UFC - Ukraine: Inspection Status of Marel Equipment

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Warszawa, 2019-11-16

UFC - Ukraine
Inspection status of Marel equipment

1. SC180MK2 – serial 7700.

Machine in bad condition, rusted, mechanically not movable, electrically not to start. Electrical box
needs replacements, machine needs complete overhaul. Best possibility to send to Denmark to make
overlook and maintenance.

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
2. SC180MK2 – serial 7700.

Machine in bad condition, mechanically movable, electrically not to start. Electrical box needs
replacements, no front panel available, other elements not able to check. Machine needs complete
overhaul. Best possibility to send to Denmark to make overlook and maintenance

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
3. DWU grader, serial A020717.

The machine is in bad condition. It was possible to startup the machine M3000, all CAN modules are
visible and working correctly. Weighing machine is weighing.
The rest of the machine needs overhaul of electrical and mechanical components.
To replace are all inverters, some cables cut off, motorcables, motors with gears, shafts, sprockets, belts.
List of the parts needed to make the machine running below.

Please think over how the machine will be used/what product and what configuration will be best to
suit customer’s production as the parts list could be smaller if TAW conveyors/batches will not be
used.
As spoken if the product would be travelling on the main belt to the packing machine and
oversized/undersized product would be collected to trays we could skip the reconstruction of TAW
side of the grader what would drastically lower cost of overhaul. Parts to skip in bold.

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
DWU
730-0100-52122 weigher belt 1
727-4003-1011678 Motor DWU 0,25kW 1
725-8200-407755 Motordrive Lenze 0,37kW 1
725-8200-410628 IO interface 1
732-1501-6004 Ball bearing SKF 6004RS1 3
732-1501-6005 Ball bearing SKF 60052RS 1
732-3760-cc2504707 Seal 5
007-0003-2217 sprockets 4
007-0003-1166 Housing D-seriesweighing unit 3
007-0013-2203 Housing motor side 1
740-0471-25 retaining ring 25x1,2 1
007-0003-1173 idle shaft 1
007-0013-2202 motor shaft 1
717-3407-0004 Tacho sensor 1
717-3407-0008 Belt sensor 1

SEPARATOR
730-1100-FTPP0305 380 links separator belt 1
730-0000-11003240 sprocket 32T 4
727-WA30-DT71D4168 Motor separator 0,37kW 1
725-8200-407755 Motordrive Lenze 0,37kW 1
725-8200-410628 IO interface 1
732-3100-25l normgear bearing ø25, closed 2
732-3100-30l Norm Gear Ø30 closed 1
732-3100-30o Norm Gear Ø30 open 1
004-0026-2205 Axel motor side 1
008-0006-2737 tacho wheel 1
004-0026-2204 idle axle 1
004-0025-220702 wheel inside 1
004-0025-220701 wheel outside 2
751-6432-8026050 aircylinder 25x50 10
751-8139-802532 Rod Eye M10x1.25 10
732-1494-JFM202321 Bushing arm 20
004-0040-2282 Cylinder bolt 4
753-6610-0618 Air banjo fi6 20
751-6432-8026160 Air cylinder 25x160 32
753-6610-0618 Air banjo fi6 64
air valves island 750-1020-1010364 1
fi6 air tube 20m

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
TAW
732-3100-25o normgear bearing ø25, open 2
732-3100-25l normgear bearing ø25, closed 4
008-0050-10482254 Assy Taw idle end 1
008-0050-20250254 Motor shaft 2
008-0015-2226 Tacho housing 1
730-0000-24001640 Acetal sprocket S2400 6
717-3407-0004 Tacho sensor 2
727-gkr4-071049 Gearmotor 0,37kW 2
725-8200-407755 Motordrive Lenze 0,37kW 2
725-8200-410628 IO interface 2
Belt 10-m, seria 2400-254mm flush grid, flight width 196,
730-2400-fgpp0254196 2,5
flight height 76,2,
IPM/CG60 sender 717-3407-1012316 2
IPM/CG60 receiver 717-3407-1012317 2

717-3404-1012269 No 1
717-3404-1012268 Nc 1
717-3404-1012267 Fixing 1
717-3405-1m22swrk3 Sel. Button 1

MOTORCABLE 5x0,75 +
20
2x0,5 Termik
cable 0,5mm2 20
cable 4x0,5mm2 20
717-3400-1M22PV-KC02 EMERGENCY STOP IN A BOX 1

Parts for customer to have in case of breakdown:

727-4003-1011678 Motor DWU 0,25kW 1


725-8200-407755 Motordrive Lenze 0,37kW 1
725-8200-410628 IO interface 1
717-3407-0004 Tacho sensor 1
717-3407-0008 Belt sensor 1
732-3100-25l normgear bearing ø25, closed 2
732-3100-30l Norm Gear Ø30 closed 2
751-6432-8026050 aircylinder 25x50 2
751-6432-8026160 Air cylinder 25x160 2
IPM/CG60 sender 717-3407-1012316 2
IPM/CG60 receiver 717-3407-1012317 2
717-3404-1012269 No 1
717-3404-1012268 Nc 1

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
720-5300-1012671 Loadcell 100kg 1
elm-ecan-mct1604 MCT1604 1
elm-ecan-MWS4 MWS4 1

4. IPM

Machine is in working condition. Machine started up, can cut, some of the parts need replacement due
to age and worn. LCD screen is very dark and might need replacement soon, belts are stiff, infeed
inverter is stopping for no reason. One of the emergency buttons not working, Elobau to be changed for
new type. Knife block missing.

Please be aware machine is in out of service state that means not all parts or limited quantity are
available.

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska
Tel. +48 22 490 27 27 • www. marel.co m
List of parts to be changed:

009-0040-2554 edge for knife 1


743-5700-21252540 adjustable handle for belt 1
743-4200-090258001 gas spring 250N 2
009-0040-2806 2mm knife serrated 1
009-0040-2376 1,5mm curved knife 1
730-k112-2802484 outfeed belt 1
730-k112-2805129 infeed belt 1
009-0040-A005 side cover left 1
007-0010-2282 cover lock 2

717-3407-462151H1 Elobau 1
717-3400-1M22PV-KC02 EMERGENCY STOP IN A BOX 1
725-8200-418350 Lenze controller 0,55kW 1
725-8200-690003 Can IO unit for Lenze 1
wentylator M42 wewnętrzny 1
508-0002-097 M3000 LED Display upgrade kit 1

List of parts for customer to have in case of breakdown:

009-0040-2806 2mm knife serrated 1


009-0040-2376 1,5mm curved knife 1
730-k112-2802484 outfeed belt 1
730-k112-2805129 infeed belt 1
725-8200-418350 Lenze controller 0,55kW 1
725-8200-690003 Can IO unit for Lenze 1
717-3407-171262v Magnetic safety sensor 1
717-3407-30420000vh Magnetic safety sensor magnet 1

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m
5. 4700 grader

Machine is in good condition, System is starting, keyboard is sometimes failing (water), the machine
could not be stated as there are problems with weighing.

Additional conveyors brought with the machine were running in a configuration with IPS 3000 slicers
and cannot be used in same configuration anymore.
Reject conveyor was made by third party and Marel cannot supply any Spareparts for that.
Only the 4700 grader can be renewed – if parts available as machine is probably in out of service and
some parts are unavailable or limited.

Parts to have to make the machine run:

810365 PC104 front end 1


Load cell Revere 1
793053 Keyboard 1

Marel Polska Sp. z o.o. • ul.Poleczki 35 • 02-822 W arszawa • Polska


Tel. +48 22 490 27 27 • www. marel.co m

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