Fec fc34

The CPU I/O Module
FEC FC34-FST
• Powerful AMD processor
AM186 (20 Mhz, 2 Mips) with 16-bit memory access, 512
Kbytes of RAM
• Flash disk
Approx. 100 Kbytes free
• Ethernet 10BASE T
Telnet, TFTP, TCP/IP, Web Server
A member
of the Festo
group
IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 1

Contents
Foreword ...................................................................................................................................... 7
Customer service experience ........................................................................ 7
About this manual ......................................................................................... 8
FEC FC34-FST - The Control CPU ................................................................... 8
CE Confirmation ............................................................................................ 9
Important installation instructions ............................................................... 9
User safety and device protection ................................................................ 10
Warnings ....................................................................................................... 10
Installation and use ..................................................................................................................... 11

Area of use .................................................................................................... 11
Scope of delivery .......................................................................................... 11
The dimensions of the FEC ............................................................................ 12
Start-up requirements .................................................................................. 13

FEC components ........................................................................................... 14
During installation ........................................................................................ 16
During mounting ........................................................................................... 17
The COM Programming Interface .................................................................. 18
Example connection (FC34 to external computer) ........................................ 19
Writing and testing a program ...................................................................... 20
Operation and testing ................................................................................... 20
Expanding the FEC’s to 40 I/O channels ....................................................... 22
COM and EXT interface pin assignment ........................................................ 24
Example crossover cable connection ............................................................ 25
Network connector (TP) pin assignment ...................................................... 26
Networking of two FEC’s ............................................................................... 27
Network configuration with 10BASE T .......................................................... 28
Network communication ............................................................................... 29
Field PC Net Communication ......................................................................... 30
TCP/IP communication ................................................................................. 31
Festo Windows applications for TCP/IP communication. ............................. 31
Remote expansion. ....................................................................................... 31
During wiring ................................................................................................. 32
Transistor output wiring diagram ................................................................. 34
Relay output wiring diagram ......................................................................... 35
Output behaviour if overload/short circuit occurs ....................................... 36
Important notes ............................................................................................ 37
Limited PC compatibility ............................................................................... 39
Software requirements ................................................................................. 40
Differences to industry standard PC ............................................................. 41
Additional features compared to industry standard PC ............................... 41
Special functions ......................................................................................................................... 42

RUN/STOP switch ......................................................................................... 42
Status LED ..................................................................................................... 42
Fast counters ................................................................................................. 42
Interrupt inputs ............................................................................................. 43
Incremental encoder ..................................................................................... 43
The timer function ......................................................................................... 44
Extension interface/remote expansion ......................................................... 44

Ethernet network .......................................................................................... 45
Fault fixing ................................................................................................................................... 47

Troubleshooting information ........................................................................ 47
What do I do if….. .......................................................................................... 47
Error word ..................................................................................................... 50
List of error numbers generated by system .................................................. 50
Programming ............................................................................................................................... 52
Programming in AWL and KOP ...................................................................... 53
The Command Interpreter (CI) ...................................................................... 53
Operands ....................................................................................................... 54
Summary of residual operands ..................................................................... 56
Drivers and modules ..................................................................................... 57
Multitasking/program execution .................................................................. 57
PLC programming languages ........................................................................ 58

Error handling ............................................................................................... 58
Network communication ............................................................................... 59
Appendix: Command Interpreter (CI) ........................................................................................... 61

Access to command interpreter (CI) ............................................................. 61
Command structure: ..................................................................................... 63
Commands .................................................................................................... 64
Parameters .................................................................................................... 65
CI example ..................................................................................................... 67
Appendix: General ....................................................................................................................... 68

Manual change status ................................................................................... 68
Hardware change status ............................................................................... 68
Technical data ............................................................................................... 69
Ordering information .................................................................................... 73

Foreword
Customer service experience We have been providing software, hardware,

service and information for industrial PC’s and
As far as we are concerned, our company’s automation equipment for 15 years. Reliable
reputation as an innovative source of ideas delivery and service are combined with a con-
represents confirmation of our standards and tinuously expanding product range and ever-
also an obligation to maintain them. Our repu- decreasing intervals between new innovati-
tation is based on communicating with our ons.
customers and carefully monitoring the mar-
ket. Our target is customer satisfaction. Our custo-
mers’ success, and therefore our own, is based
Our customers make extremely high demands on consistent quality management, a unique
with regard to reliability, service life, flexibili- range of products and highly motivated staff
ty, ease of operation and environmental com- who are full of ideas.
patibility. They also expect expert advice, ra-
pid service, qualified support and product trai-
ning.
About this manual contents of this manual must have been read
and understood. If in doubt about the operati-
We would like to thank you for choosing to buy on or use of the module, please contact your
the FEC FC34-FST module. We are pleased to nearest BECK IPC GmbH office.
welcome you as one of our customers.
FEC FC34-FST - The Control CPU
Please read through this manual carefully be
before beginning with the installation. The FEC Pure control technology, 12 inputs, 8 outputs
FC34-FST module is designed to be a low-cost, with status LED, network, with fast counter
versatile industrial controller that is quick and inputs, with connection facility for an FST-PLC
easy to install and can be operated by person- as an I/O module (direct switching of 230 V !).
nel with limited experience of programmable All of this fits into an FC34-FST!
controllers.
This manual contains text, diagrams and ex-

planations that show the reader how the mo-
dule is correctly installed and safely used and
operated. Before installing the module the

CE Confirmation propriate measures and bear any costs incur-
red by problems of this nature.
Manufacturer BECK IPC GmbH declares in sole
responsibility that the product
Important installation instructions
FEC FC34-FST
A shielded cable must be used. Cables with a
complies with directive 89/336/EWG in har- braided shield (80% coverage) are suitable.
monisation with the following standards: The shield should be connected at the module
end over a large area and have low resistance.
Noise immunity EN 50082-2
The device complies with protection class III.
Emitted interference EN 50081-2
Please only use power supplies that guaran-
This is a class A device. It can cause transmis- tee safe separation of the operating voltage as
sion interference in built-up areas. In this case per IEC742/EN60742/VDE055, PELV with at
it is the responsibility of the user to take ap- least 4 kV of insulation strength. Switching
power supplies with safety insulation as per
EN60950/VDE 0805 are permitted.

User safety and device protection Warnings
This manual is intended for the use of trained • The identified danger could
specialists when installing the FEC FC34-FST possibly cause damage to per-
module. Safety guidelines are defined in the sons or property.
European directives for machinery, low volta-
ge and EMC. Throughout this manual, symbols • Point of further interest or more
are used to highlight information relating to detailed explanation.
the user’s personal safety and the safeguar-
ding of the machine’s integrity. Whenever any
of these symbols are encountered, the asso-
ciated note should be read and understood.

Installation and use
Area of use Scope of delivery
The FEC FC34-FST is an FEC component that The scope of delivery of the module includes:
has been designed for process control.
• one FEC FC34-FST module
Up-to-date information such as example pro-

grams and/or drivers etc. can be obtained
from Internet address
http://www.beck-ipc.com

The dimensions of the FEC
130,0
RUN STOP
24V 0V 0 1 2 3 4 5 6 7 0 1 2 3
SENSOR FC-34
SUPPLY
IN 0 1 2 3 4 5 6 7 S0 10 11 12 13 S1
80,0
53,0
TP
OUT 0 1 2 3 4 5 6 7
POWER
4,0
POWER
24V 0V C0 0 1 2 3 4 5 6 7 C+ C- RUN
EXT. COM
122,5 35,0

Start-up requirements • Module-specific software with drivers an-
dexample programs. This software can be
• One FEC FC34-FST module (scope of deli- downloaded from Internet address
very)
• PS1 PSE4 power supply http://www.beck-ipc.com
• SM14 connecting cable between FEC FS34- The software is also available on CD.
FST and external computer, consisting of a
null modem cable (PS1 ZK11) and an ad-
apter cable (PS1 ZK36).
• External computer such as PC, laptop,

toetc. with a free COM port (preferably a
Windows system).

FEC components
1 2 3 1 Sensor supply 24 V DC 100 mA

2 Sensor supply 0 V
RUN STOP 3 RUN/STOP switch
4 4 Analog potentiometer (trimmer)
24V
SENSOR
0V 0 1 2 3 4 5 6 7 0 1 2 3
FC-34 5 Link/traffic LED for network activity
SUPPLY
IN 0 1 2 3 4 5 6 7 S0 10 11 12 13 S1
5 6 Power LED (power supply LED indicator)
OUT 0 1 2 3 4 5 6 7 TP
POWER
POWER
6 7 10BASE T network connection
RUN LED (LED indicator for run/error)
24V 0V C0 0 1 2 3 4 5 6 7 C+ C- RUN
8
EXT. C OM 7 9 Power supply 24 V DC
10 Power supply 0 V
8 11 Function earth
9 10 11 12 13 14 15 12 Relay/transistor supply 24 V DC
13 Relay/transistor supply 0 V DC
14 Connector for expansions (EXT)
15 Serial interface (COM)

16 Input E0.0 17 Input E0.1
17 19 21 23 25 27 29 22 Input E0.6 23 Input E0.7
24 Common earth E0
16 18 20 22 24 26 28 25 Input E1.0 26 Input E1.1
RUN STOP
29 Common earth E1
24V 0V 0 1 2 3 4 5 6 7 0 1 2 3
30 Common earth A0
SENSOR
SUPPLY
FC-34
31 Relay output A0.0
IN 0 1 2 3 4 5 6 7 S0 10 11 12 13 S1
OUT 0 1 2 3 4 5 6 7 TP
32 Relay output A0.1
Transistor output A0.2
POWER
POWER
24V 0V C0 0 1 2 3 4 5 6 7 C+ C- RUN
33
34 Transistor output A0.3
Transistor output A0.4
EXT. C OM
35
30 31 32 33 34 35 36 37 38 38 Transistor output A0.7

During installation • in areas that are subjected to high tempe-
ratures, direct sunlight, moisture or rain;
When you are installing the FEC FC34-FSt mo-
dule, please pay attention to the ambient con- • near high voltage devices or cables.
ditions in which the device will normally be
operating.
Please do not install the FEC FC34-

FST module
• in areas that are subjected to excessive

amounts of dust, oil spray, conductive dust
or corrosive gas;
• in areas that are subjected to shock or

vibration;

During mounting
Always install the device as far away as possi-

ble from high voltage devices and large power
supplies.
Please ensure that no pieces of wire,

fillings or swarf fall into the device
when you are drilling holes or con-
necting wires.
Do not install the device immediately above a

heat-generating source, such as a heater, cur-
rent converter or high wattage resistor.
If the ambient temperature in the switch cabi-

net is above 55ºC, a ventilator must be instal-
led in order to provide external ventilation.

The COM Programming Interface
Connect the FEC FC34-FST module to the de-

velopment computer using the SM14 connec-
ting cable. In order to do this, connect one end
of the cable to the socket marked COM. Con-
nect the other end to a free serial interface on
your development computer.

Example connection (FC34 to external com- 1 FEC FC34
puter) 2 SM14 connecting cable
3 External PC (Laptop)

Writing and testing a program A loaded program is run by setting the RUN/
STOP switch to RUN. The status LED changes
Write a program using a PC that is equipped colour from orange (or red) to green.
with the Festo FSTIPC/FEC program.
Operation and testing
Check the program. A syntax check is carried
out automatically as soon as you load the
project from the programming device into the Current: ON, FEC FC34-FST: STOP
FEC. Existing program errors that are found by
the syntax check must be rectified before the The FEC FC34-FST module is fitted with an
project can be loaded. internal RUN-STOP switch. A so-called remote
RUN/STOP switch can be used as an additio-
In order to test the wiring or the output de- nal option. This remote RUN/STOP switch is an
vices, each output can be forced on and off external switch that is connected to one of the
using the programming device whilst the FEC module’s inputs. If this facility is to be used,
FC34-FST is not running a program. this input can be defined in the configuration
as an additional RUN/STOP switch.

Current: ON, FEC FC34-FST: RUN
If the RUN/STOP switch is set to RUN (if no

remotely operated RUN/STOP switch is being
used), the status LED turns green and the
module starts program execution. The timer,
counter and data register settings can be defi-
ned as an additional RUN/STOP switch in the
configuration.
If the RUN/STOP switch is set to STOP (even if

a remotely operated RUN/STOP switch is being
used) the status LED turns orange (or red if an
error has occurred).
Flags or digital outputs can be modified during

operation using CI commands. However, these
values may be changed again by the program.

Expanding the FEC’s to 40 I/O channels • F1: from PC
• F7: Enter IPC drive “B”

The RUN/STOP switch on the remote unit (FEC
FC20/30 without its own control program) must • Check whether the “PROJECT.RUN” and
always be set to STOP
STOP. “STARTUP.BAT” directories are present.
It should be ensured that the remote unit does • If yes, delete both files using F1
not have any files called “PROJECT.RUN” and
STARTUP.BAT” in the directory on drive B (de- • Press F8: Exit to exit terminal program
livery state).
• Switch FEC FC20/30 off and on again
Procedure for checking the memory contents:
Expansion cables should only be connected
• Start FSTIPC and disconnected when the power is switched
off.
• Utilities › Program execution › Host ‹-› IPC
file transfer

The power supply for the master/remote sy-
stem must be provided from the same voltage
source and should be on the same fuse. The
use of separate power supplies for the master
and the remote is not permitted.

COM and EXT interface pin assignment
1 Pin no. Signal name

1 1 +5 V
2 2 2 GND
3 3 TXD
3 4 4 RXD
5 5 CTS
4 6 6 RTS
5

Example crossover cable connection
1 1 The FEC FC20 or FEC FC30 inputs

RUN STO P RUN STO P and outputs can be added to
24 V 0V 0 1 2 3 4 5 6 7 0 1 2 3
those of the FEC FC34 using a
24 V 0V 0 1 2 3 4 5 6 7 0 1 2 3
SENSOR
SUPPLY
FC -34 SENSOR
SUPPLY
IN 0 1 2 3 4 5 6 7 S0 10 11 12 13 S1
FEC KSD4 crossover cable, whe-
4
IN 0 1 2 3 4 5 6 7 S0 10 11 12 13 S1
OU T 0 1 2 3 4 5 6 7
POW ER
TP
POWER
OU T 0 1 2 3 4 5 6 7
POWER
5 reby it is important to note that
POW ER
the FEC FC34 must be used as

24 V 0V C0 0 1 2 3 4 5 6 7 C+ C- RUN 24 V 0V C0 0 1 2 3 4 5 6 7 C+ C- RUN FEC -FC3 0
EXT. COM EXT. COM

the master and the FEC FC20 or
FEC FC30 must be used as a sla-
2 2 ve (remote unit). Drive B on the
3 remote unit must not contain an
application program.
1 Local sensor supply +24 V DC
2 Local voltage supply +24 V DC
3 Crossover cable FEC KSD4
4 FEC FC34 as (master)
5 FEC FC30 as slave (remote)

Network connector (TP) pin assignment Pin no. Signal name
1 1 TD+
2 2 TD-
1 3 3 RD+
4 4 -
2 5 5 -
6 6 RD-
3 7 7 -
8 8 -
4
5
6
7
8

Networking of two FEC’s 1 Pin 1 TD+
2 Pin 2 TD-
3 Pin 3 RD+
4 Pin 4 no used
5 Pin 5 no used
6 Pin 6 RD-
7 Pin 7 no used
8 Pin 8 no used
1 1
8 8

Network configuration with 10BASE T
9 FEC FC34
10 Hub (star distributor)
11 Twisted pair cable
9
9 11
11
11
10

Segment lengths
Max. segment length: 100 m
Max. number of transceivers per segment: hub-dependent
Min. distance between transceivers: any
Network communication • mpme • mprcv
• mpregt • mpstat
FEC FC34-FST module network communicati- • mpsucc • mpver
on is supported by two drivers: the Field PC • mpxmit
Net driver and the TCP/IP driver. In order to
use these drivers the following must be obser- In the RUNTIME.FEC directory:
ved:
• fpcniof.exe
For Field PCNet functionality (only with the • fpcnudp.com
3.43 ms timer) the following files must be • fpcnudp.dsc
present in directory FBLIB.FEC: • tmr13_3.com
• fpcnudpd.hlp (German version)
• fpcnudpg.hlp (English version).

For TCP/IP functionality (Internet) (also Field PC Net Communication
with the 4.58 ms default timer) the follo-
wing files must be present in the Field PC Net is used to network several stati-
RUNTIME.FEC directory: ons. Each station has its own project. Enter the
”FPCNUDP” driver in each project using the
• tcpipdrv.exe driver configuration tool.
• tcpipdrv.dsc (tcpipfec.dsc)
• tcpip_d.hlp (German version) The system can be configured from these sta-
• tcpip_gb.hlp (English version) tions using the Field PC Net configuration tool
(a constituent of Festo Software Tool). Define
If required the TCP/IP modules can also be the components to be transferred and save the
used (IP_IP, IP_ALIVE etc.). project.
Update files can be found on the enclosed data

medium.

TCP/IP communication computer that creates a DDE interface to an
Excel application. This program is called the
The FEC FC34-FST module can be linked (net- ”IPC DATA Server” and is installed from Win-
worked) to the in-house network using the dows folder ”Festo Software”. Another useful
TCP/IP driver. The FEC FC34-FST can then be program is called ”IPC TCPIP Application”. This
accessed by other computers using the TCP/IP program contains a facility for carrying out
protocol. To do this, enter the ”TCPIPDRV” small tests using TCP/IP communication and
(”TCPIPFEC”) driver in the driver configuration sending CI (Command Interpreter) commands
tool. to FST computers with TCP/IP functionality.
Festo Windows applications for TCP/IP Remote expansion.

communication.
If you would like to expand the FEC FC34-FST it
In order to carry out TCP/IP communication is possible to use the FEC FC20-FST or FEC
between the FEC FC34-FST and external com- FC30-FST as a remote expansion.The following
puters you need a program on the external items must be observed:

• The FEC FC34-FST may not be the slave. During wiring
• The default 4.58 ms timer must be loaded Install the input and output signal wires in
on the FEC FC34-FST. The remote expansi- separate cable conduits and avoid bunching
on will not work with the 3.43 ms timer. them together.
• The remote expansion cannot currently be Do not use the same multi-core cable for wi-
used at the same time as network operati- ring the signal inputs and outputs.
on.

Warning Caution:
If the power supply terminals are wrongly
Please ensure that the power is switched off
connected, a short circuit between
before you replace cables or carry out other
the incoming direct current wires
and the power supply cable or a work.
short circuit within the outgoing wires can
cause considerable damage to the module. If you need to measure the maximum insulati-
on voltage and the insulating resistance of the
FEC FC34-FST module, disconnect the inco-
Before switching on the power, check the po- ming and outgoing wires and the power cable
wer supply and earth connections and the in- from the module and carry out the measure-
coming and outgoing connections. ments across all the terminals and the earth
terminal using a common point.
Please ensure that none of the installation
screws are loose. Make sure that no screw
terminals for external connections are loose.
There must be no visible damage to external
connections.

Transistor output wiring diagram
internal external
+5 V +24 V
C+
Power supply
KS1)
Output
OUT 2 ... OUT 7
motor
Lamp
C-
0V
1)
Analog current restriction to 4 A / 200 ms
Analog short circuit/overload protection, thermal only

Relay output wiring diagram
internal extern
+5 V +24 V
C+
Power supply
KS Output
OUT 0 ... OUT 1
C0
C-
0V

Output behaviour if overload/short circuit The process cycle time depends on the magni-
occurs tude of the load. If there is only a minimal
overload, the cycle time can be up to several
Transistor outputs A0.2 to A0.7 are indepen- minutes, and if there is a major overload this
dently protected against short circuits and time may be less than 1 second.
overloads.
If short circuit or overload current is applied,

the switching transistor heats up. The over-
heating fuse switches the output concerned
off, meaning that the switching transistor can
cool down again. Subsequently the output
concerned is reactivated. If overload current is
still present after reactivation, the process
starts again from the beginning.

Important notes • For EMERGENCY STOP functions
the output loads should be swit-
• The maximum signal voltage at ched off using a switch outside
the digital inputs may not exceed the module that disconnects the
the supply voltage current from the output termi-
nals.
• Do not connect any of the unused
terminals. • If you connect an EMERGENCY
STOP circuit, please be sure to
• If loads such as forward/back- comply with local wiring and safe-
ward motor contactors are pre- ty regulations.
sent that may be dangerous if
they are switched on simultane-
ously, external locking mecha- • Connecting a power surge sup-
nisms and programmable locks pressor parallel to an inductive
should be provided in order to load reduces the generation of
prevent such loads from being electrical interference.
activated simultaneously.

• The supply voltage is not protec-
ted against reverse polarity.
Check the polarity of the supply
voltage before starting up.

Limited PC compatibility The AM186ES/ED chip set that is used in the
FEC FC34-FST module is only PC compatible to
a limited extent.
Component PC compatible If yes If no Workaround (SW)

x86 core ü 80186
8250 UART - AMD-specific Fossil driver
-FIFO n/a Serial port DMA
8254 PIT - AMD-specific PS1 service interrupt
8259 PIC - AMD-specific PDS1 service interrupt
CMOS RAM - XT Flash memory
6845 CRTC n/a Remote console
8042 KEYB n/a Remote console
8272 FDC n/a Flash disk
IDE n/a
MAC FC34ü NE2000 Packet driver
Power on LED ü Status LED PS1 service interrupt
BIOS ü DL MiniBIOS

Software requirements Function Sub funct. Task
10h 0Eh TTY char output
BIOS: Datalight MiniBIOS
11h Get equipment
12h Get memory size
DOS: Datalight ROM-DOS 5.0 (equivalent
14h Serial I/0
to MS-DOS 5.0); no INT 2Fh support (Fossil-Treiber)
16h 0 Ready TTY char
16h 1 Get TTY status
16h 2 Get TTY flags
19h Reboot system
1Ah 0 Get tick count
1Ah 1 Set tick count
1Ch Timer tick (DOS =
55 ms) FST = 13ms)

Differences to industry standard PC • On-board flash disk (approx. 100 KB free)
• Datalight MiniBIOS with reduced BIOS sup- • Programming of ”On-chip peripherals”

port (see previous page for list of BIOS (PIC, timer, UART) completely different
functions from standard PC
• Datalight ROM DOS (equivalent to MS-DOS • Different IRQ number assignments

5.0)
• No keyboard and video controller/video

RAM available Additional features compared to industry
standard PC
• Standard I/O diverted to a terminal using
serial interface (DOS INT 21 and BIOS INT • Service interrupt support of FC34 functions
10) (digital I/O, counters, Ethernet network,
status LED).
• Approx. 480 Kbytes of free RAM available

Special functions
RUN/STOP switch Green if the program is running

correctly
The RUN/STOP switch is used to influence the Orange if the application program has
execution of the application program. If the been stopped or has terminated
switch is set to RUN the program is executed, Red if an error has occurred
and if it is on STOP the program is halted.
Status LED Fast counters
The status LED indicates the current program Inputs E1.2 and E1.3 can be independently
execution status: configured as fast counter inputs and used to
count counter pulses up to a frequency of 2
kHz. The counters are 16-bit (0 to 65535) and
are configured and evaluated using the provi-

ded program library. Inputs that are configu- Incremental encoder
red as counters can also be read in as normal
digital inputs. The FEC FC34-FST has a 16-bit software incre-
mental encoder (see AB direction detection)
that can process counter pulses of up to 200
Interrupt inputs Hz. Connection takes place using the two in-
terrupt inputs E1.0 and E1.1. An optional refe-
Inputs E1.0 and E1.1 can be individually confi- rence switch can be connected using input
gured as interrupt inputs. Like the counter E0.7.
inputs, the interrupt inputs can be software
configured and high level language user routi- The incremental encoder is configured and
nes used for interrupt handling. Inputs that evaluated using the program library.
can be configured as interrupt inputs can also
be read in as normal digital inputs.

The timer function Extension interface/remote expansion
The FEC FC34-FST has an extremely flexible The FEC FC34-FST module has an extension
timer function that makes it possible to confi- interface via which the FC20/FC30 module can
gure up to 32 32-bit timers. The time base for be connected as a remote expansion or another
each timer can be adjusted in multiples of 4.58 serial device with max. 115 Kbaud can be ac-
ms using a configurable 16-bit distributor. This tuated.
means that times ranging from 4.58 ms to
(theoretically) several years can be measured. In order to connect an FC20/FC30 as a remote
expansion you require an FEC KSD4 cable. The
The timers are configured and evaluated using remote expansion is configured and actuated
the program library. using the provided program library. The mo-
dule (FEC FC34-FST) on which the remote
function is software-activated acts as a master
station and contains the control program. The
master station has read/write access to the

inputs and outputs and the RUN/STOP switch If a serial device is to be connected to the
on the remote and slave stations. The slave extension interface, please remember that the
station cannot have its own control program. interface produces TTL signals and is not gal-
vanically separated. If you wish to convert the
Since both stations are connected via a TTL signal to a level of 24 V, for example, you must
interface, this may only be implemented using do this yourself using suitable hardware de-
an original FEC KSD4 cable (max. 30 cm). If the pending on the application.
cable is any longer, reliable operation of the
remote connection is no longer guaranteed. If The extension interface is actuated by a supp-
strong EMC radiation is present, both of the lied driver and the provided program library.
connected stations should be installed in a
screened switch cabinet.
Ethernet network
The FEC FC34-FST has network functions that

can be used using the 8-pin RJ45 connector
(10Base T).

The communication interface can used by the
user for TCP/IP communication or in a compre-
hensive network (particularly for ST - so-called
Field PC Net communication).
The standard settings are:
Interrupt 3
Port 0x300

Fault fixing
Troubleshooting information What do I do if…..
Please ensure that the installation instruc- Problem

tions in the manual have been correctly follo-
wed. Check whether the FEC has been connec- The FEC FC34-FST module doesn’t react.
ted using undamaged cables that comply with
the relevant standards. Furthermore, you Remedy
should also make sure that the FEC is being
provided with the correct supply voltage. Restart the module. Disconnect the power sup-
ply to the module for several seconds.
Problem
No green status LED when the RUN/STOP

switch is set to RUN.

Remedy Remedy
Check whether an executable program has Perform the following test: check your remote
been integrated into the FEC FC34-FST modu- RUN/STOP switch settings (configured in the
le. programming software). This RUN/STOP
switch may be set to “STOP”.
Problem
Problem
The status LED goes green as soon as the RUN/
STOP switch is set to RUN, but the program The status of the I/O control LED does not
does not start working. correspond with the actual output status.

Remedy An input that is switched on or off within a time
period that is shorter than the operating cycle
Check whether the output device is working or the module sampling time may not be de-
correctly. Check whether the required voltage tected.
is present at the output terminals.
Problem
Problem
Status LED is red.
The operating status of the input device does
not correspond with the status of the I/O con- Remedy
trol LED’s for this input.
This indicates a program error or an internal
Remedy error. The error number can be read out using
the CI (Command Interpreter test system in the
Check that the input device is working correct- FEC FC34-FST module) in the FSTIPC/FEC soft-
ly, check for loose contacts or other irregulari- ware package or the service unit (optional).
ties.

Error word List of error numbers generated by system
At present there is no automatic detection of The following error numbers are currently ge-
errors in the connected inputs and outputs. In nerated by the FEC FC24-FST module opera-
applications where this can lead to problems, ting system:
appropriate measures must be taken (an addi-
tional program with a function test, external
signal detection, signal feedback etc.). Suita-
ble additional error numbers
could also be produced in the
application program. No. Error text
6 Program 0 not found at start
7 Program not found
9 Unable to start program
11 I/0 error
34 Arithmetic error (zero division)
36 Illegal module call
57 Project not found

If an error handling program is activated when
an error occurs, this must be defined in the
configuration. The error program is a program
written by the user in the form of a list of
instructions or a contact plan. This program
should not be active during normal operation
(see FSTIPC/FEC software documentation for
more information).
The FEC FC34-FST module also allows an error

output to be set if an error occurs. If this facility
is being used, the output must also be speci-
fied in the configuration

Programming
The Festo FST run-time kernel FSTPCR22.EXE The characteristics of the IPC PLC operating
for the FEC FC34-FST module is already instal- system and the FST software for producing
led and is started automatically. This contains industrial PC PLC programs are described in
PLC characteristics that are always required. detail in the manuals supplied with the FST
The kernel is also responsible for loading and software. Here is a brief description of the
running the user program. Other parts of a PLC contents thereof:
operating system can be subsequently loaded
into the FEC FC34-FST module as modules
and/or drivers together with a user project.
This is done using a development computer
(e.g. standard PC or laptop) and the Festo FST
software. The development computer should
be connected to the COM port of the FEC FC34-
FST module via a null modem cable (see abo-
ve).

Programming in AWL and KOP The Command Interpreter (CI)
The AWL (instruction list) and KOP (contact All FESTO controllers have a command inter-
plan) are programmed in accordance with the preter. It is usually referred to as the “CI”. The
Festo FST software rules. A description of the CI is a man-machine interface (MMI). However,
FST software can be found in the relevant do- it is also frequently used manually because it
cumentation accompanying the software. Ma- has an extremely easy-to-use interface. CI com-
nuals containing a detailed description of how mands are a constituent of the Festo software
to program instruction lists and contact plans tool. They are entered on the development
are also available. More information can be computer and transferred to the FEC FC34-FST
obtained from your nearest Festo branch. module via the link to the FEC as a PLC station
using a COM port. The results are also transfer-
red to the development computer by the mo-
dule, where they are displayed. The CI can also
be operated using a terminal or a terminal
emulator via the serial interface (COM). The
command interpreter on the serial interface
(COM) is also used by the FST software for

many other tasks. The different program com- Operands
ponents of the FST software handle communi-
cation with the connected industrial PC auto- The FEC has the following operands, which can
matically and provide considerably better, be accessed using the FST software or the CI.
more convenient user interfaces.
Access to the controller can be password pro-

tected. If a password has been specified, all
write access and driver access is blocked in the
CI.

Operand Range
Input word EW0 to EW1 with EA0.0 to EA0.7
Output word AW0 with EA0.0 to EA0.7
Error word FW and F
Initialisation flag FI for each program
Flag words MW0 to MW9999 with Mx.0 to Mx.15
Registers R0 to R255
Function units FE0 to FE255, FE32 to FE38 for each program
Timers T0 to T255 (and TV and TW for each TE, TA timer)
Counters Z0 to Z255 (and ZV and ZW for each counter)
Programs P0 to P63
Program status PS0 to PS63
Function modules BAF0 to BAF99 (predefined by Festo)
Program modules BAP0 to BAP99 (can be user-defined)

Summary of residual operands
Operand Operand number

Output word (AW) 0 to 1
Register (Rx) 0 to 127
Timer selection (TV) 0 to 127
Counter (Zx) 0 to 127
Counter selection (ZV) 0 to 127
Counter word (ZW) 0 to 127
Flag word (MW) 0 to 255

Drivers and modules Multitasking/program execution
The programming of drivers and modules is The module’s PLC operating system has multi-
described in the FST IPC 3.2 manual. tasking capability. It can sequentially work
through the processing cycles (tasks) of sever-
al programs. During the execution of a
program’s tasks the other programs are not
running. However, the programs are executed
so quickly and the change to the next program
(task change) is so rapid that the programs
seem to be running synchronously. This is
known as pseudo-parallel program execution.
A PLC application can contain up to 64 pro-

grams that can also be synchronously execut-
ed. Program 0 is automatically started after

start-up. These in turn (i.e. any program) can Error handling
activate, stop or reset other programs using
the P/PS tool or modules. Errors can occur at any time in an automated
system, whereby a distinction should be made
between programming errors and system er-
rors. An example of a programming error is a
PLC programming languages zero division, and an example of a system error
is an I/O module failure.
In FST-IPC control programs can be formulated
in the form of contact plans and instruction The FST IPC PLC operating system detects many
lists (with integrated interface programming). errors and deals with them in a defined man-
Program development is supported by a user- ner. The user is provided with a facility for
friendly editor, and another tool checks the participating in error handling and possibly in
syntax of the programs. solving the problem. This is done using the
error word (FW) and the error program.

Network communication In the RUNTIME.FEC directory:
FEC FC34-FST module network communication • fpcniof.exe

is supported by two drivers: the Field PC Net • fpcnudp.com
driver and the TCP/IP driver. In order to use • fpcnudp.dsc
these drivers the following must be observed: • tmr13_3.com
• fpcnudpd.hlp (German version)
For Field PCNet functionality (only with the • fpcnudpg.hlp (English version).
3.43 ms timer) the following files must be pre-
sent in the FBLIB.FEC directory: For TCP/IP functionality (Internet) (also with
the 4.58 ms default timer) the following files
• mpme must be present in the RUNTIME.FEC directo-
• mpregt ry:
• mpsucc
• mprcv • tcpipdrv.exe
• mpstat • tcpipdrv.dsc (tcpipfec.dsc)
• mpver • tcpip_d.hlp (German version)
• mpxmit • tcpip_gb.hlp (English version).

On request the TCP/IP modules can also be TCP/IP communication
used (IP_IP, IP_ALIVE etc.).
The FEC FC34-FST module can be connected to
Field PC Net communication the in-house network using the TCP/IP driver.
The FEC FC34-FST can then be accessed by
Field PC Net is used to network several stati- other computers using the TCP/IP protocol. To
ons. Each station has its own project. Enter the do this, enter the ”TCPIPDRV” (”TCPIPFEC”)
”FPCNUDP” driver each project using the driver driver in the driver configuration tool.
configuration tool.
The system can be configured from these sta-

tions using the Field PC Net configuration tool
(a constituent of Festo Software Tool). Define
the components to be transferred and save the
project. More information can be found in the
“Field PC Net configuration tool” document.

Appendix: Command Interpreter (CI)
The command interpreter is a constituent of In the case of programs and operands the user
the FEC operating system and represents its can
user interface.
start and stop programs individually or dis-
The CI is used for: play all programs display and modify operands.
• Testing, service, diagnosis and start-up,

• Uploading and downloading files
Access to command interpreter (CI)
The command interpreter (CI) provides moni-
toring functions for the entire control system. If a dialog device is connected to the FEC the
user must proceed as follows in order to ac-
cess the CI:

The CI replies with:
• Connect FEC to power supply
• Switch on dialog device IPCVm.n
• Access CI: (m.n = operating system no.)
›_
The dialog device should be set to the correct
baud rate (default 9600 baud). The baud rate
is automatically measured after a BREAK si- The CI can still be accessed if the controller
gnal or after switching on the power if the displays an error. However, this error must be
system memory does not contain a valid baud remedied before any other task can be perfor-
rate. med.
Input format
CTRL T

Command structure:
A complete command always consists of a

letter for identifying the command, nearly al-
ways a parameter and sometimes a parameter
value.
The command is not case-sensitive and must

be terminated with ‹CR›.
Input format
‹CI Letter›[‹Parameter›
[Parameter value]]

Delete wrong entries Commands
Wrong entries can be deleted with Backspace The following list contains a selection of the
(CTRL H) before confirming with ‹CR›. FEC command interpreter commands
Command letter and command Description

D = DISPLAY = display operands Display contents/status/operands
M = MODIFY = modify operands
R = RUN = start or continue Start program
S = STOP Stop program
X = EXIT Exit CI

Parameters
Various parameters must be entered depen-

ding on the operands with which a command is
to be used.
Parameter Meaning Parameter value

A x.y Output 0.0 to 0.7
A Wx Output value 0
E x.y Input 0.0 to 0.7; 1.0 to 1.3
EW x Input value 0 to 1; 2 to 255 for trimmers and fast counters
F Error
M x.y Flag 0.0 to 9999.15
MW x Flag word 0 to 9999

Parameter Meaning Parameter value
Px Program 0 to 63
PS x Program status 0 to 63
Rx Register 0 to 255
Tx Timer 0 to 255
TV x Timer preselection 0 to 255
TW x Timer word 0 to 255
Zx Counter 0 to 255
ZV x Counter preselection 0 to 255
ZW x Counter word 0 to 255

CI example
Displays
Display status of single-bit operands, output 0.6 DA0.6‹CR› CR reply = 0 or 1

Display status of single-bit operands, input 1.2 DE1.2‹CR› CR reply = 0 or 1
Display status of timer 20 DT20‹CR› CR reply = 0 or 1
Display flag 1000.15 DM1000.15‹CR› CR reply = 0 or 1
Modify
Modify contents of registers 0 to 255 MR0‹CR›
CR reply = xxx: 255‹CR›
xxx = old value; 255‹CR›
Enter new value

Appendix: General
Manual change status
Version Date Change

0.1 17.06.99 First version
Hardware change status
Serial number Hardware Change

version
From PMFC34D1-1 H00 First version

Technical data
Climatic characteristics
• Transportation/storage (IEC 68-2-1/2). . . . : -25ºC to +70ºC

• Normal operation (IEC 68-2-1/2). . . . . : 0ºC to +55ºC / 20 G
• Temperature change (slow change). . . . . : IEC 68-2-14
• Relative humidity (DIN 40040). . . . . . : 75% on 30 days
95% no condensation
Mechanical characteristics
• Weight . . . . . . . . . . : approx. 160 g

• Dimensions . . . . . . . . . : 75x21x96 mm
• Vibration (sinusoidal oscillation) . . . . . : IEC 68-2-6
• Shock test (impact test) (IEC 68-2-6) . . . . : 10 to 150 Hz, 2 G

Electromagnetic characteristics
• Electromagnetic compatibility (EMC). . . . . . : EN 50081/2 as per IEC 1131-2

• Electrostatic discharge (ESD). . . . . . . : EN 61000-4-2 as per IEC 801-2
• High frequency electromagnetic fields (HFF). . . . : EN 61000-4-3 as per IEC 801-3
• Fast transients (BURST). . . . . . . . : EN 61000-4-4 as per IEC 801-4
• Wire-conducted HF interference (LHF). . . . . : EN 61000-4-6
• Radio interference / interference strength. . . . : EN 55022 / A
Electrical characteristics:
• Maximum current consumption (at 5 V). . . . . : 300 mA (typical)

• Power consumption. . . . . . . . . : 1.6 W (typical)
Inputs:
• Galvanic separation . . . . . . . . : Optocoupler

• Input voltage . . . . . . . . . . : 24 V DC, input current 7mA

• Delay time . . . . . . . . . : 5 ms
• Signal display . . . . . . . . : Green LED (after galv. separation)
• 2 fast counter inputs . . . . . . . : max. 2 kHz
• Incremental encoder . . . . . . . : max. 200 Hz
Outputs:
• Supply voltage . . . . . . . . : +24V ± 20%

• Nominal load: . . . . . . . . : 700 mA 24 V DC
• Service life: . . . . . . . . : 100,000 hours
• Maximum switching frequency: . . . . . : 1 kHz
IEC / VDE safety information
• Protection class: . . . . . . . . : IP 41
• Insulation measurement . . . . . . : VDE 0160

Hardware and software characteristics
• Processor . . . . . . . : AM186 (20 MHZ), (Intel 80186-compatible)

• Program memory (compiled) . . . : 256 kBytes flash (read/write cycles › 10,000)
• Working storage . . . . . . : 512 kB DRAM, (480 kB free)
• Residual data . . . . . . : 2 kB in flash
• Program storage (drive B) . . . . : 256 kB in flash memory (approx. 100 kBytes free)
• Terminal connection . . . . . : Serial asynchronous TTL (RJ12 connector)
(4-wire, max. 115 kBaud)
• Operating status display . . . . : Status LED (green, red, orange)
• Operating system . . . . . . : ROM DOS 5.0
• Network connection . . . . . : 10BASE T (RJ45)
• Network communication display . . . : Link/traffic LED

Ordering information
Beck Festo
Model Description
order no. order no.
FEC FC34-FST FEC 12 in/2 relay outputs, 6 trans. FEC FC34-FST 00190587
outputs,24V DC, Ethernet, 10Base T, FST
PS1 SM14 ZK36 connecting cable + ZK 11 PS1 SM14 00188935
null modem cable
FEC KSD4 Network cable for 2 stations FEC KSD4 00183635
(30 cm) RJ12/RJ12
PS1 ZK44 AW G26 8-core modular cable PS1 ZK44 00189682
for RJ45 (100 metres)
PS1 ZC24 Modular connector PS1 ZC24 00190580
RJ45, 8-pin (10)

We try to keep our manuals up to date at all Please also send your suggestions and impro-
times. If you discover descriptions that are vements.
difficult to understand or even contain errors,
please inform us, specifying the manual con- We cannot reply to technical queries by E-mail.
cerned and the version number to the follo- Please contact your retailer.
wing E-mail address (Internet):
More information under:
[email protected] http://www.beck-ipc.com

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The CPU I/O Module

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 1

Installation and use ..................................................................................................................... 11

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 2

Special functions ......................................................................................................................... 42

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 4

Fault fixing ................................................................................................................................... 47

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 5

Appendix: Command Interpreter (CI) ........................................................................................... 61

Appendix: General ....................................................................................................................... 68

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 6

Customer service experience We have been providing software, hardware,

This manual contains text, diagrams and ex-

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 8

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 9

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 10

Area of use Scope of delivery

Up-to-date information such as example pro-

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 11

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 12

• PS1 PSE4 power supply http://www.beck-ipc.com

• External computer such as PC, laptop,

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 13

1 2 3 1 Sensor supply 24 V DC 100 mA

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 14

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 15

Please do not install the FEC FC34-

• in areas that are subjected to excessive

• in areas that are subjected to shock or

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 16

Always install the device as far away as possi-

Please ensure that no pieces of wire,

Do not install the device immediately above a

If the ambient temperature in the switch cabi-

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 17

Connect the FEC FC34-FST module to the de-

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 18

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 19

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 20

If the RUN/STOP switch is set to RUN (if no

If the RUN/STOP switch is set to STOP (even if

Flags or digital outputs can be modified during

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 21

• F7: Enter IPC drive “B”

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 22

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 23

1 Pin no. Signal name

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 24

1 1 The FEC FC20 or FEC FC30 inputs

the FEC FC34 must be used as

EXT. COM EXT. COM

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 25

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 26

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 27

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 28

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 29

Update files can be found on the enclosed data

IPC FEC® FEC FC34-FST HE01 Version 0.1 as of 17.06.99 Page 30

Festo Windows applications for TCP/IP Remote expansion.