Report Material Science (First Draft)
Report Material Science (First Draft)
Report Material Science (First Draft)
GOMBAK.
CHAPTER 1
1.0 ABSTRACT
2.0 ACKNOWLEDGEMENTS
3.0 INTRODUCTION
CHAPTER 2
6.0 MATERIALS
6.1 DEFINITON
7.0 SUSTAINABILITY
7.1 DEFINITION
8.1 DEFINITION
LIFE CYCLE
CHAPTER 3
9.0 TIMBER
9.1 DEFINITION
9.2 CLASSIFICATION
9.3 SPECIFICATION
10.0 PLASTER
10.1 DEFINITION
10.2 CLASSIFICATION
10.3 SPECIFICATION
11.0 RUBBER
11.1 DEFINITION
11.2 CLASSIFICATION
11.3 SPECIFICATION
12.0 PAINT
9.1 DEFINITION
9.2 CLASSIFICATION
9.3 SPECIFICATION
9.4 STRENGTH AND WEAKNESS
13.0 LIGHTING
9.1 DEFINITION
9.2 CLASSIFICATION
9.3 SPECIFICATION
List of abbreviations
List of tables
List of images/pictures
BIBLIOGRAPHY …………………………………………………………………. 89
1.0 ABSTRACT
Gombak was chosen as the prominent building for this case study. This was in relevant
to the fact that it is one of the main buildings in IIUM. This study was intended to study
construction of a building. Selecting materials will play a very significant role to the
quality of the end product, which in this case, the constructed structure with it having the
highest attainable quality and performance at the optimum and possibly the lowest cost
level. A thorough research has been made part of the mosque that earlier identified as
defective and are not in good condition. After a complete observation and inspection of
the buildings, the name and type of the conventional construction materials that was
used to construct the Mosque, prior to this research was obtained. In order to have an
in-depth understanding and knowledge regarding the causes and factor that can lead to
any building has always been a major problem in construction industry. Different
material have different life span, and each one of them have their own sustainability.
Each and every one of materials different from one another as they were engineered
using different technology and raw materials. This explain the various material
sustainability. After thorough research, we have concluded that the choosing of the
materials effect the sustainability of the building. And defect need to be refurbished and
replaced with the current and latest technology. Current technology proven to be more
durable, and can even last longer compared to the technology that was used for this
Mosque. The suggested materials are proven to be more durable, and cost effective.
Not only that, most of the new technology and materials nowadays were engineered to
be eco-friendly. This mean that, they don’t cause any pollution or destruction to the
environment.
2.0 ACKNOWLEDGMENTS
First and foremost, we thank Allah for being able to complete this research
study with ease and without any major complication. We would also like to express our
gratitude to Dr , course instructor for [insert course tittle]. He have been very passionate
in explaining about our study and for all the knowledge that he have been tiredlessly
gave us in class. With the help from him and the knowledge we gain in his class, we are
Apart from that, this research could never be completed on time without the
help and support from our family. Special thanks to them. Each and every one of them
have been very supportive during the completion period of this research.
Last but not least, to anyone who have contributed in some way or another
to the completion of this study, you have our gratitude. Without the help from any of the
party mentioned above, we doubt that we can finish this research, even the littlest thing
that each one of them has contributed to the completion of this study counts.
3.0 INTRODUCTION
industry, like any other industry, is also facing the same problem which is the
uncertainty of the business itself. Construction industry cannot exist on their own, it’s
correlated with other kind of industry, like manufacturing and logistic. They are very
dependent toward each other, one cannot exist or are worthless without the other one.
Without these other industry, the construction industry won’t grow. The industry has to
have been made to create alternative materials which only require a small amount no of
raw materials. Improvements to these alternative materials are being conducted from
day to day in order to create a very high-quality and durable product. Compared to
conservative materials, these new alternative materials are proven to be much more
always prepare themselves with all the current research and development in regarding
to any new alternatives construction materials. They need to update themselves with all
specifications have been compiled inclusive the strength and weakness of the chosen
material
1
http://www.theborneopost.com/2012/05/30/construction-industry-a-significant-contributor-to-the-nations-gd
4.0 SULTAH HAJI AHMAD SHAH MOSQUE
For this study, one building was chosen and thorough inspections were
carried out onto this building. The objective was to find any defect on the building or any
construction materials that can be replaced with current’s construction materials and
technology. From our naked eye observation, a lot of defect has been detected and we
After identifying the defects on the building, list of potential materials was
listed out and narrowed down to only certain few. This study was completed after
thorough research that we made. All the information and details regarding the selected
extensive browsing on the net, and all the information were filtered out before being
used in this study. Only Information and specifications from credible and reliable source
like JKR and CIDB that was taken into account. Apart from that, in order to be able to
compete, on the global world, the materials selected are among those who only
Generally, materials are classified into three types which metals, ceramics and polymer.
CHAPTER 2
6.0 MATERIALS
6.1 DEFINITION
Merriam’s Webster Online dictionary define material as relating to or imade of matter. [4]
Materials defined from the context of construction are the very basic elements that can
“wall”, without even one single brick, a brick “wall” can’t be constructed.
Generally, materials are classified into three types which metals, ceramics
and polymer. Materials can be classified in many ways. It can be classified physically,
based on how they looks physical appearance or shape of the material. Some materials
are classified according to their chemical property and some even can be classified
based on their thermal reactions. One family vary from another in the terms of the
[4]
properties of the materials, molecular structure and composition of the material.
Backdated, few hundred years ago, materials have play a significance part of the civil
engineering itself. The properties, and composition of the material chosen will
determined whether a structure can withstand tons of load. Even how the materials are
being assembled, in what way, to form what shape, and what kind of aggregates are
industry itself, it moves in a same pace, progressing each day. New technology are
being discovered and developed each day. It’s a constantly evolving industry. For
example, the usage of certain chemical in concrete work like additives which modify
Example of construction materials that are commonly used in the construction industry
[4]
are cement, tiles, timber, steel and concrete. All of these materials have their own
and sizes, according to the standard materials specifications that have been imposed by
the local authority. For example, here in our country, the manufacturer will
manufactured the materials as what has been ruled out by the Organization that have
the authority and credential, like JKR, and CIDB. This is to ensure that the shapes, size
and dimension of the materials are standardized to ease the construction of a building.
[4]
7.0 SUSTAINABILITY
7.1 DEFINTION
Harlem Brundtland, former Prime Minister of Norway in 1987. In his report he define
sustainable development as “a form of development that meets the needs of the present
without comprising the ability of the future generations to meet their own needs”.
environment. Most of the building materials can be obtained and processed from our
environmental, for example, timber and stone. Cutting down forest, and destroying hills
destruction of the environment and they even cause pollution. Sustainability emphasize
in using the materials as efficient as possible and at the same time be moderate in the
the economic, social and environmental impacts on the design and construction
industries. It is strongly believed that, sustainability can help to reduce and minimize the
Although the terms green building and sustainable design are often used to describe a
efficiently as oissible.
Green building goverened by their own system and standars, for examble the
System. This rating was developed by the U.S Green Building Council and is it regularly
evaluated and refined according to the information and freedback.This rating system
sustainable construction.
There are few major areas of development addressed by the rating system which as
follows:
1. Sustainable sites
a. Reducing pollution
2. Water efficiency
rainwater.
b. Minimizing the emisision that contribute to thje ozone depletion and global
warming
c. Recylcanle
b. Maximinzing daylighting
8.1 DEFINITION
defined as the ability to grow and change or the period of time when something is alive.
Where as, cycle is a noun that carry this meaning ; a set of events or actions that
happen again and again in the same order : a repeating series of events or actions.
Lifecycle can be literally defined as a set of events, for this case, the event of being
Co life cycle is a concept that use scientific analysis and approach, which is
th the quantitative analysis. Two mainkeyword that can be used to define life cycle, is
repititiveness and being alive.This lifecycle approach are being applied to many fields
nowadays, such as computer science and manufacturing. Life cycle is the basic
to the end of the product’s life. Evaluation of how the production of the product and the
usage of the product effect our envinronmental is going to be done. The produc will be
analyse in terms of the input and outpud of the product to the environment.
As a part of the nature, of the world itself, material can’t escape the process of
detoriaton. Over time, materials that was used to construct building will take damage
due to the load that acting on them. Detoriated and damaged materials or part of the
building does not have any value, in fact, when detoriation of a building occur, it require
To relate sustainability and materials, we need to consider that how one material
is chosen, constructed and being used will affect the sustainability of the structure.
Material sustainability will provide us with the ability to make a rationale choices
in material selection and usage. It requires more energy to transfer one raw materials to
primary materials. And this hidden cost is always reflected in the price of the materials.
The properties of the materials will determine the level of sustainability of the specific
materials. Different kind of materials wrere engineered differently so that they will have
density of the material. Density can be easily defined as the ratio off mass to weight.
Another engineering properties that need to be taken into account is the thermal
propersites. This is very crucial, especially for construction in hot-climate country. Four
thermal properties of a material that are commonly discussed are the thermal
expansivity, thermal conductivity, specific heat capacity and melting point. As the name
suggest, thermal expansivity is about the point of when the material will expand. On the
other hand, thermal conductivity is the property that determines whether a material is a
good heat conductor or not. Materials with low thermal conductivity can be used to
prevent heat loss. The energy required to raise the temperature of one unit mass of a
material by 1 degree Celsius is called as specific heat capacity. Which mean, materials
with high specific heat capacity, heats up slowly and materials with low specific heat
capacity, heats up faster. The fourth thermal properties is the melting point of a material.
It’s a point that when the bodning of the materials are collapsing.
CHAPTER 3
Door or doorways is the part of the buildings that provide access and
entrance from outside to the external part of the building or that connect any two a 2rea
of the building. It should be large enough to ensure that it can be easily accommodate
the moving of anything or to let any living things to move through and. It should be
located where it can be easily detected, and where the passageway will be clear
TIMBER
What is timber?
ADVANTAGES OF TIMBER
Easy to work. Timber is light so it is easy to install and can be worked with simple
Renewable. As long as new trees are planted to replace those harvested, timber
DISADVANTAGES OF TIMBER
2
Francis D.K. Ching, 2008. Building Construction Illustrated (Fourth Edition). Doors & Windows.
Sun and rain are responsible for natural weathering processes by which the
timber changes color and, over a period of years, may show surface
deterioration.
Because of so many disadvantages of timber, we are proposing a new material for the
Absorbs moisture Scratches can lead to rust
to the touch
Will fade
Advantages Advantages
Advantages
Wood Doors Steel Doors Fiberglass Doors
wood
Secure
building
Timber A B C D E F
84.1 84.1 84.1 84.1 84.1 84.1
2013 Dec
2014 Jan 76.8 76.8 76.8 76.8 76.8 76.8
2014 Feb 79.7 79.7 79.7 79.7 79.7 79.7
2014 Mar 79.8 79.8 79.8 79.8 79.8 79.8
2014 Apr 78.7 78.7 78.7 78.7 78.7 78.7
2014 May 82.8 82.8 82.8 82.8 82.8 82.8
UNIT PRICE INDEX FOR TIMBER
Region
B = Perak
D = Johor
E = Pahang
Source:http://www.cidb.gov.my/cidbv4/images/pdf/n3c/MCI/mci%20sm%20_%20jadual
%202%202014.pdf
PLASTER
What is plaster?
Materials designed to provide a durable, flat, smooth, easily decorated finish to internal
walls or ceilings.
TYPES OF PLASTER
2. Lime plaster.
Lime plaster is a mixture of calcium hydroxide and sand (or other inert fillers).
3. Cement plaster.
surface.
In section J (plastering, paving and tiling works) of JKR building specification, it stated
that the lime plaster shall be of approved manufacture and shall comply with BS 890
(specification for building limes) and shall be applied strictly in accordance with the
manufacturer’s instructions.
LIME CEMENT
Permeable. This means that vapour can pass through them at an almost imperceptible
level, which is a healthier option for inhabited buildings as it regulates humidity. Not
permeable. Creates a sealed surface that does not allow vapour passage.
Soft. Plasters should not be harder/stronger than the backing surface to which they are
applied. Hard. A great property in the right place but often cement is too strong for
Do not attract moisture. They are not a ‘wet’ material, and so don’t need to be covered
with a waterproof barrier in order to protect other materials around them. Attracts
moisture. Other materials around cement need to be protected from it as it holds water
Deal with moisture effectively. They can hold excess moisture from the atmosphere in
humid conditions e.g. in a shower, without becoming ‘wet’ and then release it slowly
back as humidity drops. Does not deal with moisture. Can cause condensation
Reduces green house gas effect. Over its lifetime, due to the cycle of lime changing
from limestone to quicklime and back to limestone again, most of the CO2 released
during the manufacturing process is re-absorbed during the lifetime of the plaster, thus
being close to carbon neutral. Causes green house gas effect. The manufacture of
cement is one of the major causes of the green house gas effect globally as it releases
tonnes of carbon dioxide into the atmosphere, none of which is re-absorbed by cement
plaster.
From the above list of properties it becomes clear why lime would be used in bathroom
in preference to cement because it is permeable, soft, do not attract moisture, deal with
• They are vapour permeable and allow buildings to breathe. This reduces
the risk of trapped moisture and consequent damage to the building fabric.
• Porous and open textured materials such as lime plasters, help to stabilize
the internal humidity of a building by absorbing and releasing moisture. This makes for a
more comfortable environment and reduces surface condensation and mould growth.
• Due to the fine particle size, lime mixes penetrate minute voids in the
background more deeply than other materials. They bind gently and the stickiness gives
moisture movements through the building fabric and protecting them from harmful salts.
Adjacent materials frequently affected this way include timber and iron as well as stone
• Dense and impermeable renders can trap moisture within the building
fabric. Trapped moisture is often the agent for various decay mechanisms. Dense
renders used in conjunction with softer materials or on weaker backgrounds can cause
serious problems by creating local stresses. High calcium lime renders allow
evaporation and reduce the risk of trapped moisture and decay. In simple terms, the
greater the extent of pure lime and permeability the better this is for the building. This
needs to be balanced with durability, however, and some reduction in permeability may
• Lime is caustic and has been extensively used, often in the form of
limewash, for its disinfectant qualities. Lime is also used for water purification. Lime
mortars, plasters, renders and limewash have been used to create hygienic surfaces
1. Clean Wall
• Use a drywall knife or other scraping tool to gently scrape away any
peeling or soft sections of plaster until all that is left is smooth, solid wall.
3. Refinish
• Apply a new layer of plaster so it blends with the rest of the wall.
• Use a drywall knife or trowel to apply the plaster for a smooth, even finish.
4. Paint
RUBBER
Rubber is a polymer that has the property of elasticity. There are two types of
rubber,natural rubber and synthetic rubber. Natural rubber comes from the rubber tree.
The trees will mature at the age of six or seven years,then,the workers will collect the
latex from a diagonal incision in the tree trunk. The health of the tree is not affected
because the tree wound will heal itself later.Whereas synthetic rubber is made by man
Rubber materials are widely used in the construction industry. They are used for
TYPES OF RUBBER
Latex
Advantages :
• Inexpensive
• High elasticity
Disadvantages :
Polysulfide Rubber
Advantages :
• Very soft
• Stretchy
• Long lasting
Disadvantages :
• Offensive odour
• High cost
Silicone Rubber
Advantages :
• Chemical resistance
• Heat resistance
Disadvantages :
• High cost
• Sensitive
Polyurethan Rubber
Advantages :
• Easy to use
Disadvantages :
Neoprene Rubber
• Good Weatherability
• Resistance to Abrasion
Buna-N Rubber
Silicone Rubber
• Good flexibility
EPDM Rubber
• Excellent for outdoor use
• Superior resilience
• Tensile strength
• Elaticity
• Abrasion resistance
Viton Rubber
• Ultra-elastic
• Excellent strength
• Stretchability
SBR Rubber
Santoprene Rubber
ECH Rubber
Butyl Rubber
• Super stretchy
Hypalon Rubber
• Superior weatheribility
exposure
https://sites.google.com/site/thekacassite/rubber/advantages-and-disadvantages
http://www.emachineshop.com/machine-shop/Types-of-Rubber/page519.html
http://en.wikipedia.org/wiki/Natural_rubber
http://en.wikipedia.org/wiki/Synthetic_rubber
TILES
Tile is a versatile accent that allows adding decorative embellishments to the kitchen,
bathroom and many other areas. Depending on what material chosen, tile can last for
the entire lifetime of a house. It is important to select style and colour that will last for
years to come. Tile is made from either ceramic or stone with a number of different
options available within each category. There are many types of bathroom tile, but not
all tiles are best used in wet spots. One important factor? Vitreosity, which is the tile's
ability to absorb water. There are many types of tiles to consider for bathroom, below
Advantage:
Disadvantage:
• quite porous
when wet
• Travertine floors are a bit more delicate than marble or granite. Therefore
2. Marble
Advantages:
the surface)
Disadvantages
• one of the more expensive flooring materials on the market
• very absorbent
3. Slate
Advantages:
• little expensive at first hand, but the extra money spent at the beginning will
Disadvantages:
• scratch easily
4. Ceramic
Advantages:
• extremely tough and the tiles are difficult to crack. A quality installation can
• affordable
• fairly easy to care for. Dirt, stains, and liquids all rest on the surface,
Disadvantages:
• does not hold on to heat very well. That means that it can get very cold in
the winter, which can be a shock to your toes first thing in the morning
• heavy and they need to be installed using a variety of mortars, grouts, and
tools
5. Porcelain
Advantages:
• minimal maintenance
Disadvantages:
Advantages:
• scratch resistant
Disadvantages:
7. Quartzite
Advantages:
• Heat-resistant\• Scratch-resistant
marble
Disadvantage:
• Best-suited for interior use. Not recommended for exterior use because
Advantages:
• Very durable
• Heat resistant
Disadvantage:
Advantages:
• easy to maintain
Disadvantages:
• cost of stone and masonry flooring is high
• most stone, and especially marble, can be slippery – especially when wet
Therefore, based on the search we have done, we would like to support and defend that
the best material to use for the toilet’s tiles is ceramic tiles because of the best qualities
it have. The tiles used in UIA mosque are mostly ceramic tiles with medium size and it is
very suitable and tough and yet, the life span is longer while the price is affordable for
large size bathroom. It is recommended to use this type of tile, for the upcoming years
to come.
PAINT
Definition:
Paint is any liquid, liquefiable, or mastic composition that, after application to a substrate
in a thin layer, converts to a solid film. It is most commonly used to protect, colour, or
many different types, such as watercolour, artificial, etc. Paint is typically stored, sold,
Pearl (Satin) Finish is very durable in terms of wash ability and resistance to moisture,
even in comparison to eggshell finish. It protects walls from dirt, moisture and stains.
woodwork, such as on doors and furniture. It provides a shiny surface and provides
good protection from moisture and stains on walls. Its gloss does however emphasise
imperfections on the walls and similar surfaces. It is popular in schools and factories
Paints are made up of pigment and a binder. Water-based (latex or acrylic) paints use
water for a binder, solvent-based paints use mineral spirit, and some specialty paints
More natural or eco-friendly alternatives to oil are available, and include alkyds. They
are made of renewable materials such as plant oils, contain fewer preservatives, and
These flats resist fungal growth and moisture better than standard formulations,
For bathroom paint, Satin and Semi-Gloss are the most suitable and affordable to use.
TILES
There are many types of tiles to consider for bathroom, for example;
1. Travertine
2. Marble
3. Slate
4. Ceramic
5. Porcelain
6. Faux Wood
7. Quartzite
8. Granite
the kitchen, bathroom and many other areas. Depending on what material chosen, tile
can last for the entire lifetime of a house. It is important to select style and colour that
will last for years to come. Tile is made from either ceramic or stone with a number of
different options available within each category. Knowing which styles and finishes work
best in each room and what materials are best to withstand moisture and resist stains. It
helps to determine which type of tile is best suited to the client needs
The commonly used tiles for bathroom are ceramic tiles. Like stone,
ceramic tile can achieve a rich, textured, solid feeling. Like vinyl, it's waterproof and it's
Glazed ceramic tile features a liquid glass coating that helps tile resist stains, scratches
and fire while protecting it from fading and making it easier to clean.
Downsides: like stone, it's cold (though radiant or heated tile is available.
Also, it can be slippery. But texturing solves that problem. Smaller tiles are less slippery,
because more grout is used and the grout acts as a non-skid surface.
The tiles used in UIA mosque are mostly ceramic tiles with medium size
and it is very suitable and tough and yet, the life span is longer while the price is
affordable for large size bathroom. It is recommended to use this type of tile, for the