374F L TRG PDF

October 2014
Repair Labor Guidelines

374F L Hydraulic Excavator
DMN1-Up (Machine)
DISCLAIMER: The repair labor time information in this publication is provided for
informational purposes only. Any repair procedures and safety information in the
applicable published Caterpillar® service repair manuals should be followed. The
repair labor time information in this publication is not all inclusive and is available
to provide approximate repair labor times only. The repair operations and details
listed in this publication are provided to generally show what was included in
developing the repair labor time.
374F Excavator Page 1 of 49
SEGMENTED REPAIR TIMES FOR

374F Excavator
COMP JOB MOD QTY Code Description

1000 010 Engine, Remove & Install
Notes: None
Time Includes: 374F (DNM)

15.5
Remove 7.1
Separate Disconnect Switch, Machine
Release Hydraulic System, Pressure(S)
Install Hydraulic System, Vacuum
Remove Hood, Right
Remove Hood, Left
Remove Exhaust Pipe, Turbocharger To Exhaust
Separate Clean Emissions Module, Hose(S), Set (All)
Separate Clean Emissions Module, Wiring Harness
Remove Clean Emissions Module, Bolt(S), Set (All)
Install Clean Emissions Module, Lift
Remove Clean Emissions Module
Drain Hydraulic Oil
Remove Hydraulic Oil Filter, Housing
Separate Piston & Gear Pump, Hose(S), Set (All)
Separate Piston & Gear Pump, Tube
Remove Piston & Gear Pump, Access Cover, Set (All)
Remove Machine, Handle
Install Piston & Gear Pump, Lift
Remove Piston & Gear Pump, Bolt(S), Set (All)
Remove Piston & Gear Pump
Open Radiator, Drain
Drain Engine Coolant, Limited Quantity
Remove Radiator, Hose(S), Limited Quantity
Separate Ground/Static Strap
Separate Electric Starting Motor, Wiring Harness, Set (All)
Separate Eng Electronic Cont Mod, Wiring Harness, Set (All)
Remove Hood, Support
Separate Refrigerant Compressor, Wiring Harness, Set (All)
Separate Heater Hose/Lines, Set (All)
Separate Aftercooler, Hose(S), Set (All)
Separate Air Cleaner, Hose(S)
Separate Water Pump, Hose(S), Set (All)
Separate Engine Oil Pan, Hose(S), Set (All)
Separate Fuel, Hose(S), Set (All)
Remove Engine, Mounting Isolator, Set (All)
Install Engine, Lift
Remove Engine
Clean 0.3
Clean Piston Pump, Hose(S), Set (All)
Clean Radiator, Hose(S), Set (All)
Clean Engine, Limited Quantity
Install 8.1
Install Engine
Install Engine, Mounting Isolator, Set (All)
Remove Engine, Lift
Connect Heater Hose/Lines, Set (All)
https://trgauthoring.ecorp.cat.com/TRG_Authoring/servlet/cat.dcs.ssd.trg.booklet.servlet.... 11/13/2014
Install Air Cleaner, Hose(S)

Connect Fuel, Hose(S), Set (All)
Connect Aftercooler, Hose(S), Set (All)
Connect Engine Oil Pan, Hose(S), Set (All)
Connect Refrigerant Compressor, Wiring Harness, Set (All)
Connect Electric Starting Motor, Wiring Harness, Set (All)
Connect Eng Electronic Cont Mod, Wiring Harness, Set (All)
Connect Ground/Static Strap
Install Piston & Gear Pump
Install Piston & Gear Pump, Bolt(S), Set (All)
Remove Piston & Gear Pump, Lift
Connect Piston & Gear Pump, Tube
Connect Piston & Gear Pump, Hose(S), Set (All)
Install Piston & Gear Pump, Access Cover, Set (All)
Install Machine, Handle
Install Hydraulic Oil Filter, Housing
Refill Hydraulic Oil
Install Clean Emissions Module
Install Exhaust Pipe, Turbocharger To Exhaust
Install Clean Emissions Module, Bolt(S), Set (All)
Remove Clean Emissions Module, Lift
Connect Clean Emissions Module, Wiring Harness
Connect Clean Emissions Module, Hose(S), Set (All)
Install Hood, Support
Install Hood, Right
Install Hood, Left
Remove Hydraulic System, Vacuum
Install Radiator, Hose(S), Limited Quantity
Close Radiator, Drain
Refill Engine Coolant, Limited Quantity
Remove Engine Cooling System, Air
Connect Disconnect Switch, Machine

1051 010 BOX Air Cleaner, Remove & Install, Box
Notes: None

1.4
Remove 0.7
Remove Air Cleaner, Access Cover
Open Air Cleaner, Door
Remove Air Cleaner, Filter, Both
Remove Air Cleaner, Hose(S)
Install Air Cleaner, Lift
Remove Air Cleaner, Bolt(S)
Remove Air Cleaner, Box
Clean 0.1
Clean Air Cleaner, Housing
Install 0.6
Install Air Cleaner, Lift
Install Air Cleaner, Box
Install Air Cleaner, Bolt(S)
Remove Air Cleaner, Lift
Close Air Cleaner
Install Air Cleaner, Filter, Both

Install Air Cleaner, Cover

1052 010 Turbocharger, Remove & Install
Notes: None

2.6
Remove 0.9
Open Hood, Center
Remove Platform/Deck, Step
Separate Air Line/Pipe, Filter To Turbocharger
Separate Exhaust Pipe, Turbocharger To Exhaust
Separate Turbocharger, Supply Line
Separate Turbocharger, Drain Line
Separate Coolant Hose/Lines, With Turbocharger, Set (All)
Install Turbocharger, Lift
Remove Turbocharger, Nut(S), Set (All)
Remove Turbocharger
Clean 0.2
Clean Turbocharger, Line(S), Both
Clean Exhaust Manifold, Limited Quantity
Clean Turbocharger
Install 1.5
Install Turbocharger
Install Turbocharger, Nut(S), Set (All)
Torque Turbocharger, Nut(S), Set (All)
Remove Turbocharger, Lift
Connect Coolant Hose/Lines, With Turbocharger, Set (All)
Connect Turbocharger, Drain Line
Connect Turbocharger, Supply Line
Connect Exhaust Pipe, Turbocharger To Exhaust
Connect Air Line/Pipe, Filter To Turbocharger
Install Platform/Deck, Step
Close Hood

1052 017 Turbocharger, Disassemble & Assemble
Notes: None

0.2
Disassemble 0.1
Loosen Turbo Compressor Housing, Clamp
Loosen Turbo Turbine Housing, Clamp
Remove Turbocharger Cartridge
Assemble 0.1
Install Turbocharger Cartridge
Tighten Turbo Turbine Housing, Clamp
Tighten Turbo Compressor Housing, Clamp

1061 010 9TE Exhaust Pipe, Remove & Install, Turbocharger To Exhaust
Notes: AKA: Exhaust Flexpipe
0.6
Remove 0.3
Open Compartment Door, Left Side
Open Hood
Install 0.3
Close Compartment Door, Left Side
Close Hood

1075 010 Diesel Oxidation Catalyst, Remove & Install
Notes: None

0.6
Remove 0.3
Open Hood
Separate Diesel Particulate Filter, Temperature Sensor
Remove Particle Sensor, Antenna, Each
Separate Diesel Particulate Filter, Pressure Sensor, Each
Remove Combustion Body, Clamp, One Side
Remove Diesel Particulate Filter, Clamp, Each
Remove Diesel Oxidation Catalyst, Out F/Out Hull/Off Site
Install 0.3
Install Diesel Oxidation Catalyst, Out F/Out Hull/Off Site
Install Diesel Particulate Filter, Clamp, Each
Install Combustion Body, Clamp, One Side
Connect Diesel Particulate Filter, Pressure Sensor, Each
Connect Diesel Particulate Filter, Temperature Sensor
Install Particle Sensor, Antenna, Each
Close Hood

108A 010 CMO Air Control Valve, Remove & Install, Control Module
Notes:
AKA: ARD Combustion Air Control Valve (Control Module) If required, add code (108A-017--) for Disassemble and Assemble Air
Control Valve Control Module.
0.4
Remove 0.2
Open Hood
Separate Air Sys Electronic Cont, Wiring Harness
Separate Air Induction & Exh Sys, Wiring Harness, Limited Quantity
Turn/Reposition Programmable Control
Remove Air Control Valve, Control Module
Install 0.2
Install Air Control Valve, Control Module
Install Programmable Control
Connect Air Induction & Exh Sys, Wiring Harness, Limited Quantity
Connect Air Sys Electronic Cont, Wiring Harness
Close Hood

108B 010 Combustion Body, Remove & Install
Notes: If required, add code (108B-002--) for Combustion Body Transfer Components to/from.
1.1
Remove 0.5
Separate Spark Plug Wires
Separate Spray Nozzle, Wire(S)
Separate Combustion Head, Temperature Sensor
Separate Combustion Head, Line(S), Set (All)
Remove Combustion Head, Inlet
Remove Combustion Head, Nut(S), Set (All)
Remove Combustion Head
Remove Combustion Body, Clamp
Remove Combustion Body, Bracket
Remove Combustion Body, Out F/Out Hull/Off Site
Install 0.6
Install Combustion Body, Out F/Out Hull/Off Site
Install Combustion Body, Bracket
Install Combustion Body, Clamp
Install Combustion Head
Install Combustion Head, Nut(S), Set (All)
Install Combustion Head, Inlet
Connect Combustion Head, Line(S), Set (All)
Connect Combustion Head, Temperature Sensor
Connect Spray Nozzle, Wire(S)
Connect Spark Plug Wires

108D 010 Clean Emissions Module, Remove & Install
Notes:
2.7
Remove 1.4
Remove Hood, Bolt(S), Set (All)
Install Hood, Lift
Remove Hood

Clean 0.1
Clean Clean Emissions Module
Install 1.2
Connect Clean Emissions Module, Hose(S)
Install Hood
Install Hood, Bolt(S), Set (All)
Remove Hood, Lift
Connect Clean Emissions Module, Turbocharger To Exhaust

108D 010 COI Clean Emissions Module, Remove & Install, Coil
Notes: None

0.4
Remove 0.2
Open Hood
Separate Coil, Wiring Harness
Separate Spark Plug Wires, Coil
Remove Coil, Bolt(S), Set (All)
Remove Coil, Wire(S)
Install 0.2
Install Coil, Wire(S)
Install Coil, Bolt(S), Set (All)
Connect Spark Plug Wires, Coil
Connect Coil, Wiring Harness
Close Hood

108F 010 Diesel Particulate Filter, Remove & Install
Notes: If required, add code (108F-515-MA--) for DPF Manual Regen.
0.6
Remove 0.3
Open Hood
Remove Diesel Particulate Filter, Clamp, Both Sides
Remove Diesel Particulate Filter, Outlet
Remove Diesel Particulate Filter, Single Strap Bolt-On
Remove Diesel Particulate Filter, Out F/Out Hull/Off Site
Install 0.3
Install Diesel Particulate Filter, Out F/Out Hull/Off Site
Install Diesel Particulate Filter, Single Strap Bolt-On
Install Diesel Particulate Filter, Outlet

Install Diesel Particulate Filter, Clamp, Both
Close Hood

108F 010 OL Diesel Particulate Filter, Remove & Install, Outlet
Notes: None

0.6
Remove 0.3
Open Hood
Remove Exhaust Pipe, Outlet
Separate Particle Sensor, Outlet
Separate Diesel Particulate Filter, Pressure Sensor, Each
Remove Diesel Particulate Filter, Clamp
Remove Diesel Particulate Filter, Outlet
Install 0.3
Install Diesel Particulate Filter, Outlet
Install Diesel Particulate Filter, Clamp, Each
Connect Diesel Particulate Filter, Pressure Sensor, Each
Connect Particle Sensor, Outlet
Install Exhaust Pipe, Outlet
Close Hood

108F 010 PXS Diesel Particulate Filter, Remove & Install, Pressure Sensor
Notes: AKA: DPF Inlet Pressure Sensor.
0.2
Remove & Install 0.2

Open Hood
Remove Diesel Particulate Filter, Pressure Sensor, Each
Install Diesel Particulate Filter, Pressure Sensor, Each
Close Hood

108F 010 TMS Diesel Particulate Filter, Remove & Install, Temperature Sensor
Notes: This time includes both the Combustion (ARD Flame Detection) Temperature Sensor and the Diesel Particulate (DPF) Inlet
Temperature Sensor.
0.4
Remove 0.2
Open Hood
Separate Exhaust Temp Sensor, Wiring Harness, Both
Loosen Exhaust Temp Sensor, Fitting, Both
Remove Combustion Head, Temperature Sensor

Remove Diesel Particulate Filter, Temperature Sensor
Install 0.2
Install Diesel Particulate Filter, Temperature Sensor
Install Combustion Head, Temperature Sensor
Tighten Exhaust Temp Sensor, Fitting, Both
Connect Exhaust Temp Sensor, Wiring Harness, Both
Close Hood

108I 010 Exhaust Fluid Injector, Remove & Install
Notes: None

0.3
Remove 0.1
Remove Exhaust Fluid Injector
Install 0.2
Install Exhaust Fluid Injector

108J 010 Diesel Exhaust Fluid Pump, Remove & Install
Notes: None

0.2
Remove 0.1
Remove Diesel Exhaust Fluid Pump
Install 0.1
Install Diesel Exhaust Fluid Pump

108J 010 HX Diesel Exhaust Fluid Pump, Remove & Install, Hose(S)
Notes: None

0.6
Remove 0.3
Remove Diesel Exhaust Fluid Pump, Hose(S)
Install 0.3
Install Diesel Exhaust Fluid Pump, Hose(S)

108K 010 TNK Diesel Exhaust Fluid, Remove & Install, Tank
Notes: None

1.1
Remove 0.6
Remove Diesel Exhaust Fluid, Guard
Remove Diesel Exhaust Fluid, Wiring Harness
Install Diesel Exhaust Fluid, Housing
Remove Diesel Exhaust Fluid, Tank
Remove Diesel Exhaust Fluid, Hose(S), Set (All)
Remove Diesel Exhaust Fluid, Bolt(S)
Install 0.5
Install Diesel Exhaust Fluid, Housing
Install Diesel Exhaust Fluid, Wiring Harness
Install Diesel Exhaust Fluid, Guard
Install Diesel Exhaust Fluid, Handle

108K 044 DE2 Diesel Exhaust Fluid, Drain & Refill, Diesel Exhaust Fluid
Notes: None

0.8
Drain 0.5
Drain Diesel Exhaust Fluid, Diesel Exhaust Fluid
Refill 0.3
Refill Diesel Exhaust Fluid, Diesel Exhaust Fluid

108M 010 Combustion Head, Remove & Install
Notes: AKA: ARD Combustion Head
0.8
Remove 0.4
Open Hood
Separate Spray Nozzle, Wire(S)
Separate Combustion Head, Temperature Sensor
Separate Combustion Head, Line(S), Set (All)
Remove Combustion Head, Inlet
Remove Combustion Head, Nut(S), Set (All)
Remove Combustion Head, Out F/Out Hull/Off Site
Install 0.4
Install Combustion Head, Gasket
Install Combustion Head, Out F/Out Hull/Off Site
Install Combustion Head, Nut(S), Set (All)
Install Combustion Head, Inlet
Connect Combustion Head, Line(S), Set (All)
Connect Combustion Head, Temperature Sensor
Connect Spray Nozzle, Wire(S)
Close Hood

108M 010 TMS Combustion Head, Remove & Install, Temperature Sensor
Notes: This time includes both the Combustion (ARD Flame Detection) Temperature Sensor and the Diesel Particulate (DPF) Inlet
Temperature Sensor. Claim either of these codes for sensors (108F-010-TMS-) or (108M-010-TMS-), do not claim both codes.
0.4
Remove 0.2
Open Hood
Separate Exhaust Temp Sensor, Wiring Harness, Both
Loosen Exhaust Temp Sensor, Fitting, Both
Remove Combustion Head, Temperature Sensor
Remove Diesel Particulate Filter, Temperature Sensor
Install 0.2
Install Diesel Particulate Filter, Temperature Sensor
Install Combustion Head, Temperature Sensor
Tighten Exhaust Temp Sensor, Fitting, Both
Connect Exhaust Temp Sensor, Wiring Harness, Both
Close Hood

108S 010 PXS Combustion Air System, Remove & Install, Pressure Sensor
Notes: AKA: ARD Air Inlet Pressure Sensor
0.2

Open Hood
Remove Combustion Air System, Pressure Sensor
Install Combustion Air System, Pressure Sensor
Close Hood

108S 535 Combustion Air System, Check
Notes: This time is for performing a data log using Caterpillar Electronic Technician (Cat ET).
0.7
Check 0.7
Run Electrical Test Equipment, Data Log

1107 010 Valve Cover, Remove & Install
Notes: None

0.4
Remove 0.1
Remove Valve Cover, Bolt(S), Set (All)

Remove Valve Cover
Clean 0.1
Clean Valve Cover
Install 0.2
Install Valve Cover
Install Valve Cover, Bolt(S), Set (All)

1156 010 Flywheel, Remove & Install
Notes: None

5.9
Remove 2.7
Drain Hydraulic Oil
Remove Hydraulic Pump Coupling, Bolt(S), Set (All)
Remove Hydraulic Pump Coupling
Install Flywheel, Lift
Remove Flywheel, Bolt(S), Set (All)
Remove Flywheel
Clean 0.2
Clean Engine, Access Cover, Set (All)
Install 3.0
Remove Flywheel, Lift
Install Hydraulic Pump Coupling
Install Hydraulic Pump Coupling, Bolt(S), Set (All)
Remove Hydraulic System, Air
Install Flywheel
Install Flywheel, Bolt(S), Set (All)
1263 010 BA Water Separator, Remove & Install, Base

Notes: None

0.6
Remove 0.3
Close Fuel Supply/Return Lines, Valve
Separate Water Separator, Hose(S), Set (All)
Separate Water Separator, Wiring Harness
Remove Water Separator, Housing
Install 0.3
Install Water Separator, Housing
Connect Water Separator, Wiring Harness
Connect Water Separator, Hose(S), Set (All)
Open Fuel Supply/Return Lines, Valve

1273 010 Fuel Tank, Remove & Install
Notes: None

2.6
Remove 1.5
Open Fuel Tank Valve
Drain Fuel Tank
Remove Ladder/Step
Remove Handrail
Separate Fuel Tank, Wiring Harness, Set (All)
Remove Fuel Tank, Access Cover, Set (All)
Remove Fuel Tank, Bolt(S), Set (All)
Separate Fuel Tank, Hose(S), Set (All)
Install Fuel Tank, Lift
Remove Fuel Tank
Install 1.1
Install Fuel Tank
Install Fuel Tank, Bolt(S), Set (All)
Remove Fuel Tank, Lift
Connect Fuel Tank, Hose(S), Set (All)
Connect Fuel Tank, Wiring Harness, Set (All)
Install Handrail
Install Ladder/Step
Install Fuel Tank, Access Cover, Set (All)
Close Fuel Tank Valve
Refill Fuel Tank

1302 010 Engine Oil Pan, Remove & Install
Notes:
None

16.7
Remove 7.4
Remove Hood, Right
Remove Hood, Left
Drain Hydraulic Oil
Drain Engine Coolant, Limited Quantity
Separate Ground/Static Strap
Separate Eng Electronic Cont Mod, Wiring Harness, Set (All)
Remove Hood, Support
Separate Aftercooler, Hose(S), Set (All)
Separate Air Cleaner, Hose(S)
Separate Water Pump, Hose(S), Set (All)
Separate Engine Oil Pan, Hose(S), Set (All)
Separate Fuel, Hose(S), Set (All)
Remove Engine, Mounting Isolator, Set (All)
Install Engine, Lift
Lift & Block Engine
Remove Engine Oil Pan, Bolt(S)
Remove Engine Oil Pan
Remove Engine Oil Pan, Gasket
Clean 0.4
Clean Engine Oil Pan, Gasket
Install 8.9
Install Engine Oil Pan, Gasket
Install Engine Oil Pan
Install Engine Oil Pan, Bolt(S), Set (All)
Install Engine
Install Engine, Mounting Isolator, Set (All)
Remove Engine, Lift
Connect Heater Hose/Lines, Set (All)
Connect Fuel, Hose(S), Set (All)
Connect Aftercooler, Hose(S), Set (All)
Connect Engine Oil Pan, Hose(S), Set (All)

Connect Eng Electronic Cont Mod, Wiring Harness, Set (All)
Connect Ground/Static Strap
Connect Clean Emissions Module, Hose(S), Set (All)
Install Hood, Support
Install Hood, Right
Install Hood, Left

1306 010 Eng Oil Filter Hsg/Base, Remove & Install
Notes: None

0.7
Remove 0.3
Open Compartment Door, Right Rear
Remove Engine Oil Filter
Separate Eng Oil Filter Hsg/Base, Hose(S), Set (All)
Remove Eng Oil Filter Hsg/Base, Housing
Clean 0.1
Clean Eng Oil Filter Hsg/Base
Install 0.3
Install Eng Oil Filter Hsg/Base, Housing
Connect Eng Oil Filter Hsg/Base, Hose(S), Set (All)
Install Engine Oil Filter
Test/Check & Adjust Eng Oil Level Ga/Dipstick
Close Compartment Door, Right Rear

1335 010 ANT E Particle Sensor, Remove & Install, Antenna, Each
Notes:
None

0.2

Open Hood
Separate Cable, Antenna, Each
Remove Particle Sensor, Antenna, Each
Install Particle Sensor, Antenna, Each
Connect Cable, Antenna, Each
Close Hood

1335 010 KA O Particle Sensor, Remove & Install, Cable, Both
Notes: None

0.8
Remove 0.3
Open Hood
Separate Cable, Antenna, Both
Separate Particle Sensor, Wiring Harness
Remove Particle Sensor, Cable, Both
Install 0.5
Install Particle Sensor, Cable, Both
Connect Particle Sensor, Wiring Harness
Install Test Cable & Cable Ties, Cable, Set (All)
Connect Cable, Antenna, Both
Close Hood

1351 010 PKG Radiator & Oil Cooler, Remove & Install, Package
Notes: None

8.4
Remove 4.1
Remove Hood, Left
Drain Engine Coolant
Drain Hydraulic Oil
Remove Radiator Guard, Bottom
Remove Fan Guard, Access Cover
Separate Radiator & Oil Cooler, Hose(S), Set (All)
Remove Radiator, Tank
Remove Radiator & Oil Cooler, Support, Both
Remove Radiator & Oil Cooler, Arms & Braces
Turn/Reposition Fuel Cooler

Remove Ether Starting Aid
Remove Radiator, Bracket
Install Radiator & Oil Cooler, Lift
Remove Radiator & Oil Cooler, Bolt(S), Set (All)
Remove Radiator & Oil Cooler
Clean 0.2
Clean Hydraulic Oil Cooler, Hose(S), Set (All)
Clean Aftercooler, Hose(S), Set (All)
Install 4.1
Install Radiator & Oil Cooler
Install Radiator & Oil Cooler, Bolt(S), Set (All)
Remove Radiator & Oil Cooler, Lift
Install Radiator, Bracket
Install Ether Starting Aid
Turn/Reposition Fuel Cooler
Install Radiator & Oil Cooler, Arms & Braces
Install Radiator & Oil Cooler, Support, Both
Install Radiator, Tank
Connect Radiator & Oil Cooler, Hose(S), Set (All)
Install Radiator Guard, Bottom
Refill Engine Coolant
Install Hood, Left

1356 010 Fan, Remove & Install
Notes: None

1.1
Remove 0.5
Remove Fan Guard
Remove Fan, Bolt(S), Set (All)
Remove Fan
Clean 0.1
Clean Fan Drive
Install 0.5
Install Fan
Install Fan, Bolt(S), Set (All)
Install Fan Guard
Install Fan Guard, Access Cover

1359 010 Fan Drive, Remove & Install
Notes: None

3.5
Remove 1.3
Remove Fan Guard
Remove Fan, Bolt(S), Set (All)
Remove Fan
Separate Fan Drive, Tube, Set (All)
Separate Fan Drive, Wiring Harness
Install Fan Drive, Lift
Remove Fan Drive, Bolt(S), Set (All)
Clean 0.1
Clean Fan Drive
Install 2.1
Install Fan Drive, Bolt(S), Set (All)
Remove Fan Drive, Lift
Connect Fan Drive, Wiring Harness
Connect Fan Drive, Tube, Set (All)
Install Fan
Install Fan, Bolt(S), Set (All)
Install Fan Guard, Bracket, Set (All)
Install Fan Guard
Install Fan Guard, Access Cover

1401 010 P Battery, Remove & Install, Pair
Notes: None

0.3
Remove 0.1
Remove Battery, Access Cover, Both
Separate Battery, Cable, Both
Remove Battery, Pair
Clean 0.1
Clean Battery, Pair
Install 0.1
Install Battery, Pair
Connect Battery, Cable, Both
Install Battery, Access Cover, Both

1405 010 Alternator, Remove & Install
Notes: None
0.7
Remove 0.3
Remove Alternator, Access Cover
Remove Alternator, Belt
Remove Alternator
Install 0.4
Install Alternator
Install Alternator, Belt
Install Alternator, Access Cover

1408 010 SA Wiring Harness, Remove & Install, Seal
Notes: Claim this code when removing and installing the receptacle or seal at the cylinder head, where the internal and external harnesses
plug in.
0.3

Remove & Install Wiring Harness, Seal

1453 010 Electric Starting Motor, Remove & Install
Notes: None

1.4
Remove 0.6
Remove Engine, Access Cover
Remove Electric Starting Motor, Bolt(S), Set (All)
Remove Electric Starting Motor
Install 0.8
Install Electric Starting Motor
Install Electric Starting Motor, Bolt(S), Set (All)
Install Engine, Access Cover

1555 010 Spark Plug, Remove & Install
Notes: None

0.3

Open Hood
Remove Spark Plug, Out F/Out Hull/Off Site
Install Spark Plug, Out F/Out Hull/Off Site

Close Hood

1702 010 Fuel Manifold, Remove & Install
Notes: AKA: ARD Fuel Control Manifold
0.5
Remove 0.2
Open Hood
Remove Fuel Manifold, Bolt(S), Set (All)
Separate Fuel Manifold, Wiring Harness, Set (All)
Separate Fuel Manifold, Line(S), Set (All)
Remove Fuel Manifold
Install 0.3
Install Fuel Manifold
Connect Fuel Manifold, Line(S), Set (All)
Connect Fuel Manifold, Wiring Harness, Set (All)
Install Fuel Manifold, Bolt(S), Set (All)
Close Hood

1712 010 Fuel Cooler, Remove & Install
Notes: None

0.6
Remove 0.3
Close Fuel Shutoff
Separate Fuel Cooler, Hose(S), Set (All)
Remove Fuel Cooler, Bolt(S), Set (All)
Remove Fuel Cooler
Install 0.3
Install Fuel Cooler
Install Fuel Cooler, Bolt(S), Set (All)
Connect Fuel Cooler, Hose(S), Set (All)
Open Fuel Shutoff

1718 010 MV Fuel Pressure Sensor, Remove & Install, Main
Notes: None

0.5
Remove 0.3
Open Hood
Separate Fuel Pressure Sensor, Wiring Harness, Both
Remove Fuel Pressure Sensor, Main
Install 0.2
Install Fuel Pressure Sensor, Main
Connect Fuel Pressure Sensor, Wiring Harness, Both
Close Hood

1718 010 PLT Fuel Pressure Sensor, Remove & Install, Pilot
Notes: None

0.4
Remove 0.2
Open Hood
Separate Fuel Pressure Sensor, Wiring Harness
Remove Fuel Pressure Sensor, Pilot
Install 0.2
Install Fuel Pressure Sensor, Pilot
Connect Fuel Pressure Sensor, Wiring Harness
Close Hood

1723 010 MV Comb Fuel Enable Solenoid, Remove & Install, Main
Notes: None

0.5
Remove 0.2
Open Hood
Separate Comb Fuel Enable Solenoid, Wiring Harness
Remove Solenoid Valve, Coil
Remove Solenoid Valve
Remove Comb Fuel Enable Solenoid, Main
Install 0.3
Install Comb Fuel Enable Solenoid, Main
Install Solenoid Valve
Install Solenoid Valve, Coil
Connect Comb Fuel Enable Solenoid, Wiring Harness
Close Hood
1723 010 PLT Comb Fuel Enable Solenoid, Remove & Install, Pilot
Notes: None

0.5
Remove 0.2
Open Hood
Separate Comb Fuel Enable Solenoid, Wiring Harness
Remove Solenoid Valve, Coil
Remove Solenoid Valve
Remove Comb Fuel Enable Solenoid, Pilot
Install 0.3
Install Comb Fuel Enable Solenoid, Pilot
Install Solenoid Valve
Install Solenoid Valve, Coil
Connect Comb Fuel Enable Solenoid, Wiring Harness
Close Hood

1743 010 HTR Spray Nozzle, Remove & Install, Heater
Notes: None

0.4
Remove 0.2
Open Hood
Separate Spray Nozzle, Wiring Harness
Remove Spray Nozzle, Bolt(S)
Remove Spray Nozzle, Wiring Harness
Install 0.2
Install Spray Nozzle, Wiring Harness
Install Spray Nozzle, Bolt(S)
Connect Spray Nozzle, Wiring Harness
Close Hood

1743 010 R7 Spray Nozzle, Remove & Install, Relay
Notes: None

0.4
Remove 0.2
Open Hood
Separate Diesel Particulate Filter, Pressure Sensor, Both
Remove Wiring Harness, With Bracket

Separate Relay Electronic Control, Wiring Harness
Remove Relay Electronic Control, Bolt(S), Both
Install 0.2
Install Relay Electronic Control, Bolt(S), Both
Connect Relay Electronic Control, Wiring Harness
Install Wiring Harness, With Bracket
Connect Diesel Particulate Filter, Pressure Sensor, Both
Close Hood

1802 010 Refrigerant Compressor, Remove & Install
Notes: None

2.2
Remove 1.0
Open Hood
Connect Quickevac, Hose(S), Both
Evacuate & Save Refrigerant
Remove Serpentine Belt
Separate Refrigerant Compressor, Hose(S)
Remove Refrigerant Compressor, Bolt(S), Set (All)
Remove Refrigerant Compressor
Install 1.2
Install Refrigerant Compressor
Install Refrigerant Compressor, Bolt(S), Set (All)
Connect Refrigerant Compressor, Hose(S)
Vacuum Refrigerant
Charge Refrigerant
Separate Quickevac, Hose(S), Both
Install Serpentine Belt
Close Hood

1805 010 Refrigerant Condenser, Remove & Install
Notes: None

1.6
Remove 0.7
Separate Refrigerant Condenser, Hose(S), Set (All)
Remove Refrigerant Condenser, Bolt(S), Set (All)

Separate Condenser Fan, Wiring Harness
Remove Refrigerant Condenser
Install 0.9
Install Refrigerant Condenser
Install Refrigerant Condenser, Bolt(S), Set (All)
Connect Condenser Fan, Wiring Harness
Connect Refrigerant Condenser, Hose(S), Set (All)
Vacuum Refrigerant
Charge Refrigerant

3208 010 Hydrostatic Main Cont Vlv, Remove & Install
Notes: None

15.4
Remove 7.6
Drain Hydraulic Oil
Remove Air Cleaner, Bonnet
Remove Air Cleaner, Tube
Remove Hydrostatic Main Cont Vlv, Access Cover
Remove Ladder/Step
Separate Hyd Oil Cooler Bypass Vlv, Tube, Set (All)
Separate Hyd Oil Cooler Bypass Vlv, Hose(S), Set (All)
Remove Hyd Oil Cooler Bypass Vlv, Bolt(S), Set (All)
Remove Hyd Oil Cooler Bypass Vlv
Separate Hydrostatic Main Cont Vlv, Hose(S), Set (All)
Separate Hydrostatic Main Cont Vlv, Wiring Harness, Set (All)
Separate Hydrostatic Main Cont Vlv, Tube, Set (All)
Install Hydrostatic Main Cont Vlv, Lift
Remove Hydrostatic Main Cont Vlv, Fitting, Set (All)
Remove Hydrostatic Main Cont Vlv, Bolt(S), Set (All)
Remove Hydrostatic Main Cont Vlv
Install 7.8
Install Hydrostatic Main Cont Vlv
Install Hydrostatic Main Cont Vlv, Bolt(S), Set (All)
Install Hydrostatic Main Cont Vlv, Fitting, Set (All)
Remove Hydrostatic Main Cont Vlv, Lift
Connect Hydrostatic Main Cont Vlv, Hose(S), Set (All)
Connect Hydrostatic Main Cont Vlv, Tube, Set (All)
Connect Hydrostatic Main Cont Vlv, Wiring Harness, Set (All)
Install Hyd Oil Cooler Bypass Vlv
Install Hyd Oil Cooler Bypass Vlv, Bolt(S), Set (All)
Connect Hyd Oil Cooler Bypass Vlv, Hose(S), Set (All)
Connect Hyd Oil Cooler Bypass Vlv, Tube, Set (All)
Install Ladder/Step
Install Hydrostatic Main Cont Vlv, Access Cover
Connect Air Cleaner, Tube
Install Air Cleaner, Access Cover
Install Air Cleaner, Bonnet


4050 010 E Final Drive, Remove & Install, Each
Notes: None

7.3
Separate 2.9
Loosen Track Assembly, Tensioner
Raise Machine, Undercarriage, One Side
Turn/Reposition Track Assembly, Pin
Remove Track Shoe, Bolt(S), Set (All)
Remove Track Shoe, Pair
Install Track Assembly, Work Tool
Remove Track Assembly, Pin
Separate Track Assembly
Turn/Reposition Final Drive
Drain Final Drive, Oil
Remove Track Motor Guard, Cover
Separate St Counterbalance Vlv, Hose(S), Set (All)
Remove St Counterbalance Vlv
Separate Hyd Propel/Drive Motor, Hose(S), Both
Install Hyd Propel/Drive Motor, Lift
Remove Hyd Propel/Drive Motor, Bolt(S), Limited Quantity
Remove Hyd Propel/Drive Motor
Remove Final Drive, Bolt(S), Set (All)
Install Final Drive, Lift
Remove Final Drive
Clean 0.4
Clean Track Shoe, Pair
Clean Track Assembly, Pin
Clean Track Assembly, Bore
Clean St Counterbalance Vlv
Clean Hyd Propel/Drive Motor
Clean Final Drive
Connect 4.0
Install Final Drive
Remove Final Drive, Lift
Install Final Drive, Bolt(S), Set (All)
Install Hyd Propel/Drive Motor
Install Hyd Propel/Drive Motor, Bolt(S), Limited Quantity
Remove Hyd Propel/Drive Motor, Lift
Connect Hyd Propel/Drive Motor, Hose(S), Both
Install St Counterbalance Vlv
Connect St Counterbalance Vlv, Hose(S), Set (All)
Install Track Motor Guard, Cover
Connect Track Assembly
Install Track Assembly, Pin
Remove Track Assembly, Work Tool
Refill Tr Pin & Bshg (S&L), Oil
Install Track Shoe, Pair

Install Track Shoe, Bolt(S), Set (All)
Lift, Block & Lower Machine
Adjust Track Assembly, Tensioner

4050 017 E Final Drive, Disassemble & Assemble, Each
Notes: If required, add code (4054-571-NW-E) to unpack and steam clean new final drive hub. Oil drain and refill is included in Final Drive
R&I segment.
7.4
Disassemble 2.3
Remove Fnl Dr - Outer Section, Plug(S), Both
Recondition Fnl Dr - Outer Section, Hole, Both
Remove Fnl Dr - Outer Section, Cover, One Side
Remove Final Drive, Gear
Remove Planetary Fnl Dr Carrier
Remove Final Drive Gears, Planetary Set One
Remove Final Drive Gears, Planetary Set Two
Remove Final Drive Gears, Planetary Set Three
Remove Planetary Fnl Dr Carrier, Secondary
Remove Final Drive Gears, Planetary Set One, Each Section
Remove Final Drive Gears, Planetary Set Two, Each Section
Remove Final Drive Gears, Planetary Set Three, Each Section
Remove Planetary Fnl Dr Carrier, Third
Remove Final Drive Gears, Planetary Set One, Each
Remove Final Drive Gears, Planetary Set Two, Each
Remove Final Drive Gears, Planetary Set Three, Each
Remove Final Drive Gears, Planetary Set Four, Each
Remove Final Drive, Housing
Remove Final Drive, Ring Gear
Separate Final Drive, Housing
Remove Final Drive Hub, Bearing, Limited Quantity
Install Final Drive Hub, Lift
Remove Final Drive Hub, Bearing, Both Sides
Remove Final Drive, Duo-Cone Seal
Remove Final Drive Gears, Dowel, Remaining
Clean 1.8
Move Final Drive, Disassembled, Twice
Steam Clean Final Drive, Disassembled, Set (All)
Clean Fnl Dr - Outer Section, Cover
Remove Fnl Dr - Outer Section, Ring Gear
Clean Fnl Dr - Outer Section, Ring Gear
Clean Fnl Dr - Outer Section, Bolt(S), Set (All)
Clean Final Drive, Ring Gear
Move Final Drive, Ring Gear
Clean Final Drive Hub, Duo-Cone Seal
Move Final Drive, Disassembled, Remaining
Steam Clean Final Drive, Disassembled, Remaining
Clean Final Drive Gears, Gear Type, One
Clean Final Drive Gears, Dowel, Set (All)
Clean Final Drive Gears, Bolt(S), Set (All)
Clean FD Plan Crr Hub & Ring Gr, Planetary Set One
Clean FD Plan Crr Hub & Ring Gr, Planetary Set Two
Clean FD Plan Crr Hub & Ring Gr, Planetary Set Three
Assemble 3.3
Install Final Drive, Duo-Cone Seal
Install Final Drive Hub, Bearing, Both Sides
Measure Final Drive Hub, Bearing, Both Sides

Remove Final Drive Hub, Lift
Install Final Drive Hub, Outer
Install Final Drive Hub, Bearing, Limited Quantity
Install Final Drive Tools, Hub
Compress Final Drive, Bearing
Measure Final Drive, Bearing
Remove Final Drive Tools, Hub
Measure Final Drive Gears, With Shim
Check Final Drive, Bearing
Install Final Drive Gears, Dowel, Remaining
Install Final Drive Gears, Gear Type, One
Install Seals & Gaskets, Ring Gear
Install FD Plan Crr Hub & Ring Gr, Ring Gear
Install FD Plan Crr Hub & Ring Gr, Planetary Set Three
Install FD Plan Crr Hub & Ring Gr, Planetary Set Two
Install FD Plan Crr Hub & Ring Gr, Planetary Set One
Remove & Install FD Plan Crr Hub & Ring Gr, Lift, Set (All)
Remove & Install Final Drive Hub, Lift, Set (All)
Install Final Drive, Gear
Measure Final Drive, Cover
Measure Final Drive Tools, Ring Gear
Install Fnl Dr - Outer Section, With Shim
Install Seals & Gaskets, Cover
Install Final Drive, Cover
Tfr Components To/From Final Drive, Dust Cover

4154 010 E Carrier Roller, Remove & Install, Each
Notes: If required, add code (4154-017--E) to Disassemble and Assemble Carrier Roller.
0.8
Remove 0.3
Install Track Assembly, Lift
Remove Carrier Roller, Bolt(S)
Install Carrier Roller, Work Tool
Remove Carrier Roller
Clean 0.1
Clean Carrier Roller
Install 0.4
Install Carrier Roller
Install Carrier Roller, Bolt(S)
Remove Carrier Roller, Work Tool
Remove Track Assembly, Lift

4157 010 E Track Adjuster, Remove & Install, Each
Notes: If required, add code (4157-017--E) to Disassemble and Assemble Track Adjuster.
1.6
Remove 0.6
Turn/Reposition Track Assembly

Remove Track Shoe, One
Remove Track Adjuster, Guard
Remove Track Adjuster, Bolt(S), Set (All)
Remove Track Adjuster
Clean 0.1
Clean Track Shoe, One
Clean Track Adjuster
Install 0.9
Install Track Adjuster
Install Track Adjuster, Bolt(S), Set (All)
Install Track Adjuster, Guard
Install Track Shoe, One

4158 010 Recoil Spring, Remove & Install
Notes: None

4.2
Remove 1.8
Install Idler/Idler Wheel, Lift
Remove Recoil Spring, Bolt(S), Set (All)
Remove Idler/Idler Wheel
Clean 0.3
Clean Track Roller Frame
Install 2.1
Install Idler/Idler Wheel
Install Recoil Spring, Bolt(S), Set (All)
Remove Idler/Idler Wheel, Lift
4159 010 E Idler/Idler Wheel, Remove & Install, Each

Notes: If required, add code (4159-017--E) to Disassemble and Assemble Idler/Idler Wheel, Each.
4.2
Remove 1.8
Install Idler/Idler Wheel, Lift
Remove Idler/Idler Wheel
Remove Recoil Spring, Bolt(S), Set (All)
Clean 0.3
Install 2.1
Install Recoil Spring, Bolt(S), Set (All)
Install Idler/Idler Wheel
Remove Idler/Idler Wheel, Lift

4164 010 E Sprocket Assembly, Remove & Install, Each
Notes: None

4.8
Remove 1.7
Remove Sprocket Assembly, Bolt(S), Set (All)
Install Sprocket Assembly, Lift
Remove Sprocket Assembly
Clean 0.7

Clean Sprocket Assembly
Clean Sprocket Assembly, Bolt(S), Set (All)
Install 2.4
Install Sprocket Assembly
Remove Sprocket Assembly, Lift
Install Sprocket Assembly, Bolt(S), Set (All)
Lower Machine, Undercarriage

4170 029 H Track Assembly, Separate & Connect, One Side
Notes: None

3.6
Separate 1.5
Clean 0.2
Connect 1.9

4177 010 Track Guide/Guard, Remove & Install
Notes: None

1.4
Remove 0.5

Install Track Guide/Guard, Lift
Remove Track Guide/Guard, Bolt(S), Set (All)
Remove Track Guide/Guard
Install 0.9
Install Track Guide/Guard
Install Track Guide/Guard, Bolt(S), Set (All)
Remove Track Guide/Guard, Lift

4180 010 E Track Roller, Remove & Install, Each
Notes: If required, add code (4177-010--) for R&I Track Guide/Guard.
If required, add code (4180-017-S5-) to Disassemble and Assemble Track Roller
1.8
Remove 0.7
Remove Track Roller, Guard
Remove Track Roller, Bolt(S), Set (All)
Remove Track Roller, Each
Clean 0.1
Clean Track Roller, Each
Clean Track Roller Frame, Limited Quantity
Install 1.0
Install Track Roller
Install Track Roller, Bolt(S), Set (All)
Install Track Roller, Guard

4340 010 E St Counterbalance Vlv, Remove & Install, Each
Notes: AKA: Steering Counterbalance Valve (Travel)
1.4
Remove 0.6
Clean 0.1
Install 0.7

4351 010 E Hyd Propel/Drive Motor, Remove & Install, Each
Notes: None

2.3
Remove 0.9
Separate Hyd Propel/Drive Motor, Hose(S), Both
Install Hyd Propel/Drive Motor, Lift
Remove Hyd Propel/Drive Motor, Bolt(S), Limited Quantity
Remove Hyd Propel/Drive Motor
Clean 0.1
Clean Hyd Propel/Drive Motor
Install 1.3
Install Hyd Propel/Drive Motor
Install Hyd Propel/Drive Motor, Bolt(S), Limited Quantity
Remove Hyd Propel/Drive Motor, Lift
Connect Hyd Propel/Drive Motor, Hose(S), Both

5056 010 Hydraulic Tank, Remove & Install
Notes: Drain and Refill is performed while doing other work.
6.2
Remove 2.2
Remove Hydraulic Tank, Access Cover
Drain Hydraulic Oil
Separate Hydraulic Tank, Hose(S), Set (All)
Remove Hydraulic Tank, Bolt(S), Set (All)
Separate Hydraulic Tank, Wiring Harness, Set (All)
Remove Hydraulic Tank, Step
Remove Hydraulic Tank, Drain
Remove Handrail, Bracket, Limited Quantity
Install Hydraulic Tank, Lift
Remove Hydraulic Tank
Clean 0.3
Clean Hydraulic Tank
Clean Hydraulic Tank, Mounting
Install 3.7
Install Hydraulic Tank
Remove Hydraulic Tank, Lift
Install Handrail, Bracket, Limited Quantity
Install Hydraulic Tank, Bracket

Install Hydraulic Tank, Drain
Install Hydraulic Tank, Step
Connect Hydraulic Tank, Wiring Harness, Set (All)
Install Hydraulic Tank, Bolt(S), Set (All)
Install Piston & Gear Pump, Access Cover
Connect Hydraulic Tank, Hose(S), Set (All)
Install Body Panel, Right Side
Install Hydraulic Tank, Access Cover

5060 010 Swivel, Remove & Install
Notes: If required, add code (5060-017--) to Disassemble and Assemble Swivel.
2.7
Remove 1.2
Remove Bottom Guard, Undercarriage
Remove Swivel, Hose(S), Set (All)
Remove Swivel, Bolt(S), Remaining
Install Swivel, Lift
Remove Swivel
Clean 0.2
Steam Clean Swivel
Clean Bottom Guard, Undercarriage
Steam Clean Machine, Limited Quantity
Install 1.3
Install Swivel
Remove Swivel, Lift
Install Swivel, Bolt(S), Set (All)
Install Swivel, Hose(S), Set (All)
Install Bottom Guard, Undercarriage

5062 010 MV Hydraulic Pump Coupling, Remove & Install, Main
Notes: If required, add code (5062-017--) to Disassemble and Assemble Hydraulic Pump Coupling.
5.7
Remove 2.6
Drain Hydraulic Oil

Remove Hydraulic Pump Coupling, Bolt(S), Set (All)
Remove Hydraulic Pump Coupling
Clean 0.2
Clean Hydraulic Pump Coupling
Install 2.9
Install Hydraulic Pump Coupling
Install Hydraulic Pump Coupling, Bolt(S), Set (All)
Connect Hydraulic Oil Filter, Hose(S), Set (All)

5068 010 BA Hydraulic Oil Filter, Remove & Install, Base
Notes: None

0.6
Remove 0.3
Separate Hydraulic Oil Filter, Hose(S), Set (All)
Install 0.3
Connect Hydraulic Oil Filter, Hose(S), Set (All)

507G 010 MV Piston & Gear Pump, Remove & Install, Main
Notes: None

5.4
Remove 2.5

Drain Hydraulic Oil
Clean 0.2
Install 2.7

5071 010 Hyd Oil Cooler Bypass Vlv, Remove & Install
Notes: None

5.9
Remove 2.7
Remove Hydraulic Tank, Access Cover
Drain Hydraulic Oil
Remove Hydrostatic Main Cont Vlv, Access Cover
Remove Firewall, Set (All)
Remove Body Panel, Set (All)
Remove Ladder/Step
Turn/Reposition Hood, Arms & Braces
Separate Hyd Oil Cooler Bypass Vlv, Tube, Set (All)
Separate Hyd Oil Cooler Bypass Vlv, Hose(S), Set (All)
Remove Hyd Oil Cooler Bypass Vlv, Bolt(S), Set (All)
Remove Hyd Oil Cooler Bypass Vlv
Install 3.2
Install Hyd Oil Cooler Bypass Vlv
Install Hyd Oil Cooler Bypass Vlv, Bolt(S), Set (All)
Connect Hyd Oil Cooler Bypass Vlv, Hose(S), Set (All)
Connect Hyd Oil Cooler Bypass Vlv, Tube, Set (All)
Install Hood, Arms & Braces
Install Ladder/Step
Install Body Panel, Set (All)
Install Firewall, Set (All)
Install Hydrostatic Main Cont Vlv, Access Cover

Install Air Cleaner, Access Cover
Install Hydraulic Tank, Access Cover

5073 010 AX Gear Pump, Remove & Install, Auxiliary
Notes: If required, add code (5095-044--) to Drain and Refill Hydraulic Oil.
If required, add code (5073-017--) to Disassemble and Assemble Gear Pump.
0.7
Remove 0.3
Open Compartment Door, Left Rear
Separate Gear Pump, Hose(S)
Remove Gear Pump, Bolt(S)
Remove & Install Gear Pump
Clean 0.1
Clean Gear Pump
Install 0.3
Install Gear Pump
Install Gear Pump, Bolt(S), Set (All)
Connect Gear Pump, Hose(S), Set (All)
Close Compartment Door, Left Rear

5085 010 GT Pilot Pump, Remove & Install, Gear Type
Notes: If required, add code (5095-044--) to Drain and Refill Hydraulic Oil.
If required, add code (5085-017--) to Disassemble and Assemble Pilot Pump.
0.9
Remove 0.4
Separate Pilot Pump, Hose(S), Both
Remove Pilot Pump, Bolt(S), Both
Remove Pilot Pump, Gear Type
Clean 0.1
Clean Pilot Pump, Gear Type
Clean Pilot Pump, Hose(S), Each
Install 0.4
Install Pilot Pump, Gear Type
Install Pilot Pump, Bolt(S), Both
Connect Pilot Pump, Hose(S), Both

5409 010 Counterweight Cylinder, Remove & Install
Notes: None

2.3
Remove 1.0
Raise Counterweight Cylinder
Remove Counterweight, Bolt(S), Set (All)
Turn/Reposition Counterweight, Mounting
Lower Counterweight
Install Counterweight, Lift
Remove Counterweight, Chain
Move Machine
Separate Counterweight Cylinder, Hose(S), Set (All)
Remove Counterweight Cylinder, Tube
Remove Counterweight Cylinder, Mounting
Install Counterweight Cylinder, Lift
Remove Counterweight Cylinder, Pin
Remove Counterweight Cylinder
Clean 0.1
Clean Counterweight
Install 1.2
Install Counterweight Cylinder
Install Counterweight Cylinder, Pin
Install Counterweight Cylinder, Mounting
Install Counterweight Cylinder, Tube
Remove Counterweight Cylinder, Lift
Connect Counterweight Cylinder, Hose(S), Set (All)
Turn/Reposition Machine
Install Counterweight, Chain
Remove Counterweight, Lift
Raise Counterweight
Turn/Reposition Counterweight, Mounting
Lower Counterweight Cylinder
Install Counterweight, Bolt(S), Set (All)

5456 010 E Boom Cylinder, Remove & Install, Each
Notes: If required, add code (5456-017--E) to Disassemble and Assemble Boom Cylinder, Each.
2.7
Remove 1.3
Turn/Reposition Machine, Boom
Install Boom Cylinder, Lift
Separate Boom Cylinder, Hose(S)
Remove Boom Cylinder, Hose(S)
Separate Grease Lines, Boom Cylinder
Remove Boom Cylinder, Plate
Turn/Reposition Boom Cylinder, Pin
Install Boom Cylinder, Cap(S), Each
Remove Boom Cylinder, Pin
Remove Boom Cylinder

Lift, Block & Lower Boom Cylinder
Remove Boom Cylinder, Lift
Install 1.4
Install Boom Cylinder, Lift
Lift, Block & Lower Boom Cylinder
Install Boom Cylinder
Install Boom Cylinder, Pin
Remove Boom Cylinder, Cap(S), Each
Turn/Reposition Boom, Pin, Limited Quantity
Install Boom, Plate
Connect Grease Lines, Boom Cylinder
Install Boom Cylinder, Hose(S)
Connect Boom Cylinder, Hose(S)
Remove Boom Cylinder, Lift
Check Hydraulic Oil

5457 010 Bucket Cylinder, Remove & Install
Notes: If required, add code (5457-017--E) to Disassemble and Assemble Bucket Cylinder, Each.
2.2
Remove 0.9
Turn/Reposition Stick
Install Bucket Cylinder, Lift
Loosen Bucket Cylinder, Hose(S), Both
Drain Bucket Cylinder, Hose(S), Both
Install Bucket Cylinder, Cap(S), Set (All)
Install Bucket Cylinder, Lift, Each Additional
Remove Bucket Cylinder, Pin, Both
Remove Bucket Cylinder
Lift, Block & Lower Bucket Cylinder
Move Machine, Stick
Clean 0.1
Clean Bucket Cylinder
Install 1.2
Move Machine, Stick
Install Bucket Cylinder, Lift
Install Bucket Cylinder
Install Bucket Cylinder, Pin, Both
Install Bucket Cylinder, Hose(S), Both
Remove Bucket Cylinder, Lift
Check Hydraulic Oil

5458 010 Stick Cylinder, Remove & Install
Notes: If required, add code (5458-017--E) to Disassemble and Assemble Stick Cylinder, Each.
3.0
Remove 1.1
Install Stick Cylinder, Lift
Separate Grease Lines, Stick Cylinder Bearing

Separate Stick Cylinder, Hose(S), Both
Drain Stick Cylinder, Hose(S), Both
Install Stick Cylinder, Cap(S), Set (All)
Install Stick Cylinder, Lift, Each Additional
Remove Stick Cylinder, Bolt(S), Both
Remove Stick Cylinder, Pin, Both
Lift, Block & Lower Stick Cylinder
Remove Stick Cylinder, Lift
Remove Stick Cylinder, Lift, Each Additional
Clean 0.1
Clean Stick Cylinder
Install 1.8
Install Stick Cylinder
Install Stick Cylinder, Lift, Each Additional
Install Stick Cylinder, Pin, Both
Install Stick Cylinder, Bolt(S), Both
Remove Stick Cylinder, Cap(S), Set (All)
Connect Stick Cylinder, Hose(S), Both
Connect Grease Lines, Stick Cylinder Bearing
Remove Stick Cylinder, Lift, Each Additional
Check Hydraulic Oil

5459 010 E Swing Drive, Remove & Install, Each
Notes: None

5.9
Remove 2.5
Separate Swing Drive Motor, Wiring Harness
Separate Swing Drive Motor, Hose(S), Set (All)
Remove Swing Drive Motor, Bolt(S), Set (All)
Install Swing Drive Motor, Lift
Remove Swing Drive Motor
Remove Swivel, Hose(S), Both
Remove Swing Drive, Bolt(S), Set (All)
Install Swing Drive, Lift
Remove Swing Drive
Clean 0.7
Clean Swing Drive
Clean Swing Drive Motor
Clean Swing Drive, Bolt(S), Set (All)
Install 2.7
Install Swing Drive
Remove Swing Drive, Lift
Install Swing Drive, Bolt(S), Set (All)
Install Swivel, Hose(S), Both
Install Swing Drive Motor
Remove Swing Drive Motor, Lift
Install Swing Drive Motor, Bolt(S), Set (All)
Connect Swing Drive Motor, Hose(S), Set (All)

Connect Swing Drive Motor, Wiring Harness

5459 010 O Swing Drive, Remove & Install, Both
Notes: None

8.5
Remove 3.5
Remove Swing Drive, Guard
Drain & Refill Swing Drive, Oil
Separate Swing Drive Motor, Wiring Harness, Both Sides
Remove Swing Drive Motor, Bolt(S), Both Sides
Install Swing Drive Motor, Lift, Both Sides
Remove Swing Drive Motor, Both Sides
Remove Swivel, Hose(S), Both
Remove Swing Drive, Bolt(S), Both Sides
Install Swing Drive, Lift, Both Sides
Remove Swing Drive, Both Sides
Clean 1.3
Clean Swing Drive, Both Sides
Clean Swing Drive Motor
Clean Swing Drive, Bolt(S), Set (All)
Install 3.7
Install Swing Drive, Both Sides
Remove Swing Drive, Lift, Both Sides
Install Swing Drive, Bolt(S), Both Sides
Install Swivel, Hose(S), Both
Install Swing Drive Motor, Both Sides
Remove Swing Drive Motor, Lift, Both Sides
Install Swing Drive Motor, Bolt(S), Both Sides
Connect Swing Drive Motor, Wiring Harness, Both Sides

5491 010 JV Quick Coupler Valve, Remove & Install, Solenoid Valve
Notes: None

0.6
Remove 0.3
Separate Quick Coupler Valve, Wiring

Separate Quick Coupler Valve, Hose(S), Set (All)
Remove Quick Coupler Valve, Bolt(S), Set (All)
Remove Quick Coupler Valve, Solenoid Valve
Clean 0.1
Clean Quick Coupler Valve, Solenoid Valve
Install 0.2
Install Quick Coupler Valve, Solenoid Valve
Install Quick Coupler Valve, Bolt(S), Set (All)
Connect Quick Coupler Valve, Hose(S), Set (All)
Connect Quick Coupler Valve, Wiring

6001 010 Bucket, Remove & Install
Notes: If equipped with a quick coupler, claim code (6001-010-FX-) for R&I Bucket, From Attached Component.
1.3
Remove 0.5
Remove Bucket Pin Boss, Cap(S)
Install Bucket, Lift
Remove Bucket Pin, Bolt(S)
Remove Bucket Pin
Install Bucket Linkage, Lift
Remove Bucket Linkage, Pin
Remove Bucket Linkage, Lift
Raise Machine, Stick
Install 0.8
Move Bucket
Install Bucket, Seal, Both
Install Bucket Pin
Align Bucket Linkage, Pin
Install Bucket Pin, Seal, Both
Install Bucket Linkage, Pin
Install Bucket Pin, Bolt(S), Both
Install Bucket Pin Boss, Cap(S)
Install Grease/Oils/Lub/Fluids, Bucket Bearing
Remove Bucket, Lift

6001 010 FX Bucket, Remove & Install, From Attached Comp
Notes: None

0.1
Remove 0.1
Remove Bucket, From Attached Comp
Install 0.0
Install Bucket, From Attached Comp
6501 010 Boom, Remove & Install

Notes: None

10.5
Remove 5.0
Remove Bucket Pin
Remove Bucket Linkage, Bolt(S)
Remove Bucket, Lift
Separate Bucket Cylinder, Hose(S), Both
Turn/Reposition Machine, Stick
Remove Stick Cylinder, Bolt(S)
Remove Stick Cylinder, Pin
Turn/Reposition Stick Cylinder
Fasten Stick Cylinder
Remove Stick, Line(S), Set (All)
Install Stick, Lift
Remove Stick, Pin
Lift, Block & Lower Stick
Move Machine, Boom
Install Boom Cylinder, Lift, Both
Separate Boom Cylinder, Hose(S), Both Sides
Separate Grease Lines, Boom Cylinder, Both Sides
Remove Boom Cylinder, Plate, Both Sides
Turn/Reposition Boom Cylinder, Pin
Install Boom Cylinder, Cap(S), Set (All)
Remove Boom Cylinder, Lift, Both Sides
Remove Ladder/Step
Remove Handrail
Separate Wiring Harness, Boom
Separate Boom, Hose(S), Set (All)
Install Boom, Cap(S)
Install Boom, Lift
Remove Boom, Bolt(S)
Remove Boom, Pin
Move Machine
Lift, Block & Lower Boom
Clean 0.2
Clean Boom, Linkage
Clean Stick, Bore, Both
Clean Stick Cylinder, Pin, Both
Install 5.3
Install Boom, Lift
Raise Boom
Install Boom
Install Boom, Pin
Install Boom, Bolt(S)

Remove Boom, Lift
Connect Wiring Harness, Boom
Install Handrail
Install Ladder/Step
Connect Boom, Hose(S), Set (All)
Turn/Reposition Boom, Pin
Install Boom, Plate, Both Sides
Connect Grease Lines, Boom Cylinder, Both Sides
Install Boom Cylinder, Pin
Connect Boom Cylinder, Hose(S), Both Sides
Remove Boom Cylinder, Lift, Both
Install Stick, Pin
Install Stick Cylinder, Pin
Remove Bucket Cylinder, Cap(S), Set (All)
Connect Bucket Cylinder, Hose(S), Both
Install Bucket Pin
Check Hydraulic Oil

6501 010 V4 Boom, Remove & Install, Control Valve
Notes: None

0.7
Remove 0.4
Remove Boom, Hose(S)
Remove Boom, Tube
Remove Boom, Lift
Remove Boom, Bolt(S)
Remove Boom, Control Valve
Install 0.3
Install Boom, Control Valve
Install Boom, Bolt(S)
Install Boom, Tube
Install Boom, Hose(S)

6501 017 V4 Boom, Disassemble & Assemble, Control Valve
Notes: None
0.2
Disassemble 0.1
Disassemble Boom, Control Valve
Assemble 0.1
Assemble Boom, Control Valve

6502 010 Stick, Remove & Install
Notes: None

5.4
Remove 2.2
Remove Bucket Pin
Remove Bucket Linkage, Bolt(S)
Remove Bucket, Lift
Separate Bucket Cylinder, Hose(S), Both
Turn/Reposition Machine, Stick
Remove Stick Cylinder, Bolt(S)
Remove Stick Cylinder, Pin
Turn/Reposition Stick Cylinder
Fasten Stick Cylinder
Remove Stick, Line(S), Set (All)
Install Stick, Lift
Remove Stick, Pin
Lift, Block & Lower Stick
Clean 0.2
Clean Stick Cylinder, Pin, Both
Clean Stick, Bore, Both
Install 3.0
Install Stick, Lift
Install Stick, Pin
Raise Stick
Install Stick, Line(S)
Install Stick Cylinder, Pin
Remove Bucket Cylinder, Cap(S), Set (All)
Connect Bucket Cylinder, Hose(S), Both
Move Bucket
Install Bucket Pin

Remove Bucket, Lift
Check Hydraulic Oil

6513 010 Bucket Linkage, Remove & Install
Notes: If required, add code (6513-017--) to Disassemble and Assemble Bucket Linkage.
1.8
Remove 0.7
Remove Bucket Pin
Install Bucket Linkage, Lift
Remove Bucket Linkage, Cap(S)
Remove Bucket Linkage, Cap(S), Remaining
Remove Bucket Linkage, Pin, Remaining
Remove Bucket Linkage, Link, Both Sides
Clean 0.1
Clean Bucket Linkage
Install 1.0
Install Bucket Linkage, Link, Both Sides
Install Bucket Pin, One
Install Bucket Pin
Install Grease/Oils/Lub/Fluids, Linkage
Install Bucket Pin Boss, Cap(S), Set (All)

7056 010 Counterweight, Remove & Install
Notes: None

1.1
Remove 0.5
Turn/Reposition Disconnect Switch
Separate Camera, Cable
Raise Counterweight Cylinder
Remove Counterweight, Bolt(S), Set (All)
Remove Counterweight
Remove Counterweight, Chain
Clean 0.1
Clean Counterweight
Install 0.5
Install Counterweight, Chain
Raise Counterweight
Install Counterweight, Bolt(S), Set (All)
Connect Camera, Cable
Close Compartment Door
Turn/Reposition Disconnect Switch

7251 010 LT Hood, Remove & Install, Left
Notes: None

0.9
Remove 0.3
Remove Hood, Left
Install 0.6
Install Hood, Left

7251 010 RI Hood, Remove & Install, Right
Notes: None

0.7
Remove 0.1
Remove Hood, Right
Install 0.6
Install Hood, Right

7305 010 MQ Window Wiper, Remove & Install, Motor
Notes: None

0.8
Remove 0.4
Separate Window Wiper, Hose(S)
Remove Window Wiper, Arm
Remove Bumper, Bolt(S), Set (All)
Remove Bumper
Separate Window Wiper, Wiring Harness
Remove Window Wiper, Motor
Install 0.4
Install Window Wiper, Motor
Connect Window Wiper, Wiring Harness

Install Bumper
Install Bumper, Bolt(S), Set (All)
Install Window Wiper, Arm
Connect Window Wiper, Hose(S)

7306 010 TNK Windshield Washer, Remove & Install, Tank
Notes: None

0.6
Remove 0.2
Separate Windshield Washer, Wiring Harness
Drain Windshield Washer, Tank
Separate Windshield Washer, Hose(S)
Remove Windshield Washer, Bolt(S), Set (All)
Remove Windshield Washer, Tank
Clean 0.1
Clean Windshield Washer, Tank
Install 0.3
Install Windshield Washer, Tank
Install Windshield Washer, Bolt(S), Set (All)
Connect Windshield Washer, Hose(S)
Connect Windshield Washer, Wiring Harness
Refill Windshield Washer, Tank

7322 010 A/C Receiver/Dryer, Remove & Install
Notes: None

1.4
Remove 0.6
Separate A/C Receiver/Dryer, Hose(S), Both
Remove A/C Receiver/Dryer
Install 0.8
Install A/C Receiver/Dryer
Connect A/C Receiver/Dryer, Hose(S), Both
Vacuum Refrigerant
Charge Refrigerant

7325 010 ROPS/FOPS Cab, Remove & Install
Notes: None

6.3
Remove 3.3
Remove Cab, Guard, Both
Separate Cab, Hose(S), Set (All)
Separate Air Conditioner Lines, Set (All)
Remove Window Wiper
Remove Cab, Mounting, Set (All)
Separate Ground/Static Strap, Remaining
Separate Cab, Wiring Harness, Set (All)
Install Cab, Lift
Remove Cab, Bolt(S)
Remove Cab
Clean 0.1
Clean Cab
Install 2.9
Install Cab
Remove Cab, Lift
Install Cab, Mounting
Connect Cab, Wiring Harness, Set (All)
Connect Cab, Hose(S), Set (All)
Connect Air Conditioner Lines, Set (All)
Connect Heater Hose/Lines
Connect Ground/Static Strap, Remaining
Install Window Wiper
Install Cab, Guard, Both
Vacuum Refrigerant
Charge Refrigerant

7342 010 Cab Air Filter, Remove & Install
Notes: None

0.1

Open Access Panel, Cab Mounted
Remove Cab Air Filter
Install Cab Air Filter
Close Access Panel, Cab Mounted

79PA 010 E Swing Drive Motor, Remove & Install, Each
Notes: None

4.4
Remove 2.1
Remove Swing Drive, Guard
Drain & Refill Swing Drive, Oil
Separate Swing Drive Motor, Hose(S), Each
Remove Swing Drive Motor, Bolt(S), Each
Install Swing Drive Motor, Lift, Each
Remove Swing Drive Motor, Each
Clean 0.1
Clean Swing Drive Motor, Each
Clean Swing Drive, Bolt(S), Each
Install 2.2
Install Swing Drive Motor, Each
Remove Swing Drive Motor, Lift, Each
Install Swing Drive Motor, Bolt(S), Each
Connect Swing Drive Motor, Hose(S), Each
Connect Swing Drive Motor, Wiring Harness

79PA 010 O Swing Drive Motor, Remove & Install, Both
Notes: None

5.8
Remove 2.2
Separate Swing Drive Motor, Hose(S), Both Sides
Remove Swing Drive Motor, Bolt(S), Both Sides
Install Swing Drive Motor, Lift, Both Sides
Remove Swing Drive Motor, Both Sides
Clean 0.3
Clean Swing Drive Motor, Both Sides
Clean Swing Drive, Bolt(S), Both Sides
Install 3.3
Install Swing Drive Motor, Both Sides
Remove Swing Drive Motor, Lift, Both Sides
Install Swing Drive Motor, Bolt(S), Both Sides
Connect Swing Drive Motor, Hose(S), Both Sides
Connect Swing Drive Motor, Wiring Harness, Both Sides

79PA 010 VL Swing Drive Motor, Remove & Install, Valve
Notes: None

2.8
Remove 1.3
Remove Swing Drive Motor, Valve
Clean 0.1
Clean Swing Drive Motor, Valve
Install 1.4
Install Swing Drive Motor, Valve

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What are the repair times for removing and installing the engine?

What are the repair times for removing and installing the engine?

What are the repair times for removing and installing the cab?

What are the repair times for removing and installing the cab?

October 2014

Repair Labor Guidelines

SEGMENTED REPAIR TIMES FOR

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

Install Air Cleaner, Hose(S)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

Install Air Cleaner, Filter, Both

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

Tighten Turbo Compressor Housing, Clamp

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Separate Clean Emissions Module, Wiring Harness

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Install Diesel Particulate Filter, Outlet

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Remove & Install 0.2

COMP JOB MOD QTY Code Description

Remove Combustion Head, Temperature Sensor

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Remove & Install 0.2

COMP JOB MOD QTY Code Description

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

Remove Valve Cover, Bolt(S), Set (All)

COMP JOB MOD QTY Code Description

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description

1263 010 BA Water Separator, Remove & Install, Base

Time Includes: 374F (DNM)

COMP JOB MOD QTY Code Description