online.

8. DISASSEMBLY INSTRUCTION
1. Needed tools: A Torx driver, a Torx Plus© size 6 bit, a torque 2. Unlock and open the C-COVER ASSEMBLY.
driver, the SS-93 opening tool, a dental pick, flat bladed
screwdriver, metal tweezers, the SS-45 camera opening tool
(RM-237 only), the SRT-6 and the DC plug.
3. First unlock the A-COVER with the SRT-6 at the lower side 4. Release the marked clips with the flat bladed screwdriver...
and lift it a bit.
5. ...and then, carefully separate the A-COVER from the unit by 6. Remove the Keymat and discard the A-COVER.
slighting the SRT-6 along the edges of the cover.

7. Unlock the screws in the order shown. 8. Lift the Engine Module a bit as shown.
9. Gently, remove the ENGINE MODULE. Avoid damaging the 10. Take a special care to the spring contacts on the ENGINE
guide pin of the B-COVER. MODULE.
11. Use a flat bladed screwdriver to open the FLEX SHIELDING 12. Unlock the UI-SHIELD ASSY.
LID. Do not touch the spring contacts with the tool. Discard the
FLEX SHIELDING LID after removal.

13. Turn the UI-SHIELD ASSY to the position shown and 14. Unlock and remove the LCD from the UI-SHIELD ASSY.
carefully open the LCD connector.
15. (RM-237 only) Remove the CAMERA GASKET. 16. (RM-237 only) Remove the CAMERA with the SS-45.
17. Remove the USB DOOR. 18. Take care to the guide pin when removing the ANTENNA
MODULE ASSY.

19. Use the SS-93 as a lever to remove the ANTENNA MODULE 20. Remove the EARPIECE ASSEMBLY.
ASSY.
21. Use the dental pick to remove the IHF GASKET. Discard the 22. Lift the IHF SPEAKER from its guidance and remove it.
IHF GASKET after removal.
23. Use the DC plug to remove the DC-JACK. 24. Remove the MICROPHONE with the dental pick.

25. Open the SIM door... 26. ...and unlock the LABEL COVER ASSY beginning at the shown
side.
27. Turn the B-COVER and release the three snaps in front of 28. Do the same on the other side.
SIM door.
29. Finally, release the both clips on the lower side of the B- 30. Release the clips of the DECO TRIM RIGHT...
COVER and remove the LABEL COVER ASSY.

31. ...and discard it after removal. 32. Release the clips of the DECO TRIM LEFT.
33. Separate the other side of the DECO TRIM from the B- 34. ...and discard it after removal.
COVER...
35. Unlock the first snap of the TOP COVER with the SS-93. 36. Now unlock the other two snaps in the order shown.

37. Remove the TOP COVER from the B-COVER. 38. Release the snap from the CONNECTOR in the edge with the
dental tool.
39. Now unlock the second snap ... 40. ...and remove the CONNECTOR COVER by lifting it up.
41. The disassembly procedure is now complied.

9. ASSEMBLY HINTS
1. (RM-237 only) Note the right position of the guide when 2. (RM-237 only) Turn the SS-45 and gently press the CAMERA in
inserting the CAMERA. to place.
3. Place the LCD into the UI-SHIELD ASSY. Note the right 4. Always use a new FLEX SHIELDING LID. Note the right position
position of the LCD flex. when assembling.
5. Place the IHF SPEAKER into its holding. Make sure that the 6. Fit the IHF GASKET exactly into its position avoiding touching
spring contacts are in the right place. the IHF SPEAKER.

7. First slide the CONNECTOR COVER from top into the guiding 8. Bent the CONNECTOR COVER a bit and close the snaps in the
from the B-COVER. order shown.
9. Note the guide pin of the B-COVER when inserting the 10. Hold the USB DOOR in place while fitting the ENGINE
ANTENNA MODULE. MODULE...
11. Take care to the guide pin of the B-COVER. 12. First, bend back the power key a bit to avoid damaging of
the power switch and then place the ENGINE MODULE onto the
B-COVER.

13. To avoid damaging the plastic threads, first turn the 14. ...and then tighten the screws to the torque of 21Ncm in the
screws slightly left to engage the thread... order shown.

10. DOME SHEET ALIGNMENT INSTRUCTION
1. Place the 2CB ENGINE MODULE onto the B-COVER ASSY. 2. Find the two corner markers. Check if the surface of the 2CB
ENGINE MODULE is clean and no residue is remaining.
3. Use a new DOME SHEET and flip back a part of the protective 4. ... affix it whilst removing the protective film.
film. Align the DOME SHEET with the corner markings and ...
5. Press the DOME SHEET evenly onto the 2CB ENGINE MODULE 6. Check the correct placement and be sure that the two holes
to make sure that it is glued correctly. in the DOME SHEET are aligned with ones in the 2CB ENGINE
MODULE.

11. LEGEND FOR QUICK TROUBLE SHOOTER

12. QUICK TROUBLE SHOOTER - POWER ON

13. QUICK TROUBLE SHOOTER - CHARGING

14. QUICK TROUBLE SHOOTER - NO SERVICE

15. QUICK TROUBLE SHOOTER - EARPIECE

16. QUICK TROUBLE SHOOTER - IHF SPEAKER

17. QUICK TROUBLE SHOOTER - DISPLAY

18. QUICK TROUBLE SHOOTER - MICROPHONE

19. QUICK TROUBLE SHOOTER - KEYMAT

20. QUICK TROUBLE SHOOTER - AV CONNECTOR

21. QUICK TROUBLE SHOOTER - VOLUME KEYS

22. QUICK TROUBLE SHOOTER - CARD READER

23. QUICK TROUBLE SHOOTER - CAMERA (RM-237 only)

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What are the main components of the phone?

What are the main components of the phone?

What are the different troubleshooting sections for?

What are the different troubleshooting sections for?

Page  (37) Draft 4.

Band: Tri-band phone for EGSM 900/1800/1900MHz

Transceiver with BL-5c Li-Ion battery pack

Talk time Standby Note

up to 4h up to 16,5days Depends on network

Download free service manual at http://ponsel1.blogspot.com

TABLE OF CONTENTS Page

Download free service manual at http://ponsel1.blogspot.com

Warnings and Cautions

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

3. SPARE PARTS OVERVIEW

Download free service manual at http://ponsel1.blogspot.com

4. GENERAL RECYCLING RECOMMENDATION

Download free service manual at http://ponsel1.blogspot.com

5. LEVEL 2 SOLDER COMPONENTS

Download free service manual at http://ponsel1.blogspot.com

FLS-5 incl. ACF-8, Driver and User Guide

Travel Charger AC-4

Internal Battery BL-5c

Download free service manual at http://ponsel1.blogspot.com

Lead-free Solder Wire

0772040 NMP Standard Toolkit (V2)

For more informations refer to the Service Bulletin (SB-011) on

Supplier or manufacturer contacts for tool re-order can be

Download free service manual at http://ponsel1.blogspot.com

Flash Concept – (Point of Sales)

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

41. The disassembly procedure is now complied.

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

Download free service manual at http://ponsel1.blogspot.com

10. DOME SHEET ALIGNMENT INSTRUCTION

Download free service manual at http://ponsel1.blogspot.com

11. LEGEND FOR QUICK TROUBLE SHOOTER

Download free service manual at http://ponsel1.blogspot.com

12. QUICK TROUBLE SHOOTER - POWER ON

Download free service manual at http://ponsel1.blogspot.com

13. QUICK TROUBLE SHOOTER - CHARGING

Download free service manual at http://ponsel1.blogspot.com

14. QUICK TROUBLE SHOOTER - NO SERVICE

Download free service manual at http://ponsel1.blogspot.com

15. QUICK TROUBLE SHOOTER - EARPIECE

Download free service manual at http://ponsel1.blogspot.com

16. QUICK TROUBLE SHOOTER - IHF SPEAKER

Download free service manual at http://ponsel1.blogspot.com

17. QUICK TROUBLE SHOOTER - DISPLAY

Download free service manual at http://ponsel1.blogspot.com

18. QUICK TROUBLE SHOOTER - MICROPHONE

Page (37) Draft 4.