®

Electro-Mechanical Actuators

MADE IN

AMERICA
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Electro-Mechanical Actuator
Electro-Mechanical Actuators

Internal precision THK High strength, heavy walled steel tube Internal temperature
compensated load cell Precision
Rod wiper seal non-rotate guide rail and tie-rod construction provides
belt tension
protects the internal rigidity, stability and protection
adjustment
components from
contamination

Heavy wall, steel ram

provides rigidity. Ground,
hard chrome and polished
End-of-stroke
surface to resist corrosion
proximity sensors Two lubrication
and mechanical damage. High capacity bearing
access ports pack and precision roller
or ball screw system for
long life with smooth,
quiet operation

Standard Features

HyperCyl-ema (electro-mechanical actuator) is a the performance and flexibility required in both

robust, servo driven actuator designed for precision current and future manufacturing environments and,
assembly applications or applications not suited for it’s built in the USA.
standard HyperCyl or IntelliCyl products.
When mated with the optional HyperView-Press
Available on both roller screw and ball screw signature analysis controller, precise force/distance
configurations in load ratings from 5 kN to 230 kN (1 – monitoring, trending, data logging, Cpk and data
25 tons), HyperCyl-ema provides a new level of price/ analysis capability improves finished product quality
performance in the automotive, aerospace, DOD, and substantially reduces manufacturing costs.
appliance, medical, electronics and transportation HyperCyl-ema is available as an actuator only/
industries in a wide range of applications. actuator and drive/actuator, drive and HyperView-
Press package. Complete turnkey press stations are
Capable of .0025mm (.0001”) repeatability and up to also available.
500mm/sec ram speeds, HyperView-ema provides
Performance Data

ROLLER SCREW:

Standard Roller Max. Dynamic Load Life

Load Max
Stroke Screw Lead Continuous Drive Rating per Expectancy
Model Rating Velocity Motor Size
Length Dia. (mm) Torque Ratio Million Revs Under Load
(lb) (in/s)
(in) (mm) (in-lb) (lbs) (in x 10^6)
HPEL-01-RS 2000 16.4 8 25 10 115U2E (CT) 134.5 1.2:1 19696 56
HPEL-02-RS 4000 12.3 8 25 10 142U2E (CT) 207.2 1.6:1 19696 47
HPEL-04-RS 8000 10.5 8 39 10 190U2D (CT) 354.0 1.9:1 31771 25
HPEL-08-RS 16000 8.0 8 48 10 190U2F (CT) 519.5 2.5:1 57309 18
HPEL-10-RS 20000 6.3 8 48 25 190U2F (CT) 519.5 7.9:1* 51754 17
HPEL-15-RS 30000 6.7 8 48 25 ESM190-21.5kW (IIS) 880.0 7:1* 51754 5.1
HPEL-20-RS 40000 4.8 8 64 15 ESM190-21.5kW (IIS) 880.0 5.8:1* 96021 8.2
HPEL-25-RS 50000 4.0 8 64 15 ESM190-21.5kW (IIS) 880.0 7:1* 96021 4.2
CT=Control Techniques Motor
IIS-Industrial Indexing System Motor The L10 expected life of a roller/ball screw actuator is expressed as a linear travel distance that 90% of
* = Combination Gear & Belt properly lubricated and maintained roller/ball screws manufactured are expected to meet or exceed. This
is not a guarantee and the data shown in this catalog should be used for estimation purposes only.
BALL SCREW:

Standard Ball Max. Dynamic Load Life

Load Max
Stroke Screw Lead Motor Size Continuous Drive Rating per Expectancy
Model Rating Velocity
Length Dia. (mm) (Control Techniques) Torque Ratio Million Revs Under Load
(lb) (in/s)
(in) (mm) (in-lb) (lbs) (in x 10^6)
HPEL-01-BS1 2000 16.4 8 25 10 115U2E (CT) 134.5 1.2:1 5148 6.7
HPEL-01-BS2 2000 16.4 8 32 10 115U2E (CT) 134.5 1.2:1 5935 10
HPEL-02-BS1 4000 8.0 8 32 10 115U2E (CT) 134.5 2.5:1 5935 1.3
HPEL-02-BS2 4000 7.7 8 40 10 115U2E (CT) 134.5 2.6:1 14590 19
HPEL-04-BS1 8000 6.6 8 40 10 142U2E (CT) 207.2 3:1 14590 2.4
HPEL-04-BS2 8000 13.8 8 50 20 190U2E (CT) 447.8 2.9:1 17715 8.5
HPEL-06-BS1 12000 8.2 8 50 20 190U2E (CT) 447.8 4.8:1* 17715 2.5
HPEL-08-BS1 16000 7.3 8 63 20 190U2F (CT) 519.5 5.4:1* 23178 2.4
HPEL-10-BS1 20000 6.0 8 63 20 190U2F (CT) 519.5 6.6:1* 23178 1.2
Please consult the factory for 14.00” stroke actuators.
* Planetary gear used in conjunction with drive ratio.

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 Dimensional Data

Model F FB G GF UF TF KK M R RD RF WF ZB AF AT
HPEL-01-RS 5.00 0.53 1.25 10.75 6.25 5.31 3/4-16 2.00 3.32 3.00 0.38 2.25 25.00 5.50 0.63
HPEL-02-RS 5.00 0.53 1.25 10.75 6.25 5.31 3/4-16 2.00 3.32 3.00 0.38 2.25 25.00 5.50 0.63
HPEL-04-RS 7.50 0.81 2.00 17.50 9.50 7.69 3/4-16 2.50 5.73 3.75 0.50 2.75 27.50 8.75 0.75
HPEL-08-RS 8.50 0.81 2.00 17.50 11.00 9.25 1-14 3.00 6.00 4.25 0.50 2.75 30.50 8.75 1.00
HPEL-10-RS 8.50 0.81 2.00 17.50 11.00 9.25 1-14 3.00 6.00 4.25 0.50 2.75 30.50 8.75 1.00
HPEL-15-RS 8.50 0.81 2.00 17.50 11.00 9.25 1-14 3.00 6.00 4.25 0.50 2.75 34.44 8.75 1.00
HPEL-20-RS 8.50 0.81 2.00 23.50 11.00 9.25 1-1/2-12 3.50 6.00 4.75 0.50 3.00 32.81 12.75 1.00
HPEL-25-RS 8.50 0.81 2.00 21.25 11.00 9.25 1-1/2-12 3.50 6.00 4.75 0.50 3.00 36.32 11.25 1.00

Model F FB G GF UF TF KK M R RD RF WF ZB AF AT
HPEL-01-BS1 5.00 0.53 1.25 10.75 6.25 5.31 3/4-16 2.00 3.32 3.00 0.38 2.25 23.00 5.50 0.63
HPEL-01-BS2 5.00 0.53 1.25 10.75 6.25 5.31 3/4-16 2.00 3.32 3.00 0.38 2.25 25.00 5.50 0.63
HPEL-02-BS1 5.00 0.53 1.25 13.50 6.25 5.31 3/4-16 2.00 3.32 3.00 0.38 2.25 25.00 8.00 0.63
HPEL-02-BS2 5.00 0.53 1.25 12.00 6.25 5.31 3/4-16 2.50 3.32 3.50 0.38 2.25 27.00 6.25 0.63
HPEL-04-BS1 5.00 0.53 1.25 13.50 6.25 5.31 3/4-16 2.50 3.32 3.50 0.38 2.25 27.00 8.00 0.63
HPEL-04-BS2 7.50 0.81 2.00 17.50 9.50 7.69 1-14 3.00 5.73 4.25 0.50 2.75 26.63 8.75 0.75
HPEL-06-BS1 7.50 0.81 2.00 16.25 9.50 7.69 1-14 3.00 5.73 4.25 0.50 2.75 27.63 8.75 0.75
HPEL-08-BS1 7.50 0.81 2.00 16.25 9.50 7.69 1-14 3.50 5.73 4.75 0.50 2.75 28.00 8.75 0.75
HPEL-10-BS1 8.50 0.81 2.00 17.50 11.00 9.25 1-14 3.50 6.00 4.75 0.50 2.75 30.50 8.75 1.00

NOTE: All models are of reverse-parallel design.

HyperCyl-ema Ordering Information

HPEL – ** – *** – ** – **
Load Rating (1, 2, 3, 4, 8, 10, 15, 20, 25 tons)
RS - Roller Screw or BS - Ball Screw
Stroke ( 8.00” or 14.00” )
Options ( D = Drive, S = HyperView Press, C = Cable Sets )

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Press Monitoring Best Practices

The HyperView-Press® comes out of the box
with advanced algorithms designed for the
simplest to the most complex press monitoring
requirements. Sciemetric has embedded press
monitoring “best practices” into the system based
on decades of experience with press applications.
During setup, the HyperView-Press® gathers
information from the wizard and automatically
makes modifications to the software to fit the
specific customer implementation requirements.
The wizard provides the best of both worlds:
the deployment simplicity of an off-the-shelf
solution coupled with the benefits of a custom
solution tailored to your exact press monitoring
requirements.

BENEFITS

• Out-of-the-box solution for monitoring test and assembly processes.

• Flexible system can be configured to qualify virtually any manufacturing process.
• Powerful data acquisition hardware allows sampling up to 24 analog and 6
quadrature encoder channels.
• Large, user friendly 10.4” touch interface provides detailed results of the
manufacturing process.
• Wide library of processing and analysis toolsets available.
• Communication via discrete I/O, or optionally through industry standard hardware
(RS232, RS485, 10/100 BaseT) and protocols (Devicenet1, Profibus1, Interbus1,
The HyperView-Press® uses Sciemetric’s advanced signature analysis
technology to eliminate false accepts and find more defects than other Ethernet I/P, Modbus TCP).
press monitoring systems.

HyperView-Press
Internal Load Cell

Standard Proximity
Sensor

Signal Cable

Power Cable

Feedback Cable Control Ethernet

Cable

PLC Interface
HMI
HyperCyl_EMA Drive
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HyperCyl Products are

Environmentally Friendly.

Electro-Mechanical Actuators

130 Aries Drive Ph. 734.529.8855

P.O. Box 110 Fax 734.529.8844
Dundee, MI 48131 www.hypercyl.com
ISO 9001-2000 Registered