Motor Catalogue 2018
Motor Catalogue 2018
Motor Catalogue 2018
LV Induction Motors
Catalogue 2018
About us
H avells India Ltd is a billion-dollar-plus organization, and is one of the largest
& India’s fastest growing electrical and power distribution equipment
manufacturer with products ranging from Industrial & Domestic Circuit
Protection Switchgear, Cables & Wires, Motors, Fans, Power Capacitors, CFL
Lamps, Luminaires for Domestic, Commercial & Industrial applications, Modular
Switches, & Bathfittings covering the entire gamut of household, commercial
and industrial electrical needs.
Today, Havells owns some of the most prestigious global brands like Havells,
Crabtree, Lloyd, Prompetc and Standard.
Its network constitutes of 4000 professionals, over 7575 dealers and 40 branches
in the country. Our products are available in 40 countries. Its twelve state-of-the-
art manufacturing plants in India located at Haridwar, Baddi, Noida, Sahibabad,
Faridabad, Alwar, Neemrana, are manufacturing globally acclaimed products,
synonymous with excellence and precision in the electrical industry.
HAVELLS-MOTORS 3
Energy Efficient Electric Motors
Manufacturing Process
4 HAVELLS-MOTORS
Energy Efficient Electric Motors
Contents
Page
Standard product specification ................................................................................................ 2
Indian & International standards .............................................................................................. 3
General
Conditions of installations .................................................................................... 4
Material .............................................................................................................. 4
Tolerances (Electrical) ......................................................................................... 5
Mounting Arrangement ....................................................................................... 6
Degree of Protection .......................................................................................... 7
Effect of Variation of Voltage & Frequency ............................................................ 8
Overload ............................................................................................................ 8
Insulation class and temprature rise ..................................................................... 8
Installation at higher altitudes ............................................................................... 9
Permissible starts ............................................................................................... 9
Motor for 60Hz Operation ................................................................................... 10
Inverter duty operation ........................................................................................ 10
Electrical Design
Connection diagrams ......................................................................................... 11
Electrical parameters ......................................................................................... 12
Electrical parameters .......................................................................................... 13
Speed Torque Characteristics ............................................................................ 14
Starting methods ................................................................................................ 15
Thermal protection ............................................................................................ 16
Space heaters ................................................................................................... 17
Enclosure details ................................................................................................ 17
Mechnical Design
Spare part description ........................................................................................ 18
Bearing details ................................................................................................... 19
Pulley diameter .................................................................................................. 19
Axial force .......................................................................................................... 19
Permissible radial forces ..................................................................................... 20
Bearing Lubrication and maintenance ................................................................ 21
Permissible operating speed ............................................................................... 21
Belt drive ........................................................................................................... 21
Noise level ......................................................................................................... 22
Vibration level ..................................................................................................... 22
Terminal box ...................................................................................................... 23
Cable size ......................................................................................................... 23
Testing .............................................................................................................. 24
Order data ......................................................................................................... 25
Technical Data ......................................................................................................................... 32
GA Drawing ..................................................................................................................... 33-36
Terminal Box Drawing ........................................................................................................ 37-41
HAVELLS-MOTORS 5
Energy Efficient Electric Motors
Frequency ± Variation 50 Hz ± 5%
Enclosure TEFC
Mounting Foot, Flange, Foot cum Flange, face, Foot cum Face
Range
Output 0.25-470 HP
Voltage 220-660V
Frequency 25-60Hz
6 HAVELLS-MOTORS
Energy Efficient Electric Motors
Indian standards
IS 900: 1992 :Code of Practice for installation and maintenance of induction motors
IS 2253: 1974 :Designations for types of construction and mounting arrangements of rotating electrical machines
IS 4691: 1985 :Degree of protection provided by enclosures for rotating electrical machinery
IS 4728: 1975 :Terminal Marking and direction of rotation for rotation electrical machinery.
IS 7538: 1996 :Three phase squirrel cage induction motors for centrifugal pumps for agricultural applications
IS 8151: 1976 :Single speed three phase induction motors for driving lifts
IS 8789: 1996 :Value of performance characteristics for three phase induction motors.
IS 12065: 1987 :Permissible limits of noise levels for rotating electrical machines
IS 12075: 1986 :Mechanical vibration of rotating electrical machines, measurement, evaluation and limits of vibration severity
IS 13529: 1992 :Guide on effects of unbalanced voltage on the performance of three phase induction motors
IS 13555: 1993 :Guide for selection and application of three-phase AC induction motors for different types of driven
equipment.
HAVELLS-MOTORS 7
Energy Efficient Electric Motors
GENERAL
Conditions of installation
The motors conform to degree of protection IP 55 as per IS 4691 / IEC 60034-5. Higher protection on request.
The standard design for horizontal mounting is suitable for indoor and protected outdoor installation (temperature of coolant -20°
to + 50°C).
For unprotected outdoor installation or severe climatic conditions (moisture category wet, climate group WORLDWIDE, extremely
dusty site conditions, aggressive industrial atmosphere, danger of storm rain and coastal climate, danger of attack by termites, etc.),
as well as vertical mounting, special protective measures are recommended, such as:
The special measures to be applied have to be agreed with the factory once the conditions of installation have been settled.
Material
8 HAVELLS-MOTORS
Energy Efficient Electric Motors
Tolerances
For industrial motors conforming to IEC 60034-1, certain tolerances must be allowed on guaranteed values, taking into consideration
the necessary tolerances for the manufacture of such motors and the materials used. The standard includes the following remarks:
1. It is not intended that guarantees necessarily have to be given for all or any of the items involved. Quotations including
guaranteed values subject to tolerances should say so, and the tolerances should be in accordance with the table.
2. Attention is drawn to the different interpretation of the term guarantee. In some countries a distinction is made between
guaranteed values and typical or declared values.
3. Where a tolerance is stated in only one direction, the value is not limited in the other direction.
Electrical Tolerances
Values for Tolerance
* PN = Rated Pawer.
HAVELLS-MOTORS 9
Energy Efficient Electric Motors
Mounting arrangements
Mounting arrangements for rotating electrical machines are designated according to IS 2253 / IEC 60034-7. Our motors are
available with the mounting arrangements listed below, depending on design and frame size. Motors with aluminium frame are
equipped with detachable feet that allow easy change of mounting arrangement.
B6 - Horizontal wall mounted (LHS) V1 - Vertical down wards flange type ‘D’
V5 - Wall mounted shaft down wards B14 - Horizontal face flange type ‘C’
V6 - Wall mounted shaft up wards V18 - Vertical face down wards flange type ‘C’
B34 - Horizontal base flange type ‘C’ V19 - Vertical face up wards flange type ‘C’
It is essential to state the desired mounting arrangement when ordering, as the constructive design depends partly on the
mounting arrangement.
10 HAVELLS-MOTORS
Energy Efficient Electric Motors
Degree of protection
Degrees of protection for mechanical machines are designated in accordance with IS 4691 / IEC 60034-5 by the letters IP and two
characteristic numerals.
15° 60°
First numeral: No. special Protection Protection Protection Protection Protection Protection
Protection against contact protection against against against against against against
and ingress of foreign bodies vertically dropping water spray water water heavy
falling water when when inclined splashed projected seas
water inclined by by up to 60 from any by noozle
drops up to 15 degrees from direction from any
degrees vertical direction
Second Numeral :
Protection against 0 1 2 3 4 5 6
ingress of water
0 No special protection
HAVELLS-MOTORS 11
Energy Efficient Electric Motors
Overload
At operating temperature three-phase motors are capable of withstanding an overload for 15 seconds at 1.6 times the rated torque
at rated voltage. This overload is according to IEC 60034-1 and will not result in excessive heating.
Insulation and temperature rise
Motors are manufactured with class ‘F’ insulation as a standard and temperature rise limited to class ‘B’.
The motors are suitable for an ambient temperature of 50°C and temperature rise limited to 70°C.
Temperature rise (DT*) and maximum temperatures at the hottest points of the winding (Tmax) according to the temperature classes
of IEC 60034-1.
DT * Tmax
Class B 70°C 130°C
Class F 95°C 155°C
Class H 115°C 180°C
*Measurement by resistance method.
Output reduction at ambient temperatures over 50°C
Ambient temperature 50°C 55°C 60°C
Reduction of nominal output to approx. 100% 95% 90%
12 HAVELLS-MOTORS
Energy Efficient Electric Motors
HAVELLS-MOTORS 13
Energy Efficient Electric Motors
Efficiency, power factor and temperature rise will be approximately the same as at 50 Hz.
1) IN = rated current N
IS /IN = starting current/rated current S N
TN = rated torque N
TS /TN = maximum torque/rated torque max N
TMAX /TN = starting torque/rated torque
14 HAVELLS-MOTORS
Energy Efficient Electric Motors
ELECTRICAL Design
Connection diagrams
Windings of standard three-phase motors can be connected either in star or delta
connection.
Star connection
A star connection is obtained by connecting W2, U2, V2 terminals to each other
and the U1, V1, W1 terminals to the mains. The phase current and voltage are:
Iph = In ; Uph = Un / 1.732
where In is the line current and Vn the line voltage referred to the star connection.
Delta connection
A delta connection is obtained by connecting the end of a phase to the beginning of
the next phase.
The phase current Iph and the phase voltage Uph are:
Iph = In / 1.732 ; Uph = Un
where In and Un are referred to the delta connection.
Star-delta starting
Star-delta starting allows a peak current reduction, ensuring however that the peak
torque obtained is bigger than the resistant torque. Actually, it should be noted that the
torque of an induction squirrel-cage motor is directly proportional to the square of the
voltage. Motors whose rated voltage with delta connection corresponds to the mains
voltage, can be started with the star-delta method.
All motors can be supplied with windings designed for star-delta starting (for example:
415 V ∆ / 690 Volts Y).
Pole-changing motors
Standard pole-changing motors are designed for single voltage and direct-on-line
starting (special design for Y-∆-connection on request).
When the ratio between the two speeds is from 1 to 2, the standard motors have
one single winding (Dahlander connection). For the other speeds, the motors have two
separate windings.
HAVELLS-MOTORS 15
Energy Efficient Electric Motors
Electrical Parameter
Rated voltage
Motors are suitable for variation of ± 10% of the rated voltage. Therefore the motors are designed for the following rated voltage
ranges (exceptions are shown in the data tables):
Rated voltage
230 V ±10%
415 V ±10%
690 V ±10%
Within the rated motor voltage range, the permissible maximum temperature is not exceeded. When the motors are operated at the
limits of the voltage tolerance, the permissible over temperature of the stator winding may be exceeded by 10 °C.
For motors in 500 V, 50 Hz design, as well as all abnormal voltages, no voltage range is marked. The voltage tolerances to
IEC 60034-1 apply.
Rated frequency
Motors are suitable for 50 Hz with a variation 5%. 50 Hz motors can also be operated on 60 Hz mains, provided the mains voltage
increases proportionally to the frequency. The relative values for starting and breakaway torque remain nearly unchanged and slightly
increase for the starting current. The rated speed increases by the factor 1.2 and output by factor 1.15. Should a motor designed
for 50 Hz be operated at 60 Hz without the voltage being increased, the rated output of the motor cannot be increased. Under these
operating conditions, rated speed increases by factor 1.2. The relative values for starting and breakaway torque are reduced by
factor 0.82 and for starting current by factor 0.9 Frame.
Rated current lN
The rated currents listed in the data tables apply to an operating voltage of 415V. The conversion to other operating voltages, with
output and frequency remaining unchanged, is to be made as follows:
Nominal voltage (V) 230 380 415 440 500 660 690
Conversion factor x lN 1.74 1.05 1.0 0.91 0.80 0.61 0.58
Rated torque
Rated power in kW
Rated torque in Nm = 9550 x
Rated speed in RPM
Output
The outputs stated in this catalogue are for constant load in continuous running duty S1 according to IEC 60034-1, based on an
ambient temperature of 50° C and installation at altitudes up to 1000 m above sea level.
For severe operating conditions, e.g. high switching rate, long run-up time or electric braking, a thermal reserve is necessary, which
could call for higher thermal class or the use of a motor with a higher rating. In these cases we recommend to enquire with detailed
information on the operating conditions.
16 HAVELLS-MOTORS
Energy Efficient Electric Motors
Number of poles
Number of poles of the motor determine the basic speed (synchronous speed) of the motor. Standard motors are
available in the configuration of 2,4,6 and 8-poles.
5. Power
Rated power is the shaft power of the motor with an ambient temperature not exceeding 50°C and an altitude not exceeding
1000m above mean sea level.
Starting current
Usually, given as a percentage or as a multiple of rated current, it is the value of the current drawn by the motor during starting.
The value of the starting current is generally between 500-700% (5-7 per unit) of the rated current.
Torque characteristics
Typical torque/speed characteristics of the motor is shown in figures on page no. 15 along with different relevant
parameters.
The nominal torque of the motor T N is the torque developed by the motor at rated speed, n while delivering rated power
P. The relationship between the torque T N the power P, and N’
the speed n is
T N = 9550 x 415.I/ Ux [Nm]
Where P = power (kW)
T N = motor speed (rpm)
alternatively, torque T, in kgm can be given as
T N = 974 x P/n [kgm]
Starting torque of the motor T S’ is the torque developed by the motor at zero speed when it is directly switched on.
Value of starting torque is usually given as a percentage or as a multiple of nominal motor torque T N.
Pull out torque of the motor T max’ is the maximum torque that the motor can develop when it is operated directly on line.
Value of pull out torque is usually given as a percentage or as a multiple of nominal motor torque T N.
Moment of Inertia
The moment of inertia J is given in Kgm2. The moment of inertia is numerically equal to 1/4 GD2. The moment of
inertia J L of the driven machine at n L rpm when referred to motor speed n rpm is given by J = J L [nL/n]2.
Overloads
In accordance with IEC 60034-1 Motors are rated to withstand an overload, an excess torque of 60% of their rated torque at rated
voltage and frequency for 15 seconds.
HAVELLS-MOTORS 17
Energy Efficient Electric Motors
Typical Speed Torque characteristics for few applications are shown below:
Note:These characteristics are exemplary and the values of Torque, Inerti a Ratio etc. are given based on experience of normal
applications. Theses values should be verified in actual before farming any reference.
18 HAVELLS-MOTORS
Energy Efficient Electric Motors
The starting current of an AC motor can vary from 3 to 7 times the nominal current. This is because a large amount of energy is
required to magnetise the motor enough to overcome the inertia the system has at standstill. The high current drawn from the network
can cause problems such as voltage drop, high transients and in some cases, uncontrolled shutdown. High starting current also
causes great mechanical stress on the motor’s rotor bars and windings and can affect the driven equipment and the foundations.
Several starting methods exist, all aiming to reduce these stresses. The load, the motor and the supply network determine the most
appropriate starting method. When selecting and dimensioning the starting equipment and any protective devices, the following
factors must be taken into account:
• The voltage drop in the supply network when starting the motor
Direct on line starting is suitable for stable supplies and mechanically stiff and well dimensioned systems. It is the simplest,
cheapest and most common starting method. Starting equipment for small motors that do not start and stop frequently is simple,
often consisting of a hand operated motor protection circuit breaker. Larger motors and motors that start and stop frequently, or have
some kind of control system, normally use a direct-on-line starter which can consist of a contactor plus overload protection, such
as a thermal relay.
Most low voltage motors can be connected to run at either 400V with delta connection or at 690V with star connection. This flexibility
can also be used to start the motor with a lower voltage. Star/delta connection gives a low starting current of only about one third of
that during direct-online starting, although this also reduces the starting torque to about 25%. The motor is started with Y-connection
and accelerated as far as possible, then switched to D-connection. This method can only be used with induction motors delta
connected for the supply voltage.
Soft starters
Soft starters are based on semiconductors, which, via a power circuit and a control circuit, initially reduce the motor voltage, resulting
in lower motor torque. During the starting process, the soft starter progressively increases the motor voltage so that the motor
becomes strong enough to accelerate the load to rated speed without causing torque or current peaks. Soft starters can also be
used to control the stopping of a process. Soft starters are less costly than frequency converters but like frequency converters, they
may inject harmonic currents into the grid, disrupting other processes.
Although a frequency converter is designed for continuous feeding of motors, can also be used exclusively for start-up only. The
frequency converter enables low starting current because the motor can produce rated torque at rated current from zero to full
speed. As the price of frequency converters continues to drop, they are increasingly replacing soft starters. However in most cases
they are still more expensive than soft starters, and like these, they inject harmonic currents into the network.
HAVELLS-MOTORS 19
Energy Efficient Electric Motors
Thermal protection
The decision on a particular type of thermal protection should be taken according to the actual operating conditions. Motors may be
protected by means of current-dependent thermal protection switches, over current relays and temperature detectors.
Thermal protection is possible as follows:
• Thermal protection switch with bimetal release
• Thermistor protection with semiconductor temperature detectors (PTC) in the stator winding in connection with release
(if required, with additional motor protection switch).
• Bimetal temperature detector as N/C or N/O in the stator winding (if required, with additional motor protection switch).
• Resistance thermometer for monitoring winding and bearing temperature.
Should protection of the motor be required, we install protection switch with bimetal release up to frame size 112 and semiconductor
temperature detectors in motors ≥132.
Although there are motors available from stock with built-in semiconductor temperature detector, a special remark has to be
made in the enquiry or order when motor protection is required.
20 HAVELLS-MOTORS
Energy Efficient Electric Motors
Enclosure
Frames 56 to 112 M are of diecast aluminum. Foot mounted stators have integral feet. TEFC & TE motors have integral longitudinal
ribs for effective heat transfer.
The stator & end shields are machined to close tolerances for providing perfect alignment & fits.
Terminal boxes of frames up to 132M are of diecast aluminum alloy. Frame 160 & above have sheet metal/cast iron terminal box.
All joints in terminal box are sealed with gaskets. Motors above frame 160 have drain holes at their lowest position as a standard
features.
Core
Both stator and rotor cores are made of high quality magnetic steel.
Windings
Stator windings consists of modified polyester enamel covered copper wire. Motor with higher temperature windings wires can also
be supplied as per customer requirement.
Insulation
All motors are made with class F insulation as a standard feature.
The slot liners are either provided with double cuffing or edge binding at the slot mouth portion to strengthen the insulation. For frame
160 & above class F varnish is used for impregnating the winding. Epoxy gel coat can be provided as per requirement to withstand
the electrical and mechinical stresses. Surge testing is carried out on all windings in addition to all other tests ensuring healthiness
of windings.
Rotor
The rotor of SCR motors are made of pressure diecast aluminum (or alloy in case of special designs) up to frame 355L.
HAVELLS-MOTORS 21
Energy Efficient Electric Motors
Mechanical Design
22 HAVELLS-MOTORS
Energy Efficient Electric Motors
Bearing details
Classification of bearings (standard design)
Frame size No. of Drive end Non-drive end Frame size No. of Drive end Non-drive end
poles poles
56 2 & 4 6201-2Z 6201-2Z 160 2 - 8 6309-2Z C3 6209-2Z C3
63 2 & 4 6202-2Z 6202-2Z 180 2 - 8 6310-2Z C3 6310-2Z C3
71 2 - 8 6203-2Z 6203-2Z 200 2 - 8 6312-C3 6312-C3
80 2 - 8 6204-2Z C3 6204-2Z C3 225 2 - 8 6313-C3 6313-C3
90 2 - 8 6205-2Z C3 6205-2Z C3 250 2 - 8 6314 C3 6314 C3
100 2 - 8 6206-2Z C3 6206-2Z C3 280 2 6314 C3 6314 C3
112 2 - 8 6206-2Z C3 6206-2Z C3 280 4 - 8 6317 C3 6317 C3
132 2 - 8 6208-2Z C3 6208-2Z C3 315 2 6317 C3 6317 C3
315 4 - 8 NU319 C3 6319 C3
355 2 6319 C3 6319 C3
355 4 - 8 NU322 C3 6322 C3
Recommended pulley diameters
Sync. RPM Frame 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355
3000 Pulley Dia (mm) 75 75 75 75 75 100 120 120 125 130 170 180 300 500 600
1500 and Pulley Dia (mm) 75 75 75 75 75 100 120 180 200 220 260 220 220 420 450
below
Face width (mm) 30 40 50 63 80 100 125 177 203 280 330 380 380 380 400
Frame Horizontal shaft Vertical shaft - force upwards Vertical shaft - force downwards
size 3000 1500 1000 750 3000 1500 1000 750 3000 1500 1000 750
RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM RPM
kN kN kN kN kN kN kN kN kN kN kN kN
56 0.16 0.21 - - 0.18 0.22 - - 0.15 0.19 - -
63 0.19 0.26 - - 0.21 0.28 - - 0.17 0.24 - -
71 0.23 0.33 0.33 0.37 0.26 0.35 0.36 0.39 0.21 0.30 0.31 0.34
80 0.32 0.44 0.46 0.50 0.34 0.47 0.48 0.53 0.29 0.41 0.43 0.47
90 0.34 0.48 0.49 0.54 0.38 0.47 0.53 0.58 0.31 0.44 0.46 0.51
100 0.48 0.68 0.70 0.77 0.54 0.74 0.76 0.83 0.43 0.62 0.64 0.71
112 0.48 0.68 0.70 0.77 0.56 0.75 0.77 0.84 0.40 0.60 0.62 0.69
132 0.6 0.9 1.1 1.3 1.0 1.3 1.5 1.9 0.5 0.75 0.75 1.05
160 0.5 0.8 1.2 1.5 1 1.4 1.8 2 0.2 0.4 0.6 0.9
180 0.5 0.8 1.2 1.5 1.1 1.4 1.8 2.1 0.2 0.4 0.6 0.9
200 0.8 1.3 1.5 1.8 1.8 2.3 2.5 2.8 0.2 0.7 0.9 1.1
225 1.0 1.6 1.9 2.4 2.1 2.6 2.9 3.4 0.3 0.70 1.0 1.5
250 1.1 1.6 2.0 2.5 2.3 2.7 3.2 3.7 0.2 0.60 1.1 1.5
280 1.7 1.9 2.4 2.9 2.9 3.1 3.6 3.7 0.15 0.3 0.8 1.0
315 3.5 4.0 4.5 5.0 6.0 7.0 7.5 8.0 1.0 1.9 2.4 2.9
Values for 50 Hz. For service on 60 Hz, reduce values by 10%
* Consult according to direction of force
HAVELLS-MOTORS 23
Energy Efficient Electric Motors
Frame size FR in KN
2 Pole 4 Pole 6 Pole 8 Pole
56 340 428 - -
63 385 485 - -
71 463 583 668 735
80 590 830 860 945
90SL 675 940 975 1070
100L 925 1295 1335 1470
112M 930 1300 1340 1476
24 HAVELLS-MOTORS
Energy Efficient Electric Motors
Belt drive
The data apply only to the normal drive end shaft extension of B3 motors with one speed.
Calculation of belt drive:
FR = 19120 x P x k
D1 x n
FR = Radial shaft load in N
P = Output in kW
n = Speed in min-1
D1 = Pulley diameter in m
k = Belt tension factor, varying with the type of belt, assumed to be
approximately:
3-4 for normal flat belt without idler pulley
2-2.5 for normal flat belt with idler pulley
2.2-2.5 for V-belt
For exact data apply to the belt manufacturer.
HAVELLS-MOTORS 25
Energy Efficient Electric Motors
Noise level
The permitted noise levels of electrical machines are fixed in IS 12065 / IEC 60034 - 9 (IEC 34 - 9). The noise level of our motors
is well below these limit values.
The noise values listed below refer to 50 Hz at rated voltage. Values for pole-changing motors on request. For 60 Hz supply values
are 3-5 dB(A) higher.
Sound power level LWA for three-phase single-speed motors are given below
Vibration level
The amplitude of vibration in electric motors is governed by IS 12075 / IEC 60034-14 Mechanical vibration of rotating electrical
machines with shaft heights 56 and larger - methods of measurement and limits
Standard motors are designed to vibration grade A (normal). Vibration grade B are available at extra cost.
Rotors are at present dynamically balanced with half key fitted as per IS 12075. Other balancing can be offered on request.
The maximum level of vibrations measured as per IS 12075-1987 are: max vibration velocity, mm/s rms are:
Pole Frame 71-132 Frame 160-225 Above Frame 225
2P 1.8 2.8 4.5
4P-8P 1.8 1.8 2.8
If the machine vibrates even after proper alignment on an amply sized foundation, this could be caused by incorrectly balanced
pulley, coupling shaft or similar, fitted to the shaft. Other causes could be weak foundation structure generation vibrations.
26 HAVELLS-MOTORS
Energy Efficient Electric Motors
Terminal box
Terminal box is provided on top as a standard practice. However, terminal box on either side is also available on request.
The terminal boxes are of industrial nylon grade for frame sizes 63 to 71. For frame sizes 80 to 160, the terminal boxes are die cast
aluminum alloy and from 180 frame onwards the terminal boxes are of sheet metal / cast iron.
All motors are provided with six terminals as a standard practice. The markings U1 V1 W1 and U2 V2 W2 are provided on the
terminal blocks.
Cable size
Frame Maximum Cable Size No. of Terminal Cable Entry Size
Main Stud Size
DOL Star/Delta Terminals Main Earth Nos.
63 - 71 4Cx4mm2 – 6 M4 M4 2 M16 M20 -
80 4Cx4mm 2
– 6 M4 M4 2 M20 M25 -
90 4Cx10mm
4Cx10mm 2 2
6 M5 M4 2 M20 M25 -
100 4Cx10mm
2
– 6 M5 M4 2 M20 M25 -
112 4Cx10mm
2
4Cx10mm2 6 M5 M4 2 M20 M25 -
132 4Cx10mm
2
4Cx10mm2 6 M5 M4 2 M32 M32 -
160 3Cx50mm 2
2x3Cx35mm 2
6 M6 M4 2 M40 M40 -
180 3Cx50mm 2
2x3Cx35mm 2
6 M8 M5 2 M40 M40 M20
200 3Cx50mm2 2x3Cx35mm2 6 M8 M5 2 M50 M50 M25
225 3Cx120mm2 2x3Cx95mm2 6 M10 M6 2 M50 M50 M25
250 3Cx120mm2 2x3Cx95mm2 6 M10 M6 2 M50 / M63 M50 / M63 M25
280 3Cx120mm 2
2x3Cx95mm 2
6 M10 M6 2 M63 M63 -
315 3Cx400mm 2
2x3Cx300mm 2
6 M16 M8 2 M63 M63 -
355 3Cx400mm 2
2x3Cx300mm 2
6 M20 M8 2 M63 M63 -
HAVELLS-MOTORS 27
Energy Efficient Electric Motors
Testing of Motors
All motors are tested in accordance with IEC 60034-1.
Type Tests
The following tests are carried out on one motor in a batch production or on motors specially required to be type tested as per
customer’s requirement. All tests included in routine tests and following additional tests are carried on the motor.
a. Measurement of stator resistance
b. No Load Test
c. Locked rotor test at reduced voltage and measurement of current, voltage & power input of motors.
d. Full load reading of voltage, current, power input and slip.
e. Temperature rise test The temperature rise of the motor after being run on full load till steady state is reached
f. Resistance method-Momentary overload test
g. Insulation resistance test
h. High voltage test
Routine Tests
The following are the routine tests carried out on each and every motor.
a. Measurement of resistance
b. Insulation resistance test.
c. Motors are tested at times the rated voltage for checking the ability of the motor to run up to the full speed, when
switched in either direction.
d. No load test. This test is carried out at rated voltage and the readings for current, rpm & power input are noted.
e. Locked rotor test This test is carried at a reduced voltage and the readings for current and power input are noted.
f. High voltage test
The meters used for noting the above readings have class 0.5 class accuracy.
Other Tests
Apart from the above tests mentioned in the Indian Standards, following additional tests can be offered.
a. Over speed test Running of motor at 1.2 times the maximum rated speed for 2 Mins at no load.
b. Vibration test Carried out as per IS :12075
c. Noise level of the motors measured as per IS:12065
28 HAVELLS-MOTORS
Energy Efficient Electric Motors
Order Data
Motor Code
Apart from other information, it is necessary to specify the exact type designation in all enquiries, when ordering spare parts or
replacement motors or when asking for documentary information.
The type designation of our motors comprises 8 points of reference, each of which may consist of several letters and/or numerals.
The meaning of each symbol can be seen from the following table. For motors not included in our standard range, special symbols
may be used which are not listed here.
Example
M H 8 0 Z A A 2
1 2 3 4 5 6 7 8
HAVELLS-MOTORS 29
Energy Efficient Electric Motors
IE3
Prima Series (Performance Chart)
30 HAVELLS-MOTORS
Energy Efficient Electric Motors
IE3
Prima Series (Performance Chart)
HAVELLS-MOTORS 31
Energy Efficient Electric Motors
IE3
Prima Series (Performance Chart)
32 HAVELLS-MOTORS
Energy Efficient Electric Motors
IE2
Prima Series (Performance Chart)
HAVELLS-MOTORS 33
Energy Efficient Electric Motors
IE2
Prima Series (Performance Chart)
34 HAVELLS-MOTORS
Energy Efficient Electric Motors
IE2
Prima Series (Performance Chart)
HAVELLS-MOTORS 35
Energy Efficient Electric Motors
IE2
Prima Series (Performance Chart)
36 HAVELLS-MOTORS
Energy Efficient Electric Motors
ga dRAWING
POLES
63 2-4 63 100 80 40 7 119 100 98 160 123 8 211 237 30 11 23 4 4 12.5 M4
71 2-8 71 112 90 45 8 135 110 111 182 140 8 246 279 31 14 30 5 5 16 M5
80 2-8 80 125 100 50 10 153 125 139 219 156 9.5 273 320 35 19 40 6 6 21.5 M6
90S 2-8 90 140 100 56 10 170 150 150 240 177 12 318 371 36 24 50 8 7 27 M8
90L 2-8 90 140 125 56 10 170 150 150 240 177 12 318 371 36 24 50 8 7 27 M8
100L 2-8 100 160 140 63 12 192 166 155 255 195 14 367 433 40 28 60 8 7 31 M10
112M 2-8 112 190 140 70 12 220 175 171 283 221 15 387 456 45 28 60 8 7 31 M10
132S 2-8 132 216 140 89 12 256 218 195 327 248 18 444 527 55 38 80 10 8 41 M12
132M 2-8 132 216 178 89 12 256 218 195 327 248 18 483 565 55 38 80 10 8 41 M12
160M 2-8 160 254 210 108 15 308 260 250 410 317 20 590 700 65 42 110 12 8 45 M16
160L 2-8 160 254 254 108 15 308 300 250 410 317 22 630 743 65 42 110 12 8 45 M16
180M 2-8 180 279 241 121 15 330 316 265 445 355 22 712 838 66 48 110 14 9 51.5 M16
180L 2-8 180 279 279 121 15 330 316 265 445 355 22 712 838 66 48 110 14 9 51.5 M16
200L 2-8 200 318 305 133 19 380 360 300 500 379 25 779 895 79 55 110 16 10 59 M20
225S 2 225 356 286 149 18.5 420 375 360 585 445 30 860 973 90 55 110 16 10 59 M20
4,6,8 225 356 286 149 18.5 435 375 360 585 445 30 890 1033 90 60 140 18 11 64 M20
225M 2 225 356 311 149 18.5 435 375 360 585 445 30 860 973 90 55 110 16 10 59 M20
4,6,8 225 356 311 149 18.5 435 375 360 585 445 30 890 1033 90 60 140 18 11 64 M20
250M 2 250 406 349 168 24 500 425 390 640 494 30 970 1118 135 60 140 18 11 64 M20
4,6,8 250 406 349 168 24 500 425 390 640 494 30 970 1118 135 65 140 18 11 69 M20
280S 2 280 457 368 190 24 550 485 410 680 580 35 985 1128 129 65 140 18 11 69 M20
4,6,8 280 457 368 190 24 550 485 410 680 580 35 985 1128 129 75 140 20 12 79.5 M20
280M 2 280 457 419 190 24 550 536 410 680 580 35 1035 1178 129 65 140 18 11 69 M20
4,6,8 280 457 419 190 24 550 536 410 680 580 35 1035 1178 129 75 140 20 12 79.5 M20
315S 2 315 508 406 216 28 635 570 530 845 645 45 1180 1330 120 65 140 18 11 69 M20
4,6,8,10 315 508 406 216 28 635 570 530 845 645 45 1290 1470 120 80 170 22 14 85 M20
315M 2 315 508 457 216 28 635 680 530 845 645 45 1210 1360 120 65 140 18 11 69 M20
4,6,8,10 315 508 457 216 28 635 680 530 845 645 45 1320 1500 120 80 170 22 14 85 M20
315L 2 315 508 508 216 28 635 680 530 845 645 45 1210 1360 120 65 140 18 11 69 M20
4,6,8,10 315 508 508 216 28 635 680 530 845 645 45 1320 1500 120 80 170 22 14 85 M20
355M 2 355 610 560 254 28 730 750 655 1010 710 52 1500 1650 116 75 140 20 12 79.5 M20
4,6,8,10 355 610 560 254 28 730 750 655 1010 710 52 1570 1790 116 100 210 28 14 100 M24
355L 2 355 610 630 254 28 730 750 655 1010 710 52 1500 1650 116 75 140 20 12 79.5 M20
4,6,8,10 355 610 630 254 28 730 750 655 1010 710 52 1570 1790 116 100 210 28 14 100 M24
HAVELLS-MOTORS 37
Energy Efficient Electric Motors
POLES Holes
63 2-4 140 95 115 8 3 9.5 4 98 123 211 237 11 23 4 4 12.5 M4
71 2-8 160 110 130 10 3.5 9.5 4 111 140 246 279 14 30 5 5 16 M5
80 2-8 200 130 165 10 3.5 11.5 4 139 156 273 320 19 40 6 6 21.5 M6
90S 2-8 200 130 165 12 3.5 12 4 150 177 318 371 24 50 8 7 27 M8
90L 2-8 200 130 165 12 3.5 12 4 150 177 318 371 24 50 8 7 27 M8
100L 2-8 250 180 215 14 4 15 4 155 195 367 433 28 60 8 7 31 M10
112M 2-8 250 180 215 14 4 15 4 171 221 387 456 28 60 8 7 31 M10
132S 2-8 300 230 265 14 4 15 4 195 248 444 527 38 80 10 8 41 M12
132M 2-8 300 230 265 14 4 15 4 195 248 483 565 38 80 10 8 41 M12
160M 2-8 350 250 300 15 5 18 4 250 317 590 700 42 110 12 8 45 M16
160L 2-8 350 250 300 15 5 18 4 250 317 630 743 42 110 12 8 45 M16
180M 2-8 350 250 300 13 5 18 4 265 355 712 838 48 110 14 9 51.5 M16
180L 2-8 350 250 300 13 5 18 4 265 355 712 838 48 110 14 9 51.5 M16
200L 2-8 400 300 350 15 5 18 8 300 379 779 895 55 110 16 10 59 M20
225S 2 450 350 400 16 5 18 8 360 445 860 973 55 110 16 10 59 M20
4,6,8 450 350 400 16 5 18 8 360 445 890 1033 60 140 18 11 64 M20
225M 2 450 350 400 16 5 18 8 360 445 860 973 55 110 16 10 59 M20
4,6,8 450 350 400 16 5 18 8 360 445 890 1033 60 140 18 11 64 M20
250M 2 550 450 500 18 5 18 8 390 494 970 1118 60 140 18 11 64 M20
4,6,8 550 450 500 18 5 18 8 390 494 970 1118 65 140 18 11 69 M20
280S 2 550 450 500 22 5 19 8 410 580 985 1128 65 140 18 11 69 M20
4,6,8 550 450 500 22 5 19 8 410 580 985 1128 75 140 20 12 79.5 M20
280M 2 550 450 500 22 5 19 8 410 580 1035 1178 65 140 18 11 69 M20
4,6,8 550 450 500 22 5 19 8 410 580 1035 1178 75 140 20 12 79.5 M20
315S 2 660 550 600 22 6 24 8 530 645 1180 1330 65 140 18 11 69 M20
4,6,8,10 660 550 600 22 6 24 8 530 645 1290 1470 80 170 22 14 85 M20
315M 2 660 550 600 22 6 24 8 530 645 1210 1360 65 140 18 11 69 M20
4,6,8,10 660 550 600 22 6 24 8 530 645 1320 1500 80 170 22 14 85 M20
315L 2 660 550 600 22 6 24 8 530 645 1210 1360 65 140 18 11 69 M20
4,6,8,10 660 550 600 22 6 24 8 530 645 1320 1500 80 170 22 14 85 M20
355M 2 800 680 740 25 6 24 8 655 710 1500 1650 75 140 20 12 79.5 M20
4,6,8,10 800 680 740 25 6 24 8 655 710 1570 1790 100 210 28 14 100 M24
355L 2 800 680 740 25 6 24 8 655 710 1500 1650 75 140 20 12 79.5 M20
4,6,8,10 800 680 740 25 6 24 8 655 710 1570 1790 100 210 28 14 100 M24
38 HAVELLS-MOTORS
Energy Efficient Electric Motors
FRAME NO OF P N LA M T S D/DA E/ F GD GA DB AC L LB AD
POLES EA
63 2-4 90 60 8.5 75 2.5 M5 11 23 4 4 12.5 M4 123 211 237 98
71 2-8 105 70 7.6 85 2.5 M6 14 30 5 5 16 M5 140 246 279 111
80 2-8 120 80 9.5 100 3 M6 19 40 6 6 21.5 M6 156 273 320 139
90S 2-8 140 95 9 115 3 M8 24 50 8 7 27 M8 177 318 371 148
90L 2-8 140 95 9 115 3 M8 24 50 8 7 27 M8 177 318 371 148
100L 2-8 160 110 10 130 3.5 M8 28 60 8 7 31 M10 195 367 433 155
112M 2-8 160 110 10 130 3.5 M8 28 60 8 7 31 M10 221 387 456 171
132S 2-8 200 130 23 165 3.5 M10 38 80 10 8 41 M12 248 444 527 195
132M 2-8 200 130 23 165 3.5 M10 38 80 10 8 41 M12 248 483 565 195
160M 2-8 250 180 20 215 4 M12 42 110 12 8 45 M16 317 590 700 250
160L 2-8 250 180 20 215 4 M12 42 110 12 8 45 M16 317 630 743 250
HAVELLS-MOTORS 39
Energy Efficient Electric Motors
No.
NO OF D/
FRAME P N M LA T S of H A B C K AB BB AD HD AC HA L LB AA E/EA F GD GA DB
POLES DA
Holes
63 2-4 140 95 115 8 3 9.5 4 63 100 80 40 7 119 100 98 160 123 8 211 237 30 11 23 4 4 12.5 M4
71 2-8 160 110 130 10 3.5 9.5 4 71 112 90 45 8 135 110 111 182 140 8 246 279 31 14 30 5 5 16 M5
80 2-8 200 130 165 10 3.5 11.5 4 80 125 100 50 10 153 125 139 219 156 9.5 273 320 35 19 40 6 6 21.5 M6
90S 2-8 200 130 165 12 3.5 12 4 90 140 100 56 10 170 150 150 240 177 12 318 371 36 24 50 8 7 27 M8
90L 2-8 200 130 165 12 3.5 12 4 90 140 125 56 10 170 150 150 240 177 12 318 371 36 24 50 8 7 27 M8
100L 2-8 250 180 215 14 4 15 4 100 160 140 63 12 192 166 155 255 195 14 367 433 40 28 60 8 7 31 M10
112M 2-8 250 180 215 14 4 15 4 112 190 140 70 12 220 175 171 283 221 15 387 456 45 28 60 8 7 31 M10
132S 2-8 300 230 265 14 4 15 4 132 216 140 89 12 256 218 195 327 248 18 444 527 55 38 80 10 8 41 M12
132M 2-8 300 230 265 14 4 15 4 132 216 178 89 12 256 218 195 327 248 18 483 565 55 38 80 10 8 41 M12
160M 2-8 350 250 300 15 5 18 4 160 254 210 108 15 308 260 250 410 317 20 590 700 65 42 110 12 8 45 M16
160L 2-8 350 250 300 15 5 18 4 160 254 254 108 15 308 300 250 410 317 22 630 743 65 42 110 12 8 45 M16
180M 2-8 350 250 300 13 5 18 4 180 279 241 121 15 330 316 265 445 355 22 712 838 66 48 110 14 9 51.5 M16
180L 2-8 350 250 300 13 5 18 4 180 279 279 121 15 330 316 265 445 355 22 712 838 66 48 110 14 9 51.5 M16
200L 2-8 400 300 350 15 5 18 8 200 318 305 133 19 380 360 300 500 379 25 779 895 79 55 110 16 10 59 M20
225S 2 450 350 400 16 5 18 8 225 356 286 149 18.5 420 375 360 585 445 30 860 973 90 55 110 16 10 59 M20
4,6,8 450 350 400 16 5 18 8 225 356 286 149 18.5 435 375 360 585 445 30 890 1033 90 60 140 18 11 64 M20
225M 2 450 350 400 16 5 18 8 225 356 311 149 18.5 435 375 360 585 445 30 860 973 90 55 110 16 10 59 M20
4,6,8 450 350 400 16 5 18 8 225 356 311 149 18.5 435 375 360 585 445 30 890 1033 90 60 140 18 11 64 M20
250M 2 550 450 500 18 5 18 8 250 406 349 168 24 500 425 390 640 494 30 970 1118 135 60 140 18 11 64 M20
4,6,8 550 450 500 18 5 18 8 250 406 349 168 24 500 425 390 640 494 30 970 1118 135 65 140 18 11 69 M20
280S 2 550 450 500 22 5 19 8 280 457 368 190 24 550 485 410 680 580 35 985 1128 129 65 140 18 11 69 M20
4,6,8 550 450 500 22 5 19 8 280 457 368 190 24 550 485 410 680 580 35 985 1128 129 75 140 20 12 79.5 M20
280M 2 550 450 500 22 5 19 8 280 457 419 190 24 550 536 410 680 580 35 1035 1178 129 65 140 18 11 69 M20
4,6,8 550 450 500 22 5 19 8 280 457 419 190 24 550 536 410 680 580 35 1035 1178 129 75 140 20 12 79.5 M20
315S 2 660 550 600 22 6 24 8 315 508 406 216 28 635 570 530 845 645 45 1180 1330 120 65 140 18 11 69 M20
4,6,8,10 660 550 600 22 6 24 8 315 508 406 216 28 635 570 530 845 645 45 1290 1470 120 80 170 22 14 85 M20
315M 2 660 550 600 22 6 24 8 315 508 457 216 28 635 680 530 845 645 45 1210 1360 120 65 140 18 11 69 M20
4,6,8,10 660 550 600 22 6 24 8 315 508 457 216 28 635 680 530 845 645 45 1320 1500 120 80 170 22 14 85 M20
315L 2 660 550 600 22 6 24 8 315 508 508 216 28 635 680 530 845 645 45 1210 1360 120 65 140 18 11 69 M20
4,6,8,10 660 550 600 22 6 24 8 315 508 508 216 28 635 680 530 845 645 45 1320 1500 120 80 170 22 14 85 M20
40 HAVELLS-MOTORS
Energy Efficient Electric Motors
G
B
C
F
M
HT
Frame A B C D E F G HT M
HAVELLS-MOTORS 41
Energy Efficient Electric Motors
FRAME A B C D E F G HT M
80 111 116 25 40 15 20 M20, M25 55 M4
90 101 101 36 56 25 10 M25 59 M5
100 108 101 36 56 25 12 M32,M32 59 M5
112 116 108 36 56 25 15 M32,M32 64 M5
132 116 108 40 64 25 15 M32,M32 64 M5
160 159 149 50 85 30 12 M40,M40 78 M6
42 HAVELLS-MOTORS
Energy Efficient Electric Motors
G
B
M
HT
Frame A B C D E F G HT M
HAVELLS-MOTORS 43
Energy Efficient Electric Motors
Frame A B C D E F G H I
250 342 135 230 140 50 85 40 M10 M63, M63
280 342 165 230 140 50 85 40 M10 M63, M63
44 HAVELLS-MOTORS
Energy Efficient Electric Motors
A
HT
E
W2 V2
U2
C
E
M
B
U1 V1 W1
D
G
Frame A B C D E F G HT M
HAVELLS-MOTORS 45
Energy Efficient Electric Motors
46 HAVELLS-MOTORS
Energy Efficient Electric Motors
Notes
HAVELLS-MOTORS 47
ZHMMC00001/ Nov 17 / Jan 18
Regional & Branch Offices:
NORTH - REGIONAL OFFICE: Corporate Office: QRG Towers, 2D, Sector-126, Expressway, Noida-201304, Tel: 0120-3331000, Delhi: Tel: 011-47676700, 23888200,
Chandigarh: Tel: 0172-4232400-401, Dehradun: Tel: 0135-6670202, Noida / Haryana: Tel: 0120-3331000, Ludhiana: Tel: 0161-4676000 / 24, Jammu: Tel: 0191-2478330,
2479330, Sri Nagar: Tel: 0194-2490431, Jaipur: Tel: 0141-3914645, 3988210 Jodhpur: Tel: 0291-9214201640 / 45, Lucknow: Tel: 0522-6672100, Kanpur: Tel: 0512-
6710400, 6710409
EAST - REGIONAL OFFICE: Kolkata: ICC Tower, 5th Floor, 4 India Exchange Place, Kolkata-700001, Tel: 033-40129851/ 52, Bhubaneshwar: Tel: 0674-6668101/102/103/104,
Guwahati: Tel: 0361-2134521, 2458923, 2460355, Siliguri: Tel: 0353-2525907, Ranchi: 0651-2244861, 2244862, 2244864, 2244868, 2244869, Jamshedpur: Tel: 0657-
6542492, 09234369436, Patna: Tel: 0612-2207221, 2207222, 2207223, 2655518
WEST - REGIONAL OFFICE: Mumbai: 1271, Solitaire Corporate Park, Bldg. No. 12, 7th Floor, Andheri - Ghatkopar Link Road, Chakala, Andheri (East), Mumbai- 400093.
Ph.: 022 - 67298600-602, Ahmedabad: Tel: 079-40061111, 40060738-740, Indore: Tel: 0731-2572340-41, 4009998 (Airtel), Rajkot: Tel: 0281-2481112, 2921212,
Nagpur: Tel: 0712-2240932, 2242692, 2242699 Pune: Tel: 020-64016413 / 14, Raipur: Tel: 0771-4243400 / 01, Surat: Tel: 0261-2350137, 9979890137,
Jabalpur: Tel: 0761-4064491
SOUTH - REGIONAL OFFICE: Chennai: Sigapi Achi Building, No. 18 / 3, 6th Floor, Rukmani Lakshmipathy Road, Egmore, Chennai-600008,
Tel: 044-42280600, 605, Bangalore: Tel: 080-49075000, Coimbatore: Tel: 0422-4550200, 2305199, 2306199, Hyderabad: Tel: 040-27533372,
27533355, 27533632, 66320407/0408/6401/6402, Kochi: Tel: 0484-4099000, Vishakapatnam: Tel: 0891-6514339, Vizag: Tel: 0891-6514339,
Vijayawada: Tel: 91+9247058847/57, Calicut: 0495-4019194, Madurai: 0452-4267022, Trivandrum: 0471-4015323, Hubli: 09448146028, Trichy: 09944460160
Representative Offices: • Goa • Solapur • Gwalior • Kathmandu • Bhopal