Datasheet PDF
Datasheet PDF
Datasheet PDF
ISL6255, ISL6255A
1 CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
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Copyright Intersil Americas Inc. 2005. All Rights Reserved
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ISL6255, ISL6255A
Pinouts
ISL6255, ISL6255A ISL6255, ISL6255A
(28 LD QFN) (28 LD QSOP)
TOP VIEW TOP VIEW
DCPRN
ACPRN
DCSET
ACSET
CSON
DCIN
VDD
DCIN 1 28 DCPRN
VDD 2 27 ACPRN
28 27 26 25 24 23 22
ACSET 3 26 CSON
EN 1 21 CSOP 4 25
DCSET CSOP
CELLS 2 20 CSIN EN 5 24 CSIN
CELLS 6 23 CSIP
ICOMP 3 19 CSIP
ICOMP 7 22 SGATE
VCOMP 4 18 SGATE
VCOMP 8 21 BGATE
ICM 5 17 BGATE ICM 9 20 PHASE
VREF 10 19 UGATE
VREF 6 16 PHASE
CHLIM 11 18 BOOT
CHLIM 7 15 UGATE
ACLIM 12 17 VDDP
8 9 10 11 12 13 14 VADJ 13 16 LGATE
14 15
VADJ
LGATE
PGND
ACLIM
BOOT
GND
PGND
VDDP
GND
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ISL6255, ISL6255A
CAUTION: Stresses above those listed in “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTES:
3. When the voltage across ACSET and DCSET is below 0V, the current through ACSET and DCSET should be limited to less than 1mA.
4. θJA is measured in free air with the component mounted on a high effective thermal conductivity test board with “direct attach” features. See Tech
Brief TB379.
5. For θJC, the “case temp” location is the center of the exposed metal pad on the package underside.
VDD Output Voltage/Regulation 7V ≤ DCIN ≤ 25V, 0 ≤ IVDD ≤ 30mA 4.925 5.075 5.225 V
VDD Undervoltage Lockout Trip Point VDD Rising 4.0 4.4 4.6 V
Hysteresis 200 250 400 mV
TRIP POINTS
ACSET Threshold 1.24 1.26 1.28 V
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ISL6255, ISL6255A
OSCILLATOR
CSIP=11V 1 V
CSOP to CSON Full-Scale Current Sense ISL6255: CHLIM=3.3V 157 165 173 mV
Voltage
ISL6255A: CHLIM=3.3V 160 165 170 mV
Input Bias Current at CSIN 0 < CSIN < DCIN, Guaranteed by design 0.10 1 µA
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ISL6255, ISL6255A
ACLIM=GND 47 50 53 mV
MOSFET DRIVER
LOGIC INTERFACE
Hysteresis 30 60 90 mV
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ISL6255, ISL6255A
CSIP-CSIN=50mV -5 0 +5 %
NOTE:
6. This is the sum of currents in these pins (CSIP, CSIN, BGATE, BOOT, UGATE, PHASE, CSOP, CSON) all tied to 16.8V. No current in pins EN,
ACSET, DCSET, VADJ, CELLS, ACLIM, CHLIM.
Typical Operating Performance DCIN=20V, 4S2P Li-Battery, TA=25°C, unless otherwise noted.
0.6 0.1
VREF=2.390V
EN=0 0.08
0.3
0.06
0
0.04
-0.3
0.02
-0.6 0
10 1
9
Test
8 0 .9 6
| (%)
VCSON=8.4V
7
| ICM ACCURACY
0 .9 2 VCSON=12.6V 2 CELLS
6 (3 CELLS)
EFFICIENCY (%)
5 VCSON=16.8V
0 .8 8
4 CELLS
4
3 0 .8 4
2
0 .8
1
0 0 .76
10 20 30 40 50 60 70 80 90 100
0 0 .5 1 1.5 2 2.5 3 3 .5 4
CSIP-CSIN (mV)
CHARGE CURRENT (A)
FIGURE 3. ICM ACCURACY vs AC ADAPTER CURRENT FIGURE 4. SYSTEM EFFICIENCY vs CHARGE CURRENT
6 FN9203.1
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ISL6255, ISL6255A
Typical Operating Performance DCIN=20V, 4S2P Li-Battery, TA=25°C, unless otherwise noted. (Continued)
LOAD
CURRENT
DCIN 5A/div
10V/div
ADAPTER
CURRENT
5A/div
ACSET
1V/div CHARGE
CURRENT
2A/div
DCSET
1V/div LOAD STEP: 0-4A
CHARGE CURRENT: 3A
AC ADAPTER CURRENT LIMIT: 5.15A BATTERY
DCPRN VOLTAGE
5V/div 2V/div
ACPRN
5V/div
CSON
5V/div INDUCTOR
CURRENT
2A/div
EN
BATTERY BATTERY
5V/div REMOVAL
INSERTION
CSON
10V/div
INDUCTOR
CURRENT
2A/div VCOMP
VCOMP 2V/div
CHARGE
CURRENT ICOMP ICOMP
2A/div 2V/div
FIGURE 7. CHARGER ENABLE & SHUTDOWN FIGURE 8. BATTERY INSERTION AND REMOVAL
CHLIM=0.2V
CSON=8V
PHASE
PHASE 10V/div
10V/div
INDUCTOR
CURRENT UGATE
1A/div 2V/div
UGATE LGATE
5V/div 2V/div
7 FN9203.1
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ISL6255, ISL6255A
Typical Operating Performance DCIN=20V, 4S2P Li-Battery, TA=25°C, unless otherwise noted. (Continued)
BGATE-CSIP
SGATE-CSIP
2V/div
ADAPTER REMOVAL 2V/div
SYSTEM BUS
VOLTAGE
SYSTEM BUS
10V/div
VOLTAGE
10V/div
SGATE-CSIP
BGATE-CSIP 2V/div
2V/div
INDUCTOR
INDUCTOR CURRENT
CURRENT ADAPTER INSERTION 2A/div
2A/div
FIGURE 11. SWITCHING WAVEFORMS AT DIODE EMULATION FIGURE 12. SWITCHING WAVEFORMS IN CC MODE
CHARGE
CURRENT
1A/div
CHLIM
1V/div
8 FN9203.1
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ISL6255, ISL6255A
DCIN VDDP
The DCIN pin is the input of the internal 5V LDO. Connect it VDDP is the supply voltage for the low-side MOSFET gate
to the AC adapter output. Connect DCIN to a 0.1µF ceramic driver. Connect a 4.7Ω resistor to VDD and a 1µF ceramic
capacitor. capacitor to power ground.
ACSET ICOMP
ACSET is an AC adapter detection input. Connect to a ICOMP is a current loop error amplifier output.
resistor divider from the adapter input.
VCOMP
ACPRN VCOMP is a voltage loop amplifier output.
ACPRN is an AC adapter present open drain output.
CELLS
ACPRN is active low when ACSET is higher than typically
1.26V, and active high when ACSET is lower than typically This pin is used to select the battery voltage. CELLS=VDD
1.26V. for a 4S battery pack, CELLS=GND for a 3S battery pack,
CELLS=Float for a 2S battery pack.
DCSET
VADJ
DCSET is a lower voltage adapter detection input (like
aircraft power 15V). This allows to power the system, but not VADJ adjusts battery regulation voltage. VADJ=VREF for
to charge the battery. 4.2V+5%/cell; VADJ=Floating for 4.2V/cell; VADJ=GND for
4.2V-5%/cell. Connect to a resistor divider to program the
DCPRN desired battery cell voltage between 4.2V-5% and 4.2V+5%.
DCPRN is a DC adapter present open drain output. DCPRN
CHLIM
is active low when DCSET is higher than typically 1.26V, and
active high when DCSET is lower than typically 1.26V. CHLIM is the battery charge current limit set pin.CHLIM input
voltage range is 0.1V to 3.6V. When CHLIM=3.3V, the set
EN point for CSOP-CSON is 165mV. The charger shuts down if
EN is the Charge Enable input. Connecting EN to high CHLIM is forced below 88mV.
enables the charge control function, connecting EN to low
ACLIM
disables charging functions. Use with a thermistor to detect
a hot battery and suspend charging. ACLIM is the adapter current limit set pin. ACLIM=VREF for
100mV, ACLIM=Floating for 75mV, and ACLIM=GND for
ICM 50mV. Connect a resistor divider to program the adapter
ICM is the adapter current output. The output of this pin current limit threshold between 50mV and 100mV.
produces a voltage proportional to the adapter current.
VREF
PGND VREF is a 2.39V reference output pin. It is internally
PGND is the power ground. Connect PGND to the source of compensated. Do not connect a decoupling capacitor.
the low side MOSFET.
VDD
VDD is an internal LDO output to supply IC analog circuit.
Connect a 1µF ceramic capacitor to ground.
9 FN9203.1
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ISL6255, ISL6255A
+
+
ICM
++
CA1 - 1.26V -
X19.9
19.9
CA1
ACSET CSON
--
BGATE
ACPRN ++
+ DCIN
+
DCIN
--
1.27V
-
gm3 LDO VDD
Adapter
Adapter Regulator
LDO
ACLIM +
CurrentLimit
Current LimitSet
Set
Min
Min
Min
Current BOOT
Current
Buffer
Buffer
ICOMP 2.1V Min
Min
+
Voltage
Voltage UGATE
gm1 Buffer
--
-
-
VCOMP + -PWM PHASE
0.25 VCA2
+
Voltage
VADJ Selector VDDP
gm2
- LGATE
+
V CA2
CELLS
PGND
VDD
1.065V
20 ---
CA2
-
+
VREF Reference
Reference +
++ EN
10 FN9203.1
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ISL6255, ISL6255A
AC ADAPTER Q3
VDD C8
R8
130k 0.1
0.1µF
CSON
1% Q5
R9 DCIN
DCIN SGATE
10.2k
1% CSIP
ACSET
ACSET
C2 R2
ISL6255
ISL6255 0.1
0.1µF 20m
20mΩ
C7
ISL6255A
ISL6255A
ISL6255A SYSTEM LOAD
1µF
1
CSIN
CSIN
VDDP
VDDP R3
3.3V R10 18
18Ω
4.7
4.7Ω BGATE
VDD
VDD VDDP
C1:10 µF Q4
R5 C9 BOOT
BOOT
100k 1
1µF D2
To Host UGATE
UGATE
ACPRN
ACPRN C4 Q1
Controller
C6:6.8nF
0.1
0.1µF
ICOMP
ICOMP PHASE
PHASE
R6: 10k C5:10nF
VCOMP
VCOMP LGATE D1 L
Q2 Optional 10µH
FLOATING
VADJ
VADJ PGND
PGND
4.2V/CELL
CHARGE CSOP
CSOP
EN
EN
ENABLE C3 R4 R1
1
1µF 2.2
2.2Ω 40mΩ
40m
ACLIM
ACLIM CSON
CSON BAT+
C10 Battery
VREF
VREF CELLS VDD
4 CELLS 10µF
10 Pack
R12 2.6A CHARGE LIMIT
VREF 20k 1% 253mA Trickle Charge BAT-
ICM
CHLIM
CHLIM C11
R13 R11 R7: 100Ω
GND 3300pF
1.87k 130k
1% 1%
TRICKLE
CHARGE Q6
FIGURE 15. ISL6255, ISL6255A TYPICAL APPLICATION CIRCUIT WITH FIXED CHARGING PARAMETERS
11 FN9203.1
June 17, 2005
ISL6255, ISL6255A
ADAPTER
Q3
R8 VDD C8
130k 0.1µ
0.1
Q5 CSON
1%
R14 R9 DCIN
DCIN SGATE
SGATE
100k 10.2k
1% 1% CSIP
CSIP
ACSET
ACSET
C2 R2
0.1µF
0.1 20mΩ
20m
R15 DCSET
DCSET SYSTEM LOAD
11.5k ISL6255 CSIN
CSIN
C7 ISL6255
ISL6255
1% R3: 18Ω
1µF ISL6255A
ISL6255A
ISL6255A
VDDP
VDDP BGATE
BGATE Q4
C9 R10 VDDP C1:10µF
C1:10
1µF
1 4.7
4.7Ω BOOT
BOOT
VCC VDD
VDD D2
R16 R5 UGATE
UGATE Q1
100k 100k C4
DIGITAL
ACPRN
ACPRN 0.1µF
0.1
INPUT PHASE
PHASE
DIGITAL DCPRN
DCPRN
INPUT LGATE
LGATE D1
Q2 Optional L
10µH
10
D/A OUTPUT CHLIM
CHLIM PGND
PGND
OUTPUT EN
EN
R7: 100Ω CSOP
CSOP
R4 R1
C3
A/D INPUT ICM
ICM 40m
40mΩ
1µF
1 2.2Ω
2.2
C11 VREF CSON
CSON BAT+
3300pF 5.15A INPUT ACLIM
ACLIM
HOST
CURRENT LIMIT GND C10
CELLS
CELLS 3 CELLS 10
10µF
VREF
VREF
C6
6.8nF VADJ
VADJ FLOATING
R11,R12 4.2V/CELL BATTERY
R13: 10K ICOMP
ICOMP
AVDD/VREF Pack
GND
GND
VCOMP
VCOMP
R6 C5
10k 10nF
SCL SCL
SDL SDL
A/D INPUT TEMP
GND BAT-
FIGURE 16. ISL6255, ISL6255A TYPICAL APPLICATION CIRCUIT WITH µP CONTROL AND AIRCRAFT POWER SUPPORT
12 FN9203.1
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ISL6255, ISL6255A
Theory of Operation regulation loops also regulate the input current drawn from
the AC adapter to ensure that it never exceeds the input
Introduction current limit set by ACLIM, and to prevent a system crash
The ISL6255, ISL6255A includes all of the functions and AC adapter overload.
necessary to charge 2 to 4 cell Li-Ion and Li-polymer
batteries. A high efficiency synchronous buck converter is PWM Control
used to control the charging voltage and charging current up The ISL6255, ISL6255A employs a fixed frequency PWM
to 10A. The ISL6255, ISL6255A has input current limiting current mode control architecture with a feed-forward
and analog inputs for setting the charge current and charge function. The feed-forward function maintains a constant
voltage; CHLIM inputs are used to control charge current modulator gain of 11 to achieve fast line regulation as the
and VADJ inputs are used to control charge voltage. buck input voltage changes. When the battery charge
voltage approaches the input voltage, the DC/DC converter
The ISL6255, ISL6255A charges the battery with constant operates in dropout mode, where there is a timer to prevent
charge current, set by CHLIM input, until the battery voltage the frequency from dropping into the audible frequency
rises up to a programmed charge voltage set by VADJ input; range. It can achieve duty cycle of up to 99.6%.
then the charger begins to operate at a constant voltage
charge mode. The charger also drives an adapter isolation To prevent boosting of the system bus voltage, the battery
p-channel MOSFET to efficiently switch in the adapter charger operates in standard-buck mode when CSOP-
supply. CSON drops below 4.25mV. Once in standard-buck mode,
hysteresis does not allow synchronous operation of the
ISL6255, ISL6255A is a complete power source selection DC/DC converter until CSOP-CSON rises above 12.5mV.
controller for single battery systems and also aircraft power
applications. It drives a battery selector p-channel MOSFET An adaptive gate drive scheme is used to control the dead
to efficiently select between a single battery and the adapter. time between two switches. The dead time control circuit
It controls the battery discharging MOSFET and switches to monitors the LGATE output and prevents the upper side
the battery when the AC adapter is removed, or, switches to MOSFET from turning on until LGATE is fully off, preventing
the AC adapter when the AC adapter is inserted for single cross-conduction and shoot-through. In order for the dead
battery system. time circuit to work properly, there must be a low resistance,
low inductance path from the LGATE driver to MOSFET
The EN input allows shutdown of the charger through a gate, and from the source of MOSFET to PGND. The
command from a micro-controller. It also uses EN to safely external Schottky diode is between the VDDP pin and BOOT
shutdown the charger when the battery is in extremely hot pin to keep the bootstrap capacitor charged.
conditions. The amount of adapter current is reported on the
ICM output. Figure 14 shows the IC functional block Setting the Battery Regulation Voltage
diagram. The ISL6255, ISL6255A uses a high-accuracy trimmed
band-gap voltage reference to regulate the battery charging
The synchronous buck converter uses external N-channel
voltage. The VADJ input adjusts the charger output voltage,
MOSFETs to convert the input voltage to the required
and the VADJ control voltage can vary from 0 to VREF,
charging current and charging voltage. Figure 15 shows the
providing a 10% adjustment range (from 4.2V-5% to
ISL6255, ISL6255A typical application circuit with charging
4.2V+5%) on CSON regulation voltage. An overall voltage
current and charging voltage fixed at specific values. The
accuracy of better than 0.5% is achieved.
typical application circuit shown in Figure 16 shows the
ISL6255, ISL6255A typical application circuit which uses a The per-cell battery termination voltage is a function of the
micro-controller to adjust the charging current set by CHLIM battery chemistry. Consult the battery manufacturers to
input for aircraft power applications. The voltage at CHLIM determine this voltage.
and the value of R1 sets the charging current. The DC/DC
• Float VADJ to set the battery voltage VCSON=4.2V ×
converter generates the control signals to drive two external
number of the cells,
N-channel MOSFETs to regulate the voltage and current set
by the ACLIM, CHLIM, VADJ and CELLS inputs. • Connect VADJ to VREF to set 4.41V × number of cells,
The ISL6255, ISL6255A features a voltage regulation loop • Connect VADJ to ground to set 3.99V × number of the
(VCOMP) and two current regulation loops (ICOMP). The cells.
VCOMP voltage regulation loop monitors CSON to ensure So, the maximum battery voltage of 17.6V can be achieved.
that its voltage never exceeds the voltage and regulates the Note that other battery charge voltages can be set by
battery charge voltage set by VADJ. The ICOMP current connecting a resistor divider from VREF to ground. The
regulation loops regulate the battery charging current resistor divider should be sized to draw no more than 100µA
delivered to the battery to ensure that it never exceeds the from VREF; or connect a low impedance voltage source like
charging current limit set by CHLIM; and the ICOMP current the D/A converter in the micro-controller. The programmed
13 FN9203.1
June 17, 2005
ISL6255, ISL6255A
battery voltage per cell can be determined by the following bias current and less influence on current-sense accuracy
equation: and voltage regulation accuracy.
VCELL = 0.175 VVADJ + 3.99 V
Setting the Input Current Limit
Connect CELLS as shown in Table 1 to charge 2, 3 or 4 Li+ The total input current from an AC adapter, or other DC
cells. When charging other cell chemistries, use CELLS to source, is a function of the system supply current and the
select an output voltage range for the charger. The internal battery-charging current. The input current regulator limits
error amplifier gm1 maintains voltage regulation. The voltage the input current by reducing the charging current, when the
error amplifier is compensated at VCOMP. The component input current exceeds the input current limit set point.
values shown in Figure 16 provide suitable performance for System current normally fluctuates as portions of the system
most applications. Individual compensation of the voltage are powered up or down. Without input current regulation,
regulation and current-regulation loops allows for optimal the source must be able to supply the maximum system
compensation. current and the maximum charger input current
TABLE 1. CELL NUMBER PROGRAMMING
simultaneously. By using the input current limiter, the current
capability of the AC adapter can be lowered, reducing
CELLS CELL NUMBER system cost.
VDD 4
The ISL6255, ISL6255A limits the battery charge current
GND 3 when the input current-limit threshold is exceeded, ensuring
Float 2 the battery charger does not load down the AC adapter
voltage. This constant input current regulation allows the
adapter to fully power the system and prevent the AC
Setting the Battery Charge Current Limit
adapter from overloading and crashing the system bus.
The CHLIM input sets the maximum charging current. The
current set by the current sense-resistor connects between An internal amplifier gm3 compares the voltage between
CSOP and CSON. The full-scale differential voltage between CSIP and CSIN to the input current limit threshold voltage
CSOP and CSON is 165mV for CHLIM=3.3V, so the set by ACLIM. Connect ACLIM to REF, Float and GND for
maximum charging current is 4.125A for a 40mΩ sensing the full-scale input current limit threshold voltage of 100mV,
resistor. Other battery charge current-sense threshold 75mV and 50mV, respectively, or use a resistor divider from
values can be set by connecting a resistor divider from VREF to ground to set the input current limit as the following
VREF or 3.3V to ground, or by connecting a low impedance equation
voltage source like a D/A converter in the micro-controller. 1 0.05
IINPUT = VACLIM + 0.050
The charge current limit threshold is given by: R2 VREF
165mV V CHLIM When choosing the current sense resistor, note that the
I CHG = ------------------- ----------------------
R1 3.3V voltage drop across this resistor causes further power
dissipation, reducing efficiency. The AC adapter current
To set the trickle charge current for the dumb charger, a sense accuracy is very important. Use a 1% tolerance
resistor in series with a switch Q6 (Figure 15) controlled by current-sense resistor. The highest accuracy of ±3% is
the micro-controller is connected from CHLIM pin to ground. achieved with 100mV current-sense threshold voltage for
The trickle charge current is determined by: ACLIM=VREF, but it has the highest power dissipation. For
example, it has 400mW power dissipation for rated 4A AC
165mV V CHLIM ,trickle adapter and 1W sensing resistor may have to be used. ±4%
I CHG = ------------------- ----------------------------------------
R1 3.3V
and ±6% accuracy can be achieved with 75mV and 50mV
current-sense threshold voltage for ACLIM=Floating and
When the CHLIM voltage is below 88mV (typical), it will
ACLIM=GND, respectively.
disable the battery charge. When choosing the current
sensing resistor, note that the voltage drop across the A low pass filter is suggested to eliminate the switching
sensing resistor causes further power dissipation, reducing noise. Connect the resistor to CSIN pin instead of CSIP pin
efficiency. However, adjusting CHLIM voltage to reduce the because CSIN pin has lower bias current and less influence
voltage across the current sense resistor R1 will degrade on the current-sense accuracy.
accuracy due to the smaller signal to the input of the current
AC Adapter Detection
sense amplifier. There is a trade-off between accuracy and
power dissipation. A low pass filter is recommended to Connect the AC adapter voltage through a resistor divider to
eliminate switching noise. Connect the resistor to the CSOP ACSET to detect when AC power is available, as shown in
pin instead of the CSON pin, as the CSOP pin has lower Figure 15. ACPRN is an open-drain output and is high when
14 FN9203.1
June 17, 2005
ISL6255, ISL6255A
ACSET is less than Vth,rise, and active low when ACSET is and ICOMP are pulled to ground. The ICM, ACPRN and
above Vth,fall. Vth,rise and Vth,fall are given by: DCPRN outputs continue to function.
R EN can be driven by a thermistor to allow automatic
Vth ,rise = 8 + 1 • VACSET
R
9 shutdown of the ISL6255, ISL6255A when the battery pack
is hot. Often a NTC thermistor is included inside the battery
pack to measure its temperature. When connected to the
R charger, the thermistor forms a voltage divider with a
Vth,fall = 8 + 1 • V ACSET − I hys R8
R9 resistive pull-up to the VREF. The threshold voltage of EN is
1.0V with 60mV hysteresis. The thermistor can be selected
Where Ihys is the ACSET input bias current hysteresis and
to have a resistance vs temperature characteristic that
VACSET = 1.24V (min), 1.26V (typ.) and 1.28V (max.). The
abruptly decreases above a critical temperature. This
hysteresis is IhysR8, where Ihys=2.2µA (min.), 3.4µA (typ.)
arrangement automatically shuts down the ISL6255,
and 4.4µA (max.)
ISL6255A when the battery pack is above a critical
DC Adapter Detection temperature.
Connect the DC adapter voltage like aircraft power through a Another method for inhibiting charging is to force CHLIM
resistor divider to DCSET to detect when DC power is below 85mV (Typ.).
available, as shown in Figure 16. DCPRN is an open-drain
output and is high when DCSET is less than Vth,rise, and Supply Isolation
active low when DCSET is above Vth,fall. Vth,rise and Vth,fall If the voltage across the adapter sense resistor R2 is
are given by: typically greater than 8.5mV, the p-channel MOSFET
R 14 controlled by SGATE is turned on reducing the power
V th, rise = ---------- + 1 • V DCSET
R 15 dissipation. If the voltage across the adapter sense resistor
R2 is less than 5.5mV, SGATE turns off the p-channel
MOSFET isolating the adapter from the system bus.
R 14 Battery Power Source Selection and Aircraft
V th, fall = ---------- + 1 • V DCSET – I hys R 14
R
15 Power Application
The battery voltage is monitored by CSON. If the battery
Where Ihys is the DCSET input bias current hysteresis and
voltage measured on CSON is less than the adapter voltage
VDCSET=1.24V (min), 1.26V (typ.) and 1.28V (max.). The
measured on DCIN, then the p-channel MOSFET controlled
hysteresis is IhysR14, where Ihys=2.2µA (min.), 3.4µA (typ.)
by BGATE turns off. If it is greater, then BGATE turns on the
and 4.4µA (max.)
battery discharge p-channel MOSFET to minimize the power
Current Measurement loss. In the meantime, it also disables charging function and
Use ICM to monitor the input current being sensed across turns off the AC adapter isolation p-channel MOSFET
CSIP and CSIN. The output voltage range is 0 to 2.5V. The controlled by SGATE. If designing for airplane power,
voltage of ICM is proportional to the voltage drop across DCSET is tied to a resistor divider sensing the adapter
CSIP and CSIN, and is given by the following equation: voltage. When a user is plugged into the 15V airplane supply
and the battery voltage is lower than 15V, the MOSFET
ICM = 19.9 • I INPUT • R 2 driven by BGATE (See Figure 16) is turned off and keeps the
battery from supplying the system bus. The comparator
where IINPUT is the DC current drawn from the AC adapter. looking at CSON and DCIN has 300mV of hysteresis to
ICM has ±3% accuracy. It is recommended to have an RC avoid chattering. It supports only 3S and 2S for DC aircraft
filter at the ICM output for minimizing the switching noise. power applications.
15 FN9203.1
June 17, 2005
ISL6255, ISL6255A
Application Information 10V (2.5V/Cell) and the maximum battery voltage of 16.8V.
The maximum RMS value of the output ripple current occurs
The following battery charger design refers to the typical
at the duty cycle of 0.5 and is expressed as:
application circuit in Figure 15, where typical battery
configuration of 4S2P is used. This section describes how to VIN ,MAX
I RMS =
select the external components including the inductor, input 4 12 L f s
and output capacitors, switching MOSFETs, and current
sensing resistors. For VIN,MAX=19V, L=10H, and fs=300kHz, the maximum
RMS current is 0.46A. A typical 10µF ceramic capacitor is a
Inductor Selection
good choice to absorb this current and also has very small
The inductor selection has trade-offs between cost, size and size. The tantalum capacitor has a known failure mechanism
efficiency. For example, the lower the inductance, the when subjected to high surge current.
smaller the size, but ripple current is higher. This also results
in higher AC losses in the magnetic core and the windings, EMI considerations usually make it desirable to minimize
which decrease the system efficiency. On the other hand, ripple current in the battery leads. Beads may be added in
the higher inductance results in lower ripple current and series with the battery pack to increase the battery
smaller output filter capacitors, but it has higher DCR (DC impedance at 300kHz switching frequency. Switching ripple
resistance of the inductor) loss, and has slower transient current splits between the battery and the output capacitor
response. So, the practical inductor design is based on the depending on the ESR of the output capacitor and battery
inductor ripple current being ±(15-20)% of the maximum impedance. If the ESR of the output capacitor is 10mΩ and
operating DC current at maximum input voltage. The battery impedance is raised to 2Ω with a bead, then only
required inductance can be calculated from: 0.5% of the ripple current will flow in the battery.
VIN ,MAX − VBAT VBAT MOSFET Selection
L=
∆ IL VIN ,MAX fs The Notebook battery charger synchronous buck converter
has the input voltage from the AC adapter output. The
Where VIN,MAX, VBAT, and fs are the maximum input
maximum AC adapter output voltage does not exceed 25V.
voltage, battery voltage and switching frequency,
Therefore, 30V logic MOSFET should be used.
respectively. The inductor ripple current ∆I is found from:
The high side MOSFET must be able to dissipate the
∆ I L = 30% ⋅ I BAT,MAX
conduction losses plus the switching losses. For the battery
where the maximum peak-to-peak ripple current is 30% of charger application, the input voltage of the synchronous
the maximum charge current is used. buck converter is equal to the AC adapter output voltage,
which is relatively constant. The maximum efficiency is
For VIN,MAX=19V, VBAT=16.8V, IBAT,MAX=2.6A, and achieved by selecting a high side MOSFET that has the
fs=300kHz, the calculated inductance is 8.3µH. Choosing conduction losses equal to the switching losses. Ensure that
the closest standard value gives L=10µH. Ferrite cores are ISL6255, ISL6255A LGATE gate driver can supply sufficient
often the best choice since they are optimized at 300kHz to gate current to prevent it from conduction, which is due to
600kHz operation with low core loss. The core must be large the injected current into the drain-to-source parasitic
enough not to saturate at the peak inductor current IPeak: capacitor (Miller capacitor Cgd), and caused by the voltage
1 rising rate at phase node at the time instant of the high-side
I Peak = I BAT ,MAX + ∆ IL
2 MOSFET turning on; otherwise, cross-conduction problems
may occur. Reasonably slowing turn-on speed of the high-
Output Capacitor Selection side MOSFET by connecting a resistor between the BOOT
The output capacitor in parallel with the battery is used to pin and gate drive supply source, and the high sink current
absorb the high frequency switching ripple current and capability of the low-side MOSFET gate driver help reduce
smooth the output voltage. The RMS value of the output the possibility of cross-conduction.
ripple current Irms is given by:
For the high-side MOSFET, the worst-case conduction
VIN ,MAX
IRMS = D (1 − D ) losses occur at the minimum input voltage:
12 L fs
VOUT 2
PQ1,Conduction = I BAT R DSON
where the duty cycle D is the ratio of the output voltage VIN
(battery voltage) over the input voltage for continuous
conduction mode which is typical operation for the battery The optimum efficiency occurs when the switching losses
charger. During the battery charge period, the output voltage equal the conduction losses. However, it is difficult to
varies from its initial battery voltage to the rated battery calculate the switching losses in the high-side MOSFET
voltage. So, the duty cycle change can be in the range of since it must allow for difficult-to-quantify factors that
between 0.5 and 0.88 for the minimum battery voltage of influence the turn-on and turn-off times. These factors
16 FN9203.1
June 17, 2005
ISL6255, ISL6255A
include the MOSFET internal gate resistance, gate charge, Where IGATE is the total gate drive current and should be
threshold voltage, stray inductance, pull-up and pull-down less than 24mA. Substituting IGATE=24mA and fs=300kHz
resistance of the gate driver. The following switching loss into the previous equation yields that the total gate charge
calculation provides a rough estimate. should be less than 80nC. Therefore, the ISL6255,
ISL6255A easily drives the battery charge current up to 8A.
1 Qgd 1 Qgd
PQ1,Switching = VIN ILV fs + VIN ILP fs + QrrVIN fs
2 Ig ,source 2 Ig ,sin k Input Capacitor Selection
The input capacitor absorbs the ripple current from the
Where Qgd: drain-to-gate charge, Qrr: total reverse recovery synchronous buck converter, which is given by:
charge of the body-diode in low side MOSFET, ILV: inductor
valley current, ILP: Inductor peak current, Ig,sink and VOUT (VIN − VOUT )
Irms = IBAT
Ig,source are the peak gate-drive source/sink current of Q1, VIN
respectively.
This RMS ripple current must be smaller than the rated RMS
To achieve low switching losses, it requires low drain-to-gate current in the capacitor datasheet. Non-tantalum chemistries
charge Qgd. Generally, the lower the drain-to-gate charge, (ceramic, aluminum, or OSCON) are preferred due to their
the higher the on-resistance. Therefore, there is a trade-off resistance to power-up surge currents when the AC adapter
between the on-resistance and drain-to-gate charge. Good is plugged into the battery charger. For Notebook battery
MOSFET selection is based on the Figure of Merit (FOM), charger applications, it is recommend that ceramic
which is a product of the total gate charge and on- capacitors or polymer capacitors from Sanyo be used due to
resistance. Usually, the smaller the value of FOM, the higher their small size and reasonable cost.
the efficiency for the same application.
Table 2 shows the component lists for the typical application
For the low-side MOSFET, the worst-case power dissipation circuit in Figure 15.
occurs at minimum battery voltage and maximum input
TABLE 2. COMPONENT LIST
voltage:
PARTS PART NUMBERS AND MANUFACTURER
V 2
PQ2 = 1 − OUT I BAT R DSON
C1, C10 10µF/25V ceramic capacitor, Taiyo Yuden
VIN TMK325 MJ106MY X5R (3.2x2.5x1.9mm)
Choose a low-side MOSFET that has the lowest possible C2, C4, C8 0.1µF/50V ceramic capacitor
on-resistance with a moderate-sized package like the SO-8 C3, C7, C9 1µF/10V ceramic capacitor, Taiyo Yuden
and is reasonably priced. The switching losses are not an LMK212BJ105MG
issue for the low side MOSFET because it operates at zero- C5 10nF ceramic capacitor
voltage-switching.
C6 6.8nF ceramic capacitor
Choose a Schottky diode in parallel with low-side MOSFET
C11 3300pF ceramic capacitor
Q2 with a forward voltage drop low enough to prevent the
low-side MOSFET Q2 body-diode from turning on during the D1 30V/3A Schottky diode, EC31QS03L (optional)
dead time. This also reduces the power loss in the high-side D2 100mA/30V Schottky Diode, Central Semiconductor
MOSFET associated with the reverse recovery of the low-
L 10µH/3.8A/26mΩ, Sumida, CDRH104R-100
side MOSFET Q2 body diode.
Q1, Q2 30V/35mΩ, FDS6912A, Fairchild
As a general rule, select a diode with DC current rating equal
to one-third of the load current. One option is to choose a Q3, Q4 -30V/30mΩ, SI4835BDY, Siliconix
combined MOSFET with the Schottky diode in a single Q5 Signal P-channel MOSFET, NDS352AP
package. The integrated packages may work better in Q6 Signal N-channel MOSFET, 2N7002
practice because there is less stray inductance due to a
short connection. This Schottky diode is optional and may be R1 40mΩ, ±1%, LRC-LR2512-01-R040-F, IRC
removed if efficiency loss can be tolerated. In addition, R2 20mΩ, ±1%, LRC-LR2010-01-R020-F, IRC
ensure that the required total gate drive current for the R3 18Ω, ±5%, (0805)
selected MOSFETs should be less than 24mA. So, the total
gate charge for the high-side and low-side MOSFETs is R4 2.2Ω, ±5%, (0805)
limited by the following equation: R5 100kΩ, ±5%, (0805)
17 FN9203.1
June 17, 2005
ISL6255, ISL6255A
TABLE 2. COMPONENT LIST (Continued) Transfer function F2(S) from control to inductor current is:
PARTS PART NUMBERS AND MANUFACTURER S
1+
Vin
î L ωz
R9 10.2kΩ, ±1%, (0805) F2 (S ) = = 1
d̂ Ro + RL S 2 S , where ω z ≈ .
+ +1 Ro Co
R10 4.7Ω, ±5%, (0805) ω o2 ω oQ p
R12 20kΩ, ±1%, (0805)
Current loop gain Ti(S) is expressed as the following
R13 1.87kΩ, ±1%, (0805)
equation:
Where VPWM is the peak-peak voltage of the PWM ramp From the above equation, it is shown that the system is a
signal. single order system, which has a single pole located at ω p
before the half switching frequency. Therefore, simple type II
Current Sampling Transfer Function He(S):
compensator can be easily used to stabilize the system.
In current loop, the current signal is sampled every switching
cycle. It has the following transfer function: Figure 17 shows the voltage loop compensator, and its
transfer function is expressed as follows
S2 S
He (S ) = + +1
ωn2 ω nQn
î in îL L v̂ o
2
where Qn and ωn are given by Qn = − , ωn=π fs,
+
π Vind̂
respectively. v̂ in ILd̂ 1:D
+ Rc
Power Stage Transfer Functions RT
Ro
Transfer function F1(S) from control to output voltage is:
Co
S
1+
v̂ ω esr
F1 (S ) = o = Vin Ti(S)
d̂ S2 S d̂
K
+ +1
ω o2 ω o Q p Fm
1 Co 1
Where ω esr = , Q p ≈ Ro , ωo = LC o Tv(S)
Rc Co L + He(S)
v̂ comp
-Av(S)
18 FN9203.1
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ISL6255, ISL6255A
Vo
PCB Layout Considerations
Power and Signal Layers Placement on the PCB
VFB As a general rule, power layers should be close together,
- VCOMP either on the top or bottom of the board, with signal layers on
VREF gm the opposite side of the board. As an example, layer
+
arrangement on a 4-layer board is shown below:
R1
1. Top Layer: signal lines, or half board for signal lines and
C1 the other half board for power lines
2. Signal Ground
3. Power Layers: Power Ground
FIGURE 18. VOLTAGE LOOP COMPENSATOR
4. Bottom Layer: Power MOSFET, Inductors and other
Power traces
S
1+ Separate the power voltage and current flowing path from
v̂ comp ω cz
Av (S ) = = gm the control and logic level signal path. The controller IC will
v̂ FB SC1
stay on the signal layer, which is isolated by the signal
1
where ω cz = , ground to the power signal traces.
R1C1
Compensator design goal: Component Placement
• High DC gain The power MOSFET should be close to the IC so that the
1 1 gate drive signal, the LGATE, UGATE, PHASE, and BOOT,
• Loop bandwidth fc: − fs
5 20 traces can be short.
• Gain margin: >10dB Place the components in such a way that the area under the
• Phase margin: 40° IC has less noise traces with high dv/dt and di/dt, such as
gate signals and phase node signals.
The compensator design procedure is as follows:
Signal Ground and Power Ground Connection
1. Put compensator zero at
At minimum, a reasonably large area of copper, which will
1
ωcz = (1 − 3 ) shield other noise couplings through the IC, should be used
RoCo
as signal ground beneath the IC. The best tie-point between
2. Put one compensator pole at zero frequency to achieve the signal ground and the power ground is at the negative
high DC gain, and put another compensator pole at either side of the output capacitor on each side, where there is little
esr zero frequency or half switching frequency, whichever noise; a noisy trace beneath the IC is not recommended.
is lower.
The loop gain Tv(S) at cross over frequency of fc has unity GND and VDD Pin
gain. Therefore, the compensator resistance R1 is At least one high quality ceramic decoupling cap should be
determined by: used to cross these two pins. The decoupling cap can be put
close to the IC.
2π fcVo C o RT
R1 =
g mVFB LGATE Pin
This is the gate drive signal for the bottom MOSFET of the
where gm is the trans-conductance of the voltage loop error
buck converter. The signal going through this trace has both
amplifier. Compensator capacitor C1 is then given by:
high dv/dt and high di/dt, and the peak charging and
1 discharging current is very high. These two traces should be
C1 =
R1 ω cz short, wide, and away from other traces. There should be no
other traces in parallel with these traces on any layer.
Example: Vin=20V, Vo=16.8V, Io=2.6A, fs=300kHz,
Co=10µF/10mΩ, L=10µH, gm=250µs, RT=0.2Ω, VFB=2.1V, PGND Pin
VPWM=VIN/11, fc=25kHz, then compensator resistance PGND pin should be laid out to the negative side of the
R1=10kΩ. Put the compensator zero at 1.5kHz. The relevant output cap with separate traces.The negative side
compensator capacitor C1 is C1=9.2nF. Therefore, choose of the output capacitor must be close to the source node of
voltage loop compensator: R1=10K, C1=10nF. the bottom MOSFET. This trace is the return path of LGATE.
19 FN9203.1
June 17, 2005
ISL6255, ISL6255A
EN Pin
This pin stays high at enable mode and low at idle mode and
is relatively robust. Enable signals should refer to the signal
ground.
20 FN9203.1
June 17, 2005
ISL6255, ISL6255A
e e
C C
TERMINAL TIP
FOR ODD TERMINAL/SIDE FOR EVEN TERMINAL/SIDE
21 FN9203.1
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ISL6255, ISL6255A
N M28.15
INDEX 28 LEAD SHRINK SMALL OUTLINE PLASTIC PACKAGE
AREA H 0.25(0.010) M B M
(0.150” WIDE BODY)
E
GAUGE INCHES MILLIMETERS
-B- PLANE
SYMBOL MIN MAX MIN MAX NOTES
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22 FN9203.1
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